WQ0034915_Final Permit_20100823

NCDEN
Barth Carolina Department of Environment and Natura
Division of Water Quality
Beverly Eaves Perdue Caieen H, Sullins
Governor Director
August 23, 2010
GEORGE R. STRICKLAND -- VICE PRESIDENT
S.T. WOOTEN CORPORATION
3801 BLACK CREEK ROAD
WILSON, NORTH CAROLINA 27894
Dear Mr. Strickland:
Resources
Dee Freeman
Secretary
Subject: Permit No. WQ0034915
Sneads Ferry Ready -Mix
Concrete Plant #21
Closed -Loop Recycle System
Onslow County
In accordance with your permit application request received August 3, 2010, and subsequent
additional information received August 16, 2010, we are forwarding herewith Permit No. WQ0034915
dated August 23, 2010, to the S.T. Wooten Corporation for the construction and operation of the subject
wastewater treatment and closed -loop recycle facilities.
This permit shall be effective from the date of issuance until December 31, 2016, and shall be
subject to the conditions and limitations as specified therein. Failure to establish an adequate system for
collecting and maintaining the required operational information shall result in future compliance
problems.
If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee
has the right to request an adjudicatory hearing upon written request within 30 days following receipt of
this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail
Service Center, Raleigh, NC 27699-6714, Unless such demands are made, this permit shall be final and
binding.
AQUIFER PROTECTION SECTION
1636 Mail Service Center, Raleigh, North Carolina 27699-1636
Location: 2728 Capital Bouievard, Raleigh, North Carolinv> 27604
Phone: [phone] t FAX 1; 919-715-0588; FAX 2: 919-715-60481 Customer Service: 1.877-623-6748
Internet: www.ncwatergualO.org
An Ecial Oppor!an�:% 1 r',iiirmatve Ac:nn Emplogb:
[lit:
No laQu olina
-Namffrally

Mr. George R. Strickland
August 23, 2010
Page 2 of 2
One set of approved plans and specifications is being forwarded to you. If you need additional
information concerning this matter, please contact Nathaniel Thornburg at [phone] or
nathani el.thornburg(2i,ncdenr. aov.
Sine rely,
A 4, �
d Coleen H. Suliins
cc: Onslow County Health Department
Wilmington Regional Office, Aquifer Protection Section
Dale Werenko, PE — Withers & Ravenel
Technical Assistance and Certification Unit
Permit File WQ0034915
Notebook pile WQ0034915

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
CLOSED -LOOP RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules and Regulations
PERMISSION IS HEREBY GRANTED TO
S.T. Wooten Corporation
Onslow County
F981,41911511
construction and operation of a wastewater treatment and closed -loop recycle facility consisting of:
a 750 gallon per day (GPD) 3,060 square foot (ftz) impervious truck wash -down pad sloped to direct
recycle water to a series of four 34,558 gallon interconnected concrete settling chambers providing a total
storage/settling capacity of 105,318 gallons; a 75 gallon per minute (GPM) centrifugal batch pump (i.e.,
Pump 41) located in Settling Chamber #4 and serving the cement and fly ash silos; a 32 to 40 GPM jet
irrigation pump (i.e., Pump #2) located in Settling Chamber #4 and serving the two 900 ft` aggregate
storage bins; a 32 to 40 GPM jet recirculation pump (i.e., Pump #3) located in Settling Chamber #4 and
recirculating recycle water to Settling Chamber #1; and a 32 to 40 GPM jet truck wash pump (i.e., Pump
#4) located in Settling Chamber 94 and serving the 3,060 ft' truck wash facility;
to serve the Sneads Ferry Ready -Mix Concrete Plant #21, with no discharge of wastes to surface waters,
pursuant to the application received August 3, 2010, and subsequent additional information received by
the Division of Water Quality, and in conformity with the project plans, specifications, and other
supporting data subsequently filed and approved by the Department of Environment and Natural
Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until December 31, 2016, and shall be subject to
the following specified conditions and limitations:
WQ0034915 Version 1.0 Shell Version 100804 Page 1 of 6

