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HomeMy WebLinkAboutWQ0004230_Final Permit_20060208rF9QG : ©�CFA Michaek F. Easley, Governor William G. Ross Jr., Secretary �J North Carolina Department of Environment and Natural Resources 0 Alan W. Klimek, P.E_ Director Division of Witter Quality February 8, 2006 JAMEs I. TAYLOR — PRESIDENT A PLACE AT THE BEACH III HOMEOWNERS ASSOCIATION, INC. POST OFFICE BOX 877 ATLANTIC BEACH, NORTH CAROLINA 28512 Subject: Permit No. WQ0004230 A Place at the Beach III WWTP Wastewater Treatment and High Rate Infiltration Facilities Carteret County Dear Mr. Taylor: In accordance with your modification request received August 4, 2005, and subsequent additional information received November 22, 2005, we are forwarding herewith Permit No. WQ0004230, dated February 8, 2006, to A Place at the Beach Homeowner's Association, Inc. for the construction and operation of the subject wastewater treatment facilities, continued operation of the high rate infiltration facilities, and abandonment of the existing wastewater treatment facilities. This permit shall be effective from the date of issuance until December 31, 2006, shall void Permit No. WQ0004230 issued January 11, 2002, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding. One set of approved plans and specifications is being forwar ed to you. If you need additional information concerning this hatter, please contact Nathaniel Thombd g at (919) 715-6160, inc e ely i f Ian W. Klimek, P.E. cc: Carteret County Health Department Jim Bushardt — Wilmington Regional Office, Aquifer Protection Section Charles A. Donnell, PE — The Rose Group, Inc. Technical Assistance and Certification Unit APS Central Files LAU piles one NorthCarolina Natunlitil Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27099-1616 Phone (919) 733-3221 Customer Service Internet: http:l/h2o.enr.state.ne.us 2728 Capital Boulevard Raleigh, NC 27604 Fax' (919) 715-0588 1-877-623-6748 Fax (919)715-6048 An Equal Opportunity/Affirmative Action Employer - 501% Recycled110% Post Consumer Paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH HIGH RATE INFILTRATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO A Place at the Beach Homeowners Association, Inc. Carteret County FOR THE construction and operation of a 60,000 gallon per day (GPD) wastewater treatment facility consisting of a 13,700 gallon settling tank with two baffles and four (4) effluent filters, an 8,000 gallon flow equalization basin connected in series with a 9,000 gallon flow equalization basin, a flow equalization pump station with two (2) 170 gallon per minute (GPM) pumps and audible/visual high water alarms, dual train ReCip biological reactors with each train consisting of two (2) 22,440 gallon (20 ft x 15 ft x 10 ft) cells containing dual 160 GPM recirculation pumps and aggregate media and one (1) 44,880 gallon (40 ft x 15 ft x 10 ft) cell containing four (4) 160 GPM recirculation pumps and aggregate media, a 9,000 gallon pressure filter / ultraviolet (UV) dosing chamber with dual 83 GPM pumps, tertiary filters consisting of an eight (8) unit bank of 100 micron (µm) pressure filters and an eight (8) unit bank of 20 µm pressure filters, a totalizing flow meter, and a dual train UV disinfection system; abandonment of the existing 55,000 GPD wastewater treatment facilities consisting of a bar screen, flow.. splitter box, flow measuring device, an 18,500 gallon flow equalization tank with 80 GPM surge pumps, dual 43,500 gallon aeration tanks, dual clarifiers, dual aerated sludge holding tanks, a tertiary filter with dual beds, a chlorine contact tank with tablet chlorinator, a dosing tank with dual pumps; continued operation of the 55,000 GPD high rate infiltration facilities consisting of three (3) rotary distributors each with approximately 1,280 square feet (W) of bed area, a stand-by generator, and a 145 GPM influent pump station with dual submersible pumps and high water alarms; and the continued operation of a 500,000 gallon storm water collection and disposal facility consisting of a 354 GPM wet well pump station with duplex pumps, thirteen full circle impact sprinklers, approximately 1,260 linear feet of 6-inch subsurface gravity drain pipe, 1,450 linear feet of 8-inch force main and all related valves, piping and appurtenances to serve A Place at the Beach 111, with no discharge of wastes to the surface waters, pursuant to the application received August 4, 2005, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2006, shall void Permit No. WQ0014569 issued January 11, 2002, and shall be subject to the following specified conditions and limitations: 1. PERFORMANCE STANDARDS Upon completion of construction and prior to operation of this permitted Facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. If this project is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved,under the same permit, and shall provide a final certificate of .completion once the entire Vroject has been completed. Mail the Certification to the Land Application Unit, 1636 Mail Service Center, Raleigh, NC 27699-1636. 2. The Wilmington Regional Office, telephone number (919) 571-4700796-7215, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective actions, including those actions that may be required by the Division of Water Quality (Division), such as the construction of additional or replacement wastewater treatment or disposal facilities. 4. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the facilities are installed, maintained, and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. The ponding of wastewater on the surface of the distribution field when the dosing cycle commences shall be considered as evidence of failure of the soils to adequately assimilate the wastewater. Additionally, such failure shall be interpreted as a violation of this permit condition. 5. The residuals generated from these treatment facilities trust be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 6. Adequate measures shall be taken to divert stormwater from the high rate infiltration area and to prevent wastewater runoff. 7. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 8. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 9. A usable green area shall be maintained for wastewater disposal. The green area shall have the capability of accommodating the average daily flow of the facility being served without exceeding the loading rates of the green area. A "green area", as defined in 15A NCAC 2H .0404 (g)(7), is an area suitable for waste disposal, either in its natural state or which has been modified by planting a vegetative cover of grasses or low growing shrubbery. 10. The following buffers shall be maintained: a. 400 feet between high rate infiltration unit and any habitable residence or place of public assembly under separate ownership or which is to be. sold, b. 10 feet between high rate infiltration unit and any on -property residential units that are to be sold (e.g., condominiums, subdivisions), c. 500 feet between high rate infiltration unit and any impounded public surface water supply or public shallow (less than 50 feet deep) ground water supply, d. 100 feet between high rate infiltration unit and any private or public water supply source, e. 200 feet between high rate infiltration unit and any streams classified as WS or B, f. 200 feet from mean high water between high rate infiltration unit and any "SA" or "SB" classified surface waters, g. 200 feet from normal high water between high rate infiltration unit and any other stream, canal, marsh, or coastal waters, h. 200 feet from normal high water between high rate infiltration unit and any Class I or Class II impounded reservoir used as a source of drinking water, i. 200 feet between high rate infiltration unit and any other lake or impoundment, j. 200 feet between high rate infiltration unit and any Drainage systems (ditches, drains, surface water diversions, etc.) and from any groundwater lowering and surface drainage ditches, k. 50 feet between high rate infiltration unit and property lines, 1. 50 feet between treatment units and property lines, and m. 50 feet between high rate infiltration unit and public right of ways. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities, which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the high rate infiltration areas and apply 'in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the facility by the Water Pollution Control System Operator Certification Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of 15A NCAC SG .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class I1,11I, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of 15A NCAC 8G .0202. The daily visits by the ORC shall be done on Mondays, Wednesdays, Fridays, Saturdays, and Sundays, including holidays during the months of April through October. 3. The application rates for the high rate infiltration system shall not exceed 6 gpd/ft'. 4_ The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater outside of the high rate infiltration disposal area, which result from the operation of this facility. 5. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. The rotary distribution fields shall be raked twice weekly during the months April through' October, and once a week during the months of November through March. 7. The screenings removed from the wastewater treatment plant shall be properly disposed in a sanitary Iandfill or by other means that have been approved by this Division. Vegetative growth must be kept out of the rotary distribution areas at all times. All vegetation must be removed manually so that minimal disturbance will occur to the disposal area. 9. The application of chemicals to the distribution field(s) is expressly prohibited. 10. An automatically activated standby power source shall be on site and operational at all times. If a generator is employed as an alternate power supply, it shall be tested weekly by interrupting the primary power source. 11. The flow measurement device shall be calibrated annually by a representative of a firm, which is routinely engaged in the calibration of flow measurement devices. Records of this calibration, including all information pertinent to the calibration, shall be available during any inspection by Division staff. 12. Diffusers shall be cleaned as needed to ensure that adequate aeration is provided. The Permittee shall maintain records of this maintenance. 13. The chlorine tablets used in the disinfection facility shall be of the kind and type specified in the plans and specifications approved by the Division. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Influent flow shall be continuously monitored and daily flow values shall be reported on Form NDMR. The Permittee shall install an appropriate flow measurement device consistent with approved engineering and scientific practices to ensure the accuracy and reliability of influent flow measurement. Flow measurement devices selected shall be capable of measuring flows with a maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Permittee shall keep records of flow measurement device calibration on file for a period of at least three years. At a minimurn, data to be included in this documentation shall be: a. Date of flow measurement device calibration b. Name of person performing calibration c. Percent from true flow 4 3. As an indicator of proper operation and maintenance, the facility shall produce an effluent in compliance with the following limitations: Parameter Monthly Average" Daily (Instantaneous) Maxiinwnc Flow 55,000 GPD BOD5 (5-day, 20°C) 10 ing/1 NH3 as N 4 mg/1 TSS 20 mg/1 Total Nitrogen 10 mg/l Fecal Coliform b 14 per 100 r A 43 per 100 ml Monthly averages for all but fecal coliforrn shall be the arithmetic mean of all samples collected during the reporting period. b Monthly average for fecal coliform shall be the geometric mean of all samples collected during the reporting period. e Daily maximum shall be the maximum value of all samples collected during the reporting period. The effluent from the subject facilities shall be monitored, by the Permittee, at a point prior to the rotary distributors for the following parameters, Parameter Sampling Point Sampling Frequency Type of Sample Flow Influent or Effluent Continuous Recording BOD5 (5-day, 20°C) Effluent *2/Month Composite NH3 as N Effluent 2/Month Composite TSS Effluent *2/Month Composite Total Nitrogen Effluent *2/Month Composite Fecal Coliform Effluent *2/Month Grab Settleable Matter Effluent Daily Grab Residual Chlorine Effluent Daily Grab NO3 Effluent*Triannually Grab TDS Effluent **Triannually Grab TOC Effluent **Triannually Grab Chloride Effluent **Triannually Grab pH Effluent **Triannually Grab 2/Month sampling frequency only during the months of April through October. During the remainder of the year, these parameters shall be monitored monthly. ** Triannually sampling shall be conducted during March, July, and November. If Groundwater sampling indicates or predicts problems with compliance with of the Groundwater Standards, this permit will be modified to include additional and/or more restrictive limitations. 5 4. Three (3) copies of all monitoring data [as specified in Condition III(3)] on Form NDMR-1 and three (3) copies of all operation and disposal records (as specified in Condition 111(2)) on Form NDAR-2 shall be submitted on or before the last day of the following month. All information shall be submitted to the following address: NC Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 5. A record shall be maintained of all residuals removed from this facility. The record shall include the name of the hauler, the permit authorizing the disposal or a letter from a municipality agreeing to accept the residuals, the date the residuals were hauled, and the volume of residuals removed. 6. A maintenance log shall be maintained at this facility including, but not limited to, the following items; a. Daily sampling results including residual chlorine, settleable matter, and dissolved oxygen in the aeration basin and at the clarifier weir; b. VisuaI observations of the plant and plant site; c. Record of preventative maintenance (changing of filters, adjusting belt tensions, alarm testing, diffuser inspections and cleanings, etc.); d. Date of calibration of flow measurement device; e. Date and results of power interruption testing on alternate power supply; and f. Dates fields were raked and arms inspected. 7. Noncompliance Notification: The Permittee shall report by telephone to the Wilmington Regional Office, telephone number (919) 571-4700796-7215, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass of all or any portion of the influent to such station or facility; or d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Occurrences outside .normal business hours may also be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problems does not recur. 6 IV. GROUNDWATER REQUIREMENTS 1. Monitoring wells MW-1, MW-2, MW-3, MW-4* and MW--6 shall be sampled every March, July and November for t17e following parameters: Water Level Total Fecal Coliforms pH Total Dissolved Solids (TDS) Chloride Nitrates Total Artunonia Total Organic Compounds (TOC) * MW-4 shall be sampled for water level only every March, July and November The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. If TOC concentrations greater than 10 rng/l are detected in any down -gradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. If this naturally occurring TOC concentration is exceeded, the down - gradient wells shall be subject to the additional sampling and analysis as described above. The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality Monitoring: Compliance Report Form) by the Information Processing Unit, 1617 Mail Service Center Raleigh, NC 27699-1617 on or before the last working day of the month following the sampling month. 2. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system constructed prior to December 31, 1983 is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). 