WQ0023654_Final Permit_20040312

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Wilmington Regional Office
Michael F. Easley, Governor
William G. Ross, Secretary
Allen W. Klimek, P.E., Director
March 12, 2004
Ms. Penny C. Mahoney, SHEA Manager
DAK Americas
Post Office Box 2260
Leland, North Carolina 28461
Dear Ms. Mahoney:
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NORTH I DEPARTMENT Or
ENVIRO."u' AL RE50i_1RCE5
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Subject: Permit No. WQ0023654
DAK Americas
Pump and Haul
Brunswick County
In accordance with your application received March 10, 2004, we are forwarding
herewith Permit No. WQ0023654 dated March 12, 2004, to DAK Americas for the temporary
operation of a Pump and Haul operation of transporting 40,000 GPD of industrial process
wastewater biosolids from the wastewater treatment plant serving DAK Americas in Brunswick
County.
This permit shall be effective from the date of issuance until September 12, 2004, and
shall be subject to the conditions and limitations as specified therein. Please pay particular
attention to the monitoring requirements in this permit. Failure to establish an adequate system
for collecting and maintaining the required operational information will constitute
noncompliance with the permit.
If any parts, requirements, or limitations contained in this permit are unacceptable to
you, you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition,
conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of
Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such
demands are made this permit shall be final and binding.
127 North Cardinal Dr., Wilmington, North Carolina 28405 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper

Ms. Penny C. Mahoney
March 12, 2004
Page -2-
If you need additional information concerning this matter, please contact Mr. Ed Beck
at [phone].
Sincerely,
Rick Shiver
Water Quality Regional Supervisor
eb: wg23654p&h.034
cc: Brunswick County Health Department
Non -Discharge Permits Unit
Groundwater Regional Files
Water Quality Regional Files
Fayetteville Regional Office Water Quality Files
Central Files

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
PUMP AND HAUL PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations:
PERMISSION IS HEREBY GRANTED TO
DAK Americas
Brunswick County
for the
temporary operation of a Pump and Haul operation for transporting 40,000 GPD of
industrial process wastewater biosolids from the wastewater treatment plant serving
DAK Americas in Brunswick County to DAK Resins in Fayetteville with no discharge
of wastes to the surface waters, pursuant to the application submitted to the Department
of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until September 12, 2004, and
shall be subject to the following specified conditions and limitations:
This permit shall become voidable unless the subject pump and haul activities are
carried out in a manner which has been approved by this Division.
2. This permit is effective only with respect to the nature and volume of wastes described
in the application and other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or
may not be approved.

5. No type of wastewater other than industrial process wastewater biosolids from the
wastewater treatment plant serving DAK Americas in Brunswick County shall be
included in the Pump and Haul activities.
6. This permit shall become voidable unless the agreement between DAK Americas and
Kenan Transport Company for hauling of the wastewater is in full force and effect.
7. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall cease operation of all Pump and Haul activities
and take such immediate corrective action as may be required by this Division.
S. This Pump and Haul permit shall not be renewed. It shall be the responsibility of DAK
Americas to ensure that the activity ceases upon expiration of this Permit.
9. The wastewater biosolids shall be treated and disposed of at the industrial wastewater
treatment system operated by DAK Resins Fayetteville. The handling and final
disposal of the wastewater must be done in a manner that is in compliance with all
applicable laws, permits, and regulations.
10. The Permittee is liable for any damages caused by a- spill or failure of the Pump and
Haul operations.
11. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
12. An accurate record of the Pump and Haul activities must be maintained by the
Permittee indicating:
a) date wastewater biosolids are removed from the facility.
b) name of facility from which wastewater biosolids are removed.
c) name of facility receiving wastewater biosolids.
d) volume of wastewater biosolids removed.
These records shall be submitted to the Wilmington Regional Office of the Division of
Water Quality on or before the fifteenth (15) day of the following month.
13. Failure to abide by the conditions and limitations contained in this permit may subject
the Permittee to an enforcement action by the Division of Water Quality in accordance
with North Carolina General Statute 143-215.6A.
14. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances which may be imposed by other
government agencies (local, state, and federal) which have jurisdiction.

