HomeMy WebLinkAboutWQ0002431_Final Permit_20150413IFA
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
Donald R. van der Vaart
April 13, 2015
Mr. Lee T. Huffman — Treasurer
Huffman Finishing Co.
P. 0. Box 170
Granite Falls, NC 28630
Subject: Permit No. WQ0002431
Huffman Finishing Co-WWTP/A S
Land Application of Class B Residual Solids (257)
Caldwell County
Dear Mr. Huffman:
Secretary
In accordance with your permit renewal request received December 31, 2014, we are forwarding
herewith Permit No. WQ0002431 dated April 13, 2015, to Huffman Finishing Co. for the continued
operation of the subject residuals management program. Please note that this renewed permit shall
become effective on May 1, 2015 (i.e, the day after the expiration date of the existing permit), which
differs from the date of this letter.
This permit shall be effective from May 1, 2015 until January 31, 2020, shall void Permit No.
WQ0002431 issued May 30, 2006, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements listed in Attachments A and B for
they may differ from the previous permit issuance. Failure to establish an adequate system for collecting
and maintaining the required operational information shall result in future compliance problems.
Please note the following permit conditions have been removed since the last permit
issuance dated May 30, 2006:
1. Condition IVA: There is no distinction between GW -A and GW -B for depth of mean
seasonal high water table.
2. Condition IV.3: Redundant since covered in Condition IUA of 2006 pzratit and Condition
IV.1 of this permit.
3. Condition VI.9: Application typically is every 4 to 6 years and the zinc concentrations are
less than 10 percent of the ceiling concentration.
Please note the following permit conditions are new since the last permit issuance dated
May 30, 2006:
1. Condition 1.2: Permittee shall be in compliance with notification requirements contained in
Condition I1L3 by August 1, 2015.
2. Condition I.3: Permittee shall be in compliance with signage requirements contained in
Condition IH. 13 by November 1, 2015.
3, Conditions 11.6 and 11.7: Previously the pathogen reduction requirements and vector attraction
reduction requirements were contained in one condition: Condition 1.7 of the 2006 permit. In
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Phone: 919-867-64641 Intemet: htta://oortal, ncdenr.oM webtw(i
An Equal Opportunity 1 Affirmative Aclbn Employer— Made in part with recycled paper
Mr. Lee Huffman
April 13, 2015
Page 3 of 3
addition, Condition 1.7 of the 2006 permit allowed possibility of Class A and Class B
residuals, whereas Condition II.6 of the current permit specifies Class B only. There is,
however, no net difference.
4. Condition II. 10: Analogous to Condition H.13 of the 2006 permit, but now different means of
calculating Plant Available Nitrogen (PAN) are specified.
5. Condition 11.11. The nitrogen application rate shall be reduced by 25% to grazed land.
6. Condition II.13: Corresponds to Condition 1T.10 of 2006 permit, but now the sodium
adsorption ratio (SAR) allowed is 10 instead of 5.
7. Condition III.2: Notification to both the Asheville Regional Office and a local government
official shall be given 48 hours prior to land application to a new site.
8. Condition E113: Notification to Asheville Regional Office to be given 24 hours prior to each
land application of residuals.
9. Condition 1II.4. Operations & Maintenance (O&M) plan required.
10. Condition 111.6: Similar to condition IIIA requiring permit copy on site when land applying
residuals, but now copy of O&M plan also required on site.
11. Condition III.I La, b, c, j, k, and 1: Residuals not to be applied when endangered species
threatened, nuisance caused, land will not assimilate residuals applied, depth from residuals
to seasonal high water table less than one foot, depth to bedrock less than one foot, or at a rate
exceeding agronomic rate, respectively.
12. Condition IV.2: Similar to Condition 1II.2 of 2006 permit, but now test required only once
per permit cycle rather than annually. See also Attachment A.
13. Condition IV.7.d, g, j: Similar to Condition 11I.6 of 2006 permit, but now records of
application of residuals to include approximate area of application, soil type, and nitrogen
application rate calculations, respectively, as well.
14, Condition V.1: Permittee to provide adequate inspection and maintenance,
15. Condition VI.7: Expansion of facility not possible without waiver if the Permittee exhibits
behavior in contravention of good environmental stewardship.
Please note that on September 1, 2006, North Carolina Administrative Code Title 15A
Subchapter 02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit
incorporates the requirements of these rules. These rules are a source of some of the differences from the
last permit issuance.
If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee
has the right to request an adjudicatory hearing upon written request within 30 days following receipt of
this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail
Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and
binding.
If you need additional information concerning this permit. please contact Troy Doby at (919)
807-6336 or troy.doby@ncdenr.gov.