3. In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the Permittee. V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2_ The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environtnent, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 7 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The subject wastewater treatment and disposal facilities shall be connected to an operational publicly owned wastewater collection system within ISO days of its availability to the subject facilities, if the subject wastewater treatment or disposal facilities are in noncompliance with the terms and conditions of this non -discharge permit or the governing statutes or regulations. Prior to the initiation of these connection activities, appropriate approval must be received from this Division. 5. The Permittee must pay the annual administering and compliance fee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revolve this permit as specified by 15A NCAC 2H .0205 (c)(4). 6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 7. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 213.0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGOIOOOO, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 2H .0500. 8. The Permittee must retain a set of approved plans and specifications for the life of the subject project. 9. The Pernittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warrarited, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this tye 8"' day of February, 2006 NORTH CAYROLINA EN)AVONMENTAL MANAGEMENT COMMISSION .Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the EnvironmeEztal Management Commission Permit Number WQ0004230 Permit No. WQ0004230 February 8, 2006 ENGINEER'S CERTIFICATION Partial Final I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location and County for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. 10 r..' .R P.BHotts .. • • �'-- i w — 13iidg6 Calico Cheek r `�• r ) P. �aylfiew Cem- Fig 6 j` �—� C CA •�� 1! i�'ra�� = G• - J{-J! — I Chi C S r � i ` 4 __•:li.`n�"��1�` �C����t.��li���j r.r`--' wer.� �_.71._.r.... ,�.}.a �. '�".` - Area- --- If ;r a — �r' T'y,.hr'"1Y� cowers �- Task Part Terminal rNTRACOASrA` Beacon, • �uartaf,..�q 0Beacon ; �.�■�,:� "Light 0 Light IVATfRWAY .. j tF9; s� usi I �; ;L Money Island SOUND i +1 a�aih Money 1r11and Ll 5. �.. FORT s 5 MACO Y Cx.F Qi`r^ (� 1 ✓rye �lti.., .. 'CupoTB �... ...:�''=-��'�_• �...`� } , ,�i�� �a'i —.� `"_ ail U�•Dy~��; �f �I{� f •. i A PLACE AT THE BEACH III PERMIT NO. W00004230 USGS QUAD SHEET: BEAUFORT, NC Dolphins a 'o t - Tar Landing l EaV - .I'ORx MACON =l�n� STATE PXRK' D N S L 0 W '�'a�7� `+! A Place At The Beach IH WQ#0004230 From 1998 Beaufort DOQQ Y. 0 500 Feet �T w E Monitoring Well C D,",C- LF INIT) PG1ctft tSTi p�� �ttf L P2G �C fi+L L 75 150 50 a FbrF1 tiT 1 I C O N i I w • 3 U Le.c51'' T S n T SA! !rLWCC A/it) R--V EW �D'JNDrc21 > T r� PLFCc 1ff TE�,C: &CH JN'ATER POLLUTION CONTROL SYSTEM OP7-,ATORS CERTIFICATION CO.IMISSION CLASSIFICATION RATING SHEET FOR WATER POLLUTION CONTROL SYSTEMS FACILITY INFORMATION: NAME OF FACILITY: d C (°l1 GL'� 7 MAILING ADDRESS: 1,0 �� g 7 Z_ �z� . �'� 2 9-5—/ Z. COUNTY: L ,- rif CONTACT PERSON. TELEPHONE: ( S^Zj Z � PERMIT NO: /A 6700 `FZ7O Check One: NC WQ HEALTH DP ORC: 6 k CIV14 1 `�- TELEPHONE: (Z�L 72Z ! Z 7 RATING INFORMATION: (Before completing this section, please refer to pages 2-4) PERMITTED FLOW:S MGD BNR? YES ✓ NO CHECK CLASSIFICATION: WASTEWATER: I 2 3 4 COLLECTION: I " 2 3 4 _ .. _.. SPRAY IRRIGATION -- - ` .- SUBSURFACE -- - - - LAND'APPLICATION.....____--- _ -.--- -- PHYSICALICHEMICAL GRADE I GRADE II RATED BY: -REGION: W I R 0 DATE: I ? Dr REGIONAL OFFICE TELEPHONE NUMBER: eZA766 7�6 3 EXT: H---W�GCrn400< 'w�' cti 000 S Er M S�'6T(L I pu-4 j"cn () - - .. .. .. - - 7- Classification of Biological Water Pollution Control Treatment Systems: Grade I Biological WPCS - Septic tank/sand filter systems - Biologica, lagoon systems - Constructed wetlands and associated appurtenances Grade II Biological WPCS - Systems that utilize an activated sludge or fixed growth process with a permitted flow less than or equal to 0.5 million gallons per day (mgd) Grade III Biological WPCS - Systems that utilize an activated sludge or fixed growth process with a permitted flow of greater than 0.5 through 2.5 million gallons per day (mgd) = Grade II systems that are required to achieve biological nutrient reduction Grade IV Biological WPCS - Systems that utilizing an activated sludge or fixed growth process with a permitted flow of greater than 2.5 million gallons per day (mgd) - Grade III systems that are required to achieve biological nutrient reduction * Biological Nutrient Reduction - The reduction of total nitrogen or total phosphorous by an activated sludge or fixed growth process as required by the facilities permit. Classification of Collection Water Pollution Control Systems: (whichever provides lowest grade) Same grade as biological water pollution control system. Grade of system: Based on population served: 1,500 or Less = Grade I 1,501 to 15,000 = Grade II 15,001 to 50,000 = Grade III 50,001 or more = Grade IV Classification of Snray irrigation Water Pollution Control Systems: Systerns which utilize spray irrigation for the reuse or disposal of waster -water. These systems include: septic tanks, sand falter, oil/water separators, lagoons, storage basins, screening, sedimentation. Systems other than those listed above 4 shall be subject to additional classification.����� Classification of Land Application of Residuals Systems: Systems permitted and dedicated for land application of residuals that are produced by , -a''.,-..-,!' water pollution control system or contaminated soils. ------------- - ----- - - . Classification of Physical/Chemical Water Pollution Control Treatment Systems: Grade I PhysicallChemical: Any water pollution control'system that utilizes a primarily physical process to treat wastewater. This classification includes groundwater remediation systems. ** Grade II Physical/Chemical: Any water pollution control system that utilizes a primarily chemical process to treat wastewater. This classification includes reverse osmosis, electrodialysis, and ultrafiltration systems. ** Any water pollution control system that utilizes a phyicaUchemical process to enhance an .. activated sludge or fixed growth process, shall not be subject to additional classification. Classification of Subsurface Water Pollution Control Systems: Systems which utilize the'soil for subsurface treatment and disposal of wastewater and/or are required to have a certified operator under 1 SA NCAC 18A.1961.** ***Any subsurface system that has as part of its treatment process a water pollution control systems that may be classified under Rules .0302 through .0307 of this section shall be subject to addional classification. State of North Carolina IT Department of Environment,W'A Health and Natural Resources 4 0 Division of Environmental Management James B. Hunt, Jr., Governor Now Jonathan B. Howes, Secretary pi E H N I� A. Preston Howard, Jr., P.E., Director June 13, 1994 William D. Baker, Complex Engineer Townsend Farms, Inc. P.O. Box 737 Pittsboro, NC 27312 Dear Mr. Baker: Subject: Permit No. WQ0002428 Townsend Farms, Inc. Townsend Farms Hatchery Wastewater Spray Irrigation Chatham County In accordance with your renewal and amendment request received March 31, 1994, we are forwarding herewith Permit No. WQ0002428 as amended, dated rune 13, 1994, to Townsend Farms, Inc. for the construction and operation of the subject wastewater treatment and spray irrigation facilities. The amendment request includes the construction of an additional spray irrigation field and additional treatment units to accommodate the increase in wastewater flow due to an expansion of the Townsend Farms Hatchery. Please be advised of Condition No. 5 which states that the residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. Therefore, the residuals generated from these treatment facilities shall not be land applied on -site unless the proper permit has been obtained from the Division. This permit shall be effective from the date of issuance until May 31, 1999, shall void Permit No. WQ0002428 issued November 13, 1992, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Mr. John A. Kuske III at (919) 733-5083. Sincerely, C A. Prest Howard, Jr., P.E. cc: Chatham County Health Department Alley, Williams, Carmen & King, Inc. Bill Bennett, Townsend Farms Hatchery