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HomeMy WebLinkAboutWQ0015180_Final Permit_20140319A� NGDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director March 19, 2014 FLOYD E. WHITMIRE — MANAGER INTERNATIONAL PAPER. COMPANY POST OFFICE BOX i 10 RIEGELWOOD, NORTH CAROLINA 28456 Dear Mr. Whitmire: John E. Skvaria, III Secretary Subject: Permit No. WQ0015180 Riegelwood Mill Distribution Program Distribution of Residual Solids (503 Exempt) Columbus County In accordance with your permit renewal request received February 6, 2014, we are forwarding herewith Permit No. WQ0015180 dated March 19, 2014, to International Paper Company for the continued operation of the subject residuals management program. Please note that this renewed permit shall become effective on August 1, 2014 (i.e- the day after the expiration date of the existing permit). This permit shall be effective from August 1, 2014 until July 31, 2019, shall void Permit No. WQ0015180 issued August 26, 2005, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachment A for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note that on September 1, 2006, North Carolina Administrative Code Title 15A Subchapter 02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit incorporates the requirements of these rules, therefore, please tale the time to review this permit thoroughly. Please note the following permit conditions have been removed since the last permit issuance dated August 26, 2005: ➢ OId Condition I-5_ — This condition has been removed because it is inherently covered under Condition N.2. ➢ Old Condition 11.9. — This condition has been removed because it is inherently covered under Condition II.1. WATER QUALITY PERMITTING SECTION 1636 Mail service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St., Raleigh, North Carolina 27604 Phone: 91M07-64641 FAX: 91 M07-6496 lntemet: htt0Uoortal.ncdenr.o191web1wu An Equal Opporlunily %Affirmative Action Employer Mr. Floyd E. Whitmire March 19, 2014 Page 2 of 2 Please note the following permit conditions and attachments are new since the last permit issuance dated August 26, 2005: ➢ Condition II.6. ---- PIease review this condition to note several new setback requirements that were adopted with North Carolina Administrative Code Title 15A Subchapter 02T — Waste not Discharged to Surface Waters. ➢ Condition III.2. — This condition lists the requirements for an Operation and Maintenance Plan in accordance with 15A NCAC 02T .1110. ➢ Condition 111.9. — This condition notes several new requirements for when the residuals cannot be land applied in accordance with the requirements adopted in North Carolina Administrative Code Title 15A Subchapter 02T — Waste not Discharged to Surface Waters. ➢ Condition V.I. — This condition requires the Permittee to provide adequate inspection and maintenance of the subject facilities. ➢ Condition VL7. -- This condition notes that the facilities in this permit may not be expanded if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Nathaniel Thornburg at (919) 807-6453 or nathaniel.thornburglncdenr.gov. Sincerely, P,- /ThoZA--Recder cc: Columbus County Health Department Wilmington Regional Office, Water Quality Regional Operations Section Beth Buffington, Public Water Supply Section Protection and Enforcement Branch Permit File WQ0015190 Notebook File WQ0015190 NORTH CAROLINA ENVfRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH DISTRIBUTION OF RESIDUAL SOLIDS (503 EXEMPT) PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Internati®nai Paper Company Columbus County FOR THE continued operation of a residuals management program for International Paper Company and consisting of the distribution and land application of residuals (i.e., sludge, grit, dregs and wood ash) generated by the approved facilities listed in Attachment A with no discharge of wastes to surface waters, pursuant to the application received February 6, 2014, and in conformity with other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The use and disposal of residuals are regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt the Permittee from complying with the federal regulations. This permit shall be effective from August 31, 2014 until July 31, 2019, shall void Permit No. WQ0015180 issued August 26, 2005, and shall be subject to the following specified conditions and limitations: L SCHEDULES No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. it. PERFORMANCE STANDARDS The subject residuals management program shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall immediately cease distribution of the residuals, contact the Wilmington regional office supervisor, and take any immediate corrective actions. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this residuals management program. WQ0015180 Version 3.0 Shell Version 140210 Page I of 8 3. Only residuals generated by the facilities listed in Attachment A are approved for distribution and land application in accordance with this permit. 4. Residuals shall only be applied on land owned or controlled by the Permittee. 