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HomeMy WebLinkAboutWQ0006552_Withdrawal_20031021oFwA�ER Michael F. Easley, Governor William G. Ross Jr., Secretary a�u( —1 North Carolina Department of Environment and Natural Resources r C Alan W. Klimek, P.E., Director Division of Water Quality October 21, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED MR. STEVE M. WILSON, PE SENIOR ENVIRONMENTAL ENGINEER GEORGIA-PACIFIC CORPORATION 847 ROSEWOOD DRIVE COLUMBIA, SOUTH CAROLINA 29201 Subject: Withdrawal of Permit Application Package Application Number WQ0006552 Bowdens Sawmill -Vehicle Wash Wastewater Recycle Facility DupIin County Dear N& Wilson: Per your request, the Non -Discharge Permitting Unit is returning the permit application and associated documents for a request to modify the facility permit to reinstate the wet deck component of the Bowdens Sawmill -Vehicle Wash Wastewater Recycle Facility. If you have any questions or comments please do not hesitate to contact me by email at duane.leith@ncmail.net or by phone at 919-733-5083 ext 370. Sincerely, Duane Leith Non -Discharge Permitting Unit Cc: Mr. John Hubbard, Plant Manager Ed Beck, Wilmington Regional Office, Water Quality Section Debra Watts, Groundwater Section, Central Office Permit Application File WQ0006552 NDPU Files - Returns. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-I617 DENR Customer Service Center An Equal Opportunity Action Employer Internet http://h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919) 715-6048 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor A. Preston Howard, Jr., PE.. William W. Cobey, Jr., Secretary Acting Director September 2,4, 1992 Mr. Stan Ricker, Procurement Manager Georgia-Pacific Corporation P.O. Box 308 Dudley, N.C. 28333 Subject: Permit No. WQ0006552 Georgia-Pacific Corporation Timber Department Wet Decking - Bowdens, N.C. Wastewater Recycle System Duplin County Dear Mr. Ricker: In accordance with your application received May 19, 1992, we are forwarding herewith Permit No. WQ0006552, dated September 24, 1992, to the Georgia-Pacific Corporation for the continued operation of a 0.3 MGD wet decking recycle system. This permit shall be effective from the date of issuance until August 31, 1997, and shall void Permit No. 15689 issued January 27, 1988, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 9191486-1541 7041663-1699 9191571-4700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you need additional information concerning this matter, please contact Mr. Michael D. Allen at (919) 733-5083. TSM,ely,ry1,a A. Preston cc: Duplin County Health Department Wilmington Regional Office Training and Certification Unit .E. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERNIISSION IS HEREBY GRANTED TO Georgia-Pacific Corporation Duplin County FOR TIE continued operation of a 0.3 MGD wastewater recycle system consisting of two (2) settling ponds, two (2) 200 GPM irrigation pumps and one (1) water supply well to serve the Bowdens, N.C. Saw Mill with no discharge of wastes to the surface waters, pursuant to the application received May 19, 1992 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until August 31, 1997, and shall void Permit No. 15689 issued January 27, 1988, and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3 . The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved. 5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 6. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 7. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 8. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. 10. Freeboard in the settling ponds shall not be less than two feet at any time. 11. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 14. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 15. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 16. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 17. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 2 18. Noncompliance Notification: The Permittee shall report by telephone to the Wilmington Regional Office, telephone number (919) 395-39W, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following fast knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 19. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. 20. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit i5suo this the 24th day of September, 1992 CAROLINA A. Preston HowArd, Jr., Division of Envirdnmeni By Authority of the Enm Permit No. W(M6552 AL MANAGEMENT COMMISSION ing Director Management Commission 3 I17 r i i1�F \` "� / j ( If� -�'�` �) ff l r' Y�.��� 1 �V% • ` , ! J ��r - .. I f'�\ ! .� ` /� ` r `� • •4i,4 Nt V. Ui jr�@�,r+:'..s`� I60 086 Sa • •� flH{ll \V 4 l (( ) \ GEORGIA—PACIFIC CORPORATION =` RECYCLE FACILITY .s "` u, 13 I ' yo I PERMIT NO. WQ0006552 QUAD SHEET: WARSAW—NORTH, N.C. � '( ma's �4 ...` i � 1, �5 \\ 1 1 4q • �.� `- `� • • �� � � $ M. r Wafer 7 ' •. �r ' r' • • �. ri r}j/ 1 aW Bowde4 N83 y r� /• �� (�ti ••y, , r66 1 }• 1 14 ��: —J [ ��` ,a' \C"�,\, / •, l s`L. .` �'o [ _s" 3482 �•J� _ lam. .'� `-.. r"•dCSl11 ]"{q- �1 1`i-�� ��\`�1 00m _ _ � �•� ^ 47 �! l RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant Owner or Conti Mailing Addres 53 County: D a P A- Telephone: 21e% 7ZL -,7_Z Z NPDES Permit N . NC00 Nondisc. Per. No. '1 IssueDate: - - Expiration Date:_ %rr Existing Facility New Facility Rated By: Date: ��1:-Z--- Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office ORC Plant Class: (circle one) TEEM POINTS (1) Industrial Pretreatment Units and/or Industrial Pretreatment Program (see definition No. 33) 4 (2) DF51QN FLOW OF PLANT IN GPD (not applicable to non -contaminated cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems (def. No. 11), and facilities consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) 0 20,000.......................... 1 20,001 -- 50.000.......................... 2 50,001 - 100,000.......................... 3 0001 -• 0,000 ....... . .:.. 250.50 25......... _ .... 001 •- 500,000....... .. ¢ 5 500,001--1,000,000.......................... 1,000,001 -- 2,000.000 ................ . ....... 10 2,000.001 (and up) - rate f point additional for each 200,000 gpd capacity up to a maximum of 30 0 Q Design Flow (gpd) (3) PRELIMINARY UNITS (see definition no. 32) (a) Bar Screens ................................ 1 or (b) Mechanical Screens, Static Screens or Comminuting Devices ........................ 2 (c) Grit Removal ............................... 1 or (d) Mechanical or Aerated Grit Removal ........... 2 (e) Flow Measuring Device ....................... 1 or (0 Instrumented Flow Measurement .............. 2 (g) Preaeration................................ 2 (h) Influent Flow -Equalization ................... 2 t7 Grease or Oil Separators - Gravity .......... 2 Mechanical .......... 3 Dissolved Air Flotation. 8 �) Prechlorination .............................. 5 ''RIMARY TREATMENT UNITS (a) Septic Tank (see definition no. 43) .............. 2 (b) Imhoff Tank .................................. 5 (c) Primary Clarifiers ............................ 5 (d) Settling Ponds or Settling Tanks for Inorganic Non -toxic Materials {sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except recreational activities such as gem or gold mining) ...................................... 2 Grade II 111 IV Total Points 16) f (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (i)Aeralion - High Purity Oxygen System ..... 20 Diffused Air System ........... 10 Mechanical Air System (fixed. floating or rotor) .............. 8 Separate Sludge Reaeration ..... 3 (H) Trickling Filter High Rate ................... 7 Standard Rate ............... 5 Packed Tower ............... 5 (iii) Biological Aerated Filter or Aerated Biological Filter ...................... 10 (iv) Aerated Lagoons ..................... . 10 (v) Rotaling Biological Contactors .......... 10 (vi) Sand Filters - intermittent biological ..... 2 recirculating biological .. _ .. 3 (vi;) Stabilization Lagoons ................... 5 (viii)Clarilier .............................. 5 (ix) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see del. No. 12) (Points for this item have to be in addition to items (5) (a) (+j through (5) (a) (viri) .... I .......... 8 (x) Nutrient additions to enhance BOD removal ............................... 5 (xi) Biological Culture ('Super Bugs`) addition to enhance organic compound removal ..... 5 (b) Nitrogenous Stage (i) Aeration - High Purity Oxygen System ..... 20 Diffused Air System ....... _ ... 10 Mechanical Air System (fixed, floating, or rotor) ...... .... Separate Sludge Reaeration ..... 3 (ii) Trickling Filter - High Rate .............. 7 Standard Rate ............ 5 Packed Tower............ 5 (iii) Biological Aerated Filter or Aerated Biological Filter ...................... . .. 10 (iv) Rotating Biological Contaciors ............ 