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HomeMy WebLinkAboutWQ0005555_Final Permit_20130729NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Thomas A. Reeder Governor Acting Director July 29, 2013 Ms. DEBBIE TADLOCK — MILL MANAGER WEYERHAEUSER NR COMPANY 524 PRIDE WAY ELKiN, NORTH CAROLwA 28621 Dear Ms. TadIock: John E. Skvada, III Secretary Subject: Permit No. WQ0005555 Elkin OSB Manufacturing Facility Wastewater Irrigation System Surry County In accordance with your permit major modification request received April 29, 2013, and subsequent additional information received July 2, 2013, we are forwarding herewith Permit No. WQ0005555 dated July 29, 2013, to Weyerhaeuser NR Company for the construction and continued operation of the subject wastewater treatment and irrigation facilities. Modifications to the subject permit are as follows: • The existing irrigation area acreages have been adjusted to reflect actual conditions and the hydraulic loading rates for those fields have been reduced to 20 in/yr; • 8.53 acres of additional irrigation area has been added with a permitted loading rate of up to 31.8 in/yr; total potential disposal capacity has increased to approximately 44,175 GPD for the facility (See Attachment B for further information); and 0 Parameter WQ09 (PAN Loading) has been removed from Attachment A and is no longer to be reported on the NDMR. PAN Loading for all fields shall be reported on Form ` NDMLR and is limited to 247 lb/ac (four new zones only) as shown in Attachment B; and 0 The footnote requiring fecal colifonn results to be reported as a geometric mean has been removed as this requirement is not applicable for 3 X Year measurement frequency. This permit shall be effective from the date of issuance until April 30, 2014, shall void Permit No. WQ0005555 issued December 19, 2008 and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C as there have been changes from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Locaiion: 512 N. Salisbury St, Raleigh, North Cardna 27604 Phone: 919.807-64641 FAX: 9IM07-6496 Internet: www,nmaterouality.org An Equal Opporlunily l Affirmative Action Employer One NorthCarolina Nato"111711if Ms. Debbie Tadlock July 29, 2013 Page 2 of 2 For your convenience, customized electronic copies of your facility's NDMR, NDMLR and NDAR-1 reporting forms will soon be available for download at: h!W://po,ttal.ncdenr.org/web/wq/4ps/lau/reporting, Please note the following permit conditions are new since the last permit issuance: ➢ Condition II.10. — Requires an easement to be filed on any property within the compliance boundary not owned by the Permittee; ➢ Condition 11.11. — Includes a new setback from surface water diversions for irrigation areas; ➢ Condition TV.7. — Now requires nutrient mass loading reporting on Form NDMLR (also see Attachment B for further clarification); ➢ Condition N.S. -- Requires a record of all residuals removed from the facility; ➢ Conditions VI.8. and VI.9. — Allows the Division to modify or revoke the permit for reasons including violation of any terms or conditions of the permit, and restricts permitting of facility expansion in cases of gross non-compliance; and ➢ Attachment C — Includes new or updated groundwater standards for chromium, mercury, and ammonia nitrogen (please note units of micrograms per milliliter), and includes several new footnotes regarding VOC and TOC monitoring. If any parts, requirements or Iimitations contained in this permit are unacceptable, the Perrnittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this permit, please contact Cory Larsen at (919) 807-6362 or ca .lrsen ncdenr. ov. Sincerely, ho afza s A. Reeder cc: Surry County Health Department Winston-Salem Regional Office, Aquifer Protection Section Gus Simmons, Jr, PE — Cavanaugh Solutions Beth Buffington, Aquifer Protection Section Permit File WQ0005555 