WQ0013473_Final Permit_19971024

State of North Carolina
Department of Environment, ffl:W;VA
Health and Natural Resources 4 • If
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary p E H N F=?L
A. Preston Howard, Jr., P.E., Director
October 24, 1997
Mr. Ronnie Carter, Owner
Capital Wood Products
38081 Saw Mill Road
New London, North Carolina 28127
Subject: Permit No. WQ0013473
Capital Wood Products
Wastewater Recycle System
Stanly County
Dear Mr. Carter:
In accordance with your application received February 18, 1997, we are forwarding herewith
Permit No. WQ0013473, dated October 24, 1997, to Capital Wood Products for the construction and
operation of the subject wastewater recycle system.
This permit shall be effective from the date of issuance until September 30, 2002, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
One set of approved plans and specification is being forwarded to you. If you need additional
information concerning this matter, please contact Rick Moore at [phone] extension 527.
Sincere ,
,ZA. Preston Howard, Jr., P.E.
cc: Stanly County Health Department
Chambers Engineering
Bob Cheek, Groundwater Section
Mooresville Regional Office, Water Quality Section
Mooresville Regional Office, Groundwater Section
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

6. The Mooresville Regional Office, telephone number [phone] shall be notified at
least forty-eight (48) hours in advance of operation of the installed facilities so that an in -
place inspection can be made. Such notification to the regional supervisor shall be made
during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays.
7. The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the Division.
8. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
II. OPERATION AND MAINTENANCE REQUIREMENTS
The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
2. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
3. Freeboard in the four concrete settling basins shall not be less than two feet at any time.
4. Any monitoring deemed necessary by the Division to insure surface and ground water
protection will be established and an acceptable sampling reporting schedule shall be
followed.
III. INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall maintain an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken by
the Permittee. This log of inspections shall be maintained by the Permittee for a period of
three years from the date of the inspection and shall be made available to the Division or
other permitting authority, upon request.
3. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or related
to the recycle system at any reasonable time for the purpose of determining compliance with
this permit, may inspect or copy any records that must be maintained under the terms and
conditions of this permit, and may obtain samples of groundwater, surface water, or
leachate.
IV. GROUNDWATER CONDITIONS
Within 60 days of permit issuance, two monitor wells, one upgradient (MW-i) and one
downgradient (MW-3), shall be installed to monitor groundwater quality. The well(s) shall
be constructed such that the water level in the well is never above or below the screened
(open) portion of the well at any time during the year. The general location and name for
each well is marked on Attachment A. Each monitoring well shall be located at the review
boundary, constructed in accordance with this permit, and approved by the Mooresville
Regional Office.
2. Monitor wells MW-1 and MW-3 shall be sampled initially after construction along with the
supply wells on the site to be called MW-2 (inside the review boundary) and MW-4
2

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Capital. Wood Products
Stanly County
FOR THE
continued operation of a 371 GPD wastewater recycle system consisting of four concrete settling basins, a
storage tank, two unlined drying beds and all necessary pumps, piping, valves and appurtenances to serve
Capital Wood Products with no discharge of wastes to the surface waters, pursuant to the application
received February 18, 1997, and in conformity with the project plan, specifications, and other supporting
data subsequently filed and approved by the Department of Environment, Health and Natural Resources
and considered a part of this permit.
This permit shall be effective from the date of issuance until September 30, 2002, and shall be
subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Water Quality (Division) accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of the request will be considered on its merits and may or may
not be approved.
5. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall take immediate corrective action, including those
actions that may be required by this Division, such as the construction of additional or
replacement treatment or disposal facilities.

waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
8. All wells that are constructed for purposes of groundwater monitoring shall be constructed
in accordance with 15A NCAC 2C .0108 (Standards of Construction for Wells Other than
Water Supply) and any other state and local laws and regulations pertaining to well
construction.
9. The Mooresville Regional Office, telephone number [phone], shall be notified at
least forty-eight (48) hours prior to the construction of any monitoring well so that an
inspection can be made of the monitoring well location. Such notification to the regional
groundwater supervisor shall be made during the normal office hours from 8:00 a.m. until
5:00 p.m. on Monday through Friday, excluding state holidays.
10. Within sixty (60) days of completion of all monitoring wells, the permittee shall submit two
original copies of a scaled topographic map (scale no greater than 1":100') signed and
sealed by a professional engineer or a state licensed land surveyor that indicates all of the
following information:
a. the location and identity of each monitoring well,
b. the location of the waste disposal system,
c. the location of all property boundaries,
d. the latitude and longitude of the established horizontal control monument,
e. the relative elevation of the top of the well casing (which shall be known as the
"measuring point"), and
f. the depth of water below the measuring point at the time the measuring point is
established.
The survey shall be conducted using approved practices outlined in North Carolina General
Statutes Chapter 89C and the North Carolina Administrative Code Title 21, Chapter 56.
The surveyor shall establish a horizontal control monument on the property of the waste
disposal system and determine the latitude and longitude of this horizontal control
monument to a horizontal positional accuracy of +/- 10 feet. All other features listed in a.
through e. above shall be surveyed relative to this horizontal control monument. The
positional accuracy of features listed in a. through e. above shall have a ratio of precision
not to exceed an error of closure of 1 foot per 10,000 feet of perimeter of the survey. Any
features located by the radial method will be located from a minimum of two points.
Horizontal control monument shall be installed in such a manner and made of such
materials that the monument will not be destroyed due to activities that may take place on
the property. The map shall also be surveyed using the North American Datum of 1983
coordinate system and shall indicate the datum on the map. All bearings or azimuths shall
be based on either the true or NAD 83 grid meridian. If a Global Positioning System
(GPS) is used to determine the latitude and longitude of the horizontal control monument, a
GPS receiver that has the capability to perform differential GPS shall be used and all data
collected by the GPS receiver will be differentially corrected.
11. The maps and any supporting documentation shall be sent to the Groundwater Section,
N.C. Division of Water Quality P.O. Box 29578 Raleigh, N.C. 27626-0578.
12. Within thirty days of completion of all well construction activities, a certification must be
received from a professional engineer or a licensed geologist certifying that the monitoring
wells are located and constructed in accordance with the Well Construction Standards (15A
NCAC 2C) and this permit. This permit should be submitted with copies of the Well
Completion Form (GW-1) for each well. Mail this certification and the associated GW-1
forms to the Permits and Compliance Unit, Groundwater Section, P.O. Box 29578,
Raleigh, NC, 27626-0578.

(downgradient of the review boundary), and thereafter every March, July and November
for the following parameters:
Nitrate (NO3) pH
Water Level Sulphate (SO4)
Total Dissolved Solids (TDS)
Volatile Organic Compounds - In November only by one of the following methods:
(A) Standard Method 6230D, PQL at 0.5 pg/L or less
(B) Standard Method 621OD, PQL at 0.5 µg/L or less
(C) EPA Method 8021, Low Concentration, PQL at 0.5 pg/L or less
(D) EPA Method 8260, Low Concentration, PQL at 0.5 pg/L or less
(E) Another method with prior approval from the Groundwater Section Chief
Any method used must meet the following qualifications-
(1) A laboratory must be DWQ certified to run any method used.
(2) The method used must, at a minimum, include all the constituents listed in
Table VIII of Standard Method 6230D.
(3) The method used must provide a PQL of 0.5 pg/L or less which must be
supported by laboratory proficiency studies as required by the DWQ
Laboratory Certification Unit. Any constituents detected above the MDL
but below the PQL of 0.5 pg/L must be qualified (estimated) and reported.
3. The measurement of water levels must be made prior to sampling for the remaining
parameters. The depth to water in each well shall be measured from the surveyed point on
the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to
provide the relative elevation of the measuring point for each monitoring well.
4. If any volatile organic compounds are detected by Method 6230D, then the Mooresville
Regional Office Groundwater Supervisor, telephone number [phone], must be
contacted immediately for further instructions regarding any additional follow-up analyses
required. The results of all initial and follow-up analyses must be submitted
simultaneously.
5. The results of the sampling and analysis must be received on Form GW-59 (Groundwater
Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and
Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 on or before the last
working day of the month following the sampling month.
6. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall
be provided.
7. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 250
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the .
disposal systems midway between the Compliance Boundary and the perimeter of the

6. Upon classification of the facility by the Water Pollution Control Systems Operators
Certification Commission (WPCSOCC), the Permittee shall employ a certified wastewater
treatment plant operator to be in responsible charge (ORC) of the wastewater treatment
facilities. The operator must hold a certificate of the type and grade at least equivalent to or
greater than the classification assigned to the wastewater treatment facilities by the
WPCSOCC. The Permittee must also employ a certified back-up operator of the
appropriate type and grade to comply with the conditions of 15A NCAC 8A .0202. The
ORC of the facility must visit each Class I facility at least weekly and each Class H, III, and
IV facility at least daily, excluding weekends and holidays, and must properly manage and
document daily operation and maintenance of the facility and must comply with all other
conditions of 15A NCAC 8A .0202.
7. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the twenty-fourth day of October, 1997.
NORTH C OLINA E O AL MANAGEMENT COMMISSION
/-A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
' Permit Number WQ0013473

13. For the initial sampling of the well as specified elsewhere in the permit, the permittee shall
submit a copy of the GW-1 Form (Well Completion Form) with the Compliance
Monitoring Form (GW-59) for that well. Compliance Monitoring Forms that do not
include copies of the GW-1 form will be returned to the permittee without being processed.
Failure to submit these forms as required by this permit may result in the initiation of
enforcement activities pursuant to NC General Statutes 143-215.6.
V . GENERAL CONDITIONS
1. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
2. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina
General Statute 143-215.6A to 143-215.6C.
3. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
4. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of this project.
5. Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional Office, telephone
number [phone] as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a basin or tank, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility is not in compliance
with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.