10 (v) Sand Filter - intermittent biological ........ 2 recirculating biological ........ 3 (vi) Clarifier ..... . .......................... 5 (6) TER`nARY OR ADVANCED TREATMENT UNIT (a) Activated Carbons Beds - withoul carbon regeneration .................. 5 with carbon regeneration .................... 15 (b) powdered or Granular Activated Carbon Feed - withoul carbon regeneration ................. 5 with carbon regeneration ................... is (c) Air Stripping .............................. 5 (d) Denitrification Process (separate process) ..... 10 (e) Electrodialysis .............................. 5 ([} Foam Separation ............................. 5 (g} ton Exchange ................................ 5 (h) Land Application of Treated Effluent (see definition no. 22b) (not applicable for sand, grave€, stone and other similar mining operations) (i) on agriculturally managed sites (See del. No-4)................................... 10 (ii) by high rate infiltration on non -agriculturally managed sites (includes rotary distributors and similar fixed nozzle systems) ........... 4 (iii) by subsurface disposal (includes low pressure pipe systems and gravity systems except at plants consisting of septic lank and nitrifica- tion lines only) ............................. 4 W Microscreens................. .. ............. 5 {j) Phosphorus Removal by Biological Processes (See del. No.26) ............................ 20 (k) Polishing Ponds - without aeration ....... 2 with aeration .......... 5 (1) Post Aeration - cascade .............. 0 diffused or mechanical ... 5 (m) Reverse Osmosis ............................... 5 i) Sand or Mixed -Media Filters - low rate ........... 2 high rate .......... 5 (o) Treatment processes for removal of metal or cyanide.................................... 15 (p) Treatment processes for removal of toxic materials other than metal or cyanide ......... 15 € SLUDGE TREATMENT (a) Sludge Digestion Tank - Heated ............... 10 Aerobic ............... 5 Unheated ...... ....... 3 (b) Sludge Stabilization (chemical or thermal) ....... 5 (c) Sludge Drying Beds - Gravity ................. 2 Vacuum Assisted ....... 5 (d) Sludge Eluvialion ............................. 5 (e) Sludge Conditioner (chemical or thermal) ........ 5 (f) Sludge Thickener (gravity) ...................... 5 (g) Dissolved Air Flotation Unit (not applicable to a unit rates as (3) (1) ......... 8 (h) Sludge Gas Utilization (including gas storage) .... 2 (i) Sludge Holding Tank - Aerated ................ 5 Non -aerated ........ 2 (j) Sludge Incinerator - (not including activated carbon regeneration) ..... 10 (k) Vacuum Filler, Centrifuge or Filter Press or other similar dewatering devices .................... 10 (8) SLUDGE DISPOSAL (including incinerated ash) (a) Lagoons ........................................ 2 (b) Land Application (surface and subsurface) (see definition 22a) -where the facility holds the land app. permit ... 10 -by contracting to a land application operator who holds the land application permit ................ 2 -land application of sludge by a contractor who does not hold the permit for the wastewater treatment facility where the sludge is generated ......... 10 (c) Landlilled (burial) ............................. 5 (9) DISINFECTION (a) Chlorimallon ............................. 5 (b) Dechlorinalion ........................ 5 (c) Ozone .............................. 5 (d) Radiation .......................... 5 (10) -CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) (not applicable to cherical additions rated as item (3) 6). (5) (a) (xi), (6) (a). (6) (b), (7) (b), (7) (e), (9) (a). (9) (b), or (9) (c) 5 points each: List: .. 5 5 5 .... 5 (11) MISCELLANEOUS UNITS (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials including wastes from mining operations containing nitrogen andlor phosphorous compounds In amounts significantly greater than is common for domestic wastewater .......... 4 (b) Effluent Flow Equalization (not applicable to storage basins which are inherent in land application systems). 2 (c) Stage Discharge (not applicable to storage basins (d) inherent in land application systems ...... ................. .....YY:: r� (e) Stand -By Power SupP1Y.._..._... ..._. _._........». ._...... 3 (f) Thermal Pollution Control Device........ ................_................... 3 TOTAL POINTS CLASSIFICATION Cias ..... _ ........._ .......__ _ 5 - 25 Points ss 11...., __ _...... _ _ __ 26- 50 Points Class III .............. .................... __ _ 51- 65 Points Class 66- Up Points Facilities having a rating of one through four points, inclusive, do not require a certified operator. Classification of all other facilities requires a comparable grade operator in responsible charge. Facilities having an activated sludge process will be assigned a minimum classification of Class It. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class Ii. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class Ill. In -plant processes and related control equipment which are an integral part of industrial production shall not be considered waste treatment. Likewise, discharges of wastewater from residences having a design flow of 1.000 gpd or less, shall not be subject to rating. c ITKA ! _- W4r%1TU A4*_3j State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director February 3, 1997 ARTHUR J LAMOTHE AIRPORT MGR ELIZABETH CITY AIRPORT AUTHORITY 1028 CONSOLIDATED ROAD ELIZABETH CITY NC 27909 Dear Mr. Lamothe: I DEHNF=1 Subject: Rescission of Permit No. WQ0006553 Elizabeth City - Pasquotank Co. Airport Pasquotank County Reference is made toward the rescission of the subject State NonDischarge Permit. Staff of the Washington Regional Office have confirmed that this Permit is no longer required. Therefore, State Permit No. WQ0006553 is rescinded, effective immediately. If in the future you wish to again operate under a NonDischarge Permit, you must first apply for and receive a new State Permit. Operating without a valid State Permit will subject the facility to a civil penalty of up to $10,000 per day. If it would be helpful to discuss this matter further, I would suggest that you contact Will Hardison, Groundwater Regional Supervisor, Washington Regional Office at 919/946-6481. Sincerely, �~ A. Preston Howard, Jr., P.E. cc: Pasquotank County Health Department Washington Regional Office Permits & Engineering Unit - Carolyn McCaskill - w/attachments Groundwater Regional Supervisor - w/attachments Groundwater Section - Permits & Compliance Unit - w/attachments Fran McPherson, DEM Budget Office Operator Training and Certification Facilities Assessment Unit - Robert Farmer - w/attachments Facilities Assessment - Non Discharge Unit - Lou Polletta - w/attachments Central Files - w/attachments P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50%, recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 29, 1997 ARTHUR J LAMOTHE AIRPORT MGR ELIZABETH CITY AIRPORT AUTHORITY 1028 CONSOLIDATED ROAD ELIZABETH CITY NC 27909 Dear Mr. Lamothe: &Y�.IWA• AI E)EHNF1 Subject: Rescission of Permit No. WQ0006553 Elizabeth City-Pasquotank Co. Airport Pasquotank County Groundwater Remediation Permit Reference is made toward the rescission of the subject State NonDischarge Permit. Staff of the Washington Regional Office have confirmed that this Permit is no longer required. Therefore, State Permit No. WQ0006553 is rescinded, effective immediately. If in the future you wish to again operate under a Groundwater Remediation Permit, you must first apply for and receive a new State Permit. Operating wit out 'avalid State Permit will subject the facility to a civil penalty of up to $10,000 per day. If it would be helpful to discuss this matter further, I would suggest that you contact Will Hardison, Groundwater Regional Supervisor, Washington Regional Office at 919/946-6481. Sincerely, A. Preston Howard, Jr., F.E. cc: Pasquotank County Health Department Washington Regional Office Permits & Engineering Unit - Carolyn McCaskill - w/attachments Groundwater Regional Supervisor - w/attachments Groundwater Section - Permits & Compliance Unit - w/attachments Fran McPherson, DEM Budget Office Operator Training and Certification Facilities Assessment Unit - Robert Farmer - w/attachments Facilities Assessment - Non Discharge Unit - Lou Polletta - w/attachments Central Files - w/attachments P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% past -consumer paper DMSION OF WATER QUALITY GROUNDWATER SECTION January 22, 1997 MEMORANDUM TO: Robert Sledge, Supervisor Compliance /Enforcement Group THROUGH: Will Hardison, Regional Groundwater Supervisor Washington Regional Office CIC-D, FROM: Lynn C. Daniel, Hydrogeological Technician Washington Regional Office SUBJECT: Permit Rescission Requests On January 21, 1997, the Groundwater Section of the Washington