Manager Raleigh Regional Office, Water Quality Raleigh Regional Office, Groundwater Groundwater Section, Jack Floyd Training and Certification Unit Facilities Assessment Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Townsend Farms, Inc. Chatham County FOR THE continued operation of an existing 0.252 MG aerated lagoon with two (2) 7.5 HP floating aerators and a five -zone 23 acre spray irrigation field and the construction and operation of a spray irrigation treatment and disposal facility consisting of a 1,000 gallon chlorine contact tank with a Mini -San 100 tablet chlorinator to treat domestic waste prior to being discharged into the existing 0.252 MG aerated lagoon, an existing 0.383 MG lagoon which will be converted into an aerated lagoon with two (2) 7.5 HP floating aerators, a 0.82 MG holding lagoon with a 30 mil nylon reinforced EPDM liner, a 320 GPM effluent pump station with duplex pumps, high water alarms, and approximately 1,200 linear feet of 6 inch force main, a new 4.66 acre spray irrigation field which will result in a total of 27.66 acres of spray irrigation fields to accommodate a total of 9,350 GPD (2,800 GPD previously allocated), and all associated valves, piping, and appurtenances to serve the Townsend Farms Hatchery near Siler City, NC, with no discharge of wastes to the surface waters, pursuant to the renewal and amendment request received March 31, 1994, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 1999, shall void Permit No. WQ0002428 issued November 13, 1992, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. Mail the Certification to the Water Quality Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 2. The Raleigh Regional Office, telephone number 919/571-4700, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8.00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. The spray irrigation facilities shall be effectively maintained and operated at all tunes so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Environmental Management, such as the construction of additional or replacement wastewater treatment and disposal facilities. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 5. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. Therefore, the residuals generated from these treatment facilities shall not be land applied on -site unless the proper permit has been obtained from the Division. 6. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 7. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly unde separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. Some of the buffers specified above may not have been included in previous permits i this waste treatment and disposal system. These buffers are not intended to prohibit prevent modifications, which are required by the Division, to improve performance of existing treatment facility. These buffers do, however, apply to modifications of treatment and disposal facilities which are for the purpose of increasing the flow tha tributary to the facility. These buffers do apply to any expansion or modification of spray irrigation areas and apply in instances in which the sale of property would cause of the buffers now complied with, for the treatment and disposal facilities, to be viola The applicant is advised that any modifications to the existing facilities will require a pe modification. ( 8. A leakage test shall be performed on the chlorine contact tank to insure that any exflltr, � occurs at a rate which does not exceed twenty (20) gallons per twenty-four (24) hour 1,000 gallons of tank capacity. The engineer's certification will serve as pro( 1 compliance with this condition. II. OPERATIQN AND MAINTENANCE REOUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2 2. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 3. A suitable vegetative cover shall be maintained. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. Freeboard in the existing 0.252 MG lagoon and the existing 0.383 MG lagoon shall not be less than one foot at any time. Freeboard in the new 0.82 MG holding lagoon shall not be less than two feet at any time. 8. The average application rate to the spray irrigation fields which total 27.66 acres shall not exceed 5.0 inches per year in such a manner that there is not any runoff. The maximum instantaneous loading rate to the new 4.66 acre spray irrigation field shall not exceed 0.2 inches per hour. 9. No type of wastewater other than that from Townsend Farms Hatchery shall be sprayed onto the irrigation area. 10. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 11. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a) date of irrigation, b) volume of wastewater irrigated, c) field irrigated, d) length of time field is irrigated, 3 IV. e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f) weather conditions, and g) maintenance of cover crops. 3. The effluent from the subject facilities shall be monitored by the Permittee at the point prior to irrigation every April, August, and November for the following parameters: BOD5 Fecal Coliform (sample from chlorine contact tank) Total Coliform TSS NH3 pH 4. Three copies of all operation and disposal records (as specified in condition III 2), and all effluent monitoring data (as specified in condition III 3) and any other data as may be required shall be submitted on or before the last day of the following month to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 5. Noncompliance Notification: The Permittee shall report by telephone to the Raleigh Regional Office, telephone number 919/571-4700, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility; or d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. GROUNDWATER REQUIREMENTS 1. Within 60 days of permit issuance the existing water supply inside the proposed lagoon shall be abandoned according to North Carolina Well Construction Standards (NCAC 02C.0113). 4 2. The four (4) existing monitoring wells designated as (MW-1, MW-2, MW-3, and MW-4), depicted on the attached site map (Attachment A), shall be sampled every April, August, and November for the following parameters: Arsenic Total Suspended Solids NO2 Fecal Coliforms NO3 Chloride Total Ammonia TDS TOC Water Level pH 3. The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. 4. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. The results of the sampling and analysis shall be sent to the Groundwater Section, Permits and Compliance Unit, P.O. Box 29535 Raleigh, N.C. 27626-0535 on Form GW-59 [Compliance Monitoring Report Form] every May, September, and December. 6. The new holding lagoon (2.5 acres) shall be constructed according to the specifications recommended by the manufacturer (Carlisle Tire and Rubber Company). The interior surfaces of the lagoon shall be completely lined with a 30 mil thick liner. Following installation and inspection of the lagoon liner, and prior to waste disposal operations, certification of the liner's compliance with approved construction specifications and the liner's integrity must be provided to the Division of Environmental Management, Groundwater Section, by the project engineer. 7. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW B-01UNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permity e. 8. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 5 V . INSPECTIONS Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. V1. GENERAL CONDITIONS This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 5. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 6 Prior to any transfer of this land, a notice shall be given to the new owner that gives full details of the materials applied at this site. 7. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 8. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). u 9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 10. This facility may receive wastewater from the Townsend, Inc. Composting Facility (Permit No. WQ0004652) as required to insure that the leachate/stormwater collection pond at the Composting Facility does not overflow. The treated wastewater shall be pumped from the Composting Facility. Permit issued this the 13th day of .Tune, 1994 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION A. Preston 14oward, Jr., P. ., Director Division of nvironmental Management By Authority of the Environmental Management Commission Permit Number WQ0002428 7 Permit No. WQ0002428 June 13, 1994 ENGINEE-R'S-CERTMICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. Grow -yyrCem 1.1 T - r~• `670 loo 1, { c -__' �� � � ti I• 1 -.. 