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HomeMy WebLinkAboutHISTORICAL BEFORE 2016AT4111 NCDENR North Carolina Department of Environment and Natural Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director January 29, 2014 MR. KRAIG WESTERBEEK ASST. VP ENVIRONMENTAL COMPLIANCE & ENGINEERING MURPHY-BROWN LLC POST OFFICE BOX 856 WARSAw, NORTH CAROLINA 28398 Dear Mr, Westerbeek: Resources Dee Freeman Secretary Subject: Permit No. WQ0030190 Laurinburg Truck Wash Wastewater Irrigation System Scotland County In accordance with your permit minor modification request received October 14, 2013, we are forwarding herewith Permit No. WQ0030190 to Murphy -Brown LLC for the continued operation of the subject wastewater treatment and irrigation facilities. The minor modification to the subject permit is a& follows: the WWTF effluent limit was changed from 20,000 gallons per day to 7,300,000 gallons per year. In addition changes to this permit were made to make it consistent with other Murphy Brown LLC Truck Wash Facilities listed below. Fox Fire Trailer Wash (WQ0034987) Rainbow Trailer Wash (WQ0013921) Register Trailer Wash (WQ0014247) Tarheel San. Trailer Wash (WQOO11360) Warsaw Trailer Wash (WQ0023310) White Oak Trailer Wash (WQ0014091) This permit shall be effective from January 29, 2014 until February 29, 2016, shall void Permit No. WQ0030190 issued November 4, 2011, and shall be subject to the conditions and limitations as specified therein. Please read your permit in full, as conditions have changes since your last permit issuance. Please pay particular attention to the monitoring requirements listed in Attachments A, B &C. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, customized electronic copies of your facility's NDMR, NDMLR, and NDAR-1 reporting forms are available for download at: http://12artal.ncdenr.org(web/wc fops/lau/reportinng. AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St,.Raleigh, North Carolina 27604 Phone: 91 M07-64641 FAX: 919.807-6496 Internet: www.n atergualiko An Equal Opportunity 1 Affrmalive Action Employer On e NCarolina ati( "lllllf Mr. Kraig Westerbeek January 29, 2014 Page 2 of 2 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Jon Risgaard at (919) 807-6458 or jon.risawd@ncdenr.gov. Sincerely, 91- Thomas A. Reeder cc: Bladen County Health Department Cumberland County Health Department Fayetteville Regional Office, Water Quality Regional Operations Section Kevin Weston — Murphy -Brown LLC Beth Buffington, Public Water Supply Section — Protection and Fnforcement Branch Permit File WQ0030190 f Notebook File WQ0030190 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERAHT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Murphy -Brown LLC Scotland County FOR THE continued operation of a 7,300,000 gallon per year wastewater treatment and facility consisting of: a 2.4 million gallon (MG) storage pond, a 16.8 acre spray irrigation area, and all associated piping, valves, controls, meters, and other appurtenances; to serve the Laurinburg Truck Wash, with no discharge of wastes to surface waters, pursuant to the application received September 6, 2011, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from January 29, 2014 until February 29, 2016, shall void Permit No. WQ0030190 issued November 4, 2011, and shall be subject to the following specified conditions and limitations: I. SCHEDULES 1. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. II. PERFORMANCE STANDARDS 1. The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions clue to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. WQ0030190 Version 1.2 Shell Version 131016 Page 1 of 8 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0 10 8 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. The flow limit shall be based on a 12-month floating total. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Scotland County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. WQ003019O Version 1.2 Shell Version 131016 Page 2 of 8 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites (permitted prior to September 1, 2006) shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Any well with exception of monitoring wells: 100 iii. Any property line: 150* iv. Drainage ways or surface water bodies 100 v. Public right of way: 50 * A setback waiver has been recorded to allow irrigation within 50 feet of the WPC Farms property. b. The setbacks for storage and treatment units (permitted prior to September 1, 2006) shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: 50 Hi. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. Application of wastewater to soils in Irrigation Zones 3A and 3B, shall be prohibited when the vertical separation between the ground surface and the water table is less than one (1) foot. The actual water table depth for these soils shall be verified by soil borings within 24 hours prior to any wastewater irrigation event. The number of borings advanced shall be sufficient to characterize water table conditions across the site adequately. Any open borings shall be properly filled with native soil prior to the wastewater irrigation event, to decrease the chance of any wastewater contaminating the groundwater. 6. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 7. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 8. Only effluent from the Laurinburg Truck Wash shall be irrigated on the sites listed in Attachment B. WQ0030190 Version 1.2 Shell Version 131016 Page 3 of 8 9. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 10. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 11. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 12. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 13. freeboard in the lagoon shall not be less than two feet at any time. 14. A gauge to monitor waste levels in the lagoon shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 15. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 16. Soil pH on all irrigation fields must be maintained in the optimum range for crop production. 17. Results of The North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report shall be used in the monitoring and the proper management of the cover crops of the permitted application sites. The analysis shall also be used as an indicator to prevent any damage to the soil's ability to absorb the subject wastewater or nutrients. 18. The attached Waste Utilization Plan (WUP) is hereby incorporated by reference into this permit. Any modifications to the WUP, including changes to the cropping plan, shall require submittal of the revised WUP to the Fayetteville Regional Office and Central Office but may not require permit modification. 19. Only those cleaning agents and soaps that are EPA approved, will not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 02L may be utilized in the subject facility. Instruction labels are to be followed when using cleaning agents and soaps. 20. Engine and engine parts shall not be washed or rinsed in the wastewater system. Oil drained from the engine crankcases, antifreeze, or degreasing solvent wastes shall not be discharged into the wastewater system. WQ0030190 Version 1.2 Shell Version 131016 Page 4 of 8 IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. Results for ammonia and nitrate that are part of the North Carolina Department of Agriculture, Agronomic Division's Waste Analysis may also be submitted. I Flow through the treatment facility shall be continuously monitored, and daily average flow values shall be reported on Form NDMR_ Flow may be estimated from water use records, provided the Permittee's water use is metered. Daily average flow values shall be calculated by dividing the monthly metered water usage by the number of days in the month. 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous monthly and year-to-date loadings for all parameters specifically limited in Attachment B; f. Weather conditions; g. Cover crop; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the 2.4 million gallon lagoon shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. Three copies of all monitoring data (as specified in Conditions IV3. and IVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1, and NDMLR for every site in Attachment B shall be submitted on or before the last day of the following month. NDMLR data shall include cover crop type and PAN loading for each month as well as cumulative PAN loading for the year. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity_ All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 WQ0030190 Version 1.2 Shell Version 131016 Page 5 of 8 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Visual observations of the plant and plant site; and b. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mappin& well construction forms, well abandonment forms and monitoring -data shall refer to the permit number and the well nomenclature as provided in Attachment C. 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Water Quality Permitting Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 12. A representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B at a minimum of every three years. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH WQ0030190 Version 12 Shell Version 131016 Page 6 of 8 13. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as _soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any :maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. VI. GENERAL CONDITIONS Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. WQ0030190 Version 1.2 Shell Version 131016 Page 7 of 8 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under I SA NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .01050). 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 29`h day of January 2014 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION 01- �omA. Reeder, Director vision of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0030190 WQ0030190 Version 12 Shell Version 131016 Page 8 of 8 ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI 001— WWTF Effluent Permit Number: WQ0030190 Version: 1.2 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure 12 Month Total Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 50050 Flow, in conduit or thru treatment plant Gallons 7,300,000 Monthly Estimate 00610 Nitrogen, Ammonia Total (as N) mg/L 3 x Year' Grab 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 3 x Year' Grab 00620 Nitrogen, Nitrate Total (as N) mg/L 3 x Year' Grab 00400 pH su 3 x Year Grab 00665 Phosphorus, Total (as P) mg/L 3 x Year' Grab North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report 3 Various 3 x Year Grab 1. 3 x Year sampling shall be conducted in March, July and November. 2. Flow shall not exceed 7,300,000 gallons over any consecutive 12 months. 3. North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report information can be found at: hUJ/www.ncagr,gov/ayronomi/u rwasteltm. Only results for parameters specifically listed in this attachment need be reported on Form NDMR per condition IV.7. WQ0030190 Version 1.2 Attachment A Page I of 1 THIS PAGE BLANK ATTAC1iiWENT B - APPROVED LAND APPLICATION SITES AND L1ivIITATIONS Permit Number; WQ0030190 Version; 1.2 Murphy -Brown LLC — Laurinburg Trailer Wash IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner Count Latitude Longitude y g Net Acreage Dominant Soil Series Parameter Hourly Rate Vearl y Max Units 01284 — Non -Discharge Application Rate 0.50 57.01 inches I Murphy -Brown, LLC Scotland 34045'53" 79023'52" 5.57 Norfolk WQ09 - Plant Available Nitrogen, lb/acre 01284 — Non -Discharge Application Rate 0.50 57.01 inch inches 2 Murphy -Brown, LLC Scotland 34045'53" 79023'52" 5.33 Norfolk WQ09 - Plant Available Nitrogen 0I284 — Non -Discharge Application Rate 0.40 57.01 inches 3A2 Murphy -Brown, LLC Scotland 34°45'36" 79023'52" 2.95 McColl loam WQ09 -Plant Available Nitrogen, lb/ac/year 01284 — Non -Discharge Application Rate 0.40 57.01 inches 3B2 Murphy -Brown, LLC Scotland 34045'50" 79024'14" 2.95 McColl loam WQ09 -Plant Available Nitrogen, Ib/ae/year Totals 16.8 1. PAN application rates shall be reported lbs/acre applied for the month and application rates shall be in accordance with the approved Waste Utilization Plan per condition 111,17. 2. Per Condition III.S, Application of wastewater to soils in Irrigation Zones 3A and 313, shall be prohibited when the vertical separation between the ground surface and the water table is less than one (1) foot. WQ0030190 Version 1.2 Attachment B Page I of 1 THIS PAGE BLANK ATTAt-s1MENT C — GROUNDWATER MONITORING AND LIMITAt'IONS Permit Number: WQ0030190 Version: 1.2 Monitoring wells: GROUNDWATER CHARACTERISTICS I GROUNDWATER STANDARDS j MONITORING REQUIREMENTS PCS Code I Parameter Description + Daily Maximum I Frequency Measurement I Sample Type I Footnotes I There are no groundwater monitoring requirements at this time. WQ0030190 Version 1.2 Attachment C Page 1 of 1 Attachment D -- Waste Utilization Plan WQ0030190 Version 1.2 Attachment C 9/2/2011 NUTRIENT UTILIZATION PLAN Owners): Murphy -Brown, LLC Facility Name: Laurinburg Truck Wash; Fac. No.: 0030190 County: Scotland Facility Type: Truckwash Storage Structure: Anaerobic Lagoon Storage Period: 96 Application Method: Irrigation The wastewater from your facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the wastewater should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste water is to be applied. This nutrient utilization plan uses nitrogen as the limiting nutrient. Wastewater should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your nutrient utilization plan in order to maximize the fertilizer value of the wastewater and to ensure that it is applied in an environmentally safe manner. These factors are to be used as guidance. 1. Always apply wastewater based on the needs of the crop to be grown and the nutrient content of the wastewater. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under ❑WQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. am This plan is based on the wastewater application method shown above. If you choose to change methods in the future, you need to revise this plan_ Nutrient levels for different application methods are not the same. The estimated acres needed to apply the wastewater is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional wastewater to be applied. Provisions shall be made for the area receiving the wastewater to be flexible so as to accommodate changing wastewater analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Wastewater Produced Nitrogen Analysis Total gallyr Ibs/1000gal Ibslyr 7,300,000 0.5086301 3713.00 Applying the above amount of wastewater is a big job. You should plan time and have appropriate equipment to apply the wastewater in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 16.8 Total N Required 1st Year: 5444.5 Total N Required 2nd Year: 4984.3 Average Annual Nitrogen Requirement of Crops: 5,214.40 Total Nitrogen Produced by Facility: 3,713,00 Nitrogen Balance for Crops. (17501.40) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Year 1 oi a 2 year crop rotation. 3(a) of 8 3(a) of 8 Area Specifications Year 2 of a 2 year crop rotation. irrigatedReception Tract Field .. Time to UtGrap Acreage TIBe Code Apply Yield lbs NIUnit ReSidual /Ac UtIllm .. OM of 8 This plan does not include commercial fertilizer, The facility should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require these facil'sties to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e, small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine. inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain Is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay C Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lies N 1 ton 1.3 lbs N 1 bushel 2.4 lbs N / bushel 5016s N ! acre 50 lbs N / acre 2.5 lbs N / cwt 2.4 lbs N / bushel 4.0 lbs N / bushel 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of this wastewater. 4of8 SLUDGE/GRIT APPLICATION: The following table describes the Plant Available Nitrogen produced per year in the sludge/grit _Wastewater Produced Am( Sludge/Gift Sludge/Grit Analysis Total gal/yr T/1000gal IbsPAN/T IbsPAN/yr 0 0 0 0.00 The nutrient utilization plan must contain provisions for periodic land application of sludge/grit at agronomic rates. The sludge/grit will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your wastewater facility will produce approximately 0 pounds of plant available nitrogen per year will in the lagoon sludge/grit based on the rates of accumulation listed above. If you remove the sludge/grit every 5 years, you will have approximately 0 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acres of land. If you apply this PAN to corn at a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge/grit for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge/grit application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant avai€able nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen ilmitation. The maximum application amount shown can be applied under optimum soil conditions_ Your facility is designed for Scotland of temporary storage and the temporary storage must be removed on the average of once every 4 months. In no instance should the volume of the wastewater stored in your structure be within the 25 year 24 hour storm storage or two feet of freeboard except in the event of the 25 year 24 hour storm. it is the responsibility of the producer and wastewater applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the wastewater analysis report for assistance in determining the amount of wastewater per acre to apply to achieve the proper application amount prior to applying the wastewater. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount ..Tract Hydrant Type Crop inlhr * inches LBG 1 Norfolk C 0.5 1 LBG 2 Norfolk C 0.5 1 LBG 3A McColl D 0.65 1 LBG 3B McColl D 0.65 1 Additional Comments. This plan revised due to a new GPS map of the fields and a change of pull 3 to solid sets (now 3A & 3B). Acres shown are wetted acres based on NCSU acreage determination guidelines. This plan also reflects the 50' property line setback agreement as recorded in 2007 between Murphy -Brown, LLC and WPC Farms. 7 of B NUTRIENT UTILIZATION PLAN CERTWICATION Name of Facility: Owner: Manager: Owner/Manager Agreement: Laurinburg Truck Wash; Fac. No.: 0030190 Murphy -Brown, LLC /we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved wastewater nutrient management plan for the facility named above. Ilwe know that any expansion to the existing design capacity of the wastewater treatment andfor storage system, or construction of new facilities, will require a new nutrient management plan and a request for permit modification to be submitted to DWQ before any modification of the facility begins. Vwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the wastewater described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the wastewater will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the facility office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request_ Name of Facility Owner: Murphy -Brown, LLC • Signature: ' Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: low. 8of8 IIIIIIIII III �fll�ll�lllllllll I��IIIIIIII II�II�IIIIIIIII�III(14 DPc ID: 000505840002 7voe: CRP Recorded: 05/il/2007 at 04:09:17 Phi Fee AM' $17,00 Pace 1 of 2 Scotland county. SIG Debra H• Holcor� Register of Deeds File# 2007-00001739 eK 1121 PA07-108 NORTH CAROLINA PROPERTY LINE SETBACK AGREEMENT SCOTLAND COUNTY WPC Farnns hereby agrees to allow Murphy -Brown, LLC the right to continue to irrigate there transfer truck wash water and effluent, maintaining a 50 ft, property line setback buffer. This property is located in Scotland County on State Road #1369 and being better known as the Murphy -Brown Laurinburg Trailer Wash Facility. If for any reason WPC decides not to continue with the 50 ft. setback agreement, it agrees to give Murphy -Brown, LLC 90 days notice of such termination of this agreement. Date: SIII 1-1-17 WPC Farms By; Bill Carmichael aaa� Laurinburg Truck Wash e ls= ,anent �_Eeack LP�� L YIN I + ^ 0,02919 �Fs I GN�Q IMKL�� To 9s� 3e o \ cl, is � AV A\ 1 18 ram, AV crr4y 79 lhn,at 9iadc AV Air Vent : frleGnq Hytlrant \ ■ Nam Nydran! \ \ A Gale Valve em Now e' pass 200 PVC Now 4' Oaas 200 PVC �$ ECI�CQtEOr1�9: u L ti-P—� ataan 15� 06' efI O e6 PSI: 300' W0 d< 182 GPM 220' Lana SpWhq Sand Sat= Halaan 100 W/0.6' Taper writ. O 40 PEI: 240' W0 & at CAH 140r140' Spadnq no Into sdatlnq MGM line now tiara Wrlle r/100' 7g rttrap 0"� � r�1sa �1,peAY tsna Srtbadt garber, Jim From: Mike Cudd <MikeCudd@murphybrownllc.com> Sent. Monday, November 25, 2013 7:53 AM . 1 To: Barber, Jim Cc: Kevi j Weston; David Nordin; Brian McGugan Subject: RE: LB'Truck wash new permit questions Attachments: Lauri nburg Truck Wash IRR Cert Let.11-14-11.pdf Jim, here is the certification page from Kevin. They are in service and we have applied a small amount to the fields. Currently there is no crop and not being used. The next crop will be corn in the,spring. We sent email to inform DWQ that it was read ; but do not remember who? May have sent to Joel? . Y Y If you need anything else please let me know. Thanks Mike Cudd LNM Specialist 910-217-1836 (cell, From: Barber, Jim [mailtoJim.barber@ncdenr.govI Sent: Friday, November 22, 2013 3:001 PM To: Mike Cudd Subject: RE: LB Truck wash new permit questions Mike; have a question related to.the new irrigation zones at Laurinburg. Has the necessary equipment been installed to operate zones 3A and 3B. I don't;remember from my last visit if this installation was done at the time or if zones 3A and 36 were ready to put into service. If the necessary equipment has been installed for zones 3A & 313and zones 3A & 3B are currently receiving wastewater; please have your design specialist provide a certification that zones 3A & 313 have been installed/constructed in accordance with the approved design. �If this- had already been done, please forward a copy of the certification for DWR's file. I don't have or can't find a copy of the certification in, our regional files.' Thanks Jim Barber From: Mike Cudd [mailto:MikeCudd@murphybrownllc.com]. Sent: Monday, November 14, 2011 3:28 PM To: Barber, Jim; Shields, Joel Cc: Brian McGugan Subject:, LB Truck wash new permit questions t I just got a copy of the new permit, where we added the solid set irrigation and I have a question. It says that the NDMR report is no longer required. Is this correct? Does this apply to my other two truck washes? Tarhill & White Oak? Or will it change as we get new permits for these? The solid set currently has soybeans as a crop. The next time we will have a crop will be corn in the spring. This willbe the first time we will be able to run this system and calibrate it: We will contact you the week before we will operate the solid set system. 'Thanks Mike Cudd LNM Specialist Murphy -Brown LLC 910-217-1836 (cell) 910-276-0648 ex 463 (office) 910-276-2590 (fax) z a Murphy-B, town, LLC PO`.Diawcri856 yVest V(Wa'rsaw, NC28398' Tel: 910=293-3434 Fax:910-293-31.38, NovemberU,=2011 Subject: Irrigation Installation Certification for " L"aurinburg.TruckWa�sh . Permit No. WQ003090 :Scotland County I have'inspected the new'solid set_irrigation system`at the above -mentioned faeility kd- i't,was observed to Have beem.installed according;to the approved design: If:you have any, questiions'regardmgfhatter,lahto ontmpedo aact.ine at (910) 293- 5363 or=kevinweston@murphybrownlld:com: :Sincerely, / Kevin Weston, cm Environmental °Compliance IN Barber, Jim From: Barnhardt, Sent: Wednesday, Art November 20, 2013 1:58 PM To: Henson, Belinda Cc: Barber, Jim , Subject: FW: Murphy Brown Trailer Wash Facilities. Attachments: Truck wash Master permit.docx Fromi Risgaard, Jon Sent: Wednesday, November 20, 2013 1:48 PM To: King, Morella s; Barnhardt, Art Cc: Bushardi, Jim; Barber, Jim; kraigwesterbeek@murphybrownllc.com Subject: Murphy Brown Trailer Wash Facilities. All, As I have been getting more familiar w suggestion to consider and questions t that they have the same permit languz we can agree on appropriate language on this approach suggested language F I have attached a draft permit for Foxf of the permits. You will notice that I h listed by the North Carolina Departme added sampling requirements to Attac and I hope are practical and beneficial was not previously in the Foxfire perm h the different truck wash permits held by Murphy Brown I have°a few at I think you can help me with. I am trying to standardize all of the permits so e/conditions and as similar monitoring/reporting requirements as possible. If can get these permits issued quickly. I would appreciate any feedback you have ovided below. e Trailer Wash facility (WQ0034987) that I would like to use as a template for all ✓e taken out the language that requires monitoring for sampling of parameters t of Agriculture, Agronomic Division's Waste Analysis Report Form. I have then ment A that are more consistent with a typical Wastewater irrigation systems, ampling requirements for trailer wash facility. I have also added language that but was in a number of other trailer wash permits that included the following: • Soil pH on all irrigation fields must be maintained in the optimum range for crop production. • The attached Waste Utilizatior modifications to the WUP shal • Only those cleaning agents ani contravene the groundwater s labels are to be followed wher • Engine and engine parts shall i crankcases, antifreeze, or.degi PLAT results. Is this a concern at this f results. I did not see any requirement minimum time frame for doing an eva Plan (WUP) is hereby incorporated by reference into this permit. Any require modification of this permit. soaps that are EPA approved, will not harm the cover crop, and will not andards listed in 15A NCAC 02L may be utilized in the subject facility. Instruction using cleaning agents and soaps. A be washed or rinsed in the wastewater system. Oil drained from the engine !asing solvent wastes shall not be discharged into the wastewater system. oricerFiingPLk results and restriction for application for high and very high :ility only? Is PLAT being run routinely at other facilities and if so, what are the in the permit requiring that PLAT be run, so if this stays we need to establish a %perm n!t '. For the permits that have a specified Nitrogen loading limit; I,am tnot certam:a WUP-is-necessary; however we may have been relying on it to ensure proper application for those facilities that only have hydraulic loading rates specified. Please provide me your perspective on whether this requirement is needed or not, considering the other 1, changes being made to the permit. If we need them, I would like to get a digital copy for the file, and attach a copy to the permit. Please provide me your perspective on whether this requirement is needed or not. By using this template; each facility will have matching conditions, except in a few cases described below where additional requirements may be needed. The setbacks from the previous permit will be carried over for each permit, and the Attachment A, B and C will reflect individual conditions at each facility. The parameters and sampling frequencies in Attachment A should all be the same unless you provide me with a reason why a particular facility has different needs. Also, I have a few considerations for the individual permits that I think you can help with. Permit Do we still need the following req'ui 1. Upon completion of coi Zones 3A and 313, a c Irrigation Designer certif permit and the irrigation the Division of Water Q 27699-1636. 2. The Fayetteville Regional hours in advance (excludi system so that an in -place regional supervisor shall excluding State Holidays. is in the SCHEDULES section ,tion and prior to op cation shall be subr, that the new irrigatioi gn material submittec y, Aquifer Protection the new ! solid . I. irrigation system in a licensed North Carolina Certified ib"' installed in accordance with this mber 6, 2011. Mail the Certification to 1636 Mail Service Center, Raleigh, NC Office, telephone number (910) 433-3300, shall be notified at least 48 .g weekends and holidays) of operation of the newly installed irrigation inspection can be made. Notification to the Aquifer Protection Section's )e made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, The following condition is in the existing permit, I intend to keep the permit condition unless I hear is it no longer needed: Application of wastewater to soils in Irrigation Zones 3A and 3B , as shown in Figure 1, shall be prohibited when the vertical separation between the ground surface and the water table is less than one (1) foot. The actual water table depth. for these soils shall be verified by. soil borings within 24 hours prior to any wastewater irrigation event. The number of borings advanced shall be sufficient to characterize water table conditions across the site adequately. Any open borings shall be properly filled with native soil prior to the wastewater irrigation event, to decrease the chance of any wastewater contaminating the groundwater. Permit WQ0013921 Rainbow Trailer Do we still need the followingrequirements in the SCHEDULES section: 1. Within sixty (60) days of permit issuance, the permittee shall submit two original copies of a scaled site map (scale no greater than 1 "=100'); however, special provisions may be granted upon prior approval for large properties. The map(s) must include the following information: a. The location and identI ty of the water supply well adjacent to the trailer wash. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal area(s). d. The latitude and longitude of the established horizontal control monument. e. The location of reviewl and compliance boundaries. f. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities that may take place on the property. The maps I 1 and any supporting documentation shall be sent to the N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, N.C..27699-1636. The permittee is responsible for the geographic accuracy of any map submitted, however produced. The following condition is in the existing permit, I intend to keep the permit condition unless I hear is it no longer needed: i 1. Water supply well (WS-1) shall be labeled stating "CAUTION: NON -POTABLE WATER — DO NOT DRINK." Permit WQ0023310 Warsaw Trailer 1A Do we still need the.following SCHEDU Q 0 1. No later than 60 days from issuance of this permit, the Permittee shall locate the position (and elevation of top of casing, See Attachment C footnote 3.) of each existing monitoring well, property line, and wetted sprayfiel.d edge and produce a revised site plan displaying review and compliance boundaries, drawn to an appropriate engineering scale, sealed by a Professional Engineer or Professional Land Surveyor, and submit one copy each of the drawing to the Wilmington Regional Office and Central Office. If it is determined that the existing monitoring wells are not located on the review boundary, new monitoring wells shall be installed per the direction of the Wilmington Regional Office and any improperly located and/or damaged monitoring wells shall be permanently abandoned in accordance with 15A NCAC 02C. 0113, (Abandonment of Wells) within 120 days from issuance of this permit. 2. The Wilmington Regional Office, telephone number (910) 796-7215, shall approve monitoring wells MW-IA and MW-2A prior to installation, and the monitoring wells shall be installed within 90 days of the effective date of this permit. The regional office shall be notified at least 48 hours prior to the construction of any monitoring well, and such notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The monitoring wells shall be constructed such that the water level in the monitoring well is never above or below the screened (open) portion of the well at any time during the year, and in accordance with 15A NCAC 02C .0108. The general location and name for each monitoring well is marked on Figure 1. 3. The Wilmington Regional upon the completion of ne 1.) such that an in -place regional supervisor shall excluding State Holidays. 4. Within 60 days of comph of a site map with a scale granted upon prior approi information: a. The location and ident b. The location of major i c. The location of proper d. The latitude and longil e. The elevation of the tc f. The depth of water be g. The location of compli h. The date the map is pr Control monuments shall monument will not be de, supporting documentation 1636 Mail Service Center, 5. Within 60 days of the of permanently abandoned. 1 30) listing this permit nu completed for each well a Section, 1636 Mail Sery Contractor shall abandon Standards (15A NCAC 02 office, telephone number (910) 796-7215, shall be notified immediately monitoring well installation (if required in accordance with Condition I. ;pection can be made. Notification to the Aquifer Protection Section's made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, n of the monitoring wells, the Permittee shall submit two original copies greater than 1-inch equals 100 feet; however, special provisions may be for large properties. At a minimum, the map shall include the following of each monitoring well. mponents of the waste disposal system. boundaries within 500 feet of the disposal areas. Je of the established horizontal control monument. of the well casing (i.e., measuring point) relative to a common datum. )w the measuring point at the time the measuring point is established. nce and review boundaries. red and/or revised. be installed in such a manner and made of such materials that the royed due to activities taking place on the property. The map and any hall be sent to the Division of Water Quality, Aquifer Protection Section, NC 27699-1636. active date of this permit, monitoring wells MW-1 and MW-2 shall be ithin 30 days of abandonment, a Well Abandonment Record (Form GW- ber and the appropriate monitoring well identification number shall be mdoned and mailed to the Division of Water Quality, Aquifer Protection Center, Raleigh,' NC 27699-1636. A North. Carolina Certified Well ie monitoring wells according to the North Carolina Well Construction .0113) and local county rules. i The following conditions are in the ex needed: ng permit, I intend to keep the permit condition unless I hear,.they are no longer PERFORMANCE STANDARDS 1. Application of wastewater is restricted to the months of May through October in Zones 3, 4 and 5 to the southern ,portion of'the solid set irrigation system. 2. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest'to the effluent disposal area.( Note that the Compliance Boundary is within the boundary of the Murphy -Brown, LLC property [at 50 feet from the property line within the waste disposal; area] and that the Mathews, Family Properties, LLC property is considered to be outside the Compliance Boundary, even though wastes' are' approved for disposal outside the Compliance Boundary one the Murphy -Brown, LLC property and the Mathews Family Properties, LLC property.) An exceedance of groundwater standards. at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina Genera I -Statute 143-215.6A through 143-215.6C. I intend to Update Attachment A TO include new parameters and to combine PP1001 and 002 I intend to make, sure the following cor 1. The 12-month cumulative inches to allow for the annually. Please get back to me as soon as you c Jon Risgaard,- Supervisor', No Water Quality Permitting Sect 1636 Mail Service Center 1 Raleigh, NC 27699-i636 j 919-807-6458 http://h2o.enr.state.nc.us/la -tions have been made to the permit: ,draulic loading rate limit has been changed f om 10.45 inches to 10.79 mplete application of000GP,D averr2%42 nacres of spray fields k -Discharge Permitting Unit on main. html 5 Pat McCrory Governor Katie A Elmer Murphy -Brown LLC PO Box 856 Warsaw NC 283980856 NCOENR North Carolina Department of Environment and Na Division of Water Resources Water Quality Programs Thomas A. Reeder Director July 2, 2014 SUBJECT: July 1, 2014 Compliance Evaluation Inspection Murphy -Brown LLC Laurinburg Truckwash Permit No: WQ0030190 Scotland County Dear Ms. Elmer: Enclosed please find a copy of the Compliance Evaluation Inspection form from tb The Compliance Evaluation Inspection was conducted by Tony W. Honeycutt of t] facility was found to be in Compliance with permit WQ0030190. Please refer to the enclosed inspection report for additional observations and comr questions, please call me at (910) 433-3339. Sincerely, cc: Michael L Cudd, ORC Central Files ;F�,ayefteuille Fii es , -�--- = - Water Quality Program 225 Green St., Ste. 714 Fayetteville, North Carolina 28301-5095 Phone: 910-433-33001 FAX: 910-486-070A Customer Service:1-877-623-6748 Internet: vuvuw.h20.enr.state.nc.us ral Resources John Skvarla Secretary inspection conducted on July 1, 2014. �e Fayetteville Regional Office. The tents.; If you or your staff have, any i ist WQP An Equal Opportunity 1 Affirmative Action Employer Compliance Inspection Report Permit: WQ0030190 Effective: 01/29/14 Expiration: 02/29/16 Owner: MurpFly-Brown LLC SOC: Effective: Expiration: Facility: Laurinburg Truckwash County: Scotland 19189 Old Lumberton Rd Region: Fayetteville i Laurinburg NC 28352 I Contact Person: Katie A Elmer Title: Phone: 910-293-3434 Directions to Facility: System Classifications: SI,. Primary ORC: Michael L Cudd Certification: 994597 Secondary ORC(s) On -Site Representative(s): Related Permits: Inspection Date: 07/01/2014 Entry Time: 09:30AM Primary Inspector: Tony W Honeycutt Secondary Inspector(p): Reason for Inspection: Routine Permit Inspectionlype: Wastewater Irrigation Facility Status: Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions Record Keeping (See attachment summary) Phone : 910-217-1836 I I i Exit Time: 10:30AM Phone: 910-433-3339 i I I I i Lion Type: Compliance Evaluation i I i ® End Use -Irrigation i i I I Page: 1 61 •1 permit: WQ0030190 Owner - Facility: Murphy -Brown LLC Inspection Date: 07/01)2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The records were in good shape and complete. The spray irrrigation sites cover crops are in good shape and the grass section is showing improvement. Please add lime as indicated by soils report. Overall, the system appears in good shape and well managed. Page: 2 p6rTnit: WQ0030190 Owner - Facility: Murphy -Brown LLC Inspection Data:, .07/01/2014 Inspection Type: Compliance Evaluation Type Single Family Spray, LR Infiltration System Reuse (Quality) Recycle/Reuse Activated Sludge Spray, HR Activated Sludge Drip, LR Activated Sludge Spray, LR Single Family Drip Lagoon Spray, LR Record Keeping, Is a Popy,of current permit available? Are monitoring reports present: NDMR?' NDAR? -Are flow rates less than of permitted flow? Are,flow rates less than of permifted'flow? Are application.ratEis adhered to? Is-GW monitoring being conducted, if required (GW-69s submitted)? Ate all. samples an6ly?:ed for all required parameters? Are there any '2L_GWqu6Iity violations? Is GW-59A certification form completed for facility? Is effluent sampled for same parameters as GW? Do effluent concentrations exceed GW standards? Are annual soil reports available? #Are PAN records required? # bid last'soil report indicate a need for lime? If so, has it been applied? Are operational logs present? Are lab sheets available for review? Do lab sheets support data reported on ND'MR? Do lab sheets support data reported on GW-59s?. Are, Operational and Maintenance records pres6nt? Were Operational and Maintenance records complete? Has permittee been free of public complaints in last 12 months? Is a copy of the SOC readily available? Reason for Visit:,... Routine Yes .No NA NE Yes No NA. NE 0. 