WQ0012346_Final Permit_19970508

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
May 8, 1997
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Robert L. Warren, Assistant Chief of Staff, Environmental Management Department
Marine Corps Base, Camp Lejuene
ATTN: AC/S EMD PSC, Box 20004
Camp Lejuene, North Carolina 28542-0004
Subject: Permit No, WQ0012346
Marine Corps Base, Camp Lejuene
Distribution of Class A Wastewater Residuals
Onslow County
Dear Mr. Warren:
In accordance with the amendment request received on April 16, 1997, we are forwarding herewith
Permit No. WQ0012346 as amended, dated May 8, 1997, to the Marine Corps Base located at Camp
Lejuene for the construction and operation of a wastewater residuals facility for the distribution of Class A
residuals.
This permit is being amended to identify the ATAD (Autothermal Thermophilic Aerobic Digestion)
Sludge Treatment System as the Class A sludge treatment alternative to be utilized by the Marine Corps
Base located at Camp Lejuene.
This permit shall be effective from the date of issuance until June 30, 2001, shall void Permit No.
WQ0012346 issued July 22, 1996, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring and reporting requirements contained in this
permit. Failure to establish an adequate system for collecting and maintaining the required operational
information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
One set of approved plans and specifications is being forwarded to you. If you need additional
information concerning this matter, please contact Mr. Michael D. Allen at [phone] extension 547.
Sincer ly,
ILA
. A. Preston Howard, Jr., P.E.
cc: Onslow County Health Department
Louis L. Speas, P.E., Atlantic Division, Naval Facilities Engineering Command
Wilmington Regional Office, Water Quality Section
Wilmington Regional Office, Groundwater Section
Bob Cheek, Groundwater Section, Central Office
Training and Certification Unit (no rating sheet)
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
PERMIT FOR THE DISTRIBUTION OF CLASS A RESIDUALS
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO THE
Marine Corps Base, Camp Lejuene
Onslow County
FOR THE
construction and operation of a wastewater residuals facility for the distribution of Class A residuals
consisting of two (2) 200 GPM internal feed rotary drum thickeners to receive sludge from the primary
clarifiers, two (2) 600 GPM internal feed rotary drum thickeners to receive sludge from the secondary
clarifiers, sludge influent holding tank, a 2,265,000 gallon treated sludge storage tank, high liquid level
alarm system, odor control system, truck loading station, and a ATAD (Autothermal Thermophilic Aerobic
Digestion) Sludge Treatment System consisting of eight (8) 626,030 gallon reactor vessels in four parallel
path (each path having two vessels in series) for the distribution of 6,900 dry tons per year of residuals
from the sources listed in Condition H 2, with no discharge of wastes to the surface waters, pursuant to
the amendment request received on April 16, 1997, and in conformity with the project plan, specifications,
and other supporting data subsequently filed and approved by the Department of Environment, Health and
Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until June 30, 2001, shall void Permit No.
WQ0012346 issued July 22, 1996, and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. Upon completion of construction and prior to operation of this permitted facility, a
certification must be received from a professional engineer certifying that the permitted
facility has been installed in accordance with this permit, the approved plans and
specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box
29535, Raleigh, NC 27626-0535.
2. The Wilmington Regional Office, telephone no. [phone], shall be notified at least
forty-eight (48) hours in advance of operation of the installed facilities so that an in -place
inspection can be made. Such notification to the regional supervisor shall be made during
the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays.
3. The distribution of Class A residuals program shall be effectively maintained and operated
as a non -discharge system to prevent the discharge of any wastes resulting from the
operation of this program.

