HomeMy WebLinkAboutWQ0018347_Final Permit_20051014�WArF
Michael F. Easley, Governor
�0 G William G. Ross Jr., Secretary
r North Carolina Department of Environment and Natural Resources
y
O 'C Alan W. Klimek, P.E. Director
Division of Water Quality
October 14, 2005
MR. JEFFREY J. HOWARD, PROJECT MANAGER
NOVOZYMES BIOLOGICALS, INC.
c/o REGISTRA'T'ION BY DESIGN, INC.
1181/2 E. MAIN ST, SUITE 1
SALEM VA 24153
Subject: Permit No. WQ0018347
Novozymes Biologicals, Inc.
dry roots (3-3-3), endo roots (3-3-4), M -roots (3-3-3),
and I -step (2-2-2) Distribution Program
Distribution of Animal Residual Solids
Roanoke County, Virginia
Dear Mr. Howard:
In accordance with your change of ownership request received on March 5, 2005 and a permit
renewal application package received on August 29, 2005 as well as additional information received
October 4, 2005 and October 6, 2005; we are forwarding herewith Permit—No. WQ0018347, dated
October 14, 2005, to Novozymes Biologicals, Inc. for the subject animal residuals distribution program.
This permit shall be effective from the date of issuance until September 30, 2010; shall void
Permit No. WQ0018347, issued to Roots, Inc. on October 18, 2000;shall be subject to the conditions and
limitations as specified therein. Make note of this permit's expiration date and the fact that a permit
renewal application is due to the Division of Water Quality (Division) no later than six months prior to
that date (i.e., see Condition V. 7.), as the Division does not send reminders to apply for permit renewal.
Be aware that payment of the annual administering and compliance fee, as stipulated in Condition V. 4.
will not automatically renew this permit.
This permit approves the continued operation of program for another five-year cycle for the
distribution of a composted fertilizer/soil amendment product, containing poultry animal residuals, that
meets exceptional quality standards and is marketed under the names dry roots (3-3-3), endo roots (3-3-
4), M -roots (3-3-3), and 1 -step (2-2-2) throughout the State of North Carolina (i.e., in bulk and in bags).
Note that this permit does not concurrently provide a license to distribute a fertilizer, as is required by the
Fertilizer Section of the NC Department of Agriculture and Consumer Services' Plant Industry Division.
More information about applying for this license may be found at the following web site:
htt-o://www.agAg.codert/ferlics.htm,
Please take the time to review this permit thoroughly. Pay particular attention to the
monitoring requirements in this permit. Be aware that failure to establish an adequate system for
collecting, maintaining, and submitting the required operational information will result in future
compliance problems.
No�thCaxol�'tta
A 1 1111 m
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service
Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 I-877-623-6748
Fax {919}715-604$
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
Mr. Jeffrey J. Howard
October 14, 2005
Page 2
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request shall be in the from of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service
Center, Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final
and binding.
If you need any additional information concerning this matter, please contact Mr. J R Joshi by
telephone at (919) 715-6698, or via e-mail at jaya.joshi@ncmail.net.
Sincerely,
Alan W. Klimek, P.E.
cc; VA Dept. of Environmental Quality
NC Department of Agriculture and Consumer Services -Plant Industry Division (Fertilizer Section)
Asheville Regional Office -Aquifer Protection Section
Fayetteville Regional Office -Aquifer Protection Section
Mooresville Regional Office -Aquifer Protection Section
Raleigh Regional Office -Aquifer Protection Section
Washington Regional Office -Aquifer Protection Section
Wilmington Regional Office -Aquifer Protection Section
Winston-Salem Regional Office -Aquifer Protection Section
APS Central Files
APS Piles
LAU Residuals Program Coordinator
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
DISTRIBUTION OF ANIMAL RESIDUAL SOLIDS PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Novozymes Biologicals, Inc.