Regional Office received your requests for confirmation of rescission of a couple of permits. The first permit you had requested confirmation on was NPDES General Permit No. NCG510102 Speedway/Starvin Marvin/Emro 4227_ This site had been utilizing a pump and treat groundwater remediation system as their corrective action. The site has been ranked as a 70/E, which is considered low priority. Senate Bill 1317 temporarily suspends low priority sites, therefore, Emro 4227 is no longer required to continue corrective action. The second permit you requested confirmation on was State Permit No. WQ0006553 Elizabeth City-Pasquotank Co. Airport. Although this site is ranked as a 150/B, it has had a natural attenuation corrective action plan approved since November 2, 1995. Therefore, they will no longer need the permit for their active groundwater remediation system. It appears that the Groundwater Section of the Washington Regional Office has no objections to the rescission of either permit. Should you have any questions, please contact me at (919) 946- 6481, extension 282. LCD/lcd o � ED JAB! 2 8 199 FAN (TIES ASSESSMENT U91''r State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 15, 1997 ARTHUR J LAMOTI3E AIRPORT MGR ELIZABETH CITY AIRPORT AUTHORITY 1028 CONSOLIDATED ROAD ELIZABETH CITY NC 27909 Subject. Acknowledgment of Permit Rescission Request Elizabeth City-Pasquotank Co. Airport State Permit No. WQ0006553 Pasquotank County GW - Remediation Permit Dear Mr. Lamothe: This is to acknowledge receipt of your request that State Permit No. WQ0006553 be rescinded. Your request indicated that this permit is not being used and you no longer need it. By copy of this letter, I am requesting confirmation from our Washington Regional Office that this permit is no longer needed. After verification by the regional office that the permit is no longer needed, State Permit No. WQ0006553 will be rescinded. If there is a need for any additional information or clarification, please do not hesitate to contact Bob Cheek at (919) 715-6160. Sincerely, // er6 / ��d� Robert L. Sledge, Supervisor Compliance! Enforcement Group cc: Water Quality Regional Supervisor - -�v/attachments Groundwater Regional Supervisor - w/attachments Groundwater Section - Pem-iits & Compliance Unit - w/attachments Permits & Engineering Unit - Carolyn McCaskill- wiattachments Compliance/Rescission Files - w/attachments Central Files- w/attachSr3ents P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5063 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% past -consumer paper ELIZABETH C[TY-PASQUOTAN-K JOE HARRELL, Chairman HUG H CLINKSCALES, Vice Chairman GLEN AUSTIN, Secretary/Treasurer MS. Carolyn McCaskill AIRPORT AUTHORITY 1028 CONSOLIDATED ROAD &bQ�-- — Cou ry �P -:s I vw l d �Z tKs ELIZABETH CITY, NORTH CAROLINA 27909 Permits and Engineering Unit -z Division of Water Quality P.O.Box 29535 Raleigh, N.C. 27626-0535 RE: Non -Discharge Permit No WQ006553 Dear MS McCaskill: Bawled on a discussion I had. with Groundwater Management Associates Inc., the Elizabeth City/ Pasqulotank County Airport Authority requests the cancellation of the above - referenced permit. The permit was originally issued for construction of an infiltration galler'y. The gallery was never constructed due to approval for correctivc action by natural processes Sincerely, othe. Mmu$er RLOVED 0 EC 3 0 1996 Eu ABETH CITY MUNICIPAL AIRPORT - CONSOLIDATED ROAD FAMI_ (919) 335-5634 - FAx (919) 335-0504 lilES ASSESSMENT UNIT (U.S. COAST GUARD BASE) NON NPDES FACILITY AND PERMIT DATA 01/14/97 12:45:14 _UPDATE OPTION TRXID 5OU KEY WO0006553 PERSONAL DATA FACILITY RPPLYING FOR PERMIT APP/PERMIT FEE-S 1100.00 REGION FACILITY NAME) ELIZABETH CITY/PflMQUOT CO- t-O COUNTY> PASOUOTANK 07 ADDRESS: MAILING (REQUIRED) ENGINEER: GROUNDWATER MGT, ASSOC.,7 STREET: PO BOY, 1798 STREET: 101-E LIOODWINDS INDUSTRIAL CT. CITY: ELIZABETH CITY ST NC ZIP 27906 CITY: CARY ST NC ZIP 27511 'ELEPHONE 919 355 5165 TELEPHONE: 919 481 2631 ;TRTE CONTRCT) SEYMOUR FACILITY CONTACT U. E. SMITHSON fYPE OF PROJECT) GW INFILTRATION FACILITY 18 LAT: 361440 LONG: 761020 DATE APP RCVD 05/21/92 N=NEW,M=MODIFICRTION,R=REISSUE) N DATE ACKNOWLEDGED 06/06/92 DATE REVIEWED 07/24/92' RETURN DATE / ! REG COMM REQS 06!19/92 DATE DENIED / / NPDES a-- --------- REG CONN RCVD 07/28/92 DATE RETURNED / / TRIG Q 0000 MGD ADD INFO REQS 07/30/92 OT RG CON REQS 06/19/92 TRIB DATE- ADD INFO RCVD 09/25/92 OT AG COM RCVD 08/06/92 END STRT APP P 11/23/92 DATE ISSUED 09/1S/'32 DATE EXPIRE 08/31/97 FEE CODE( 3)1=C>lMGD),2=O10KGD),3=(>1KGD),4=C<lKGD+SF),5=(S>300A),6=CS<=300R), 7=(SENDEL),B=CSEDEL),9=CCLRECD,O=CNO FEE) DISC CODES 66 RSN/CHG PRMT ENG CERT DATE 00/00/00 LAST NOV DATE ! ! CONBILLC ) COMMENTS: 5635 GPD AIRPORT FOR CICY/CO.PERMIT RESCISSION REQUESTED 96;217-RF MESSAGE: *o* DATA MODIFIED SUCCESSFULLY q. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 15, 1997 ARTHUR J LAMOTHE AIRPORT MGR ELIZABETH CITY AIRPORT AUTHORITY 1028 CONSOLIDATED ROAD ELIZABETH CITY NC 27909 Dear Mr. Lamothe: A1 00.1;'FA T 41111 �j C)EHNR Subject. Acknowledgment of Permit Rescission Request Elizabeth City-Pasquotank Co. Airport State Permit No. WQ0006553 Pasquotank County GW - Remediation Permit This is to acknowledge receipt of your request that State Permit No. WQ0006553 be rescinded. Your request indicated that this permit is not being used and you no longer need it. By copy of this letter, I am requesting confirmation from our Washington Regional Office that this permit is no longer needed. After verification by the regional office that the permit is no longer needed, State Permit No. WQ0006553 will be rescinded. If there is a need for any additional information or clarification, please do not hesitate to contact Bob Cheek at (919) 715-6160. Sincerely, 4� / fza� Robert L. Sledge, Supervisor Compliance/ Enforcement Group cc: Water Quality Regional Supervisor - w/attachments Groundwater Regional Supervisor - w/attachments Groundwater Section - Permits & Compliance Unit - w/attachments Permits & Engineering Unit - Carolyn McCaskill- w/attachments Compliance/Rescission Files - w/attachments Central Files- w/attachments P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ELIZABETH CITY-PASQUOTANK AIRPORT AUTHORITY (2�_o L�Q �-- CoumrY Cd ►n-�" 1028 CONSOLIDATED ROAD ELIZABETH CITY, NORTH CAROLINA 27909 JOE HARRELL. Chairman HUGH CLINKSCALES, Vice Chairman GLEN AUSTIN, Secretarylrreasurer MS. Carolyn McCaskill Permits and Engineering Unit Division of Water Quality P.O.Box 29535 Raleigh, N.C. 27626-0535 RE: Non -Discharge Permit No WQ006553 Dear MS McCaskill: Based on a discussion I had with Groundwater Management Associates Inc., the Elizabeth City/ Pasquotank County Airport Authority requests the cancellation of the above referenced permit. The permit was originally uwacd for construction of an infiltration gallery. The gallery was never constructed due to approval for corrective action by natural proceases Sincerely, nthe Manager EUIVE DEC 3CM6 ELIZABETH CITY MUNICIPAL AIRPORT - CONSOLIDATED ROAD (919) 335-5634 - FAx (919) 335-0504 FArtt-IIlES ASSESSMENT UNIT (U.S. COAST GUARD BASE) NON NPDES FACILITY FIND PERMIT DATA 01/14/97 12:45:14 UPDFITE OPTION TRXID 50li KEY W00006553 PERSONAL DATA FACILITY APPLYING FOR PERMIT APP/PERMIT FEE-$ 400.00 REGION -FACILITY NAME) ELIZABETH CITY/PASQUOT CO-**x0 COUNTY) PHSQUOTANK 07 ADDRESS: MAILING (REQUIRED) ENGINEER: GROUNDWATER MGT. ASSOC.,I STREET: PO BOX 1798 STREET: 101-E UOODWINDS INDUSTRIAL CT. CITY: ELIZABETH CITY ST NC ZIP 27906 CITY: CARY ST NC ZIP 27511 'LEPHONE 919 335 5165 TELEPHONE: 919 481 2631 STATE CONTACT> SEYMOUR FACILITY CONTACT U. E. SMITHSON TYPE OF PROJECT) GW INFILTRATION FACILITY 18 LAT: 361410 LONG: 751020 DATE APP RCVD 05/21/92 N=NEW,M=MQDIFICATION,R=REISSUE> N DATE ACKNOWLEDGED 06/06/92 DATE REVIEWED 07/24/92 RETURN DATE REG COMM REQS 06/19/92 DATE DENIED % / NPDES #- REG COMM RCVD 07/28/92 DATE RETURNED / / TRIB Q^--MGD ADD INFO REQS 07/30/92 OT AG COM REQS 05/19/92 TRIB DATE- ADD INFO RCVD 08/25/92 OT AG COM RCVI] 03/06/92 END STAT APP P 11/23/92 DATE ISSUED (19/16/92 DATE EXPIRE 08/31/97 FEE CODE( 3)1=()1MGD),2=(>10KGD),3=C>1KGD),4=C<1KGD+SF),5=CS>300A),6=CS<=300A), 7=(SENDEL),8=(SEDI=L),9=(CLREC),O=(NQ FEE) DISC CODES 66 ASN/CHG PRMT ENG CERT DATE 00/00/00 LAST NOV DATE / / CONBILLC ) COMMENTS: 5635 GPD AIRPORT FOR CITY/CO.PERNIT RESCISSION REQUESTED 951217-RF MESSAGE: *4* DATA MODIFIED SUCCESSFULLY * - State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor A. Preston Howard, Jr., P.E. William W. Cobey, Jr., Secretary Acting Director September 16, 1992 Mr. U. E. Smithson, Chairman Elizabeth City/ Pasquotank County Municipal Airport Authority Post Office Box 1798 Elizabeth City, North Carolina 27906 Subject: Permit No. WQ0006553 Elizabeth City/ Pasquotank County Municipal Airport Authority Groundwater Remediation