15 . Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office at telephone
no.[phone] as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any
of the following:
a. Any failure of equipment or storage or transportation facilities resulting in a by-
pass directly or indirectly to waters of the State.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must
outline the actions taken to clean up the wastewater and ensure that the problem does
not recur.
Permit issued this 12th day of March 2004
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Rick Shiver
Water Quality Regional Supervisor
Permit No. WQ0023654

State of North Carolina
Department of Environment, Health, and Natural Resources
Division of Environmental Management
Non -Discharge Permit Application
(THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL)
PUMP AND HAUL DISPOSAL SYSTEM
I. GENERAL INFORMATION:
1. Applicant (corporation, individual, or other):
2_ Print Owners or Signing Official's Name and Title (the person who is IegalIy
nssji�bjl+e for facJT"'Zl
icompliagnce):
171 li'(__ le V 1
3- Mailing Address:
City: ,� �i/I r� State: ZZ Zip:
Telephone No.: ) 3 Z/—
4. Project Name (subdivision., facility, or establishment name - should be consistent with
project name on pIans/specs., Ars o letteow acceptance, Operational greements, etc.):.
V"
v
S. Application Date: c3 % 6. Fee Submitted: $
l r
7. County where project is located:
S. Latitude: Longitude: of facility•being purnped
IL PERMIT INFORMATION:
I. Permit No. (will ,be completed by DEM): _
2. If this application is being submitted as aresult of a modification to an exis ing
permit, list the existing permit number—/"/1-14— and issue dam J
3. Specify whether the applicant is public or-X— private.
FORM: Przns 4/91 page 1 of 6

IIL INFORMATION ON WASTEWATER:
1. Nature of Wastewater. Domestic;
PUMP AND HAUL DISPOSAL
PAGE 2 (4/91)
`9a Catnrnercial;
% Industrial; % Other waste (specify):
2. Please provide a one or two word description specifying the origin of the wastewater,
such as school, subdivision, hospital, commercial, industrial, apartmep-ts, etc.:
3. If wastewater is not dotmcstic.in nature, what level of pretreatment has been provided
to ensure p9otection of the receiving wastewater trcarment facility?
w .
��c�
4. Volume of v �er•m be pumped & hauled: _ gallons per day
5. Explanation cf how wastewater volume was determined:
TV, TREATMENT FACILITY INFORMATION: �]
I _ Name of wastewater treatment facility receiving wastewater: /✓�5/-y s ��vi/,�
2. Treatment facility permit no.: /000 3 -1-7l
3. Trta cm fa�lity contacty me ,n�nd telephone no: P,
4.- County where treatment facility is located: `
5. Distance to trcatrnem facility: '7�- miles
V. OTHER INFORMATION: -.
/y�
1. Brie�roject descripdcp: zyiGz tS�! Ci✓ D Zo
2
3.
4.
-
Explanation of why a pump &r. haul permit is being requested (bc specific & explain if an
Specify how long pump & haul permit needed (shall not exceed b months). —/— months
What will be the permane t method of wastewater disposal o centhe_ pump` & haul
activities have ceased?
5. Date that permanent disposal meihod will be available;
2of6

PUMP AND HAUL DISPOSAL
PAGE 3 of 6 (4/91)
6. Have pe tni-ts/approvals for pern3anent disposal method been obtained? )
Yes; Permit No. 01,2, ZV Permitting Y
A enc
g �r--
No; Pending Per -nit No. Permitting Agency
7. Describe how the wastewater will be transported (truck, rail car, etc.) and provide the
Ir—
typical hauling volume of the vehicle providing the hauling: `e
8. Name of owner of transporting vehicle:
9. Mailing Address of Hauler: _ C2� J
City. —Z,&State: w /Z(, Zip: -Z
Telephone o.: n'1 /e9
10. What type of tank or other container will the wastewater be pumped from and what is the
volume of this container?
11. Wa� t�e tank ovonminer already in 19
or will it be installed for these activities?
12. What of high water alarm does the container have?
audible and visual auto dialer
THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE
DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF
THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMMAL
Required Items
a. One original and two copies of the completed and appropriately executed application form_
b_ Three sets of detailed plans and specifications signed and sealed by a North Carolina
Professional Engineer. The plans/specifications must include a general location reap, a plan
view of the storage facility and its relationship to property lines, and details showing the high
water alarms (provide either audible and visual or an auto dialer). Each sheet of the plans and .
the first page of the specifications must be signed and sealed.
C. The appropriate perrrzit processing fee, in accordance with 15A NCAC 2H .0205(c)(5).
d. A letter must be provided from the owner/authority of the wastewater treatment facility
stating that the wastewater will be accepted and specifying the volume that will be accepted.
The Ictter should be a recent letter and should refer to the project by the same name as that
identified on the application and the plans/specifications.
e. A copy of the contract or agreement between the wastewater hauler and the applicant and a
map indicating the haul route_
scrit
the
f. The application packers 4, whichshould brovides the regionalriate responsibility by countl office, y. if there are
ng to the
attached listing 0, Pag� P ,�
any contact the appropriate regional office.