5. Pollutant concentrations in the residuals distributed or applied to any land application site shall not exceed the following Ceiling Concentrations or Monthly Average Concentrations (i.e., dry weight basis): Parameter Ceiling Concentration (milligrams per kilogram) Monthly Average Concentration (milligrams per kilogram) Arsenic 75 41 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 n/a Nickel 420 420 Selenium 100 100 Zinc 75500 2,800 6. Setbacks for residual land application sites shall be as follows: Setback Description Setbacks (ft) Surface Application Injection / Incorporation Habitable residence or place of public assembly under separate ownership or not to be maintained as part of the project site 400 200 Habitable residence or places of public assembly owned by the Permittee, the owner of the land, or the lessee/operator of the land to be maintained as part of the ploject site 0 0 Property lines 50 50 Public right of way 50 50 Private or public water supply 100 100 Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands) 100 50 Surface water diversions (ephemeral streams, waterways, ditches) 25 25 Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) 25 25 Subsurface groundwater lowering system 0 0 Wells with exception to monitoring wells 100 100 Bedrock outcrops 25 25 Top of slope of embankments or cuts of two feet or more in vertical height 15 is Building foundations or basements 0 0 Water lines 0 0 Swimming pools 100 100 Nitrification fields 0 0 7. Land application areas shall be clearly marked on each site prior to and during any. residuals application event. WQ0015180 Version 3.0 Shell Version 140210 Page 2 of 8 8. Due to the high concentration of sodium in the residuals produced at this facility, land application rates shall be determined such that the rate of sodium application does not exceed 200 pounds of sodium per acre. 9. The compliance boundary for the residual land application sites shall be specified in accordance with 15A NCAC 02L .0107(b). These sites were individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the residual land application area, or 50 feet within the property boundary, whichever is closest to the residual land application area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 10. In accordance with 15A NCAC 02L .0108, the review boundary shall be established midway between the compliance boundary and the residual Iand application area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. OPERATION AND MAINTENANCE RFQUH?EMENTS The residuals management program shall be properly maintained and operated at all times_ The program shall be effectively maintained and operated as a non -discharge system to prevent any contravention of surface water or groundwater standards. 2. The Permittee shall maintain an approved Operation and Maintenance Plata (O&M Plan.) pursuant to 15A NCAC 02T .1110. Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan. The O&M Plan, at the minimum, shall include: a) Operational functions; b) Maintenance schedules; c) Safety measures; d) Spill response plan; e) Inspection plan including the following information: i. Names and/or titles of personnel responsible for conducting the inspections; H, Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection frequency are representative of the residuals management program; iii_ Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event that noncompliance is observed pursuant to the noncompliance notification requirements under the monitoring and reporting section of the permit; f) Sampling and monitoring plan including the following information: i. Names and/or titles of personnel responsible for conducting the sampling and monitoring; H. Detailed description of monitoring procedures including parameters to be monitored; iii. Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. WQ0015180 Version 3.0 She11 Version 140210 Page 3 of 8 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the facility, the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operators as back-up ORCs in accordance with 15A NCAC 08G .0201. The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition III.2.), and shall comply with all other conditions of 15A NCAC 08G. 0204. For more information regarding classification and designation requirements, please contact the Division of Water Resources at (919) 807-6334. 4. The Permittee shall maintain a copy of this permit and the O&M Plan at the site during application events. 5. The Permittee shall maintain a copy of the spill control provisions in all residuals transport and land application vehicles. 6. Residuals storage at the land application sites shall be limited to the volume being applied to the particular tract; shall be removed or applied within 90 days of original placement; and the storage site shall be restored to its original contour. The Permittee shall take adequate measures to prevent wind erosion and surface runoff from conveying residuals from the land application sites onto adjacent properties or into surface waters. 8. The Permittee shall maintain a suitable woodland in accordance with the Division -approved management plan submitted on April 7, 1998. 