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HomeMy WebLinkAboutNC0003298_Renewal Application_20181105Water Resources ENVIRONMENTAL QUALITY June 7, 2016 Floyd Whitmire, Mill Manager International Paper Company 865 John L. Riegel Road Riegelwood, NC 28456 PAT MCCRORY Gnvemnr DONALD R. VAN DER VAART Seoremp, S. JAY ZIMMERMAN Dlreemr Subject: Acknowledgement of Permit Renewal Application No. NC0003298 Riegelwood Mill Columbus County Dear Permittee: The Water Quality Permitting Section received your permit renewal application on June 6, 2016. A member of the NPDES Unit will review your application. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit, please contact Sergei Chemikov at 919-807-6386 or Sergei.Chemikov@ncdenr.gov. Sincerely, W re vv Tkedf Prd. Wren Thedford Wastewater Branch cc: Central Files NPDES Wilmington Regional Office St ofNath Cuohn I Fnvuwmewl Qua*I WNW Resomcea 1617 Mall SQvim Carter I Raleigh, NoNh Camlaa 27699-1617 919-807 6300 ., INTERNATIONAL(& PAPER RIEGELWOOD MILL 865 JOHN L. RIEGEL ROAD RIEGELWOOD, NC 28456 PHONE 910-362-4900 June 1, 2016 Mr. Wren Thedford NC DEQ Division of Water Resources — NPDES Unit North Carolina Department of Water Resources RECE IVEDINCDE'Djua 1617 Mail Service Center JUN 0 6 2016 Raleigh, North Carolina 27699-1617 Water mittlQ Stion Pern9ec Dear Mr. Thedford: International Paper (IF) operates a wastewater treatment facility at its Riegelwood, North Carolina mill under NPDES Permit NC0003298. As part of this permit, we are required to submit a permit renewal application 180 days prior to the permit expiration date of November 30, 2016 (i.e., by June 3, 2016). This submittal constitutes our formal permit renewal application and consists of the following parts: • Attachment A: Application Forms 1 and 2C • Attachment B: Figures • Attachment C: Sludge Management Plan Narrative Each item will include one original and two copies. We are currently planning to conduct repeat sampling for bromide due to a higher result compared to 2011. These results will be submitted under separate cover once we receive the results. As part of the renewal process, International Paper also requests that several permit conditions be revised as follows: • It is our understanding that the provisions of bleach plant and effluent monitoring for Cluster Rule compliance were only required for one five-year permit term, per 40 CFR 5:/Groups/Envlronmentol/Wostewoter/NPDES PermiW016 AMkadonl NPDES Permit Renewal Cover Letter 053016.doc ., 430.02(b)(1). The five-year term for our NPDES permit has ended, and we request that the monitoring requirements for the following constituents be reduced after this date: o Flows from Outfalls 004 and 005 (Bleach Plants 1, 2, and 3) be reduced to quarterly to reflect current sampling for chloroform, chlorinated phenolics and dioxins; and o Adsorbable organic halides (AOX) in Outfall 001(effluent) reduced to weekly from daily. Currently, our NPDES permit includes a BOD monthly average limit of 10,000 lbs/day in the winter (Nov. V - May 310) and a monthly average limit of 5,000 lbs/day in the summer ( June 18, - Oct 319t). IP-Riegelwood is requesting the continuation of the existing summer period variance that has been granted in our previous permits, although NCDEQ has not formally requested any additional information related to this summer variance. We look forward to working with you during this permit renewal process. Should you have any questions on this submittal, please contact me at (910) 362-3309. Sincerely, Gary onow EHS&S Manager Cc: Kim Fail, P.E., International Paper Emily Gelder, International Paper S;IGroups/EnWmmentol/WoshwaterINPMS PennWO16 ApplkabonI NMES Permit Renewal Cover Letter 053016 doc SP ATTACHMENT A APPLICATION FORMS /NPMPemMj"APPkw %NPMftm*R&W"CowrWWOS301&doc A or" in the unshaded areas mniv. Form Approved. OMB No. 2040-0086, FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER 1 I&EPAGENERAL INFORMATION a*ecConsolidated PemProgram F NCD057457376dls p GENERAL (Read the "General lnurucamr"beforesroringJ ra GENERAL INSTRUCTIONS LABEL ITEMS It a Ixeprueed label hes been provided, affix a in ale ca sign ed space. Revlew the nd—fian carefully: If arty of H is incurred, awe through it and enter the correct data in the 1. EPA I.D. NUMBER appropriate Nlin arse below. Alan. H any of the prepnnled one is absent (the area to the lea or the label space fists the III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE Inlumation that should appear), please pmulda It in the proper NI -in area(s) below. If