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CITY - t RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS "ante of Facility: d loof seMf)S 4prT 15 Jwner or Contact Person: ) L-�, EI+11IET7 tA61c4 _ Mailing Address: _ _ �_('' o 1r.n 709 �, S - C 1 Leg/T4 .Qf G_- _ Z 734 4 County: C: tA7kfa-M Telephone: 6,4,3 — 20 0 Present Classification: � New Facility Existing Facility ✓ (Lj -k VV -ad4T� NPDES Per. No. NC00 Nondisc. Per. No.WQ ooe242 Health Dept.Per No. Rated by: { Pr 2,e0 Telephone: 571- 417oO Date: Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Classification(s): Subsurface Spray Irrigation Land Application Wastewater Classification: (Circle One)0 II III IV Total Points. 25 S .21 0 WNW101ar-Ma lawrl.1 a IN I 1Q% `a: a a ►! 11 S LIBSURFACE CLAS_SI FICATKDN (check all units that apply) 1. seplic tanks 2. pump tanks 3. siphon or pump -dosing systems '' sand fitters grease lrapfinterceplor 6. oillwater separators 7. gravity subsurface treatment and disposal: B. pressure subsurface treatment and disposak SPRAY IRRIGATION CLASSIF1CATtON (check all units that apply) 1. preliminary treatment (definilion no. 32 } 2. lagoons 3. septic tanks 4. pump tanks 5. pumps 6. sand fillers 7. grease trapinlerceplor B. oil/water separators 9.t/disinfection 10. chemical addition for nutrient/algae control 11. ✓ spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater in excess of these components .shale be rated using the point rating system and will require an operator with an appropriate duel certifications LAUD APPLICATION/RESIDUALS CLASSIFICATION (Applies only 10 permit holder) 1. Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATIER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class I classilicalion, unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1. Oil/water -Separalor Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparalus, pumps,sand filters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5. Groundwater Remediation Systems consisting only of oillwater separators, pumps, air -stripping, carbon adsorption, disinfection and dispo ,.I; 6. Aquacullure operations with discharge to surface waters; 7. Water Plant sludge handling and back -wash water Ireatmenl; +. Sealood processing consisting of screening and disposal. Single•tami!y discharging systems, with the exceplion of Aerobic Treatment Units, will ioe classified it permitted ester July 1, 1993 or it upon inspection by the Division, it is found that the system is not being adequately operaled or mainlained. Such systems wilt be notified of the classification or reclassification by the Commission, irr, writing. The following scale is used for rating wastewater treatment facilities: (circle appropriate poinir PO€NTS . (1 J Industrial Pratreatment Units of Industrial Pretreatment Program (see definition No. 33)...................................................4 (2) DESIGN FLOW OF PLANT IN gpd [rot applicable to norfcontaminated cooling waters, sludge handling facilities [or water purification plants, totally closed cycle syslems(see.delinilion No. 11). and lacilitios consisting only of item (4)(d) ,r or hams. (4)(d) and (11)(d)) g. 0 - 20,000............................................................................................................................................ {..1 20,001 - 5o.000...................................... ........................................................---.................................... 50.001 - 1 DO.ODO................ ................. ............... „.............................................................. .................... 100.001 - 250.000............ :................... ............................................................ ...................................... 4 250.001 - 500.000................................ ........ ..................... .................................................................... 4 5Di1.001 - 1,000,000............................................................. ............................................... ....... ............ a 1.000,001 - 2,000.000...........................................................................................................................10 2,000.001 (and up) rate' 1 polrtl addi8on2l for each 200.0D0 gpd capacity up to a maximum of .................30 Design Flow (gpd) (3) PRELIMINARY UNITS/PROCESSES (sae definition No.32) (a) Barscraans...............................................................................................................................................1 or (b) Mechanical Screens, Static Screens or Comminuting Devices .................................. _................... ................... 2 (c) ark Removal ................. ........ .................. .................... ;................. _,................................. ....................... 1 or (d) Mechanical or Aerated Grit Removal.............................................................................................................. 2 (a) Flow Measuring Device ........ .................... .................... ........................................ ...................................... 1 or (1) Instrumented Row Measuremenl.................. .......... ........... ,.............................. ....... ..................................2 (g) Preaaratlon....................... ................... ................ .„............. ...................... .............................................. IN influent Flow Equaizatison.........................„............................-...................................................................2 _ (i) Grease or Oil Separators - Gravhy............ .............. „............ ,................................. ...... ................................ 2 Mechanical..................... ............................ .................................................... ..........................._.........:.... 3 DissolvvdAir Flotation....-, ...................... ............................................................................. . .................. B U) Prechlorination.....................................................,,.................„..............................................................5 (4) PFUWARYTREATmetrUNrrWPocESSES (a) (b) Septic -rank (see definition No. 43).:........................................................................................................{i Imholf Tank .......................................... ................ ..-................................. „...................................... (c) ....... Primary Clar1fiers_.................... .................................._...............,..............................._.................................5 (d) Settling Ponds or Settling Tanks for inorganic Nontoxic Materials (sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except recreational activities such as gem orgold mining) .................................... ......... .......... „................... ............................................................ 2 (5) S£CONDARYTREAMANTUNITSIrPROCESSES (a) Carbonaceous Stage (1) Aeration -High Purify Oxygen System...............................................................................20 DiffusedAir System........................-................................................._............................1 0 Mechanical Air System (fixed, floating or rotor) ..... .................................................. ........... a SeparateSludge Reaergon...... ...... „...........................................................6..................3 Tridding Filter HighRate .................. .......................................................... ................................. ..... Standard Rate .................... Packed Tower ......................................... .......... .............................................. ............... Biological Aerated Filter or Aerated Biological Filter .................... ....... ......................... ..... 