WQ0030235_Final Permit_20060725

O�0 W A r���G Michael F, Easley, Governor
y William G. Ross Jr., Secretary
� North Carolina Department of Environment and Natural Resources
© 'C Alan W. Klimek, A.E. Director
Division of Water Quality
July 25, 2006
MICHAEL J. MYERS — ENGINEERING & COMPLIANCE MANAGER
HEATER UTILITIES, INC.
POST OFFICE DRAWER 4889
202 MACKENAN DRIVE
CARY, NORTH CAROLINA 27511
Subject: Permit No. WQ0030235
North Chatham Green Initiative
Wastewater Treatment System
Chatham County
Dear Mr. Myers. -
In accordance with your permit application received June 8, 2006, and subsequent additional
information received July 6, 2006, we are forwarding herewith Permit Number WQ0030235, dated July
25, 2006, to Heater Utilities, Inc. for the construction only of the subject wastewater treatment system.
This permit shall be effective from the date of issuance until June 30, 2011, and shall be subject to
the conditions and limitations as specified therein, Please pay particular attention to the monitoring
requirements in this permit. Failure to establish an adequate system for collecting and maintaining the
required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service
Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding.
One set of approved plans and specifications is being forwarded to you. If you need additional
information concerning this matter, please contact Nathaniel Thornburg at [phone].
Sincere
,Alan W. Klimek, P.E.
cc: Chatham County Health Department
Raleigh Regional Office, Aquifer Protection Section
Michael C. Wicker, PE — Withers & Ravenel, Inc,
Technical Assistance and Certification Unit
Aquifer Protection Central Files
LAU Files
N"o�tnhCarolina
Natura!!y
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone [phone] Customer Service
internet: www.ncwaterquality.org 2729 Capital Boulevard Raleigh, NC 27604 FAX [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
WASTEWATER TREATMENT PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Heater Utilities, Inc.
Chatham County
FOR THE
construction only of a 200,000 gallon per day (GPD) wastewater treatment system consisting of:
an influent pump station with dual 350 gallon per minute (GPM) 25 horsepower (hp) centrifugal pumps
rated at 87 feet of total dynamic head (TDH) and audible/visual high water alarms; a mechanically
cleaned fine screen with an auxiliary manually cleaned bar screen; a flow splitter box that overflows to
the equalization basin; a 50,000 gallon flow equalization basin with two (2) 70 GPM 3 hp submersible
centrifugal pumps rated at 27 feet TDH, two (2) 150 cubic feet per minute (CFM) 7.5 hp blowers, and a
diffused aeration system; two (2) 2 millimeter (mm) drum screens; two (2) 100,000 gallon Membrane
Bio-Reactor (MBR) basins each consisting of. a 13,000 gallon anoxic basin with an anoxic recirculation
pump, mixer and flowmeter; a 28,000 gallon fine bubble aeration basin; a 3,000 gallon membrane tank
with a 278 GPM membrane mixed liquor recirculation/biosolids wasting pump, a permeate pump and
flow meter, and two (2) racks of 36 microfiltration modules each at a loading rate of 15 gallons per day
per square foot (GPD/ft); and two (2) 268 CFM blowers; a chemical clean -in -place system consisting of
sodium hypochlorite feed system located in a chemical building on -site; a three (3) zone 56,000 gallon
aerobic sludge digester with one (1) 150 CFM 7.5 hp blower with submersed aeration diffusers, three (3)
50 GPM 0.5 hp decant submersible pumps rated at 16 feet TDH, a 200 GPM 3 hp submersible centrifugal
sludge transfer pump rated at 23 feet TDH; two (2) 302 GPM ultraviolet (UV) disinfection chambers each
with two (2) lamps; a permanent standby generator; an odor control facility; a turbidimeter; a combination
reclaimed water/reject water flow meter; and an approximately 1.0 million gallon five (5) day upset tank
to serve the North Chatham Green Initiative with no discharge of wastes to the surface waters, pursuant to
the application received June 8, 2006 and subsequent additional information received by the Division, and
in conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment and Natural Resources and considered a part of this permit,
This permit shall be effective from the date of issuance until June 30, 2011, and shall be subject to
the following specified conditions and limitations:

I. PERFORMANCE STANDARDS
1, The North Chatham Green Initiative Wastewater Irrigation Agreement between Heater Utilities,
Inc. and the ZR CHATHAM, LLC shall be executed and submitted to the Aquifer Protection
Section's Central and Raleigh Regional Offices with the application to modify the permit to
construct and operate the disposal system. This agreement shall include the following:
a. The agreement shall indicate the responsible parry for properly storing and irrigating the
entire wastewater flow in accordance with all conditions outlined in a permit issued to Heater
Utilities, Inc. If the responsible party is Heater Utilities, Inc., the agreement shall stipulate
measures to be taken to ensure Heater Utilities, Inc. has the operational authority to properly
manage the wastewater including when, where, and the duration of effluent irrigation events.
b, The responsible party for irrigation shall provide a certified wastewater irrigation operator at
all times in accordance with 15A NCAC 8G, including site visitation requirements.
c. The agreement shall also indicate that aesthetic desires or management of the common green
areas for the purposes of use shall not be justifiable reasons for violating conditions of the
wastewater permit including the maintenance of adequate effluent storage capacity.
d. The agreement shall also indicate the responsible party for conducting all sampling as
required by the permit, as well as, the responsible party for record keeping with regards to
storage or irrigation of effluent wastewater.
The agreement shall indicate provisions for addressing enforcement and civil penalties in
instances where the ZR CHATHAM, LLC is responsible for violations of the permit issued to
Heater Utilities, Inc.
f. The agreement may not be modified or negated without approval by the Division. In the case
of the sale of the Company or any of the common green area utilized for wastewater disposal,
disclosure of the agreement must be made and acceptance by the purchaser must occur prior
to the ZR CHATHAM, LLC being relieved of any identified responsibilities.
2. Upon completion of construction of this permitted facility, a certification must be received from a
professional engineer certifying that the permitted facility has been installed in accordance with
this permit, the approved plans and specifications, and other supporting materials. If thi�s.project
is to be completed in phases and partially certified, you shall retain the responsibility to track
further constructionapproved under the same permit, and shall -provide a final certificate of
completion once the entire project has been completed. Mail the Certification to the Land
Application Unit, 1636 Mail Service Center, Raleigh, NC 27699-1636,
3. The wastewater treatment facilities shall be effectively maintained and operated at all times so
that there is no discharge to the surface waters, nor any contamination of ground waters, which
will render them unsatisfactory for normal use. In the event that the facilities fail to perform
satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate
corrective actions including those actions that may be required by the Division of Water Quality
(Division), such as the construction of additional or replacement wastewater treatment facilities.
4. The issuance of this permit shall not relieve the Perrnittee of the responsibility for damages to
surface water or ground water resulting from the operation of this facility.
The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the Division.
6. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
2

7. The following buffers shall be maintained:
a. 100 feet between wastewater treatment units and wells,
b. 50 feet between five (5) day upset tank and property lines, and
c. 50 feet between wastewater treatment units and property lines.
8. Public access to the wastewater treatment plant shall be controlled.
IL OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the wastewater treatment facility by the Water Pollution Control System
Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a
certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be
back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit
the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall
comply with all other conditions specified in these rules.
1 The facilities shall be effectively maintained and operated as a non -discharge. system to prevent
the discharge of any wastewater resulting from the operation of this facility.
4. An automatically activated standby power source shall be on site and operational at all times. If a
generator is employed as an alternate power supply, it shall be tested weekly by interrupting the
primary power source.
5. Freeboard in the five (5) day upset tank shall not be less than two (2) feet at any time.
6. All wastewater shall be routed to the five-day holding tank should the limit for fecal coliform
(daily maximum concentration of 25 per 100 ml) or turbidity (instantaneous maximum of 10
NTU) be exceeded, until such time that the problems associated with the treatment capability of
the wastewater treatment plant have been corrected. The wastewater in the five-day holding tank
shall be pumped back to the treatment plant for re -treatment.
III. MONITORING AND REPORTING RE UIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed
necessary by the Division to insure surface and ground water protection will be established and
an acceptable sampling reporting schedule shall be followed.
2. Influent flow shall be continuously monitored and daily flow values shall be reported on Form
NDMR.
The Permittee shall install an appropriate flow measurement device consistent with approved
engineering and scientific practices to ensure the accuracy and reliability of influent flow
measurement. Flow measurement devices selected shall be capable of measuring flows with a
maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of
once per year, and maintained to ensure that the accuracy of the measurements is consistent with
the accepted capability of that type of device. The Permittee shall keep records of flow
measurement device calibration on file for a period of at least three years. At a minimum, data to
be included in this documentation shall be:
a. Date of flow measurement device calibration
b. Name of person performing calibration
c. Percent from true flow

