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HomeMy WebLinkAboutWQ0034380_Final Permit_20091223- 1V HCDENR Not, i lillc Department Ci 1:nvi�'t311i ant and atdra Division Of Watei Quallity Bever y Eaves Perdue Coleen 1 . Sullin C:,overno Director December 23, 2009 BOB BILLINGSLEY — DIRECTOR OF DEVELOPMENT SANDERSON FARMS, INC. (PROCESSING DIVISION) POST OFFICE BOX 988 LAUREL, Mississippi 39941-4109 Subject: Permit No. WQ0034380 Sanderson Farms WWTF Dee Frla-Mai Secretary: Wastewater Irrigation System Lenoir County Dear Mr. Billingsley: In accordance with your permit application request received October 28, 2009, and subsequent additional information received December 2, 2009 and December 17, 2009, we are forwarding herewith Permit No. WQ0034380, dated December 23, 2009, to Sanderson Farms, Inc. (Processing Division) for the construction and operation of the subject wastewater treatment and wastewater irrigation facilities. This permit shall be effective from the date of issuance until December 31, 2015, and shall be subject. to the. conditions and limitations as specified therein... Please pay particular, attention to the monitoring requirements listed in Attachments A, B and C. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in fixture compliance problems. Please note the following conditions are specific to this permit and require your attention: Condition I.I. — This condition requires the Permittee to perform an updated soil scientist evaluation on all irrigation areas containing rehabilitated soils that previously contained old farms roads and structures prior to operation of the subject facility. Condition I.2. — This condition requires the Permittee to properly abandon all non-compliance monitoring wells prior to operation of the subject facility. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 2728 Capital Boulevard, Raleigh, North Carolina 27604 Phone: 919-733-3221 t FAX 1: 919-715-0588: FAX 2: 919-715-60481 Customer Service:':-877-623-6748 Internet wwwmwatercluality.oM One , Now li ar o"in An Epuaf Opportunity i Affirmative Action Employer Mr. Bob Billingsley December 23, 2009 Page 2 of 2 One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Nathaniel Thornburg at (919) 715-6160 or nathaniel.thornburg@ncdenr.gov. Sincerely, r /Col H. Sullins cc: Lenoir County Health Department Washington Regional Office, Aquifer Protection Section Jeffrey A. Graves, PE — Charles N. Clark Associates, LTD Technical Assistance and Certification Unit Permit File WQ0034380 Notebook File WQ0034380 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Sanderson Farms, Inc. (Processing Division) Lenoir County FOR THE construction and operation of a 1,400,000 gallon per day (GPD) wastewater treatment and wastewater irrigation facility consisting of a processing plant pump station with two 2,000 gallon per minute (GPM) pumps receiving effluent from the processing plant via a deemed permitted pretreatment process offal pit containing a rotary screen and a secondary fine screen, and a stormwater pump station with two 220 GPM submersible pumps (note treatment plant is sized to treat the stormwater source that contains a mixture of contained stormwater and wastewater runoff); approximately 4,636 linear feet of 14-inch force main; a flow splitter box; a 17.8 million gallon (MG) clay lined covered anaerobic lagoon providing anaerobic treatment and 25% average daily flow equalization with waste gas blowers and burner; an anaerobic lagoon pump station with two 1,180 GPM pumps and a flow meter; a 523,000 gallon anoxic basin with a 15 horsepower (hp) mixer; a 2,969,000 gallon aeration basin served by nine 728 cubic feet per minute (CFM) blowers and with a 2,000 cubic foot (ft) lime silo, a 1,915 GPM recycled activated sludge (RAS) screw pump and flow meter, a 5,020 GPM recycle mixed liquor (RML) screw pump and a third swing/spare screw pump capable of serving as a RAS or RML pump; a 38,100 gallon de -aeration basin with a 3 hp mixer; a 644,000 gallon clarifier with a flow meter and a waste activated sludge (WAS) line flow meter; a 5.1 MG clay lined waste sludge lagoon; a parshall flume; an ultraviolet (UV) disinfection system consisting of two banks in series and a total of 64 lamps; a 10.2 MG clay lined holding lagoon #1 interconnected with a 8.2 MG clay lined holding lagoon #2; an irrigation pump station with three 2,079 GPM vertical turbine pumps and a flow meter; approximately 232.8 acres of spray irrigation fields consisting of 8 zones and 14 subfields; and all associated piping, valves, controls and appurtenances to serve the Sanderson Farms WWTF, with no discharge of wastes to surface waters, pursuant to the application received October 28, 2009, and subsequent additional information received by the Division of Water Quality, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2015, and shall be subject to the following specified conditions and limitations: WQ0034380 Version 1.0 Shell Version 090806 Page 1 of 10 I. SCHEDULES 1. Upon completion of construction and prior to irrigation, a soil scientist evaluation shall be completed for all areas where old farm roads and structures lie within the wetted area of irrigation fields. The report shall certify that the renovated former road and structure areas are capable of accepting the designed loading rate. This report shall specifically address, but not be limited to, soil features such as soil compaction and saturated hydraulic conductivity of the least permeable layer, as well as any other properties that might impact the soil's ability to accept irrigation water. The requested information must be received and acknowledged in writing by the Aquifer Protection Section, 943 Washington Square Mall, Washington, NC 27889, prior to any irrigation of wastewater. 