Roanoke County, Virginia
FOR THE
Continued operation of a program for the distribution of up to 300 dry tons per year of a composted
fertilizer/soil amendment product, containing poultry animal residuals, that meets exceptional quality
standards and is marketed under the name dry roots (3-3-3), endo roots (3-3-4), M -roots (3-3-3), and 1 -
step (2-2-2) throughout the State of North Carolina (i.e., in bulk and in bags). The program shall be
operated such that no discharge of waste to surface waters occurs, pursuant to your change of ownership
request received on March 5, 2005 and a permit renewal application package received on August 29, 2005
as well as additional information received October 4, 2005 and October 6, 2005; and in conformity with
the project plan, specifications, and other supporting data subsequently filed and approved by the
Department of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until September 30, 2010 and shall be
subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
1. The distribution program shall be effectively maintained and operated as a non -discharge
system to prevent the discharge of any wastes to waters of the state resulting from the
operation of this program.
2. This permit shall become voidable in the event of failure of the distribution program to
adequately protect the assigned water quality standards of the surface waters and
groundwater.
The issuance of this permit shall not relieve the Permittee of the responsibility for damages to
surface water or groundwater resulting from the operation of this distribution program.
H.
4. In the event that the distribution program is not operated satisfactorily, including the creation
of nuisance conditions, the Permittee shall take any immediate corrective actions as may be
required by the Division of Water Quality (Division).
When product containing animal residuals is sold or given away for application to the land
under the conditions of this permit, one of the Class A pathogen requirements in 40 CFR Part
503.32(a) shall be met. Additionally, an evaluation shall be performed which demonstrates
the product's ability to comply with this requirement. Upon request, a copy of this
evaluation, including all test results and calculations, shall be submitted.
6. No product containing animal residuals that tests or is classified as a hazardous or toxic waste
under 40 CFR Part 261 shall be sold or given away for application to the land under the
conditions of this permit.
OPERATION AND MAINTENANCE REQUIREMENTS
The distribution program shall be properly operated and maintained at all times.
2. No product containing animal residuals other than that generated by the following facility
shall be approved for distribution in accordance with this permit:
Permit Volume
Facility County Number __(Da. ow ear
Novozymes Biologicals, Inc. Roanoke (VA) N/Aa 700.0
(d/b/a dry roots (3-3-3), endo roots (3-3-4), M -roots (3-3-3), and 1 -step (2-2-2) in NC)
'The composting operations are at Daylay Egg Farms, Inc. 11177 Road 133, West Mansfield,
OH 43358. However, the final formulations are made at the Novozymes facilities at Salem,
VA.
No other product containing animal residuals other than that from the facility specified in
Condition II. 2. shall be distributed under the conditions of this permit. The Permittee shall
request and obtain a permit amendment from the Division for each additional facility prior to
allowing distribution through this program.
4. For a product containing animal residuals to be sold or given away in bags or other container
for application to the land under the conditions of this permit, the following shall be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average
Concentrations (Dry Weight Basis) shall be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters (mg/kg) (mg/kg)
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,800
2
When distributed under the conditions of this permit, a label shall be affixed to the bag or
other container in which the product containing animal residuals is sold or given away for
application to the land, or an information sheet shall be provided to the person who receives
the product containing animal residuals sold or given away in another container for
application to the land. The label or information sheet shall contain the following
minimum information:
a. The name and address of the person who prepared the product containing animal
residuals that is sold or given away in a bag or other container for application to the
land.
b. A statement that application of the product containing animal residuals to the land is
prohibited except in accordance with the instructions on the label or information sheet.
c. A statement that adequate procedures shall be provided to prevent surface runoff' from
carrying any disposed or stored product containing animal residuals into any surface
waters.
c. A statement to help prevent direct application of the product containing animal
residuals to water supply sources and all other waters of the state. For example, "as
with any fertilizer product, do not apply in or near any water supply source or any body
of water, including wells, streams, rivers, and lakes."
d. A statement that application of he product containing animal residuals shall not be
applied to any land that is flooded, frozen, or snow-covered.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division to ensure protection of the environment shall be
established and an acceptable sampling and reporting schedule shall be followed.
2. Proper records shall be maintained by the Permittee to track all distribution activities within
the State of North Carolina. These records shall include, but are not necessarily limited to,
the following information:
a. Source, amount (i.e., volume), and analysis of each product containing animal residuals.
b. Name of the initial recipient of the product containing animal residuals, the amount (i.e.,
volume) distributed, and the intended use.