11 El El 0 El El 13 0 El El El ­M El [-I M El El El M-0 El El.-' M, EI-E] [T ­0 11 ❑ El EIN." 0 El 0 W D El WEI` N OP El 11 El El M. El El El El- 0 El E2 0 E] El El 1:1 ETE] M-E] ❑ El 0 El 0 El N El El D 'W.E.1 EITI n 0 El F-111 0 Fil Page: 3 Permit: WQ0030190 Owner- Facility: Murphy -Brown LLC Inspection Date: 07/01/2014 Inspection Type : Compliance Evaluation Reason for Visit: Routine No treatment units bypassed since last inspection? ❑ ❑ ED Comment: Please add lime as indicated by soils report. End Use -Irrigation Are buffers adequate? Is the cover crop type specified in permit? Is the crop cover acceptable? Is the site condition adequate? Is the site free of runoff / ponding? Is the acreage specified in the permit being utilized? Is the application equipment present? Is the application equipment operational? Is the disposal field free of limiting slopes? Is access restricted and/or signs posted during active site use? Are any supply wells within the CB? Are any supply wells within 250' of the CB? How close is the closest water supply well? Is municipal water available in the area? # Info only: Does the permit call for monitoring wells? Are GW monitoring wells located properly w/ respect to RB and CB? Are GW monitoring wells properly constructed, including screened interval? Are monitoring wells damaged? Comment: Public water is not available. Yes No NA NE ■.❑ ❑❑ ■❑❑❑ ■❑❑❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ N ❑ ❑ ❑ ■❑❑❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑❑❑■ ❑❑❑■ ❑❑❑■ ❑ ❑ ❑ E ■❑❑❑ ■❑❑❑ ®❑❑❑ ❑❑❑■ Page: 4 A4%DENR NCDENR FEB U. 4 20% North Carolina Department of Environment and Natural Resources 01 Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee. Freeman Governor Director- Secretary January 29, 2014 MR. KRAIG WESTERBEEK ASST. VP ENVIRONMENTAL COMPLIANCE & ENGINEERING. MURPHY-BRowN LLC POST OFFICE BOX 856 WARSAW, NORTH CAROLINA 28398 Subject: Permit No. WQ0030190 Laurinburg Truck Wash Wastewater Irrigation System Scotland County Dear Mr. Westerbeek: i In accordance with your permit minor .modification -request received October 14, 2013, we are forwarding herewith Permit No. WQ0030190 to Murphy -Brown LLC for the continued operation of the subject wastewater treatment and irrigation facilities. The minor modification to the subject permit is as.follows: the WWTF effluent limit was changed from 20,000 gallons per day to 7,300,000 gallons per year. In addition changes to this permit were made to make it consistent with other Murphy Brown LLC Truck Wash Facilities listed below. Fox Fire Trailer Wash (WQ0034987) Rainbow Trailer Wash (WQ0013921) Register Trailer Wash (WQ0014247) Tarheel San. T �ailer Wash (WQ0011360) Warsaw Trailer Wash WQ0023310 White Oak Trailer Wash (W00014091) This permit shall be effective from January 29, 2014 until February 29, 2016, shall void Permit No. WQ0030190 issued November 4, 2011, and shall be subject to the! conditions and limitations as specified therein. Please read your permit in full, as conditions have changes since your last permit issuance. Please pay particular attention to the monitoring requirements listed in Attachments A, B &C. Failure to establish .an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, customized electronic copies of your fa ility's NDMR, NDMLR, and NDAR-1 reporting forms' are available for download at: '.hftl?:-/-/portal.ncdb4.org/web/Wq/aps/I au/reportiC :�! =•; ..'. ' -,,-. AQUIFER PROTECTION SECTION k'".:; ;: •:. 1636 Mail Service Center,.Raleigh, North Carolina 27699-1636 t Location: 512 N: Salisb6[ySt, Raleigh, North Carolina 27604 Phone: 919.807-64641 FAX- 919-807-6496 One 15 Internet: www.nmatergualiiv om' NOrthCarohna ..ahrralC Equal Opportunity 1Affrmalive Action Employer Mr. Kraig Westerbeek a January.29, 2014 .' "• . Page`2 of2 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 67-14 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact. Jon Risgaard at (919) 807-6458 or ion.ris aardna ncdenr gov. Sincerely, 01 j�w- Thomas A. Reeder cc: Bladen County Health Department Cumberland County Health Department Fayetteville RegonalU;ffice,"ater Quality:Regiorial.Operations_Section Kevin Weston — Murphy -Brown LLC Beth Buffington, Public Water Supply Section — Protection and Enforcement Branch Permit File WQ0030190 Notebook File WQ0030190 NORTH CAROLINA ENVIltONMENTAL MANAGEMENT DEPARTMENT OF ENVIRONMENT AND NA RALEIGH WASTEWATER IRRIGATION SYSTEM In accordance with the provisions of Article 21 of Chapter 143, Gem amended, and. other applicable Laws, Rules and PERNIISSION IS HEREBY GRANTED Murphy -Brown LLC Scotland County FOR THE continued operation of a 7,300,060 gallon per year wastewater treatment a 2.4. million gallon (MG) storage pond, a 16.8 acre .spray irrigation valves, controls, meters, and other appurtenances; to servethe 'Laurinburg Truck Wash, with no , discharge of was to application received September 6, 2011, and in conformity. with the I other supporting data subsequently filed and approved by the Departm Resources and considered a part of this permit. This permit shall be effective from -January'29, 2014 until February WQ0030190 issued November 4, 2011, and shall be subject to the fol limitations: I. SCHEDULES RESOURCES Statutes of North Carolina as facility consisting of. and all associated piping, urtace waters, pursuant to the ject plans, specifications, and t of Environment and Natural 2016, shall void.Permit-No. ,ing .`specified conditions and 1 No later than six months prior to the expiration of this permit, the Permitted' shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division; will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires_, an updated site map to be submitted with the permit renewal application. H. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained any is no discharge to surface waters, nor any contravention of groundwa In the event the facilities fail to perform satisfactorily, including the c due to improper operation and maintenance, or failure of the irrigation the effluent, the Permittee shall"take immediate corrective actions inclu, such as the construction of additional or replacement wastewater treatm operated at all times so there ;r or surface water standards. ration of nuisance conditions ireas to adequately assimilate hg Division required actions, at or, irrigation facilities. WQ0030190 Version 1.2 Shell Version 131016 Page 1 of 8 v 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. I 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. The flow limit shall be based on a 12-month floating total. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). . 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not. the Permittee and owns land within the compliance boundary shall execute and file with the Scotland County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1);. b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. WQ0030190 Version 1.2 Shell Version 131016 Page 2 of 8 11. The facilities permitted herein shall be constructed according to the, f 6 llowing setbacks: a. The setbacks for irrigation sites g (permitted prior to September 1, 2006) shall be as follows (all distances -in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Any well with exception of monitoring wells: 100 iii. Any property line: 150* iv. Drainage ways or surface water bodies 100 v. Public right of way: 50 * A setback waiver has been recorded to allow irrigation within 50 feet of the 'WPC Farms property. b. The setbacks for storage and treatment units (permitted prior to September 1, 2006) shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. . Any propertyline: 50 III. OPERATION AND MAINTENANCE REOUIREMENTS L The'facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and. operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a Minimum shall include operational functions; maintenance schedules, safety measures and a spill responses plan., 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities,. in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). � The` ORC or'tlieir back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions. specified in the previously cited rules. 3. A suitable year round vegetative cover shall be maintained at all times such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation 'system. 4. Adequate measures shall be taken. to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 5. Application of wastewater to soils in Irrigation Zones 3A and 3B, shall'.be prohibited when the vertical separation between the ground surface and the water table is less ,than one (1) foot. The actual. water table depth for these soils shall be verified by soil borings within 24 hours prior to any wastewater irrigation event. The number of borings advanced shall be sufficient to characterize water table conditions across the site adequately. Any open borings shall be properly filled with native soil prior.to the wastewater irrigation event, to decrease the chance of any astewater contaminating the groundwater. 6. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause-ponding or.runoff. 7. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 8. Only effluent from the Laurinburg Truck Wash shall be irrigated on the sites listed in Attachment B. WQ0030190 Version 1.2 Shell Version 131016 Page 3 of 8 9. No automobiles or machinery shall be. allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 10. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 11. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 12. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 13. Freeboard in the lagoon shall not be less than two feet at any time. 14. A gauge to monitor waste levels in the lagoon shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 15. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 16. Soil pH on all irrigation fields must be maintained in the optimum range for crop production. 17. Results of The North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report shall be used in the monitoring and the proper management of the cover crops of the permitted application sites. The analysis shall also be used as an indicator to prevent any damage to the soil's ability to absorb the subject wastewater or nutrients. 18. The attached Waste Utilization Plan (WUP) is hereby incorporated by reference into this permit. Any modifications to the WUP, including changes to the cropping plan, shall require submittal of the revised WUP to the Fayetteville Regional Office and Central Office but may not require permit modification. 19. Only those cleaning agents and soaps that are EPA approved, will -not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 02L may be utilized in the subject facility. Instruction labels are to be followed when using cleaning agents and soaps. 20. Engine and engine parts shall not be washed or rinsed in the wastewater system. Oil drained from the engine crankcases, antifreeze, or degreasing solvent wastes shall not be discharged into the wastewater system. WQ0030190 Version 1.2 Shell Version 131016 Page 4 of 8 4V. - MONITORING AND REPORTING REOUIItEM ENTS 1. Any Division required monitoring (including groundwater, plant tissue, -soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall- conduct:all laboratory analyses ' for the required effluent, groundwater or surface water parameters. Results for ammonia and nitrate that are part of the North Carolina Department of Agriculture, Agronomic Division's Waste Analysis may also be submitted. f . I Flow through the treatment facility shall be continuously monitoredl, and daily average flow values shall be reported on Form NDMR. Flow may be estimated from water; use records, provided the Permittee's water use is metered. Daily average flow values shall be calculated by dividing the monthly metered water usage by the number of days in the month. 4. The Pe-inittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. 5. The. Permittee shall 'maintain adequate records tracking the. amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; G. Site irrigated d:. Length of time site is irrigated; e. Continuous monthly and year-to-date loadings for all parameters specifically limited. in Attachment B;' f. Weather conditions; g. Cover crop; and h. Maintenance of 'cover crops. •i 6. Freeboard (i.e., waste level to, the lowest embankmentelevation) in the 2.4 million gallon lagoon shall be measured to the nearest inch or tenth of a foot; and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division .upon request. T. Three copies of all monitoring data (as specified in Conditions 1V.3. and IV.4.) on Form NDMR for each PPI and three copies'of all operation and disposal records (as specified in Conditions IV.S.' and IV.6.) on Form NDAR-1, and NDMLR for every site in Attachment B shall be submitted on or before the last day of the following month. • NDMLR data shall include cover crop type and PAN loading for each month as well as cumulative PAN loading for the year. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted,to the following address: /Division of. Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 21699-1617 i i i .I i i WQ0030190 Version 1.2 Shell Version 131016 Page 5 of 8 I 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. - Volume of residuals removed. 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include:, a. Visual observations of the plant and plant site; and b. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within -3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All manning well construction forms well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C. 11. Two copies of the monitoring Well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each -set of sampling results. All information shall be submitted to the following address: Division of Water Resources Water Quality Permitting Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 12. A representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B at a minimum of every three years. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity . Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH WQ0030190 Version 1.2 Shell Version 131016 Page 6 of 8 13. Noncompliance Notification: V. The Permittee shall report by telephone to the Fayetteville Regional 433-33.00, as soon as possible, but in no case.more than 24 how following the occurrence or first knowledge of the occurrence of any a. Any occurrence at the facility resulting in the treatment of signi abnormal in quantity or characteristic, including the known passa, b. Any process unit failure (e.g., mechanical electrical, etc.), due rendering the facility, incapable of adequate wastewater treatment. c. . Any facility failure resulting in a by-pass directly to receiving sur d. Any time self -monitoring indicates the facility has gone out limitations. e. Ponding in'or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to su a storage structure., -etc.) .outside normal business hours shall be repor Response personnel at telephone -number (800)' 662-7956, (800) Persons reporting such occurrences by telephone shall also file a wr five days following first knowledge of the occurrence. This report proposed to be taken to ensure the problem does not recur. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to wastewater treatment and irrigation facilities. 2. _ The Permittee or their designee shall inspect the wastewater treatn prevent malfunctions, facility deterioration and, operator errors resul cause the release of wastes to the environment,; a threat to human he Permittee shall maintain- an inspection log that 4includes, at a mi inspection, observations in and any maintenance, repairs, or c Permittee shall maintain this inspection log for a period of five years and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation any property, premises or place on or related to the wastewater tr permitted herein at any reasonable time for the purpose of determini may inspect or copy any records required to be maintained under 1 permit, and may collect groundwater, surface water or leachate sampl VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained hei an enforcement action by the Division in accordance with North 215.6A to 143-215.6C. Z. This permit shall become voidable if the permitted facilities are not the conditions of this permit, the Division approved plans and speci documentation. ffice, telephone number (910) or `on the next working day the' following: ant amounts of wastes that is of a hazardous substance. known' or unknown reasons, e waters. compliance with its permit e waters, imminent failure of to the Division's Emergency 3-0368, or (90) 733-3300.. i report in letter form within l outline the actions taken or ensure proper operation of the nt and irrigation facilities to ag in discharges, which may th or a public nuisance. The mum, the date and time of rrective actions taken: The )m the date of the inspection, credentials, enter and inspect ment and irrigation facilities compliance with this permit; terms and conditions of this { may subject the Permittee to -olina General Statutes 143- d.in accordance with and other supporting WQ0030190 Version 1.2 Shell Version 131016 I Page 7 of 8 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as' necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. 6. The Permittee shall retain a set ' of Division approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .01050). 8. This permit is subject to revocation or unilateral modification upon 60 .days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 2V' day of January 2014 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION m A. Reeder, Director ro ision of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0030190 WQ0030190 Version 1.2 Shell Version 131016 Page 8 of 8 ATTACHMENT A -LIMITATIONS AND MONITORING REQUIREMENTS Permit Number:, WQ Q030190 Version: 1.2 PPI 001— WWTF Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING RNEstimate PCs Code Parameter.Description Units of- Measure 12 Month Total Monthly Y MonthlyDaily Daily Measurement Average Geometric Mean Minimum Maximum Frequency 50050 Flow, in conduit or thru treatment plant, Gallon sZ 7,300,000 Monthly 00610 Nitrogen, Ammonia Total (as N) mg/L3 x Year'00625 Nitrogen, Kjeldahl, Total (as N) mg/L 3 x Year'00620 Nitrogen, Nitrate Total (as N) . mg/L 3 x Year'Grab 00400 pH s.0 3 x Year Grab 00665- Phosphorus, Total (as P.) mg/L; 3 x Year' Grab North Carolina Department of Agriculture, Agronomic.Division's s Various 3 Year' Waste Analysis Re ort x Grab 1. 3 x Year 'sampling shall be conducted in March, July and November. 2. .Flow shall not exceed 7;300,000 gallons over any consecutive.12 months. 3. North Carolina Department of Agriculture, Agronomic. Division's Waste Analysis Report information can be found at: htty://www.ncagr ov/agronomi/uyrwaste htm. Only results for parameters specifically listed in this attachment need be reported on Form NDMR per condition IV.7. WQ0030190 Version 1.2 Attachment A Page 1 of 1 TINS PAGE BLANK ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: WQ0030190 Version: 1.2 Murphy -Brown LLC — Laurinburg Trailer Wash IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Acreage Dominant Soil Series parameter Hourly Rate Yearly Max Units 1 Murphy -Brown, LLC Scotland 34045'53" 79023152" - 5.57 Norfolk 01284 — Non -Discharge Application Rate 0.50 57.01 inches WQ09 - Plant Available Nitrogen' lb/acre 2 Murphy -Brown, LLC. Scotland 34045'53" 79023'52" 5.33 Norfolk 01284 —Non-Discharge Application Rate 0.50 57.01 inches WQ09 - Plant Available Nitrogen' lb/ac/year 3AZ Murphy -Brown, LLC Scotland 34045'36" 79023'52" - 2.95 McColl loam 01284 — Non -Discharge Application Rate 0.40 57.01 inches WQ09 - Plant Available Nitrogen' Flbar 3B2 Murphy -Brown, LLC Scotland 34045'50" 79024'14" 2.95 McColl loam 01284 — Non -Discharge Application Rate 0.40 57.01 inches WQ09 - Plant Available Nitrogen' lb/ac/year Totals 16.8. 1. PAN application rates shall be reported lbs/acre applied for the month and application rates shall be in accordance with the approved Waste Utilization Plan per condition I1I.17. _2._P-er-C.ondition_III.5,_Application-of_wastewater-to-soils_in.Irrigation.Zones3A-and-3B,_shall-be-prohibited-when-the vertical -separation -between -the -ground -surface -and -the -water -table -is -less -than one (1) foot. WQ0030190 Version 1.2 Attachment B Page 1 of 1 THIS PAGE BLANK ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Monitoring wells: Permit Number: WQ0030190 Version: 1.2 - - GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PC! Code Parameter Description Daily Maximum Frequency Measurement Sam le. T e P yp Footnotes 4 There are no groundwater monitoring requirements at this time. WQ0030190 Version 1.2 Attachment C Page 1 of 1 Attachment D - Waste Utilization Plan WQ0030190 Version 1.2 Attachment C 9/2/2011 NUTRIENT UTILIZATION LAN Owner(s): Murphy Brown, LLC Facility Name: Laurinburg Truck Wash, Fac. •No.: 0030190 County:. Scotland . Facility Type: Truckwash' Storage Structure; Anaerobic Lagoon Storage Period: gg _Application Method: Irrigation Thewastewater from your facility must be land applied'at a specified rate to prevent pollution of surface.waterand/or groundwater. The 'plant nutrients in the wastewater should be used to reduce the amount of commercial fertilizer required.for. the crops in -the; fields whera. the waste water is -to be applied. Thisnutrient utilization plan uses nitrogen as the. limiting nutrient Wastewater should be analyzed before each .application cycle. Annual soil`tests are_strongly encoulaged{so"that " all plant. nutrients can be balanced for realistic yields of the crop to be.grown1 Several factors are important in implementing: your nutrient utilization' plan in iorder #o maximize the fertilizer value of .the wastewater and to ensure that it is applied in an environmentally safe manner. 'These factors are to be used as guidance.. 1. Always apply'wastewater based' on the needs .of the crop to. be grown and the nutrient content of the wastewater. Do: not.apply more nitrogen than. the crop can. utilize. 2. Soil types are important as theyhave;different infiltration rates cation, exchange. capacities, and available water- holiiing capaci.te 3. Normally waste shaill be applied to land eroding at less than 5 Year. Waste `may be applied to land eroding at 5 or more tons pe less than 10 tons per acre per year providing,t.h t adequate filter'; 44. Do not apply waste :on saturated soils, when it is raining, or wh Either of these.conditions may result in runoff to surface waters w under DWQ regulations. 5. Wind conditions should'also be considered to avoid drift and d problems: 6. To maximize the value of the nutrients for crop production and for pollution, the waste should be applied to a growing crop or apt 30 days prior to planting a crop or forages breaking dormancy. In disking will conserve nutrients and reduce odor. problems'. 1 of 8 leaching potentials., )ns per acre per acre'annually;.but rips are;established: !n the,; surface is frozen. rich is not allowed nwind odor reduce the potential 1 not more than ting' the waste or This plan is based on the wastewater application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the wastewater is based on typical nutrient content for this type, of facility.. -In some cases you may want to have plant analysis made, which could allow additional wastewater to be applied. Provisions shall be made for the area receiving the wastewater to be flexible so as to accommodate changing wastewater analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): I` lush uuugat . Ibs/yr 7,300,000 0 5086301 3718.00 Applying the above amount of wastewater is a big job. You should plan time and have appropriate equipment to apply the wastewater in a timely manner. LAND UTILIZATION,SUMMARY The following table'desodbes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops -indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation -may uptake and utilize in the normal growing season. Total Irrigated Acreage: 16.8 Total, N Required 1st Year: 5444.5 Total N Required 2nd Year: - 4984.3 Average Annual Nitrogen Requirement of Crops:' 5,214.46 Total Nitrogen Produced by Facility: 3,713.00 Nitrogen Balance for Crops: , (1,501.40) The following table describes the specifications of the hydrants and fields that contain the crops designated -for utilization of.the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop facility. rotation schedule for this 2of8 Reception Area Specifications Year• 2:of a 2 war crop rotation.. .• ..- - •r.r T. av� 49Nq•3 3(b) df 8: _ r This plan does not include commercial fertilizer. The facility should produce available nitrogen to satisfy the requirements of the .crops listed above. to plant The applicatoriscautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require these facilities to have a nutrient management plan that addresses all nutrients: This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, Interseeded in bermuda), forage must be'removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere With stand of bermudagrass. This loss. of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage. two to three times during the season, depending on the time small grain is planted in the fall. The ideal'time to interplant small. grain, etc- is late September or early October Drilling is . recommended over broadcasting. Bermudagrass should be:grazed or cut to a'heighf of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized ! unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn- Silage 12 Ibs NJ ton • F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton l Oats 1.3 lbs N I bushel J Rye 2.4 Ibs N / bushel K Small Grain -Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N /acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 lb N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N / acre / yr, , Acres shown in, the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates du11 e to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of this wastewater. 4of8 SLUDGElGRIT APPLICATION: The following table describes the Plant Available Nitrogen produced per year in the sludge/grit Wastewater Produced Amt Stud a/Grit Slud a/Grit Anal sis Total gal/yr T/1000ga1 IbsPAN/T IbsPAN/yr 0 0 0 0.00 The nutrient utilization plan must contain provisions for periodic land application of sludge/grit at agronomic rates. The sludge/grit will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your wastewater facility will produce approximately 0 pounds of plant available nitrogen per year will in the lagoon sludge/grit based on the rates of accumulation listed above. If you remove the sludge/grit every 5 years, you will have approximately 0 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acres of land. If you apply this PAN to corn at a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge/grit for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge/grit application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil.texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for Scotland of temporary storage and the temporary storage must be removed on the average of once every 4 months. In no instance should the volume of the wastewater stored in your structure be within the 25 year 24 hour storm storage or two feet of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and wastewater applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the wastewater analysis report for assistance in determining the amount of wastewater per acre to apply to achieve the proper application amount prior to applying the wastewater. . 5of8 Application Rate Guide The following is provided as a guide for establishing application rates Soil Application -Rate _ Tract Hydrant Type _ Crop in/hr LBG i Norfolk C 0.5 and'amounts. Application Amount * inches 1 LBG 2 Norfolk C 0.5 1 LBG 3A McColl D 0.65 1 LBG 3B McColl D • 0.65 .. 1 .•U t Additional Comments: This plan revised due to a new GPS map of the fields and a chan a of pull 3 to solid sets (now 3A & 3B). Acres shown are wetted acres based on NCSU acreage determination guidelines. This plan also reflects the 50' property line setback agreement as recorded in 2007 between Murphy -Brown, LLC and WPC Farms. 7of8 a 4 i P NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Facility: Laurinburg Truck Wash; ac. No.: 0030190` Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: " I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved wastewater nutrient management plan for the facility named above. I/we know that any expansion to the existing design capacity of the wastewater treatment and/or storage system, or construction of newk facilities,.will require a new nutrient management plan and -a request for permit modification to be submitted to DWQ before any modification of the facility'begins. r I/we understand that I must own or'have access to equipment, primarily irrigation equipment, to land apply the wastewater described in'this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the. lagoon in the event of a 25 year 24 hour storm. i also certify that the wastewater will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This 'plan will be filed on site at the facility office and at the office of the loc I Soiland Water Conservation -District and will be available for review by.NCDWQ upon request. Name of Facility Owner: Murphy=Brown, LLC Signature: „Date -. Name of Manager (if different from owner): Signature: Date Name of Technical, Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Address:' 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 t Telephone: (910):293" 3434 r, Signature:,` Date Ilf 111111111111�111�1101[IIIIf�ll��llllllllllllalli�ll�llllllflflill Doc 10: 000505840002 Tvae: CRP Recorded: 05/i1/2007 at 04:09.17 PM Fee Amt: $17.00 Page 1 of 2 Sootland county, bIG Debra H. Holcornti Register of Deeds File# 2007-00001739 8K1121 PG107408 NORTH CAROLINA PROPERTY LINE SETBACK AGREEMENT SCOTLAND COUNTY WPC Farms hereby agrees to allow Murphy -Brown, LLC the right to continue to irrigate there transfer truck wash water and effluent, maintaining a 50 ft. property line setback buffer. This property is located in Scotland County on State Road #1369 and being better known as the Murphy -Brown Laurinburg Trailer Wash Facility. If for any reason WPC 'decides not to continue with the 50 ft. setback agreement, it agrees to give Murphy -Brown, LLC 90 days notice of such termination of this agreement. Date: WPC Farms By: Bill Carmichael laudklb Truck- Wash Soft T iw .. 007, t� �yacx cP�.► a� . —1 A�, s ��rn�atron9: Fj.S ! a u Nalton w/1.00" noun O GOPSI' 300' WU ♦k 182 GPM 220' lono Spaetn2 S01IQ Salt Neieon 100 w/0.6" Toper nozzle O 60 PSI•' 24W t1D &tit GPM 140'd40'�SpocMg ' 2 5.�3 AG. ' 17e into fdeltnq - main Itne near hie 4 - • WWI 1GW TB offsets O 1 Tfl O 2�h15 � 9s q 3e e cy TB To cy AV AV ��• AY \\ TB Ta TB TArust 910a AV Air Vent tt Erlstlny Hydrant f I NeHydrant iCatwe Valve else New r dais 200 PVC — Now 4 dais 2G0 PVC -00 �. Pity floe Setback r ` I _ Murphy' Bro W 11 LLC PO Drawer 856 2822 Hwy. 24 West " RECEIVEDIDEN�1D Warsaw, NC 28398 G ±`� Teh 910-293-3434 OCT 14 2:013 Fax:910-293-G957 Aquifer ProtedW SOON October 9, 2013 NCDENR Jon Risgaard I Supervisor, Land Application Unit, Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Dear Mr. Risgaard, In response to. messages exchanged with you and representatives of the Fayetteville Regional Office back in March of this year, I am writing to request that all Trailer Wash permits held by Murphy -Brown LLC be changed to reflecta yearly averaging of water usage versus the current monthly averaging used for compliance monitoring. As discussed, these facilities are bound to certain soil hydraulic loading rates that are site specific, and storage structure freeboard requirements. Nitrogen loading rates, as specified by the permit and nutrient management .plan,. are monitored to insure against over application of nutrients. In addition, these facilities are designed to. accommodate several months of normal usage in their storage structures. The yearly ' averaging would allow increased flexibility, but will be significantly back -stopped by the other permit requirements mentioned above., Specifically, I would request that the following yearly averages by incorporated into the following permits, or that a blanket letter from the Division be provided for the files to codify such a change: Permit No. Facility Name % Current Perm. Capacity Requested Annual Avg. Ftto WQ0034987 Fox Fire Trailer Wash 9,800 gal./day 3,477,000 gal./year 'Wash V WQ0030190 LaurinburgTrailer 20,000 gal./day 7,300,000 gal./year w: WQ0013921 , Rainbow Trailer Wash 3,436 gal./day 1,254,140 gal./year wC WQ0014247 Register Trailer Wash 24,000 •gal./day 8,760,000 gal./year WQ0011360 Tarheel San. Trailer Wash 34,000 gal./day 12,410,000 gal./year �.t WQ0023310 Warsaw Trailer Wash 20,000 gal./day 7,300,000 gal./year Fk' WQ0014091 White, Oak Trailer Wash 18,000 gal./day 6,570,000 gal./year I Once again, the permitted gallons per day would remain the same, as that -is set based off of the available land and associated hydraulic and nutrient capacity of the land application system. This request is to clarify that the compliance threshold would be based on an annual average water usage amount versus a monthly one. I C &fs x IS`i = °1l 11,'r w � i I wg0034987 Fox Fire Field # acres in/yr gallons/yr. 1 3.23 1 21.3 27,254 1,875,048 2 2.29 1 21.3 27,254 1,329,368 3 3.21 1 21.3 27,254 1,863,438 subl 4.56 21.3 27,254 2,6,47,127 Total 7,714,981 WQ0030190 Laurinburg Field # acres in/yr gallons/yr 1 5.57 57.01 27,254 _8,654,391, 2 5.33 57.01 27,254 8,281,490 3A 2.95 57.01 27,254 4,583,564 3B 2.95 57.01 27,254 4,583,564 Total 26,103,009 WQ0013921 Rainbow Field # acres in/yr gallons/yr 01A 4.1 12.9 27,254 1,441,464 0113 4.1 12.9 27,254 1,4411464 Total 2,882,928 i WQ0014247 Register 3 8 WQ0011360 'Tarheel San., Field # acres in/yr gallons/yr 1 6.71 22 27,254 4,023,235 2 7;.06 22 27,254 4,233,091 3 9:13 22. 27,254 5,474,238 4 5:26 22 27,254 3,153,833 Total 16,884,398 WQ0023310 Warsaw Field # acres I in/yr I Igallons/yr A 3.531 15 1 ' 27,254 1,443,099 B 3.45 11 15 1 27,254 1,410,395 0 C 3.31 { 50 27,254 4,510,537 D 3.53 30 27,254 2,886,199 E 3.2 30 27,254` 2,616,384 F 2.92 30 27,254 2,387,450 G 2.93 50 27,254 3,992,711 H 2.35 { 50 27,254 3,202,345 1 0.52 { 30 27,254 425,162 2 2.03 30 27,254 1,659,769 3 1.6 30 27,254 1,308,192 4 2.39 30 27,254 1,954,112 5 0.84 { 30 27,254 686,801 Total 28,483,155 WQ0014091 White Oak Field # acres in/yr gallons/yr 1 2-.22 10.45 27,254 632,,266 2 3.56 10.45 27,254 1,013,903 3 3.81 { 10.45 27,254 1,085,104 4 3.94 , 10.45 27,254 1,122,129 5 3.3 10.45 - 27,254 939,854 6 5-.59 10.45 27,254 1,592,056 { Total 6,385,312 Katie A Elmer Murphy -Brown LLC PO Box 856 Warsaw NC 28398-0856 SUBJECT: April 15, 2013 Murphy -Brown 1 Laurinburg Truc: Permit No: WQI Scotland County 0190 April 18, 2013 Evaluation Inspection Pat McCrory, Governor John Skvarla, Secretary North Carolina Department of Environment and Natural Resources Charles Wakild P.E., Director Division of Water Quality Dear Ms. Elmer: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on April 15, 2013. The Compliance Evaluation Inspection was conducted by Tony W. Honeycutt of the Fayetteville Regional Office. The facility was found to be in Compliance with permit WQ0030190. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at (9' 10) 433-3339. Sincerely, Tony W. Ho utt Environmen al Specialist FRO/AP cc: Michael L Cudd, ORC Central Files °Fayetttville�F�les ; NofthCarohna Naturally North Carolina DWQ/Aquifer Protection Section 225 Green St./ Suite 714 Fayetteville, NC 28301-5095 Phone (910) 433-3300 FAX (910) 486-0707 Internet: h2o.enr.state.nc.us Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer —50% Recycled/10% Post Consumer Paper Compliance Inspection Report Permit: WQ0030190 Effective: 11/04/11 Expiration: 02/29/16 Owner:.Murphy-Brown LLC SOC: Effective: Expiration: Facility: Laurinburg Truckwash County: Scotland 19189 Old Lumberton Rd Region: Fayetteville I Laurinburg NC 28352 Contact Person: Katie A Elmer Title: Phone: 910-293-3434 Directions to Facility: System Classifications: SI, Primary ORC: Michael L Cudd Certification: 994597 Phone: 704-826-6320 Secondary ORC(s): O.n-Site Representative(s): Related Permits: Inspection Date: 04115/2013 Entry Time: 01:00 PM Exit Time: 02:30 PM Primary Inspector: Tony W Honeycutt Phone: 910-433-3339 Secondary Inspector(s): Reason for Inspection: Routine) Inspection Type: Compliance Evaluation Permit Inspection Type: Wastewater Irrigation Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions Record .Keeping Treatment Lagoons End Use -Irrigation i (See attachment summary) i Page: 1 Permit: WQ0030190 Owner - Facility: Murphy -Brown LLC Inspection Date: 04/15/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Lagoon freeboard was 36 inches. The solid set field had a good vegatative crop, while the traveling gun crop was acceptable but in need of weed control measures. Lime recommendartion for the solid set field was less than one half ton. The facility was asked to keep an'eye on the soil ph and add lime as required. Overall the facikity is well maintained and operated. Page: 2 I Permit: W60030190 ' Owner - Facility: Murphy -Brown LLC • i Inspection Date: '04/15/2013 InspeIction Type: Compliance Evaluation Type Reuse (Quality) Lagoon Spray, LR Infiltration System I Activated Sludge Spray, LR I Single Family Spray, LR Activated Sludge Drip, LR Activated Sludge Spray, HR ; Recycle/Reuse Single Family Drip Record Keeping Is a copy of current permit available? Are monitoring reports present: NDMR? NDAR? Are•flow rates less than of permitted flow? Are flow rates less than of permitted flow? Are application rates adhered to? Is GW monitoring being conducted, if required (GW-59s submitted)? Are all samples analyzed for all required (parameters? Are there any 2L GW quality violations? Is GW-59A certification form completed for facility? Is effluent sampled for same parameters as GW? Do effluent concentrations exceed; GW standards? Are annual soil reports available? # Are PAN records required? # Did last soil report indicate a need for lime? If so, has it been applied? Are operational logs present? Are lab sheets available for review,? f Do lab sheets support data reported on NDMR? - % I I i i I ' Reason for Visit: Routine .Yes No NA NE , n n. n n - n n� n ■nnn ■n.nn ■nn❑ - ■nnn ■'nnn MCI Do, ■nnn nnn■ .nnn■ nnn■ nnn■ ■nnn ■ n n n n■nn nn■n ■ n n n ■ n n n ■nnn Page: 3 Permit: WQ0030190 Owner - Facility: Murphy -Brown LLC Inspection Date: 04115/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Do lab sheets support data reported on GW-59s? 00 n ■ Are Operational and Maintenance records present? ■ n n n Were Operational and Maintenance records complete? ■ n 00 Has permittee been free of public complaints in last 12 months? ■ n n n Is a copy of the SOC readily available? n n ■ n No treatment units bypassed since last inspection? ■ n o o Comment: Addition of lime was not done due to the recommendation being less than a half ton. End Use -Irrigation Yes No NA NE Are buffers adequate? ■ n n n Is the cover crop type specified in permit? ■ n n n Is the crop cover acceptable? ■ n n n Is the site condition adequate? ■ n n n Is the site free of runoff / ponding? ■ n n n Is the acreage specified in the permit being utilized? ■ n n n Is the application equipment present? ■ Is the application equipment operational? ■ n n n Is the disposal field free of limiting slopes? ■ n n n Is access restricted and/or signs posted during active site use? ■ n n n Are any supply wells within the CB? n n n ■ Are any supply wells within 250' of the CB? n n n ■ How close is the closest water supply well? n n n ■ Is municipal water available in the area? n ■ n ' n # Info only: Does the permit call for monitoring wells? ■ n n n Are GW monitoring wells located properly w/ respect to RB and CB? ■ n n n Are GW monitoring wells properly constructed, including screened interval? n n n ■ Are monitoring wells damaged? n n n ■ Comment: Public water is not available. Page: 4 —WI NCDENR North Carolina Department of Environment and Natural Resources Division o; Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director November 4. 2011 Kevin Weston — Environmental Compliance Murphy -Brown, LLC P.O. Box 856 Warsaw, North Carolina 28398 Subject: Permit No. WQ0030190 Laurinburg Truck Wash Dee Freeman Secretary Wastewater Irrigation System Scotland County Dear Mr. Weston: In accordance with your permit minor modification request received September 6, 2011, we are forwarding herewith Permit No. WQ0030190 dated November 4, 2011, to Murphy -Brown, LLC for the continued operation of the subject wastewater treatment and wastewater irrigation facilities. The permit has been modified as follows ➢ The permit format has been revised to be consistent with the most current template for wastewater irrigation systems and to update language in accordance with 15A NCAC 02T. ➢ The permit (Attachment B) has been revised to reflect recent recalculations of wetted areas for Zones 1 and 2 and a change from a pull to a solid set irrigation system for previous Zone 3, now labeled Zones 3A and 3B. ➢ The permit has been revised (Condition H.9.) to reflect the property line setback wavier (to 50 ft) on the northern property boundary. Please note that on August 5, 2009, Session Law 2009-406, entitled "An Act to Extend Certain Government Approvals Affecting the Development of Real Property Within the State," was enacted by the General Assembly and signed into law. The Act, known as the Permit Extension Act of 2009, extends the expiration date of certain government approvals and permits. In addition, Session Law 2010-177 extended the Act by another year. Permit No. WQ0030190 falls within the scope of this Act and is therefore being extended until February 29, 2016. A renewal application must still be submitted six months in advance of the extended expiration date. This permit shall be effective from the date of issuance until February 29, 2016, shall void Permit No. WQ0030190 issued March 23, 2007, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachment B, because they may differ from the previous permit issuance. Failure to establish an adequate system for AQUIFER PROTECTION SECTION 1636 Mail Service Center, Ralegh, North Carolina 2769c-1036 Location: 2728 Capital Boulevard, Raleigh, North Carolina 27604 On-, Phone: 919-733-3221 l FAX 1: 919-715-0588; FAX 2: 919-715.6048 i Customer Service: 1-S77-623-5746 hna Internee www.nnwaterguali,o� An �Guai Ooocnarrit§' I Atiirmalive Acuorr, Emaloyei l aro N �f Mr. Kevin Weston November 4, 2011 Page 2 of 2 collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, a customized electronic copy of your facility's NDAR-1 reporting forth is available for download at: http://portal.ncdcnr.arg/web/wg/aps/I@u�reporting. Please note the following permit conditions are new since the last permit issuance: ➢ Condition I.I. - Requires that a Certified Irrigation Designer submit a certification that the new solid set irrigation system was installed in accordance with the approved design package prior to operation of the system. ➢ Condition I.2. - Requires that the Fayetteville Regional Office be notified at least 48 hours prior to of operation of the new solid set irrigation system so that an in place inspection can be made. ➢ Condition I1110. - Required freeboard has been changed to two (2) feet in accordance with 15A NCAC 02T .0505(d), and in order to maintain consistency with other Murphy -Brown, LLC truck wash permits. ➢ Condition IV.6. - Please note that reporting form NDMR is no longer required to be submitted. All monitoring report information shall be submitted on forms NDAR-1 and IRR-2. ➢ Condition IV.7. - Requires the Permittee to maintain a record of all residuals removed from the facility. ➢ Application limits (both hydraulic and nutrient) are now specified in Attachment B. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Lori Montgomery at (919) 715-6187 or lori.montgomery@ncdenr.gov. Sincerely, gr Cole en H�Sul cc: Fayetteville Regional Office, Aquifer Protection Section Permit File WQ0030190 Notebook File WQ0030190 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Murphy Brown, LLC Scotland County continued operation of a 20,000 gallon per day (GPD) wastewater treatment and facility consisting of: a 2.4 million gallon (MG) storage pond, a 16.8 acre spray irrigation area, and all associated piping, valves, controls, meters, and other appurtenances; to serve the Laurinburg Truck Wash, with no discharge of wastes to surface waters, pursuant to the application received September 6, 2011, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until February 29, 2016, shall void Permit No. WQ0030190 issued March 23, 2007, and shall be subject to the following specified conditions and limitations: WQ0030190 Version I.I Shell Version 110920 Page 1 of 7 I. SCHEDULES 1. Upon completion of construction and prior to operation of the new solid set irrigation system in Zones 3A and 3B, a certification shall be submitted from a licensed North Carolina Certified Irrigation Designer certifying that the new irrigation system has been installed in accordance with this permit and the irrigation design material submitted on September 6, 2011. Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 2. The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the newly installed irrigation system so that an in -place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. H. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or disposal facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 4. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well. as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 5. In accordance with 15A NCAC 02L A 108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L ,0106. 6. The Permittee shah apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 7. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). WQ0030190 Version 1.1 Shell Version 110920 _ Page 2 of 7 8. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Scotland County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. 9. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites (permitted prior to September 1, 2006) shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Any well with exception of monitoring wells: 100 iii. Any property line: 150* iv. Drainage ways or surface water bodies 100 v. Public right of way: 50 * A setback waiver has been recorded to allow irrigation within 50 feet of the WPC Farms properm b. The setbacks for storage and treatment units (permitted prior to September 1, 2006) shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: 50 M. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittec shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. 3. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 5. Only effluent from the Laurinburg Truck Wash shall be irrigated on the sites listed in Attachment B. 6. No traffic or equipment shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 7. Public access to the irrigation sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. Public access to the wastewater treatment facilities shall be prohibited. WQ0030190 Version 1.1 Shell Version 110920 Page 3 of 8. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. A residuals management plan shall be maintained in accordance with 15A NCAC 02T .0508. The plan shall address removal and disposal of solids accumulating in the storage pond. 9. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 10. Freeboard in the wastewater storage pond shall not be less than two (2) feet at any time. 11. A gauge to monitor waste levels in the wastewater storage pond shall be provided. This gauge shall have readily visible permanent markings indicating the following elevations. maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 12. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 13. Soil pH on all irrigation fields must be maintained in the optimum range for crop production. 14. The attached Waste Utilization Plan (WUP) is hereby incorporated by reference into this permit. Any modifications to the WUP shall require modification of this permit. 15. Only those cleaning agents and soaps that are EPA approved, will not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 02L may be utilized in the subject facility. Instruction labels are to be followed when using cleaning agents and soaps. 16. Results from the soils analysis required in Condition IV.8. shall be utilized to determine the appropriate amount of lime and/or gypsum to be incorporated into the irrigation fields to neutralize potential salt buildup from the cleaning agents and disinfectants. Salt accumulation shall not be allowed to build up to a point that inhibits the soil's ability to absorb the irrigated wastewater. 17. Engine and engine parts shall not be washed or rinsed in the wastewater system. Oil drained from the engine crankcases, antifreeze, or degreasing solvent wastes shall not be discharged into the wastewater system. 18. Application of wastewater to soils in Irrigation Zones 3A and 3B , as shown in Figure 1, shall be prohibited when the vertical separation between the ground surface and the water table is less than one (1) foot. The actual water table depth for these soils shall be verified by soil borings within 24 hours prior to any wastewater irrigation event. The number of borings advanced shall be sufficient to characterize water table conditions across the site adequately. Any open borings shall be properly filled with native soil prior to the wastewater irrigation event, to decrease the chance of any wastewater contaminating the groundwater. IV. MONITORING AND REPORTING RE UIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. WQ0030190 Version 1.1 Shell Version 1109.20 Page 4 of 7 3. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Field irrigated; d. Length of time field is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field; £ Continuous monthly and year-to-date PAN (pounds/acre) loadings for each field; g. Nitrogen balance for each field after an application event; h. Weather conditions; and i. Maintenance of cover crops, 4. Freeboard (i.e., waste level to the lowest embankment elevation) in the wastewater storage pond shall be recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. The effluent from the subject facilities shall be monitored by the Permittee at the point prior to irrigation within 60 days of irrigation for the parameters listed by the North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report Form. This analysis shall be used in the monitoring and proper management of the cover crops on the permitted irrigation sites. The analysis shall also be used as an indicator to prevent any damage to the soil's ability to absorb the applied wastewater and nutrients. Three copies of all freeboard and hydraulic/nutrient loading records (as specified in Conditions IV.3. and IV.4.) shall be submitted on Form NDAR-1, and three copies of all nutrient monitoring data (as specified in Condition IV.5.) shall be submitted on Form M-2 for every site listed in Attachment B. Reporting forms shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 7. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request_ At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. WQ0030190 Version 1.1 . Shell Version 110920 Page 5 of 7 8. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH 9. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon_ as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and disposal facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and disposal facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. WQ0030190 Version 1.1 Shell Version 110920 Page 6 of 7 VI. GENERAL CONDITIONS 1.. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. The Perminee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .01050). 7. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T A 110. 8. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 9. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 4"' day of November, 2011 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION -;f 0oie T5YJ. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0030190 W Q0030190 Version 1.1 Shell Version 110920 Page 7 of 7 THIS PAGE BLANK ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: WQ0030190 Version: 1.1 Murphy -Brown, LLC — Laurinburg Truck Wash IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Acreage Dominant Soil Series Parameter Hourly Rate Yearly Max Units 1 Murphy -Brown, LLC Scottand 34°45'53" 79°23'52" 5.57 Norfolk 01284 - Non -Discharge Application Elate 0.50 57.01 inches 2 Murphy -Brown, LLC Scotland 34°45'53" 79°23,52" 5.33 Norfolk 01284 - Non -Discharge Application Rate 0.50 57.01 inches 3A Murphy -Brown, LLC Scotland 34045'36" 79023'52" 2.95 McColl loam 01284 - Non -Discharge Application Rate 0.40 57.01 inches 3 B Murphy -Brown, LLC Scotland 34°45'50" 79°24' 14" 2.95 McColl loatn 01284 - Non. -Discharge Application Rate 0.40 57.01 inches Totals 16.8 WQ0030 E 90 Version I.1 Attachment B Page I of I 9/2/2011 NUTRIENT UTILIZATION PLAN Owner(s): Murphy -Brown, LLC Facility Name: Laurinburg Truck Wash; Fac. No.: 0030190 County: Scotland Facility Type: Truckwash Storage Structure: Anaerobic Lagoon Storage Period: 96 Application Method: irrigation The wastewater from your facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the wastewater should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste water is to be applied. This nutrient utilization plan uses nitrogen as the limiting nutrient. Wastewater should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your nutrient utilization plan in order to maximize the fertilizer value of the wastewater and to ensure that it is applied in an environmentally safe manner. These factors are to be used as guidance. 1. Always apply wastewater based on the needs of the crop to be grown and the nutrient content of the wastewater. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. RECEIVED / DENR I DWG# Aquifer Protection Sectjor, SEP 06 2oll T his plan is based on the wastewater application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the wastewater is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional wastewater to be applied. Provisions shall be made for the area receiving the wastewater to be flexible so as to accommodate changing wastewater analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Wastewater Produced Nitrogen Analysis Total gal/yr Ibs/1000gal Ibs!yr 7.300,000 0.5086301 3713.00 Applying the above amount of wastewater is a big job. You should plan time and have appropriate equipment to apply the wastewater in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utltizabon rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 16.8 Total N Required 1st Year: 5444.5 Total N Required 2nd Year: 4984.3 Average Annual Nitrogen Requirement of Crops: 5,214.40 Total Nitrogen Produced by Facility: 3,713.00 Nitrogen Balance for Crops: (1,501.40) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Tract Field Irrigated Soil let Crop Timeto IstCrop IstCrop LbsWAc Lbs N Tatel lbs N AcmMe r Utilized EK.0 mum 3(a) of 0 Reception Area Specifications YeaT 2 of a 2 year crop rotation. 31b) of 8 31b) of 8 This plan does not include commercial fertilizer. The facility should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require these facilities to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N 1 bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N I cwt 2.4 lbs N / bushel 4.0 lbs N / bushel 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of this wastewater. 4 of 6 SLUDGEIGRIT APPLICATION: The following table describes the Plant Available Nitrogen produced per year in the sludge/grit Wastewater Produced Amt Sludge/Grit Sludge/Grtt Analysis Total gal/yr T/1000gal IbsPAN/T lbsPAN/yr 0 0 0 0.00 The nutrient utilization plan must contain provisions for periodic land application of sludge/grit at agronomic rates. The sludge/grit will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your wastewater facility will produce approximately 0 pounds of plant available nitrogen per year will in the lagoon sludgelgrit based on the rates of accumulation listed above. If you remove the sludge/grit every 5 years, you will have approximately 0 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acres of land, If you apply this PAN to corn at a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge/grit for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge/grit application at time of removal. APPUCAMON OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for Scotland of temporary storage and the temporary storage must be removed on the average of once every 4 months. In no instance should the volume of the wastewater stored in your structure be within the 25 year 24 hour storm storage or two feet of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and wastewater applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Cali your technical specialist after you receive the wastewater analysis report for assistance in determining the amount of wastewater per acre to apply to achieve the proper application amount prior to applying the wastewater. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr " inches LBG 1 Norfolk C 0.5 1 LBG 2 Norfolk C 0.5 1 LBG 3A McColl D 0.65 1 LBG 3B McColl D 0.65 1 Additional Comments: This plan revised due to a new GPS map of the fields and a change of pull_3 to solid sets (now 3A & 3B). Acres shown are wetted acres based on NCSU acreage determination guidelines. This plan also reflects the 50' property line setback agreement as recorded in 2007 between Murphy -Brown, LLC and WPC Farms. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Facility: Owner: Manager: Owner/Manager Agreement: Laurinburg Truck Wash; Fac. No.: 0030190 Murphy -Brown, LLC I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved wastewater nutrient management plan for the facility named above. I/we know that any expansion to the existing design capacity of the wastewater treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a request for permit modification to be submitted to DWQ before any modification of the facility begins. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the wastewater described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the wastewater will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the facility office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. _ Address: _ _ 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: �l.�l.J..� 9� �Z'�/ Date 8of8 Laurink,irg Truck Wash i Soil.: 1"=2Wy Una set°aM wefi seta t 5 OORCOti0na: idle: tlem 7 w/f.01 nm21e O 80 PA; 300' MO e: 1B2 GPM 220' lane 19=1 S°IIE Sete: Ntleaa 140 w/0.S, Taper naetle A 60 PSI; 240' w0 At BI GPM 140'w14G' SpatMg Tie We eeletfng main Ona near Isere wells w/100' w aNsele \ 9 g \ ?9S3g \ c Gp \ Cy A TB AV AV \ TB yam. AV \Te qc TO Thrust Slxk AV Air Vent \`�. �geteaak 0 Eeleling Hydrant \ T00 Owaw s New Hydrant A Cale Valve New B' daee 200 PVC New 4' daae 200 PVC d �t PrW^f- s s N, Iv "I V17V 23.967' 41 11 Sulfwa 14A 11 in -to D 74 I 5and,it It v, 15, OK, 1w, St-, Q 2002 DeLam.. 3-D TopoQuads y. Data copyright of content o�,ner. North Caro Beverly Eaves Perdue Governor Kevin Weston — CID i Murphy -Brown PO Drawer 856 Warsaw, NC 28398 Dear Mr. Weston: The Aquifer Protecti documentation received on S listed above, and the primary Central and Fayettei application, and may eonta 'efficiency in processing per providing a timely and comp] Please note that proc after receipt of ' 'a ; com ,Lori Montgomery at (919) 71 I A== HCDEW Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Dee Freeman :Director Secretary September 9, 2011 RECEIVED SEP 14 2011 d` ,`J FAyETTEVILLE REGIONAL, QFRCi - Subject: Acknowledgement of. Application No. WQ0030190 Laurinburg Truckwash . -- i — — - - - -Surface irrigation-System- ScotlandCounty n Section aelmowledges receipt of your permit application and. supporting ptember 6, . ,011. Your application package has been assigned the number eviewer is Lori Montgomery. Ile Regional Office staff will perform a detailed review of the provided t you with a- request for additional, information. To ensure maximum it applications, the Aquifer Protection .Section requests. your assistance in le response to any additional information requests. 3sing standard review permit applications may take as long as 60 to 90 days lete ,application. If you have any questions, please', contact. -.6187 or lor.montgomery@ncdenr.gov. Sincerely, for Jon Risgaard Land Application -Unit Supervisor cc: FaXette He_Keg ` n 1-Office—A-quifer-Protection Section Permit File WQ00 0 90 AQUIFER PROTECTION SECTION 1636 Nail Service Center, Raleigh, North Carolina 27699.1636 Location: 2728 Capital Boulevard, Raleigh, North Carolina27604 Phone: 919-733-3221 1 FAX`1: 919-715-0588; FAX 2: 919-715-60481 Customer service: 1-877-623-6748 'Internet: vAvw.ncwateroualitV.om I An Equal Opportunity 1 Affirmative Action Employee One 1. N o-i flI'rarolil I AQUIFER PR ON SECTION REGIONAL STAFF REPORT Date: 09/22/11 . - I County: Scotland To: Aquifer Protection Section Central Office Permittee: Murphy -Brown, LLC Central Office Reviewer: Lori Montgomery Project Name: MB Laurinburg Truckwash Regional Login No: ?? Application No.: W00030190 L GENERAL INFORMATION 1. This application is (check all that aPpiy, : ❑ New ❑ Renewal 1 ® Minor Modification ❑ Major Modification ® Surface Irrigation ❑ Reuse ❑ Recycle ❑ High Rate Infiltration ❑ Evaporation/Infiltration Lagoon ❑ Land Application of Residuals ❑ Attachment B included ❑ 503 regulated ❑ 503 exempt ❑ Distribution of Residuals ❑ Surface Disposal ❑ Closed -loop Groundwater Remediation ❑ Other Injection Wells (including in situ remediation) , Was a site visit conducted in order to prepare this report? ❑ Yes or M No. a. Date of site visit: N/A b. Person contacted and contact information: Kraig Westerbeek c. Site .visit conducted by: N/A d. Inspection Report Attached: 0 Yes or M No. 2. Is the following information entered into the BIMS record for this application correct? 1 ® Yes or ❑ No: If no, please complete the following or indicate that it is correct on the current application. For Treatment Facilities: a. Location: 19189 Old Lumberton Road, Laurinburg NC 28352 b. Driving Directions: From Lauringburg take Hwy 74, Bypass east to Hwy- 74 business and exit. Take truckwash. c. USGS Quadrangle Map r d. Latitude: 34.765152 N I e. Regulated Activities a. Location(s)`: same as above b. Driving Directions: same a: c. USGS Quadrangle Map nan d, Latitude: 34.765573 N Lot e. that leads to the and number: Laurinburg (H21SW) tude: 79.401051 W(approx. center of lagoon) of Wastes (e.g.,. subdivision, food processing, municipal wastewater): information annlies to, cot) and haste a itional naees for each site and number: Laurinburg (1421SW) tude:-79.404358 W(center of spray irrigation field for Pull 1 & 2) tude:-79.402638 W (center of snrav irriaation field for Zone 3A & ki FORM: APSARRMBtruckwashWQ301 Ii l Ldoc 1 AQUIFER PROTEC ON SECTION REGIONAL STAFF REPORT modifications, skip to next section) 1. Please attach completed rating 2. Are the new treatment facilities ❑ Yes ❑ No ❑ N/A. If no, p not n Facility Classification: for the type of waste and disposal system? explain: 3. Are the new site conditions (soils, topography, depth to water table, etc) consistent with what was reported by the soil scientist and/or Prof essio 'al Engineer? ❑ Yes ❑ No,❑ N/A. If no, please explain: 4. Does the application (maps,, plans, etc.) represent the actual site (property lines, wells, surface drainage)? ❑ Yes ❑ No ❑ N/A. If no, please explain: 5. Is the proposed residuals manag N/A. If no, please explain: 6. Are the proposed application rat, ❑ Yes ❑ No ❑ N/A. If no, p! 7. Are the new treatment facilities ❑ Yes ❑ No ❑ N/A. If yes, and recommend any mitigative r 8. Are there any buffer conflicts (n attach a map showing conflict incorporated into the permit: _ 9. Is proposed and/or existing gr( monitoring parameters, etc.) ad network if applicable. Indicate changes to the groundwater mon 10. For residuals, will seasonal or of with restrictions (Certification B systems) plan adequate and/or acceptable to the Division. ❑ Yes ❑ No ❑ for. new sites (hydraulic or nutrient) acceptable? Se explain: any new disposal sites located in a 100-year floodplain? lease attach a map showing areas of 100-year floodplain and please explain asures/special conditions in Part IV: treatment facilities or new disposal sites)? ❑ Yes or ❑ No. If yes, please ;as or attach any new maps you have received from the applicant to be idwater monitoring program (number of .wells, frequency of monitoring, uate? ❑ Yes ❑ No ❑ N/A. Attach map of existing monitoring well to review and compliance boundaries. If No, explain and recommend any ng program: restrictions be required? ❑ Yes ❑ No ❑ N/A If yes, attach list of sites 1. Are there appropriately certified ORCs for the facilities? ® Yes or ❑ No. Operator in Charge: Eric Ferrell Certificate #:SI-989291 Backup- Operator in Charge: Mike Cudd Certificate #:SI-994597 FORM: APSARRMBtruckwashWQ30190Sept2011.doc 2 AQUIFER PROTE ON SECTION REGIONAL STAFF REPORT 2. Is the design; maintenance and storage, etc) of the treatment fac If no, please explain: Facultative 3. Are the site conditions (soils, to assimilating the waste? ® Yes )peration (e.g. adequate aeration, sludge wasting, sludge storage, effluent ities adequate for the type of waste and disposal system? 'N Yes or ❑ No. graphy, depth to water table, etc) maintained appropriately and adequately ❑ No. If no, please explain: Pulls 1 & 2 are located on a bermuda grass inaged. All hav is removed during each cutting and no animal grazing takes place. Zone 3A & 3B is a row crop field that is utilized for a corn, soybean, wheat rotation typical of eastern North Carolina farming practices. Zone 3 is a drained caroling bay, but has a SHWT of at least two to three feet based on past hand auger borings installed during the initial permitting_ phase for this trailer wash. Drainage is 4. Has the site changed in any wa boundary, new development, etc.; 5. Is the residuals management plan ® Yes or ❑ No. If no, please that may affect permit (drainage added, new wells inside the compliance If yes, please explain: No. )r the facility adequate and/or acceptable to the Division? cplain: The lagoon at the facility is very large for the volume/day of water out acti to with 6. Are the existing application rates (hydraulic or nutrient) still acceptable? ® Yes or ❑ No. If no, please explain: 7. Is the existing groundwater monitoring program (number of wells, frequency of monitoring, monitoring parameters, etc.) adequate? ❑ Yes ❑ No ® N/A. Attach map of existing monitoring well . network if applicable. Indicate the review and compliance boundaries. If No, explain and recommend any changes to -the, groundwater monitoring program This facility doesn't have a monitoring system and one was not proposed in renewal .in 8. Will seasonal or other restriction 1 be required for added sites? ❑ Yes ® No ❑ N/A If yes, attach list of sites with restrictions (Certification B?) -9. Are there any buffer conflicts (treatment facilities or disposal sites)? ❑ Yes or ® No. If yes, please attach a map showing conflict areas or attach any, new maps you have received. from the applicant to be incorporated into the permit: M-B received and recorded a buffer waiver to the adjacent farm to the north owned by WPC Farms (Carmichael Farms). FORM: APSARRMBtruckwashWQ30190Sept2011.doc 1 3 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT 10. Is the description of the facilities, type and/or volume of waste(s) as written in the existing permit correct? Yes or ❑ No. If no, please'expl lin: 11. Were .monitoring wells properly (constructed and located? ❑ Yes or. ❑ No ® N/A. If no, please explain: See comment #7. 12. Has a review of all self-monitori n g data been conducted (GW, NDMR, and NDAR as applicable)? Yes or mm ❑ No ❑ N/A.- Please suariz� any'findings-resulting from this review: The site is considered- a 'clean --A l_._.Y TL`. T .... _:... L....._ TTT7 L...l .flow violations this east vec located in Bladen County (Eoxfire Trailer Wash). 13. Check all that apply: ®No compliance issues; ❑ Notice(s) of violation within the last permit cycle; ❑ Current enforcement action(s) ❑ Currently under SOC; ❑ Currently. under JOC; ❑ Currently under moratorium: If any items checked, please explain and attach any documents that may help clarify answer/comments (such as NOV, NOD etc): 14.. Have all compliance dates/conditions in the existing permit; (SOC, JOC, etc.) been complied with? ❑ Yes ❑ No ❑ Not Determined, ® N/A.. If no, please explain: 15. Are there any issues related to compliance/enforcement that should be resolved before issuing this permit?. ❑ Yes or ® No ❑ N/A. If yes, please explain: FORM: APSARRMBtruckwashWQ301 1.doc 4 AQUIFER_ PROTECTION SECTION REGIONAL STAFF -REPORT IV. INJECTION WELL PERMIT APPLICATIONS (Complete these two sections for all systems that use injection wells, including closed -loop groundwater remediation effluent injection wells, in situ remediation injection wells, and heat ` pump injection wells.) TUPorintinn Of Wpllfq) Ant] FaPilitiPQ — NPw_ RPnPwal_ And Mndifiratinn 1. Type of injection system: I ❑ Heating/cooling water return flow (5A7) ❑ Closed -loop heat pump syste (5QM/5QW) ❑ In situ remediation (51) ❑ Closed -loop groundwater remediation effluent injection (5L/"Non-Discharge") ❑ Other (Specify: .2. Does system use same well for water source and injection? ❑ Yes ❑ No 3. Are there any potential pollution sources that may affect injection? ❑ Yes ❑ No What is/are the pollution source(s�? What is the distance of the injection well(s) from the pollution source(s)? ft. 4. What is the minimum distance of proposed injection wells from the property boundary? ft. 5. Quality of drainage at site: ❑ Good ❑ Adequate ❑ Poor 6. Flooding potential of site: El Lo w ❑Moderate ❑High 7: For groundwater remediation systems, is the proposed and/or existing groundwater.monitoring program (number of wells, frequency of in nitoring, monitoring parameters, etc.) adequate? ❑ Yes ❑ No. Attach map of existing. monitoring,well I etwork if applicable. If No, explain and recommend any changes to the groundwater monitoring program: 8. Does the map presented represent the actual site (property lines; wells, surface drainage)? ❑ Yes or ❑ No. If no or no map, please attach.a sketch of the site. Show property boundaries, buildings, wells, potential pollution sources, roads, approximate scale, and north arrow. 1. For heat pump systems, are-there{any abnormalities in heat pump or injection well operation (e.g. turbid water, failure to assimilate injected fluid,,, poor heating/cooling)? ❑ Yes ❑ No. If yes, explain: 2. For closed -loop heat pump syst dms, has system lost pressure or required make-up fluid since permit issuance or last inspection? ❑ Yes ❑ No. If yes, plain: 3. - For renewal or modification of the contamination incident? ❑ Yes ❑ No. If explain: 4. Drilling contractor: Name: FORM: APSARRMBtruckwashWQ30190Sept20ll.doc 5 i AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT Address: Certification number: 5. Complete and attach Well Construction Data Sheet. FORM: APSARRMBtruckwashWQ30190Sept2011.doc 6 i AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT V. EVAL 1. Provide any additional narrative regarding your review of the application.: 2. Attach Well Construction Data Sleet - if needed information is available 3. Do you foresee any problems with issuance/renewal of this permit? 0 Yes ® No. If yes, please explain briefly. 4. List any items that you.would like APS Central Office to obtain through an additional information request. Make sure that you provide'a reaso n for each item: Item' j Reason - 5. List specific Permit conditions that you recommend to be removed from the permit when issued. Make sure that you provide a reason for each condition: Condition Reason Operation and Non -Discharge permits for trailer washes permitted in the. Maintenance Fayetteville regional office has 24" freeboards, as do all other non - Requirements II (13) discharge permits. Duane Leith was notified of this error, along with needs to be corrected from offers, in the original permit issued on 23 March 2007. A corrected 12" to 24" freeboard page 2 was issued on 21 June 2007 (copy provided), but the freeboard issue was not addressed. Several emails went to Duane Leith concerning this issue, but no action taken. 6. List specific special conditions or! compliance schedules that you recommend to be included in the permit when issued. Make sure that you provide a reason for each special condition: Condition Reason Certification that the new 'solid set system proposed for Zone3 is installed accordance with the design proposed permit modification application wetted acreage is accurate'. i irrigation in in the and that the Verification by the designer that the proposed system was installed in accordance with the modification presented. FORM: APSARRMBtruckwashWQ30190Sept2011.doc 7 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT 7. Recommendation: ❑ Hold, penJding receipt and review of additional information -by regional office; ElHold, pending review of draft.permit byI regional office; ❑ Issue upon receipt of needed additional information; Issue; ❑ Deny. If deny, please state reasons: 8. Signature of report preparer(s): Signature -of APS regional supery sor: � ))60L ITT �� l��tl l�� Date: 11 FORM: APSARRMBtruckwashWQ30190Sept2011.doc 8 �0F W A TFRQ \� 7 o -c Mr. Jeff Turner Murphy -Brown, LLC PO Box 856 Warsaw, North Carolina 28 Dear Mr. Turner: >8 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality June 21, 2007 Subject: Permit No. WQ0030190 Correction Laurinburg Truckwash Wastewater Spray Irrigation Scotland County In accordance with an email jquest received on April 10, 2007, we are forwarding herewith the corrected page 2 of Permit N, . WQ0030190, issued March 23, 2007, for the subject -facility. The following corrections have been_made to the permit: Permit Condition H.8I has been revised to clarify that the term "instantaneous application rate" refers to an hourly average rate of wastewater irrigation. Permit Condition II.9 1has been corrected to show the cumulative annual PAN loading rate per acre for each field instead of a cumulative loading for the total of all fields which was.- erroneously'specified as a loading rate per acre. Please replace Page 2 with the corrected Page 2 in Permit No. WQ0030190, issued March 23, 2007. If you have any questions regarding this request, please do not hesitate to contact Mr. Duane Leith by email at duane.leith@ncmail.net or by phone at (919) 715-6186. Thank you for your cooperation. .ri cc: Kraig Westerbeek APS Central Files APS. Files Sincerely for Coleen H. Sullins Office, Aquifer Protection�Section ;, F NoorthCarolina Naturally Aquifer Protection Section 163'6 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwaterquality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action E Iployer— 50% Recycled/l0% Post Consumer Paper Customer Service: (877) 623-6748 H. c) 100 feet between wetted-area'and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment.facility. These buffers do, however, apply to modifications. of the treatment and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation ,areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is. advised that any, modifications to the existing facilities will require a permit modification. The facilities shall be 2. Upon classification Control System Op( employ a certified o be back-up ORC(s) the facilities in accc with all other condi 4. R1 7. maintained and operated at all times. the wastewater treatment and spray irrigation facilities by the Water Pollution tors Certification Commission (WPCSOCC), the Permittee shall designate and -ator to be in responsible charge (ORC) and one or more certified operator(s) to the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit 3nce with 15A NCAC 8G .0204 or as specified in this permit and shall comply is specified in these rules. Irrigation shall not bd performed during inclement weather or when the ground is in a condition that will cause runoff. I - Adequate measures shall be taken to prevent wastewater runoff from the spray field. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. Soil pH on all land application fields must be maintained in the optimum range for crop production. The attached Waste Utilization Plan (WUP) is hereby incorporated by reference into this Permit. Any modifications to the *UP shall require modification of this permit. The application rate I shall not. exceed a cumulative loading of 57.01 inches over any twelve (12) month period'at an `jinstantandous" (hourly average) application rate not to exceed 0.50 inches per hour on fields I and 2 (pulls 1 and 2) and not to exceed 0.40 inches per hour on field (pull) 3. 9. The application of plant available nitrogen (PAN) shall not exceed a cumulative loading of 375 lbs per acre per year on fields 1 and 2. The application of plant available nitrogen (PAN) shall not exceed a cumulative loading of 245 lbs per acre per year on field 3. 10. No .type of wastewater other than that from the Laurinburg Truckwash shall be sprayed onto the irrigation area. 11. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 12. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 13. Freeboard in the storage pond shall not be less than 12 inches at any time. Revised June 21, 2007 1 - 2 i provided regardless of how data is used or decisions made or action taken by user in reliance upon here. The user knowingly releases all entities comprising the City of Laurinburg / Scotland County GI Bndor that may arise from the mapping data. rQ 7 1 s Oil, 14,, - . - 7 r ray, .yy ` Y�� .$� ff • _ + .,' _, - , Ck r� he L dkt t _ _ - — r _ 1 �:i � �'_Y ,i.,�'-4•Y "'S. `�i`t-yi+e: �� �+''v�rk .,,•. 4 gat'%+:°'-'b+�a-�r� . , _ - i 1� 5. t"ti`°�^'L • ''. : *. �, ~tom ��.'� �� . � `u y 1' � • gl, .. •'� .'xi'ltx- .tom- '�.=a'Y j-�•-,r._ � - »c .;-3'--•r�.>•ai?±�� 44 Am - �' t _ _��ii {{�� � <"•�'" _ c a - r.�?�".�r � 5j,1i y �+r aX2 �f 161 IF IN LL y .r �1�;.j �r �7 - X •. S to 3 - '�,' - v+FL • ' � 4 ICJ`-' Cs t i . p '�j •t. � `•'a��- ,.w .f •.. � � r : -._ - � r•fT�S n 77ir : F. a 1 . 600 Fee I AQUIFER PROTECTION SECTION APPLICATION REVIEW REQUEST FOF Date: July 1, 2011 ®ENR FRO SEP 12 2011 To: ❑ Landon Davidson,JARO-AP.S ❑ David May, WaRO-APS ® Art Barnhardt, FRO-APS ❑ Charlie Stehman, WiRO-APS ❑ Andrew Pitner, MRO-APS ❑ Sherri Knight, WSRO-APS ❑ Jay Zimmerman, R� RO-Al From: Lori Montgomery, Land Application Unit Telephone: 919-715-6187 Fax: (919) 715-0588 E Mail. lori.montgomery@ncdenr.gov A. Permit Number: B. Owner: C. Facility/Operation:: 0 D. Application: 1. Permit Type: ❑ ❑ ] 1 For Residuals: 2. Project Type. ❑ Ni E. Comments/Other Inforn Attached, you will find all in review, comment, and/or acti, ® Return a Completed, ❑ Attach Well Constru( ❑ Attach Attachment B ❑ Issue an Attachment * Remember that you information requests certification. Refer ti When you receive this regt of this sheet, and return it listed above. RO-APS Reviewer: tcx w asn ® Existing ® Facility ❑ Operation ial ® Surface Irrigation ❑ Reuse ❑ H-R Infiltration 'cle ❑ I/E Lagoon ❑ GW Remediation (ND) = (5A7) open loop geothermal Land App. ❑ D&M ❑ Surface Disposal 503 ❑ `503 Exempt ❑ Animal ❑ Major Mod. ® Minor Mod. ❑ Renewal ❑ Renewal w/ Mod. ❑ I would like to accompany you on a site visit. )rmation submitted in support of the above -referenced application for your a. Within calendar days, please take the following actions: PSARR Form. ion Data Sheet. 'or Certification by the LAPCU. Certification from the RO.* vill be responsible for coordinating site visits and reviews, as well as additional iith other RO-APS representatives in order to prepare a complete Attachment B for the RPP SOP for additional detail. form, please write your name and dates in the spaces below, make a copy the appropriate Central Office -Aquifer Protection Section contact person Date: Xt FORM: APSARR 07/06 Page 1 of 1 Mumhy�Bj February 16, 2011 NCDENR, DWQ Aquifer Protection Section Land Application Unit 1636.Mail Service Center Raleigh, NC 27699-1636 Subject: Permit Modification Request for Laurinburg Truck Wash Facility Permit No. WQd03Ol91'0 Scotland County. LLC PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax: 910-293-3138 This is a request for a permit modification for the above -mentioned facility. This request is being made due to a new GPS map being made of the facility fields and a change in the irrigation system. Enclosed please find a copy of the revised Irrigation System Design Parameters and Nutrient Utilization Plan for the above -mentioned faIcility. The revisions made to the irrigation system were a.recaiculatien-of: ther"swette&acrdr"-�jMIK;A&2+nd a change from a pull to solid sets for pull 3, now being shown as Zone 3A and Zone 3B. The Nutrient Utilization Plan was revised to reflect the revisions in the Irrigation System Design Parameters. All other parameters remained the same. Please make the necessary Thank you for your consid which reflects the above-rr If you have any questions 5363. CC. Murphy -Brown, I to the COC and permit. of this request. I look forward to receiving a modified COC and permit .d changes/updates. this matter, please do not hesitate to call me at (910) 293-3434 ext. Files Sincerely, )� /,4"- Kevin Weston, CID Environmental Compliance RECEIVED / DEIVR � / p Aquifer Protection SQ 1 SEP 0 6 zo�r Sheets IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/,Operator Name: Murphy -Brown, LLC - Laurinburg'.Truck Wash County: Scotland Address: P.O. Box 856 Warsaw, NC 28398 Date: 9/13/2010- Telephone: (910) 293-3434 Revised: 9/2/2011 Table 1 - Field Specifications Approximate-- ---- -_ - -- — --- --------_- =-- --_ -- --Maximum - --- —_-- _ - ;-- -- Maximum Maximum Application Useable -Size Application —per -Irrigation Field of Field Rate•Cycle ® --Bermuda/Small Solid Sets Solid Sets RECEIVED ! DENR / DWQ ' Aquifer Protection Section SEP 06 2011 Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" traveler w/Nelson 150 Field No. and Hydrant No. Travel Speed (ft/rriin) Application Rate (in/hr.) -TRAVEL LANE Effective Effective- Width(ft.) Len th(ft) Wetted Diameter (feet) Nozzle Diameter (inches). 'Operating Pressure at Gun(psi) Operating Pressure at-reel(psi) Arc Pattern Comments -Acres per pull - - - -1- - -3.62- 0.33 260 705- - - 300 1.08 60 - - 90 - - -- -- 2 3.62 0.33 260 666 300 1.08 60 90 330 5.33 Sheet3 TABLE 3 - Solid Set Irrigation Gun Settings Make, Model and Type of Equipment Nelson 100 ,,Operating. Parameters Field No WettedHydrant Spacing(ft) Application Nozzle Operating Operating and Number of Diameter Along Between Rate . Diameter Pressure Time Line No. Hydrants (feet) Pipelines . Pipelines in/hr (inches) at Gun(psi)'at H drant(hr.) Comments -Acres per zone _ _3A _ 6 240 140 140' 0.4 .0.6 60 1 2.95 3B 6 240 140 140 0.4 0.6 60 1 2.95 12 Sheet4. • G� TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler m) 182 81 Operating Pressure at Pump (psi) 102.0 75.0 Design Precipitation Rate in/hr) 0.31 0.40 Hose Length feet 1000 XXXXXXXX T- a of `S- eed-Corn ensation— -- Mechanical - XXXXXXXX Pump Type PTO, Engine, Electric) Engine Engine Pump -Power -Requirement -(hp) —19.1 - 35.5 TABLE 5 - Thrust Block Specifications 6" 4" 2" THRUST BLOCK THRUST BLOCK THRUST BLOCK LOCATION AREA (s .'ft.) AREA (sq. ft. AREA (sq. ft.) 90 degree -bend 8.8 4.3 1.1 Dead End 6.2 3.0 0.8 Tee 4.4 2.1 0.5 Gate Valve 6.2 3.0 0.8 45 degree bend 4.7 _ 2.3 0.6 Sheets IRRIGATION SYSTEM DESIGNER Name: Micah Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Phone: (910) 293-3434 Required Documentation. The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which Includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust -blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. a. The information required by this form are the minimum requirements. It is the responsibility of the designer to. consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE:. A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all - perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design is for a change from pull to solid set for one pull, and a "wetted acreage" determination for the remainig pulls at an existing facility. The acres were calculated based on the equipment specified and the charts created by NCSU for calculating Area Allowances for Stationary Sprinkler Systems and Area Allowances for Hard Hose Traveler Systems. This irrigation system is designed with four, and six inch, Class 200 PVC and schedule 80 fittings. The system is designed to -accommodate the flow velocities, flow rates and pressure_ requirements associated with a 3" traveler with a Nelson 150 sprinkler and a solid set system with Nelson 100 sprinklers. Air vents and thrust blocks are to be installed as indicated on the drawings. Air vents will consist of using a 4'W" saddle with a 2" galvanized threaded pipe and an AV 150. The thrust block areas have been calculated and are listed in Table 4 of this design. The design of the traveler system requires the use of a 1.08" ring nozzle in. the gun. Each pull has a specific arc setting and travel speed which must be used to achieve the desired application. This. information is given in Table 2 of this design. A detail of the hydrant layout is also included. The design of the solid set system requires the use of a 0.6" taper bore nozzle in each sprinkler. This information is given in Table 3 of this design. All pipe shall be installed with a minimum of-30" of cover and shall be backfilled in no less than three passes, leaving enough soil material above original grade to allow for settling. The suction assembly for the pump to be used should be a minimum of 6" aluminum. A pressure gauge should be installed on the discharge side of the pump where it can be seen during start up of the system. Refer to owner's manual and irrigation dealer for information on maintenance, winterization, and operation of system. This revision made to reflect the property line setback agreement of Was recorded in 2007 between Murphy - Brown, LLC and WPC Farms. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type:- Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 60 psi. Flowrate(GPM): 182 9pm ; Wetted Diameter: 300 feet Lane Spacings " .. Desired Spacing .(%): 70 00 Design Spacing(feet): 210 *PVC irrigation pipe normally comes in 20' pieces,. so round _to the nearest multiple of 20. Actual Spacing (feet): 220 feet Actual Spacing (%): 73 .Application Rate Application Rate`= (96.3xFlo 'rate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 9 0.37 i I /hr 330 de ree arc = . � g 0 33 m/hr 220 degree, arc = 0.50 in, /hr 180 degree arc = 0.61 in • Traveller Speed" Travel speed =1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) _. r'0.4 inches 360 degree arc = 3.32 ft/min 300 degree arc.= 3.98 ft/min 330 degree arc = 3.62 ft/min 220 degree arc = &31 f6in. ., • 180 degree arc = 6.64 ft/min Mainline Velocity Velocity = A08 x'Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity shodild be below 5 feet per second Pipe,size: 6 inches Velocity= 2.06 I sec. Page 1 l Sheet? Maximum Mainline Friction Loss Most distant hydrant: 1 Total distance: 510 feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 24 feet/100 feet Max. Mainline Loss = �,:1.2 feet or 0.5psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: 30 psi .Elevation head: 4.3 psi Mainline loss: 0.5 psi Suction head and lift: 2.3.'psi 5% fitting loss: 4.9 psi TOTAL(TDH) = 102.0 psi or 235.6 feet - Horsepower Required Horsepower = Flowrate x TDH(feet) / 3960. / Pump effeciency Pump Description: Berkeley B3 Pump Efficiency: ; 55 Horsepower Required: 1'9.7 Hp Thrust Blocking Thrust Block Area = Thrust-/ Soil Bearing Strength Thrust: 7460 feet Soil Bearing, Strength: 1200 feet End Cap: 6.2 ft2 90 degree elbow: 8.8 ft'2 Tee: 4.4 ft2 45 degree elbow: - ' 4.7 ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system whe t running: .1,02.0 psi _ 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70%of Pressure Rating; OK Page 2 Sheet? Net Positive Suction Head Check NPSHA: 21' NPSHR: 6' "from pump c If NPSHA>NPSHR OK urve Sheet? (2) CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 100 Nozzle Size: 60T inches Sprinkler Pressure: 60 psi Flowrate(GPM): 81 gpm Wetted Diameter: 240 feet . "Reflects.a 10% reduction from chart Sprinkler Spacings Desired Spacing (%): 60 96 Design Spacing(feet): 444 "PVC irrigation pipe normally comes in 20' pieces , so round to.the'nearest-multiple of 20. Actual Spacing (feet): :140 feet Actual Spacing (%): 58 Application Rate Application Rate.= (96.3xFlowrate)/sprinkles spacing squared Design App. Rate = :. 0.40 in, /hr Run Time pet Set Run time per set = Desired application / Design application rate .= hours Desired app. (in.) = 0.4 inches Run time per set = 1.01 hours . Mainline Velocity . Velocity = .408 x Flowrate / pipe diEmeter squared feet/sec."* "For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches .- # Sprinklers Oper.: 6 Velocity= 5.51 ft/sec. Maximum Lateral Line Entrance Velocity Pipe size: 4 inches 2 inches # Sprinklers Oper.: 3 I 0 Velocity = 6.20 ft/sec. 0.00 ft/sec. Page '1 Sheet7 (2) Maximum Mainline Friction Loss Zone Used: 3A. Total distance: 350 feet Friction Loss is figured using Ha z en/William's Equation Friction Loss= 1.50 feet/100_ feet Max. Mainline Loss = 5.2 feet or 2.3 psi " Maximum Lateral Line Loss. Lateral line friction loss is determined using the assumption that 3/4 of the Friction.Loss occurs in the first 1/3 of the lateral line Total Lateral Length: 450 feet 5 feet . # sprinklers on Lat.: 3 0 Frict. Loss at 1 /3 lat. 4.48 feet 0.00 Max. Lateral Loss: 5.97 feet or 2.59 psi 0.00 psi Total Dynamic Head Sprinkler Pressure: 60 psi Lateral Line Loss: 2.59 psi Elevation head: 4.3 psi Mainline loss: 2.3 psi. Suction head and lift: 2.3 psi 5% fitting loss: 3.6 psi TOTAL(TDH) = 75.0 psi- or 173.3 feet Horsepower Required Horsepower = Flowrate x TDH(feet) / 3960 / Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 60 % Horsepower Req'd: 35, Hp Page 2 Sheet7 (2) Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength 11 6I 4 1� 211 Thrust: 7460 feet 3630 feet 910 feet Soil Bearing Strength: 1200 feet 1200 feet 1200 feet End Cap: 6.2 1 t2 3.0 ft2 0.8 ft2 90 degree elbow: 8.8 ft2 4.3 ft2 1.1 ft2 Tee: 4.4 ft2 2.1 ft2 0.5 ft2 45 degree elbow: 4.7 ft2 2.3 ft2 0.6,ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to a Used: 200 psi Max. Pressure on system when running: 75.0 psi 70% of Pressure Rating; 140 psi If Max.`Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check NPSHA: 21' NPSHR: 6' *from pump If NPSHA>NPSHR, OK Page 3 Sheet8 MM I iiIMEM I I 0=0 I Of ���-����■o�s��Total Acres Page 1 Sheet8 (2) Laurinburg Truck Wash --- -- . . Acre ��®® (midsection) (midsectio .e e• a eee a eee a eoe a eee eee �00 00 a eee a eee a eee a eee eee -0� a eee a eee a eee a eee O eee -00 a eee a eee a eee a eee eee 0®° � o ooe o oeo a eeo a eee 0 0 00 -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -�0 a eee a eee a eee a eee eee -�0 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee -00 a eee a eee a eee a eee eee ---Total Acres• i Page 1 Laurinbur Truck Wash SOOW 1 yetpoci< (p°T�{°� prop° 1�a° 5 57 AC • o eo P '�1ww �1.W c me ' . 220' Lana SpaeMg - • - - _ Solid Sete: Ndeaa 100 w/0.8' Taper PM nozzle O 60 PSI: 240' WO h Bt GPM 140'xl40' Spacing - — 5-33-P r - : Tie Into existing' main line, now here v Welle w/f00' TB offset° a TB TB AV TB AV . 100.O AV. � _ ? 4 ,ram 9 / e A -IC 'Q TB <ye TB - TB Thrust 911aek ` AV AIr Vent ask • IR Exlsting Hydrant$°Lb s New Hydrant Gote Yolvie . New S* game 200 PVC New C pose 200 PVC �I. Q Mai FSIG14 RINK��� ropertY up° Mh 'Lrown LLC PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax: 910-293-3138 September 2, 2011 NCDENR, DWQ Aquifer Protection Section Land Application Unit 1636 Mail Service Center Raleigh, NC 27699-1636 Subject: Pecnut Modification Request for Laurinburg Truck Wash Facility Permit No. WQ0030 90 Scotland County i This isa request for a permit modification for the above -mentioned facility. The first request was submitted on February 16, 2011 and we have received nothing as to the status of this request. A copy of -this first request letter is enclosed. This request is.being made due to not receiving anything from your office from the first request and to show a corrected properity line setback which was shown as a 150' setback along the. northern property line that should be a 50' setback. A copy of the recorded agreement, (recorded in 2007), with the adjoining landowner is enclosed. Please replace the previously submitted Irrigation System Design Parameters and Nutrient Utilization Plan with the enclosed revised copies. The revisions made to the in change from. a pull to solid s Utilization Plan was revised parameters remained the sat Please make the necessary c Thank you for your which reflects the a If you have any questions 5363. ition system were a recalculation of the wetted acres for pulls. 1 &'2 and a for pull,3, now being shown as Zone 3'A and Zone 3B. The Nutrient reflect the revisions in the Irrigation System Design Parameters. All other to the COC and permit. of this request. I look forward to receiving a modified COC and permit :d changes/updates. ►g this matter, please do not hesitate to call me at (910) 293-3434 ext. CC. Murphy -Brown, LLC Files Sincerely, Kevin Weston, CID Environmental Compliance RECENEDIDENRIDWQ 1 Aquifer Protection Section SEP 0 6 2011 9/2/2011 NUTRIENT UTILIZATION PLAN. Owner(s): Facility Name:- County: Facility Type: Storage Structure: Storage Period: Application Method: The wastewater from your, facilil of surface water and/or groundv reduce the amount of commerc water is to be applied. This nutrient utilization plan analyzed before each applii all plant nutrients can be bE Murphy -Brown, .LLCi Laurinburg Truck Wash; Fac. No.: 0030190, Scotland Truckwash Anaerobic Lagoon 96- Irrigation must be land applied at a specified rate to prevent pollution ater. The plant nutrients in the wastewater.should be used to iI fertilizer required for the crops in the fields where the waste nitrogen as the limiting nutrient. Wastewater should be cycle. Annual soil tests are strongly encouraged so that d for realistic yields of the crop to be grown. _ Several factors are important in implementing your nutrient utilization plan iri order to maximize the fertilizer value of the wastewater and to ensure that it is applied in an environmentally safe manner. These factors are to be used as guidance. 1. • Always .apply wastewater based on the needs of the crop to be grown and the nutrient content of the wastewater. Do not apply more nitrogen than the crop can utilize. 2.. Soil types are im cation exchange ca 3. Normally waste year. Waste may b less than 10 tons pe 4. Do not apply was Either of these'conc under DWQ regulat 5. Wind conditions problems. 6'. To maximize the for pollution, the wa; 30days prior to plar disking will conserv( as they have different infiltration rates, leaching potentials, , and available water. holding capacities. all be'applied to land eroding at less than 5 tons -per acre per applied to land eroding.at 5 or more tons per acre annually, but acre per year providing that adequate filter strips.are established. on saturated soils, when it is raining, or when the surface isfrozen. ins may result in runoff to surface waters which is not allowed " also be considered to avoid drift and downwind odor ialue.of the nutrients for crop production and to reduce the potential to should be applied to.a growing crop or applied not more than ing a crop or forages, breaking dormancy. Injecting the waste or nutrients and reduce odor problems. RECEIVED / DENR I p Aquifer Protection Seclion . . 1 of 8 SEP 06 2011 This plan is based on the'wastewater application method shown above. If you choose to change methods in the future, you need to revise.this plan. Nutrient levels for different.application methods are not the same. The estimated acres needed to apply the wastewater is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional wastewater to be applied. Provisions shall be made forthe area receiving the wastewater to be flexible so as to accommodate changing wastewater analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Wastewater Produced Nitrogen Analysis Total gal/yr 7300,OQ0 Ibs/1000gal 0.5086301 Ibs/yr 3713.00 Applying the above amout of wastewater is a big job. You should plan time and have appropriate equipment to apply the wastewater in a timely manner. LAND UTILIZATION SUMMARYi The following table describes th nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced . on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 16.8 , Total N Required list Year: 5444.5 Total N Required 2nd Year: 4984.3 Average Annual Nitrogen Requirement of Crops: 5,214.40 Total Nitrogen Produced by Facility: 3,713.00 Nitrogen Balance for Crops: (1,501.40) The following table describes the1l specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. n 2of8 rotation.Reception Area Specifications Year 1 of a 2 year crop rFFI e®0a®©�meeeo®oo�000 3(a) of 8 Reception Area Specifications Year 2 of a 2 year crop rotation. ROOM imm(*9F,(rHlllllllllllllllFl-,�1jfll 3(b) of 8 This plan does not include c available nitrogen to satisfy nercial fertilizer. The facility should produce adequate plant requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may, require these facilities to have a nutrient management plan that addresses all nutrients! This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine i i ches. Cattle should be removed when plants are grazed to a height of -four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e: April or May). Shading may result if small grain gets too.high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc,_is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drillinq for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue- Grazed 50 Ibs N / ton H Fescue- Hay 50 Ibs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain -Hay 50 Ibs N / acre M Grain Sorghum ' 2.5 Ibs N / cwt N Wheat ' 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40-lb's N / acre / yr Acres shown in the preceding itable are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely Will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of this wastewater. 4of8 SLUDGEIGRIT APPLICA The following table 1 0' The nutrient utilization plan mi agronomic rates. The sludge/c prevent over application of nu - approximately 0 pounds of pla sludge/grit based on the rates Plant Available Nitrogen produced per year. in 'the sludge/grit W Amt Sludge/Grit . -Sludge/Grit Anaivsis Toi IbsPAN/T 0 1 1� contain provisions for periodic land application of sludge/grit•at will be nutrient rich and. will require precautionary measures to Os or other elements. Your wastewater facility will produce available nitrogen per year will in the lagoon accumulation listed above.. If you remove the sludge/grit every 5 years, you will have, approximately 0 pounds of plant available'nitrogen to utilize. Ass l ming you apply this PAN to hybrid -bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acres of land. If you apply this PAN to com at a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sam�ling the sludge/grit for plant available nitrogen content prior to application Actual utilization rates will vary with soil type; crop, and realistic yield expectations for the specific application fields designated for sludge/grit application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the'soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content,,soil. structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time, of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility, of the producer and irrigation designerilto ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is -the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown, cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for Scotlland of temporary storage and the temporary storage. must - be removed on the average of o~1ce every 4 months. In no instance should the volume of the . . wastewater stored in -your structure be within the 25 year 24 hour storm storage or two feet of freeboard except in the event of the 25-year 24 hour storm. , It is the responsibility of the producer and wastewater applicator to ensure that the application equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown'in the tables may make this plan invalid. {{ Call your technical specialist after you receive. the wastewater analysis report for assistance in determining the amount of, wastewater per acre to apply to achieve the proper application amount prior to applying the wastewater. 5of8 1 6 of 8 UTRIENT UTILIZATION PLAN CERTIFICATION Name iof Facility: Laurinburg Truck Wash; Fac. No.: 0030190.. Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved wastewater nutrient -management plan for the facility named above. I/we know that any expansion to the existing design capacity of the wastewater treatment nd/or storage system, or construction of new facilities; will require a new nutrient management plan:and a request for permit modification to be submitted to DWQ before any modification ,of the facility begins. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the wastewater described in this nutrient management'plan. This equipment must be'available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I. also certify that the wastewater will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will. be filed on site It the facility office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy=Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Signature: Address: 2822 Hwy 24 West, PO Drawer 856' Warsaw, NC 28398 ' Telephone: (910) 293-3434 Date 8of8 Laurinawe bur Truck Wash. ; f ak lPorit.y c. O 00 P51p 300' WD & 11B82 GPMe 220',Lana Spacing Solid Sete: Nelsen IGO w/0.0' Taper ao:xie O 00 PSI; 24W WD do B1 GPM 14Wx140' Spacing 5:33 AC' - Tie Into existing moin fine near here Wells w/t00' � TBTo ' o to 1 J ' e - �. '9S�3g e AV TB AV TO AV ; s all TB Thrust Block AV Air Vent \— ack ► e R �►� I11 Existing Hydrant Ditch 5etb s New Hydrant Gate Valve 1�� T som New 0' Class 200 PVC ' A — New 4' pose 200 PVC Z ne Setba s ®002919 ` � �t5o Proper►y u FSIGN INK��� roPerty ne. i - IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII ' . Doc ID: 000505840002 Tvpe: CRP Recorded: 05/11/2007 at 04:09:1I7 PM Fee Amt: $17.00 Page 1 of;2 Scotland Countv, MG Debra H. Holcomb Register{of Deeds Filie# 2007--0000i1739 7 1 Q SK 1 12 1' PG'1 O 1 -1 O V NORTH CAROLINA PROPERTY LINE SETBACK AGREEMENT SCOTLAND_.COUNTY WPC Farms hereby agrees to allow Murphy -Brown, LLC the right to continue to irrigate there transfer truck wash water and effluent, maintaining a 50 ft. property line setback buffer. This property is located in Scotland -County on State, Road #1369 and being better known as the Murphy -Brown Laurinburg Trailer Wash Facility. If for any reason WPC decides not to continue with the 50 ft. setback agreement, it agrees to give Murphy -Brown, LLC 90 days notice of such termination of this agreement. Date: S11/ _2 WPC Farms By: Bill Carmichael 1 HCDEHR A 1 Cvortr Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman oi�ernor Director . - Secretary January 6, 201.1 RECEIVED 201 Kraig Westerbeek, Asst. VP Environmental, Health, and Safety Compliance - u Murphy -Brown LLC PO Box -856 QENI-FAYETTEVILLE REGIONAL OFFICE Warsaw NC 28398 Subject: Signature Authority Changes Murphy Brown, LLC Warsaw WQ0023310 White Oak WQ0014091 Rainbow WQ0013921 ✓ Tarheel WQ0011360 �%�I�aunnburg QO(i3- &@ Register- WQ0014247 ✓Foxfire WQ0034987 :Dear Mr. Wester-beek: (This is in response to the letter. dated October 1, 2010 from Mr. M. Terry Coffey and subsequent emails from you and your staff requesting signature authority additions as designated by 15A NCAC 2T .0106. , The signature authorities listed in your letter have been added to the appropriate permit above. Please note that the IUP#007 permit was not changed as it is riot a part of our program. If you have an further uesti ns lease contact me at telephone 919-715-5208. Y Y q �P p Sincerely, Alice M. Wessner Environmental Engineer. Land Application Unit Wilmington Regional Office Fayetteville Regional Office Permit Files WQ0023-10, WQ0014091 WQ0013921, WQ0011360,.WQ0030190 WQ0014247, WQ0034987 QOUI=ER PROTECTION SECTION - 1636 Mail Service Center, Raleiah, North -Caroline 27699-1636 .Location' 2725 Capital Boulevard, Raleig6, No ti Carolina 27604 Phone: 919-733-3221 ;FAX 1: 919-716-056S; FA 7 -- 4 2, �)lla 2: 9iS-.1n 60 0 t. Customer Sewice:'i-S77-6�" 6746 l " h C s= T� O� L���.au-��E.F��... Internet: vmk,.ncvvaterdualitv.oro a i �t 4 / :/♦ /fa' M- F.n Egu'• Jppci unity' .Afii rmativs q tion Elnmove:'. . 4 From: Barber, Jim Sent: Tuesday, November 23, 2010 2:31 PM To: 'Kraig Westerbeek' Cc: Barnhardt, Art; Shields, Joel; Guyton, Steve Subject: RE: Laurinburg Truckwash Kraig; I just left a voice message for you concerning this'issue. As I stated in the message left, I just spoke with the central office permit engineer and she stated that she would draift the permit for the Foxfire Trailer wash next week. She has also spoken with Katie Elmer recently, so it appears that M-B' is bird-dogging this permit adequately. As we discussed last week when you sent me the October NDMR and partial November NDMR, your explanation of the slight overage in October is more than manageable and will be corrected asap once the Foxfire trailer wash permit is issue (given some leeway in early December with respect to start-up operations at Foxfire and unforeseen issues with equipment, -staff, logistics, etc.). As long as the slight overages at'Laurinburg don't continue into the foreseeable future (first quarter of 2011), then the, Division is satisfied with your explanation on the October and soon to be submitted November NDMR. While we'are on Foxfire, I presume that sometime early next year M-B intends to modify the current residuals permit to add Foxfire as a source with the other trailer wash facilities (Tar Heel, White Oak and Laurinburg)? On a side note, has anything been done concerning the stormwater basins at the feed mills you and I discussed in the past and more recently I discussed with Katie Elmer during my visit to the Foxfire facility in early October? Have you had any discussions with John Risgaard concerning the contents of the basin(s) and how they can be managed under a land application permit from DWQ or is/does the situation best suite itself within the Division of Waste Management (Mike Scott) framework? Steve Guyton wanted me to'inquire about an issue brought to his attention recently. Steve wishes to know if there has been changes to bio-securitySOP's at farms relating to direction of traffic flow in and around farms. He was wondering if new procedures have been put in place to re -direct vehicles -'on farms so as to not impede travel between different farms (i.e. visiting two or more farms in a day and needing to address bio-security issues between said farms?). If I'm not making any sense with this inquiry, please give Steve Guyton a calliat 910-433-3330. if you have any questions, don't hesitate tolcall me at 910-433-3340. Thanks Jim Barber From: Kraig Westerbeek rmailto:KraigWes Sent: Monday, November 22, 2010 11:03 To:.Barber, Jim Subject: Laurinburg Truckwash Jim, per our phone conversation this morni 1. October NDMR report 2. November to date wash sheets I have attached the following: A couple of things, November's average will come more in line over the Thanksgiving time period due to some down time. _ Second, as discussed, our wash volume is l p due to more'clean' animals in our system, and Laurinburg's designation as the 'clean' trailer wash facility for this area. From a business standpoint, having more 'clean' animals is a good thing for us, however, it does tax our permit at this facility. In anticipation of this issue, we submitted a permit application for the Foxfire Trailer wash some time ago to the permitting unit in Raleigh. I don't know if it is staffing or what, but that process has taken much -longer than in the past. Once received, this new facility1will take all of the excess pressure off of the Laurinburg facility. I am asking for some r. Jim From: Kraig Westerbe -Sent: Monday, Nover To: Barber, Jim `Subject: Laurinburg Truc Attachments:. Complete ,Lauri Jim, per our phone conversation this rnornir 1. October NDMR report 2. November to date wash sheets [KraigWesterbeek@murphybrownllc.com] r 22, 2010 11:03 AM rg Package W0030190 October 2010.x1s; donnies wash sheet nov-2010.x1s , I have attached the following: A couple of things, Novembe�'s average will come more in line over the Thanksgiving time period due to some down time. Second, as discussed, our wash volume is up due to more 'clean' animals in our system, and Laurinburg's designation as the 'clean' trailer wash facility for this area. From a business standpoint, having more 'clean' animals is a good thing for us; however, 'it does tax our permit at this facility. In, anticipation of this issue, we submitted a permit application for the Foxfire Trailer wash some time ago to the permitting unit in Raleigh. I don't know if it is staffing or what, but that process has taken much longer than in the past. Once received, this new facility ill take all of the excess pressure off of the Laurinburg facility. I am asking for some direction here.as it would not be a good thing for us to have to divert'clean' trailers to one of our'dirty' facilities. Thanks for your consideration.of our issue. If you need further clarification, please let me know. i NON DISCHARGE WASTEWATER MONITORING REPORT Page - of PERMIT NUMBER: WQ0030190 MONTH: October YEAR: 2010 FACILITY NAME: Laurinburg Truckwash COUNTY: Scotland Flow Monitoring Point: Effluent:. ❑) _ Influent: 0.................................................................... Parameter Monitoring Point: Effluent: ❑ Influent: 0 Surface_Water (SW): ❑ SW Code/Name: Was There Effluent Flow For This Month Generated At This Facility: _ Yes:_ No: Lj 50050 00460 50060 00310 00610 00530 31616 D A T E _ Operator Arrival Time 2400 Clock operator Time on Site ORC on Site? Daily Rate (Flow) into Treatment System pH Residual Chlorine BOD-5 20°C , NH3-N TSS Fecal colifonn (Geo-metric Mean*) - HRS Y/N GALLONS UNITS UG/L MG/L MG/L MG/L /100ML 1 16:00 2.5 Y 22210 F I 2 3560 !;A I 3 5370 Sub 4 -13:00 8.2 N .27330 - 1% 5- 8:00- 13 Y 28530 -TV 6 .. 30530 . v 7 10:00 8.5. - Y 31580 : T141 8 7:00 11.5 N 29280, F I 9 _6:30 8 N 11590 5r.1 _ 10 6800 So] 11 29410 (" 1 12 26990 ? 13 30110 W 14 29680 -Ml 15 17:30 1 1.5 Y 22590 F-1 16 0 Pi 17 2985 5,0 18 26275 rh 19 32430 ?� 20 32760 W 1 21 29720, 'fN1 22 16:15 1 -2.3 Y 1 26780 F I 23 _ 0 A. - 24 5120 ; 50✓ 25 15:30 1 1.5 .. N ' 28810 F_ . . 26 17:00 1 1 Y 28270 vI _ 27 13:00 ' 4.5 Y 29570 W I _ 28 17:30 1.5 N 27540 TNl 29 16:15 1 Y 27140 F 1 30 2745 ' 0 31 6825 Sj; Average 20726.77 :::: i ::: ##### # ##### ## #NUMI Daily Maximum 32760 1 0 0 0_ 0 0 0 Daily Minimum. 0 1 _0 0 0, - 0 0 0 Monthly Limit(s) 620,000 { Composite (C) / Grab (G) Operator in Responsible Charge Check Box if ORC Has Ct Eric Ferfell Grade: SI Phone: 910-217-5212 ❑ ORC Certification Number: SI 989291 Certified Laboratories (1): I NCDA-& CS (2): Person(s) Collecting Samples: Mail ORIGINAL and TWO COPIES to: ATTN: Non -Discharge Compliance Uni DENR Division of Water Quality 1617 Mail Service Center RALEIGH, NC 27699-1617 20 ON U?D %-f (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. DENR FORM NDMR-1 (5/2003) Page of r NON DISC Facility Status: Please answer the followil 1. Does all monitoring dat 3E WASTEWATER MONITORING REPORT g question: Compliant (Y,N) and sampling frequenciesmeet permit requirements? If the facility is non -compliant, please explain in the space below the reason(s) the facility was not in compliance with its permit: Provide in your explanation the date(s) of the non_compliance and describe the corrective action(s) taken. Attach additional sheets if necessarv. This truck wash is permited 20,000Igal per day and for October 2010 this equates to 620,000 gal. This month the water usage is 642,530 gal used and equates to 20,727'gal per day. The'truck wash at Laurinburg has been designated "CLEAN" and as more farms ,are designated clean farms, the trucks from these farms have to be washed at this facility only. This is part of Murphy Brown's commitment to the health of the animals. We have applied for another truck wash permit at the Foxfire site that will also be designated "CLEAN''. When this site is available the extra trucks will be "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that all qualified personnel properly gathered and evaluated the information submittetl. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee)* Date I Murphy -Brown LLC (Permittee-Please print or type) I PO Box 856 Warsaw, NC (Permittee Address) Parameter Codes: John Pate (Name of Signing Official -Please print or type) Multiplication Transportation Manager (Position or Title) 910=217-4307 2/28/2012 (Phone Number) (Permit Exp. Date) 01002 Arsenic _ 31504 Coliform, Total 00600 Nitrogen, Total 00929 Sodium 01022 Boron Op094 Conductivity 00630 NO2&NO3 _ _ 00931 SAR 00310 BOD5 d1042 Copper, 00620 NO3 00745 Sulfide 01027 Cadmium 1,0300 Dissolved Oxygen _.. 00556 Oil -Grease 70295 TDS 00916 Calcium 31616 Fecal Colifonn WQ09 PAN (Plant Available) 00010 Temperature 00940 Chloride o,1051 Lead 00400 pH 00625 TKN 50060 Chlorine, Total Residual d0927 Magnesium 32730 Phenols 00680 TOC 7i19D0 Mercury 00665 Phosphorus, Total 00530 TSslrSR 01034 Chromium d0610 NH3asN 00937 Potassium 00076 Turbidity 00340 COD d1067 Nickel 00545 Settleable Mailer 01092 Zinc Parameter Code assistance The monthly average for Fecal Cc facility's permit for reporting data. * If signed by other than the permittee, be obtained by calling the Water Quality Compliance/Enforcement Unit at (919) 733-5083 ext. 529. is to be reported as a GEOMETRIC mean. Use only the units designated in the reporting of signatory authority must be on file with the state per 15A NCAC 2B.0506 (b)(2)(D). DENR FORM NDMR-1 (6/2003) Month Nov-1 0 LB Sanitation, I-N, Day Wash Re wash Avg Wash Avg wash w/rewash Gallons per day Comments 1 42 3 716.19 .::,.668.44 30,080 tj 2 42 3 --�,-,689.76 ,,-, 28,970 'L&M pumping 3 40 2 742.75 :70T8 29,710 7/10" rainfall 4 45 4 580.22 532.8.6 26,110 Tj+ 5/10" rainfall -5 41 0 J3'59JQ-; 27,050 F 2/10" rainfall 6 19 0 ' 652.89, 652.89 12,405 5A 2/10" rainfall 7 9 0 --6-45-.GG-- 7-64 S-.