the label Is Compete and oared, you need not complete Items I. Ill, V, end VI (except WS which V. FACILITY MAILING ADDRESS must be compbPed rapsrdbss). Cornplele all Hams 9 W label has been proMdad. Rd" to the instructions for detailed Hem son for Me IapN audwrizabos uder which this VI. FACILITY LOCATION ae�aa'pl ns IL POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer yea' W any questions, you must submit this form and the supplemental forth listed in the parenthesis following the question. Mark'X' in the box in the third column fl the supplemental form is attached. If you an yver'nc to each question, you need not submit any of these forms. You may answer *no' it your acb%* is excluded hole permit requiremsnts; see Section C of the Instructions. See also, Section D of the instructions for definitions of bold-hced terml wx x Nwx x vea NiO ATTACHED ras NO ATTAC ® SPECIFIC QUESTIONS SPECIFIC QUESTIONS A. Is this facility a publicly owned treatment works which B. Does or will this facility (e/ther existing or proposed) results In a discharge to watom of the U.S.? (FORM 2A) X include a concentrated animal feeding operation or X aquatic animal production facility which results in a �+ w s n discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to waters of the U.S. other than those described in A or B X X D. Is this a proposed facility (other than those described in A or B above) which will result in a discharge to waters ofth X above? (FORM 2C) m as a the U.S.? (FORM 21)) x a ry E. Does or will this facility beat store, or dispose of F. Do you or will you inject at this feciity, Industrial or hazardous wastes? (FORM 3) X municipal effluent below the lowermost shatum X containing, within one quarter mile of the wall bore, underground sources of drinking water? (FORM 4) as as s w m G. Do you or will you inject at this facdiy any produced water H. Do you or will you inject at this facility fluids for special or other fluids which are brought W the surface in processes such as mining of sulfur by the Fmsch process, connection with conventional rill or naWml gas production. X solution mining of minerals, in situ combustion of fossil X inject fluids used for enhanced recovery of oil or natural fuel, or ecoaery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) » as I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is of the 28 industrial categories listed in the instructions and �/ X V X NOT one of the 28 industrial categories listed in the X which will potentially emit 100 tons per year of any air instructions and which will potentially emit 250 tons per pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act < w or be located in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III. NAME OF FACILITY 1 SKIP International Paper - al A eY IV. FACILITY CONTACT A NAME A TITLE (Irub f m. 6 title) B. PHONE tared code E ao.) 2 Morrow, Gary ( H& anager) ( 1) 3 2-3 I) e nor s, V. FACILTY MAILING ADDRESS A. STREET OR P.O. BOX C 3 8151 Jolhni L I Riegel R to M Y B. CITY OR TOWN C. STATE D. ZIP CODE 4 Riege woo C 1124496 w n m VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER c 5 a 5 John Riegel R ne its sa B. COUNTY NAME Columbus b A C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE thrown) 6 R e e w o C 2 4 6 s a m a EPA Form 3510-1 (8-90) CONTINUE ON REVERSE _, 41, CONTINUED FROM THE FRONT VII. SIC CODES In ordsrOf Wool A FIRST B. SECOND (apedJy) Pulp (specify) T 2611 b b w C. THIRD D. FOURTH (specify) (+Pechl 0 M lY y Vill. OPERATOR INFORMATION A. NAME B.Is the name listed in Item VIII-A also the owner? e 116 International Paper 0 YES O NO w C. STATUS OF OPERATOR (Enter the apprWrouse letter into the oanwer Gar. if "Other" 6) D. PHONE (ores rode h "a) F=FEDERAL M= PUBLIC(otherdwnfedemlor.etak) S=STATE p (ipech) (910) 362-4602 O=OTHER (spec/Jy) P = PRIVATE b E. STREET OR P.O. BOX 8 5 John L. iegel Rd a F. CITY OR TOWN I G. STATE I H. ZIP CODE X INDIAN LAND Is the fecMy located on Indian lands? B Riegelwood NC 28456 ❑ YES 9 NO .I- X. EXISTING ENVIRONMENTAL PERMITS A NPDES rlo 8u D. PSD d/r &miselam rom Pro dSouara g N 1±Z 7Warer NC0003298 g p 03138T41 r 1a k B. UIC fMde M/n' diono Plu/da E. OTHER a N A r N S O 101 (speeJy) scozwetar g U g 1a n 1 a b b 1a n n 1e C. RCRA Nmardoua Wastes E. OTHER (+pee/fy) Lndl Appllce[1on 9 R NCD057457376 B WQ0015180 1a r u b n » XI. MAP Adech to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must shave the outline of the facility, the location of each of Its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it Injects