Pasquotank County Dear Mr. Smithson: In accordance with your application received May 21, 1992, we are forwarding herewith Permit No. WQ0006553 dated September 16, 1992, to Elizabeth City/ Pasquotank County Municipal Airport Authority for the construction and operation of the subject groundwater remediation facilities for the remediation of petroleum contaminated groundwater. This permit is for the remediation facilities and the reintroduction of treated groundwater by use of an infiltration gallery only. The proposed use of an NPDES discharge for treated groundwater disposal is not approved as part of this permit. An NPDES permit and an appropriate Authorization to Construct must be issued before any surface water discharge can be made from the subject treatment facilities. This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/761-2351 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Mr. John Seymour at 9191733-5083. $5, cc: Pasquotank County Health Department Washington Regional Office, Water Quality Section Washington Regional Office, Groundwater Section Jack Floyd, Groundwater Section Groundwater Management Associates, Inc. Facilities Assessment Unit Training and Certification NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH INFILTRATION GALLERY PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Elizabeth City/ Pasquotank County Municipal Airport Authority Pasquotank County FOR THE construction and operation of 5,635 GPD (3.8 GPM) infiltration gallery groundwater remediation system consisting of a recovery well, a 15 GPM 1 foot diameter by 16 feet packing height air stripping tower with a 600 cf n blower unit, a 280 gallon batch tank with transfer pump, two carbon filter canisters in series at 200 pounds each with a maximum dosing capacity capacity of 5 GPM, a 1,050 square foot infiltration gallery (Gallery Area "A") with three 1 inch pressure line laterals at a dosing capacity of 4.9 gallons/ sq. ft./ day, a 700 square foot infiltration gallery (Gallery Area "B ") with one 1 inch pressure lateral at a dosing capacity of 0.35 gallons/ sq. ft./ day, a 700 square foot infiltration gallery (Gallery Area "C") with one 1 inch pressure lateral at a dosing capacity of 0.35 gallons/ sq. ft./ day, an observation piezometer(s) for each gallery, and all associated piping, valves, controls, sampling and monitoring devices, and appurtenances to serve Elizabeth City/ Pasquotank County Municipal Airport Authority groundwater remediation site with no discharge to the surface waters, pursuant to the application received May 21, 1992, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject to the following specified conditions and limitations: ' : IMIT UNCINKIN1: 1. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 2. The Washington Regional Office, telephone number 919/ 946-6481 shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from. 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3 . This permit shall become voidable if the soils fail to adequately absorb the wastes and may be rescinded unless the facilities are installed, maintained, and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 4. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement treatment or disposal facilities. 5. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 6. Any sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 7. Diversion or bypassing of the untreated groundwater from the treatment facilities is prohibited. 8. The proposed use of an NPDES discharge for treated groundwater disposal is not approved as part of this permit. An NPDES permit and an appropriate Authorization to Construct must be issued before any surface water discharge can be made from the subject treatment facilities covered by this permit. The infiltration gallery system is restricted to operation at the maximum flow of it's design capacity of 5,635 GPD at 3.8 GPM. 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The OR of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 3. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. LGE u i► I.: ► :►i•1: ► I u ► 1. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Noncompliance Notification: The Permittee shall report by telephone to the Washington Regional Office, telephone number 919/ 946-6481 as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or fast knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. MINK", 111VIIIkVAA4V4VDR6'3XIII 1. The discharge to the infiltration gallery shall not exceed 5 GPM. 2. All components of the groundwater recovery, treatment and disposal system shall be properly weather -proofed to prevent freezing and failure of the system. 3. The influent and effluent from the treatment system shall be sampled once every two (2) weeks for the first three (3) months and monthly thereafter for the parameters specified below: EPA Method 602 The results of the sampling and analysis shall be sent to the Groundwater Section in the Washington Regional Office and to the Groundwater Section, Permits Unit, P.O. Box 27687 Raleigh, N.C. 26611-7687, within 30 days of sample collection. 4. Two (2) weeks prior to system start-up, the Permittee shall notify the Division of Environmental Management's Washington Regional Office that operation is about to commence. 5. The groundwater recovery treatment and disposal system shall be inspected weekly. If it is determined that the system is malfunctioning, all repairs should be made as soon as possible and reported to the Washington Regional Office. 6. The eleven(l1) monitor wells must be sampled initially after construction (and prior to waste disposal operations) and thereafter every January, April, and September for the following parameters: EPA method 602 Water Level The measurement of water level must be made prior to sampling for the remaining parameters. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide relative elevations of the measuring point for each of the monitoring wells. These elevations shall be provided to the Regional Hydrogeologist within 60 days after well construction. The depth of water in each well shall be measured from the surveyed point on the top of the casing. The results of the sampling and analysis shall be sent to the N.C. Division of Environmental Management on Form GW-59 (Compliance Monitoring Report Form) every February, May, and October. 7. Any additional groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided 1. Adequate inspection, maintenance and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the groundwater recovery and treatment facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. to f4i WIKII,1 V 0 to]� 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The Permittee shall obtain a well construction permit from the Washington Regional Office prior to construction of the recovery wells. 5. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. 6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 8. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 16th day of September, 1992 AL MANAGEMENT COMMISSION A. Preston How d, Jr., P, cting Director Division of En ' ntal agement By Authority of the nvu-onmental Management Commission Permit No. WQ0006553 Permit No. WQ0006553 September 16, 1992 Engineer's Certification 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the constriction of the project, Project Name Location for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. ��► \ \� i Hospital r F 9x ` C �,i \�\ Polrlt 1 ez P r' '�1 '� ♦ � -� rt�ti,t � Vr J c � Anson eC _r" ` '�•' Point -,�ti•. .. t..h'N�. r F o r b@;' ` '+ ' • ,t �, +•�y;, r �: Point 3 1164 ion �rra •iM` • Ir �j •. + v �. q# tII Bat , ; j h., tL'lliiilll l r TAR'. Ra mp � •! _ �`,� 4 , , + , ,r 1 •` aric I Tidal F14 { x i a: x• Al s IPO ;`ZF ! r ,�. 4�, r. T*H ysid�i: T ♦�r a Brickhouse ,y �' 11 w ti �•' i, M 2 \'I 6 �t Seaplane Point a."' M Ramp f 10 � . �_ • I e g4-- `,''y { Reservoir ✓•• •5 �' ' �: "•' !K4- . '- i:.tq- :o-,; .',, .+w� % r; •'°- d;•' Radlo _ jower �'. •5 b "-. 1 e•u ' I zr. +F .,`. f tN�.�.*•5• dM� � , s; !1 •`� • f ' .=r` Y d._ - r'�• ' ' }' /'.mow +" �"`% ;� •� � + ," •� � xa • �it:`1S'sf+ .n��" rS �� �., 'S 4 .:tom:-1 j ` LITA A CITY: AIRS RT I \: . 6r RATING SCALE fOR CLASSIFICATION OF FACILITIES fat��HdJva�r� �tNte,(.a) Name of Plant: Owner or Contact Person: Mr, tf, k� S-m t4ro, _ Mailing Address: �f,,tg4Y-4 CL'4w �rLr Z�ja� County: Telephone: NPDES Permit o_ NC00 Nondisc. Per. No. tA1g dvo ersL_� lssueDate: /v/cz Expiration Date:_aT�/� 7 Existing Facility New Facility/ Rated By: Daterle4 Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office ORC Grade Plant Class: (circle one) J7 II III IV Total Points 13 ITEM POINTS (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (1) Industrial Pretreatment Units and/or (i)Aeration - High Purity Oxygen System ..... 20 Industrial Pretreatment Program Diffused Air System ........... 