3. An analysis shall be conducted by the Permittee on the product containing animal residuals at
least quarterly from the date of permit issuance. The results of all analyses shall be
maintained on file by the Permittee for a minimum of five years. The analysis shall include
the following parameters:
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Percent Total Solids
PH
3
Phosphorus
Potassium
Selenium
Sodium
Total Kjcldahl Nitrogen
Zinc
Plant Available Nitrogen
(by calculation)
After the product containing animal residuals has been monitored for two years at the above -
listed frequency, the Permittee may submit a request to the Division for a permit modification
to reduce the frequency of this monitoring requirement. In no case, however, shall the
frequency of this monitoring be less than once per year when the product containing animal
residuals is sold or given away for application to the land during that year.
4. The product containing animal residuals shall be monitored by the Permittee at quarterly for
compliance with Condition 1. 5. of this permit. The monitoring frequency cycle shall start on
the date of permit issuance, and the results of all analyses shall be maintained on file by the
Permittee for a minimum of five years. Data to verify stabilization of the product shall be
maintained by the Permittee_ The required data shall be specific to the stabilization process
utilized, but should be sufficient to demonstrate compliance with the Class A pathogen
requirements in 40 CFR Part 503.32(a) clearly. In addition, the EPA certification statement
concerning compliance with pathogen requirements shall be completed at the above
frequency by the proper authority or authorities if more than one is involved, either the
person who generates the product containing animal residuals or the person who prepares the
product to be sold or given away for application to the land.
Laboratory analyses and/or operational data, as required by Condition III. 3., and Condition
III. 4. shall be performed/gathered on the product containing animal residuals as it is to be
distributed. Furthermore, analytical determinations made pursuant to the monitoring and
reporting requirements of this permit shall be made by a laboratory certified by the Division
for the required parameter(s) under 15A NCAC 2H .0800 or 15A NCAC 2H. 1100.
6. Three copies of all required monitoring and reporting requirements as specified in Condition
III. 1., Condition 111. 2., Condition III. 3., Condition III. 4., and Condition III. 5. shall be
submitted annually on or before March I" of the year following the distribution event to the
following address:
NCDENR-DWQ
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Noncompliance Notification:
The Permittee shall report by telephone to the Aquifer Protection Section of the appropriate
Division regional office (i.e., see Attachment A) as soon as possible, but in no case more than
24 hours or on the next working day following the occurrence or first knowledge of the
occurrence of any of the following:
a. Any occurrence with the distribution program that results in the distribution of significant
amounts of wastes which are abnormal in quantity or characteristic.
b. Any failure of the distribution program resulting in a release of material to receiving
waters.
c. Any time that self-monitoring information indicates that the distribution program has
gone out of compliance with the conditions and limitations of this permit or the
parameters on which the facility was designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate treatment.
4
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals or product containing animal residuals.
Persons reporting such occurrences by telephone shall also file a written report in letterform
within five days following first knowledge of the occurrence. This report shall outline the
actions taken or proposed to be taken to ensure that the problem does not recur.
IV. INSPECTIONS
1. The Permittee or his designee shall inspect the storage, transport, and treatment facilities
related to the distribution program to prevent malfunctions and deterioration, operator errors
and discharges which may cause or lead to the release of wastes to the environment, a threat
to human health, or a nuisance. The Permittee shall maintain an inspection log or summary
including at least the date and time of inspection, observations made, and any maintenance,
repairs, or corrective actions taken by the Permittee. This log of inspections shall be
maintained by the Permittee for a period of five years from the date of the inspection and
shall be made available to the Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or related to
the distribution program at any reasonable time for the purpose of determining compliance
with this permit; may inspect or copy any records that must be kept under the terms and
conditions of this permit; and may obtain samples of groundwater, surface water, or leachate.
V. GENERAL CONDITIONS
1. This permit shall become voidable unless the distribution program is operated in accordance
with the conditions of this permit, the supporting materials, and in the manner approved by
the Division.
