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HomeMy WebLinkAboutWQ0034380_Final Permit_20160601Water Resources ENWRONMENTAL QUALITY PAT MCCRORY Goeemor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director June 1, 2016 BOB BILLINGSLEY — DIRECTOR OF DEVELOPMENT SANDERSON FARMS, INC. (PROCESSING DIVISION) POST OFFICE BOX 988) LAUREL, MlssissIPPI 39941-4109 Dear Mr. Billingsley: Subject: Permit No. WQ0034380 Sanderson Farms — Kinston Facility Wastewater Irrigation System Lenoir County In accordance with your permit major modification request received December 21, 2015, and additional information received April 20, 2016, we are forwarding herewith Permit No. WQ0034380 dated June 1, 2016, to Sanderson Farms, Inc. (Processing Division) for the continued operation of the existing wastewater treatment and irrigation facilities, as well as the construction and operation of the newly permitted irrigation facilities. The modifications to the subject permit are as follows: ➢ Expansion of the wastewater spray irrigation system by approximately 16.8 acres (expansion of existing Field 5A and implementation of new Field 9) on an adjacent 62-acre site with no increase in process wastewater flows. This permit shall be effective from the date of issuance until May 31, 2021, shall void Permit No. WQ0034380 issued December 23, 2009, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions have been removed since the last permit issuance dated December 23, 2009: ➢ Old Condition I.7. — This condition has been removed because the waste level gauges have been installed in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon 92, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon. Please note the following permit condition is new since the last permit issuance dated December 23, 2009: ➢ Facility description on Page 1 of new permit — a description of the modifications (expansion) of the wastewater spray irrigation system (existing Field 5A and new Field 9) has been added to the existing facility description. State of North Carolina I Environmental Quality I Water Resources I Water Quality Permitting I Non -Discharge Permitting 1617 Mail Service Center V Raleigh, North Carolina 27699-1617 919 807 6464 Mr. Bob Billingsley June 1, 2016 Page 2 of 2 ➢ Condition I1.7. —This condition regarding the review boundary was inadvertently omitted from the previous permit issuance. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this permit, please contact David Schlobohm at (919) 807-63 84 or david.schlobohm@ncdenr.gov. Sincerely, Jay Zimmerman, P.G. Director Division of Water Resources cc: Lenoir County Health Department (Electronic Copy) Washington Regional Office, Water Quality Regional Operations Section (Electronic Copy) Martin C. Boyd, PE — Carter & Sloope Consulting Engineers (Electronic Copy) David Knox Huff, PG — Nutter & Associates, NC, LLC Beth Buffington — Protection and Enforcement Branch (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Sanderson Farms, Inc. (Processing Division) Lenoir County FOR THE continued operation of a 1,400,000 gallon per day (GPD) gallon per day (GPD) wastewater treatment and irrigation facility consisting of. a processing plant pump station with two 2,000 gallon per minute (GPM) pumps receiving effluent from the processing plant via a deemed permitted pretreatment process offal pit containing a rotary screen and a secondary fine screen, and a stormwater pump station with two 220 GPM submersible pumps (note treatment plant is sized to treat the stormwater source that contains a mixture of contained stormwater and wastewater runoff); approximately 4,636 linear feet (U) of 14-inch force main; a flow splitter box; a 17.8 million gallon (MG) clay lined covered anaerobic lagoon providing anaerobic treatment and 25% average daily flow equalization with waste gas blowers and burner; an anaerobic lagoon pump station with two 1,180 GPM pumps and a flow meter; a 523,000 gallon anoxic basin with a 15 horsepower (hp) mixer; a 2,969,000 gallon aeration basin served by nine 728 cubic feet per minute (CFM) blowers and with a 2,000 cubic foot (W) lime silo, a 1,915 GPM recycled activated sludge (RAS) screw pump and flow meter, a 5,020 GPM recycle mixed liquor (RML) screw pump and a third swing/spare screw pump capable of serving as a RAS or RML pump; a 38,100 gallon de -aeration basin with a 3 hp mixer; a 644,000 gallon clarifier with a flow meter and a waste activated sludge (WAS) line flow meter; a 5.1 MG clay lined waste sludge lagoon; a Parshall flume; an ultraviolet (UV) disinfection system consisting of two banks in series and a total of 64 lamps; a 10.2 MG clay lined holding lagoon 41 interconnected with a 8.2 MG clay lined holding lagoon 42; an irrigation pump station with three 2,079 GPM vertical turbine pumps and a flow meter; approximately 232.8 acres of spray irrigation fields consisting of 8 zones and 14 subfields; and all associated piping, valves, controls and