10 (see definition No. 33) 4 Mechanical Air System (fixed, 2) DESIQN FLOW OF PLANT INGPD floating ar rotor) .............. B (not applicable to non -contaminated cooling waters, sludge Separate Sludge Reaeration 3 handling facilities for water purification plants, totally (ii) Trickling Filter closed cycle systems (def. No. 11), and facilities High Rate ................... 7 consisting only of Item (4) (d) or Items (4) (d) and (11) (d)2 0 -- 20,000 Standard Rate ............... 5 .......................... (y Packed Tower. 5 20.001 -- 50,000.......................... 50,001 -- 100,000 2 3 0iI) Biological Aerated Filter or Aerated .......................... 100,001 -- 250.000 .......................... 4 Biological Filter ...................... (iv) Aerated lagoons . .................... 10 10 250,001 -- 500,000.......................... 5 . 500,001--1,000,000 .......................... a (v) Rotating Biological Contactors ..... _ .. _ . 10 1,000,001 » 2,000.000 ........................ 10 2.000,001 (and up) - rate 1 point additional for each (vi) Sand Fillers- 200,DD6 gpd capacity up to a intermittent biological ..... 2 maximum of 30 recirculating biological ..... 3 Design Flow (gpd) (vii) Stabilization Lagoons ................... 5 (3) PRELIMINARY UNITS (see definition no. 32) (viii)Clarilier .... +• 5 (a) Bar Screens ................................ 1 (ix) Single stage system for combined or carbonaceous removal of SOD and (b) Mechanical Screens, Static Screens or nitrogenous removal by nitrification Comminuting Devices ........................ 2 (see del. No. 12) (Points for this item (c) Grit Removal ............................... 1 have to be in addition to items (5) (a) or (d) Mechanical or Aerated Grit Removal ..... , , .... 2 () through (5) (a) (viiij ................. (x) Nutrient additions to enhance BOD 8 (e) Flow Measuring Device ....................... 1 fernoval ............................... 5 or (xi) Biological Culture ('Super Bugs') addition (1) Instrumented Flow Measurement. . . ........... 2 to enhance organic compound removal ..... 5 (g) Peeaeration................................ 2 (b) Nitrogenous Stage (h) Influent Flow -Equalization 2 (i) Aeration - High Purity Oxygen System ..... 20 ................... Grease or Oil Separators - Gravity .......... 2 Diffused Air System ........... Mechanical Air System (fixed, 10 Mechanical .......... 3 floating, or rotor) ...... ...... a Dissolved Air Flotation. 8 Separate Sludge Reaeration ..... 3 (j) Prechlorination ..................:........... 5 (ii) Trickling Filler - High Rate .............. 7 (4) PRIMARY TREATMENT UNITS Standard Rate ............ 5 (a) Septic Tank (see definition no. 43) .............. 2 Packed Tower.... ....... 5 (b) ImhofiTank .................................. 5 (fii) Biological Aerated Filter or Aerated (c) Primary Clarifiers ............................ 5 Biological Filter ......................... 10 (d) Settling Ponds or Settling Tanks for Inorganic (iv) Rotating Biological Contactors ............ 10 Non -toxic Materials (sludge handling facilities (v) Sand Filter - for water purification plants, sand, gravel, intermittent biological ........ 2 stone. and other mining operations except recirculating biological ........ 3 oe (g� f1ARY OR ADVANCED TREATMENT WT (10) -CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) tis) Activated Carbons Beds - without carbon regeneration .................. (not applicable to chemical additions rated as item with carbon regeneration . .................. is (3) 6), (5) (a) (xi), (6) (a). (6) (b). (7) (b), (T) (e), (b) . Powdered or Granular Activated Carbon Feed - (9} (a), (9} (b), or {9} (c) 5 paints each: List: without carbon regeneration ................. 5 5 5 with carbon regeneration ... ............. is 5 (c) Air Stripping .......... . ............. .. © 5 (d) Denitrification Process (separate process) ..... 10 (e) Etectrodialysis .................... . ......... 5 (11) M€SCELUWEOUS UNITS (� Foam Separation ........................ ..... (a) Holding Ponds. Holding Tanks or Settling Ponds fg) son Exchange ................................ 5 for Organic or Toxic Materials including wastes h f) Land Application of Treated Effluent from mining operations containing nitrogen and/or (see definition no_ 22b) (not applicable for phosphorous compounds in amounts significantly Sand, gravel, stone and other similar mining g realer than is common for domestic wastewater 4 operations) (b) Effluent Flow Equalization (not applicable to storage (1) on agriculturally managed sites (See del. basins which are inherent in land application systems)_ 2 No. 4)................................... 10 (c) Stage Discharge (not applicable to storage basins (ii) by high rate infiltration on non -agriculturally inherent in land application systems ....................................... 5 managed sites (includes rotary distributors (d) Pumps. ---- and similar fixed nozzle systems) ........... 4 (e) Stand -By Power (iii) by subsurface disposal (includes low pressure {f} Thermal Pollution Control Device:...„.„ .................................. 3 pipe systems and gravity systems except at plants consisting of septic lank and nitrifica- tion fines only) ...... . ...................... 4 TOTAL POINTS �3 (0 MicroscTeens.................................. 5 {j) Phosphorus femoral by Biological Processes CLASSIFICATION (k) (See der. No. 26) ............................ 20 Polishing Ponds - without aeration ....... 2 .. _�____ �__ — _ 5 - 25 Points FS with aeration .......... 5 . _ „_26- 50 Points (I) Post Aeration cascade .............. 0 Class ill.„ _.. _._ „. 51- 65 Points diffused or mechanical ... 5 Class fV... .. W W _ _ 66- Up Points ,m) Reverse Osmosis ............................... 5 (n) Sand or Mixed -Media Fillers - tow rate ........... 2 Facilities having a rating of one through four points, inclusive, high rate .......... 5 do not require a certified operalor. Classification of all other (o) Treatment processes for removal of metal or facilities requires a comparable grade operator in responsible cyanide.................................... 15 charge. (p) Treatment processes for removal of toxic materials other than metal or cyanide ......... 15 Facilities having an activated sludge process will be assigned a minimum classification of Class 11. 1 SLUDGE TREATMENT Facilities having Irealmenl processes for the removal of metal (a) Sludge Digestion Tank - Heated ............... 10 or cyanide will be assigned a minimum classification of Class 11, Aerobic ............... 5 Unheated ............. 3 Facilities having treatment processes for the biological removal 5 (b) Sludge Stabilization (chemical or thermal) ....... of phosphorus will be assigned a minimum classification of Class (c) Sludge Drying Beds - Gravity................. 2 ill. Vacuum Assisted ....... 5 (d) Sludge Elutrialion ............................. 5 In -plant processes and related control equipment which are an (e) Sludge Conditioner (chemical or thermal) ........ 5 integral part of industrial production shall not be considered waste (1) Sludge Th6,ener (gravity) ...................... 5 treatment. Likewise, discharges of wastewater from residences (g} Dissolved Air Flotation Unit having a design flow of 1.000 gpd or less, shall not be subject to (not applicable to a unit rates as (3) (f} ......... 8 rating. (h) Sludge Gas Utilization (including gas storage) .... 2 (i) Sludge Holding Tank- Aerated ................ 5 ADDITIONAL COMMENIcim Non-aeraled ............ 2 @ Sludge Incinerator - (not Including activated carbon regeneration) .. 10 (k) Vacuum Filler. Centrifuge or Filler Press or other similar dewalering devices ................. . .. 10 (8) SLUDGE DISPOSAL (including incinerated ash) (a) Lagoons ........................................ 2 (b) land Application (surface and subsurface) (see definition 22a) -where the facilily holds the land app. permit . .. 10 -by conlracling to a land application operator who holds the land application permit ................ 2 -rand application of sludge by a contractor who does not hold the permit for the wastewater treatment facility where the sludge is generated ......... 10 (c) Landfifled (burial) ............................. 5 (9) DlS1NFECTION (a) Chlorinalion ............................. 5 n-% f)anhlorinalion ........................ 