2.0 (iv) Aerated Lagoons........................................................................................................ 10 (v) Relating Biological Contactors............................................................. (vi) Sand Filters-inlarmittent biological..................................................................................2 Recirculating biological....................................................................................................3 (vil) Stabilization Lagoons....................................................................................................5 (Vill) Ctallfiar...........................................................................................................................5 (fx) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see delinition No, 12)(Poinis for This hem have to be in addition to items (5)(a)(i) through (5)(a)(viii), utilizing the extended aeration process (sea dehnitlon No.3a)............ ......................... ..... 7 utilizing other than the extended aeraf€on process ....... ............ _......................... „........... .8 (x) Nutrient additions to enhance BOD removal......................................................................5 (b) (XI) Biological Culture ('Super Bugs')addition .......... .................. „........5 Nitrogenous Stage (I) Aeration - High Purity Oxygen System .................................. ........... _.............................. 20 DiffusedAir System.......................................................................................................10 Mechanical Air System (fixed, floating or rotor) ....................................... .............. ............. 8 Separate Sludge Rsawaliion...........................................................................................3 (il) Trickling Filter -High Rate...................................................................................................7 StandardRate.......................................................................... 5 ........................ PackedTower....:..................................:..............................................:.........................5 (I€i) Biological Aerated Filter or Aerated Biological Filter....................................:........................1 0 (iv) Rotating Biological Contactors......................................................................................10 (v) Sand Fitter - Intermittent blological...................................................................................2 Recirculating biological .................................... ......... .-..................................................... {vi) Clarifer..........................................................................................................................5 ( F) TERTIARY OR ADVANCED TRF-ATMBJT LNITS+PRXESSES (a) Activated Carbon Bads - r without carbon regeneration....................................................................................................5 whhcarbon regeneration.......................................................................................................15 (b) Powdered or Granular Activated Carbon Feed- sifhout carbon regeneration..................................................................................................5 with carbon regeneration.........................._..............................................._...........................1 5 (c) Air stripping ............... ........... ................ ................................:............... 5 (d) Denisrif"tlon Process..............................................................................................................................1 0 (a) Elecirodialysis.......................................................................................................................................... - (I) Foam Separalion.................................... (g) Ion Exchange........................................................................................................................................ (h) Land Application of Treated Effluent (sae dalin-rion No. 22b) (rot applicable ter sand, gravel, stone and othor similar mining operations) b, high rate infiltration ................................ ................... ............ :...... (I) Micr0scraans.............. ..............................................__._......................._.....................................................5 (1) Priosptarous Removal by Biological Processes (Soo dotinfilon No.2fi).........................................................20 (k) Polishing Ponds - without aeration ............. Withagralioil.....................................................................:.... ............ ......6 (}) Post Aeration - cascade......................................................................................................... 0 011fused or mechanical........................................................................................................5 j (m) Reverse Osmosis ...................... ..... • i (n) Sand or Mixed -Media Filters - low rate...............................................................................................2 highrate......................................................................5 (o) Treatment processes for removal o1 metal or cyanide ................ ............ ................. ................... ................... i 5 ! (p) treatment processes for removal of toxic materials other than metal or cyanide.............................................15 • ? (7) SLUDGE TREATMENT (a) Sludge Digestion Tank - Heated (anaerobic)...............................................................................................10 Aerobic............................................................................................................................................5 .................................... Unheated (anaerobic)..................................................................................... .......3 (b) -Sludge Stabilization (chemical or thermal).., .... I ........ .... (c) Sludge Drying Beds - Gravity......................................................................................... VacuumAssisied......................................................................................................................................5 (d) Sludge Eluirlalion................................................................................................. (a) Sludge Condhloner {chemical or thermal)....................................................................................................5 (1) Sludge Thickener (gravity)....................................................................................................... 5 .................. (g) Dissolved Air Flotation Unit (not applicable to a unit rated as(3)(i))..............................................................8 (h) Sludge Gas Utilization (including gas storage).............................................................................................2 (1) Sludge Holding Tank - Aerated...................................................................................................................5 Non--aerated............................................................................................................................................. 