4. This permit shall become voidable in the event of failure of the residuals program to
adequately protect the assigned water quality standards of the surface waters and
groundwaters.
5. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this program.
6. In the event that the residuals program is not operated satisfactorily, including the creation
of nuisance conditions, the Permittee shall take any immediate corrective actions as may be
required by the Division.
7. Diversion or bypassing of the untreated residuals or leachate from the residual treatment
facilities is prohibited.
8. All leachate must be reused as a wetting agent for the processing of residuals or routed to
the head of the treatment plant.
9. When wastewater residuals are sold or given away, one of the Class A pathogen
requirements in 40 CFR Part 503.32(a) and one of vector attraction reduction requirements
in 40 CFR Part 503.33 must be met. Additionally, an evaluation must be performed which
demonstrates the residuals ability to comply with this requirement. Upon request, a copy
of this evaluation must be submitted to the Assistant Chief, Technical Support Branch,
Division of Water Quality, Post Office Box 29535, Raleigh, NC 27626-0535.
II. OPERATION AND MAINTENANCE REQUIREMENTS
1 , The residuals treatment facilities shall be properly maintained and operated at all times.
2. No residuals other than the following are hereby approved for distribution in accordance
with this permit:
Permit Volume
Source County _ Number (Dry Tons/Year)
USMC - Frenchs Creek WWTP Onslow NCO063029 6,900
All residuals shall be adequately stored to prevent leachate runoff until treated. The
finished product may be placed on a concrete pad, placed under shelter or covered until
such time as it is distributed to the buyer. If an alternate storage site is to be used, approval
must be obtained from the Division of Water Quality.
4. No other residuals other than those specified under Condition II 2 above may be
distributed. The Permittee shall request and obtain a permit amendment from the Division
of Water Quality for each additional residual source prior to acceptance of that residual.
5. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified residuals operator to be in responsible charge (ORC) of the residuals
program. The operator must hold a certificate of the type classification assigned to the
residuals program by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type to comply with the conditions of Title
15A NCAC 8A, .0202.
6. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from the residuals treatment area onto the adjacent property or into
any surface waters.
2

7 . For a Class A residual to be sold or given away in bags or other container for application to
the land, the following must be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly
Average Concentrations (Dry Weight Basis) must be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters mg/kg mg/k�
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
too
100
Zinc
7,500
2,800
8. A label shall be affixed to the bag or other container in which residuals that are sold or
given away for application to the land, or an information sheet shall be provided to the
person who receives the residuals sold or given away in an other container for application
to the land. The label or information sheet shall contain the following information:
a. The name and address of the person who prepared the residuals that is sold or given
away in a bag or other container for application to the land.
b. A statement that application of the residuals to the land is prohibited except in
accordance with the instructions on the label or information sheet.
c. Information on all applicable buffers including a 10 foot buffer between application site
and any public or private water supply source (including wells) and any stream, lake,
or river.
d. Residuals shall not be applied to any site that is flooded, frozen or snow-covered.
e Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored residuals into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division of Water Quality to insure protection of the
environment will be established and an acceptable sampling and reporting schedule shall be
followed.
2. Proper records shall be maintained by the Permittee tracking all residual activities. These
records shall include, but are not necessarily limited to the following information:
a. source, volume and analysis of each residuals
b. name of residuals' recipient, volume received, and intended use
41

3
El
A residual analysis shall be conducted every 60 days from the date of permit issuance by
the Permittee. The results of all analysis shall be maintained on file by the Permittee for a
minimum of five years. The residuals analysis shall include the following parameters:
Arsenic
Cadmium
Copper
Lead
Mercury
Aluminum
Ammonia -Nitrogen
Calcium
Magnesium
Nitrate -Nitrite Nitrogen
Total Solids
Molybdenum
Nickel
Selenium
Zinc
pH
Phosphorus
Plant Available Nitrogen (by calculation)
Potassium
Sodium
TKN
After the residuals have been monitored for two years at the above frequency, the Permittee
may submit a request to the Division for a permit modification for the reduction of the
frequency of monitoring for pollutant concentrations and for the pathogen density
requirements, but in no case shall the frequency of monitoring be less than once per year
when residuals are sold or given away.
A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the
Permittee annually. The TCLP analysis shall include the following parameters (please note
the regulatory level in mg/L in parentheses):
Arsenic (5.0)
Benzene (0.5)
Carbon tetrachloride (0.5)
Chlorobenzene (100.0)
Chromium (5.0)
m-Cresol (200.0)
Cresol (200.0)
1,4-Dichlorobenzene (7.5)
1,1-Dichloroethylene (03)
Endrin (0,02)
Hexachlorobenzene (0.13)
Hexachloroethane (3.0)
Lindane (0.4)
Methoxychlor (10.0)
Nitrobenzene (2.0)
Pyridine (5.0)
Silver (5.0)
Toxaphene (0.5)
2,4,5-Trichlorophenol (400.0)
2,4,5-TP (Silvex) (1.0)
Barium (100.0)
Cadmium (1.0)
Chlordane (0.03)
Chloroform (6.0)
o-Cresol (200.0)
p-Cresol (200.0)
2,4-D (10.0)
1,2-Dichloroethane (0.5)
2,4-Dinitrotoluene (0.13)
Heptachlor (and its hydroxide) (0.008)
Hexachloro-1,3-butadiene (0.5)
Lead (5.0)
Mercury (0.2)
Methyl ethyl ketone (200.0)
Pentachlorophenol (100.0)
Selenium (1.0)
Tetrachloroethylene (0.7)
Trichloroethylene (0.5)
2,4,6-Trichlorophenol (2.0)
Vinyl chloride (0.2)
5. All residuals included in this permit must be monitored every 60 days, from the date of
permit issuance, for compliance with condition I 9 of this permit. Data to verify_
stabilization of the residuals must be maintained by the Permittee. The required data is
specific to the stabilization process utilized, but should be sufficient to clearly demonstrate
compliance with the Class A pathogen requirements in 40 CFR Part 503.32(a) and the
vector attraction reduction requirements in 40 CFR Part 503.33, In addition, the EPA
certification statements concerning compliance with pathogen requirements, vector
attraction reduction requirements and management practices must be completed every 60
days by the proper authority or authorities if more than one is involved, either the person
who generates the residuals or the person who prepares the residuals to be sold or given
away.
4

