WQ0005681_Final Permit_19970205

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
February 5, 1997
Mr. Kenneth N. Whitmire, Chief Exec. Officer
Golden Poultry Company
P.O. Box 2210
Atlanta, GA 30301
Subject: Permit No. WQ0005681
Golden Poultry Company
Mid -State Facility (Staley, NC)
Wastewater Spray Irrigation
Randolph County
Dear Mr. Whitmire:
In accordance with your application received November 20, 1996, we are forwarding herewith
Permit No. WQ0005681, dated February 5, 1997, to Golden Poultry Company for the continued
operation of the subject wastewater treatment and spray irrigation facilities. Please note Condition III, 2
which changed the effluent monitoring months to March, July, and November and note Condition IV, 1
which requires monitoring of groundwater well Number 4 instead of groundwater well Number 3 and
reduced the frequency of this monitoring to once per year (in November).
This permit shall be effective from the date of issuance until January 31, 2002, shall void Permit
No. WQ0005681 issued September 26, 1996, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will result
in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer
27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Mr--. Randy Kepler at
[phone] extension 544.
Sincerely,
Areston Howard, Jr., P.E.
cc: Randolph County Health Department
Winston-Salem Regional Office, Water Quality Section
Winston-Salem Regional Office, Groundwater Section
Bob Cheek, Groundwater Section, Central Office
Training and Certification Unit
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Golden Poultry Company
Randolph County
10 is 1�:1-0
continued operation of a 10,000 GPD spray irrigation treatment and disposal facility consisting of one,
1,500 gallon collection tank with dual 25 gpm pumps, one, 2,000 gallon collection tank with dual 25 gpm
pumps, a 4,000 gallon primary flow equalization tank with dual 30 gpm pumps, an extended aeration
package plant consisting of a 5,000 gallon aerated flow equalization tank, a 20,000 gallon aeration tank
with diffusers, a 3,395 gallon dual -hopper clarifier, one, 1,400 gallon sludge holding tank, one, 10,000
gallon JET-CHLOR wastewater disinfectant system or equivalent, a 204,000 gallon treatment lagoon and a
29,000 gallon to 408,000 gallon storage pond, a 226,512 ft2 spray irrigation area (approximately 5.2
acres), and all necessary pumps, valves, blowers and appurtenances; continued operation of an existing
septic tank which drains to a 25 gpm pump station with simplex pump, high water alarm and
approximately 150 linear feet of 2-inch force main to serve the Golden Poultry Company's Mid -State
Facility with no discharge of wastes to the surface waters, pursuant to application received November 20,
1996, and in conformity with the project plan, specifications, and other supporting data subsequently filed
and approved by the Department of Environment, Health and Natural Resources and considered a part of
this permit.
This permit shall be effective from the date of issuance until January 31, 2002, shall void Permit
No. WQ0005681 issued September 26, 1996, and shall be subject to the following specified conditions
and limitations:
I. PERFORMANCE STANDARDS
1. The spray irrigation facilities shall be effectively maintained and operated at all times so that
there is no discharge to the surface waters, nor any contamination of ground waters which
will render them unsatisfactory for normal use. In the event that the facilities fail to
perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate
corrective actions including those actions that may be required by the Division of Water
Quality, such as the construction of additional or replacement wastewater treatment and
disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.

3 . The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Water Quality.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under
separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for
this waste treatment and disposal system. These buffers are not intended to prohibit or
prevent modifications, which are required by the Division, to improve performance of the
existing treatment facility. These buffers do, however, apply to modifications of the
treatment and disposal facilities which are for the purpose of increasing the flow that is
tributary to the facility. These buffers do apply to any expansion or modification of the
spray irrigation areas and apply in instances in which the sale of property would cause any
of the buffers now complied with, for the treatment and disposal facilities, to be violated.
The applicant is advised that any modifications to the existing facilities will require a permit
modification.
II. OPERATION AND. MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Certification Commission, the Pernuttee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
3. A suitable vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
7. The application rate shall not exceed a cumulative loading of 35.88 inches over any twelve
(12) month period at an instantaneous application rate not to exceed 0.3 inches per hour.
2

S . No type of wastewater other than that from Golden Poultry Company's Mid -State Facility,
Stanly, NC shall be sprayed onto the irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
11. The spray irrigation field shall be fenced with at least two -strand wire fence.
12. A replacement pumping unit for the spray irrigation system shall be maintained in good
condition on site at the facility in the event that there is a pump failure within the pumping
station for the spray irrigation system.
13. For the pump station, the plant operator shall either have a replacement pump of the same
size or a source of replacement nearby (for backup in the case of emergency). In the event
of a high water situation, the facility management shall ensure that no bypass of treatment
or discharge of untreated wastewater occurs.
14. Freeboard in the treatment lagoon and storage pond shall not be less than two feet at any
time.
111. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue analyses)
deemed necessary by the Division of Water Quality to insure surface and ground water
protection will be established and an acceptable sampling reporting schedule shall be
followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to, the following
information:
a. date of irrigation,
b. volume of wastewater irrigated,
c. field irrigated,
d . length of time field is irrigated,
e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each
field,
f . weather conditions, and
g . maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Permittee at the point prior
to irrigation every March, July, and November for the following parameters:
BOD5 TSS
Total Coliform pH
NH3 as N Sodium
Magnesium Calcium
Sodium Adsorption Ratio by Calculation
3