appurtenances; and the expansion (construction and operation) of the existing wastewater spray irrigation system by approximately 16.8 acres (expansion and construction of existing Field 5A and construction and implementation of new Field 9) on an adjacent 62-acre site with no increase in process wastewater flows. All new piping in Field 5A expansion will consist of 2-inch HDPE DR l l and all new sprinklers will consist of Rainbird low angle type. Field 9 expansion will involve approximately 673 LF of force main including 180 LF of HDD 16- inch HDPE DR 11 and 493 LF of 16-inch 14DPE DR 17, and all associated piping, valves, controls, and appurtenances for both Fields. WQ0034380 Version 2.0 Shell Version 151201 Page 1 of 11 to serve the Sanderson Fauns — Kinston Facility, with no discharge of wastes to surface waters, pursuant to the application received December 21, 2015, and subsequent additional information received by the Division of Water Resources, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environmental Quality and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 2021, shall void Permit No. WQ0034380 issued December 23, 2009, and shall be subject to the following specified conditions and limitations: I. SCHEDULES Upon completion of construction and prior to operation of this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. if this project is to be completed in phases and partially certified, the Permittee shall retain the responsibility to track further_ construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Resources, Water Quality Permitting Section, 1617 Mail Service Center, Raleigh, NC 27699-1617. [15A NCAC 02T .0116(a)] 2. Upon completion of construction and prior to irrigation of the new/expanded spray irrigation fields, a soil scientist evaluation by a North Carolina Licensed Soil Scientist shall be completed for all areas where old farm roads and structures lie within the wetted area of irrigation fields. The report shall certify that the renovated former road and structure areas are capable of accepting the designed loading rate. This report shall specifically address, but not be limited to, soil features such as soil compaction and saturated hydraulic conductivity of the least permeable layer, as well as any other properties that might impact the soil's ability to accept irrigation water. Mail the report and Certification to the Division of Water Resources, Water Quality Permitting Section, 1617 Mail Service Center, Raleigh, NC 27699-1617. [15A NCAC 02T .0108(b)(2)] 3. Prior to operation, all onsite domestic wells, aquifer test wells and monitoring wells not used for compliance monitoring shall be permanently abandoned. The wells shall be abandoned according to the North Carolina Well Construction Standards (15A NCAC 02C .0113) and local county rules. The Engineering Certification (attached) and the Washington Regional Office in -place inspection shall serve as notification to the Division that the aforementioned wells have been permanently abandoned. [ 15A NCAC 02T .0108(b)(2)] 4. The Washington Regional Office, telephone number (252) 946-6481, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in - place inspection can be made. Notification to the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. [15A NCAC 02T .0108(b)(2)] The Washington Regional Office, telephone number (252.) 946-6481, shall approve monitoring wells MW-8 and MW-9 prior to installation, and the monitoring wells shall be installed prior to beginning waste disposal operations. The regional office shall be notified at least 48 hours prior to the construction of any monitoring well, and such notification to the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The monitoring wells shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year, and in accordance with 15A NCAC 02C .0108. The general location and name for each monitoring well is marked on Figure 1. [15A NCAC 02C .0108, 02T .0108(b)(2)] WQ0034380 Version 2.0 Shell Version 151201 Page 2 of 11 6. Within 60 days of completion of the monitoring wells, the Permittee shall submit two original copies of a site map with a scale no greater than 1-inch equals 100 feet; however, special provisions may be granted upon prior approval for large properties. At a minimum, the map shall include the following information: a. The location (latitude and longitude to the 6t' decimal degree) and identity of each monitoring well. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal areas. d. The latitude and longitude of the established horizontal control monument. e. The elevation of the top of the well casing (i.e., measuring point) relative to a common datum. f. The depth of water below the measuring point at the time the measuring point is established. g. The location of compliance and review boundaries. h. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities taking place on the property. The map and any supporting documentation shall be sent to the Division of Water Resources, Water Quality Permitting Section, 1617 Mail Service Center, Raleigh, NC 27699-1617. [15A NCAC 02T .0108(b)(2)] 7. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may dcem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to he submitted with the permit renewal application. [15A NCAC 02T .0105(d), 02T .0106, 02T .0109, 02T .0115(c)] H. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall tape immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143- 215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [ 15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15A NCAC 02C .0108] [15A NCAC 02T .04031 4. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0108(b)(1), 02T .0505(b)] 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(c), 02T .0505(n)] 6. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. [15A NCAC 02L .0106(d)(2), 02L .0107(b)] WQ0034380 Version 2.0 Shell Version 151201 Page 3 of I 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0106, 02L .0108] 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [15A NCAC 02L A107(c)] 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [15A NCAC 02L .0107] 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Lenoir County Register of Deeds an casement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [ 15A NCAC 02L .0107(01 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: ii. Any habitable residence or place of public assembly owned by the Permittee: iii. Any private or public water supply source: iv. Surface waters: v. Groundwater lowering ditches: vi. Surface water diversions: vii. Any well with exception of monitoring wells: viii. Any property line: ix. Top of slope of embankments or cuts of two feet or more in vertical height: x. Any water line from a disposal system: xi. Subsurface groundwater lowering drainage systems: xii. Any swimming pool: xiii. Public right of way: xiv. Nitrification field: xv. Any building foundation or basement: [15A NCAC 02T .0506(a)] 400 200 too 100 too 25 100 150 15 10 100 100 50 20 15 WQ0034380 Version 2.0 Shell Version 151201 Page 4 of 1 1 b. The setbacks for storage and treatment units permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property Iine: 50 [ 15A NCAC 02T .0506(b)] III. OPERATION AND MAINTENANCE REQUIREMENTS I . The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [15A NCAC 02T .0117] A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. Irrigation fields with a grass cover crop may be allowed to contain dormant grass during the cool weather season, as long as no wastewater irrigation occurs on these fields during that time. In addition, in order to maintain an acceptable spray overlap pattern in the wooded areas, the Permittee shall thin the undergrowth within the tree lanes.[15A NCAC 02T .0108(b)(1)] 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [ 15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(1)] 7. Only effluent from the Sanderson Farms — Kinston Facility shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.11 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [ 15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508 [15A NCAC 02T .0508, 02T .1100] WQ0034380 Version 2.0 Shell Version 151201 Page 5 of 11 It. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A NCAC 02T .05050)] 12, Freeboard in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon, and 5.1 MG waste sludge lagoon shall not be less than two feet at any time. [I 5A NCAC 02T ,0505(d)] 13. Gauges to monitor waste levels in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon, and 5.1 MG waste sludge lagoon shall be provided. These gauges shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0108(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [I 5A NCAC 02T .0108(b)(1)] IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. [ 15A NCAC 02T .0108(c)] 2. A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. [ 15A NCAC 02T .0105(k)] 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] WQ0034380 Version 2.0 Shell Version 151201 Page 6 of 1 1 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. [15A NCAC 02T .0108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the 10.2 million gallon (MG) holding lagoon 41, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] 7. Three copies of all monitoring data (as specified in Conditions IV.3. and 1V.4.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(1)] A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [15A NCAC 02T .0108(b)(1)] WQ0034380 Version 2.0 Shell Version 151201 Page 7 of I 10. Monitoring wells MW-8 and MW-9 shall be sampled after construction and within 3 months prior to initiating non -discharge disposal operations. All monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mapping, well construction fonns, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 1. [15A NCAC 02T .0105(m)] 11. For initial sampling of monitoring wells, the Permittee shall submit a Compliance Monitoring Form (GW-59) and a Well Construction Record Form (GW-1) listing this permit number and the appropriate monitoring well identification number. Initial Compliance Monitoring Forms (GW-59) without copies of the Well Construction Record Forms (GW-1) are deemed incomplete, and may be returned to the Permittee without being processed. [15A NCAC 02T .0105(m)] 12. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW-59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] 13, An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH [I5A NCAC 02T .0108(c)] WQ0034380 Version 2.0 Shell Version I51201 Page 8 of I I 14. Noncompliance Notification: The Permittee shall report by telephone to the Washington Regional Office, telephone number (252) 946-6481, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to betaken to ensure the problem does not recur. [15A NCAC 02T .0105(1), 02T .0108(b)(1)] V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [15A NCAC 02T .0108(b)] 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [ 15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leacbate samples. [G.S. 143-21.5.3(a)(2)] VL GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143-215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [ 15A NCAC 02T .0110] 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G.S. 143-21.5.1] WQ0034380 Version 2.0 Shell Version 151201 Page 9 of 11 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 0213 .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)] In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0108(b)(1)] The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .01050)] S. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. [15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [15A NCAC 02T .0120] 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit. [I 5A NCAC 02T .0105(e)(3)] Permit issued this the I" day of June 2016 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Jay Zimmerman, P.G., Director ( Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0034380 WQ0034380 Version 2.0 Shell Version 151201 Page 10 of I 1 Permit No. WQ0034380 Wastewater Irrigation System Sanderson Farms, Inc. (Processing Division) June 1, 2016 Sanderson Farms - Kinston Facility Lenoir County ENGINEERING CERTIFICATION ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0116, I,_ , as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's Authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division -approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division -approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. Provide a brief narrative description of any variations: THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER By Courier/Special Delivery: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 WQ0034380 Version 2.0 Shell Version 151201 Page 11 of 11 THIS PAGE BLANK ATTACHMENT A — LIMITATIONS AND MONITORING REQUIREMENTS PPI 001— WWTF Effluent Permit Number: WQ0034380 Version: 2.0 EFFLUENT CIIARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5-Day (20 °C) mg/L 2 x Week Composite 00916 Calcium, Total (as Ca) mg/1., Monthly Composite 00940 Chloride (as Cl) mg/L 3 x Year i Composite 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 2 x Week Grab 50050 Flow, in Conduit or thru Treatment Plant GPD 1,400,000 Continuous Recording 00927 Magnesium, Total (as Mg) mg/L Monthly Composite 00610 Nitrogen, Ammonia Total (as N) mg(L 2 x Week Composite 00625 Nitrogen, Kjeldahl, Total (as N) mg/L. 2 x Week Composite 00620 Nitrogen, Nitrate Total (as N) mg/L 2 x Week Composite 00600 Nitrogen, Total (as N) mg/L 2 x Week Composite 00400 pH su 5 x Week Grab 00665 Phosphorus, Total (as P) mg/L 2 x Week Composite WQ09C Plant Available Nitrogen mg/L 2 x Week Calculated 00931 Sodium Adsorption Ratio Ratio Monthly Calculated 00929 Sodium, Total (as Na) mg/L Monthly Composite 70300 Solids, Total Dissolved — 180 °C mg/L 3 x Year Composite 00530 Solids, Total Suspended mg/L 2 x Week Composite 3 x Year sampling shall be conducted during March, July, and November. WQ0034380 Version 2.0 Attachment A Page 1 of PPI 002 — Surface Water Monitoring Station SW-1 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean DailMinimum Daily Maximum Measurement Frequency Sample Type 31616 Colifomi, Fecal MF, M-PC Broth, 44.5 °C #/100 ml, 3 x Year Grab 00610 Nitrogen, Ammonia Total (as N) mg/L 3 x Year Grab 00620 Nitrogen, Nitrate Total (as N) mg1L 3 x Year Grab 00600 Nitrogen, Total (as N) mg/L 3 x Year Grab 00400 pH Su 3 x Year Grab 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 3 x Year sampling shall be conducted during March, July and November. WQ0034380 Version 2.0 Attachment A Page 2 of 2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LINIITATIONS Permit Number: WQ0034380 Version: 2.0 Sanderson Farms, Inc. (Processing Division) - Sanderson Farms - Kinston Facility IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Acreage