2 i (J) Sludge Incinerator (not Including ackivated carbon regeneration)................................................................10 (k) Vacuum Fitter, Centrifuge, or Filter Press or other similar dowatering devices...................................................1 o (8) RESIDUALS LTILIZATIOWI)ISPOSAL(trdudngImineraledash) (a) Lagoons..................................................................................................................................................2 (b) Land Application (surface and subsurface) (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit orlandfill permit........................................................................................................................................2 (c) Dedicated Landfill(burial) by the perm'rttes of the wastewater treatment facility..............................................5 (9) DtSt+FECT)ON (a) Chlorination ........... .................................... ........................................................................................... � (b) Dechlorination..........................................................................................................................................5 (c) Ozone......................................................................................................................................................5 i(d) Radiation.................................................................................................... ......................5 j (1 0) CHEWCAI. ADDITION SYSTEMS) ( see delinhion No. 9) [no[ applicable to chemical additions rated as tram (3)(1). j (5)(a}(xi), (6)(a), (6)(b). (7)(b). (7)(6). (42). (9)(b) or (9)(c) 5 points each: iList ............................................................ ' .......................................................................................................................................5 1 ..................................................................................................................... ................................................................................................................................ 5 (1 1) MISCELLANEOUS UNITSWIOCESSES (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Malerials Including wastes from craning operations containing nitrogen or phosphorus compounds In amounts signiifcantly greater than is common fordomestic wastewater............................................................................................................................4 (b) Effluent Flaw Equalization (rot applicable to storage basins which are inherard In land application systems). ..... 2 (c) (d) Stage Discharge (not applicable to storage basins inherent In land application systems) ................................ Pumps..................................................................................................................................................0 (a) Stand -By Power Supply.............................................................................................................................3 (1) Thermal Pollution Control Device.................................................................................................................3 TOTALPOINTS..........................................................................� S� CIASSIF ICAT]S1 Clasp .................. ..5-25 Paints assIl.........................................................................................................26.50 Points . Ctassfll...... .......... ......................... ....... .................................... ................... 51-65 Points ClassrV........................................................................:..............................66-Up Points ------------------------------------------------------------- Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an acltvaled sludge process will be assigned a minimum classification of Class it. Facilities having treatment procosses for the removal of metal or cyanide will be assigned a minimum classification of Class 11. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum ciassirrt-alion of Class III. ------------------------------------------------------------- .0004 DEFINITIONS The following definitions shall apply throughout this Subchapter, (1) Activalsd Carbon Beds, A physicalichemical method for reducing soluble organic material imm wastewater affluent; The column -type beds used in this method will have a flow rate varying from two to sight gallons per minute per square loot and may be either upllow or downflow carbon beds. Carbon may o may not be regenerated on the wastewater treatment plant site; (2) Aeraled Lagoons. A basin in which all solids are maintained in suspension and by which biofogical oxidation or organic matter Is reduced through anificiall acce;crated transfer of oxygen on a flow -Through basis; (3) Aeration. A process of bringing about intimate contact between air or high purity oxygen In a liquid by spraying, aghation or diliusion;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agriculturally managed she. Any site on which a crop is produced, managed, and harvested (Crop Includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium ion is first conyorled to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize absorbed impurities; (7) Carbonaceous Stage. A stars of wastewater treatment designed to achieve 'secondary' effluent limits; (6) Centrifuge. A mechanical device in which centrifugal force is used to separate solids from liquids or to separate liquids of different densi;ies; (9) Chemical Addition Systems- The addition of chemical(s) to wastewater at an application point for purposes of Improving solids removal, pH adjustment, alkalinity conlrol, etc.; She capability to experiment with different chemicals and different application points to achieve a specific resuh will be considered one system; the capability to add chemical(s) to dual units will be rated as one system; capabilty to add a chemical at a diflereni application points Tor 61farent purposes will resuh in the systems being raled as soparale systems; (to) Chemical Sludge Conditioning- The addition of a chemical compound such as lime, ferric chloride, or a polymer to wet sludge to coalesce the mass prior its application to a dawataring device; (11) Closed Cycle Sysiarns. Usti of holding ponds or holding tanks for contafnmenl of wastewater containing inorganic. nontoxic materials from sand, grave crushed stone or etrar similar operations. Such systems shall carry a maximum of two points regardless of pumping lacilitias or any other appunanances; (l2) Combined Remove! of Carbonaceous BOD and Nitrogenous Removal by Ni'.rification- A singlo slago sysiom required to achieve permit alfiuem limits on SC and a-mbnia tt':rogen within iho same biological reactor, (13} DecNorinaiion. Tno partial or compieto recluction of residual chlorine it a liquid by any chemical or physical process; (1e} Donitrilication Procoss. Thu ronvorsion of n'ilrais.nitrogen to nilrogen gas; (15) Efecuodialys!s. Process for removing Ionized salts from water through the use of ion'seleclive ion -exchange mombranes; (15) Filter Press. A process operated mechanlcally for partially dowalering stodge; (17) Foam Separation. 7ho planned frothing of wastewater or wastewater effluent as a means of removing axcassive amounts of delerge li Mato the Introduction of air In the form of fine bubbles; also called Foam fractionation; (181 Grit Removal. The process of removing grit arid other heavy mineral mailer from wastewater; (t9) Imhoff Tank. A deep two story wastewater tank consisting of an upper sedimentation chamber and a lower sludge digestion chamber. (20) Instrumented Flow Measurement. A device which Indicates and records rate of flow; (21) Ion Exchange. A chernical pracass in which Ions from two different molecules are exchanged; (22) Land application: {e) Sludge Disposal. A final sludgu disposal method by which wet sludge may be applied to land either by spraying on the surface or by suosu (i.e., Chisel plow); fnol applicable for types of sludge described In (11) of this Rule); (b) Treated Effluent. The process of sprayinJ trealad wastewalor onto a land area or other methods of application of waslawa(er onto a land means of final disposal or trealmert; (23) Nlicroscreen. A low speed, continuously back -washed, rotating drum filter operating under gravity conditions as a polishing method for rom ( suspended sollds from e1lluerl; �, (24) Nitrilicalion Process, The biochemical conversion of unoxidized nitrogen (ammonia and organic nitrogen) to oxidized nitrogen (usually Nita' (25) Nitrogenous Stage. A separate stage of wastewater