3. As an indicator of proper operation and maintenance, the facility shall produce an effluent in
compliance with the following limitations:
Parameter
Monthly Average
Daily (Instantaneous) Maximum'
Flow
0 GPD
BOD5 (5-day, 20°C)
10 mg/l
15 mg/1
NH3 as N
4 mg/1
6 mg/I
TSS
5 mg/I
10 mg/I
Fecal Coliform
14 per 100 ml b
25 per 100 ml
Turbidity
10 NTU
The effluent pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
a
Monthly averages for all but fecal coliform. shall be the arithmetic mean of all samples
collected during the reporting period.
Monthly average for fecal coliform shall be the geometric mean of all samples collected
during the reporting period.
Daily maximum shall be the maximum value of all samples collected during the reporting
period.
The Permittee shall monitor the effluent from the subject facilities for the following parameters:
Parameter
Sampling Point
Sampling Frequency
Type of Sample
Flow
Effluent
Continuous
Recording
Turbidity
Effluent
Continuous
Recording
BOD5 (5-day, 20°C)
Effluent
*2/Month
Composite
NH3 as N
Effluent
*2/Month
Composite
TSS
Effluent
*2/Month
Composite
Fecal Coliform
Effluent
2/Month
Grab
Settleable Matter
Effluent
Daily
Grab
NO3
Effluent
**Triannually
Grab
TD S
Effluent
*Tri annually
Grab
TOC
Effluent
Triannually
Grab
Chloride
Effluent
**Triannuaily
Grab
PH
Effluent
Triannually
Grab
2/Month sampling frequency only during the months of April through October. During the
remainder of the year, these parameters shall be monitored monthly.
** Triannually sampling shall be conducted during March, July and November.
If Groundwater sampling indicates or predicts problems with the compliance with Groundwater
Standards, this permit will be modified to include additional and/or more restrictive limitations.
4. Freeboard in the five (5) day upset tank shall be recorded weekly.
4

5. Three (3) copies of all monitoring data [as specified in Conditions III(2) and II1(3)] on Fornx
NDMR-1 and three (3) copies of all operation records [as specified in Condition III(4)] on Form
NDAR-1 shall be submitted monthly on or before the last day of the following month. All
information shall be submitted to the following address:
NC Division of Water Quality
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
6. A record shall be maintained of all residuals removed from this facility. This record shall include
the name of the hauler, permit authorizing the disposal or a letter from a municipality agreeing to
accept the residuals, date the residuals were hauled, and volume of residuals removed.
7. A maintenance log shall be maintained at this facility including but not limited to the following
items:
a. Daily sampling results of dissolved oxygen in the aeration basin and at the clarifier weir.
b. Visual observations of the plant and plant site.
c. Record of preventative maintenance (changing of filters, adjusting belt tensions, alarm
testing, diffuser inspections and cleanings, etc.).
d. Date of calibration of flow measurement device.
e. Date and results of power interruption testing on alternate power supply.
8. Noncompliance Notification:.
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number 791-
4200, as soon as possible, but in no case more than 24 hours or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as the
dumping of the contents of a sludge digester; the known passage of a slug of hazardous
substance through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable
of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to such
station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Occurrences outside normal business hours may also be reported to the Division's
Emergency Response personnel at telephone number [phone], [phone], or
[phone]. Persons reporting such occurrences by telephone shall also file a written
report in letter form within five (5) days following first knowledge of the occurrence. This
report must outline the actions taken or proposed to be taken to ensure that the problem does
not recur.
IV. GROUNDWATER REQUIREMENTS
1. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided.

V. INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure
proper operation of the subject facilities.
The Permittee or his designee shall inspect the wastewater treatment facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the
release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall
keep an inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of
inspections shall be maintained by the Permittee for a period of three years from the date of the
inspection and shall be made available upon request to the Division or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation
of credentials, enter and inspect any property, premises or place on or related the facility at any
reasonable time for the purpose of determining compliance with this permit; may inspect or copy
any records that must be maintained under the terms and conditions of this permit, and may
obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be submitted
to the Division accompanied by an application fee, documentation from the parties involved, and
other supporting materials as may be appropriate. The approval of this request will be considered
on its merits and may or may not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina General
Statute 143-215.6A to 143-215.6C.
5. The issuance of this permit does not exempt the Permittee from complying with any and all
statutes, rules, regulations, or ordinances which may be imposed by other government agencies
(local, state, and federal) which have jurisdiction, including but not limited to applicable river
buffer rules in 15A NCAC 2B.0200, erosion and sedimentation control requirements in 15A
NCAC Chapter 4 and under the Division's General Permit NCG010000, and any requirements
pertaining to wetlands under 15A NCAC 2B .0200 and 2H .0500.
6. The Permittee shall retain a set of approved plans and specifications for the subject facility for the
life of the project.
7. The Permittee shall pay the annual administering and compliance fee within thirty days of being
billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action
to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4).
0

The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the facilities
described therein, and if warranted, will extend the permit for such period of time and under such
conditions and limitations as it may deem appropriate.
Permit issued this the 25"' day of July 2006
NORTH C OLINA E VIRONMENTAL MANAGEMENT COMMISSION
-Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0030235

Permit No. WQ0030235
July 25, 2006
ENGINEER'S CERTIFICATION
Partial Final
I, , as a duly registered Professional Engineer in the State
of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of
the project,
Project Name
Location and County
for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that the construction was observed to be built within substantial
compliance and intent of this permit, the approved plans and specifications, and other supporting
materials.
Signature
Date
Registration No.

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Name: FARRING70N Location: 035' 50' 14,61" N Q79° 04' 54.58" W
Date- 1I0/200$ Caption: Williams Garner Rectairn WalerTreatment and Disposal
3 Scale: 1 inch squats 2000 feet Facilities