fluids underground. Include all springs, theta, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS vide a briefdescnion Manufacturing of bleached market pulp. XIII. CERTIFICATION (sea instructions) I certify, under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my ingWry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information /s bue, accurate, and complete. l am aware that theta are significant penalties farsubmillag false infomtation, Including the possibifly of fine and impdsanmant. A. NAME 8 OFFICIAL TITLE (type print) B. SIGNATURE C. DATE SIGNED Floyd Whitmire Mill Manager) COMMENTS FOR OFFICIAL USE ONLY c C b EPA Form 3510.1 (8-90) le L] EPA I.D. NUMBER (copyfrem Item I ofruna 1) Form Approved. NCD057457376 OMB No. 2040-0086. Please print or type in the unshaded areas only. Approval expires 3-31-90. FORM 2C NPDES U.S. ENVIRONMENTAL PROTECTION AGENCY APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER &EPA EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program I. OUTFACE LOCATION For each ourtall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. OUTFALL NUMBER (fur) B. LATITUDE C. LONGITUDE D. RECEIVING WATER (rmme) 1. DEG. 2. MIN. 3. SEC. 1. DEG. 2. MIN. 3. SEC, 001 34.00 21.00 165. 00 78.00 14.00 155.00 Cape Fear River II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations Contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outings. If a water balance cannot be determined (e.g., forcerfain mining aclivilies), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfsll, provide a description of: (1) AN operations Contrbuting wastewater to the effluent including Process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow Contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets N necessary. 1. OUT- 2. OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO. (list) a. OPERATION (list) b. AVERAGE FLOW (include units) a. DESCRIPTION b. UST CODES FROM TABLE 2C-1 001 Pulp Mill Liwor Cycle ] R MCD M1 Mar Screen 1 T N4 Recovery 0.6 (E) MUD #1 Clarifier 1-U 115 Recovery 0.4 (E) Mom Ra Bar So[een 1-T KaWr Digester 0.7 MOD M2 Clarifier 1-u Oxygen Dellgnification 0.6 Mace Me - We. say ]-B Screen Ram 0.7 MD settling Pow - Than Pond 1 u a Meaner 0.4 xcro Asa - South Be, re No. 20 Pulp Dryer ICaroiin, King) 0.9 MCA ASM Norte again ]_a No. 18 Pulp Dryer 7.4 MG) Settling POM - North again 1-U site Stormwater 0.5 (E) MGD Scree Preanea 5-R 5-U Lirc Kiln 0.8 (9) M. Sludge PoMe 5-P 5-p No. 2 G 5 Poeer Boilers 1.0 (RI Man Mom Ann pork! 1-U Sluiced Mood Aah Dfshchamge 1.0 hCo CaueticirLg 0.e (E) MOD Noltrachee 0.04 MOD L-area, Miller Bldg. No. 2 a ] Sup 1.5 (e) MGm l fill Call 1 reachate 0.1 (9) MOD Landfill Cell i Leachate 0.1 (a) MCA Bleach Plante 11A (9) NGD OFFICIAL USE ONLY (effluent guidelines sub -categories) EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE • CONTINUED FROM THE FRONT C. Except for storm runoff, leaks, or spills, are any of the discharges described in Moms II -A ar B imemnibem or seasonal? ❑ YES (compl,,, dwfallaweg table) ® NO (go to Sec, n lln 3. FREQUENCY 4. FLOW It DAYS PER B. TOTAL VOLUME 2 OPERATION(a) WEEK b. MONTHS s. FLOW RATE (m m 4 (ux, wish xnia) 1. LONGTERM 2. MAXIMUM 1. LONG TERM 2. MAXIMUM C. DURATION I. OUTFALL CONTRIBUTING FLOW ( wily PER YEAR NUMBER(Im) (lln) wmee) (+m, ammA) AVERAGE DAILY AVERAGE DAILY pn dayt) III. PRODUCTION A. Does an eMuent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? 0 YES (romplele lmm W-B) ❑ NO (ga m Sec,mn IV) B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? © YES (romplele Bem Ill-C) ❑ NO (go m Sermon lV) C. If you answered "yes' to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent guideline, and indicate the affected outfalls. i- AVERAGE DAILY PRODUCTION 2. AFFECTED OUTFALLS (lie, ouJull numbers) a. QUANTITY PER DAY b. UNITS OF MEASURE c. OPERATION, PRODUCT, MATERIAL, ETC. APit h) See Attached 001 Production Table IV. IMPROVEMENTS A. Are you now required by any Federal. State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited W, permit rnrMiaons, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan condNons. ❑ YES (complete the following table) ® NO (8o m Bem IV-B) 1. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFALLS 3. BRIEF DESCRIPTION OF PROJECT 4. FINAL COMPLIANCE DATE AGREEMENT, ETC. e. NO. b. SOURCE OF DISCHARGE a. REQUIRED b. PROJECTED B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may al/ed your discharges) you now he" underway or which you plan. Indicate whether each program Is now underway or planned, and Indicate your actual or panned schedules for construction. ❑ MARK W IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 Ll EPA I.D. NUMBER (copyjro s lme l o/Form /) CONTINUED FROM PAGE 2 NCDO57457376 V. INTAKE AND EFFLUENT CHARACTERISTICS A, B. 8 C: See instructions before proceeding - Complete one set of tables for each oudall - Annotate the outfall number in the space provided. NOTE: Tables V-A, VA, and V-C are Included on Separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to balleve Is discharged or may be discharged from any outfall. For every pollutimit you list, briefly describe the reasons you believe ittlDbepresentandreportanyariatilficaltlate in your possession. 1.POLLUTANT 2. SOURCE 1. POLLUTANT 2. SOURCE See analysis results starting on page V-1. V1. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant fisted in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? ® YES (l/a al/ uoh pah,. below) ❑ NO (go m beta VI-B) See analysis results Starting on page V-1. EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in natation to your discharge within the last 3 years? ��II © YES (dmn fy fhe 1e 1(,) mufdeacrfbe dwfr pum.. below) LJ NO (go a Secflon Vill) Per current NPOES permit, the effluent is sampled for chronic toxicity (Ceriodaphnia) P/F at 8% in January, April, July and October of each year. Vill. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting fine? ® YES (bar the forma a&frsn, a,d fe/ep/mrm cumber of, mmf pobufanm mmlyud by ❑ NO (go ro Section LX) each such labommry orffrm below) A. NAME B.ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (arm code 6 fro.) (fist) Environmental Chemists 6602 Windmill Nay , Wilmington, NC 910-392-0223 Ammonia, Total P, Total N. Nitrate/Nitrite, Fecal Coliform, Chlorine, Sulfite ALS Environmental 9143 Philips Highway Suite 200 904-739-2277 All 2C Analysis, Dioxin Jacksonville, FL 32256 Environmental Testing Solutions 351 Depot St., Asheville, NC 28801 828-350-9364 Chronic Toxicity IX. CERTIFICATION i certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted.. Based on my inquiry of the person or persons who manage the system or those persons directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there ate significant penalties forsubmlMing false information, including the possibility of fine and imprisonment for knowing violations. A. NAME d OFFICIAL TITLE (fypeorprim) B. PHONE NO. (afro reds no.) Floyd Whitmire (Mill Manager) (910) 362-4602 C. SIGNATURE D. 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Stream Claea: CSwamp, PNA-HQW Remotion Stream: Cope Pear River Suh-nnaim 03.00-17 Facility l.00at10II Riegelwood Mill Columbus County 2 §ko�( § §/ m�dP, ff\$ • \\/7/ << \ G//\ R \ 2 m > /a a« 2 # ! 40 Ad / » \ i . w CAPE )R1, ■ 1 V E R , , |n0 � V � P�f F 0 .;; ) \§ /Hi` q $■ § q� t} K | , , !z A 01 - ®OW _ f- - M� °- /- 2 g-- �� ®-- Iola|§ � /� ■� q!| - ®- . >&�s � 04 an 9 -- :;� \ ) 0� % 0 } ! , ! � 2 � « § � | , - C ATTACHMENT C SLUDGE MANAGEMENT PLAN NARRATIVE Sludge from the two primary clarifiers may be routed to either (1) sludge presses for mechanical dewatering or (2) one of three sludge dewatering ponds for settling (Ponds A, B, or Q. Dewatered sludge from the sludge presses is routed to the power boilers for use as fuel. Primary sludge removed from the sludge ponds is typically landfilled in IP-Riegelwood's on - site landfill. The mill also has the option to land apply primary clarifier solids, per Land Application Permit WQ0015180 and its land management application plan (Wood Ash, Green Liquor Dregs, Slaker Grits, and Primary Clarifier Solids Soil Additive Program, International Paper, Riegelwood, NC, February 1998). However, E'-Riegelwood has not performed any land application during this permit term and has instead elected to manage the primary clarifier sludge in its on -site landfill or as boiler fuel. Effluent from the New Bay flows into a small settling pond of approximately 8 acres via a spillway, identified by the mill as the Theodorakis Settling Pond. Secondary sludge from the New Bay and the Theodorakis settling pond is dredged periodically and placed in any of the sludge dewatering ponds (Ponds A, B, C,1, 2, or 3). After removal from the sludge dewatering pond(s), secondary sludge is placed in IP-Riegelwood's on -site landfill. The mill does not maintain a formal sludge management plan for its on -site sludge management activities. 44 /. // A, Floy Whitmire, Mill Manager Date S:/Grouµs/Environmental/Wastewater/NPDES PermiV2016 ApplkationjWDES Permit Renewal Cover Letter 053016.doc