1.
SCHEDULES
In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of
this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina
Professional Engineer certifying that the permitted facility has been installed in accordance with this
permit, Division approved plans and specifications, and other supporting documentation, including
the location of all monitoring wells as applicable. If this project is to be cam leted in phases and
partially_ certified, the Permittee shall retain the- responsibility to track further construction approved
under the same permit, and shall -provide a final certificate of completion once the entire project has
been completed. Mail the Certification to the Division of Water Quality, Aquifer Protection Section,
1636 Mail Service Center, Raleigh, NC 27699-1636.
2. The Wilmington Regional Office, telephone number [phone], shall be notified at least 48
hours in advance (excluding weekends and holidays) of operation of the installed facilities such that
an in -place inspection can be made. Notification to the Aquifer Protection Section's regional
supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State
Holidays.
3. A gauge to monitor wast4 ie . , : i:: Ll.. ;..ettlinzistoAegl- basin shall be installed prior to operation.
Caution shall be taken not to damage the inter -ity of the basin bottom when installing the gauge.
4. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of
this permit on official Division forms. Upon receipt of the request, the Division will review the
adequacy of the facilities described therein, and if warranted, will renew the permit for such period of
time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A
NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal
application.
II. PERFORMANCE STANDARDS
The subject non -discharge facilities shall be effectively maintained and operated at all times so there
is no discharge to the surface waters, nor any contravention of groundwater or surface water
standards. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions due to improper operation and maintenance, the Permittee shall take immediate
corrective actions including Division required actions, such as the construction of additional or
replacement wastewater treatment or recycle facilities.
2. This permit shall not relies - I`. `'rn-rnittee of their responsibility for damages to groundwater or
surface water resulting fror au_� operation of this facility.
3. The facilities permitted herein shall oe constructed according to the following setbacks:
a. The setbacks for storage and treatment units permitted after September 1, 2006 shall be as follows
(all distances in feet):
i. Any habitable residence or place of public assembly under separate ownership:
ii. Any private or public water supply source:
iii. Surface waters:
iv. Any well with the exception of a Division approved groundwater monitoring well:
v. Any property line:
100
100
50
100
50
WQ0034915 Version 1.0
Shell Version 100804
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III. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any wastewater
resulting from the operation of this facility. The Permittee shall maintain. an Operation and
Maintenance flan pursuant to 15A NCAC 02T .1007, which at a minimum shall include operational
functions, maintenance schedules, safety measures and a spill response plan.
2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC)
classification of the subject non -discharge facilities, in accordance with 15A NCAC 086 .0200 the
Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or
more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in
accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the
previously cited rules.
3. Public access to the wastewater treatment facilities closed -loop recycle system shall be prohibited.
4. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in
accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan
pursuant to 15A NCAC 02T.100S.
5. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is
prohibited.
6. Freeboard in the settling/storage basin shall not be less than one foot at any time.
7. A gauge to monitor waste levels in the settling/storage shall be provided. This gauge shall have
readily visible permanent markings indicating the following elevations: maximum liquid level at the
top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary
liquid storage volume; and the lowest point on top of the dam.
8. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e.,
outside toe of embankment to maximum allowable temporary storage elevation on the inside of the
embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs,
and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments.
Earthen embankment areas shall be kept mowed or otherwise controlled and accessible.
IV. MONITORING AND REPORTING REQUIREMENTS
1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water
analyses) necessary to ensure groundwater and surface water protection shall be established, and an
acceptable sampling reporting schedule shall be followed.
2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for
the required effluent, groundwater or surface water parameters.
3. Freeboard (i.e., waste level to the lowest embankment elevation) in the settling/storage basin shall be
recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less
than five years, and shall be made available to the Division upon request.
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s
4. A record shall be maintained of all residuals removed from this facility. This record shall be
maintained at the facility for a period of no less than five years, and shall be made available to the
Division upon request. At a minimum, this record shall include:
a. Name of the residuals hauler;
b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality
agreeing to accept the residuals;
c. Date the residuals were hauled; and
d. Volume of residuals removed.
5, Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office, telephone number (910)
796-7215, as soon as possible, but in no case more than 24 hours, or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is
abnormal in quantity or characteristic, including the known passage of a hazardous substance.
b. Any process unit failure. i:,."_ mechanical, electrical, etc.), due to known or unknown reasons,
rendering the facility incapaeie of adequate wastewater treatment.
c. Any facility failure resulting in a by-pass directly to receiving surface waters.
d. Any time self -monitoring indicates the facility has gone out of compliance with its permit
limitations.
Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of
a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency
Response personnel at telephone number [phone], [phone], or [phone].
Persons reporting such occurrences by telephone shall also file a written report in letter form within
five days following first knowledge of the occurrence. This report shall outline the actions taken or
proposed to be taken to ensure the problem does not recur.
V. INSPECTIONS
1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the
wastewater treatment and recycle facilities.
2. The Permittee or their designee shall inspect the wastewater treatment and recycle facilities to prevent
malfunctions, facility do-terioraum.. a lei operator errors resulting in discharges, which may cause the
release of wastes to the environwt-r..N. a threat to human health or a public nuisance. The Permittee
shall maintain an inspection log that incluctes, at a minimum, the date and time of inspection,
observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall
maintain this inspection log for a period of five years from the date of the inspection, and this log
shall be made available to the Division upon request.
3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the wastewater treatment and recycle facilities
permitted herein at any reasonable time for the purpose of determining compliance with this permit;
may inspect or copy any records required to be maintained under the terms and conditions of this
permit, and may collect groundwater, surface water or leachate samples.
VL GENERAL CONDITIONS
1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statutes 143-
215.6A to 143-215.6C.
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2. This permit shall become voidable if the permitted facilities are not constructed in accordance with
the conditions of this permit, the Division approved plans and specifications, and other supporting
documentation.
3. This permit is effective only with respect to the nature and volume of wastes described in the permit
application, Division approved plans and specifications, and other supporting documentation. No
variances to applicable rules governing the construction or operation of the permitted facilities are
granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T
.0105(n).
4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies
(e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules
in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4
and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under
15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of
Chapter 143 of the General Statutes.
5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal
permit modification request shall be submitted to the Division. This request shall be made on official
Division forms, and shall include appropriate property ownership documentation and other supporting
documentation as necessary. The Permittee of record shall remain fully responsible for maintaining
and operating the facilities permitted herein until a permit is issued to the new owner.
6. The Pennittee shall retain a set of Division approved plans and specifications for the life of the
facilities permitted herein.
The Permittee shall maintain this permit until all permitted facilities herein are properly closed or
permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC
02T .01050).
S. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division
Director, in whole or part for the requirements fisted in 15A NCAC 02T .0110.
9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein
shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b).
10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to
pay the annual fee accordingly shall be cause for the Division to revolve this permit pursuant to 15A
NCAC 02T .0105(e)(3).
Permit issued this the 23rd day of August 2010
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
w
leers . Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0034915
WQ0034915 Version 1.0 Shell Version 100804 Page 5 of