5 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governer A. Preston Howard, Jr., PE.. William W. Cobey, Jr., Secretary Acting Director August 31, 1992 Mr. Brown L. Johnson, Owner Mason Mountain Rhodolite & Ruby Mine 895 Bryson City Road Franklin, North Carolina 28734 Subject: Permit No. WQ0006560 Mason Mountain Rhodolite & Ruby Mine Wastewater Recycle System Macon County Dear Mr. Johnson: In accordance with your application received May 26, 1992, we are forwarding herewith Permit No. WQ0006560, dated August 31, 1992, to Mr. Brown L. Johnson for the subject recycle system. This permit shall void Permit No. 13399 issued July 7, 1986 and shall be effective from the date of issuance until July 31, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are trade this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you need additional information concerning this matter, please contact Ms. Angela Y. Griffin at 919/ 733-5083. cc: Macon County Health Department Asheville Regional Office, Water Quality Section Training and Certification 4W NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mr. Brown L. Johnson Macon County FOR THE continued operation of a 32,400 GPD wastewater recycle system consisting of two (2) settling ponds in series, each approximately 30,000 gallon in capacity, a 100 gpm recycle pumping system with a 3-inch force main, and a flume to serve Mason Mountain Rhodolite & Ruby Mine with no discharge of wastes to the surface waters, pursuant to the application received May 26, 1992 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall void Permit No. 13399 issued July 7, 1986 and shall be effective from the date of issuance until July 31, 1997, and shall be subject to the following specified conditions and limitations: l . This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Pem- ittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved. 5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. ■r 6. The Asheville Regional Office, telephone number (704) 251-6208, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. uniii 5:00 p.m. on Monday through Friday, excluding State Holidays. 7. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 8. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 9. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 10. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. 11. Freeboard in the settling pond shall not be less than two (2) feet at any time. 12. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 13. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 14. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 15. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 16. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c) (4). 17. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 18. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 19. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. 2 20. Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number (704) 251-6208, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 21. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission, The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202, The ORC of the facility must visit each Class I facility at least weekly and each Class 11, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. 22. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 31st day of August, 1992 NOR CAROLINA E O NTAL MANAGEMENT COMMISSION - Preston How , Jr., . cling Director Division of Enviro en agement By Authority of the o ntal Management Commission Permit No. WQ0006560 KI '80 25' i FRANKLIN QUADRANGLE NORTH CAROLINA-MACON COLAUAp3�Ga _1�91 7.5 MINUTE SERIES (TOPOGRAP�H[C) )/67-NW ES-r-s ALL .9 M!. L7'r�~/V "/832 2'3 0 INESTS MILL 0.9 M!. z82 694,400 FEET �$3 { -: 35%5, ' 1954 H590 a. 's03 a Mile 109'' goon itt 2000 C.; ✓" j ,� . v s�4.000 -- -1`1 'I{ • s '� 'P. `•" '�� ���;`-�d�P�eyaC ove`�h tih°�� �i FEET lotla •+�' `'1� 2YIra _ }'.. © o `. V�, pis g�7� - ! - - �i :r G ",Is - )•. -. 1a;'` y`�- •P,� .'�9i o IOt1a x n r! 0 r • •,.ft Ch Malon 1� Silos � ' I � � \ • a � _' __ - ' �--� INLanding Strip in, ol a I I .• - - �; Q e Mile. I 23 Ih- -_ 9 3699 x a -p072 +I o tio: 'nv jai a u 'i '• i ,: _�{b. aye i" a.o �/a ��m, � �� %??00 "n CIA �'1• Y�S�• 1 • .. _ n { q�l •n �,[ 11 • - 12'30' .'gym �--� { 1 •j!; ' �ti' � -�. '�.' � `t ife 115 r.' I Q Gap Ch ` _ 2� 781 RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: I�QASU]L{ ).lei dill r� JfG "� 420eZ Owner or Contact Person:lA Sci-t Mailing Address: 1 RCJ�D r 2 -:t4 County: Telephoner 1524 ---45 -4-6 NP.DES Permit No. NCOO Nondisc. Per. No. lssueDate: Expiration Date: �l Existing Facility New Facilit Rated By: ,��� -� .._ Date: Reviewed (Train. & Cert.) Reg. Office_ Reviewed (Train. & Cert.) Central Office ORC Grade - Plant Class: (circle one) Ik III IV Total Points ITEM POINTS (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (1) Industrial Pretreatment Units and/or (i)Aeration - High Purity Oxygen System ..... 20 Industrial Pretreatment Program Diffused Air System ........... 10 (see definition No. 33) 4 Mechanical Air System (fixed, 2) DESIGN FLOW OF PUNT IN GPD floating or rotor) .............. 8 (not applicable to non -contaminated cooling waters, sludge Separate Sludge Reaeration ... _ . 3 handling facilities for water purification plants, totally (ii) Trickling Filler closed cycle systems (del. No. 11), and facilities High Rate ................... 7 consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) Standard Rate ............... 5 0 •- 20,000 .......................... 1 Packed Tower ............... 5 20.001 -- 50,000.......................... (iii) Biological Aerated Filter or Aerated 50,001 -- 100,000 .......................... 3 Biological Filter ...................... 10 100,001 - 250,000 .......................... 4 (iv) Aerated Lagoons ..................... . 10 250,001 - 500,000.......................... 5 500,001--1,000,000 .......................... 8 (v) Rotating Biological Contactors .......... 10 1,000.001 -- 2,000,000 ........................ 10 2,000,001 (and up) - rate 1 point additional for each (vi) Sand Filters- 200,000 gpd capacity up to a intermittent biological ..... 2 maximum of 30 L Zoo { recirculating biological ..... Lagoons 3 5 Design Flow (gpd) . (va) Stabilization ................... (3) PRELIMINARY UNITS (see definition no. 32) (viii)Clarifier .............................. 5 (a) Bar Screens ................................ 1 (ix) Single stage system for combined or carbonaceous removal of BOO and (b) Mechanical Screens, Static Screens or nitrogenous removal by nitrification Comminuting Devices ........................ 2 (see del. No. 12) (Points for this item (c) Grit Removal ............................... 1 have to be in addition to items (5) (a) or 17 through (5) (a) (viu) .. .. ........... 8 (d) Mechanical or Aerated Grit Removal ........... 2 (x) Nutrient additions to enhance SOD (e) Flow Measuring Device ....................... 1 removal . .................... .... 5 or (xi) Biological Culture ('Super Bugs') addition (I} Instrumented Flow Measurement .............. 2 to enhance organic compound removal ..... 5 (g) Preaeration................................ 2 (b) Nitrogenous Stage (i) Aeration - High Purity Oxygen System ..... 20 (h) Influent Flow -Equalization ....... . ........... 2 Diffused Air System ........... 10 @ Grease or Oil Separators - Gravity.......... 2 Mechanical Air System (fixed, Mechanical .......... 3 floating, or rotor) ...... ...... 8 Dissolved Air Flotation. 8 Separate Sludge Reaeration ..... 3 U) Prechlorination .............................. 5 (ii) Trickling Filter - High Rate .............. 7 (4) PRIMARY TREATMENT UNITS Standard Rate ............ 5 (a) Septic Tank (see definition no. 43) .............. 2 Packed Tower ............ 5 (b) Imhoff Tank .................................. 5 (iii) Biological Aerated Filter or Aerated (c) Primary Clarifiers .. ..... ............. 5 Biological Filler ......................... 10 (d) Settling Ponds or Settling Tanks for inorganic (iv) Rotating Biological Conlactors ............ 10 Non -toxic Materials (sludge handling facilities (v) Sand Filter - for water purification plants, sand, gravel, intermittent biological ........ 2 Slone, and other mining operations except recirculating Wologicat ........ 3 e~ 16} 'TIARY OR ADVANCED TREATMENT UNIT (t 0) 4C:}{EMICAL ADDITION SYSTEM (S) (See definition No. 9) Activated Carbons Beds - (not applicable to chen:'rcal additions rated as item without carbon regeneration .......... .. - ... 5 (3) 6), (5) (a) (xi), (6) (a)• (6) (b), (7) (b), (7) (e), with carbon regeneration .................... Is (9) (a) . (9) {b) , or t9) (c} 5 points each: Lisi: (b) powdered or Granular Activated Carbon Feed - 5 without carbon regeneration ................. 5 5 With carbon regeneration .... . ............. is (c) okir Stripping .......................'...... 5 5 (d) penMfication Process (separate process) ..... 10 (e) Electrod'*sis .............................. 5 (11) MISCELLANEOUS UNITS (f) Foam Separalian . . ..................... . ..... 5 (a) Holding Ponds, Holding Tanks or Settling Ponds (g) ton Exchange ................................ 