Notebook File WQ0005555 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Weyerhaeuser NR Company S>ny County lEel; F .I continued operation of a 28,800 gallon per day (GPD) wastewater treatment and spray irrigation facility for the treatment and disposal of cooling tower blow -down, clean-up waters from the wet electrostatic precipitators, domestic wastewater, wastewater from the operation of a biofilter, non -contact cooling water, mobile equipment washwater, demister drop -out box wastewater, periodic wash -down water from the regenerative thermal oxidizer, and wastewater from the oil/water separator installed on the mill air compressors and consisting of the following minimum components: three side hill screens; a pre -calibrated McCrometer UltraMag influent flow meter; a pH control system to buffer pH up or down; a defoaming system;; a 4,800-gallon surge tank; a polymer addition system for solids removal; a static mixer; a 93,508-gallon flocculating clarifier; a 1,400-gallon sludge storage tank; a centrifuge for solids dewatering; a stand-by vacuum filter system for solids dewatering; a 230,000-gallon anoxic reactor lagoon with a synthetic tarp cover, a 190,000-gallon aerated pond; a 420,000-gallon storage pond; an additional 840,000-gallon storage pond with aeration available if needed; a 250-gallon 'per minute vertical chopper pump; and existing 16.13 acre solid set irrigation system; and construction of 8.53 acres of spray irrigation area with fined spray heads with 9/32- inch Senninger nozzles for a total irrigation area of 24.66 acres and (ultimate disposal capacity of 44,175 GPD) and all associated. piping, valves, and other appurtenances; to serve the Elkin OSB Manufacturing Facility, with no discharge of wastes to surface waters, pursuant to the application received April 29, 2013, and subsequent additional information received by the Division of Water Quality, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2014, shall void Permit No. WQ0005555 issued December 19, 2008 and shall be subject to the following specified conditions and limitations: WQ0005555 Version 2.4 Shell Version 130607 Page l of 10 I. SCHEDULES In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be completed in phases and partially certified the Permittee shall retain the responsibilfty to track further construction approve under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636, 2. The Winston-Salem Regional Office, telephone number (336) 771-5000, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application, II. PERFORMANCE STANDARDS I. The subject non -discharge facilities shall be effectively maintained and operated at aII times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards_ In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring s$all be constructed in accordance with 15A NCAC 02C .0 10 8 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent quality shall not exceed the limitations specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. WQ0005555 Version 2.4 Shell Version 130607 Page 2 of I0 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in I SA NCAC 02L ,0I07(g). 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Surry County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Surface waters: 100 iii. Surface water diversions: 25 iv. Any well with exception of monitoring wells: 100 v. Any property line: 150 vi. Public right of way: 50 b. The setbacks for storage and treatment units shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: 50 III. OPERATION AND MAINTENANCE RE UrREMENTS The facilities shall be properly maintained and operated at all times. The,l'acilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a rninimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. 2.. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. 