9. Residuals shall not be land applied under the following conditions: a. If the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated critical habitat; b. If the application causes prolonged nuisance conditions; c_ If the land fails to assimilate the residuals or the application causes the contravention of surface water or groundwater standards; d. If the Iand is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of the residuals would occur; e. Within the 100-year flood elevation, unless the residuals are injected or incorporated within a 24- hour period following a land application event; f. During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours following a rainfall event of 0.5 inches or greater in a 24-hour period; g. A slope greater than 10%; h. If the soil pH is not maintained at 6.0 or greater, unless sufficient amounts of lime are applied to achieve a final soil pH of at least 6.0, or if an agronomist provides information indicating that the pH of the soil and residuals are suitable for the specified crop. Any approved variations to the acceptable soil pH (6.0) will be noted in this permit; i. If the vertical separation between the seasonal high water table and the depth of residuals application is less than one foot; j. If the vertical separation of bedrock and the depth of residuals application is less than one foot; and k_ Application exceeds silvicultural rates. 10. This permit shall become voidable if operation of the disposal sites causes contravention of surface water or groundwater standards, and may be revoked unless the disposal sites are maintained and operated in a manner that will protect the assigned surface water and groundwater quality standards_ WQ0015180 Version 3.0 Shell Version 140210 Page 4 of 8 11. The residuals shall be adequately stored to prevent runoff into watercourses prior to and following distribution and use. The finished product may be placed on a concrete pad, placed under shelter, placed on the "old" landfill area, or covered until such time as it is delivered to the appropriate site. 12. Diversion or bypassing of untreated or excess water from the treatment facilities is prohibited. 13. All excess water from the treatment facilities shall be reused as a wetting agent for the processing of the wood ash, or routed to the head of the treatment plant (Permit No. NC0003298). IV. MONITORING AND REPORTING RE UIItEMENTS Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sample reporting schedule shall be followed. 2. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation and Recovery Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity characteristic leaching procedure (TCLP)] shall be performed at the frequency specified in Attachment A, and the Permittee shall maintain these results for a minimum of five years. Any exceptions from the requirements in this condition shall be specified in Attachment A. The TCLP analysis shall include the following parameters (the regulatory level in milligrams per liter is in parentheses): Arsenic (5.0) 1,4-Dichlorobenzene (7.5) Nitrobenzene (2.0) Barium (I00.0) 1,2-Dichloroethane (0.5) Pentachlorophenol (100.0) Benzene (0.5) 1, 1 -Dich loroethylene (0.7) Pyridine (5.0) Cadmium (1.0) 2,4-Dinitrotoluene (0.13) Selenium (1.0) Carbon tetrachloride (0.5) Endrin (0.02) Silver (5.0) Chlordane (0.03) Hexachlorobenzene (0.13) Tetrachloroethylene (0.7) Chlorobenzene (100.0) Heptachlor (and its hydroxide) (0.00$ Toxaphene (0.5) Chloroform (6.0) Hexachloro-1,3-butadiene (0.5) Trichloroethylene (0.5) Chromium (5.0) Hexachloroethane (3.0) 2,4,5-Trichlorophenol (400.0) m-Cresol (200.0) Lead (5.0) 2,4,6-Trichlorophenol (2.0) o-Cresol (200.0) Lindane (0.4) 2,4,5-TP (Silvex) (1.0) p-Cresol (200.0) Mercury (02) Vinyl chloride (0.2) Cresol (200.0) Methoxychlor (10.0) 2,4-D (10.0) Methyl ethyl ketone (200.0) Once the residuals have been monitored for two years at the frequency specified in Attachment A, the Permittee may submit a permit modification request to reduce the frequency of this monitoring requirement. In no case shall the monitoring frequency be less than once per permit cycle. WQ0015180 Version 3.0 Shell Version 140210 Page 5 of 8 3. An analysis shall be conducted on the residuals from each source generating facility at the frequency specified in Attachment A, and the Permttee shall maintain the results for a minimum of five years. The analysis shall include the following parameters: Arsenic Magnesium Phosphorus Barium Mercury Potassium Cadmium Manganese Selenium Calcium Molybdenum Silver Chromium Nickel Sodium Copper pH Zinc Lead Dioxin (2, 3, 7, 8 TCDD) — Annually 4. Laboratory parameter analyses shall be performed on the residuals as they are distributed, and shall be in accordance with the monitoring requirements in 15A NCAC 02B .0505. 