-GO—.. —5-,8.0"5-5j- 8 46 3 599.18- 562.45. 27,560 L&M pumping 9 36 4 735.83,1 715.95- 26,490 L&M pumping: 10 33 1 986.86 #REF! 32,550 11 40 1 896.25 -874.39 35,850 12 41 1 444.1,5 57 18,21:0 F 13 26 0 397 31'39T.34 1 -0,330, 14 6 0 606.67-., 606.67 3,640 15 27 1 .977'..04--. 942.14 26,380- IM 16 45 0 �:''780.6,7',--?-,'4"' A 35,130 10 3/16" rainfall; 17 42 2 645.00:11' 615.'68 27,090 tJ-, 18 40 0 669.75 669.75 26.,790 Ilk 19 43 0 -',664.1*0'-'-,--'1 664.19 28,560 F 20 `- - #DIV/0!� v ',�: ',"-'*DIV/0!1- 21 #DIV/01- :'--"-'-#DIV/O! 22 #DIV/Q!"'.-' #D,IV/O!-- 23 #OIV16!, ':'#DIV/01':' 24 #DIV/O!'.,- -#DIV/O! 25 #DIV/O! -#DIV/01 26 #DIV/O! 27 #DIV/O!' "T": #DIV/ 0!, 28 .#DIV/O!. -.#DIV/O! - 29; " '.#DIV/O! #DIV/O! ` n 30 31 `: #DIV/O!= ' #DIV/O! Total 663 25 ; 691 87 666.73 458-,71�0 Beverly Eaves Perdue Governor NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director March 10, 2010 Mr. Kraig Westerbeek, Vice President EHS - Compliance Murphy -Brown, LLC P,O. Box 856 Warsaw, North Carolina 28398 Dear Mr. Westerbeek: Dee Freeman Secretary RECEIVED / DENR / DWQ Aquifer Protection Serlion MAR 16 2010 Subject: Permit Extension Permit No. WQ0030190 Laurinburg Truck Wash Wastewater Irrigation System Scotland County On August 5, 2009, Session Law 2009-406, entitled "An Act to Extend Certain Government Approvals Affecting the Development of Real Property Within the State," was enacted by the General Assembly and signed into law. The Act, known as the Permit Extension Act of 2009, extends the expiration date of certain government approvals and permits. For additional information, the following website ( http:/portal.ncdenr.org/web/wq/aps/lau#extension ) can be viewed to address this statute and affected DWQ permits. Non -discharge permit, WQ0030190, issued by the Division of Water Quality falls within the scope of this Act and is therefore being extended until 28 February 2015. Please note per your permit, a renewal application must still be submitted six months in advance of the extended expiration date. If Murphy -Brown, LLC needs to modify, upgrade, retrofit infrastructure at this facility which would require modification of the permit; a permit application can be submitted for review and the necessary modified permit issued. If you have any questions regarding this letter, please contact Division staff in the Fayetteville Regional Office at (910) 433-3340 or Central Office at (919) 733-3221. Thank you in advance for your cooperation. Sincerely,, o-1 Awafl__ Jim Barber Aquifer Protection Section cc: Fayetteville Regional Office, Aquifer Protection Section WQ0030190 Permit File WQ0030190 Notebook File Scotland County Health Department Technical Assistance and Certification Unit AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 2728 Capital Boulevard, Raleigh, North Carolina 27604 One Phone: 919-733-3221 1 FAX 1: 919-715-0588; FAX 2: 919-715-60481 Customer Service: 1-877-623-6748 Noftb Carolina Internet: www.ncwaterquality.M a iJj/ �ahtral/_ J An Equal Opportunity 1 Affirmative Action Employer J �/ i ` 0 Barber, Jim From: Barbee, Jima Sent: Tuesday, November 24, 2,0®9 , PM To: 'Kraig Wes erbeel Subject: Laurinburg I W mtg Attachments: MVC-220S.JPG; MVC-221S.JPG Kraig;. Meet with Dave Nordeen (sp??) concerning the removal of the vegetative mat from the lagoon at th"e Laurinburg truck wash ("LTW) on Monday morning, 'along with the site operator and contractor. After looking at the situation and discussions with the contractor that will perform the work, the following was considered: 1. Remove vegetation and place on the north berm for dewatering and drying; 2. Once material has dried, place in manure type spreader to be land applied to row, crop field located -at entrance to the site 3. Use the "N" value of the current residuals stockpiled at the site to be land applied for the vegetative material 4. Calculate "the "N" value based upon the volume of dried vegetativematter to be land applied" 5. Incorporate into the soil to further chop/shred/pulverize the vegetative matter for nutrient management 6. Once material has dried and is land applied, reseeded lagoon berm to original condition The contractor wanted to cut some small ditches on top of the lagoon berm for dewatering. I wasn't in favor of this since any alteration of the berm would constitute modification and.therefore require some sort of permit mod. An alternative to this would be to use on -site hay bale rolls to form a berm to which the vegetative material could be stored and place wood shavings at the base of the hay bales to minimize liquid migration outside of the lagoon and promote liquid -flow back to the lagoon. Once contractor haI completed vegetation removal from the lagoon, repair any soil disturbance in the lagoon slope (from equipment tracks) by raking in bentonite and allowing to hydrate from soil moisture and lagoon liquid. I will be in the office on Monday 30 November and Tuesday 1 December for most of the day. Once you have had the opportunity to speak with "Dave and digest this email, give me a call (9.10-433-3340) at your convenience to discuss. Jim Barber i J C O / C,—IA/f_J GAVP-1-02V 2-6-77.tJ ;- Barber, Jim From: Kraig Westerbeek [KraigWesterbeek@ urphybrownllc.com] Sent: 3uesday S�ptember 08^217n9i` 1'� PM To: Barber, J'im, Shields; Joel; Honeycutt, Tony; Barnhardt, Art Subject: RE: Truck Wash Lagoon Residuals W &07) 301? Jim, as an update, I have contracted with Graham Environmental Consulting to complete the soils work necessary to complete the residuals land application package requested. He has completed a preliminary review of several sites and is preparing his final soils report now. I will advise when this permit application has been completed and is sent in. Thanks. Kraig Westerbeek Murphy Brown LLC Assistant Vice President Environmental, Health, and Safety Compliance 910-293-5330 phone 910-293-3138 fax From: Barber, Jim [mailto:jim.barber@incdenr.gov] Sent: Monday, August 17, 2009 5:01 PM To: Kraig Westerbeek; Shields, Joel; Honeycutt, Tony; Barnhardt, Art Subject: Truck -Wash Lagoon Residuals Kraig; Following up on our recent emails and phone calls concerning the removal of residuals from M-B truck wash lagoons in Bladen County and Scotland County. Attached are past and recent emails concerning the management of residuals from truck Wash lagoon clean -outs. Recently AP staff visited the Laurinburg TW and found the same activity recently encountered at the Tar Heel TW; lagooln residuals being removed, dewatered, belt/screw pressed and stockpiled adjacent to the facility spray irrigation field(s). Based upon past email correspondenc application permit for the managemer M-B truck wash facilities (i.e. White Oi Section, Land Application Unit? I.f a pe the necessary permit documents to M truck wash lagoons. As discussed'with under the Attachment "A") can be ind truck wash facility can be in multiple c lieu of having to have individual permi to land application on defined fields. li storm water basins at other M-B/.Smit has Smithfield prepared and submitted an application package to receive a land t of the current dewatered residuals and future residuals generated by the three k, Tar Heel and Laurinburg in the Fayetteville region) to DWQ Aquifer Protection mit application package has not been submitted to date; Smithfield should submit IQ-APS-LAU by 1 October 2009 to address the management of residuals from the /ou and more recently with Katie Elmer, all of the truck wash lagoons (sources ided in one land application permit. The application fields identified for each writies and identified in the Attachment "B" part of the land application permit in s for each truck wash. Residuals from each source will need to be sampled prior other sources of materials need to be land applied (i.e. grit/solids/corn etc. from field facilities, as discussed with Katie Elmer); then these other sources can be identified for land application under the residuals permit. Alternatively, the dewatered residuals such as McGill or a compost facility pe disposed of in the respective county o permitted regional landfill such as San (that has a expanded service area or p can be managed by a properly permitted compost facility (permitted by DWQ rmitted by the Division of Waste Management). Also, the residuals could be rgeneration (transfer stations in Bladen and Scotland County) or direct hauled to a pson County Disposal in Roseboro, NC or Uwharrie Environmental in Troy, NC pssibly Robeson County if it has a service area that includes Bladen and Scotland). -� If you have any questions concerning thhis issue, please contact me by email or phone (910-433-3340). If it would be beneficial to meet here in Fayetteville to discuss your permit application prior to submittal (if one hasn't been submitted recently), please let me know a date and time that would work for you. Thanks for your attention to this matter. Jim Barber i 2 i AUA_ NC®ENR North Carolina Department of Environment and -Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins' Dee Freeman Governor Director Secretary August 3, 2009 Katie A. Elmer Murphy -Brown, LLC PO Box-759 Rose Hill NC 281458 SUBJECT: July 29, 2009/Field Audit Inspection Inspection Murphy -Brown, LLIIC Laurinburg Truckwash Permit No: WQ003�0190 Scotland County Dear Ms. Elmer: Enclosed please find a copy of, the Flield Audit Inspection Inspection forrn from the inspection conducted on July 29, 2009. The Field Audit Inspection Inspection was conducted by Joel S. Shields of the Fayetteville Regional Office. The facility was found to be in Compliance with permit WQ0030190. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at (910) 433=3332. Sincerely, ' Joel S. Shields cc: Michael Richard Ammons, ORC Central Files Fayetteville Files NorthCarolina Xaturally N h C 1' DW /A 'f P t le 225 G St / S 't 714 F tt "11 NC 28301 Ph (91 AN 433 3300 ort aro ma Q qua er ro ecuon ection reen . ui a aye evi e, one FAX (910) 486-0707 1 Internet: h2o.enr,state.nc.us Customer Service 1.877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper - Compliance Inspection Report Permit: W60030190 Effective: 03/23/07 Expiration: 02/27/12 Owner: Murphy -Brown, LLC SOC: Effective: Expiration: Facility: Laurinburg Truckwash County: Scotland 19189 Old Lumberton Rd I � Region: Fayetteville Laurinburg NC 28352 Contact Person: Katie A Elmer Title: Phone: 910-293-5330 Directions to Facility: System Classifications: Primary ORC: Michael Richard Ammons Certification: 988713 Phone: 910-289-6087 Secondary ORC(s): On -Site Representative(s): i Related Permits: Inspection Date: 07/29/2009 Entry Time: 10:00 AM Exit Time: 11:30 AM Primary Inspector: Joel Shields Phone: - I Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Surface Irrigation Facility Status: Q Compliant �■ Not Compliant Question Areas: Miscellaneous Questions End Use -Irrigation i (See attachment summary) - Inspection Type: Field Audit Inspection Page: 1 Permit: WQ0030190 Ownei- Facility:. Murphy -Brown, LLC Inspection Date: 07/29/2009 Inspection Type: Field Audit Inspection Reason for Visit: Routine Inspection Summary: Arrived on site and found lagoon;was being cleaned out by T&S Farms. Sludge was being belt pressed and hauled to spray irrigation field for storage. �,NC DWQ has spoken with Craig Westerbeek since last year corresponding through email, letters, and phone calls informing Mr. Westerbeek that he needs to apply for a land application permit, take the material to a landfill, or to McGill. The'contractor stated he had had been working on site for approximately 2 weeks and had about 1 week to go to finish the project. I instructed the contractor to make sure the sludge being stockpiling was covered with plastic or a tarp so that run off does not occur. Mr. Westerbeek needs to apply for a land application permit, haul the sludge from Tar Hill Truck Wash and Laurinburg Trcuk Wash to a landfill, or McGill. This material CANNOT be spread on the spray irriagation fields. i Permit: WQ0030190 Inspection Date: 07/29/2009 - Facility: Murphy -Brown, LLC ion Type: Field Audit Inspection Type Infiltration System Reuse (Quality) Single Family Spray, LR Activated Sludge Spray, HR Activated Sludge Spray, LR Recycle/Reuse Activated Sludge Drip, LR Single Family Drip Lagoon Spray, LR End Use -Irrigation Are buffers adequate? Is the cover crop type specified in permit? Is the crop cover acceptable? Is the site condition adequate? Is the site free of runoff / ponding? Is the acreage specified in the permit being utilized? Is the application equipment present? Is the application equipment operational?I Is the disposal field free of limiting slopes,? Is access restricted and/or signs posted during active site use? Are any supply wells within the CB? Are any supply wells within 250' of the CB? How close is the closest water supply well? Is municipal water available in the,area? # Info only: Does the permit call for moni oring wells? Are GW monitoring wells located properly w/ respect to RB and CB? Are GW monitoring wells properly-constrl cted, including screened interval? Are monitoring wells damaged? , Comment:. See summary., Reason for Visit! Routine Yes No NA NE nEj n n n - ❑ Yes No-. NA NE ■ ❑ ❑ ❑ ■❑nri ■ ❑ ❑ ❑ ■ El ❑ ❑ ■❑❑n ■0Cln ■O.nn �O❑❑ ■ ❑ ❑ ❑ ❑❑❑■ ■nnn ❑❑❑■ h ❑ O ■ O- ❑ ❑ ■ ❑ q❑■❑ Page: 3 4 . . r - . Beverly Eaves Perdue Governor . J i North Carolina i i NC®ENR Department of Environment and Natural Resources Division of Water Quality . Coleen H. Sullins Director August 3, 2009 Dee Freeman Secretary -Mark T. Cacciatore Campbell Soup Supply Company L.L.C. 2120 NC 71 Hwy_N Maxton NC 28364 SUBJECT: July 29, 2009/Field Audit Inspection Inspection Campbell Soup Supply Company L.L.C. Maxton Plant and Silgan Can Company WWTP Permit No: WQ0003626 Robeson County Dear Cacciatore: Enclosed please find a copy of the Field Audit Inspection Inspection form from the inspection conducted on Luly 29, 2009. The Field Audit Inspection Inspection was conducted by Joel S. Shields of the Fayetteville Regional Office: The facility was found to b i in Compliance with permit WQ0003626. Please refer to the enclosed inspecti any questions, please call the at (91 I 1 cc: Hope Atkinson Walters, ORC Central.Files Fayetteville Files - I North Carolina DWQ/Aquifer Protection Sectioi FAX (910) 486-0707 An Equal Opportur - I I on report for additional observations and comments. If you or your staff have . D) 433-3332. , Sincerely, Joel S.Shields NorthCarolina Natumily 225 Green St./ Suite 714 Fayetteville, NC 28301 Phone (910) 433-3300 , Internet: h2o.enr.state.nc.us Customer Service 1-877-623-6748 ,ffirmative Action Employer— 50% Recycled/10% Post Consumer Paper Re: [Fwd: Re: Laurinburg truck wash/Murphy- Subject: Re: [Fwd: Re: Laurir From: Kim Colson <Kim.Col Date: Tue, 26 Jun 2007 16:31 To: Art Barnhardt <Art.Barnh Art - actually Duane works in SFR now that OW lost her EE other permit, this is, my issue - Art Barnhardt wrote: I Details aside ... Jim has not 1 you know that from my`vie not working with RO staff. only heard one side of the s On another issue, WQ0009 are getting some frustrated that and move it along if of Duane review I think. Thanks Art13. urg truck wash/Murphy-Brown] n@ncmail.net> 1 -0400 animal unit -(now under Todd) but he helps out around (doing many position during'the last reorg),. Iywill investigate with Todd. On the ust need to pick it. back up: and back from Duane Leith to discuss these' issues. I wanted to let point, there may be a performance issue -brewing here with Duane don't want to judge too quickly since he is your employee and I have rv. • permit issuance has been in limbo for quite a long while now. We edback from the permittee (Grady). Can you evaluate'the.status of •opriate or�get us some feedback on how to move it. This is also a Subject: Re: Laurinburg truck ash/Murphy-Brown From: Jim Barber <Jim.Barber(a,ncmail.net> Date: Tue, 26 Jun-2007 10:53:00 -0400 CC: Duane Leith <duane.leith(a)ncmail.net>, Joel Shields <Joel.Shields(-,ncmail.net>, Ed Hardee <Ed.Hardee(a,ncmail.net>, Art Barnhardt <Art.'Barnhardt(a,ncmail.net> Duane; The FRO received a corrected page two for permit WQ0030190 on Monday. 25 June 2007. A couple of questions arose aftl r reading the corrected page two; 1. In the corrected page; two, condition II.9,address the P., respectively. The permit isst fall/winter cover crop of 50A fall/winter crop. Is the typic� application rate for the year, 2. As indicated below in my allowed for al 2" free board free board, "is this correct or )erniit condition II.8 was clarified for application rate and permit, N loading rate correction from 3'713#/ac to 375# and 2454 ;d on 23 March 2007 didn't indicate a P.A.N loading rate for a ac nor does the current corrected page two indicate a loading rate for fall/winter crop nutrient of 50#/ac included with the 375# and 245# .1 earlier, the free board level in the 23 March' 2007 permit nit condition If 13). The corrected page two still indicates a 12" this need to be' revised to reflect the normal 24" freeboard C 1 of 3 6/26/2007 5:33 PM Re: [Fwd: Re: Laurinburg truck allowed for lagoons at non- 3. Permit WQ0030190 issu, 90 days of permit issuance i A. Permit condition II.19 - B. Permit condition II.19 - C. Permit condition II.20 - solids in the storage lagoon facilities? on 23 March 2007 has three requirements that need to be met within 21 June 2007); wide a revised buffer map vide a revised irrigation map vide a residuals management plan for the "removal and disposal of Have you received any or all 1 f the required information from Murphy -Brown to address permit conditions II.19 and I1.20? If not please respond as soon as possible so the appropriate action can be taken by the FRO concerning permit condition violations. 4. Permit condition II.14 reg within 60 days (by 22 May M-B/Laurinburg truck wash installed. The FRO will,addi items in inquiry #3 above if 5. During the brief site visit 2 contain a established berm 245#/ac of P.A:N. for field I the time frame that the perm for a McColl soil (with corn is108#/ac (if R.Y.E is utiliz( permit states 375#/ac with tl rates when reviewing the an ;s that a wastewater level gauge be installed in the storage lagoon 7). On 22 June 2007, Joel. Shields and I were in the. vicinity of the d.briefly visited the site. No apparent lagoon marker has been ` this with the appropriate NOV, but would like to include the items requested haven't been submitted. 122 June, it was noted that Field #3 was planted in corn. Fields 1 & is pasture. Question, relating to the application rate specified of is this permit issued under the umbrella of the old 2H rules due to application was.received (6 April2006) since the nutrient loading assumed to be grain variety) under the Realistic Yield Expectancy under 2T)? Also for fields 1 & 2 that contain the bermuda pasture, R.Y.E value at 173#/ac? Just want to make sure of the application ial report in 2008. 6. In reviewing the truck wash permits for M-B in Bladen County, i:e. WQ0011360 and WQ0014091, both facilities have groundwater monitoring wells placed at the spray irrigation fields. Will, the Laurinburg facility have monitoring wells? and has a site plan with hydro evaluation been or will be submitted in the future -for monitoring purposes? Thanks.for your time in revi soon as possible concerning been received we can includ Laurinburg truck wash.' Jim Barber Jim Barber wrote on 19 A Duane; The Fayetteville Regionz truck. wash. In reviewing 1. Page 2 under Section wing this information. If you would email Joel shields or myself as ie status of the required items in inquiry #3 above, so if they haven't them in a action letter to be written to M-B for deficiencies at the 2007: Office (FRO) recently received the permit for the M=B Laurinburg us permit a couple of questions arose: (9) - A P.A.N loading rate for Nitrogen is listed at 3713 2 of 3 I 6/26/2.007 5:33 PM Re: [Fwd: Re: Laurinburg truck I lbs/acre. Is -this a error? different loading rates in 2T rules require specific 2. Page 2 under Section freeboard verses 12" as 3. Nutrient Utilization I page having a storage p than 180 days; which'p, page 7 of 11, it would a version of page 1 of 11. is a P.A.N loading rate needed in the conditions. since there are per parts of the document for different crops to be grown, since the ding rates due to Realistic Yield Expectation (R.Y.E)?? ondition (13) - Should this condition not read 24" of lagoon d? (N.U.P) section - There are two pages for "page 1 of 11" with one ,d listed as 96 days and the other with a storage period of greater is correct. Based upon statements made in the N.U.P, specifically ar that the 96 day storage capacity of the lagoon is the correct 4. N.U.P pages 3(a) and 3(b). Which page is the correct�one to utilize for crops to be grown and for "N" application rates? Also, on page 3(a) the second crop information for "pull 3" indicates a wheat crop with a second crop application rate of 120 lbs/acre for "N". Is this correct or .should this, be d anged to 50 lbs/acre of "N" for the second crop since second crop applications rates for permitted non -discharge facilities have traditionally been limited to 50 lbs/acre no matter what the crop to- be applied to or on?? Finally, since this facility other truck wash facilities Thanks for the help. If yoi Jim Barber Kim Colson <kim.col Land Application Unit Aquifer Protection Section, a animal waste type facility; will this type of permit be typical for n the FRO region, i.e. Tarheel and White.0ak? have any questions please give me a call at 910-433-3340. 'D,ncmail.net> ision of Water Quality 3 of 3 1 6/26/2007 5:33 PM —MATS C14 no ot, ik "town 64. Got,- xr IS, W V- Now vs -'ek 'Wos. w VA ITO I pua al alul WAY I Re: Laurinburg truck wash/Murphy-Brown Subject: Re: Laurinburg buck From: Jim Barber <Jim:Barbe: Date: Tue, 26 Jun 2007 10:53: CC: Duane Leith <duane.ieithi <Ed.Hardee@icmail.net>,' Art i Duane; tsh/Murphy-Brown ncmail.net> -0400 .net>, Joel Shields <Joel.Shields@ncmail.net>, Ed Hardee It <Art.Barnhardt@ncmail.net> The FRO received a corrected page two for permit WQ0030190 on Monday 25 June 2-007. A'couple of questions arose after reading the corrected,page two:. i 1. In the corrected page two, permit condition II..8 was clarified for application rate and permit condition 11.9 address the P.A.N loading rate correction from 3713#/ac to 375# and 245# respectively. The permit issued on 23 March 2007 didn't indicate a P.A.N loading Fate for a fall/winter cover crop of 50##/ac-nor does the current corrected page two indicate'a loading rate for fall/winter crop. Is the typical fall/winter crop nutrient,of 50#/ac included with the 375# and 245# application.rate -for the year? 2. As indicated below'in permit allowed ;for a 12" two still indicates a;12" revised to reflect the no facilities? 3: Permit WQ0030190 issue met within 90 days of.,per A. Permit condition II.19 B. Permit condition II.19 C. Permit condition II.20 disposal of solids in',the Have you received any;or address permit conditions possible so'the appropria condition violations.! 4. Permit condition II.14 the storage lagoon within and I were in the'vic nit the site. No apparent lag with the appropriate NOV, the items requested haven S. During the brief site corn. Fields 1 &'2'contai application rate specifie under the umbrella of;the application was received (with corn _ assumed to b is108#/ac (if R.Y.E is ut bermuda pasture, permit s make sure of the applicat y email earlier, the free board level in the 23 March 2007 red board (permit condition 'II.13). The corrected page free board, is this correct or does this need to be mal 24" free board allowed for lagoons at non -discharge on 23''March 2007 has three requirements that need to be it issuance (by 21 June 2007); - provide a revised buffer,map - provide' a revised irrigation map - provide a residuals management plan for the removal and storage lagoon 11 of, the required information from,Murphy.Brown to II.19'and II.20? If not please respond as soon as e action can be taken by the FRO concerning permit requires that a; wastewater level'gauge be installed 'in 60 days (by,-22 May 2007). On 22 June 2007, Joel Shields of -the M-B/Laurinburg truck wash and briefly visited on marker has been installed.. The FRO will address this but would like to include .the items in inquiry #3 above if t been submitted. isit on 22 June, it.was noted that Field #3 was planted in a established bermuda pasture. Question relating to the of 245#/ac of P.A.N. for'field'#3; is this permit issued old 2H rules due.to the time frame that the permit 6 April 2006) since the, nutrient loading fora McColl soil grain variety) under the Realistic Yield Expectancy - lized under 2T)? Also for fields 1 & 2 that contain the ates 375#/ac with'the R.Y.E value at i73.#/ac? Just,want to on rates when reviewing the annual report in 2008. 6. In reviewing the truck wash permits for M-B in Bladen County, i.e. WQ0011360 and WQ0014091, both facilities have groundwater monitoring wells placed at the spray irrigation fields. Will the Laurinburg facility have monitoring wells? and has a site plan with hydro evaluation been or will be submitted,in the future for monitoring purposes? j Thanks for your time in reviewing this information. If you would email joel shields or myself as soon as possible concerning the status,of the required items in inquiry #3 above, so if they haven't been received we can include them in a action letter to be written to'M-B for; deficiencies at the Laurinburg truck wash. 1 of 21 6/26/2007 10:53 AM ` Re: Laurinburg truck wash/Murphy-Brown Jim Barber ( Jim Barber wrote on 19',April 2007: Duane; I .The Fayetteville Regional Office (FRO) recently received the permit for the M-B Laurinburg truck wash. In reviewing this permit a couple of questions'arose: 1. Page 2 under Section II/Condition (9) A P.A.N loading rate for Nitrogen is listed at 3713 lbs/.acre.lIs this a error? and is a P.A.N loading "rate needed in the conditions since,there are different loading rates in'other parts of the document for different crops to be grown, since the 2T rules require specific loading rates due to,Realistic Yield Expectation (R.Y.E)?? 2. Page 2 under Section II/Condition (13) - Should this condition not read 24'1 of lagoon freeboard verses i2" as listed? 3. Nutrient Utilization Plan (N.U.P) section 7 There are two pages for "page 1 of 11" with one page having a storage period listed as 96 days and the other with a storage period of greater than 180 days; which page is correct. Based upon statements made in the N.U.P, specifically page 7 of 11, it would appear that the 96 day storage capacity of the lagoon is the correct. version' of page 1 of 4. N.U.P pages 3(a) and 3(b). Which page is the correct one -to utilize for crops to be grown and ford"N" application rates? Also, on page 3(a) the second crop information for "pull 3" indicates a wheat crop witha second crop"application rate of 120•lbs/acre for "N". Is this correct or should this be changed to 50 lbs/acre of "N" for -the second. crop since second crop applications rates for permitted non -discharge facilities have traditionally been limited to 50 lbs/acre no matter what the crop to be applied to or on?? Finally, since this'facility is a animal waste type facility; -will this type of permit be typical for other truck wash facilities in the FRO region, i.e. Tarheel and White Oak? i Thanks for the help If 910-433-3340. Jim Barber have any questions please give me a call at 2 of 2 ! 6/26/2007 10:53 AM Laurinburg truck wasb/Murphy-Brown Subject: Laurinburg truck w� From: Jim Barber <Jim.Bart Date: Tliu, 19 Apr 2007 09:2 To: Duane Leith <duane,'leitl <Ed.Hardee@ncmail.net> Duane; The Fayetteville Regiona Laurinburg truck wash. I 51 -0400 -Brown Joel Shields <Joel:Shields@ncmail.net>, Ed Hardee. Office (FRO)- recently received the permit for the M-B reviewing this permit a couple of ',questions arose: 1. Page 2 under Section iI%Condition (9) - A P.A.N loading rate for Nitrogen is, listed at 3713 lbs/acre.�Is this a error? and is a P.A.N loading rate needed in the conditions,since there are different loading rates in other parts of the document for different crops to be grown, since the 2T rules require specific loading rates due to Realistic Yield Expectation (R.Y.E)??' 2. Page 2 under.Section I1I/Condition.(13) - Should this condition not read 24" of lagoon freeboard verses 12" as listed?... 3. Nutrient Utilization (Plan (N..U.P) section.- There are two,.pages for."page 1 of 11" with one page having Ia storage period'listed'as 96 days and the other with a storage period of'gre'ater than 180 days; which page is correct. Based 'upon statements made in the NIU.P, specifically page-7 of.11, it would appear that the 96 day storage capacity of the lagoon is the correct version of page 1 of 11. 4. N.U.P pages 3(a) and 3(b). Which -page is the correct one to.util:ze for -crops -to be grown and for "N"'application rates? Also, on;page 3(a) the second crop information for "pull 3" indicates a wheat'crop with a second crop application rate of 120 lbs/acre for "N". Is this correct or should this be changed to 50-1bs/acre of "N" for the second crop since second crop. applications rates for permitted non-dis"charge facilitiesihave traditionally been limited to 50 lbs/acre'no matter what the crop to be .applied to or.on?? Finally, since this facility is a animal waste type -facility; will this type of permit be typical. for other truck wash facilities in the FRO region,'i.e. Tarheel and White Oak? Thanks for the help. If 910-433-3340. i Jim Barber have any questions please give me a call at 4 5/16/2007 4:00 PM N Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality June 21, 2007 Mr. Jeff Turner I JUN 2 5 20O C Murphy -Brown, LLC PO Box 856 DEER FA'rt�ii'--�.1LLCRECiCf'it i.C�FlGE II Warsaw, North Carolina 28398 Subject: Permit No. WQ0030190 Correction Latrinburg Truckwash Wastewater Spray Irrigation Scotland County Dear Mn Turner: In accordance -,with an email >jequest received on April 10, 2007, we are forwarding herewith the corrected page 2 of Permit No. WQ0030190, issued March 23, 2007, for the subject facility. i The following corrections have been made to the permit: Permit Condition H.8 has been revised to clarify that the term "instantaneous application rate" refers to an hourly average rate of wastewater irrigation. Permit Condition II.9i has been corrected to show the cumulative annual PAN loading rate per ' acre for each field instead of a cumulative loading for the total of all fields which was.; - erroneously specified as a loading rate per acre. Please replace Page 2 with the corrected Page 2 in Permit No. WQ0030190, issued March 23, 2007. If you have any questions regarding; this request, please do not hesitate to contact Mr. Duane Leith by email at duane.leith@ncmail net or 'by phone at (919) 715-6186: Thank you for your cooperation. Sincerely or Coleen H. Sullins PC: Kraig Westerbeek APS Central Files APS Files NoorthCarolina Nahmally Aquifer Protecti=Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733 3221 Internet: www.ncwaterguality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax•1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action E 1 ployer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6148 c) , 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) ' 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. - i• These buffers are not intended to prohibit or prevent • modifications, which are , required by the Division, to improve performance of the existing treatment'facility. These buffers do, however, apply . to modifications of the treatment. and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation: areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for -the treatment and disposal facilities, to be violated. The applicant is_ advised that any, modifications to the existing facilities will require a permit modification. II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The.facilities shall be properly maintained and operated at all times. 2. Upon classification o' the wastewater treatment and spray irrigation facilities by the Water Pollution Control System. Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The. ORC shall visit the facilities in accordance with 15A NCAC 8G•.0204�or as specified in this permit and shall comply with all other conditions specified in these rules. 3. Irrigation shall not be performed during inclement weather or when the ground is in a, condition, that will'cause runoff. 4. Adequate measures shall betaken to prevent wastewater runoff from the spray field. 5.. The,facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 6. Soil pH on all land application fields must be maintained in the optimum range for crop production. 7. The attached Waste Utilization Plan (WUP) is hereby incorporated by reference into .this Permit. Any modifications to the WUP shall require modification of this permit. 8. ; The application rate shall not exceed a cumulative loading of 57.0.1 inches over any twelve (12) month period at an ``instantaneous" (hourly. average) application rate not to exceed 0.50 inches per hour on fields 1 and 2 (pulls 1 and. 2) and not to exceed 0.40, inches per hour on field (pull) 3. 9. The application of plant available nitrogen (PAN) shall not exceed a cumulative loading of 375 lbs per acre per year on fields 1 and 2. The application of plant available nitrogen (PAN) shall not exceed a cumulative loading.of 245 lbs per acre per year on field 3. 10. No type of wastewater other than that from the Laurinburg Truckwash shall be sprayed onto the irrigation area.' 11. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is, being performed. II Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 13. Freeboard in the storage pond shall not be less than 12 inches at any time. Revised June 21, 2007 I 2 J �OF W A TF90 ! r > �. April 5, 2007 CERTIFIED MAIL, Michael F. Easley, Governor William G. Ross Jr., Secretary . North Carolina Department of Environment and Natural Resources Paul E. Rawls, Chairman Water Pollution Control System Operators Certification, Commission APR .1' 3 2007 - j Mr. Jeff Turner DENR-fAYETiFutiEREGIgOM Art7r Murphy=Brown, LLC- PO Box.:856 Warsaw, NC 28398 Subject: Classification of Water Pollution Control System Facility: Laurinburg Truckwash, Permit #: WQ00301910 County: Scotland „ Dear Mr.'Turner: In accordance with North Carolina General Statute. 90A-37, the Water Pollution Control System Operators -Certification Commission -is required`to'classify all water pollution control,• systems.' The ' Commission hereby classifies • the subject facility as a Surface Irrigation System effective today. In accordance with 15A NCAC 8G :D20.1 and, your permit, you must designate one • Operator in Responsible Charge. (ORC) and one or, more, back-up `operators .who possess active Surface (Spray) Irrigation System Operator certifications. ; You must, complete', and return the enclosed designation form tothis .office'`by, August 6;. 2007. •The form must be signed by• the ORC, ,the backup ORC(s), and you or'.., your designee. You, may designate yourself and/or employees .to be the ORC and back-up operator(s), or you' may engage'a, contract operations firm .to perform these services. All operators, designatedi as ORC or back-up operators must`, possess' active Surface (Spray) Irrigation System Operator certificates. If construction of your system is incomplete or has not yet begun, you must .notify this office, /n writing, of an anticipated, startup date and your plans for obtaining and' designating the required certified operators. Please note that failure., to designate a properly •certified ORC and ,backup operator,' 60 days prior to the introduction of waste into' the system is a violation of Rule 15A NCAC 8G .0201(3)(6). A Spray Irrigation System Operators Training School is being offered May 7-10, 2007, at the .McK!mmon 'Center lin Raleigh.. School registration information,- an examination application, and a list of contract- operators are enclosed: ' t Technical Assistance & Certification Unit 1618'Mail Service Center, Raleigh, NC 27699-1618 An Equal Opportunity Actic'n Employer, LUtNK Internet:. hftp://h2o.enr.sta'te.n6.us1tacu Telephone. (919) 733-0026 '.'Fax (919) 733-1338 50% recycled/1"0% post -consumer paper o No Carolina �QfllCQ�r'l� . Mr. Jeff Turner WQ0030190 Page Two If you have questions' concerning this requirement, please contact Beth Buffington at (919)733-0026, extension 313, or Beth.Buffington@ncmail.net. Sincerely, Jerry Rimmer, Supervisor Technical Assistance and Certification Unit Enclosures CG:-FayettevrlleYRegio:nal Office; D.WQ-Aquifer-=Protection Section ,-4bw APS Central"Files DWQ LAU Files DWQ TACU Facility Files A r�n5 Q Michael F. Easley, Governor William G. Ross Jr., Secretary C North Carolina Department of Environment and Natural Resources �] Alan W. Klimek, P.E., Director Division of Water Quality March 23, 2007 Mr. Jeff Turner Murphy -Brown, LLC PO Box 856 Warsaw, North Carolina 28398 Subject: Permit No. WQ0030190 Laurinburg Truckwash Wastewater Spray Irrigation Scotland County Dear Mr. Turner: In accordance with your permit application received April 6, 2006, and subsequent additional information received April 21, 2006, we are forwarding herewith Permit No. WQ0030190, dated March 23, 2007, to Murphy - Brown, LLC for the operation of the subject existing wastewater treatment and spray irrigation facilities. This permit shall be effective from the date of issuance until February 28, 2012 and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or Iimitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of, a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699- 6714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Duane Leith by email at duane,leith@nemail.net or by phone at (919) 715-6186. Sincere ,Alan W. Klimek, P.E. cc: Scotland County Health Department Fayetteville Regional Office, Aquifer Protection Section Technical Assistance and Certification Unit Aquifer Protection Section Central Files i NOnD Carolina Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwaterqualitv,ore location: 2729 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2; (919) 715-6048 An Equal OpportunityiAffirmative Action Employer 50% Recycledi10% Post Consumer Paper Customer Service: (877) 623-6748 1 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Murphy -Brown, LLC Scotland County FOR THE operatio ,000 GPD spray irrigation treatment and disposal facility consisting of a 2,432,406 gallon storage pond 1=inburg re spray irrigation area, and all associated piping, valves, controls, meters and appurtenances to serv,the Truckwash, with no discharge of wastes to the surface waters, pursuant to the application received April 5, 2006, and subsequent additional information received by the Division, and in conforYnity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until February 28, 2012 and shall be subject to the following specified conditions and limitations: L PERFORMANCE STANDARDS The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities ,fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality (Division), such as the construction of additional or replacement wastewater treatment and disposal facilities. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 3. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. H. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 4. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 5. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 6. Soil pH on all land application fields must be maintained in the optimum range for crop production. 7. The attached Waste Utilization Plan (VAT) is hereby incorporated by reference into this Permit. Any modifications to the WUP shall require modification of this 'permit. 8. The application rat e..slha1l no�c d a cumulative loading of 57.01 inches over any twelve (12) month period at an instantaneous aplication rate not to exceed 0.50 inches per hour on fields 1 and 2 (pulls 1 and 2) and nol tcxo�eed . inches per hour on field (pull) 3. 9. The application of plant available nitrogen (PAN) shall not exceed a cumulative loadin of 3713 lbs,% per acre per active growing season of nitrogen. 10. No type of wastewater other than that from. the Laurinburg Truckwash shall be sprayed onto the irrigation area. 11. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 12. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. tA 13. Freeboard in the storage pond shall not be less tl ri 12 inches at y time. fr6 l f �Dl r- 14. A waste -level gauge, to monitor waste levels. in the storage pond, shall be installed within 60 days of issuance of this permit. This gauge shall have readily visible permanent markings indicating the maximum wastewater level, minimum wastewater level, if any, and top of the berm elevation. Caution must be taken not to damage the integrity of any liner when installing the gauge. 15. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 16. Only those cleaning agents and soaps that are EPA approved, will not harm the cover crop, and will not contravene the groundwater standards listed in 15A NCAC 2L may be utilized in the subject facility. Instruction labels are to be followed when using cleaning agents and soaps. 17. Results from the soils analysis required in Condition III 6 shall be utilized to determine the appropriate amount of lime and/or gypsum to be incorporated into the irrigation field to neutralize potential salts buildup from the cleaning agents and disinfectants. Salts accumulation shall not be allowed to build to a point that inhibits the soils ability to absorb the irrigated wastewater. 18. Engine and engine parts shall not be washed or rinsed in the wastewater system. Oil drained from �D engine crankcases, antifreeze or degreasing solvent wastes SHALL NOT be discharged into the ry� disposal system. 19. A revised buffer map and irrigation system design shall be submitted to the Division within 90 days from the date of issuance of this permit. A 150-foot buffer must be maintained from property lines. A 100 foot buffer must be maintained from the drainageway. ZI 20. A residuals management plan shall be submitted to the Division within 90 days from the date of issuance of this permit to address removal and disposal of solids accumulating in the storage pond. 21. Application of wastewater to soils in the area of Pull Number 3, as shown in the irrigation system design, shall be prohibited when the vertical separation between the ground surface and the seasonal water table is less than one foot. The actual water table depth for these soils shall be verified by soil borings within 24 hours prior to any wastewater irrigation event, The number of borings advanced shall be sufficient to characterize water table conditions across the site adequately. Any open borings shall be properly filled with native soil, prior to the wastewater irrigation event, to decrease the chance of any wastewater contaminating the groundwater. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a. date of irrigation, b. volume of wastewater irrigated, c. field irrigated, d. length of time field is irrigated, e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f. continuous weekly, monthly, and year-to-date PAN (pounds/acre) loadings for each field, g, nitrogen balance for each field after an application event, h. weather conditions, i. cover crop, and 3 j. maintenance of cover crops Freeboard in the lagoon shall be recorded weekly. 4. The effluent from the subject facilities shall be monitored by the Permittee at the point prior to irrigation within. 60 days of irrigation for the .parameters listed by the North Carolina Department of Agriculture, Agronomic Division's Waste Analysis Report Form. This analysis shall be used in the monitoring and the proper management of the cover corps of the permitted application sites. The analysis shall also be used as an indicator to prevent any damage to the soil's ability to absorb the subject wastewater or nutrients. Three (3) copies of all operation and disposal records (as specified in condition 1112 and I11 3) on Form NDAR-I (hydraulic information) and Form IRR 2 (nutrient information) shall be submitted on or before the last day of the following month, and three (3) copies of all monitoring data (as specified in condition III 4) on Form NDMR-1 shall be submitted on or before the last day of December. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, NC 27699-1617 6. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each spray field and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humie Matter Sodium Copper pH Zinc Magnesium Exchangeable Sodium Percentage Phosphorus Cation Exchange Capacity Base Saturation (by calculation) 7. Records, including land application event(s) and removal of solids to an off -site location(s) records, shall be maintained by the Permittee in chronological and legible form for a minimum of three years. These records shall be maintained on forms provided or approved by the DWQ and shall be readily available for inspection. S. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its permit limitations. 4 Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS I. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closer to the waste disposal area. (Note that the Compliance Boundary is within the boundary of the Murphy -Brown, LLC property Eat 50 feet from the property line within the waste disposal area], and that the Matthews Family Properties, LLC property is considered to be outside the Compliance Boundary, even though wastes are approved for disposal outside the Compliance Boundary on the Murphy -Brown, LLC property and on the Matthews family Properties, LLC property.) An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to remediation action according to 15A NCAC 2L .0106(d)(2). 2. A REVIEW BOUNDARY is established around the disposal system midway between the Compliance Boundary and the perimeter of the waste disposal area, except that within the waste disposal area, the Review Boundary coincides with the Compliance Boundary, at 50 feet from the property line within the Murphy -Brown, LLC property. Any exceedance of standards at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1). Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 5 This permit is not transferable. In le event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143- 215.6A to 143-215.6C. 5. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 2H .0500. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 02T .0105 (e)(3). 7. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 23rd day of March, 2007 NORTH C OLINA ENVIRONMENTAL MANAGEMENT COMMISSION Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0030190 UNITED STATES DEPARTMENT OF THE INTERIOR GEOLOGICAL SURVEY LAURINBURG QUADRANGLE NORTH CAROLINA-SCOTLAND CO. 7.5 MINUTE SERIES (TOPOORAP141C) $W /4 LALIRIN$URG 15' QUADRANGLE IL '� l \ �, ~ w � f — •. „Ill y/. ��� , k � - d� r �,�_ti'°y. r_. � '�' ., ... w !r -y_.• �p. lrv/\ Sri _ �,4.r� r•� r '�� �r�"_ �� C3ik i � E. •- �rr _. r- P ��rl •� �1 r. � l II- I � � +fir, G '�� 1= I _ ,El � I � : ,�4 �� .• ill .1 II � `'�`_ �� . I'+ _ a . r 1 I � r .'� .. � .. � •.. I '".''. ljx�^--�� 6 1 vi 1439� it / ol. _v•\ _ l,a,1 _ j—EFx If kk to a, SITE a 207 E � `r4,QOvl rtg i0T7''. — r. G Tower0e -_- fl II _ { '� E435 O) Sulliva Cem 41 I ` rs Pit .n. 13Z3 �� '- lii ~ i'' _ e{�`,yb• r'1511 a F its X ' 74 ,I SCALE 1:24000 I T 2 4 1 MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET 1 .5 0 1 KILOMETER / N C CONTOUR INTERVAL 10 FEET QUADRANGLE LOCATION NATIONAL GEODETIC VERTICAL DATUM OF 1929 ^A,Fkj `- L7YtiaWr.,l (JL C �ctu r n T33.-I f)I a c Tea, was IN 1'-ma ` ; �c:4;� -I , ®-��5er �oC��•o+-� AI. mere L�SeC "3/Jo-zzlc -�orxs hope 133 ZS'QB; \ vc �• fix: s� �,`� � .� gI-C i = l 50 t Murphy -Brown, LLC 3/31/2006 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Murphy -Brown, LLC Laurinburg Sanitation county: Scotland Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Truck Wash 1 titorage Structure: Storage Period: Application Method: Anaerobic Lagoon 96 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DINQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching, Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 5hali comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other, than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation, Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate, Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels_ pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 Murphy -Brown, LLC Grower(s): Farm Name: 3/30/2006 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC Laurinburg Sanitation County: Scotland Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Truck Wash 1 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28396 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1of11 This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 1 Feeder to Finish 7300000 gallyr 7,300.000 gallyr Total 7,300,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 1 Feeder to Finish 3713 Ibslyr 3,713 Has Total 3,713 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 14.24 Total N Required 1st Year: 4628.9 Total N Required 2nd Year: 4120.19 Average Annual Nitrogen Requirement of Crops: 4,374.55 Total Nitrogen Produced by Farm: 3,713.00 Nitrogen Balance for Crops: (661.55) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Reception Area Specificitions ..• .. .. 3(a) of 11 Reception.- Tract Field IrTigated Soil Ist Crop Time to Ist Crop. Ist Crop LbsNlAc Lbs N Total lbs N Acreage Type CodG Apply Yield. lbs N/Unit Residual /Ac Utilized 110MMOMM 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen, In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situaflon, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat 0 Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N 1 bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N 1 bushel 12 Ibs N I ton 0.12 Ibs N 1 lbs lint 50 Ibs N 1 ton 50 Ibs N 1 ton 1.3 Ibs N 1 bushel 2.4 Ibs N 1 bushel 50 Ibs N ! acre 50 Ibs N I acre 2.5 Ibs N 1 cwt 2.4 Ibs N 1 bushel 4.0 Ibs N 1 bushel 40 Ibs N 1 acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables_ See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANfyrtanimal Farm Totallyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 1 Feeder to Finish 0.36 0,36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and wM require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 0,0144 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr inches LBG 1 Norfolk C 0.5 1 2 Norfolk C 0.5 1 3 McColl D 0.65 1 6 of 11 Additional Comments: This plan is written based on Plant Available Nitrogen being the limiting nutrient for land application of effluent. Other waste constituents including Phosphorous, Copper, Zinc, etc. will be monitored through annual soil testing. Acres shown are'effective wetted acres' based on NRCS acreage determina- tion guidelines. The storage structure being used at this facility contains 95 days of temporary storage area. Based on the predicted nitrogen analysis of the effluent, this amount of storage will satisfy the requirements of this WUP. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Laurinburg Sanitation Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animais are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be avaiiable for review by NCDWQ upon request. Name of Facility Owner: Signature: Name of Manager Signature: Murphy -Brown, LLC ifferent from owner): MjFIid Date Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy -Brown, LLC, Address: 2822 Hwy 24 Vrest, PO Drawer 856 Warsaw, N 28398 Telephone: (91 U) 29 - 434 Signature: 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate ;and to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, aliowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips), 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application, No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years, Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 l� lea; OOZ slenba goui b Y f' y W, ' •. �'ilr ., �,nY'. J ^ f ,1* Y4 .+y, ',i'.'�+� { r�' -�iv�r •� �'��� ,� j v ti"''•, . . v. .. w A J•+,f "�' x+�=a�"�.� f��;• µ't �t �� S r �s �M+tt "J"�E"'�'• ; 1W.Yr: .,. 7. . i � L� '.�t t �,{{� •�E , �'i , ��'' ,�y s� a��� ,tr � . . � t° ���StPr ��lr i�.ay�� °�, F,.,� ,f.. y'• ,� lr •e'^; "M0A { f ? > , '^ F 1 i A S. �•;y t" y; t .� 'p ,d. 1 fR�l ;�4% 1� b° : t ° :S ' ;fit �:'{, f `v�' 1 ti ° yq` t."- d `•,. tt�y yn^, _� � � ,� _ f �II y �� 5 a r e.�-y,. } . s "�s �.` �,�'�t � 'sy'. °,k. 1y'pti���F,•F'-.i s .4 ,n1,~ h �r . 1� h • 4 r •� 4 h �..,, Awy .�.^ �v.,e'� ��� F LS `Fv �.1 •. •'! A 4 i•'k� ��[ 3� 4'��p i �M ��Cd .6, '�' � ��y y} ;, r1,� ,•fir ... '. E��.^ { ;>S ..,. _. �_. ,+-w�5?c.%.'. .. .,.....r'. _5M .{ " «- , - -...+ .... .. . s.., tvY,'zn� ><`. �+k„ q'�y k1 t '�� ,. _a� ` x5£. �� � `� {#§�i'x''$'c j�'y'��,':��}T kys �lzyt,{� r, '��^�µ �� ��+G„'d5it t" �r ,af x • ::�:�, `i �"`b� 't A✓y1 `�,`�i,:. + ' t •�t' .7,. ayf, i''1y*F{kt. t0�i[att . ,1 v , . + `A•>`.# a^' Ip S .6 hrv.RJ` i {• Y , t�,., �. i *� 5 1'n'^fi4k' ! , � d` --,.� I I i • I NORTH CAROLINA SCOTLAND COUNTY I, a Notary,Publi3 of Pitt County, North Carolina, do hereby certify that BILL CARMICHAEL,`personally appeared before me this. day and acknowledged the.due execution of the foregoing AGREEMENT for the purpose therein.expresse,d, Witness my. hand and notaries seal this 11th day of May 2007. 'My commission expires: February 3, 2Q08 sofC TASeal) �. =. o% Q U ''''�,,,r��„,•`'` N' aryPubhe Jeri L. CovQ.ton NORTH C `ROTANA SCOT COUNTY The foregoing certif c, of Jeri �Oving' , A Notary Public of Scotland County, North Carolina" 'cer to be correct.. This instrument duly recorded and verified, this 11th, d, 2007. DebraH. Hol' 1 By: Register Deeds Deputy/Asst. Register of Dftds Ms. XIATI,E A. ELIMEk, P.E. MURPAY-BROWN, LLC POST OFFICE Box 856 WARSAW, NORTH CAROLINA Dear Ms. Elmer: 28398 On 11 October. 2000 the. written request addressing 'the i Murphy -Brown facilities. SD I ecifi take with respect to manage I meni addressing the disbharge'of pet f6ilowing information to Murphy - With this letter is a form, yourcompany intends to remedia This-40p is `intended s -intended for non type activities,, which if exceeded process . is more,like iiadi.tiorial pc ,procedure is establishing a cover, contaminated soil material. You c ,GW-71, form And send R (via ema office -for oquapproval priorito pr containinated.ioil. The following list of all tl regulations which can be foOnd or 1. Residence/place of public', asser 2. Any well with the exception of 3. Surface waters (Streams inten 4. Surface water diversions (ephei 5. Groundwater lowering ditches i .6 Subsurface groundwater I I owen 7. Any building- foundation elxcep 8. Any basement 15'; 9. Any property line 50'; -10. Any waterline 10'; 1 L Any swimming pool 1 UU'; 12. Rock outcrops 25'; Michael F. Easley, 6'ov"e-mor William G: Ross Jr., Secretary, North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division.of Water Quality 'December 21, 2006 6rb _?O/ 70 Subject: Ccillecti6n/Reinoval/T.reat.ment of Petroleum Contaminated Soils Murphy-44rown Facilities- ivision of Water Quality (the Division), Fayetteville regional office received a anagement of petroleum contaminated soils resulting from spill events at Ily, in this r'equest.yoV described the plan of action Murphy-Browni.intends to )f the petroleum contaminated . soils and cite North Carolina General Statutes,, leum. products.. The Division.has reviewed your request and provides the Irown for incorporation into its , nizinagemenf.of petroleum contaminated soils. W-71, you will'need to complete in the event d petroleum spill ocicurs-whi6b. by land- application/natural degradation method- at the Iodation of the, spill. [edicated-sites. only (1 -time fi.ge). There is also a.50 dub!'eyi4iinift to. ' these needt6 beaiseddfid- the an still be permitted, but a different. application would nits generated b' that I ne - e s y PW, Q.Anothei-issue d: o be- addressed wlth this'- o on sail -to pieVent,erosion.,-thd-t46-p.ossibl6�t,,insp.oil',of the .P someone at your company will needJo provide -the inf6rmatioiiheeded6n the ... or fax,'with a original mailed at d, later date). into the respective OW046g ional -eedirig'-with the clean up activity and the management of the petroleum ,,setback'requirement'are listed, below,, which is extracted from the new 2T the-DWQ,webpage: bly under I - .. separate -ownership or not. 'maintain I ed as part of the pi oject site 100.'; t Division approved groundwater monitoring well 100'; &tent and perennial, perennial water -bodies, and wetlands) I00'; ieralstreams, waterways, ditches) 25';' where the bottom of the. ditch intersects the SHWT) 25' tg drainage syStemS, 25'; treatment: facilities .15% I, P0 1, Carolina North Carolina Division of Water Quality Internet: wwwnc%yaterguality.org An Equal Opp 7 Mail' Service Center Raleigh, NC 27699,4617 Phone (919) 733-70 151 Customer Service ;aeon:5 , 12 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-2496 1-877-623-6748 V/Affirma . five Acton Employer - 50% Recycled/1 0% Post Consumer Paper Contaminated Soil Permits GW-71 ertificate.#. Figpro 7 North Carolina Division of Water Quality Certificate of Approval; for -Disposal of Soil Containing Petroleum Products (GW-71) ❑ Of 50 Cubic Yards or Less ❑ With Average Total Petroleum Hydrocarbon (TPIT) Concentration <_ Cleanup Level Of 10 ppm (Method. 5030), 40 ppm (Method 3550), 250 ppm (Method 9071) ❑ Temporary Storage ❑ Other (explain below) Approval is Hereby Granted To: Name: Address: For the storage/disposal of approximately cubic yards of contaminated soil as specified below: Type of Contaminants: I Location of Source of Contaminant(s). (including business/owner name): Address of Source of Contaminant: County: Method of Disposal: 1 Locations where contaminate soil will stored or disposed of ma must be provided): () I P (map This approval is based upon information provided to the Regional.Supervisor," Regional Office,. by the responsible party, who hereby agrees to conduct the approved soil disposal activities in;accordance with applicable state, local or;federal equuements and additionally agrees to abide by an special conditions or limitations specified below. (Note: If the contaminated'soil to be.disposed of is regulated under Subtitles C Ir D of RCRA, then the. soil "shall not be disposed of without written permission from the -NC Division of Waste Management.) Special Conditions, Limitations or Comments: Certificate of Approval issued 1 's the day of Signature of DWQ Representative; Signature of Responsible Party - - � Regional Office " GW-71 (7/0'1/00) 44 July 2000 y � ... 'i':+ate'" � Y! E°g� '. `41i4 .p P.O. 'Box 856' ,Warsaw, NC 28398 . Mur hy,.-Brown. LL ' OCT:1 rcosp 910-293-3434 DEN R-FAYFTt''v'! I.F RAG ?!�Al 1 ifY7 f 91'0=293-7531 Fax , October 4;'2006 ' North Carolina Dept. of Environment and Natural Resources Fayetteville,Regional Office 225 Green Street, Suite 7�14" Fayetteville, NC"28301-5'043 Attn:, Art Barnhardt Re: Proposed Plan for Collection and Removal ,of Petroleum from Soils Dear Mr. Barnhardt: Murphy -Brown LLC is committed to compliance' with all`applicable environmental regulations. One area of'corimplianee, involves the cleanup of incidental petroleum:=spills as a result'of accidents o� equipment failure. To facilitate compliance; Murphy -Brown trains its'employees to be cognizantof how their actions can, result in a petroleum, spill -and implemezits.a preventative main tenarice�program.- �ln,addition to spill, prevention methods;_ countermeasure plans and emergency contact'numbers are communicate_ d and implemented in thelevent of a.spill: With'this letter, Murphy-) rown presents a proposed countermeasute,plan to collect and remediate soils containing varying volumes of petroleum.. The following proposed plan, is intended to further def e compliance with the, section of General Statute 143 215.8`5(b) which states, " : volume: of petr.'oleurrt that —is discharged is'less than 25. gallons; the' petroleum does t cause. a. sheen on ,nearby 'surface water; and the petroleum is discharged at.a- tance'of more than 1,00 feet from all surface water. bodies, the.person who owns or has.contro[over the petroleum shall imrnediately.take" ' measures to collectj.and remove the'discharge.'' Proposed'Plans'to Colle ct and Remove Petroleum from Soils: 0-15 gallons — Remove any petroleum that can be absorbed,. and'.then rake an additive -into the soil for in -situ remediation. 16-24 gallons — Remove any.petroleum,that-can be absorbed, and then remove, the contaminated.soil'and,scatter no greater than%2-inch thick in . an area with g oundcover. The. application area must be -at least . AQUIFER PROTECTION PERMITTING INFORMATION TRANSMITTAL MEMO -Date: May 4, 2006 To: Art Barnhardt :, RECEIVED — FRO-APS Copies Sent: 2 MAY 0 4 2006 From: Duane Leith, Aquifer Protection Section DENR-FAYEffEVILLEREGIONAL OFRCE Telephone: (919) 75-6186. Fax: (919) 715-6048 E Mail: duane.Leith(@ncmail.net Subiect: Permit Number WO0030190 Facilily:Laurinburg Truckwash Since this is a new permit, I1would like to visit the site.. Please let me know your schedule so we can coordinate site visits if convenient. Thanks. The attached documents for the subject permit application are being transmitted to you for: For RO-WQS: ® Original information for your review — please complete Form APRSR. ❑ Original information for your review.— attach Attachment B for Certification. ❑ Additional informat ion for your files — no review 'is necessary ❑ fo Additional inrmanon for your review —'please update Form APRSR and return. ❑ Documents misdirected "for you to take action as appropriate. For co -reviewers: ❑ Original information for your review — please return the appropriate review f6rm. ❑ Additional information for your files — no review, is necessary ❑ Additional information for your review — please update the appropriate review form. Please -note that if a response is required, please respond within 30 calendar days. 5'1i7/00 I I i 1 ✓r� �v2 _bv�� LE,(� ✓ S 17- ;^�� - \ On j�t1�S. S � � � �i4 l I, (71 0cf—1 CE qro — 77 % -7 cq. LA-4 910— e2i7­ g3oo FORM: APPITM 0504 r AQUIFER PROTECTION SECTION REGIONAL STAFFREPORT Date: 06/15/06 County:- Scotland To: Aquifer Protection Section Central Office Permittee: Murphy -Brown; LLC Central Office Reviewer: Dual neLeith Project Name: MB Laurinburi? Truckwash Regional Login No: ?? Application No.: W00030190. L GENERAL INFORMATION 1. This application is (check all that apply): ®'New. ❑ Renewal ❑ Minot Modification 0 Major Modification. Z Surface Irrigation,❑Reuse ❑ Recycle❑ High Rate Infiltration ❑ Evaporation/Infiltration Lagoon Land Application of Residuals ❑ Attachment B included ® 503 regulated ❑ 503 exempt ❑ Distribution of Residuals'' ❑ Surface Disposal ❑ Closed -loop Groundwater Re m ediation ❑ Other Injection Wells (including in situ remediation) . Was a site visit conducted in;'order�to prepare this report? ® Yes or ❑ No: a. Date of site visit: 06/07/0 , b. Person contacted and contact information: Katie Elmer c. Site visit conducted by: Jim Barber. d. Inspection Report Attached: ❑ Yes or ® No. 2. Is the following information entered into the`BIMS record for this application correct? . Z Yes or❑ No. If no,,please complete the following or indicate that it is correct on the current application. i For Treatment Facilities: a. Location: 19189 Old Lumberton Road, Laurinburg.NC 28352 b.. Driving Directions: i From Lauringbur�? take Hwy 74. Bypass' east to' Hwy 74 business -and exit. Take business Hwy 74 east and) turn left onto N. Rocky Fork Road and turn left onto Old. Lumberton Road. Go approx. one mile and passunder Hwy 74 Bypass and take the first right onto a gravel road that leads'to the truckwash. c. USGS Quadrangle Map name and number: Laurinburg(H21S)Y) d. Latitude: 34-45-53N Longitude: 79-23-52W(approx. center of lagoon) e. Regulated Activities / Type ' of t Wastes (e.g., subdivision, tfood processing, .municipal, :'wastewater): Truckwash for hog transportation from nursery to farm. ' For Dis osal and In! ection Sites: (If multiple 'sites either 1ndica e which sites the information applies to, copy and paste a new section- into the document for each site, or attach additional pages for each site) a. Location(s):, same as above b. Driving Directions: same as above c. USGS Quadrangle Map name, and number: Laurinburg (H21S3D d. Latitude: 34-45-55N Longitude: 79-24-05W(spray irrigation field location) FORM: APSARRMBtruckwashWQ3b 190june2006.doc 1 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT II. NEWAND MAJOR MODIFICATIONAPPLICATIONS (this section not needed for renewals or minor modifications, skip to next section') Description 'Of Waste(S) And Facilities 1. Please attach completed rating sheet. Facility Classification: see attached sheets with this staff report 2. Are the new treatment facilities adequate for the type of waste and disposal system? Yes ❑ No ❑ N/A. if no, ;please explain: 3. Are the new site conditions (soils, topography, depth to water table, etc) consistent` with what was reported by the soil scientist and/or Pro fes, i6nal Engineer? M Yes El -No ❑ N/A. If no, please explain:. 4. Does the application, (maps, p, ans,etc.) represent the actual site (property lines, wells, surface drainage)? ❑ Yes ® No ❑ N/A. If no, please explain: 5: Is the proposed residuals management plan adequate and/or acceptable to the Division. ❑ Yes ❑ No H N/A. If no, please explain: Residuals management was not addressed in the application, although residuals half of the washdown lagoon 6. Are the proposed application rates for new sites (hydraulic or nutrient) acceptable? ® Yes ❑ No ❑ N/A. If no, please explain: 7. Are the new treatment facilities or any new disposal sites located in a 100-year floodplain? ® Yes ® No ❑ N/A. If yes, please attach a map showing areas of 100-year floodplain and please explain and recommend any mitigative measures/special conditions in Part IV: 8. Are there any buffer conflicts (new treatment facilities or new disposal sites)? : ❑ Yes or ® No.-. If yes, please attach a map showing conflict areas or" attach any new maps you have received from the applicant to be incorporated into the permit: Al -drainage feature (ditch) bisects the front portion of the field that is a Carolina 9. Is proposed and/or existing monitoring parameters, etc.) network if applicable. Indi< changes to the groundwater: undwater monitoring program (number 'of wells, frequency, of monitoring, ;quate? ❑ Yes ❑ No ® N/A. Attach map of existing monitoring well the review and'compliance boundaries.- If No, .explain and recommend any itoring program:. Groundwater monitoring; is not currently taking place. Two 10. For residuals, will seasonal or oth( with restrictions (Certification W) restrictions be required? ® Yes ❑ No ❑ N/A If yes, attach list of sites FORM: APSARRMBtruckwashWQ3p l90june2006.doc 2 1 AQUIFER PROTECTION- SECTION REGIONAL STAFF REPORT systems) 1. Are there appropriately certifi( Operator in Charge: i C Backup- Operator in Charge: 2.. Is the design, maintenance a storage, etc) of the treatment i If no, please' explain: 3. Are the site conditions (soils, assimilating the waste? ❑ Ye 4. ' Has the site changed in,, any boundary, new development, e 5. Is the residuals management p ❑ Yes or ❑ No. If no,'pleas 6. Are. the existing application i explain: 7. Is the .existing groundwater parameters', etc.) adequate? applicable: Indicate the revie` groundwater monitoring progr 8. Will seasonal or other restricti with restrictions (Certification 9.- Are there any buffer conflicts map showing conflict areas o: into the permit: 10. Js the description of the facilii , r Yes or ❑ No. If no, please e) 11. Were monitoring wells propel Wous section for new or maior modification 1 ORCs for the facilities? ❑ Yes or ❑ No. rtificate M Certificate M d . operation (e.g. adequate aeration, sludge wasting, sludge storage,' effluent cilities adequate for the. type of waste and disposal system? ❑ Yes or ❑ No. opography, depth to water table, etc) maintained appropriately and adequately or ❑ No. 'If no, please explain: ,ay that may affect permit (drainage`added, new wells inside the compliance ,.)? If yes, please explain: ui for the facility adequate and/or acceptable to the Division? explain: tes (hydraulic or nutrient) still . acceptable? ❑Yes or ❑ No.. If no, . please ionitoring program (number of wells,• frequency of monitoring, monitoring ] Yes ❑ No ❑ N/A. Attach map of existing monitoring well network if and compliance boundaries. If No, explain and recommend any changes to the, be required for added sites?, ❑ Yes ❑ No ❑ N/A If yes, attach list of sites treatment facilities or disposal sites)?•❑.Yes or ❑ No. If yes, please attach a attach any new maps you have received from the 'applicant to, be incorporated 1. �s, type and/or volume of wastes) as. written in the existing permit correct? El slain: y constructed and located? El, Yes or ❑.No ❑,N/A. If 'no, please explain: 12. Has -a review of all self -monitoring data been conducted - (GW, NDIVIR, and NDAR as applicable)? ❑ Yes or ❑ No ❑ N/A. Please summ Irize any .findings resulting from -this review: 13. Check all that apply: ❑ No compliance issues; ❑ Notice(s) of violation within the last permit cycle; ❑ Current &iforcem6nt action(s) ❑ Currently under SOC; ❑ Currently under JOC; ❑ Currently under - FORM: APSARRMBtruckwashWQ30190june2006.doc 3 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT moratorium... If any items checked, 'please explain and attach any documents that may help clarify :answer/comments (such as NOV, NOD etc): 14. Have all compliance dates/conditions in the existing permit, (SOC, JOC, etc.) been complied with? . ❑ Yes ❑ No ❑ Not Determined 0 N/A:: If no, please explain: 15. Are there any issues related tc compliance/enfotceinent that should be resolved before issuing this permit? ❑ ,Yes or ❑ No ❑ N/A. If yes, lease -explain: FORM: APSARRMBtruckwashWQ30190june2006.doc 4 I: AQUIFER PRO' wells, including closed -loop groundv pump injection wells.) Description Of Well(S) And Fai 1. Type of injection system: I ❑ Heating/cooling water reb Closed -loop heat pump sy ❑ In situ remediation (51) ❑ Closed -loop groundwater ❑ Other (Specify: �) 2. Does system use same well fc 3. Are there any potential pbllut What is/are the pollution sour source(s)? . ft. 4. What is the minimum distanc 5. Quality of drainage at site: [ 6. Flooding potential of site. [ 7.. For'groundwater remediation (number of wells, frequency c map of existing monitoring w groundwater monitoring iprog 8. .Does the map presented repro no or no map,. please attach a sources, roads, approximate s 1. For heat pump systems, are 1 failure to assimilate injected ❑ Yes ❑ No. Ifs 2. For,closed-loop, heat pump or last inspection? ❑ Yes 3 the contamination incident 4. Drilling contractor: Name: LION SECTION REGIONAL STAFF REPORT IPPLICATIONS (Complete these two sections fof all systems that use injection , remediation effluent'injection wells, in situ remediation injection wells, and heat .es — New. Renewal. And Modification flow (5A7) n (5QM/5QW) ion effluent injection (5LP'Non-Discharge") water source and injection? ❑ Yes ❑ No n sources that 'may'affect injection? ❑ Yes, EJ'No ;(s)? What is, the distance of the injection well(s) from the pollution of proposed injection wells -from the property boundary? ft: Good ❑ Adequate ❑ Poor Low ❑ Moderate ❑•High ystems, is the proposed and/or existing groundwater monitoring program; monitoring,'monitoring,parameters, etc.) adequate? ❑ Yes ❑'No. Attach 11 network if applicable. If No; explain and recommend any changes to the gym: ;nt the actual site (property lines, wells, surface drainage)? ❑ Yes or ❑ No. If vetch of the site. Show property boundaries, buildings, wells, potential pollution de, and north arrow. nri Mnrlifir�*inn (lnl�n any abnormalities in heat pump'or injection well operation (e.g. turbid water, poor heating/cooling)? tems, has system lost pressure or required make-up fluid since permit issuance No. If yes, explain: Yes ❑ No. If yes, explain: FORM: APSARRMBtruckwash 90june2006.doc 5 i AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT AQi7IFER:PROTECTION SECTION REGIONAL''STAFF REPORT P DEVALUATION 20 RECOMMENDATIONS 1 Provide any'addition, narrati� a regarding your review of the application.: '2 Attach Well Construction Dat � Sheet if needed information is available. 3 Do you foresee any prolilems with issuance/renewal of this permit ? 0 Yes No If y's,�please explain:briefl" y 4 List any items- that., you would like APS Central Office to obtain through an additional information request' Make sure that you provide a reason for each item:. Item Reason' , 5 List specific Permit conditions that, you recommend to, be removed from the permit. when issued. Make' sure that you provide a reason for each, condition: Condition Reason ' , 6., specific Lists s ecial conditions or com liance'schedul p p p es that you recommend to be included in the permit when . issued. Make sure that you providea reason for.each special; condition: , T. .. 8}. Condition Reason Recommendation: Q Mold, pending review of draftl permit Issue; Q Deny. If deny, please Signature.of report preparer(s a..:.nrtnenr•` pending receipt and review of additional information by:regional office; by regional office; ❑ Issue.'upon receipt of needed- additional informat state reasons: ,Jl•TT1., - .. .. Classif ation of Spray Irrigation Water Pollution Control Systems:: Systems which 'utilize spray irrigation forIhexeuse or disposal of wasterwater. These systems include: septic tanks, sand f lter, oiUwater separato `" la oons, storage bums,;screei ing;;sedimentatton; Systems other than those .fisted above shall be subjectto additional classification: ' r--- ------------- -- -- ---------------------- ------- --- ------------------------- Class cation of Land Application' -•of Residuals Systems: Systems permitted d dedicated for land application of residuals `th. , are produceda y_'a water pollution control system or contaminated soils. ,,'„:4 G 6b,�O w, 1jFL:D '�.:. E {-�Ofr .tVA-S a COL WUO.A o -/ i D'U.:e rs (A�?vx. _L Ai QC/LY 1S% 3,114' 3fU 3- --- �Art' ' . A soC,iDS Co.LGGCTio .:`T+4w/` TO. wti o CvRRl vl � G, '0,C,r! / AP ,NOTE i4DD/?-CSS AT 774/5.27 Classification of PhvsicaUChemical Water Pollution Control Treatment Systems:: Grade I Physical/Chemical. Any water -pollution control system that utilizes a primarily ' physical.process to treat.wastewater. This -classification includes groundwater .: - reinediation: systems ** trol'system that utilizes a�primarily Grade IL.PhysiCh nucaI -Any' water pollution con chemical process to treat wastewater This -classification includes reverse -osmosis, electrodialysis, and ultrafiltrafion systems. ** r "Any water pollution control system that utilizes a phytegUchenikal process. to enhance an,. activated sludge orfixed growth, process, shall not be subiect-to: additional,classification i_ . Classification "of Subsurface Water Pollution 'Control Systems: . Systems which- utilize the soil for subsurface treatmenf .and disposal of wastewater aii'd/or-are required to have a°certified operator under 15A NCAC 18A.1961. *** ***A'' ny subsurface system that has as`part of its treatment process a water pollution control_ , systems that maybe, classified under Rules .0302 through .0307 of this section shall be subject to addional j'class�cation. _ 1WI v "�u%f"' xt" i .��4 Ai4!*�+� l rx ze^ ie cRAt' •kx q txy��' �s °s dy�t t., r w ir° a�,,s1r i� ➢ iy,^° �„ i 2 x r ,.s 3� .xY .x x °!-'�`'"r_�i�T , kt,. rWIGM � S� �x = - � r,• t`i�� � '' �� s � � � r 4 �S "� +d" , a..„,E.a a ,a"Y: ��, j � S �LLi w y,�,4�b. re`F.%¢�.Cr'ie„ `�,., i`' }j-P'� R,�t�+r+ +t ..vX�e`°W! 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WQ0030190 1:250K Topo Maps r - .— ' ��_ o; Automatic selection rr, + - Gear Gifts y� A Map -Size Small $20 off $100 or Medium_ more :Spent at Large �� it ,.� s . a;:'; - ;q� i• t -v, View Scale,REI. Ends 12/24.. • x r 600 ._ _.._..� . �� - u $¢ 1 Find a Nearby nae Format es y , Pm U Coord-t _. �tt ,: Store.• :. x�= D/M/S .,` vingta ri t 4 Map Datum 1 s rNAD83/WGS84 k t: H .' , ". •�.`T'fi ,�i www.REI.com , �a ?` t.� % ti4 ., 0 Show target 's�Email this_tOpo map t s 7 G Bookmark,this topo map Print this topo map, MOM&' ,:' sxrcr �a •.xae „�, �' %� ;n M* G 0 0.5` . 1 .1.5 2 2.5- km - = Advertise on this site- 0 r.0.3: .. .' .0.6 .0.9. 1.2 1.5: mi. M=-8.. 064. _ http://www.topozone. com/map.asp?lat=34.7-6517&lon=-79.40147&size=m&u=6&datum=nad83 &laye�DRG TopoZone - USGS Laurinburg (NQ Topo Map Free Download View the entire world from space. Take a look at your own -house now. Download- - Z. Earth.orq Ads by, Google Advertise' on this site I To New-ProductUSGS Laurinburg (NC) Topo Map Download every View TopoZone Pro topographic maps, aerial photos, street maps, coordinate and,elevation Topo and Aerial at display this location.