4_ Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. WQ0005555 Version 2.4 Shell Version 130607 Page 3 of 10 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff_ 6. AlI irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 7. Only effluent from the Elkin OSB Manufacturing Facility shall be irrigated on the sites listed in Attachment B. S. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 12. Freeboard in the treatment lagoons and storage ponds shall not be less than two feet at any time. 13. A gauge to monitor waste levels in the treatment lagoons and storage ponds shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 15. Collected wastewater from washing down of the regenerative thermal oxidizer shall be introduced into the wastewater treatment and spray irrigation facilities such that the permitted flow limit of the facilities is not violated at anytime. IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. WQ0005555 Version 2.4 Shell Version 130607 Page 4 of 10 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the treatment lagoons and storage ponds shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IV.4.) on Form NDMR for each PPI and three copies o� all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 and Form NDMLR for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. WQ0005555 Version 2.4 Shell Version 130607 Page 5 of 10 9. A maintenance log shall be maintained at this facility. This log shalt be :maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the ermit number and the well nomenclature as provided in Attachment C andermit fies. 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form small be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper % pH • WQ0005555 Version 2.4 Shell Version 130607 Page 6 of 10 13. Noncompliance Notification: The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone number (336) 771-5000, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken_ The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative -may, upon presentation of credentials, enter and inspect any property, premises- or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. VI. GENERAL CONDITIONS I _ Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C_ 2. This permit shall become voidable if the permitted facilities are act constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. WQ0005555 Version 2.4 Shell Version 130607 Page 7 of 10 This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official. Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein.. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .01050). 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements Iisted in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in I SA NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to Pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 29 h day of July 2013. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION v.Jorn A. Recder, Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0005555 WQ0005555 Version 2.4 Shell Version 130607 Page 8 of 10 PerinitNo. WQ0005555 Weyerhaeuser NR Company Elkin OSB Manufacturing Facility ENGINEERING CERTIFICATION ❑ Partial ❑ Final Wastewater Irrigation System July 29, 2013 Surry County In accordance with 15A NCAC 02T .0116, I,_ as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to ❑ periodically ❑ weekly ❑ fuIly observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. Provide a brief narrative description of any variations: THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: 1636 MAIL SERVICE CENTER By Courier/Special Delivery: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 WQ0005555 Version 2.4 Shell Version 130607 Page 9 of 10 THIS PAGE BLANK WQ0005555 Version 2.4 Shell Version 130607 Page 10 of I0 ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS Permit Number; WQ0005555 Version. 