HomeMy WebLinkAboutWQ0005207_Final Permit_20001115State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
November 15, 2000
Timothy L. Campbell, President
Jackson Paper Manufacturing Company
Post Office Box 667
Sylva, NC 28779
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NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCE5
Subject: Permit No. WQ0005207
Jackson Paper Manufacturing Company
Timothy L. Campbell
Wastewater Recycle System
Jackson County
Dear Mr. Timothy L. Campbell:
In accordance with your application received August 18, 2000, we are forwarding herewith Permit No.
WQ0005207, dated November 15, 2000, to Jackson Paper Manufacturing Company for the continued operation of
the subject wastewater recycle system.
This permit shall be effective from the date of issuance until October 31, 2005, shall void Permit No.
WQ0005207 issued January 16, 1998, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future compliance
problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless
such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Stephanie Warn at (919) 733-
5083 extension 544.
Sincere 7
'Kerr T. Stevens
cc: Jackson County Health Department
Asheville Regional Office, Water Quality Section
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 Fax(919)715-6048
An Equal Opportunity Affirmative Action Employer 50% recyc1ed110% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In'accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Jackson Paper Manufacturing Company
Jackson County
FOR THE
continued operation of the following recycle systems:
A. A paper waste recycle system consisting of a 2,000 square foot concrete drainage pad with a sump to collect the
drainage water, a 1,000 GPM pump, a Maule Model GR -11 Serparplast cleaning unit, three banks of Beloit
Uniflow Cleaners, and all associated valves, piping and appurtenances.
B. A wastewater pretreatment effluent recycling system consisting of a 40 foot diameter by 12 foot high primary
clarifier with a 5 HP underflow pump, a 300,000 gallon basin (South Basin) with a 25 HP aerator, a 50 HP
pump and a 30 HP pump, a 500,000 gallon aeration basin with four 25 HP aerators and two 10 HP pumps, a
one meter wide belt dewatering press with sump and a 10 HP pump, a 500 gallon polymer tank with two
transfer pumps, two 500 gallon polymer mixing tanks with two 0.75 HP pumps, a 600 gallon scum tank with a
5 HP underflow pump, one 50,000 gallon sludge tank with a 7.5 HP pump, a 15 foot diameter by 10 foot high
secondary clarifier, a 500 gallon and two 4,000 gallon effluent holding tanks, a 100,000 gallon excess
wastewater holding tank, two 36,900 gallon boiler scrubber settling basins with two 30 HP recirculation pumps,
and all associated valves, piping, controls, meters, alarms, and appurtenances.
C. A sand filter basin recycle system consisting of dual Culligan sand filters, a 30 HP creek pump, a 23,500 gallon
basin with a 15 HP discharge pump, a 300,000 gallon basin (North Basin), and all associated valves, piping,
controls, meters, alarms, and appurtenances_
The recycle systems will serve the Jackson Paper Manufacturing Company, with no discharge of wastes to the
surface waters, pursuant to the application received August 18, 2000, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the Department of Environment and
Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until October 31, 2005, shall void Permit No.
WQ0005207 issued January 16, 1998, and shall be subject to the following specified conditions and limitations:
This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application and
other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is
a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality
(Division) accompanied by an application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of the request will be considered on its merits and may or may
not be approved.
5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those actions that may be required by this
Division, such as the construction of additional or replacement treatment or disposal facilities.
6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division.
7. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
8. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge
of any wastewater resulting from the operation of this facility.
9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be
established and an acceptable sampling reporting schedule shall be followed.
11. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation
of the subject facilities_
12. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and
deterioration, operator errors and discharges which may cause or lead to the release of wastes to the
environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or
summary including at least the date and time of inspection, observations made, and any maintenance, repairs,
or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Penrnittee for
a period of three years from the date of the inspection and shall be made available to the Division or other
permitting authority, upon request.
13. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the recycle system at any
reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records
that must be maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
14. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after
being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to
revoke this permit as specified by 15A NCAC 214.0205 (c)(4).
15. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-
215.6C.
16. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules,
regulations, or ordinances which may be imposed by other government agencies (local, state, and federal)
which have jurisdiction.
17. A set of approved plans and specifications for the subject project must be retained by the Permittee for the
Iife of this project.
18. Noncompliance Notification:
The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 251-6208,
as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or
first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts
of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin
or tank, the known passage of a slug of hazardous substance through the facility, or any other unusual
circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors,
etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility; or
,
d. Any time that self-monitoring information indicates that the facility is not in compliance with its permit
limitations.
e. Any spillage or discharge from a vehicle or piping system transporting contaminated soil to the
application site.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5)
days following first knowledge of the occurrence_ This report must outline the actions taken or proposed to
be taken to ensure that the problem does not recur.
19. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided.
20. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon
receipt of the request, the Commission will review the adequacy of the facilities described therein, and if
warranted, will extend the permit for such period of time and under such conditions and limitations as it may
deem appropriate_
Permit issued this the 5' day of November, 2000
NORTH C OLINA E 1R0 NTAL MANAGEMENT COMMISSION
.-Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0005207
Permit No. WQ0005207
November 15, 2000
ENGINEER'S CERTIFICATION
Partial Final
I, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project,
Project Name
Location and County
for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of
the construction such that the construction was observed to be built within substantial compliance and intent of this
permit, the approved plans and specifications, and other supporting materials.
Signature
Date
5
Registration No.
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