$9.95 340 45' 53"N 790 23' 52"W i;,NAD83/WGS84NOTAWNWIMr Get Your MapPack A° - ���f Now! -� �OR��� di�llllhapaitGdes Map and Photo Info: ° �`o .wt ', 3s n w Download Topo Images flnunlnari Dhn1-n Tmanne USGS Topo Maps 1:24K/25K Topo Maps 1:10t)K Topo Maps _. 1:250K Topo Maps i.9) Automatic selection Map Size Small Medium Large View Scale 1 : 50,000 Coordinate Format D/M/Ss Map Datum _ . NAD83/WGS84 in 0 Show target Email this topo map Bookmark this topo map Print this topo map X ,?O 0 0.5 0 0.3 1 v ar _ '• `�'` ` f �zY^?fi A s xa Q � '` Ads by Google Approx. location of washdown lagoon Center at M-,B Laurinburg.truck wash WQ0030100 °x.1 tH ... Gear Gifts M. G 1 1.5 2 2.5 km 0.6 ' 0.9 1.2 1.5 mi M=-8.066 A $20 off $100 or more Spent at REI. Ends 12/24. Find a Nearby Store. www.REI.com Advertise on this site Page 1 of 2 hq://www.topozone.com/map.asp?lat=34.76466&lon=-79.39793&size=m&u=6&datum=nad83 &layer =DRG Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality May 3; 2006�aElV�� Jeff Turner MAi 2006 Murphy -Brown, LLC ' PO Drawer 856 Warsaw, NC 28398 OENR-FAYETi'EVILLEREGIONAL ORE. Subject: Return of Fee, Application No. WQ0030190 . Monteray Shores Surface Irrigation System Scotland jCounty " Dear Mr. Turner: ' Please;find enclosed your check submitted with the above referenced -permit application The Division has since received a: check for,the appropriate amount acid is returning your original fee. If you have any question regarding this letter, .please feel free to contact the Aquifer Protection Section�'at 919-733-3221. PLEASE REFER TO THE -PROJECT NAME AND DATE SUBMITTED WHEN INQUIRING ON,ANY MATTERS IN QUESTION. Sincer ly, for, Ki Olson, P.E. Supervisor, cc: i=ayetteville Regional Office, Agwifer Protection ign LAU e urn C ec le Permit Application File WQ003.0190 NorthCarolina Natimal!y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919), 733-322f Internet: www.ncwaterquality:or-, Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Customer Service: (877) '623-6748 i Murphy�-Browm'Lc I North Carolina Dept.. of Environment and.Natural Resources Division of Water Quality Permits and Engineering Unit 1617 Mail Service Center Raleigh, NC 27699-1.617 Attn: Paul Sherman RECEIVE® MAY 0 4 2006 OENR - FAYETiEVILLE REGIONAL Re: Laurinburg Trailer Wash Permit Application Dear Mr. Sherman: P.O. Box 856 Warsaw, NC 28398 .910-293-3434 910-293-7551 Fax 3, 2006 AQUIFER PROTECTION SECTION APR 0 5 2006 With the enclosed Non -Discharge Application Form, the Murphy -Brown, LLC-Laurinburg Trailer Wash Facility requests the issuance of a Spray Irrigation Permit for the operation of a 20,000 GPD (average daily flow based upon the total monthly influent flow) spray irrigation treatment and disposal facility consisting of a two bay enclosed trailer wash facility, a 329,053 cu. ft. lagoon built in 1995, a 14.24-acre spray irrigation area, and associated piping, valves and appetencies. To facilitate issuance of Application Form are in, A. Non -Discharge I disposal system. B. A $205.00 permi C. The original Can packet is docume Waste Managem, Plan. D. A Soil and Site E E. No existing perrr. F. A current Nutriej Action Plan. An Laurinburg Trucl G. A wastewater an; Truckwash lagoc permit; specific items requested on page 3 of the Non -Discharge Permit ed as follows: Application Form for the existing Laurinburg Truckwash spray irrigation application processing check. ill's Foods, Facility Design packet. Included as part of the Facility Design station pertaining to the old. Waste Management Plan. Please disregard.this nt Plan and instead reference the attached Murphy -Brown Nutrient Utilization iluation of the land application fields by a licensed soil scientist. for the Laurinburg Truckwash is available for submission. Utilization Plan and Irrigation Design is enclosed along with an Emergency isect, Odor, -and Mortality Control Checklist are not applicable to the rash and therefore are not included with this permit application. ,psis, to include nutrients and heavy metals, from the existing Laurinburg Please contact meat (910), 293-3434, Ext. 5245 if you have any questions concerning this package. incer , Katie A. Elmer, PE, Envinronmental Engineer Enclosures (7) cc: Phill Haines — Murphy'i-Brown File State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form ('PHIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) SPRAY IRRIGATION DISPOSAL SYSTEMS RECEIVED/ DENR f DWQ For Existing Commercial Animal Waste Facilities AQUIFER PROTECTION SECTION I. GENERAL INFORMATION: APR 0 5 2006 1. Applicant's name (please specify the name of the municipality, corporation, individual, etc.): MucNDhlA-' 6Tnw 2. Print Owners or Signing Officials name and title (the person who is legally responsible for the facility and its compliance): 3. Mailing address: P.o. aux S56 City: UJ ra T 5 F1.uu State: nj L zip: . Zg3 519 Telephone Number:( q,1 Q ) Z - 3 - 3 `t 34 4. Project Name (subdivision, facility, or establishment name - should be consistent with project name on plans, specifications, letters of flow acceptance, Operational Agreements, etc.): L. Vs.ui'.N b",T { ruck w PC FZh 5. Location of Spray Irrigation FacillIlity (Street Address): - 19 \ 7 q L O d uw�b-es A-�j t�1 \ O PcA � City: I- tauk'T'� N b� R {N State: C Zip: Z% 3 5 Z 6. Latitude: ° 4 S, 55 N 1; Longitude 11V) Zg Os W of Spray Irrigation Facility 7. Contact person who can answer questions about application: Name: QA-, 'e. sl\rn e R Telephone Number: ( l b ) 8. Application Date: 9. Fee Submitted: $ L, O I [The permit processing fee should be as specified in 15A NCAC 2H .0205(c)(5).] 10. County(ies) where project'is located. Sc c�- 1) II. PERMIT INFORMA' 1. Application No. (will be completed by DWQ): 2. Specify whether project is: ✓ existing; renewal*; modification * For renewals, complete only sections I, II, and applicant signature (on page 6). Submit only pages 1 and 6 (original and three copies of each). Engineer's signature not required for renewal without other modifications. Page 1 of 6 3. If this application is being submit number N 14 I 4. Specify whether the applicant is INFORMATION ON WA! as a result of a renewal or modification to an existing permit, list the existing permit and its issue date public or private. ATER: 1. Please provide a one or two word description specifying the origin of the wastewater, such as flushed gutter, pit recharge, 2 c 4. IV. F 1 washdown, etc.: W lots 3�- D Ow t1 Volume of wastewater generated Explanation of how the wastewater by this project: 20,000 volume was determined: I w Pam. y— gallons per day 4M e e Brief project description: It\J'Q- Vn rA'.\--T-S wT w a-s \r, b a�N . e wNs\,ed 'C one w,�_�ae. w �.\e� o�rw.���► -��o�.� � � �-s �,.\'� e R, a C O tJar a, N hne w'C h ►.3 L�JV\,2T e = 5 V%Q- \OQ1UT-C- j ,gr a.tJnyN \J c pA-a-\4 Q ACILITY DESIGN CRITERIA: T__ •J_ L_•_C 1: _.0 "- .Y .-C aL: a- ......... -.a ..A A: ..1 ..4.. ..1...7: A: ».i n4 -4 tanks, pumping facilities; noz: irrigation system, etc.: v a\ P 0 ek\ high water alarms, filters, lagoons, package treatment units, disinfection facilities, 5 a 2. Name of closest downslope surface waters: 3. Classification of closest downslope surface waters: L. (as established by the Environmental Management Commission and specified on page 6 of 8 of this application). 4. For industrial wastewater, an calculations showing the loadii not be limited to: Total Organi Ammonia, Nitrates, Phenol, Cc What is the limiting non -hydra 5. Specify the square footage o malysis of nutrients and heavy metals totals must be provided along with appropriate ; rate, based on the most limiting constituent. The chemical analysis must include, but shall Carbon, Biochemical Oxygen Demand, Chemical Oxygen Demand, Chlorides, Phosphorus, per, Zinc, Total Coliforms, and Total Dissolved Solids. 305 to'Tw,-dA tjos Sw.0.p,9rW11.1 is constituent for this waste? pounds per acre per year of I 0 t tow C T-695 . the wetted irrigation area: 6 ZO , 29 4 . Lk O square feet, and the cover crop: 6. Specify the hydraulic loading rite that will occur on the spray irrigation field: Dry Months (June 1 - September 30)_ inches per hour; .y inches per week Page 2 of 6 I Wet Months (October 1 - May 31) b 5 inches per hour; -15 inches per week Maximum Application inches per year 3� 13 lbs. per acre per year of: N -1-To qe (limiting constituent) 7. Is hydraulics the limiting constituent? V Yes; No. 8. Volume of storage provided: 9. Please explain what buffers nuisance conditions: 50 0 b . 20 gallons and yields: C� 6 days met to provide protection of the Waters of the State with no increased potential for Yh 10. Are treatment facility or spray fields located within 100-year flood plain? protective measures being taken Ito protect against flooding. \ v o F-t . W e %'� , S �4 v e-T � P�-Wc.e Yes V No. If Yes, briefly describe the 11. Describe the disinfection facilities (if any): T '.1.e2 L,,,,P,'S 1P, p?'TX— 7 5 -� TNckS Or-%oVJ4�-\ t_X - " Gat\\a o_I;s� tAe-TL .,2e Z,5 I t eD ta�ecc�il.0 \NS -� ��••� ��►xl �� sS recew,me�At1 �t�S V. THIS 'WLI�ATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF WATER QUALITY UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL a. One original and four copies of the completed and appropriately executed application form. b. The appropriate permit processing fee, in accordance with 15A NCAC 21I.0205(c)(5). c. Five (5) sets of detailed plans and specifications. The plans must include a general location map, a topographic map, a site map, a map showing the land application site, buffers, structures, and property lines; along with all wells, surface waters (100- year flood elevation), and surface drainage features within 500 feet of the land application site. All waste storage structures, waste treatment structures, ,and land application designs must meet applicable NRCS standards. All design information must be signed by a Technical Specialist with the appropriate SD, I, or RC designation. d. Five (5) copies of all reports, evaluations, agreements, supporting calculations, etc. must be submitted as a part of the supporting documents. e. Five (5) copies of the existing permit if a renewal or modification. f. Five (5) copies of the Waste Util zation Plan (WUP) including the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility, the soil series present on every waste disposal field, the crops grown on every waste disposal field, the Realistic Yield Expectation (RYE) for every crop shown in the WUP, the PAN applied to every waste disposal field, the waste application windows for every crop utilized in the WUP, the required NRCS Standard specifications, an Emergency Action Plan, an Insect Control Checklist with options noted, an Odor Control Checklist with options noted and a Mortality Control Checklist with options noted. This plan must be prepared by a Technical Specialist with the appropriate SD, I, or RC designation. g. An analysis of the wastewater, in nutrients and heavy metals, along with calculations for the most limiting constituents (see section IVA.). This complete analysis is for the permit application only and must be from a DWQ certified lab. Permit will only require NCDA analysis s Page 3 of 6 VI. Surface Water.Classificatioi office and included as a par INSTRUCTIONS TO NC PROFESSION) The, classification of the downslope in which this waste management sy: Therefore, you are required, prior t completed, to the appropriateliDivis you must include an 8.5" by 1l1" col animal waste application system an( downslope surface waters on the att reincorporate this completed pag application package. 1. Farm Name: L Pkia 2. Name.& complete address of agency: _ This form must be completed by the appropriate DWQ regional of the project submittal information. urface waters (the surface waters that any overflow from the facility would flow toward) -inwill be operated must be determined by the appropriate DWQ regional office. submittal of the application package, to submit this form, with items 1 through 6 in of Water Quality Regional Water Quality Supervisor (see page 6 of 6). At a minimum, ir of the portion of a 7.5 minute USGS Topographic Map which shows the location of this the downslope surface waters in which they will be located. Identify the closest ched map copy. Once the regional office has completed the classification, . and the topographic map into the complete application form and submit the p.o. a ox$s� W ivrMC 249Aal8 Telephone number: ( Ol d. j Z. q 3- 3 4 34 3. Name of closest downslope surface waters: S h O e- VkeeA C R e e 4. County(ies) where the animal waste management system and surface waters are located: S Cc 1tNV N D 5. Map name and date: 1,,,� p� lrlwk A1G �0� Q)%A cy� TWt�1Ci -» Q $ Z 6. Signature, and Date: or TO: REGIONAL WATER QUALITY SUPERVISOR ' Please provide me with the cla constructed or field located, as Name of surface waters:-. Classification (as establishe Proposed classification, if Signature of re: ional'office (All attachments must be signed) of the watershed where this animal waste management facility will be or has been on the attached map segment(s): by the Environmental Management Commission): )licable: Page 4 of 6 y VII. Applicant's Certification: I, Je tt & ZNY, this application for &#-V n)• has been reviewed by me and is-agurate ai application are not co ed and that i 1 will be returned t e as incom lete. Siena VIII. application for has been reviewed by me and is application are not complet will be returned as in olete. Signature Irr"rphy -- /S�u/N . (Land Owner's name listed in question 1.2), attest that ,� ��,i G�6✓� (Farm name listed in question 1.1) :o lete to the best of my knowledge. I understand that if all required parts of this quired supporting information and attachments are not included, this application package Date 101127 z/0-1' TIFICATION: (complete only if different from the Land Owner) Mi -- MKdh y — (Manager's name listed in question 1.6), attest that this er A (Farm name listed in question 1.1) late anecompfete to the best of my knowledge. I understand that if all required parts of this required supporting information and attachments are not included, this application package Date /0Z D71,02- THE COMKETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY �iQUIFER PROTECTION SECTION ANIMAL PERMITTING & COMPLIANCE UNIT 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 733-3221 FAX NUMBER: (919) 715-0588 RECEIVED/ DENR / DWQ AQUIFER PROTECTION SECTION APR 0 5 2006 Page 5 of 6 UNITED: STATES LAURINBURG' QUt:DRANGLE.. . DEPARTMENT OF THE INTERIOR N.oRTx cAROL1NA SCgTLAND CQ GEOLOGICAL SURVEY Z 5 MINUTE SERIES (TOPOGRAPHIC) SW/4- LAU.RINBUR& 15"QUADRRNGLE, . "'� � } t \ 3 n s A y 1 to t1 .s �' 1- c r --.r - _ �� i y ©1�i\ e''3 1��`') 3t,.•.4.'\ %•'- .�_'a N", ,•,4 I x ! - „ \v �`� r +,(°rim. •a�,# - . n '' 1369 & \ tl ! �� vJ ,t� w . ` ,. ' e• ' i �,�: I O .� �� � � t, � � Zf t"'l��i a•z ��'3' 'rR'? L,.- �`.'`Y k: — �' _j ii1. rid.. •l ,.,. r '2..r.,. > Oa,�i t'`�F;r: - „ �- ',x �.}.:. 3- ON g�#. c }jt 4 > •"h4� \ �Y,r 'i F 'II ,j - `_� 4'i 7 r s� 4 ) \ma ! - ,n - /^�'� +`��, .). ; !%l , '„t,�}'�.�,•—'0"'-"s__".. L r , z j `s,�/ 7 1 ,rz/ . � �.� x.il) I/ lJ I,.' t. �. r �. '' 11. - �:.� sr, �• p € � � '� a + Lt r ep'eg° tj�`, :-•� r� �Qsovingto FI� a ynD,s li a £t �� � � �. " i O �0 Q(O f"" 9k, � :III � p y $ :�° I� '.c� � l� • f.-� Via; .'y�,.,.\ 1 y E .. I 1'_--- ---_. '#:• ._--+a V. e s I ��• — t ! al . r Sullivan V } Pit - �'. t1•' rib / %� 161J 1t` 1323 4 ° t��(% °a ,.�`;^12a . � � r'LcXt�at`F,+z� ✓� o'er" 67o�i` 1 J/' ;74 ��, ri.�.�.j' � ��'�{ �• 1' `• • SCALE' 111.24000 1. 1 0I .'1.MILE 2 1000 =0 1000 2000-' 3000 4000 5000 --7777 6000 • 7000 FEET ff I 5 0 1.KILOMETER N C L- CONTOUR INTERVAL 10•FEET. QUADRANGLE. LOCATIO . .NATIONAL. GEODETIC VERTICAL DATUM OF 1929 .� SELLS m NVO C E `Q '2"""""" -'1101-M5 hgbur,"4ru'k P'le ;o00 '05"' 7 `2 2 US '4 X ` v00304683v i:053i0&56&l: 2079900L026 2r3 -------- ------- *Sed, Reverse Side For Easy Opening Instructions* Murphy -Brown LLC PO Box 856 Warsaw, NC 28398 NCDENR I DIVISION OF WATER QUALITY FAYETEVILLE REGIONAL OFFICE 225 GREEN ST SUITE 714 FAYETTEVILLE NC 28301-5043 WN CARROLL S FOODS, I N.C. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 FACILITY DESIGN AND WASTE MANAGEMENT PLAN Farm LAURINBURG TRUCK WASH FACILITY Name or Number, w :.. TWO i BAY FACILITY Farm Description Location SCOTLAND COUNTY Company Farm X_ Contract Grower _C00101010672 ORTANT INFORMATION ABOUT LAGOON CONSTRUCTION LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA: (SEE CONTENTS OF -PLAN FOR MORE INFORMATION) EXCAVATION 9101----- cubic yards FILL (pad & dike) 4081 ----- cubic yards TOP SOIL (minimum 3' thick) 164 ----- cubic yards , CLAY LINER (represents a complete liner) cubic yards Constructed top of dam must include a minimum of 5% settlement - EXAMPLE:. �10 feet High dam will .require 5% of-10 feet or 0.5 feet fill above planned top of dam. Clay content, thickness and compaction of liners (if required), are very important. If the certifying technical specialist is.unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS;' fort additional information). If independent engineering 'analysis is required, this expense will be the responsibility of the owner/grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before , the system can be certified. and stocked with animals. (Consult with your NRCS Conservationist regarding mulching) C00101010673 Th., n,;m -5 e.ne of a;s,I compiled in M65 as part of a soil survey by the Soil Conservat— Se,im Uniled States D^pa,l.ent of i � • SCS-EN G-578 Rev. 5-70 Lv U. S. DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE T�cl en k/ 1' -SA � sro,t�a 6� INVESTIGATI SOIL ON TO DETERMINE SUITABILITY OF PROPOSED -P SITE •COUNTY PHOTO SI MET NO WORK WATERStIED AREA MEASUREMENTS CROPLAND ACRES PASTURE ACRES WOODLAND -ACRES WORK SKETCH OF PROPOSED POND SHOWING WHERE BORINGS WERE MADE (Approx. scale 111 feet) Locate reterence point -m center line o(dam and Ideniffy on sketcA. ■■O■■■■■■■■■ O■OIE■■■■■■IEMI MEN MIEN ■■■■1 MIEN MIEN■■■■■ ■■ ■■NOUNS ■ ■■■■■■■■ ■■ ■■■■EN ■■■■■■■■■■■ ■■N� ■■■■'� ■■■■■■■■■■■®■■ ■ ©■■■■ ■■■ �, N■NN■■■■MIEN■■MI ■■■■■■E ■■■ ■■■■■■ OMEN ■■■■ N■�'d■■■�!■■NN■NNNN■■■■■MIN■■■ NEW INS ■■■�1■■■■■■■■■■■■■■ ■■©■■■oIEM■Mi■■MMMOIEO MONIES ■■NOMMINIMMIN m■■■■■■■■ ■■IEEE o:.•, ... �®i■tot■�■!■!■!■■!®!■t■t■!■!■i■t■!■;■i■!■!■!■ ��t®t■t■!��■�itii ■!®�■t■�■t■t■�■t��■t■t■t■t■ ®MII®I■11 �■i■�■i.■INININ�■IEI®IMINI■NI■ININI■ ®�►mot■ts�®!�►®��■!�!�t t■!■t®!a.!.!a®!■!■�■ ��i■i■t■ic��■�■!■:■ice!■ti!■!■�®i■!■i®!■i■!■t■�® ����t�t�t■t■t■t■s��t■t■t■:■t■t t■►■t■t■t■t■t® ®��I■I®�■�■IE.■iNININIENI■!NI■IE!NINiNI■I 41, S 1- y.1`rf C00101010675 TYPES OF MATERIAL ENCOUNTERED IN BORINGS ' (Use one of systems below) UNIFIED CLASSIFICATION USDA CLASSIFICATION GW-Well graded gravels; gravel, GP - Poorly, graded gravels GM -Silty gravels; gravel-sand-silt•mix GC -Clayey gravels; gravel, -sand sand mix lay mix g-.gravel s : sand vfs.-very fine sand, sl-sandy loam SW -Well graded sands; sand -gravel SP - Poorly graded sands, mix fsl - fine sandy loam 1- loam SM -Silty sand SC - Clayey sands; sand -clay mixtures ML - Silts; silty, v. fine sands; sandy CL - Clays of low .to medium plasticity CH - Inorganic clays of high plasticity or clayey silt gl -gravelly loam si-silt sil; silt loam cl - clay loam sicl -silty clay loam MH -Elastic silts scl :-sandy clay loam OL-Organic- silts and silty clays, OH -Organic clays, medium" to hiigh -low plasticity plastipity sic - silty clay . c-clay 1. Suitable material for embanl—ent r=mrse #do) is .available es No , (Indicate where located on thr sketch on REMARKS: ���-f /� %9N ��'ilv L'sC N� Co•.�n�A�T,e�/�aF3'j{J� 2. Explain hazrequiring ards requg special cCe N S T,eGGT/ n� L /LvG'�.i (!�%iS �4c ) y T�✓ c t' �A�t'I� .r, G L S�D /�ri/,ES ,�N/,> a r_- /u ,�j attention.m design tseeiWt. Vrinna.k rock etc 7- /1T i9NCa� , i /Tio�� GENERAL REMARKS: 24 .25 26 27 1281129 3b 11 31 13211 331134 1 35 ,36 1 37 3!} 39 40 11 41 42 43 .44 45 46 47 :48 49 11.50 11 '51 Ll .co0101010676 cernat C a 77 Chapel i`i— S hool $ AP Trailer par it it 0 tilt rh.5- IP VIC W. VA v ...... .... mid - "Y. AMY 9U.110 .- " Aga MY Fig.. go W�lR _K? ---1�Mft -1 ii . . . . . . . . . . . . . . . m L _2 ;_1 PIV I F3 I. 639 6 0 641 642 643 644 25' 645 646 647 -"�48 -C COLL 9.6 k.. JOHNS 5.8 1, JOHNS 6.3 k- MAXTON 3.7 Scale Meters 1000 500 0 1 -epared and published by the Defense Mapping Agency 1 0 1 Topographic Center, Washington, D. C. 0 ELEVATION LEGEND CONTOUR IN1 MAP INFORMATIOt4 AS OF 1976 COOIOI010677 l CAR ROLUS FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 LAURINBURG WASH FACILITY. WASTE UTILIZATION PLAN NEEDS: EXCESS RAINFALL = 7/12 X 81400 SQ FT (LAGOON SURFACE) = 17,483 CU FT 25 YEAR RAIN = 7/12 X 81400 SQ FT (LAGOON SURFACE) 47,483 CU FT WASHWATER 180.DAYS X 9567 GPD / 7.48 GAL/CU FT = 230,222 CU FT TOTAL = 325,188 CU FT APPLICATION: = 325,188 CU FT — 47483 CU FT (25 YR RAIN) 277,705 CU FT' (TO APPLY IN 180 DAYS) ij277,704 CU FT / 3630.CU FT/AC IN F6.50 AC IN / 6 MONTHS = 112.7 AC IN PER MONTH PLANS: ESTABLI.SH APPROXIMATELY 27 ACRES (MARLBORO SOIL) IN COASTAL BERMUDA. THIS WILL BE, MOWED, FOR HAY AND REMOVED FROM THE SITE.. THE REMAINING '15 ACRESI(Mc'COLL SOIL) WILL BE ESTABLISHED IN FESCUE AND MOWED FOR HAY.;, THIS. WILL GIVE AN OPPORTUNITY FOR YEAR AROUND SPRAYING OF WASH WATER. A TRAVELING GUN WILL BE' UTILIZED FOR IRRIGATION. CAUTION WILL BE TAKEN REGARDING, WIND DIRECTION, RAINFALL, SOIL SATURATION, SURFACE RUNOFF, APPLICATION RATES AND OTHER ENVIRONMENTAeL CONCERNS WHEN IRRIGATING. SIGNATURE: TITLE: R V500(kC_oF �mcQ-5 sR VA- 10 t x— DATE : 19(95 i C00101010678 a IV �r �'' :-1'.,, ''F :'.} �F+:�?;'�(r'.It:._.:.. ,�i%�i�a..l..i• �H:R. �:I. � :� I I I I 1 I -'.,•'!n?'L�'7 � r F+r 1 i�Jl.i r ti 1 1 ;} r. '.r•-, �:rcr' el.., i';.ld JJ..�-;,75� y 4:. � :f i F 'ie.r.^•tr•'}`n't� �I�o-r4 '•.;M 1'.,:?� _ , / � { t •: rj • 1 J ^L •'�' _ • •�' '•1';"'� ;•:."•y� !� � tl iu JAL ' �.. p•%r. i.' - !\� '�U ,1 •., r ..,1.. l::' n'I `� " Y we. _ems- - •T. - - •,� ' ` 1 'I]"iT , ; � fir' ,:lh l% ' •iLF - ,,.'l''..?,�.' 1 .t .� r•: •; l••yl;� r'•1 1 ' ,�;�•,.ia.i:..: y}sir). iki,.' ig •Y! qQ Vic- _.> ' ' Lam. - : r4':�..:.-..:•.. 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Describe other': Date: 01/05/.95 1666.0 feet = 0 lbs = 0 lbs = 0 lbs = 0 lbs = 0 lbs 0 111otal Average Llve weight = 0 lbs MINIMUM REQUIRED TREAITMENT VOLUME OF LAGOON No T-tVC1. Volume = 10 lbs. ALW x Treatment Vol-ume(CF)/lb.,ALW Treatment"Volume(CF)/lb. ALW = 1-CF/lb. ALW Volume = 0 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION rJo�' p P4 t.�e ►�'Bl.c� Volume = 0.0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 370.0 3 Inside top width (feet)----=----------=------ 220.0=AvF� Top of dike elevation (feet)----------------- 53.0 Bottom of lagoon elevation (feet)------------ 47.3 Freeboard (feet)l----------------------------- 1.0 Side.slo es inside lagoon -------- - - 3.0 1 Total design volume using prismoidal formula 1 SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 'LENGTH WIDTH DEPTH 3.0 3.10 3.0 3.0 364.0 214.0 4.7 AREA OF TOP .1 LENGTH * WIDTH = 364.0 21410 AREA OF BOTTOM LENGTH * WIDTH = 335.8 -185f8 AREA OF MIDS`'ECTION LENGTH * WIDTH * , 4 7,7896 (AREA OF TOP) 62392 (AREA OF BOTTOM) 349.9 199.9 279780 (AREA OF MIDSECTION * 4) CU. FT. = P,AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMO 77896.0 279780.0 62391.6 DEPTH/6 0.£ Total Designed Volume Available = 329053 CU. FT. C00101010682 i 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 370.0 220.0 81400..0.square feet Buildings (roof and lot water) 0.0 square feet Describe this.area. TOTAL DA 81400.0 square feet Design temporary) storage period to be 180 days. 5A. Volume of waste produced Feces•& urine production in,gal./day per 135 lb. ALW. 1.37 Volume = 0 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 0 gals. or 0.0 cubic feet Volume of wash water 1 -r�U�cs This is the amount of fresh -water used for washing floors or of r3mr f l ,; sh ' system .-rr_L+l'tish systef^"r,s that ir'eC:l rcule_ 5C. Volume = )'567 j0 gallons/day * 180 days,,stor-age/7..48 gallons per CF Volume = -.2301221 ]]9 cubic feet i Volume of rainfalll in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 710 in.* DA / 12 inches.per foot Volume = 4748313 cubic feet C00101010683 5D. 'Volume of 25 year - 4 hou'r , storm Volume = 7.p inches / 12 inches per foot * DA Volume TOTAL REQUIRED Z ['�.yilului_�.T1 7. 5A. 5B 5C. 5D.! TOTAL cubic feet RARY STORAGE 0 cubic feet 230222 cubic feet .47483 cubic feet 47483 cubic feet 325189 cubic feet Temporary storage period====================>_ 180 days Rainfall in excess of evaporation=====_=====> 7.0 inches 25 year - 24;.hour.rainfall==================> 7.0 inches. d------- Freeboard===_______________________=========> 1.0 feet _'= Side slopes====---_ -_ -__________ --- -_-> 3.0 1 Inside top length___________________________> 370.0 feet Inside top 220.0 feet Top of dike elevation_______________________> 53.0 feet Bottom of lagoon elevation==================> 47.3 feet Total required volume===________ -------- ____> 325189 cu. ft. Actual design volume=========_______________> 329053 cu. ft. Seasonal high watertable elevation (SHWT)===> 47.3 feet Stop pumping!,elev.==========================> 47..3 feet Must be > or to the SHWT elev.==========> 47.3 feet Must be > or to min. req. treatment el.=> 53.3 feet Required minimum treatment volume===========> 0 cu. ft. Volume at -stop pumping elevation -------- ====> 0 cu. ft. Start pumping elev.========== -------- =======> 51.3 feet Must be' at; bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 281570 cu. ft. Volume at start pumping elevation===========> 2.75371 cu. ft-. Required volume to be pumped ---------------- > 277705 cu. ft.. Actual volume planned to be pumped======__==> 275371'cu. ft., Min. thickness of soil'liner when required==> 0.9 feet DESIGNED BY:_ ` APPROVED BY: DAT : I �� DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: 000101010684 SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ i�ll?eK WASH 5'rol�A66 ' This err is desig ed far ste tiea and. 180 days of temporary storage. The time required for the planned fluid level (perm'ane t and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The de ned temp'orary storage consists of 180 days'storage for: (1) T mand (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. rainfall will vai-xv fj­ year to y-!ar. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must alway, be available. A maximum elevation pumping and this -is building(s). If the begin pumping, a,pe to indicate when,pu Pumping,' can be start elevations for opera weather, soils; crop runoff .or leaching. s determined in each design to begin sually the outlet invert of pipe(s) from utlet pipe is not installed at the elevation to anent marker must be'installed at this elevation ing should begin. An elevat4:an must be estai ±±sh-ed d or'stopped at any time between these two ing convenience as site conditions permit, such as and equipment in .order to. apply waste without Land application'of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to'be carried out: 1. 2. The attached waste utilization plan shall be followed: This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary reaches the elevatic out when the fluid storage, less 25 yr- 2077235 gallons. 0 torage pump -out of the lagoon when fluid level 51.3 as marked by permanent marker. Stop pump- vel reaches elevation 47.3 . This temporary 24 hr storm, contains 277705 cubic feet or C00101010685 s SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one. (1) inch and .the recommended maximum application rate is 0.3' inch per hour. Refer to the waste utilization plan for further -details. 5. Keep.vegetati,on on the embankment and areas adjacent to the lagoon mowed annually. vegetation should be f.ertilized as needed to maintain a vigoroAs stand. 6, Repair any eroded areas or areas damaged by rodents and establish. -in vegetation. 7. All surface runoff is to be diverted from^the lagoon to stable outlets. B. Keep'a.minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will, not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act.of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health,land Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. C00101010686 SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATIONPREPARATION_ - The foundation area of the lagoon embankment and building pad shall be cleared of trees,,logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory dispositiion will be made of all debris. The topsoil from the lagoon and pad aiea should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the firstilift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthf ill shall conform to the .lines, - grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter and other objectionable material. To the extent they are,suitablei, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal -layers not.to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted bylcomplete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as,the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction: to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 0.9 ft. ------ ------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORTISO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED 'BY THE SOILS REPORT. When areas of unsuit excavated below fini perpendicular to the as specified to grad REFER TO THE SOILS I CONSIDERATIONS. ble material are encountered, they will be over- h grade to the specified depth as measured finish grade. The foundation shall be backfilled with a SCS approved material (ie - CL,SC,CH). VESTIGATION INFORMATION IN THE PLANS FOR SPECIAL C00101010687 Soil liner material -minimum water conten content which -relate in the hand it will shall be added to bo during placement of material shall not b The maximum water.co for efficient use of compaction of the,li compacted to at leas Weight of the liner shall be scarified a lift. The single most impo ability of a clay li liner, is the effici The sequence of equi lisped pattern helps compaction process. roller is the prefer SHEET 2 OF 2 hall come from an approved borrow area. The of the liner material shall be optimum moisture to that moisture content when the soil is kneaded orm a ball which does not readily separate. Water row as necessary to insure proper moisture content he liner. The moisture content of the,liner less than optimum water .content during placement. tent relates to the soil material being too wet hauling equipment and proper compaction. Proper er includes placement in 9 inch lifts and 90 percent of the maximum ASTM D698 Dry Unit aterial. When smooth or hard, the previous lift d moistened'as needed before placement of the next tant factor affecting .the overall compacted perme- er, other than the type of clay used for the nt construction processing of the compacted liner. ment use and the routing of equipment in an'estab- assure uniformity in the whole placement and For, --most clay soils, a tamping or sheepsfoot ble type of compaction equipment. The soil liner shall be protected from.the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soililiners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this C;nstruction Specification. CUTOFF TRENCH: -------------- A-cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the plahned_type iof vegetation as soon as possible after•construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTINGiTILE DRAINS ----------------=--- ----------- When tile drains are' encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe :of slope of the dike. The tile trench shall be bacfilled and,compacted with good material such as SC, CL, or CH. C001U1010688 SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 1.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST ,SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO.NOVEMBER 30 1 - FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS../ACRE (NURSERY FOR°FESCUE) 0.0 LBS., 'PENSACOLA/ BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1), SEEDING DATES: MARCH 15 TO JUNE 15 d 8.O LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0.0 LBS. UNHULLED,COMMON �BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY,1 TO MARCH 30 0.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLO 1000.0 LBS: 0 2.0 TONS 0 100.0 BALES ALL SURFACE DRA ALL DISTURBED A APPLY LIME AND SMOOTH SEEDBED. OR SIMILAR'EQUI ANCHORING TOOL 1. I :NG 10-10-10 FERTILIZER (1000 LBS./ACRE) DOLOMITIC LIME (2 TONS/ACRE) SMALL GRAIN STRAW (100 BALES/ACRE) IS SHOULD BE INSTALLED'PRIOR TO SEEDING. SHAPE' ;A IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. ;RTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER ZENT. APPLY, MULCH AND SECURE WITH A MULCH Z NETTING. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON . BERMUDA GRASS. WHEN USING BAHIA, IT 'IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. t 1 0 C00101010689 T I.c.W L cko ss s +mac.-ro V 1 �V o N �`t' GT LA G-00� . D 'O TT O M o f !B- U OA � r--\-r,-V I-kr o� dvtt.►�'� p� -ToT-A L DE51 Cris( - St. 3 E'TTLL D INZ---v+n E,NT B Lb& 52.o Tod .,off DIKE F iNlst�� D Fi ook V,. 5z:s3 1NV.�Rrt of Dull ll, 7 Ear neNfi �. �IGoy N: - Su�pnR'i Ep? [307?O.W► ELF � - WHF—t-i A.(2aA15 e Fr vNf7vITA.(JL. �lif1'C�;�t=�(l�.l,. T C04101410694 `✓'M E�l-�I% V� t 1" 1,-Z C j :.�i }'ii=� - - !✓`► AT L:. � (mil_ Surface, Propa-L.ad Existing Tight Volumes cut: 9100.98 Fill: 32*65.21 Expansion Expanded Volumes 0.00 9100.98 25.00 4081.51 Difference: Net Export: 5019.47 All volumes are in cubic yards. ='XC_ LAJ D ORA-1 " ---G-r-i:d -cel-1- -size-:--6:-0-1 by--6-03-, (00 F— nA Original scale: loo.00ft/in P4C�55 P4WOS, Project: LAURINBURG SANITATION Drawing: LAGOON &PAD REVISED Number: Location: Bid Date: Engineer: Owner:'. Estimator: Prepared by: using Sitework 'C00101010691 Orientation: 53.0 "S2. 0 51.0 50.0 49.0 4s.e Lower Left Z Magnification: 39.1 3D Mesh Surface Existing Project: LAURINBURG SANITATION Drawing: LAGOON &PAD REVISED Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared b.g: using Sitework Inclination: 20.0 C00101010692 50.10 30 0 Plot of all data for the surface: Existing Project: LAURINBURG SANITATION Drawing: LAGOON &PAD REVISED Number: Location: Bid Date: Engineer:' Owner: Estimator: Prepared by: using Sitework C00101010693 30 Mesh Surface Proposed Project: LAU.RI.NBURG SANITATION Drawing: LAGOON &PAD REVISED Number: Location: ` Bid Date': Engineer;' Owner: Estimator: Prepared by: using Sitework Plot of all data for the surface: Proposed Project: LAURINBUR,G SANITATION Drawing: LAGOON &.PAD REVISED Number: L.oc.at i on.: Bid Date: Engineer: Owner: Estimator.:. Prepared bg: using Sitework 50. 10 xt3 00 Day Light hinter C00101010695 S3. 0 light erimeter Plot of the contour data for the surface: Proposed . Project: LA.URINBURG SANITATION Drawing: LA.G,O,ON &.PAD REVISED Number: Locati.on: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework c00101010696 50.10 5 .5 00 3 53 00 y47.30 47.3 5.3 16 — . _5.2. _8.3 40, ILI i*. 47. 30. 53. 30 /47.30 Daylight 26ir�eter 63.06 . .60 Plot of the sloping lines for the surface: Proposed Project: LAURINBU.RG SANITATION' Drawing: LAGOON &PAD REVISED Number: Location: Bi.d Date: Engineer: O:w n.e r : Estimator: Prepared. by: using Sitework 1D0� 52.83 Lj 52.63 -Plot of all data .for' the surface: Proposed Project: LAURINBURG SANITATION Drawing:' LAGOON &PAD REVISED Number: Location' Bid 'Date: Engineer: Owner: Estimator: Prepared bg: using Sitework C00101010698 ILI LAURINSURG SANITATION: LAGOON &PAO RE.VISEO: Proposed- 50.10 00 e �r�meter COOIOIO10699 05 JAN SS 4.15 PM 60.00 (...................................... 49..00 .................................. ........................... I .................................................................... 1 48. 00 ...... ....... .......................... ....... ....... ... .... . -47.00 (229.63,572.44) LAURINBURG SANITATION: 'LAGOON &PAD REVISED 601.07,571.71) C00101010700 OS JAN 95 4:16 PM Murphy -Brown, LLC 3/31 /2006 NUTRIENT UTILIZATION PLAN Grower(s): • Murphy -Brown, LLC Farm Name: Laurinburg Sanitation County: Scotland Farm Capacity: 1 Farrow to Wean Farronto Feeder Farrow to Finish Wean to Feeder Truck Wash 1 Storage Structure: Anaerobic Lagoon Storage Period: 96 days Application Method: Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of,commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle.) Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the. crop can utilize. . 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may The applied to land eroding at 5 or more tons per acreannually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining; or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize t lie value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. , Injecting the waste or disking will.conse�ve nutrients and reduce odor problems. 1 of 11 This plan is based on the N methods in the future, you methods are not the same. application method shown above. If you choose to change to revise this plan. Nutrient levels for different application The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity J Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr. Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gal/yr. gal/yr Wean to Feeder 223 gal/yr gal/yr 1 Feeder to Finish 7300000 gal/yr 7,300,000 gal/yr Total 7,300,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity I Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr 1 Feeder to Finish 3713 Ibs/yr 3,713 Ibs/yr Total 3,713 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste,in a timely manner. LAND UTILIZATION The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balancp for Crops indicates.the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season ITotal Irrigated Acreage: 14.24 Total N Required 1st Year: 4628.9 Total N Required 2nd Year: 4120.19 Average Annual Nitrogen Requirement of Crops: 4,374.55 Total Nitrogen Produced by Farm: . 