2.4 PPI 002 -- WWTF Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMIT'S MONITORING REQUIREMENTS PC5 Cade Parameter Description Units of Measure MonthlyAverage Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00931 Sodium Adsorption Ratio Ratio 3 X year Calculated WQ09C Plant Available Nitrogen Conc. mg/L 3 X year Calculated 00400 pH S.U. 3 X year Grab 31616 Coliform, Fecal MF, M-FC Broth,44.5C #/100ml, 3 X year Grab 00610 Nitrogen, Ammonia Total (as N) mg/L 3 X year Grab 00665 Phosphorus, Total (as P) mg/L 3 X year Grab 00680 Carbon, Tot Organic (TOC) mg/L 3 X year Grab 00927 Magnesium, Total (as Mg) mg/L 3 X year Grab 00916 Calcium, Total (as Ca) mg/L 3 X year Grab 00929 Sodium, Total (as Na) mg/L 3 X year Grab 00940 Chloride (as Cl) mg/L 3 X year Grab 01034 Chromium, Total (as Cr) ug/L, 3 X year Grab 70295 Solids, Total Dissolved rng/L 3 X year Grab 34694 Phenol, Single Compound ug/L 3 X year Grab 00340 COD, (High Level) mg/L 3 X year Grab 71880 Formaldehyde mg/L 3 X year Grab 71900 Mercury, Total (as Hg) ug/L 3 X year Grab 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 3 X year Grab 00630 Nitrite plus Nitrate Total (as N) mg/1, 3 X year Grab 00530 50050 Solids, Total Suspender! Flow, in conduit or thru trxt. plant mg/L GPD 28,800 3 X year 3 X year Grab Grab 1. 3 X Year sampling shall be conducted in March, 7uly, and November. WQ0005555 Version 2.4 Attachment A Page 1 of THIS PAGE BLANK -- , WQ0005555 Version 2.4 Attachment A P- -e 2 of 2 ATTACHMENT B -.APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: WQ0005555 Version: 2.4 Weyerhaeuser NR Company - Elkin OSB Manufacturing Facility IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field / Zone Owner Count y Latitude Longitude 8 Net Dominant Parameter Hourly Yearly Units Acreage Soil Series Rate Max 01 Weyerhaeuser Co Surry 36015'15" 80"47'38" 1.91 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 20 Inches Cora lex 02 Weyerhaeuser Co Surry 36015'15" 80047'38" 2.17 Braddock - Fairview OI284 - Non -Discharge Application Rate 0.25 20 Inches Cam lex 03 Weyerhaeuser Co Surry 36015'15" 80"47'38" 2.17 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 20 Inches Complex 04 Weyerhaeuser Co Surry 36015'15" 80047'38" 2.17 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 20 Inches Com lex 05 Weyerhaeuser Co Surry 36015'15" 80047'38" 1.30 Braddock - Fairview Com lex 01284 - Non -Discharge Application Rate 0.25 20 Inches 06 Weyerhaeuser Co Surry 36015'15" j-80'47'38" 2.29 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 20 Inches Complex 07 Weyerhaeuser Co Surry 36°15'15" 80047'38" 2.01 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 20 Inches Complex 08 Weyerhaeuser Co Surry 36015'15" 80047'38" 2.08 Braddock - Fairview Complex 01284 - Non -Discharge Application Rate 0.25 20 Inches A',2 Weyerhaeuser Nr Company Surry 36015' 13" 80047'31" 2.80 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 31.8 Inches Com lex WQ09 - Plant Available Nitrogen 247 lblac B1.2 Weyerhaeuser Nr Company Surry 36015'13" 8004737" 2.56 Braddock - Fairview 0I284 - Non -Discharge Application Rate 0.25 31.8 Inches Complex WQ09 - Plant Available Nitrogen 247 lb/ac CN'-2 Weyerhaeuser Nr Company Surry 36015' 17" 80047139" 1.96 Braddock - Fairview 01284 - Non -Discharge Application Rate 0.25 31.8 Inches Com lex WQ09 - Plant Available Nitrogen 247 lblac CS1•2 Weyerhaeuser Nr Company Surry 36015'17" 80°47'38" 1.24 Braddock - Fairview Com lex 01284 - Non -Discharge Application Rate 0.25 31.8 Inches WQ09 - Plant Available Nitrogen 247 lb/ac Totals 24.66 I. Fields are currently nutrient limited by the plant available nitrogen yearly max and shall not be loaded at the full hydraulic loading rate of 31.8 inches per year until wastewater treatment improvements have been completed to reduce PAN concentration such that both nutrient and hydraulic limits can be met. 2. PAN limit of 247 lb/ac is based on NCSU's realistic yield expectation for a Fescue hay crop on Braddock soil series in Surry County, If WQ0005555 Version. 