2. Prior to operation, all onsite domestic wells, aquifer test wells and monitoring wells not used for compliance monitoring shall be permanently abandoned. The wells shall be abandoned according to the North Carolina Well Construction Standards (15A NCAC 02C .0113) and local county rules. The Engineering Certification (attached) and Washington Regional Office in -place inspection shall serve as notification to the Division that the aforementioned wells have been permanently abandoned. In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this protect is to be completed in phases and partially certified, the Permittee shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 4. The Washington Regional Office, telephone number (252) 946-6481, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The Washington Regional Office, telephone number (252) 946-6481, shall approve monitoring wells MW-1, MW-2, MW-3, MW-4, MW-5, MW-6 and MW-7 prior to installation, and the monitoring wells shall be installed prior to beginning waste disposal operations. The regional office shall be notified at least 48 hours prior to the construction of any monitoring well, and such notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The monitoring wells shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year, and in accordance with 15A NCAC 02C .0108. The general location and name for each monitoring well is marked on Figure 1. 6. Within 60 days of completion of the monitoring wells, the Permittee shall submit two original copies of a site map with a scale no greater than 1-inch equals 100 feet; however, special provisions may be granted upon prior approval for large properties. At a minimum, the map shall include the following information: a. The location and identity of each monitoring well. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal areas. d. The latitude and longitude of the established horizontal control monument. e. The elevation of the top of the well casing (i.e., measuring point) relative to a common datum. f. The depth of water below the measuring point at the time the measuring point is established. g. The location of compliance and review boundaries. h. The date the map is prepared and/or revised. WQ0034380 Version 1.0 Shell Version 090806 Page 2 of 10 Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities taking place on the property. The map and any supporting documentation shall be sent to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 7. A gauge to monitor waste levels in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon shall be installed within 60 days prior to operation. Caution shall be taken not to damage the integrity of the liner (if present) when installing the gauge. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. I1. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or disposal facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). WQ0034380 Version 1.0 Shell Version 090806 Page 3 of 10 9. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Lenoir County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(D(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. 10. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted after September 1, 2006 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Any habitable residence or place of public assembly owned by the Permittee: 200 iii. Any private or public water supply source: 100 iv. Surface waters: 100 v. Groundwater lowering ditches: 100 vi. Surface water diversions: 25 vii. Any well with exception of monitoring wells: 100 viii. Any property line: 150 ix. Top of slope of embankments or cuts of two feet or more in vertical height: 15 x. Any water line from a disposal system: 10 xi. Subsurface groundwater lowering drainage systems: 100 xii. Any swimming pool: 100 xiii. Public right of way: 50 xiv. Nitrification field: 20 xv. Any building foundation or basement: 15 b. The setbacks for storage and treatment units permitted after September 1, 2006 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: ii. Any private or public water supply source: iii. Surface waters: iv. Any well with exception of monitoring wells: v. Any property line: 100 100 50 100 50 WQ0034380 Version 1.0 Shell Version 090806 Page 4 of 10 III. OPERATION AND MAINTENANCE REQUIREMENTS The facilities shall be properly maintained and. operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. Irrigation fields with a grass cover crop may be allowed to contain dormant grass during the cool weather season, as long as no wastewater irrigation occurs on these fields during that time. In addition, in order to maintain an acceptable spray overlap pattern in the wooded areas, the Permittee shall thin the undergrowth within the tree lanes. 