3,713.00 Nitrogen Balance for Crops: (661.55) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 'Reception Area Specifications 3(a) of 11 3(a) of 11 Reception Area Specifications 3(b) of 11 3(b) of 11 This plan does not include c available nitrogen to satisfy nercial fertilizer. The farm should produce adequate plant requirements of the crops listed above. The applicator is cautioned tHat P and K may be over applied while meeting the N requirements. In the future, regulations mayI require farmers in some parts of North Carolina to have a nutrient management plan thaCaddresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e.'small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. i This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in,the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code A B C D E F G H I J K L M N O P Acres shown in the precedii required buffers, filter strips not receiving full application listed may, and most likely i See attached map showing Crop Lbs N utilized / unit yield Barley 1.6 lbs N / bushel Hybrid Bermudagrass - Grazed 50 lbs N / ton Hybrid Bermudagrass - Hay 50 lbs NJ ton Corn - Grain 1.25 lbs N / bushel Corn - Silage 12 lbs N / ton Cotton , 0.12 lbs N / lbs lint Fescue- Grazed 50 lbs N / ton ' Fescue- Hay 50 lbs N / ton , Oats 1.3 lbs N / bushel Rye 2.4 lbs N / bushel Small Grain - Grazed 50 lbs N / acre Small Grain - Hay 50 lbs N / acre Grain Sorghum 2.5 lbs N / cwt Wheat 2.4 lbs N / bushel Soybean 4.0 lbs N / bushel Pine Trees 40 Ibs N / acre / yr ig table are considered to be the usable acres excluding along ditches, odd areas unable to be irrigated, and perimeter areas rates due to equipment limitations. Actual total acres in the fields vill be, more than the acres shown in the tables. fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes in the lagoon sludge annual nitrogen accumulation rate per animal Farm Specifications PAN/yr/animal Farm Total/yr Farrow'to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 1 Feederlto Finish 0.36 0.36 The waste .utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per.acre, you will need 0.0144.acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN.. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE dY IRRIGATION: The irrigation application rate Ishould. not exceed the intake rate of the soil at the time of irrigation ' such that runoff or.ponding occurs. This rate is limited by initial soil moisture content, soil - structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen;applied exceed the nitrogen heeds of the crop. If surface irrigation is the met ood of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in' the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowetl for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. . Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event) of the,25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist determining the amount of w� you receive the waste analysis report for assistance in per acre and the proper application prior to applying the waste. 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr " inches LBO 1 Norfolk C 0.5 1 2 Norfolk C 0.5. 1. 3 McColl D 0.65 1 6of11 Additional Comments: This plan is written based on Plant Available Nitrogen being the limiting nutrient for land application of effluent. Other waste constituents including Phosphorous, Copper,+Zinc, etc. will be monitored through annual soil testing. Acres shown are,"effec'tive wetted acres' based on NRCS acreage determina- tion guidelines. The storage structure being used at this facility contains 96 days of temporary storage area. Based on the predicted nitrogen analysis of the effluent, this amount of storage will satisfy the requirements of this WUP. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm:. Laurinburg Sanitation Owner: Murphy -Brown, LLG Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must to land apply the animal wa: must be available at the apr in the event of a 25 year 24 according to this plan at the This plan will be filed on site Conservation District and w Name of Facility Owner Signature: Name of Manager Signature: )wn or have access to equipment, primarily irrigation equipment, ;e described in this nutrient management plan. This equipment •opriate pumping time such that no discharge occurs from the lagoon lour storm. I also certify that the waste will be applied on the land appropriate times and at rates which produce no runoff. at the farm office and at the office of the local Soil and Water I be available for review by NCDWQ upon request. Murphy -Brown, LLC from owner): Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 est, PO Drawer 856 1 Warsaw, N 28398 Telephone: Signature: Date 5/,2 6C) Date 8of11 G NUTRIENT UTILIZATION PLAN EQUIRED SPECIFICATIONS Animal waste shall not reach surface, waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of wastp which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a- change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be' applied to meet, but not exceed, the nitrogen needs.for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management,) unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be appliedlwhen there is danger of drift from the land application field. 6 When animal waste Iis to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, t i e waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall beIapplied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall plot be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 Sheet1 IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Laurinburg Trailor Wash Facility County: Scotland County Address: PO Box 856 Warsaw, NC 28398 Date: 2/15/2005 Telephone: (910) 394 5330 Table 1 - Field Specifications Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation. Pull of Field Rate Cycle M imhar (artracl 5nil Tuna Slnna o Crnn(sl (In/hr) (inches) Comments 1 5.09 - NoA <5 Bermuda- 0.5 0.5 2 3.68 NoA/GoA <5 Bermuda 0.5 0.5 3 5.47 Ra/McC <5 Row Crops 0.4 0.3 Sheet2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 3" Hardhose Traveller Nelson 150 gun Travel Application TRAVEL LANE Wetted Nozzle Operating Operating Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hvrirant Nn (ft/min) (in/hr) Wirith(ft_I I enoth(ft) (feet) (Inches) at Gun(osh at reel(osi) Pattern Comments - Acres Der Dull 1 2.66 0.37 217 850 .300 1.08 60 95 330 5.09 2 3.19 0.5 155 850 300 1.08 60 95 220 3.68 3 - 4-4-3 0.37 -234 -850 300- 1.08- - 60 95-- 330-- - 5.47 Acreage calculations, Pull No. Width Length) Start stop Total Acres 1 217 850 0.47 0:39 5.09 2 155 850 0.27 0.39 3.68 ' 3 234 850 0.49' 0.41 5.47 14.25. Sheet4 TABLE 4 - Irrigation System Specifications Traveling ' Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler (gpm) „ 182 Operating Pressure at Pump (psi) 103.9 Design Precipitation Rate (in/hr) 0.31 Hose Length (feet) 1000 XXXXXXXX Type of Speed Compensation Mechanical XXxOOOCX Pump Type (PTO, Engine, Electric) Engine Pump Power Requirement (hp) 20.1 TABLE 5 - Thrust Block Specifications THRUST BLOCK LOCATION AREA (sq. ft.) 90 degree bend 4.94 Dead End 3.5 Tee 2.45 Gate Valve 3.5 45 degree bend 2.66 Page 1 � � Shaat5 ` IRRIGATION SYSTEM DESIGNER ' Nonne: Kraig VVeoterbeak.CID ` Company:- Murphy- Brown , ' Address: P.O. Box75A Fkooa Hill, NC28458 ' Phone: 910-289-2111, �---��-...,.~^-w~. m�qux=""°�""="'"=""" . . 1. Ascale drawing nfthe "iirrii,9ationsystem which includes hydrant. locations, pipelines, thrust block locations �onnondbo�a�asw»oreappico$m. 2. Assumptions and computations for determining total dynamic head and horsepower requirement I S. 3.`Computations used »odetermine all mainline and lateral pipe sizes. ' 4.8ources and/or calculations used for determining application rates. s. Computations used ¢, determine the size ofthrust blocks and illustrations !fall thrust block configurations required inthe system O. Manufacturer's specifications fontheirrigpUpnpump.uo,emrandophnNer(s). ' ` 7. Manufacturers specifications for the inioaUmipipe and/or UoDA-N�o�fo r �required . 8� The information �� nn�naduyu`��m nmoman�nimum�quimmen�� |���o��pom��|uyof�odmeionormoonoiuer�|e|ovan�i��om�otopartioularsite and ' address them aaappropriate. . 9. Irrigation pipes should not be installed in lagoon or storage pond embankments Without the approval of the designer. ' ' ' NOTE: Abu ffer strip of ���wider must uumaintained between the limits of the irrigation system and all perennial streams and surface waters per woStatutes. Sheet6 , Narrative of Irrigation. System Operation This system design is for the Laurinburg Tralor Wash Facility. The piping and risers shown are existing..There are additional risers in the design area, however, these should be removed to prevent further use. The use of this, system is dependent upon compliance with the permit issued to the facility with regards to total application amounts per day or per year, and the timing of such applications. This_s-ystein_sho.uld_be_p.r_essur_e tested to 200psi to ensure that it will perform adequately with short surge pressures seen in dry hydrant systems. Operating pressures are well within the pressure rating of the existing pipelines. Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson,150 Nozzle Size: 1.08 inches Sprinkler Pressure: ' 60 psi Flowrate(GPM): 182 gbm \ Wetted Diameter: 300 feet Lane Spacings ' Desired Spacing (%): 70 %° Design Spacing(feet): 210 *PVC irrigation pipe normally comes in 20' pieces,' slo round to the nearest multiple of 20. Actual Spacing (feet): 220 feet Actual Spacing (%): 73 Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared), Design App.. Rate = 0.31 in /hr 300 degree, arc = 0.37 i /hr 220 degree arc = 0.50 i' /hr 180 degree arc = 0.61 in/hr Traveller Speed Travel speed = 4.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 0.3 inches 300 degree.arc = 2.66 ft/min 4.43 ft/min. 220 degree arc = 3.19 ft/min 180 degree arc = 5.31 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 2.06 ft/sec. Page 1 Sheet7 Maximum Mainline Friction Loss Most distant hydrant: 1 Total distance: 510 feet Friction Loss is figured using HazenMilliam's Equation Friction Loss= 0.24 feet/100 feet Max. Mainline Loss = . 1.2 feet or. 0.5,psi Total Dynamic Head Sprinkler Pressure: 60 psi Loss through traveller: 35 psi Elevation head: 1.2 psi Mainline loss: 0.5 psi Suction head and lift: 2.2 psi 5% fitting loss: 4.9 psi TOTAL(TDH) = 103.9 psi or 240.0 feet Horsepower Required Horsepower = Flowrate x TDH(feet) / 39601 Pump effeciency Pump Description: Berkeley B3J Pump Efficiency: 55 9/6 Horsepower Required: 20.1 Hp Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: 4200 fleet. Soil Bearing Strength: 1200 feet End Cap: 3.5 ft2 90 degree elbow: ' 4.9 f6 Tee: 2.5 f6 45 degree elbow: 2.7 ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi .Max. Pressure on system when running: 103.9 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Net Positive Suction Head Check Page 2 Sheet7 NPSHA: 21.7 NPSHR: 6 *from POP curve . If NPSHA>NPSHR OK :�k7 1- 1�.ro w r,. L L C ,�or t 7. C- i 160 GROWER: Laurinburg Trailer Wash DESIGNED BY: KBW ADDRESS: PO Box 487 CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/31/06 COUNTY: Scotland SHEET 1 OF 2 Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan willIbe implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the:situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: add soil to berm to temporarily increase elevation of dam -any permanent alteration of the dam shoiuld be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waters) --hold waste in house if possible call a pumping contractorl make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field -actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers -actions include: - stop recycle (flushing system) pump - stop irrigation pump - close valves to eliminate further discharge - separate pipes to create an air gap and stop flow flush system, houses, solids separators -actions include: - stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created - separate pipes to create an air gap and stop flow D. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks -possible action*: dig a small well or ditch to catch all seepage put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil other holes may be likewise temporarily plugged with clay soil GROWER: Laurinburg Trailer Wash DESIGNED BY: KBW ADDRESS: PO Box 487 - CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/31/06 COUNTY: Scotland SHEET 2 OF 2 *Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. A. During normal business hours, call your DWQ regional office, at 910-395-3900 after hours; emergency number: 910-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility,. and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been undertaken, and the seriousness of the situation. B. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS) at 910-296-2160. C. Instruct EMS to contact local Health Department. D. Contact local Soil and WateIr Conservation District Natural Resources Conservation Service office at 910-296-2121 for advice/technical assistance. The Extension Service can be reached 910-296-2143 for advice/technical assistance. E. Contact Murphy Family Faris Land and Nutrient Management Department at 910- 289-2111 for advice/technical assistance. 4. Implement. procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DIVISION OF WATER QUALITY SYSTEL BUILDING 225 GREEN ST. SUITE 714 FAYETTEVILLE, NC 28301-5094 910-486-1541 Murphy-BI LLC DE ` R-FRO 0cr�12 ®WQ October 7, 2005 To: Regional Water Quality Supervisor From: Dave Elkin; ;P.E. — Murphy -Brown, LLC Re: Downslope 'surface water classification Please provide for me the downslope classification of the watershed where our Lauringburg truckwash is located, as identified as "Site" on the attach USGS Topographic Map. Thanks, Dave Elkin, P.E. Murphy -Brown, LtC P.O. Box 856 Warsaw, NC 28398 910-293-3434 910-293-7551 Fax VI. Surface Water Classifica office and included as a r 41 INSTRUCTIONS TO, NC PROFES The classification of the downslo in which this waste management; Therefore, you are required, I prio completed, to the appropriate Dh you must include an 8.5" byl I" animal waste application system downslope surface waters on the reincorporate this completed p; application. package. 1. Farm Name: L. p�u wt N 2. Name & complete address of agency: Telephone number: ( 3. Name of closest downslope surface 4. County(ies) where the animal waste 5. Map name and date: 6. Signature, and Date: �0�7/l3Sr TO: REGIONAL WATER QUALITY Please provide me with the cla constructed or field located, as Name of surface waters; Classification (as establ Proposed classification, Signature of regional of (All attachments must be signed) This form must be completed by the appropriate DWQ regional of the project submittal information. ALS: surface waters (the surface waters that any overflow from the facility would flow toward) stem will be operated must be determined by the appropriate DWQ regional office. to submittal of the application package, to submit this form, with items I through 6 ;ion of Water Quality Regional Water Quality Supervisor (see page 6 of 6). At a minimum,, ,py of the portion of a 7.5 minute USGS' Topographic Map which shows the location of this ,d the downslope surface waters in which they will be located. Identify the closest tached map copy. Once the regional office has completed the classification, ;e and the topographic map into the complete application form and submit the system and surface waters are located: VISOR cation of the watershed where this animal waste management facility will be or has been. itified on the attached map segment(s): by the Environmental Management Commission):, S1n% licable: personnel Page 4 of 6 VI. Surface Water Classificat office and included as a p: INSTRUCTIONS TO NC PROFESSIO The classification of the downslc in which this waste management Therefore,'you are required, prig completed, to, the appropriate Di, you must include an 8.5" by 11" animal waste application system downslope surface waters on the reincorporate this completed p application: package. Farm Name: L. AEU► Rt t.1 2. Name & complete address of agency: )n. This form must be completed by the appropriate DWQ regional rt of the project submittal information. ALA: surface waters (the surface waters that any overflow from. the, facility would flow toward) stem will be operated must be defermined.by the appropriate DWQ regional office. to submittal of the application.package, to submit this form', with items 1.through 6 ;ion of Water Quality Regional Water Quality Supervisor, (see page 6 of 6). At a minimum, ,py of the portion of a 7.5 minute USGS Topographic Map which shows the location of this d the downslope surface waters in which they will be located. Identify the closest tached map copy. Once the regional office has completed the classification, ;e and the topographic map into the complete application form and submit the Telephone number: 3. Name of closest downslope surface wi ters: 5 h 0 e weex C R e e. V, 4. County(ies) where the animal waste management system and surface waters are located: 5. Map name and date: �_p. u, 6. Signature, and.Date: TO: REGIONAL WATER QUALITY Please provide me with the class constructed or field located, as ii Name of surface waters: Classification (as establi; Proposed classification, Signature of regional off (All attachments must be signed) of the watershed where this animal waste management facility will be or has been on the attached map segment(s): -5—; hed by the Environmental Management Commission):i S1„� f applicable: ce personnel 11 Page 4 of 6 UNITED STATES LAURINBURG QUADRANGLE DEPARTMENT OF THE INTERIOR NORTH CAROLINA-SCOTLAND CO. GEOLOGICAL SURVEY T5 MINUTE SERIES (TOPOGRAPHIC) SW/4 LAURINBURG I5' QUADRANGLE IN 'r r I IJ JI / �', , , s �` hi x • • ��'` ,^ ,�`+ � �f. -r . � n + 22si / � L ti ---\ �-7., — 1NN II' C. Il' _= fc�. S \mil(-'I'•a1f i -iL� ` 0 1 \��• 14Q38 17 11 �p y 1BOr 'l4 it IA Jam_ -•�i' / �,)I 2071_ ton {! 1 I lJr 1 � f 1 � to lower ` V fern __ --� t; � ❑ : �..� I t'`` u it f 6 09S 1369 JI/ I }�� «1 •1n •c��':.i, 1 �1`;%�. ii• liyF ,%/1 \\\�� 4es_�i `�® _1 • - - itF _ �t� °I �_ t 1/;/I% 1 Sullivan Cem ` :Tf. r,_.• _ I ,�t it t;.. �l�_ ,, )(111� � .\ �?�\ _ `�'��..� lam- \� 4wt �� I ('; �6I11 ( \(XPit / ofS, 41 �� / \ C' 111 13z3 `Pltox 11 i1 y � v o �� -, �J 74 (� `. f/ �� �, 7�1 i i SCALE 1:24JO00 1 p 1 MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET f 1 .5 0 1 KILOMETER N. C �J CONTOUR INTERVAL 10 FEET QUADRANGLE LOCATION I NATIONAL GEODETIC VERTICAL DATUM OF 1929 I '~�.�+yyR101le�l`• \q,\ ` , 11V 7-1 Illi`��'>; riffill��/ ii•�•( �.._;`� Xlr ! \}r�t,1 i.'z-..r`�..._...r,,,r, i t ` ,\� 143NX \\ elf xBMM / �, i s \ 'n jai CH t \• , = l . `-, ` 1. �c , ° - j . -tiv It r J) 143it 1. \ — I•';: °+ \\1t l !\ it S `V,- ' - R t 1; _ GAS!/FF \ I -� vI \ 11\ 9'-\" It t 1,-- �\ -t 434), umpit ! v u ) ;I,( rac +eE antIt \ -f-0.Covington. f 7u 'loTower. it 1'` \'•' _-`1) `: �:_ , . - ! `''�I,n _ ,�/ \ a _ i / 1 :._ . . /mil r 02L08/20Q5: .15:11 ,'_9106?.18837 05 FFW SO.-05 1�+iF1'I�iar�t 1 i'.NC 2- j'1 F, FINAL REPORT, OF: ANALYSES :. February'03, 2006 ' Pam.-Heeter,. i Cllent:Project NamB Murphy.B P. TBL Leboratoty Cllent Project Number TB1.-15156 P 0: box 589 7 Lumberton;. -NC :.28359. PO Number _ E1. Project Number :e89 Semple # SarOple ID Tiuck--ash Grab Date ROMIV6d ".:01175/05 ' Sample Matrlx'. ' WW. Qatar Sernpled 01/25195. Sample -Type Time:Sampled Tune Recelvgd . OBOD Received:by _ 1245 ' MFD . Defvered:by Picked Up Sampler E Sample Randy 44891 : : Page 1 of:1: _ ,# • Parametat., ult. Unit Res . " : pllueon QI_ Method . EPA 200:8 Date 0112�Q5 Co pPef . i 0 05A , h1glL . o 728 :' 1 : 0.003 0' EPA 200,8 01/28/d5 Zi! no . mg .. 1 SMI45DOCt B MACH 8160 01/26/05 01/31/05 :..Total Phosphorus 0132:::rt191L :0.1 1 1. SM4500NO3 £ 01/26I05 Nltrate;'NO3•N :.. �, • :. 1 ann254oc 0112615 Total DiS.Solved=$otids. !, 441`:. mgl►: ::.1 EPA415:1: TOO. Ke Smith, Lahoratoryi Director ,. C Ceitiflcatlors;. DW 37788 and. DWQ DENR B04 SOIL AND SITE EVALUATION' FOR !SPRAY IRRIGATION OF TRUCK -WASH WASTE MURPHY-BROWN, LLC LAURINBURG, NORTH CAROLINA TRUCK —WASH FACILITY SCOTLAND COUNTY i I i I i PREPARED FOR: MURPHY-BROWN, LLC WARSAW, NORTH CAROLINA is i 1 i I PREPARED BY:. l . DWAYNE A. GRAHAM, R.S., L.S.S. N. C. LICENSED SOIL SCIENTIST # 1022 GRAHAM ENVIRONMENTAL CONSULTING, INC JUNE 5, 2004 1 ,,� 7022 . r GrahamI Eliviron Cdnsult June 5, 2004 Introduction Page One'of Six Murphy -Brown, LLC is seeking a non -discharge. permit,from the Division of Water Quality, 'Fayettevii;lle Regional Office, for a wastewater system to ;serve their Laurinburg truck washing operation. The truck washing operation is used to clean trailers that.transport swine from swine facilities to market.. The animal waste debris' are cleaned from'the trailers following each. load transported and the by-product of . the washing operation is a diluted form of typical swine operation waste. Regulatory. authority of this operation is with the Division of Water Quality, which requires a permit, in order to bring this operation into compliance with the non - discharge regulations; This report will consist of a description of the proposed site including the basic soils found on the site, their, potential for use with spray irrigation, and recommended instantaneous loading and monthly drainage potential. Mr. Kendal Williams of , Murphy -Brown, LLC will prepare,the final system design. Site Location and General Description The proposed site is Lated on the corner of SR's 1360 and 1504 near Laurinburg in Scotland County. The specific location should be shown on maps included with final permit package. Our site map prepared from GPS data collected from the site, Figure 1, Page 1; of tt a Appendix, will be referred to during the ,remainder of this report. The proposed spray area is a -combination of existing static hydrant irrigation network on Bermuda Hay cover crop and adjacent open cultivated farm land. The site is variable as to topography ranging from slightly convex and linear slope upland that includes toe, slope and minor -concave draw landscape positions to a broad, concave/slightly depressional area in the cultivated croplands currently in corn. The . slope is generally less than 2% with minor areas of 2-3%. i i 163 S.'.Country Club 0 " Kenansville, North. Carolina 28349 * Phone/Fax: 910-296-6175 Graham Environmental Consulting, Inc. Murphy -Brown; LLC-Llaurinburg, NC -Truck Wash Facility Soils and Spray Irrigation Report Page Two of Six June 5, 2004 Soils Description Hand borings were performed to evaluate and describe the soils on this tract. A typical profile description for each soil,area(1-4) is located on page 2 of the Appendix: In review of the soil profile descriptions, 'the site is fairly uniform in subsoil characteristics and variable primarily.due to drainage class with the exception of Soil 4 which was found to nave, a clayey subsoil texture class. Foui' general soili types were mapped over the area. Drainage classes were, very, poorly -drained for Soil 1, poorly drained for Soil 2, moderately -well for Soil 3, and Well -drained for Soil 4�. The poorly drained, fine -loamy Soil 1 soils were typical of the McColl, Series, the poorly -well drained, fine -loamy Soil 2 soils were typical of the Rains 'Series, the fine i loamy, moderately -well drained Soil 3 soils were typical of the Goldsboro Series and the fine- loamy, well -drained Soil 4 soils are typical of the Norfolk/Orangeburg Soil Series. Although the site is Mapped as Marlboro Series, the subsoil encountered tended to be inrthe fine loamy texture class versus the clayey class as would be expected with the Marlboro Series characteristics. - The dominant surface layer texture over the site is a coarse sandy loam/loamy sand, with granular structure. The subsoil was variable, as referenced above, with the fine -loamy soils havi �g sandy clay loam with clay loam textures. Structure and.other soil properties are as shown in the profile descriptions. The estimated soil wetness or water -table ranged from less than 12 inches to greater than 40 inches over the site with the majority of the tract having'poody drained to very poorly drained soils.-Soilwetness was estimated by observations of colors of chroma 2 or less that, were indicative of soil wetness and is listed on each profile. description: Site Suitability for Sprav Irrigation The ;total area Mapped. was approximately 40 acres. The approximate area of Soil :1(McColl Series): was 15.64 acres, Soil 2(Rains Series) was 7.36 acres, Soil 3(Goldsboro Series) was 2.81 acres `and 11.50,acres of Soil 4(Norfolk/Orangeburg Series). Therefore, the majority of the soils on this tract site have an estimated depth to seasonal high water table of less .than '12 inches. These soil types would typically be considered to have moderate to slow permeability. The surface horizons are typically a 5=6 inch thick sandy loam with granular structure and are considered to have both moderate permeability and infiltration rates based on texture. . I . I. Graham Environmen Murphy -Brown, .LLC- Soils and Spray le{rigE Page Three of Six June 5, 2004 The soils with theilea: irrigation of wastowat( maximum 14.00 acre, Moderate infiltration, i wastewater and woulc However, Soils 1 ,and during periods of!the below the.ground, sur These soil types genE tables have dropped concave upland land; neous I Consulting, Inc. iurinburg, NC -Truck Wash Facility m Report limitations for use and therefore, suitability for. use with spray r would be the Soil 3 and Soil 4, areas which, occupy a not allowing for., set -backs., These soils would -allow for eatment and plant uptake of nutrients supplied by the be suitable for use with spray ,irrigation on an annual basis. i may only be allowed for use and limited to applications ear.where the depth to soil wetness is greater than'12 inches ly are restricted to use during times of the year when water- ow.1 to 2 feet. These mapped areas occur on flat to slightly pe positions and receive run-off from adjacent -soils. lic The assimilative capacity for.the volume of wastewater is determined through an evaluation of the imovembrit of soil water at the site'. I ' The factors which are �criticaVare. the soil physical properties, site gradient, vegetation uptake and the application.interval. During land treatment, all wastewater applied must infiltrate the soil surface; thus, the only pathways by which water may leave the site are evapotranspiration into the atmosphere and percolation of water down through the soil profile or lateral movement below the `soil surface. The first step in desig ip of this system is the instantaneous loading' rate.. This is necessary to insure that the instantaneous rate of application will not create ponding and/or runoff of wastewater. The instantaneous or hourly rate of application is dependent on the surface infiltration rate and slope of 'the site.. Page.3 of the Appendix showsa table often used to estimate this rate based on surface texture, slope and vegetation conditions. This site would fall�within Class. II[and could range between 0.50 and 1.0 in/hr. We, recommend limiting the rate to,the lower end of this class or 0.50 in/hr in order to enhance the retention of wastewater in the root zone. { Factors to be considered in hydraulic loading include_ irrigation volumes and intervals between irrigation plus seasonal variability. { Graham Environti Murphy -Brown, L'LU Soils and Spray Irri Page Four of Six' June 5, 2004. 1 it Consulting, Inc.'' aurinburg, NC -Truck Wash Facility ion Report In considering the preparation of a water balance for'this -site, rainfall, drainage and evapotranspiration should be estimated ifor the site. Rainfall data utilized in this water -balance was provided, kiy Murphy -Brown personnel and as was taken from published NOAA, dati I for the Laurinburg, NC area and the estimated evapotranspiration from vegetation.given optimum stand and: adequate moisture are given for Wilmington, NC in The Water Resources Research Institute Report 118 by Carlisle.and Phillips. A water balance for the Norfolk and Goldsboro Series soil areas, Soils 3'and 4, is included on-Page.4, of'the Appendix. The monthly drainage rate is the c litical value needed to determine an annual and monthly .loading potentialifor each soils area. In order to determine a soils water characteristic one can field measure those properties, which is typically not practical , or utilize published data such as data published such is found in published soil surveys. For the purposes of establishing our recommended rate, we compared typical application rate ranges -for the given Soil._series and -published permeability data for the Norfolk and Goldsboro Soil Series. Soil Survey publication's have a range of permeability for each soil horizon within a given Soil Series. ` For the purposes of this report we will use the lower rate of the Bt horizon for the Goldsboro Series of 0.20 in/hr. We calculated our monthly drainage rate_by using 4% of this rate as an equivalent monthly drainage value of 5.78 in/mo. Typical loading rates_ for the Goldsboro soil would be 40 to 50 inches per year and for the Norfolk soil. Using the abovereferenced rainfall data for the area and evaporation data previously mentioned for Wilmington;' NC of 36.25 inches and the above drainage rate, we calculated a total annual allowable irrigation rate and with the corresponding monthly irrigation totals. This water -balance calculated a annual total for the Goldsboro and Norfolk areas of 57.01 inches. It may be practical to requesta use of the- Soil 1..and Soil, 2 areas similar to that for animal wastewater systems since the sewage effluent would tend to be similar,. The potential use of the Soil 1 and 2 areas may be requested at rates of 10 inches/yr or less. i For the purposes of establishing a recommended rate, we. compared typical application rate ranges for the given Soil- series and.,published permeability data.for the rains and McColl Soil Series. Soil Survey publication's have a 'range of permeability for each soil horizon within a given Soil Series. For the purposes of this report we will use the lower rate of the Bt horizon for the McColl Series of 0.06 in/hr. Graham Environmental Consulting, Inc. Murphy -Brown, LLC-Laurinburg, NC -Truck Wash Facility Soils and.Spray Irrigation Report Page Five of Six ' June 5, 2004 j We calculated'our monthly drainage rate by using 4%-of this rate as an .equivalent monthly drainao6value of 1.76 in/mo. ' Using -the above referenced rainfall data for the area and evaporation data previously mentioned for Wilmington, NC of 36.25 inches and the above drainage rate, We calculated a total annual allowable irrigation rate and with the corresponding . monthly irrigation !totals. This water -balance, Page 5,, Appendix, calculated a annual total for the Rains and McColl areas(may-August)-of 6.19 inches(+/- 0.40 /wk). Again, applications would be limited to this Period of May through August and where a actively growing crop is present. „ i Wastewater Production and Nutrient Loadina Flow estimations provided to us include -a --,daily flow of 9567 gallons over 5 days and 52 weeks... This flow;wouY equate to.an annual flow volume of 2,487;420 gallons or 92 acre -inches per year. Wastewater analysis for a similar facility lagoon effluent was found to 0.08 lbs available N/1000 gallons or an annual production of +/- 200 lbs. Bermuda hay would typically have an uptake of 250 lbs per, acre, corn 130 Ibs, wheat 50-to 70 lbs,'and soybeans 100-150 lbs. Based on this data, the site would notbe limited by nutrient loading. Therefore; the spray site must be designed to allow for hydraulic loading ;at the rates mentioned previously. The existing Bermuda ispray"s'ite is predominantly. the Norfolk and Goldsboro Series Soil The existing cropland portion of the site is predominantly the Rains and McColl Series. Therefore, maximization of the .Soil ' 3 and 4 Soils areas for applications during these periods will! be needed... Also, a suitable cover crop such as either wheat or rye would be needed'. During the growing season, May -August we would recommend including: the Rains and McColl Soil Areas with the current crop rotations on the farm, fields. The highest allowable loading would be in the month of May with 6.73 inches. The total. area of Soil 3 and 4 was 14.31 acres. The estimated flow for this period would be equivalent to 0.50 inches over the 14 acres. Therefore, it would appear that the18ite has sufficient soil areas to allow for disposal of the projected wastewater Igeneration and. with the existing cropping and, other farm crop rotations- the nutrient loading impacts would not be'a concern. u , Graham Environmental .Consulting, Inc. Murphy -Brown, LLC-Laurinburg, NC -Truck Wash Facility Soils and Spray Irrigation Report Page Six of Six June 5, 2004 Set -back requirements could reduce the allowable areas as mentioned above. However, we would suggest that given the relatively low contaminant levels of the wastewater that the set -back requirements could be requested to be relaxed to .minimal distances and much less than is currently stated by rule for these systems. Another suggestion Lou, ncerning the relatively diluted wastewater being proposed for applications, would be to request for an allowance to irrigate on suitable cover crops, at minimal rates on the Rains/McColl soil areas on a year-round basis and rates not to exceed agronomic rates. Although sufficient land area of less limited soils for spray exist on the site utilization of these areas would reduce the management intensity of the existing irrigation hydrant network and spray equipment. The management intensity without use of these areas will be introduced by a combination of soil series variability, area and geometry of usable soils. The need to make this request may be dictated by land losses subsequent to set -back restrictions and the resulting usable acreage determination. Conclusions and Recommendations The hydraulic considerations for a spray irrigation system is a critical part of the systems design and for long-term functioning of the wastewater disposal system. Based on the findings of our soils evaluation of this site, it is our professional opinion that the soils on this site should allow for effective infiltration, plant uptake and treatment of the wastewater at the rates we have recommended. The water -balances presented in this report are guides based on historical data and soil assumptions,. The actual- wastewater loading can be adjusted by the operator using the monthly balance and by applying more effluent during drought periods as well as Less during stress periods. Irrigation scheduling, should be done to optimize the current conditions while providing for optimum plant growth. The site should be maintained in order tq provide for maximum runoff of high intensity rainfall events and to maintain a suitable vegletative cover. Other measures that -should be considered would be annual -wastewater analysis, flow measurements, site rainfall data and soil samples of the surface horizon to determine if additional inputs of nutrients are needed to maintain a sufficient level of nutrients for the selected crop, Given the. variability of the soils and especially considering the drainage classes found, surface and existingdrainage measures should be both improved and maintained. Given the inforrriation I have been provided concerning this project, as of this date, and my site and !,soils evaluation, We are submitting this, report for your use and for review by the apptopi iate agency personnel. Graham Environmental Consulting, Inc. Soil Borings Descriptions urphy-Brown, LLC Laurinburg Truckwash Site Page 2, Appendix Soil. Morpholotty Profile# an scape Bottom orrzon Texture Structure Mineralogy Consistence Soil Matrix Color, Soil Mottle Color Pos. Slope th in 0/6De Soil 0-1 McColl A 9 � vfsl wgr fr 1Oyr4/1 Btl 24 sc/c m vfi/s,p 10yr5/1 Btg2 136 scl/sc wsbk-m fi/vfi 10yr6/1 7.5yr5/8 Btg3 65 scl wsbk-m fi/vfi 1Oyr7/1,5/1 shwt- <12" Soil 0-2 Rains A I 10 csl gr vfr 2.5y3/2. E I 24 sl gr vfr 2.5y7/2. Btl 29 cscl wsbk fr 10yr6/4 . I dyr5/2 Bt2 60 sl,wcscl wsbk fr 10yr5/2 10yr5/4 shwt-<12" Soil 0-2 Goldsboro A 12 sl gr vfr 10yr4/3 Btl I 24 scl wsbk vfr 10YR5/4 1Oyr5/2,24" Btl 36 sl/scl wsbk fr 1OYR6/4 1Oyr5/2 Bt2 48 scl wsbk fr 10yr5/2 10yr6/4 BC 60 sI/Is wsbk fr 5/4,5/2 shwt-24-30" Soil 0-2 Norfolk A 9 Is/vcsl gr vfr 2.5yr5/4 Btl 18 scl wsbk vfr 10YR516 Btl 30 sl/scl wsbk fr. 1OYR5/6 2.5yr5/8 Bt2 60 sl wsbk fr 10yr5/4' IOyr5/2,48" shwt-48" Graham Environmental Consulting, Inc. , Murphy -Brown, LLC-Laurinburg,�NC-Truck Wash Facility Soils and Spray Irrigation Report Page 3-Appendix TABLE 3 • " TYPII;kL MNGES OF:OOII INFILTRATION MTES ! . �°'BY:80CLTEXTUR�:�,Tdi, SLOPE. • • BASIC I T10N RATE. 1/8.LOPF CLA88 TEXTURE ...,' 0-3 % 3.9 96 8 + % I Sind? and fiM tand� 0.1 + •07 + 0,6.+ II Lamy rands ill Sand Y Ioa'ma and('inatandyb" :. ,. . , l 0.7.1• 0.5-1, 0.6.1.0 0,4-0.7 0.4.0.7 IV Vary, fu)f ,tsndy I4ms,•11h 19AMs ':0,3=0, 0.2-0.6 0.16.0.3 V Sandy cls,y loa •and'sUq cUy,)amS O.Z-0 Or16-0.26 VI Clays and tll ty C4yt .. 0.1'-0., 0.1-0.16 <0••1 A. ... 5ourc6: SDcinlclar kripp�l3orii Jlstw4 lori '9 li 9dQ), .11For flood Y#g4txtIV* CQVI, t494-rtios•mfy be 25-30% pr`itet', .For poorsr turiaci Bali coruiitloru, raur rrUy Wits much-u W% lau. I I I Rains/McColl Soil Areas -Water Balance Murphy-Brown-Lauringurg Truckwash Site Laurinburg, North Carolina -Robeson County Page 5, Appendix Month ET Drainage Total Loss Rainfall Allow. Irrig May -Aug January 0:93 1.76 2.69 ' 4 -1.31 February 1168 1.76 3.44 4 -0.56 March 279 I 1.76 4.55 4.4 0.15 April 3.6 1.76 5.36 2.8 2.56 May 4;65 j 1.76 6.41 3.7 2.71 June 5.1 1.76 6.86 5.1 1.76 July 4!.96 1.76 6.72 6.3 •0.42 August 4134 1:76 6.1 4.8 1.3 September 3.6. 1.76 _ 5.36 4.1 1.26 October 2.17 f 1.76 3.93 3.1 0.83 November 1.5 1.76 3.26 3 0.26 December 0.93 1.76 2.69 _ 3.3 -0.61 Totals 36.25 J 21.12 57.37 48.6 8.77 6.19 ' Laurinburg Weather - North Carolina - Average Temperatures and Rainfall i Laurinburg Weather US Geography US Weather / North Carolina Weather / Laurinburg .: I Page 1 of 1 Jan Feb Mar Apr May Jun Jul Aug Sep I Oct Nov I Dec Avg: High 520 Sib° 65° 74° 816 870 900 880 80 750 650 560 Avg. Low 28° 3110 400 47° 57° 640 68° 670 610 480 400 320 Mean 41;0 1 440 1 540 1 610 680 1 76° 1 80° 1 780, 740 620 1 540 45° Avg. Precip. 4.0 yin 4.0 in 4.4 in 2.8 ift 3.7 in 5.1 in 6.3 in. 4.8 in 4.1. in I l in 3.0 in 3.3 in Degrees in Fahrenheit I I Copyright © 2003 countrystudies.us I i I i i i I I I I V, I http://countrystudies.us/united-I tates/weather/north-carolina/laurinburg.htm 2/11/2005 1 vJ \ SR 1369 SOILS MAP TRUCK -WASH WASTEWATER SPRAY IRRIGATION SITE MURPHY-BROWN, LLC., LAURINBURG, NC FACILITY Page 1- Appendix June 5, 2004 + + + + + + + + + + + + 05 s Gravel path to wash House X X X X X X X X X C fn us Qf U) L.L U) w w_ p c w w � � U LU J m —1 W O = .0cMCO a� O z O O W C U U p c; 4 Q > J J C N X o o co co >U cU U5 c COD CD T__