2.4 Attachment B page 1 of 2 THIS PAGE BLANK WQ0005555 Version 2.4 Attachment B ' --ge 2 of 2 ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0005555 Version: 2.4 Monitoring Wells: MW-4, MW-5, MW-6, MW-7, MW-8, MW-9, MW-10, MW-11, and MW-12 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 00680 Carbon, Total Organic (TOC) mg/L 3 X Year Grab 1,6 00940 Chloride (as Cl) 250 mg/L 3 X Year Grab 1 01034 Chromium, Total (as Cr) 10 ug/L 3 X Year Grab 1 31616 1 Coliform, Fecal MF #/IOOmL 3 X Year Grab I 71900 Mercury, Total (as Hg) 1 ug/L 3 X Year Grab 1 76995 Methanal (Formaldehyde) Whole Water 600 ug/L. 3 X Year Grab 1 00610 Nitrogen, Ammonia Total 1500 ug/L 3 X Year Grab 1 00620 Nitrogen, Nitrate Total I0 mg/L 3 X Year Grab 1 00335 Oxygen Demand, Chemical (Low Level) mg/L 3 X Year Grab 1 00403 pH: Lab S-u. 3 X Year Grab 1 00665 Phosphorus, Total i mg/L 3 X Year Grab 1 70300 Solids, Total Dissolved 500 mg/L 3 X Year Grab 1 78732 Volatile Compounds (GC/MS) Presence of. Yes — 1, No=O 3 X Year Annually 1,4,5 82546 Water Level, Distance From Measuring Point ft 3 X Year Estimate 1,2,3 1. 3 x Year rnonitorinF, shall be conducted in March, July & November; annual monitoring shall be conducted every November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well, The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. WQ0005555 Version 2.4 Av Attachment C Page 1 of 2 4. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 pg/L or less b, Standard Method 6210D, PQL at 0.5 pg/L or less c. EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less d, EPA Method 8260, Low Concentration, PQL at 0.5 pg/L or less e. Another method with prior approval by the Aquifer Protection Section Chief Any method used must meet the following qualifications: a. A laboratory must be DWQ certified to run any method used. b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. C. The method used must provide a PQL of 0.5 µg/L or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported. 5. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Winston-Salem Regional Office Aquifer Protection Supervisor, telephone number (336) 771-5000, must be contacted immediately for further instructions regarding any additional follow-up analyses required. 6. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 7. 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IRRIGATION i AREAS (TYP.) _ j�9 ~ o� jl ��. ;,pl. _ )00 NAME OF STREAM STREAM CLASS STREAM INDEX 1 UT TO YADKIN RIVER I C 12—(53} LOCATION LATITUDE: 36*15'25.14"N NOT TO SCALE LONGITUDE: 80'47'32.82"W BASIN: YADKIN MAP NAME & #: ELKIN NORTH, NC 2000 / WATERSHED CLASSIFICATION MAP WEYERHAEUSER IRRIGATION SYSTEM IMPROVEMENTS CAVANAUGH Stew. d� kp fh-gh we'd, Canenea4n 6 A65KdIm, P.A 1404 fasnvwcRmd 4,uie 205 WrknM4Em, NC29PIX! (910)392462Fa PIG) 992�B12 MM'��-ca ]ugh6PWOMLGPT+ . if PROJECT 1. Of I' 13.004 DRAWN BY. JPC sD #: DATE 2013-4-24 FORM JIR 03-12 NON -DISCHARGE MOB _ _ ORING REPORT (NDMR) Page of Permit No.: WQ0005555 Facility Name: Weyerhaeuser - Elkin, NC County: 5urry Month: Year: PPI: 002 Fiow Measuring Point: ❑ Influent ❑ Effluent ❑ No flow generated Parameter Monitoring Point: ❑ influent i] Effluent ❑ Groundwater Lowering ❑ Surface Water Parameter Code - ► 50060 00916 00680 00940 01034 00340 31616 71880 00927 71900 00630 00610 00625 00400 3094 00665 Q c� i= M m y a Q i2 E U pC � .t © o U t•- ' 0 o U E o 0 U d � 0 m 4 w 0 u. � �' v � k ;? �4j Z� Q y 4i Y � z S cz a C '� m_ ` m O o CL a. 24-hr hrs GPD mg1L mglL mg1L ugfL mg1L #1100 mL mg1L mg1L ug1L mg1L mg1L mg1L su ugfL mg/L 1 3 J9 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 --- 25 — 26 27 28 29 _v 30 31 Average: Daily Maximum: Daily Minimum: - - — -- - -- Sampling Type: Rec,ordcr Grab Grab Grab Graz' Grab GraO Grab GrAb Grab Grab Grab Grab Grab Grab Grab