Permit No. WQ0034915 Closed -Loop Recycle System
S.T. Wooten Corporation August 23, 2010
Sneads Ferry Ready -Mix Concrete Plant #21 Onslow County
ENGINEERING CERTIFICATION
❑ Partial ❑ Final
In accordance with 15A NCAC 02T .0116, 1,
as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's
authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility,
hereby state to the best of my abilities that due care and diligence was used in the observation of the
construction, such that the facility was built within substantial compliance and intent of this permit, the
Division approved plans and specifications, and other supporting documentation.
❑ Any variation to this permit, the Division approved plans and specifications, and other supporting
documentation has been documented in the attached as -built drawings, and shall serve as the
Permittee's minor modification request to amend the hermit accordingly.
Provide a brief narrate-.:: descriptior n, any variation :
Professional Engineer's Name
Engineering Firm
Mailing Address
City State Zip
Telephone
-niail
NC PE Seal. Signature & Date
THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING
INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
AQUIFER PROTECTION SECTION
LAND APPLICATION UNIT
B_y U.S. Postal Service: By Courier/Special Delivery:
1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD
RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604
WQ0034915 Version L0 Shell Version 100804 Page 6 of 6

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• ANY PWATL OR PUSUC WATER SUPPLY SOURCE 100 FEET
• AIURFACE WATERS (AIRFAUS - tNTERWEEW AND PERMKW- FEHEN a WATIERDMIES. 10 FEET
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• ANY PROPERTY LINE 50 rEET
NOTE: ThERE ART NO OfrSrrE WELLS WITHIN SOD' Or THE TREATMENT AND STORAC' ARE4
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