DIVISION OF ENVIRONMENTAL MANAGEMENT REGIONAL OFFICES (4/91.)
Asheville Regional WQ Super,
Washington Regional WQ Super.
Raleigh Regional WQ Super.
59 Wood6z, Place
P O Box 1507
3800 Barrett Dr.. Suite 101
Asheville. NC 28802
Washington, NC 27889
Raleigh, NC 27609
704251-6208
919r946-6481
9191733-2314
Avery Macon
Beaufort Jones
Cha[ham Nash
Buncombe Madison
Berrie Lenoir
Durham Northampton
Budce McDowell
Camden Martin
Fdgecombe Orange
Caldwell Mitchell
Chowan Pamlico
Fmnk.lin Person
Cherokee Polk
Craven Pasquota k
Granville Vance.
Clay Rutherford
Currimck Perquis=s
Halifax Wake
Graham Swain
Dam Pitt
Johnston War=
Haywood Transylvania
Gates Tyrell
Lee W ikon
Henderson Yancy
Gzeene Washington
Jackson
Hertford Wayne
Hyde -
.Fayetteville Regional WQ Super.
Mooresville Regional WQ Super.
Wilmington Region. WQ Super_
Wachovia Building, Suite 714
919 North Main Street
127 Cardinal Drive Extension
FayeueviEe, NC 2830r
Mooresville, NC 28115
Wilmington, NC 28405-3845
919/486-1541
704/663-1699
9191395-39W
Anson Moore
Alexander Mecklenburg
Sett wick New Hanover
Bladen Robeson
Cabarrus Rowan
Cars= Onslow
Cumberland Richmond
Carawba Stan]y
Columbus Pendes
Harnett Sampson
Gaston Union
Duplin
Hoke Scotland
hredell Cleveland
Montgomery
Lincoln
Winston --Salem Regional WQ Super.
8025 North Point Boulevard, Suitc 100
Winston-Salem, NC 27106
919R61-2351
Alamancc
Rockingham -
Allegheny
Randolph
Ashe
Stokes
Caswell
Surry
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
4of6

PUMP AND HAUL- DISPOSAL
�E 5 (4191)
Name and Complete Address of Engineering Firm:
City:
Telephone No.
State:
Professional Engineer's C rtiFcation:
attest that this application for
Zip:
has been reviewed by me and is accurate
and complete to the best of my knowledge_ I further attest that to the best of my knowledge the
proposed design has been prepared in accordance with the applicable regulations. Although certain
Portions of this subuuttal package may have been developed by other professionals, inclusion of
These materials under my signature and seal signifies that I have reviewed this material and have
judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Registradon No.
Print Name of Engineer
Seal and Signature (specify date):
AP car,t's C rtific tion-
L, PJ , attest that this application for-
�.
has been reviewed by me and is.accurate and complete to the best of my knowledge. T understand
Thai if all required parts of this application are not completed and that if all required supporting
information and t hrnents are of included, t is application package will be returned as
incomplete.
Signature
5of6

ktc-wilmington To [e-mail]
,�*` • cc
cc
�ktc-wilmington@mindsprin
g.com>
03/08/2004 01:20 PM b
Please respond to Subject Route to Ceder Creek
ktc-wilmington
<ktc-wilmington@mindspring.c
om>
74west - 87rnorth - 701north - 53west

OAKAmer;cas Norwood S Carter/CC/DAK
03/08/2004 01:02 PM
Penny,
To penny Mahoney/CF/DAK@DAK
cc
bcc
Subject Sludge Acceptance
The DAK Cedar Creek waste treatment plant is willing to accept up to 40,000 gallons per day of biological
sludge to aid in the waste treatment process.
Stanley Carter
Operations Manager
Cedar Creek Services

Fw: bio-solid transport for DAK Americas
Subject: Fw: bio-solid transport for DAK Americas
From: fenny Mahoney <[e-mail]>
Date: Wed, 10 Mar 2004 14:28.28 -0500
To: [e-mail]
Ed,
Hope this is what you are looking for...
Penny
----- Forwarded by Penny Mahoney/CF/DAK on 03/10/2004 02:16 PM -----
Walter Kelly/CF/DAK To Penny MahoneylCFIDAK@DAK
03/10/2004 01:00 PM
cc
Subject Fw: bio-solid transport for DAK Americas
----- Forwarded by Walter Kelly/CF/DAK on 03/10/2004 12:59 PM - ---
ktc-wilmington
<[e-mail]>
03/10/2004 12:53 PM _
Please respond to� �I
ktc-wilmington 1
<[e-mail]> �I
To [e-mail]
cc
Subject Fw: bio-solid transport for DAK Americas
-----Forwarded Message -----
From: Walter Kelly
Sent: Mar 10, 2004 12:49 PM
To: [e-mail]
Cc: Penny Mahoney
Subject: bio-solid transport for DAK Americas
Kenan Transport Co. has contracted with DAK Americas to transport bio-solids from their Cape Fear
site in Leland, N.C. to their Cedar Creek site in Fayetteville N.C. using the following route: 74 west, 87
north, 701 north, 53 west.
I of 1 3/10/2004 138 PM