After the residuals have been monitored for two years at the above frequency, the Permittee
may request a permit modification for the reduction of the frequency of monitoring for
pollutant concentrations and for the pathogen density requirements, but in no case shall the
frequency of monitoring be less than once per year when residuals are sold or given away.
6. Three copies of all required monitoring and reporting requirements as specified in
conditions III 1, III 2, III 3, II14, and III 5 shall be submitted annually on or before March
1 of the following year to the following address:
NC Division of Water Quality
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
7. Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office, telephone
number [phone], as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence with the distribution program which results in the land application of
significant amounts of wastes which are abnormal in quantity or characteristic.
b. Any failure of the distribution program resulting in a release of material to receiving
waters.
c. Any time that self -monitoring information indicates that the facility has gone out of
compliance with the conditions and limitations of this permit or the parameters on
which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 250
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the
disposal systems midway between the Compliance Boundary and the perimeter of the
waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
5

2. Any groundwater quality monitoring. as deemed necessary by the Division, shall be
provided.
V . INSPECTIONS
The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall maintain an inspection log or summary including at least the
date and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of five years from the date of the inspection and shall be made available to the
Division of Water Quality or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division of Water Quality
may, upon presentation of credentials, enter and inspect any property, premises or place on
or related to the treatment site or facility at any reasonable time for the purpose of
determining compliance with this permit; may inspect or copy any records that must be kept
under the terms and conditions of this permit; and may obtain samples of groundwater,
surface water, or leachate.
V I. GENERAL CONDITIQNS
l . This permit shall become voidable unless the distribution activities are carried out in
accordance with the conditions of this permit, the supporting materials, and in the manner
approved by this Division.
2. This permit is effective only with respect to the nature and volume of residuals described in
the application and other supporting data.
3. This permit is not automatically transferable. In the event that there is a desire for the
facilities to change ownership or a name change of the Pem- ittee, a formal permit request
must be submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
6. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
7. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
0

8. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Water Quality deems necessary in
order to adequately protect the environment and public health.
Permit issued this the eighth day of May, 1997
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0012346
7

Permit No. WQ0012346
May 8, 1997
ENGINEER`S CERTIFICATION
1, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the
project,
Project Name
Location
for the
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation
of the construction such that the construction was observed to be built within substantial compliance and
intent of this permit, the approved plans and specifications, and other supporting materials.
Signature
Date
Registration No.
0