5. The Permittee shall maintain records tracking all residual distribution or land application events performed by the Permiee. At a minimum, these records shall include the following: a. Source of residuals; b. Date of land application; c. Amount of residuals land applied; d. Intended use of residuals; e. Method of land application; f. Weather conditions (e.g., sunny, cloudy, raining, etc.); g. Location of land application; 6. Three copies of an annual report shall be submitted on or before March 1'. The annual report shall meet the requirements described in the Instructions for Residuals Application Annual Repartin Forms. Instructions for reporting and annual report forms are available at http://portal.nr-denr.orglweb/wqlaps/lauJreporting, or can be obtained by contacting the Non - Discharge Permitting Unit directly. The annual report shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 WQ0015180 Version 3.0 Shell Version 140210 Page 6 of 8 7. Noncompliance Notification The Permittee shall report by telephone to the Wilmington Regional Office, telephone number (910) 796-7215, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the distribution program resulting in the land application of significant amounts of wastes that are abnormal in quantity or characteristic. b. Any failure of the distribution program resulting in a release of material to surface waters. c. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of adequate residual treatment. e. Any spill or discharge from a vehicle or piping system during residuals transportation. .Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure that the problem does not recur. V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the subject facilities and shall be in accordance with the approved O&M Plan. Prior to each residuals land application event, the Permittee or his designee shall inspect the residuals storage, transport and application facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittec shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the land application sites or facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the teens and conditions of this permit; and may collect groundwater, surface water or leachate samples. WQ0015I80 Version 3.0 SMI Version 140210 Page 7 of 8 VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the residuals land application events are not carried out in accordance with the conditions of this permit. This permit is effective only with respect to the nature and volume of residuals described in the permit application and other supporting documentation. 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., Iocal, state, and federaI). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. In the event the residuals program changes ownership or the Permittee. changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate documentation from the parties involved and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the residuals program permitted herein until a permit is issued to the new owner. 6. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110_ Unless the Division Director grants a variance, expansion of the _permitted residuals program contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 19a' day of March 2014 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION A� homiWA. Reeder, Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0015180 WQO015180 Version 3.0 Shell Version 140210 Page 8 of 8 ATTACHMENT A - Approved Residual Sources International Paper Company Certification Date: March 14, 2014 Permit Number: WQ0015180 Version: 3.0 Owner FacilityName County Permit Number Biological Residuals Maximum Dry Tons Per Yearr Monitoring Frequency for Nan -hazardous Characteristics 2 Monitoring Frequency for Metals and Nutrients 3,4 Monitoring Frequency for Pathogen Reduction Approved Mineralization Rate Internationai Paper Company Riegelwood Mill Columbus NC0003298 No 100,000 Twice per Year See Table Below N/A N/A Total 100,000 1. Maximum Dry Tons per Year is the amount of residuals approved for land application from each permitted facility. 2. Analyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as stipulated under permit Condition IV.2. 3. Testing of matals and nutrients as stipulated under permit Condition IV.3. 4. Monitoring frequencies aee based on the actual dry tons applied per year using the table below, unless specified above. Dry Tons Generated short tons peryear) Monitoring Frequency Established in 40 CFR 503 and 15A NCAC 02T .1111 <319 11Year. =>319 - <I,650 1/ uarter 4 times per ear =>1,650 - <16,500 1/60 Da s 6 times per ear => 16 500 1 month 12 times per ear If no land application events occur during a required sampling period (e.g. no land application occur during an entire year when annual monitoring is required), then no sampling data is required during the period of inactivity. The annual report shall include an explanation for missing sampling data. Those required to submit the annual report to EPA may be required to make up the missed sampling, contact the EPA for additional information and clarification. Page 1 of I L J . -,"-OR -4 .. Figure 2 — Directional Map WQ0015180 865 John Riegel Rd., Riegelwood NC 28456 International Paper Company Latitude: 34.350985' Riegelwood Mill Distribution Program Longitude:-78.206235' T iiij 1 T� Riegelwood �.. �r C- untTyClub :171 1 Fil 1°1'3 ��,i 1raE .,I.C�•r.janF;�,IYN'S\'M Ici& •F t43 1 mi i� -. 1 i:1z1 �7�;i 923`: c--;I=