Monthly Avg. Limit: 28,800__ Daily Limit: — Sample Frequency: Continuous 3 x Year 3 x Year 3 x Year 3 x Year 3 x Year 3 x Year 3 x Year ° x Year 3 x Year 3\-year 3 x Year S x Year 3 x Year 3 x Year 3 x Year FORM 1R 03-12 NON -DISCHARGE, MOi JRING REPORT (NDMR) Page of Permit No.: WQ0005555 =Fa1_if4 Name: Weyerhaeuser - Elkin, NC County: Surry Month: Year: PPI: 001 Flow Measuring Point: ❑ muent El Effluent ❑ No flow generated Parameter Monitoring Point: ElInfluent 21 Effluent ElGroundwater Lowering ❑ Surface Water Parameter Code 0 W00C 00931 00929 70295 OG530 � a F- O r= p U a m a 0' ¢ Z E •° 0 cn 6 ¢ E tpn 6 m w ~ N n E u rn vs i 24-hr hrs mg/L Ratio mg1L mg1L mg1L 1 z - 3 4 5 _ s 7 6 10 12 13 _ 14 15 1fi 17 18 19 20 21 �� 22 23 24 25 26 27 28 23 -- -_.... ..._a 30- 31 — Average: Daily Maximum; -- Daily Minimum: Sampling Type: Calculated Calculated G,ab Grab G.ar Monthly Avg. Limit: Daily Limit: Sample Frequency: Y x Year 3 x Year x yaar 3 x Year 3 x Year Y FORM: I 03-12 NON -DISCHARGE MOK_ -)RING REPORT (NDMR) Page of Sampling Person(s) Certified Laboratories Name: Name: Name: Name: Does all monitoring data and sampling frequencies meet the requirements in Attachment A of your permit? ❑Compliant ❑ Non -Compliant if the facility is non -compliant, please explain in the space below the reasun(s) the facility was not in compliance. Provide in your explanation the date(s) of the non-compliance and describe the corrective act101`1{5) taKen. Attacn acicitlonal sneets If necessary. Operator in Responsible Charge (ORC) Certification Permittee Certification ORC: o Permittee: Certification No,: Signing Official: Grade: Phone Number: Signing Official's Title: Has the ORC changed since the previous NDMR? ❑ Yes ❑ No Phone Number: Permit Expiration: Signature Date Signature Date By this signature, I certify that this report is accurrale and complete to the best of my knowledge. I certify, under penalty of law, that this document and all allachments were prepared under my direcran or supervision in accerdarce with a system designed to assure that all qualified personnel properly gathered and evaluated the information submitted. Based on my Inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my krewledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Mail Original and Two Copies to: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 0 FORM ,R-1 08-11 NON -DISCHARGE APPL .TION REPORT (NDAR-T) Page __ of Permit No.: 11111.Weyerhaeuser i . g. . occur • . i. at this facility? 11 Area (acres). Cover Crop:; YES NO Hourly Rate (in). �� ....Fieid lrrigated Ll ■ ,. ■ ■ :. :. ■ ■ ■ . MMMMM m===== ®MMMMM ®===== alM���� ®=mmm ���� mM���� .EMMMMMonthlyLoading: Floating12 Month .. �'�ArNIi.;%////////:%//////.�%/////% %//////,i'�////f/ V//////.��//////////,%///////,�%/////% FORM R-1 08-11 NON-DfSCHARGE APP[ MON REPORT (NDAR-1 ) Page_ J Permit No.: WQOO()5555 Did irrigation occur Facility Name: Weyerhaeuser - Elkin, NC =• ! • !•Field County: Surry I 1 • ! at this facility? _Area ..- (acres); Cover Crop. Cover Crol). ■YES No Hourly Rate � • ®■ Annual Rate (m),1 ■ ■ ■ ■ • Field ,. ■ ■ r ■ ■ • w w w EL w ©MW= EM MIMIMMME =1=01MMME U ___ _- 0 -_-- --_- ©__-__ NM_M_ ---_ MI_ --_- a---__ Ml --__ NM -_-- B_--__ 0=11=11M- ---- ©-_-__ MMIMNIMMME -_-- U-M=_--.__.__.____._. _. -_ME �■---- m__-__ -_-- ---- m_____ _--- -_-- ®___-- ---- -_-_ ---_ -_-_ ---� ®_____ m_-___ __-- m_____ -_-- -_-- ®_-___ WE -_-- M=_-__ -_-- __-_ ---- ---- ®_____ ®___ ®_____ ®-__ I®-__ __ _- _--_-- - OM --_- --WE ---- -_-- ---- -_-- m_____ --_- -_-- ®_____ MME --- -m_____ ®_____ -_-_ ---� - WE ®____- -__- -_-Monthly - - ---� Loading: . 12 • •.Total/0///©�,�//�� 0/100/ ���10111M FOW '.R-1 08-11 NON -DISCHARGE APPI MON REPORT (NDAR-9) Page — Permit No.: Qf01Weyerhaeuser Did irrigation occur at this facility? Area (acres . 2". 8 Area (acres): Cover Cropl El YES NO Hiourly Rate fin): 025 Annual Rate (in): 31.8 i m r • r r • r r r �...