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a. period of no less than five years, and shall be made available to the Division upon request. 7. Only effluent from the Sanderson Farms WWTF shall be irrigated on the sites listed in Attachment B. 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .l 100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 12. Freeboard in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon shall not be less than two feet at any time. 13. Gauges to monitor waste levels in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon shall be provided. These gauges shall have readily visible permanent markings indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. WQ0034380 Version 1.0 Shell Version 090806 Page 5 of 10 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the 10.2 million gallon (MG) holding lagoon #1, 8.2 MG holding lagoon #2, 17.8 MG anaerobic lagoon and 5.1 MG waste sludge lagoon shall be recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. WQ0034380 Version 1.0 Shell Version 090806 Page 6 of 10 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IV.4.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5 and IV.6.) on. Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and C. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mapping, well construction. forms, well abandonment forms and monitorinu data shall refer to the hermit number and the well nomenclature as provided in Attachment C and Figure l . 11. For initial sampling of monitoring wells, the Permittee shall submit a Compliance Monitoring Form (GW-59) and a Well Construction Record Form (GW-1) listing this permit number and the appropriate monitoring well identification number. Initial Compliance Monitoring Forms (GW-59} without copies of the Well Construction Record. Forms (GW-1) are deemed incomplete, and may be returned to the Permittee without being processed. 12. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 WQ0034380 Version 1.0 Shell Version 090806 Page 7 of 10 13. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH 14. Noncompliance Notification: The Permittee shall report by telephone to the Washington Regional Office, telephone number (252) 946-6481, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. WQ0034380 Version 1.0 Shell Version 090806 Page 8 of 10 VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are nott constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .01050). 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 23rd day of December 2009 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Teen O,Ktullins, Director FDivi n of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0034380 WQ0034380 Version 1.0 . Shell Version 090806 Page 9 of 10 Permit No. WQ0034380 Wastewater Irrigation System Sanderson Farms, Inc. (Processing Division) December 23, 2009 Sanderson Farms WWTF Lenoir County ENGINEERING CERTIFICATION ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0116, I, , as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. Provide a brief narrative description of any variations: Professional Engineer's Name Engineering Firm Mailing Address (.............. .... ..... ._....... .._.... city Telephone E-mail State Zip NC PE Seal, Signature & Date THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: 1636 MAIL SERVICE CENTER By Courier/Special Delivery: 2728 CAPITAL BOULEVARD RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 WQ0034380 Version 1.0 Shell Version 090806 Page 10 of 10 ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI 00.1— W WTF Effluent Permit Number: WQ0034380 Version: 1.0 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Mean Monthly Geometric Daily Minimum Daily Maximum Measurement Frequency Sample Type BOD. 5-Day (20 Deg. C) — 00310 2 x Week Composite Calcium. Total (as Ca) — 00916 Monthly Composite Chloride (as Cl) — 00940 3 x Year' Composite Coliform_ Fecal MF. M-FC Broth. 44.5C — 31616 2 x Week' Grab Flow, in Conduit or thru Treatment Plant — 50050 1,400,000 GPD Continuous Recording Magnesium. Total (as Mg) — 00927 Monthly Composite Nitrogen. Ammonia Total (as N) — 00610 2 x Week Composite Nitrogen, Kjeldahl, Total (as N) — 00625 2 x Week Composite Nitrogen, Nitrate Total (as N) — 00620 2 x Week Composite pH — 00400 5 x Week Grab Phosphorus, Total (as P) — 00665 2 x Week Composite Plant Available Nitrogen — WQ09 2 x Week Calculated Sodium Adsorption Ratio -- 00931 Monthly Calculated Sodium, Total (as Na) — 00929 Monthly Composite Solids, Total Dissolved — 70300 3 x Year Composite Solids, Total Suspended — 00530 2 x Week Composite . 3 x Year sampling shall be conducted during March. July- and November. 