2. This permit shall be effective only with respect to the nature and volume of product
containing animal residuals described in the application and other supporting data.
3. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina
General Statutes § 143-215.6A through § 143-215.6C.
4. The annual administering and compliance fee shall be paid by the Permittee within 30 days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division
to initiate action to revoke this permit, as specified by 15 NCAC 2H .0205 (c)(4).
5. The issuance of this permit does not preclude the Permittee from complying with any and all
statutes, rules, regulations, or ordinances that may be imposed by other government agencies
(i.e., local, state, and federal) which have jurisdiction, including, but not Iimited to, applicable
river buffer rules in 15A NCAC 2B .0200, soil erosion and sedimentation control
requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000,
and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC
.0500.
6. This pen -nit may be modified, revoked, and/or reissued to incorporate any conditions,
limitations and monitoring requirements the Division deems necessary in order to protect the
environment and public health adequately.
7. The Permittee, at least six months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Division shall review the adequacy of the
distribution program described therein, and if warranted, shall extend the permit for such
period of time and under such conditions and limitations as it may deem appropriate.
This permit shall not be automatically transferable. In the event that there is a desire for the
distribution program to change ownership or to change the name of the Permittee, a formal
permit request shall be submitted to the Division documentation from the parties involved
and other supporting materials as may be appropriate. The approval of this request shall be
considered on its merits and may or may not be approved.
Permit issued this the fourteenth day of October, 2005.
NORTH CAROLINA ENVMDNMENTAL MANAGEMENT COMMISSION
Lor Awn W. Klimek, P,E., Director -
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ001.8347
A
Attachment A
DIVISION OF WATER QUALITY REGIONAL OFFICES
Asheville Regional Office Fayetteville Regional Office Mooresville Regional Office
APS Supervisor APS Supervisor APS Supervisor
2090 U.S. Highway 70 Wachovia Building, Suite 714 610 E. Center Ave./ Suite 301
Swannanoa, NC 28778 Fayetteville, NC 28301 Mooresville, NC 28115
Phone: (828) 296-4500 Phone: (910) 486-1541 Phone: (704) 663-1699
Fax: (828) 299.7043 Fax: (910) 486-0707 Fax: (704) 663-6040
Avery
Buncombe
Burke
Caldwell
Cherokee
Clay
Graham
Haywood
Henderson
Jackson
Macon
Madison
McDowell
Mitchell
Polk
Rutherford
Swain
Transylvania
Yancey
Raleigh Regional Office
APS Supervisor
3800 Barrett Drive
Raleigh, NC 27609
Phone: (919) 791-4200
Fax: (919)571-4718
Anson
Moore
Bladen
Robeson
Cumberland
Richmond
Harnett
Sampson
Hoke
Scotland
Montgomery
Orange
Washington Regional Office
APS Supervisor
943 Washington Square Mall
Washington, NC 27889
Phone: (252) 946-6481
Fax: (252) 946-9215
Alexander
Lincoln
Cabarrus
Mecklenburg
Catawba
Rowan
Cleveland
Stanly
Gaston
Union
Tredell
Orange
Wilmington Regional Office
APS Supervisor
127 Cardinal Drive Extension
Wilmington, NC 28405-3845
Phone: (910) 796-7215
Fax: (910) 350-2004
Chatham
Nash
Beaufort
Jones
Brunswick New Hanover
Durham
Northampton
Bertie
Lenoir
Carteret Onslow
Edgecombe
Orange
Camden
Martin
Columbus Pender
Franklin
Person
Chowan
Pamlico
Duplin
Granville
Vance
Craven
Pasquotank
Halifax
Wake
Currituck
Perquirnans
Johnston
Warren
Dare
Pitt
Lee
Wilson
Gates
Tyrell
Greene
Washington
Hertford
Wayne
Hyde
Winston-Salem Regional Office
APS Supervisor
585 Waughtown Street
Winston-Salem, NC 27107
Phone: (336) 771-4600
Fax: (336) 771-4630
Alamance Rockingham
Alleghany Randolph
Ashe
Stokes
Caswell
Surry
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
7