77
I Nix
(ALPHA] Alpha Environmental IN41anagement, Inc.- JCB NO. OF
Albemarle, North Carolina 28002-1750

Permit No. WQ0013473
October 24, 1997
ENGINEER'S CERTIFICATION
I, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the
project,
Project Name
Location
for the
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation
of the construction such that the construction was observed to be built within substantial compliance and
intent of this perrr.it, the approved plans and specifications, and other supporting materials.
Signature
Date
Registration No.

RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
lame of Facility: �A J W" d DU,t
.)twner or Contact Person: �/ n�
Mailing Address: 91 //`! A j C
ze—
County: M% Telephone: o ,
Present Classification: New Facility 4/ _existing Facility
NPOES Per. No. NCOO Nondisc. Per. No.WCL4�� Health Dept.Per No.
Rated by: _. & . 6eL -- - -. _ 6lephone: ;EW-"37/61'9 Date:��
Reviewed by: Health Dept. Telephone:
Regional Office Telephone:
Central Office Telephone,
ORC: Grade: Telephone:
Check Classification(s): Subsurface Spray Irrigation Land Application
Wastewater Classfcation: (Circle One) (1 11 111 IV Total Paints:
SLESURFACrECLASS111CATION
(check aN units ttsat apply)
1- SOPPtic tanks
2-pump tanks
3. alphw or pump -losing strstems
BMW fitters
6-grease trapAntercWor
6 o$/wafer separators
7. gravity subsurface troatmant and disposal:
8.•_pnw=re sutra riace trommerit and dim:
SPRAY FF03ATCN CL ASSF ATIC IN
(Check al units that apply)
1
prefirnlnary tranlmfrs; (deffrAlon no. 32 )
2-
Lagoons
3_
Wtic tanks
4
pump tanks
5.
pumps
6.
nand fitters
7_grease
trapAntc,zeptor•
8 _ *Atwater separators
9.
dfatnfertlon
10
_ chamic al adMon for nutr entlalgae car"
11,,
,spray irrigation of wastewater
In addition to the above classifications, pretmatmont of sr■stewster In ascess of these components shall
be rated using the polnt rsting system and will require an operator with an appropriate dust certification.
LkND APPLICATKNMESIDWILS CLASSIFICATION (Applies orgy to permit holder)
1. Land appik:k;on of bicsol;ds, residuals or ccmtarninated sorts on a dasigrwled %No.
WASTEWATER TREATMENT FACLJ TY CLASSIFICATION
The following systems shad to assigned a Cbm 1 daWk:;9on, U01M the flow is of a significant quantity or tF3 tochnc'.agy b cmusualty
complex, to require mnskWation by the Commission on a came -by -case basis: (Chess Ii Appropriate)
I.ChVwafer Separator Systems oons.s kV only of physical separatIon, pumps ant! dam;
2. _�SWic TarkrSsnd Filter SyMorm conakteng only al u2o6c tanks, dosing apparatus, pumps.sand Qem dsirdect=
avid direct discharge;
3 Log• on sywems owdasting only o1 pramiruLty trodmorti, lagoom, pumps, dWnfection, necessary then ical trwtmont far
seise or nutriers conitrol, and dinod ;
4 Ctased-la* PAcycle SyxtwM
B.--Groundwider Rermxizfion Systems corsfsting only of cZl a er ncparalms, pumps, air-str , carbon adsorption, dishfadlon
eruf l ;
6 _Aquaculture eperailcm to surface wdciw
7-Wader Ptant sludge handling " be&-tirrash VMkX trQOrn ;
6. Seadood processing consisting of screening and d4casl.
9. SbV;e4amHy ditchargtng systems, with the exception of Aerobic TrWrnent Units, will to dasalried y pwmkted after July 1,
19M or M upon €tmpedion by She Mislown, It Is found that the "am is not being adequaiety operated or malrrtairwd- Such
sy%loma will be rmtlrwd of the cinalfiastion at r`dassif'tcatlon by fine Coc=6Wor, in wry.