P.9
MAY 05 r97 10:ROAM
RATING SCALE -FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
'Opa,
Name of Facility; r
Owner or Contact Perso12-1
n, ,
Mailing -Address: -3Ip
County: _eIL9--"- . -.- - —---..,� Telephone -
Present Classification, New P26iity Exist'fng Facility___,___,
• •NPOES per. No. NCoo--,, Nondisc. Per. No, Health DPPI.Per No,
Rated by: _ _ cs_ Teiepharfe: Data:_.A! - f
Reviewed by: — —Health Dept. Telephone:
Regional Office Telephone,;
Central Office Telephone:
ORC: Glade: _ _ Telephone:
Check Classification(s): Subsurface Spray Irrigation —_-_ Land Application}
Wastewater Classification: (Circle One) ti 1U 1V Tot oirlts,
..c�r.�
----_--------------�-_—__—_ ...___—_-----------_ `I— ------- �
al
CONSIDER �.i� � T�1E PIJRPGLS£ �1 tBQ T &. N s4_�EPTfC 16% s]�iE�f,S ,=el$Tit lG CND Y C3i;�Epm TAtib(
AND ja3AViiYPtMLFiCAZ&LIi FQARE E?;fhil?TMS"iMt~t�e� Ai}CN.
—-_-----------_--__,_._—-------------_._—.-----_....__._----_..._------
suD5 JRFRGE CLAs51FXATK) 1 SPPJ Y iAPJ(.ATIQY C LAS^uiF1 A Y)N
(check af€ uniig lhyi apply} (check 01 4nits that apply) -•
i. - septic tanks t._preliminary Irtalment (definition no, 32
2. pump 13S�is 2.�IaQaons
3._siphon or pump -dosing systems 3. septic tanks
—sand filters A -_..,^.,-pump tanks,
}
grease QQpinlerceptor 5, �pvmps
_ 0d/Watpf teparators ti_sand Pliers
7 — 91avily sub3urraGe Ireameni and d'I&PQzal; 7._9re2Hi Irap(mlernYptor
8`_piessure subsurface Ire8lmwnl and disposal: 8._oil/water sipter2101`6
a�._ — dlainrcctiori
10. chernt(1f addition fur nuirienVBlgae control
ii. spray Irrigation of wastewater
In addition to the above classifications, pretreatment of wastrwoter in excess of these cofnponents -sflal
be rated using the po!nl rating system and will tequlre RS 9ptralor With an oppropr€eta duel certification,,
LAND APPLICATICNI AESIf3UALS CLASSIFICATION (Applies only Io permit holder)
I. —Land applicalion of taiosolids, residuals or c❑n!a,nina,ed soils on a desfgnated site,
_-•.. _--r_.J- - - - --^--- •..- .�- .' --•_-_
_...`_`.
WASTEWAiERir�cJI7Mi3�rTwkGt1TYCL.ASStFf;4T!CY�I,.•�.•.�.�
to
Ttw following syslams shall be assigned at Gust: I classificarion, g tf= the (low is of a sipnilicant quanli(y or the technology is tanusually
cr> r•n
compJvx, to require Wnsideration by tho Commission on a me by -case basis: (Chrek if Approprlale)
LFJ ' t
1. M/waler Separylor Systoms cansit:ting only of physical separsfion, pumps and disposai;
2. _ 5epiic Tank/5and Piliar Systems consiming only of septic tank;, dosing apparatus. pumps,48nd tillers, disinf*clion
and direct Oscherge;
r
3. Lagoon sysicrrrs consisting only of pmlimir*ry lrea!ment, lagoons, pumps, disinfection, noeacsary chrmicw Irsalmtnr for
... C-
,
algae or nutrient control, And direct discharge;
y-
<. Closed -loop Recycle SysiEtns;
.�
5. GrounGwaler Flemedialion Systems Consisling only of oil/waier sepe,ralors, pumps, air-slripp�nrg, carbon bdsorplion, disinlealion
and disporJl
6. —AciuscOure operolions wilh di5charpe ro surfacer wafers;
7..._, �...W4!ee Ploni sludge he-ndling and backwash walef irealmenf;
Jr _,___Soaf"J pncessinp eonsis!inq of screening and disposal,
1
—Singlg-farni!y d1schnrgin4 aysfems, w4h the excAplion of A2robic Treatmenl Unils, will be tJAssliQd it pernit104 aPer July 1,
1993 or if upon inSpeLiion by the ;Division, it is round Ihet The sysem is not t>eing silcquaiely Dpe riled or maintu;ned. Sun h
sysiein; will bt nofifiec of the c!ts:Aicaiinn or rtclassificalion by tho COMM11sion, in writing.