�.... ®....M ���... FORM: R-1 08-11 NON -DISCHARGE APPL MON REPORT (NDAR-1) Page _ ,f Did the application rates exceed the limits in Attachment B of your permit? El Compliant El Non -Compliant Were adequate measures taken to prevent effluent ponding in or runoff from the sites? ❑ compliant ❑ Non -Compliant Was a suitable vegetative cover maintained on all sites as specified in your permit? ❑Compliant ❑ Non -Compliant Were all setbacks listed in your permit maintained for every application to each permitted site? El Compliant ❑Nan -compliant Were all freeboards maintained in accordance with the specified freeboard heights in your permit? El Compliant ❑Non-ccmprant If the facility is non -compliant, please explain in the space below the reason(s) the facility was not in compliance. Provide in your explanation the date(s) of the non-compliance and describe the corrective action(s) taken, Attach additional sheets if necessary. Operator in Responsible Charge (ORC) Certification Permittee Certification ORC: Permittee: i Certification No.: Signing Official: Grade: Phone Number: Signing Official's Title: Has the ORC changed since the previous NDARA? ❑ yes ❑ No Phone Number: Permit Exp.: Signature Date Signature Date By this signature, I certify that this report is accurrate and complete to the best of my know€edge. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that all qualified personnel properly gathered and evaluated the information submitted. Based on my Inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete, lam aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Mail Original and Two Copies to: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 FORM: ILR 08-11 NON -DISCHARGE MASS ND(NG REPORT (NDMLR) Page_ Permit No.: WQ0005555 Facility Name: Weyerhaeuser - Elkin, NC County: Surry Month: Year: Field Name: A Field Name; j B Field Name; C5 Field Name: CN Field Name: Area (acres): 2.8 Area (acres); 256 Area (acres): 1.96 Area {acres}: 1 24 Area (acres): Cover Crop; Cover Crop' Cover Crop: Cover Crop; Cover Crop: m N❑ Load Type: Field Loaded? 2 Q O " C W v .2 0 PAN ❑ YES ❑ NO Q 67 .� a- o O Z O Load Type FAN Field Loaded?? ❑ YES ❑ Nc Q. Z O Z Qi C .a s .¢ I a Load Type: Field Loaded? 2 Z P CL PAN ❑ YES ❑ NO Z N ° -o =J toad Type. �------�- �_.-.. Field Loaded? Z R t > p PAN r--� ❑ YF'; Ll ho Z CI s 9 J O II i a� Load Type: Field Loaded? N Z CO a N d � p PAN ❑ YES ❑ NO Z CD so JQ CU oa Zr J ¢ 0 A.O Month gal mglL lbslac Ibslac gal mg1L ibs;ac Ibslac gal mglL Ibslac Ibslac gal mg1L ibs/ac Ibslac gal mg1L Ibslac Ibslac i I' _ I I ' a 12 Month Floating PAN Load (I bslaclyr): _ 247 0G Annual PAN Load Limit (I balaclyr)r 247.00 24: 00 247.00 d hUKM 1LR 08-11 NON -DISCHARGE MASS ADiNG REPORT SNDMLR) Page _ Df Did the mass loading rates exceed the limits in Attachment B of your permit? ❑ Compliant ❑ Non ,Compliant If the facility is non -compliant, please explain in the space below the reason(s) the facility was not in compliance. Provide in your explanation the date(s) of the non-compliance and describe the corrective action(s) taken. Attach additional sheets if necessarv. Operator in Responsible Charge (ORC) Certification Permittee Certification ORC: Permittee: Certification Number: Signing Official: Grade: Phone Number: Signing Official's Title: Has the ORC changed since the previous NDMLR? ❑ Yes ❑ No Phone No.: Permit Exp,: Signature Date Signature Date By this signature, i certify that this report is accurrate and complete to the best of my knowledge. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that all qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly A responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Mail Original and Two Copies to: Division of Water Quality Information Processing Unit 1617 Mali Service Center Raleigh, North Carolina 27699-1617