Dominant Soil Series Parameter Hourly Rate Yearly Max Units lA Sanderson Farms, Inc. Lenoir 35,2502780 -77.6677780 22A Lakeland 01284-Non-Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbs/ac 1B Sanderson Farms, Inc. Lenoir 35.2519440 -77.6708330 8.81 Craven 01284-Non-Discharge Application Rate 0.15 39.71 inches WQ09 -- Plant Available Nitrogen lbslac 2A Sanderson Farms, Inc. Lenoir 35.2491690 -77.6736110 22.4 Lakeland 01284 -- Non -Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbslac 2B Sanderson Farms, Inc. Lenoir 352472220 -77.6744440 10.4 Goldsboro 01284 -Non-Discharge Application Rate 0.15 61.4 inches WQ09 - Plant Available Nitrogen lbslac 3A Sanderson Farms, Inc. Lenoir 35.2455560 -77.6777780 24.0 Lakeland 01284 - Non -Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbslac 3B Sanderson Farms, Inc. Lenoir 35.2438890 -77.6775000 3.51 Goldsboro 01284-Non-Discharge Application Rate 0.15 61.4 inches WQ09 - Plant Available Nitrogen lbslac 4A Sanderson Farms, Inc. Lenoir 35.2433330 -77.6752780 19.7 Lakeland 01284 - Non -Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbs/ac 4B Sanderson Farms, Inc. Lenoir 35.2441670 -77.6758330 8.14 Goldsboro 01284 - Non -Discharge Application Rate 0.15 61.4 inches WQ09 - Plant Available Nitrogen lbslac 5A Sanderson Farms, Inc. Lenoir 35,2472220 -77.6672220 28.5 Wagram/State 01284 -Non-Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbs/ac 5B Sanderson Farms, Inc. Lenoir 35.2466670 -77.6672220 1.40 Goldsboro 01284 - Non -Discharge Application Rate 0.15 61.4 inches WQ09 - Plant Available Nitrogen lbslac 6 Sanderson Farms, Inc. Lenoir 35.2441670 -77.6708330 30.0 Kenansville 01284 - Non -Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbslac 7 Sanderson Farms, Inc. Lenoir 35.2394440 -77.6730560 29.6 Lakeland 01284 - Non -Discharge Application Rate 0.2 99 inches WQ09 - Plant Available Nitrogen lbslac WQ0034380 Version 2.0 Attachment B Page I of 2 8A Sanderson Farms, Inc_ Lenoir 35.2388890 -77,6686110 22.8 Lakeland 01284 — Non -Discharge Application Rate 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac 8B Sanderson Farms, Inc. Lenoir 35.2375W -77.6669440 1.84 Goldsboro 01284 — Non -Discharge Application Rate 0.15 61.4 inches WQ09 —Plant Available Nitrogen Ibs/ac 9 Sanderson Farms, Inc. Lenoir 35,2435100 -77,6668400 16.2 Lakeland/ Kalmia 01284 -- Non -Discharge Application Rate 0.2 99 inches WQ09—Plant Available Nitrogen lbs/ac Totals 249.7 1. Field 1 B shall be seasonally irrigated at a rate of 39.7 inches per year, where seasonal irrigation shall occur from March 15' through November 15"'. WQ0034380 Version 2.0 Attachment B Page 2 of 2 ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0034380 Version: 2.0 Monitoring wells: MW-1, MW-2, MW-3, MW-4, MW-5, MW-6, AM-7, NM-8, and MW-9 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 00680 Carbon, Tot Organic (TOC) mg/L 3 x Year Grab 1, 4 00940 Chloride (as Cl) 250 mg/L 3 x Year Grab 1 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C -41100 ML 3 x Year Grab 1 00610 Nitrogen, Ammonia Total (as N) L5 mg/L 3 x Year Grab 1 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 pH 6.5-8.5 su 3 x Year Grab 1,2 OObbS Phosphorus, Total (as P) mg/L 3 x Year Grab 1 70300 Solids, Total Dissolved - 180 °C 500 mg/L 3 x Year Grab 1 82546 Water Level, Distance from measuring point feet 3 x Year Calculated 1, 2, 3 1. 3 x Year monitoring shall be conducted in March, July & November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4, If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOG concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 1 and this attachment. WQ0034380 Version 2.0 Attachment C Page 1 of 1 v = i nW 5 FI'JIMQ- r FnndA,So], Farms IfnpiO PmPn1 .. W i.Jl��uftr'• i � x chip WhOelace G Q o g le Creek I -.I—, —11ty and Storage Ponds I Fen.ho Along Top Edge of Sam I =WnSTCHI�ENS HOME OFNS HOME OF� Lk _ i �/ A �M.WqAWA r- u r L" f /� / , L °toms; Lk ,✓i BAPTIST CHILDRENS HOME OF Boundary i_ Review boundary J Compliance boundary E Monitoring well Proposed monitoring well • Habitable residence or place of public assembly Drainage ditch —•—• Falling Creek — Tributary to Falling Creek --- Non jurisdictional ditch 4 foot contour ® Ponded areas Soil mapping unit with WWIS BI, Blanton Cr, Craven Go, Goldsboro Ka, Kalmia 0 Kn, Kenansville Lk, Lakeland St, State Wa, Wagram WELLS ROIJALO E Il WELLS RONALO E I < / / Ay Lk / �f. oar Lk l i •i" Iwo. Lk �'/ 1W_2 I Lk , _ ✓, j1 / 1 aa. Kn+ 4 r..'i`�A•\\ WELLS RONALOE MWa3 Lk \vi j l `'\-,'f •• "�Go y4`t I. 1 SNELLS RONALOE . / ♦ Lk / 1 � / / •Y Go �S � MW-0 I CADLEV ROSERT 4SHIRLEI TULL FIELDS LI NLLFIELDSUC- \ . Tuu FIEl.Ds uc \^\ TULLFIELOS LLD' 800 1,600 2,400 3,200 4,000 1 inch = 800 feet 4,800 Feet SITE MAP P4N CAA G SANDERSON FARMS (PROCESSING DIVISION) WASTEWATER TREATMENT FACILITY DESIGN a� BEAL: LAND TREATMENT SYSTEM AND WASTEWATER TREATMENT PLANT bA.�'s1xEE�o � eriii o; d ,. (Property I.D. No. (PIN) 359400671007) �aio4/1S