4. Three (3) copies of all operation and disposal records (as specified in condition 1112) on
Form NDAR-1 shall be submitted on or before the last day of the following month. Three
(3) copies of all effluent monitoring data (as specified in condition 11I 3) on Form NDMR-1
shall be submitted on or before the last day of April, August and December. All
information shall be submitted to the following address:
NC Division of Water Quality
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
5. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone
number 910-771-4600, as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a sludge digester, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
1. The three existing monitor wells (Number 1, Number 2, and Number 4) shall be sampled
every November for the following parameters:
Nitrate Nitrogen Ammonia Nitrogen
TDS TOC
pH Water Level
Chloride Fecal Coliforms
Volatile Organic Compounds - In November only by Method 6230D below
Method 6230D (Capillary - Column), "Standard Methods For The Examination of
Water and Wastewater", 17th ed., 1989
The measurement of water levels must be made prior to sampling for the remaining
parameters. The depth to water in each well shall be measured from the surveyed point on
the top of the casing.
4

The measuring point (top of well casing) of the new monitoring well (Number 4) shall be
surveyed to provide the relative elevation of the measuring point for each monitoring well,
If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If the TOC concentration as measured in
the background monitor well exceeds 10 mg/l, this concentration will be taken to represent
the naturally occurring TOC concentration. Any exceedances of this naturally occurring
TOC concentration in the downgradient wells shall be subject to the additional sampling
and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, then the Winston-Salem
Regional Office Groundwater Supervisor, telephone number 910-771-4600, must be
contacted immediately for further instructions regarding any additional follow-up analyses
required. The results of all initial and follow-up analyses must be submitted
simultaneously.
One copy of the results of the sampling and analysis must be received by the Groundwater
Section, Permits and Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 and
one copy shall be sent to the Winston-Salem Regional Office, 585 Waughtown Street,
Winston-Salem, NC 27107 on or before the last working day of the month following the
sampling month.
2. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall
be provided.
3. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 250
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the
disposal systems midway between the Compliance Boundary and the perimeter of the
waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
4. No land application of waste activities shall be undertaken when the seasonal high water
table is less than three feet below land surface.
V . INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities
to prevent malfunctions and deterioration, operator errors and discharges which may cause
or lead to the release of wastes to the environment, a threat to human health, or a nuisance.
The Permittee shall keep an inspection log or summary including at least the date and time
of inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Water Quality or other permitting authority.
5

3 . Any duly authorized officer, employee, or representative of the Division of Water Quality
may, upon presentation of credentials, enter and inspect any property, premises or place on
or related to the disposal site or facility at any reasonable time for the purpose of
determining compliance with this permit, may inspect or copy any records that must be
maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
7. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the Fifth day of February, 1997
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
fllwkad--11�-
4/'Preston koward, Jr., P.E., irector
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0005681
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RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
Name of Facility: G0LZ)F�j Fc1Lre,/ FAD Jul,"
Owner or Contact Person: Mr Fp WHq4,tFA-14A1146,FR
Mailing Address: Coo 4'Zi 2c,. & G Z-7355
County: Telephone:gl9-76zz- V/a2
Present ClassMeatlon: New Faculty Exlsting Facillty X-
NPDES Per. No. NC00 Nondisc. Per. No.WQ Ott �E Health Dept.Per No.
Rated by: Telephone: Date; 3 /Wry
Reviewed by; Health Dept. Telephone:
Regional Office Telephone:
Central Office
ORC: ade:
Check Classifications}: Subsurface � Spray Irrigation
Wastewater Classification: (Circle One) 1 11 111 IV
Telephone:
Telephone:
Land Application
Total Points:
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SUBSURFACE CIASSIFIC4TION
(check all units that apply)
1. septic tanks
2. pump tanks
3. siphon or pump -dosing systems
4. sand filters
5..­-ease iraplrntercepior
6. oil/water separators
7, gravily subsurface treatment and disposal:
8, pressure subsurface treatment and disposal:
SPRAY IRRK34TlON CLASSIFICATION
(check I units that apply)
I preliminary treatment (definition no. 32 }
2. lagoons
3.X_septic tanks
4. ,e pump tanks
5. X pumps
6. sand filters
7. grease trapAnterceptor
S. oil/water separators
9.Xdisinfection
10. chemical addition for nutrient/algae control
11. A spray irrigation of wastewater
In addition to the above classifications, pretreatment of wastewater In excess of these components shall
be rated using the point rating system and will require an operator with an appropriate dual certification.
LAND APPLICATiON/RESIDUALS CLASSIFICATION (Applies only to permit holder)
1. Land application of biosolids, residuals or contaminated soils on a designated site.
WASTEWATER TREATMENT FACILITY CLASSIFICATION
The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually
complex, to require consideration by the Commission on a case -by -case basis: (Check 6 Appropriate)
1. OiUwater Separator Systems consisting only of physical separation, pumps and disposal;
2. Septic Tank/Sand Filler Systems consisting only of septic tanks, dosing apparatus, pumps,sand lifters, disinfection
and direct discharge;
3. Lagoon Systergs consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for
algae or nutrient control, and direct discharge;
4. Closed -loop Recycle Systems;
5. Groundwater Remediation Systems consisting only of ofVwater separators, pumps, air -stripping, carbon adsorption, disinfection
and dispo .AJ;
6. Aquacuhure operations with discharge to surface waters;
7. Water Plant sludge handling and back -wash water treatment;
B. Seafood processing consisting of screening and disposal.
9. Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1,
1993 or if upon inspection by the Division, It is found that the system is not being adequately operated or maintained. Such
systems will be notified of the classification or reclassification by the Commission, in writing.

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