5 for Organic or Toxic Materials including wastes h Land Application of Treated Effluent O from mining operations containing nitrogen and/or (see definition no. 22b) (not applicable for phosphorous compounds in amounts significantly sand, gravel, stone and other similar mining greater than is common for domestic wastewater .......... 4 operations) (b) Effluent Flow Equalization (not applicable to storage (i) on agrioiuurally managed sides (See def. basins which are inherent in land applicalion systems). 2 No. 4)................................... 10 (e) Stage Discharge (not applicable to storage basins (ii) by high rate infiltration on non -agriculturally managed sites (includes rotary distributors inherent in land application systems ................................. (d) Pumps. and similar fixed nozzle systems) ........... 4 (a) Stand -By Power 3 (!i) by subsurface disposal (includes low pressure (f) Thermal Pollution Control Devrce.. ___....._._... _-.• .. 3 pipe systems and gravity systems except at plants consisting of septic tank and nitrifica- tion fines only) ............................. 4 TOTAL POINTS 0 Microscreerri ...... .... ............ . ....... 5 {1) Phosphorus Remo+al by Biologicaf Processes CLASSIRCATION (See def. Nc. 2E) ............................ 20 (k) Polishing Ponds - without aeration ....... 2 Class 1_ 5 - 25 Points with aeration .......... 5 Class II. _ . _ _ 26- 50 Points {1) Post Aeration cascade .............. 0 Class 51- 65 Points diffused or mechanical ... 5 Class IV._ _ _ ._ 66- Up Points �) Reverse Osmosis .. ..... _ ................... 5 Sand or Mixed -Media Fillers - low rate ........... 2 Facilities having a rating of one through four points, Inclusive, high rate .. _ ....... 5 do not require a certified operator. Classification of all other (o) Treatment processes for removal of metal or facilities requires a comparable grade operator in responsible cyanide .............. ......... ... ....... 15 charge. (p) Treatment processes for removal of toxic materials other than metal or cyanide ......... 15 Facilities having an activated sludge process will be assigned a minimum classification of Class 11. I SLUDGE TREATMENT Facilities having treatment processes for the removal of metal (a) Sludge Digestion flank -heated ............... 10 or cyanide will be assigned a minimum classification of Class 11. Aerobic ............... 5 Unheated .... . . ....... 3 Facilities having treatment processes for the biological removal (b) Sludge Stabilization (chemical or thermal) . _ ..... 5 of phosphorus will be assigned a minimum classification of Class (c) Sludge Drying Beds - Gravity ................. 2 Vacuum Assisted ....... 5 (d) Sludge Elulriation ............................. 5 In -plant processes and related control equipment which are an (e) Sludge Conditioner (chemical or thermal) ........ 5 integral part of industrial production shali not be considered waste (1) Sludge Thickener (gravity) ...................... 5 treatment. Likewise, discharges of wastewater from residences (g) Dissolved Air Flotation Unit having a design flow of 1,000 gpd or less, shall not be subject to (Trot applicable to a unit rates as (3) (1 ......... 8 rating. (h) Sludge Gas Utilization (including gas storage) .... 2 (i) Sludge Hokfmq Tank - Aerated ................ 5 ADDITIONAL CONIM1EtjT5: Non aerated ............ 2 Sludge Incinerator - (not including activated carbon regeneration) ..... 10 (k) Vacuum Filler, Centrifuge or Filler Press or other similar dewatering devices .................... 10 (8) SLUDGE DISPOSAL (including incinerated ash) (a) Lagoons .......... . ...... . ...................... 2 (b) Land Application (surface and subsurface) (see definition 22a) -where the facility holds the land app. permit ... 10 -by conl+acting to a land appticalion operator who holds the land applicalion permit ................ 2 -land application of sludge by a contractor who does not hold the permit for the wastewater treatment facility where the sludge -is generated ......... 10 (c) Landfilled (burial) ............................. 5 (9) DISINFECTION (a) Chlorination ............................. 5 (b) Dechlorination ........................ 5 (c) Ozone ............. . ................ 5 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor A. Preston Howard, Jr., P.E.. William W. Cobey, Jr., Secretary Acting Director September 17, 1992 Mr. William E. Oakley, President Wright Corporation Post Office Box 402 Riegelwood, North Carolina 28456 Subject: Permit No. WQ0006565 Wright Corporation Wastewater Treatment Recycle System Columbus County Dear Mr. Oakley: In accordance with your application received May 27, 1992, we are forwarding herewith Permit No. WQ0006565 dated September 17, 1992, to Wright Corporation for the construction and operation of wastewater recycle facilities, that include distillation to remove methanol, Ion exchange to remove hexamine, and chemical oxidation to remove other constituents. This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/5714700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact W. John Seymour at 919/ 733-5083. in erely, 8l-- e ston cc: Columbus County Health Department Wilmington Regional Office Facilities Assessment Unit Training and Certification Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Wright Corporation Columbus County FOR THE construction and operation of a 45,000 GPD wastewater recycle system consisting of an distillation facility for recovery of Methanol, four 20,000 gallon holding tanks for testing and storage, an ion exchange unit using three 45 cubic foot ion exchange resin tanks (with resin regeneration system) for removal of hexamine and ammonia, a series of four 50,000 gallon treatment tanks for oxidizable organics using a chemical oxidizer, and all associated piping, valves pumps, controls, and appurtenances to serve Wright Corporation with no discharge of wastes to the surface waters, pursuant to the application received May 27, 1992, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved. 5. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 6. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 7. The Wilmington Regional Office, telephone number 919/ 395-3900 shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 8. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 9. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 10. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 11. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited 12. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 13. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 14. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 15. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 16. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). %] 17. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 18. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be unposed by other government agencies (local, state, and federal) which have jurisdiction. y 19. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. 20. Noncompliance Notification: The Permittee shall report by telephone to the Wilmington Regional Office, telephone number 919/ 395-3900 as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 21. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class 11, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 22. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. C 23. The subject recycle facilities shall not make any discharges under any circumstances and appropriate measures must be taken to ensure compliance with this requirement including the ceasing of plant operations if necessary. Permit is this the 17th day of September, 1992 N CAROLINA E NT MANAGEMENT COMMISSION T-' � J& A. Preston Howard, r., E., A Director Division of Enviro Mana It By Authority of the Enviro Bement Commission Permit No. WQ0006565 4 Permit No. WQ0006565 September 17, 1992 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date 5 Registration No. 1-, I7:6 L O :� Y Ctva�q Pridvivis LahOmy ` sposal r a `•! _ rr� r�' /j- % IndUStrial /./ ! r i't, w 10 J>tl.'!% Waste Ponds lvlsrr [Ktri¢ i Gf % i� `� /� ;.—•-# t-. �_�� -��, t ti •r �b t ■ RV Cerra �Ta,x �ttr�try l ,• 41i l IN ?I Actn�7 C,- Sk"bStal;" J ?1 3 1 rS �� r. nn:r7r.:.t:i •�_ GJaN.r . 1, —i.��^ / ' Yfj� 1 ~ • r :� ' 1 • �' ram.. y I ' `, i `. _��.4..'?�•��`�I� � 1i� :! I .3 ' f M)AD CIASSIFICAlItJN r'rimary hl=lhw ;, Li^ht-cEut1 rr.a,l. rurr Ia �ictnmlary iti<,16tt'ay. ha-d surface........ _ Ch:inlpruti-d VIM] L:,'.;• State T{nrdr [rttvr!.t�tic iluutc l J. S. 1�tnitc , i SCALE 121 CCJ l ACME, N. G. li- i , ' () t.:::T.:,., ., __ •' - *.W t Ar ytl. 15' t 6 e t 3 u::9-C:2-TNT-024 1981 ' ii: i _.. . •--, , �.ur �.r tilt �. L'� ITEM (1) (2) (3) RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: WV 1 Owner or Contact Person: M)9 , A/; II tgm OA rfYlt Mailing Address: PO Box_ ` �'z difye1w,-4 NL ZW,6 County: cr; /u wt,Irls Telephone: NPDES Permit No. NCDO Nondisc. Per_ No. frtWN oLc>,a6S6s IssueDate: q /7z— Expiration Date: a8rljel /97 Existing Facility New Facility 1/ Rated By: 7, t,,mr,a, Date, osffr Az Reviewed (Train. & Cert.) Reg. Office_ Reviewed (Train. & Cert.) Central Office ORC Grade Plant Class: (circle one) 0 Il POINTS Industrial Pretreatment Units and/or Industrial Pretreatment Program (see definition No. 33) 4 DFSIGN FLOW OF PLANT IN GPD (not applicable to non-contaminaled cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems (del. No. 11), and facilities consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) 0 -- 20,ODO.......................... 1 20.001 -- 50.000.......................... LV 50,001 -- 100,000.......................... 3 100.001 -- 250.000.......................... 4 250.001 -- 500,000.......................... 5 500,001--1,0O0,O00.......................... 8 1,000,001 -- 2,ODO,000 ........................ 10 2,0D0,001 (and up) - rate i point additional for each 200,000 gpd capacity up to a maximum of 30 Design Flow (gpd) __ !YJ 000. PRELIMINARY UNITS (see definition rip. 32) (a) Bar Screens ................................ 1 or (b) Mechanical Screens, Static Screens or Comminuting Devices ........... ............. 2 (c) Grit Removal ............................... 1 or (d) Mechanical or Aerated Grit Removal ........... 2 (e) Flow Measuring Device ....................... 1 or (f) Instrumented Flow Measurement .............. 2 (g) Preaeration................................ 2 (h) Influent Row-Equalixation ................... 2 n Grease or Oil Separators - Gravity .......... 2 Mechanical ..• ..... . 3 Dissolved AirFlotation. 8 Prechlorination .................. :........... 5 (4) PRIMARY TREATMENT UNITS (a) Septic Tank (see definition no. 43) .............. 2 (b) Imhoff Tank .................................. 5 (c) Primary Clarifiers ............................ 5 (d) Settling Ponds or Settling Tanks for Inorganic Nontoxic Materials (sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except .. ... _ — -- ..-- -1 nnlri III IV Total Points /5 (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (i)Aeralion - High Purity Oxygen System ..... 20 Diffused Air System ........... 10 Mechanical Air System (fixed, floating or rotor) .............. B Separate Sludge Reaeration ..... 3 (i i) Trickling Filter High Rate ................... 7 Standard Rate ............... 5 Packed Tower.... .......... 5 (iii) Biological Aerated Filter or Aerated Biological Titer ...................... 10 (iv) Aerated Lagoons ..................... . 10 (v) Rotating Biological Contactors .......... 10 (vi) Sand Filters- inlermiltent biological .... . recirculating biological .... . (v i) Slabiftation Lagoons ................... (viii)Ctarifier .............................. (ix) Single stage system lot combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see del. No. 12) (Points for this item have to be In addition to items (5) (a) (i) through (5) (a) (vin) ................. (x) Nutrient additions to enhance BOD removal......... ...... .............. (xij Biological Culture ('Super Bugs") addition to enhance organic compound removal ..... (b) Nilrogenous Stage (i) Aeration - high Purity Oxygen System ..... Diffused Air System .......... . Mechanical Air System (fixed, floating, or rotor) ...... ..... . Separate Sludge Reaeration ..... (ii) Trickling Filter - High Rate . ........... . Standard Rate ............ Packed Tower............ (III) Biological Aerated Filter or Aerated Biological Filter ......................... (iv) Rotating Biological Contactors ............ (v) Sand Filter - intermittent biological ........ . recirculating biological ....... . (vfl clarifier . . ............................ . 2 3 5 5 8 5 5 20 10 a 3 7 5 5 10 10 2 3 5 (6) TERTIARY OR ADVANCED TREATMENT UNIT (16) �HEI✓ICAL ADDITION SYSTEM (S) {See definition No. 9) Activated Carbons Beds - without carbon regeneration ................ 5 (not applicable to chemical additions rated as ilem with carbon regeneration .................... Is (3) 6). (5) (a) (xi). (6) (a). (6) (b), (7) (b), (7) {e), [b) powdered or Granular Activated Carbon Feed - ( 9) (a). (9) (b), or { } 9 (c) 5 Flo ints each: List: �xJ_o1 s r_� without carbon regeneration ................. 5 5 5 with carbon regeneration .................... is 5 (c) Air Stripping ........................ 5 5 (d) Denitrificalion Process (separate process) . .... 10 (e) IElectrodialysis ........ ..................... 5 (11) MISCELLANEOUS UNITS (� Foam Separation ............................. 5 Ilan Exchange �' (a) Holding Ponds, Holding Tanks or Settling Ponds (g} ................................ for Organic or Toxic Materials including wastes (h) Land Application of Treated Elfivent from mining operations containing nitrogen and/or (see definition no. 22b) (not applicable for phosphorous compounds in amounts significantly sand, gravel, stone and other similar mining rater than is common for domestic waslewaler 4 greater .... operations) (b) Effluent Flow Equalization (not applicable to storage (i) on agriculturally managed sites (See def. basins which are inherent in land application systems). 2 No-4)................................... 10 (c) Stage Discharge (not applicable to storage basins (ii) by high rate infiltration on non -agriculturally inherent in land application systems ....................................... 5 managed sites (includes rolary distributors (d) ® and similar fixed nozzle systems) ........... 4 e Sland Power 5v Qii) by subsurface disposal {includes low pressure (f) Thermal Pollution Control Device: ... ............................ 3 pipe systems and gravity systems except at plants consisting of septic tank and nitrifica- tion tines only} ............................. 4 TOTAL POINTS (i) Microscreens............. ..... ............. 5 (j) Phosphorus Remo+al by Biological Processes CLASSIFICATION (See def. No.26) ............................ 20 (k) Polishing Ponds - without aeration ....... 2 5 - 25 Points with aeration .......... 5 Class 26- 50 Points (1) Post Aeration - cascade .............. 0 Class Ill _ __ ... _ 51- 65 Points diffused or mechanical ... 5 Class 66- Up Points rm) Reverse Osmosis ..... .. .................... 5 i) Sand or Mixed -Media Filters -low rate ........... 2 Facilities having a rating of one through four points, inclusive, high rate .......... S do not require a certified operator. Classification of all other (0) Treatment processes for removal of metal or facilities requires a comparable grade operator in responsible cyanide .................................... 15 charge. (p) Treatment processes for removal of toxic materials other than metal or cyanide ......... 15 Facilities having an activated sludge process will be assigned a minimum classification of Class 11. I SLUDGE TREATMENT Facilities having treatment processes for the removal of metal (a) Sludge Digestion Tank - Healed ............... 10 or cyanide will be assigned a minimum classification of Class If. Aerobic ............... 5 Unhealed ............. 3 Facilities having treatment processes for the biological removal 5 (b) Sludge Stabilization (chemical or thermal) ....... of phosphorus will be assigned a minimum classification of Class (c) Sludge Drying Beds - Gravity...... ........ 2 III. Vacuum Assisted ....... 5 (d) Sludge Elutrialion ............................. 5 In -plant processes and related control equipment which are an (e) Sludge Conditioner (chemical or thermal) ........ 5 integral part of industrial production shall not be considered waste (f) Sludge Thickener (gravity) ...................... S treatment. Likewise, discharges of wastewater from residences (g) Dissolved Air Flotation Unit having a design flow of 1,000 gpd or less, shall not be subject to (not applicable to a unit rates as (3) n ......... 8 rating. (h) Sludge Gas Utilization (including gas storage) .... 2 (i) Sludge Holding Tank - Aerated ................ 5 ADD1TIQNA) QQMM1<NTSs Non -aerated ............ 2 (j) Sludge Incinerator - (not including activated carbon regeneration) ..... 10 (k) Vacuum Filter, Centrifuge or Filler Press or other similar dewatering devices .................... 10 (8) SLUDGE DISPOSAL_ (including incinerated ash) (a) lagoons ......... .. .................. ........ 2 (b) Land Application (surface and subsurface) (see definition 22a) -where the facilily holds the land app. permit ... 10 -by contracting to a land application operator who holds the land application permit ................ 2 -land appiicalion of sludge by a contractor who does not ho!d the permit for the wastewater treatment facility where the sludge is generated ......... 10 (c) Landfilled (burial) ............................. 5 (9) DISINFECTION (a) Chlorination ................. ........... 5 (b) Dechlorinairon ........................ 5 ...................... 5 C