treatment designed for the specific purpose of converting ammonia nilrogon to nitrate f (2s) Phosphate Removal, Bio$Dgical. The removal of phosphorus from wastewater by an oxWanoxic process dasignad to enhance luxury uptake by the microorganisms; © (Z7) Polishing Pont. A holding pond following secondary treatment with sufficient detention time to allow settling of finely suspended solids; l , (20) Post Aeration. Aeration lollowing conventional secondary lrealmert units 10 increase effluent D,O, or for any other purpose; (29) Post Aeration. (Cascade) A polishing method by which dissolved oxygen is added to the eflluert by a nonmechanlcal, gravity means of ilor Cseries of slaps or weirs; The flow oomning across the slaps or weirs moves in a fairly thin layer and the operation of the cascade requires no oper ac"Imonl; thus, zero points are assigned even though this Is an essential stop to meeting She limits of the discharge perish; (30) Powdered to Granular Aclivaled Carbon Feed. A biophysical carbon process that utilizes biological activity and organic absorption by using { ® granular activated carbon; Virgin or regenerated carbon is feed controlled into the system; (31) Preaeralion. A tank constructed to provide aeration prior to primary irealmanl; (32) Preliminary Units. Unit operations in the trealmam process, such as screening and comminution, lhal prepare the liquor for subsequent m: (33) Industrial Pretreatment. (a) Pretreatment Unil, Industrial. The conditloning of a wasis at ils source before discharge, to remove or to neutralize substances Injurious Vealmarl processes or to effect a partial reduction in load on the treatment process which is operated by the same governing body as the w treatment plant being rased; b) Pre-trsalmenl Program, Industrial - must be a Slate or EPA required program to receive points on the rating sheet; (34) Primary Clarifiers. The first satilirlg ranks through which wastewater is passed In a treatment works for the purpose of removing settleable solids and BOD wNCh Is associated with the solids; (35) Pumps. All influent, effluent and in -plant pumps; (36) Radiation. Disinfection or sterifizalion process utilizing devices emitting uhraviolet or gamma rays; (37) Reverse Osmosis. A treatmert process In which a heavy contaminated liquid is pressurized through a membrane forming nearly pure liquid if suspended solids; (38) Rotating Biological Conlractors. A fixed biological growth process in which wastewater flows through tanks in which a series of partially su surfaces are totaled; (39) Sand Filers: (a) Intermittent Biological. Fhralion of effluent following septic tanks, lagoons, or some other tfeatmeni process In which further biodecorr expected to produce desired effluents; Hydraulic loading rates on these filters are computed In gpd/ac and have a resutling low gprlVsl (1es: b) Rocirculating biological- the same type of sand filter as defined in Subparagraph (39) (a) of this Rule with the added capability Io recycle through the sand filler, (40) Sand or Mixed-fvladia Fitters, A p0shing process by which effluent limes are achieved through a further reduction of suspended solids; (a) low rate -- gravity, hydraulically loaded filler with loading rates 'in the one to three gprrVst range; (b) high rate -- a pressure, hydraulically loaded filter with loading rates in the five gprrVsl raNe; At arty rate. she loading rave will exce (41) Secondary Ctariliets. A lank which follows the biological unit of lrealment pla.nl and which has the purpose of removing sludges a a biological treatment units; (42) $eparate Sludge Roaoration A pan of the contact stabilization process where the aclivaied sludge is lransferrad to a lank and aerated to the contact basin; (43) Seplic lank- A single -story settling tank in which settled sludge is in contact with the wastewalor Slowing through the tank; shall not t septic tank systems serving single family residences having rapacity of 2,000 oaf]cns or less which discharge to a nitrification lield; (44) Sludge Olgesiior The process by which organic or volatile matter and sludge is gasified, fquelied, mineralized or converted into more sla through the activity of living organisms, which Includes aerated holding tanks; (AS) Sludge Drying Beds. An area comprising natural or artificial layers of porous materials upon which digested sewage sludge is dried by drat evaporation; (46) Sludge Eluiriation. A process of sludge conditioning in which certain constiluanis are removed by successive washings with fresh wale (47) Sludge Gas U lliza1'lor. The process of using sewage gas far the purpose of healing buildings, driving engines, eic.; (48) Budge Holding Tank (Auraied and Nonaeraled). A tank utilized for small wastewater treatment plants not containing a digester In whlc kept fresh, and supernatant whhdrawn prior to a drying malhod (i.e. sludge drying beds); This may be done by adding a small amount of air -Budge fresh, but not necessarily an amount thal would be required to achieve slabi!'tzalion of organic matter. A nonaerated lank would sim decant sludge prior to dewaler�ng and would not allow long periods (several days of detention) without resuhing odor problems; (49) Sludge incinerators. A fumace designed to burn sludge and to remove all mcislure and combustible materials and reduce fhe sludge to (5D) Sludge S,abifization (Chemical or Thermal). A process to make treated sludge less odorous and putroscible, and to reduce the pathogr �content; f Cr This may be done by pH adjustment, chiorine dosing, or by heat treatment; t (51) Sludge Thickener. A type of sedimertalion tank In which the sludga is permitted to settle and thicken through agitation and graviy; '. (52) Stabilization Lagoon. A type of oxidation lagoon in which biological oxidation of organic matter Is etiected by natural transfer of oxyf it (not a polishing pond); ` (53) Stand -By Power Supply. On silo or portable elonriral generating equipment; r (54) Siafic Screens. A slatioray screen designed to remove solids, including nonrbeclegradable particulate (floatable solids, suspended sol reduction) from municipal and industrial wastewater Irsatmont systems; (55) Tertiary Treatment. A stage of liaaiment following s-ecandary which is primarily for the purpose of effluent polishing; A settling lagoor i night be employed for this purpose; (56) Thermal Pollution Control Device. A device providing for the Iransfer of heat from a fluid flowing In tubes to another 116d outside the F or other means of regulating liquid temperatures; \ ` (57) Therma! Sludge Condilioner. A conditioning process by which heal is added for a proirac;ad period of time to improve the dawalera solubilizing and hydrauliiing of the smaller and more highly hydrated sludge particles; 158) Toxic Materials. Those wastes or combinations of wastes, Including dlsoasa•rausing agenis which attar discharge and upon exposur or assimilation into arty organism, either dlreclly from the er ironmom or indirectly by ingestion through food chains, will cause death, disek abnormalities, cancer, genolic mutations, physiological maifundions (including malfunctions In reproduction) or physical deformations, In s offspring; Toxic materials Include, by way of illustration and not limilalion: lead, cadmium, Chromium, mercury, vanadium, arsanic, zinc, onf (ONCSk, polychicrinated b[phenyfs (PCBs) and dichlorodiphanyl lnchiomelhane (DDT); and any ocher materials that have or may hereafter toxic prcperfies; (59) Trickling Filter. A biological Ir921rlem unit ©nsistirg of a material such as broken stone or rock over which wastewater is distributac filler is one which operated at between 10 and 30 mgd per acro. A low tale trickling filler is one which is dosioned io operate at or (SC) Trickling Filter (Packed Terser). A plug [low type of operation in whirr, wastewalor flows down through successive layers of rra nateri;l Is removed cominually by the active blDlogicaf lived grovnh In each successive layer. This malhod may produce 'secondary' , adap:ad to produce a nilrified effluent; ,611 Vacuum Flier. Cenlrifugas, or Fl:ar Presses. Devices which are desi,_ =dto rarrave excess water from either digeslad or und;gaslod or funhar treatment.