2. Monthly average for Fecal Coliform shall be a geometric mean. WQ0034380 Version 1.0 Attachment A Page I of 2 PPI 002 — Surface Water Monitoring Station SWA EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Mean Monthly Geometric Daily Minimum Daily Maximum Measurement Frequency Sample Type Coliform. Fecal MF, M-FC Broth, 44.5C — 3161.6 3 x Year t Grab Nitrogen, Ammonia Total (as N) — 00610 3 x Year Grab Nitrogen, Nitrate 'Total (as N) — 00620 3 x Year Grab Nitrogen, Total (as N) — 00600 3 x Year Grab PH — 00400 3 x Year Grab Phosphorus, Total (as P) — 00665 3 x Year' Grab 1. 3 x Year sampling shall be conducted during March, July and November. WQ0034'- Version 1.0 Attachment A ge 2 of 2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Sanderson Farms, Inc. (Processing Division) — Sanderson Farms WWTF Permit Nnin1bet: I'VQ9034389 Version: 1.0 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Dominant Soil Series Parameter Hourly Hourly Rate Yearly Max 1 A Sanderson Farms, Inc. Lenoir 350 15'01 " -770 40'04" t24 Lakeland 01284 — Application Surface Irrigation 0.2 99 inches R'Q09 — Plant Available Nitrogen lbs/ac 1 B Sanderson Farms, Inc. Lenoir 35' 15' 07" -77" 40' 15" 8.81 Craven 01284 —Application Surface Irrigation 0.15 39.7 � inches WQ09 — Plant Available Nitrogen lbs/ac 2A Sanderson Farms. Inc. Lenoir 350 14' 57" -770 40' 25" 22.4 Lakeland 01284 —Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen Ibs/ac 213 Sanderson Farms, Inc. Lenoir 350 14' 50" -770 40' 28" 10.4 Goldsboro 01284 — Application Surface Irrigation 0.15 61.4 inches WQ09 — Plant Available Nitrogen lbs/ac 3A Sanderson Farms, Inc. Lenoir 350 14' 44" -770 40' 40" 24.0 Lakeland 01284 — Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen Ibs/ac 311 Sanderson Farms, Inc. Lenoir 350 14' 38" -770 40' 39" 3.51 Goldsboro 01294 — Application Surface Irrigation 0.15 61.4 inches WQ09 — Plant Available Nitrogen lbs/ac 4A Sanderson Farms, Inc. Lenoir 350 14' 36" -77040' 31" 19.7 Lakeland 01294 — Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac 4B Sanderson Farms, Inc. Lenoir 350 14' 39" -770 40' 33" 8.14 Goldsboro 01284 — Application Surface Irrigation 0.15 61.4 inches WQ09 — Plant Available Nitrogen Ibs/ac 5A Sanderson Farms, Inc. Lenoir 35" 14' 50" -770 40' 02" 27.9 Wagram 01284 — Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac 5B Sanderson Farrns, Inc. Lenoir 350 14' 48" -770 40' 02" 1.40 Goldsboro 01284 — Application Surface Irrigation 0.15 61.4 inches WQ09 — Plant Available Nitrogen lbs/ac 6 Sanderson Farms, .Inc. Lenoir 350 14' 39" -770 40' 15" 30.0 Kenansville 01284 —Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac 7 Sanderson Farms, Inc. Lenoir 35' 14' 22" -77' 40' 23" 29.6 Lakeland 01284 —Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac WQ0034380 Version 1.0 Attachment B Page I oft 8A Sanderson Farms, Inc. Lenoir 350 14' 20" -77' 40' 07" 22.8 Lakeland 01284 — Application Surface Irrigation 0.2 99 inches WQ09 — Plant Available Nitrogen lbs/ac 813 Sanderson Farms. Inc. Lenoir 350 14' 15" -77" 40' 01" 1.84 Goldsboro 01.284 — Application Surface Irrigation 0.15 61.4 inches WQ09 — Plant Available Nitrogen lbs/ac Totals 232.8 1. Field 1 B shall be seasonally irrigated at a rate of 39.7 inches per year, where seasonal irrigation shall occur from March 15`h through November 15`b. WQ00341: Version 1.0 Attachment B ?age 2 of 2 ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Monitoring wells: MW-I, MW-2, MW-3, MW-4, MW-5, MW-6 and MW-7 Peurnit Ntimher: W(J00343t30 Version: 1.0 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS Parameter Description - Parameter Code Daily Maximum Frequency Measurement Sample Type Footnotes Carbon. Tot Organic (TOC) — 00680 mg/1 3 x Year Grab 1.4 Chloride (as Cl) — 00440 250 mg/I 3 x Year Grab I Co Fecal MF — 31616 #/100ml 3 x Year Grab I Nitrogen. Ammonia Total (as N) — 00610 mg/l 3 x Year Grab 1 Nitrogen. Nitrate'Cotal ('as N) — 00620 10 mg/l 3 x Year Grab I plI — 00400 6.5-8.5 s.u. 3 x Year Grab I, 2 Phosphorus.Total otal (as P) — 00665 mg./I 3 x Year Grab 1 Solids, Total Dissolved- 180 Deg C — 70300 500 mg/I 3 x Year Grab ( Water level, distance from measuring point— 82546 ft 3 x Year Calculated I. 2,3 I. 3 x Year monitoring shall be conducted in March, .tut}- & November: Annual monitoring shall be conducted every November. 2. "Che measurement of eater levels shall be made prior to purging the mlis. Ilie depth to dater in each well shall be measured from the surveyed point on the top of the casing. 'l lie measurement of pH shall be made alter purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4. If TOC concentrations greater than 10 rng/I are detected in any, downgradient monitoring well. additional sampling and analysis must be conducted to identify the individual constituents comprising this I OC: concentration. If the "fOC concentration as measured in the background monitor well exceeds 10 mg/l. this concentration will be taken to represent the naturally occurring FOC concentration. Any exceedances of this naturally- occurring `I'OC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure I and this attachment. WQ0034380 Version IA Attachment C Page l of I