The following scale is used for rating wastewater treatment facilities: (circle appropriate points) '
ITEM POINTS
IMMItriffil Pretmarneft Units or budvatrial Pratreornars PrV*rn (s" "InItion No. 33) . . ............... ............................. 4
(2) DESIGN MOW OF PAW ;N gpd [not applicable to mm,-contaftrutted 000" wators, slud%io hrndinq lacilkies for
TMw purification Pl&fft totally Closed cyde "ems(s" defrAlon No. 11 j and facilitise ommusting w*f of torn
(4)(d) or Items (4)(d) and (I 1)(d)]
20.001
60001
100.001 250,000 --- — — — — — — — — —
250.001
---- - - - - - --- - - - - - - - - - - - -
.............. 0
2=1.001 (and up) rate I point addkbnW for each 200.000 gpd QMpWAV Up to a waxkwm of 0
D"Ign Flow (gpd) ,
(3) PFSAAINAFtY UNnW31FMESSF_S (we definition No-32)
(a)
or
(b)
Modvanical Savona. static Scream W CorkT4mdwv — ------.------__-2
W4314
. ................ .. . .. . ...................
or
(d)
Machanical or Aipnftd Ort
or
(1)
instrumented Flow M"surement .... .
W
M
Intwent Flow ... . ........ . ........... 2
Gra-t-," or Oil Separatont - Orwky.--
Diescov,f Air
-- - - - - - - - - - - - - - - - - - - - -
(4) PRMkWTRFA7MENT
UNffSPFCC
(a)
S"fic Tank (*" defilnition No. 43)..
(b)
knhotf Tonic. —
(C)
Primary Clarlj* nL.__ . . . . . . . . .... . . . . . ................................................ . ........
M
Saftfing Ponds or Settling Tanks for inorganic Noi-i-toxic Materials (akgip handling facill"s for water
Ptld"60n PLA05. sand, QrVVW, MICAlk trod other mining operations excW1 recreational acMles such as gorn
%rgid
(5) SECONDAW
TMWr UNMPFICCESSES
(a)
Carbonaceous WAGG
(1) Aeration -High Purtty Oxygen Symerri.- __2 0
Diffused Air o
%wharkal Air System (fhad. OWN or rotor)_ —_A
Separate Sludge Rotterstion -- — — — — — — — — - — — — — — — - —
7***g PAW
High Rats_ ____7
standard Rate_
Packed Tower.. .
Bloiojal Aerated Filter or Aerated Siolog" Filter ..... 10
(IV) Aerated Lagoons.______ 10
M Rotating Bloinirw 0
4vi) sand Filters -imsmittent bkAog1c4LL
Recirculating biotOgiCad
W) Stablizzion Lagoons ___
(AW) C1tAinr..— - — — — —
00 Ungle stage systsm for oont*wd carbonaceous removal or 800 and nitrogenous mrnweaJ by
rAffir,stion (a" defirAkm No. 12)(Points lot this rem have tape In addition to hems
(15)(alp) through (5)(a)(viii).
waltzing the exlended aeration proosso (see daVAon No-U)
b0tzlng other than the extended "ration prwe*&.. _A
W Nutrient adMons to schance BCD
(11) Biological Culture (*Super Rugsl)addbm.--
M
N11roge"ous 3tav
Aeration - High Purky Oxygen systern .10
Diffused Air
M&CMnical Air System Mxsd, floating or sector)_
Separate Sludge RaLwation_
M Trk*IkV Fitter-Hgh Rsta. ,, • . _7
Standard Rate.. ___j5
Packed Tower— S
Biological Aerated fter or Asmad &okVkA Filter - - .10
(IV) Rowng Biological __10
M Jiland Filter - Intermittent bbbgkzj------- 2
Recirculating biological
W)
7ERTAWORADVAhCOTREA7MENTLPCTSIMCE3SES
(a)
Ach-aled Carbon Beds -
without carbon regor4wation—_
with cwton "narst-15
(b)
Powdered or GrwwALr Activatod Carbon Food-
wktwA cathm regeneraticirt—_
wM carbon mpensm0on—
Air vb Ippis
4
Dent AI=tk)n Proosse
EkK-tmdwyaNL_
Foam Stparat
M
10" Exchange_ — ---------- 5
(h)
Land Appkation of Treated Eftant (see definZon No. 22b) (rot applicable for sand, gravel,
and ad- WMLLr fri-Ing operations) by tigh roe InfWallon,
(1)
Wer*scmvns_________
(1)
PhwiPhorws %nvyW by 930109 kal Promazed (See d*RnItIon No. 26) ___ — — — — - — —
(k)
POUhN Ponds - w1thourt a&ratWL._
with

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230 ^ 200 400 E00
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Scale 1" = 200'
DRAWN BY: SGC PROJECT SHT. NAME SHT. NO.
DATE: 1/7i137 CAPITAL WOOD PRC1i;UCTS
Dwc, NO.: 96i10y WASTEWATERR�ECYCLE FACILITIES SITS LAYOUT
APPROVED BY: W A.00 l 34 ! 3 I G lJ f7 0 1
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