Sincerely,
-��8 Jay 2Tierman, Director
Division of Water Resources
cc: Caldwell County Health Department[rrhinehart@caldwellcountync.org] (Electronic Copy)
Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy)
Mr. Lee Huffman
April 13, 2015
Page 3 of 3
Robert T. Branch, LSS— Branch Residuals & Soils [bbranch@branchrs.com] (Electronic Copy)
Beth Buffington — Protection and Enforcement Branch (EIectronic Copy)
Digital Permit Archive (Electronic Copy)
Central Files
This Page Blank
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
LAND APPLICATION OF CLASS B RESIDUAL SOLIDS PERMIT (257)
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing Company
Caldwell County
FOR THE
continued operation of a residuals management program for Huffman Finishing Company and consisting
of the land application of Class B residuals generated by the biological treatment of industrial wastewater
at the approved facilities listed in Attachment A to the approved sites listed in Attachment B with no
discharge of wastes to surface waters, pursuant to the application received December 31, 2014, and in
conformity with other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit. The use and disposal of
residuals are regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt
the Permittee from complying with the federal regulations.
This permit shall be effective from May 1, 2015, until January 31, 2020, shall void Permit No.
WQ0002431 issued May 30, 2005, and shall be subject to the following specified conditions and
limitations:
I. SCHEDULES
No Iater than July 1, 2019, the Permittee shall request renewal of this permit on official Division
forms. Upon receipt of the request, the Division will review the adequacy of the facilities described
therein, and if warranted, will renew the permit for such period of time and under such conditions and
limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an
updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0108(b)(2),
02T _I05(d), 02T .0109]
2. The Permittee shall be in full compliance with the regional office notification requirements
established in Condition M.3. no later than August 1, 2015. [15A NCAC 02T .0108(b)(2)]
3. The Permittee shall be in full compliance with the signage requirements established in Condition
Ill. 13. no later than November 1, 2015. [15A NCAC 02T .0108(b)(2)]
WQ000243I Version 3.0 Shell Version 150101 Page 1 of 12
H. PERFORMANCE STANDARDS
1. The subject residuals management program shall be effectively maintained and operated at all times
so there is no discharge to surface waters, nor any contravention of groundwater or surface water
standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance
conditions due to improper operation and maintenance, the Permittee shall immediately cease land
applying residuals to the site, contact the Asheville regional office supervisor, and take any
immediate corrective actions. [G.S. 143-215.1]
2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or
surface water resulting from the operation of this residuals management program. [15A NCAC 02B
.0200, 02L A 100]
3. Only residuals generated by the facilities listed in Attachment A are approved for land application/ in
accordance with this permit. [G.S. 143-215.1 ]
4. Only the sites listed in Attachment B are approved for residuals land application. [G.S. 143-215.1 ]
5. Pollutant concentrations in residuals applied to land application sites listed in Attachment B shall not
exceed the following Ceiling Concentrations (i.e_, dry weight basis) or Cumulative Pollutant
Loading Rates (CPLRs):
Parameter
Ceiling Concentration
(milligrams per kilogram)
CPLR
(pounds per acre)
Arsenic
75
36
Cadmium
85
34
Copper
4,300
1,338
Lead
840
267
Mercury
57
15
Molybdenum
75
n/a
Nickel
420
374
Selenium
100
89
Zinc
7,500
2,498
The Permittee shall determine compliance with the CPLRs using one of the following methods:
a. By calculating the existing cumulative level of pollutants using actual analytical data from all
historical land application events of residuals, or
b. For land where residuals application have not occurred or for which the required data is
incomplete, by determining background concentrations through representative soil sampling.
[15A NCAC 02T. 1105]
6. Residuals that are land applied shall meet Class B pathogen reduction requirements in 15A NCAC
02T .1106 (a) and (c). Exceptions to this requirement shall be specified in Attachment A. [I 5A
NCAC 02T. 11061
7. Biological residuals (i.e. residuals generated during the treatment of domestic or animal processing
wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A)
that are land applied shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T
.1107(a). Exceptions to this requirement shall be specified in Attachment A. [I 5A NCAC 02T
.1107]
WQ000243 l Version 3.0 Shell Version 150101 Page 2 of 12
8. When land applying residuals to any land application site, the following buffer zones shall be maintained at
all times:
a. 400 feet from residences or places of public assembly under separate ownership for surface application
methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written
consent of the owner and approval from the Aquifer Protection Section of the appropriate Division's
regional office in Attachment B of this permit;
b. 200 feet from residences or places of public assembly under separate ownership for subsurface
application methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet
upon written consent of the owner and approval fi•om the Aquifer Protection Section of the appropriate
Division's regional office in Attachment B of this permit;
c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or
Class II impounded reservoir used as a source of drinking water for both methods;
d. 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any
other lake or impoundment for surface application;
c. 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any
other lake or impoundment for subsurface application;
f. 50 feet from property lines for both surface and subsurface application methods;
g. 50 feet from public right of ways for both surface and subsurface application methods;
h. 10 feet from upslope interceptor drains and surface water diversions for both surface and subsurface
application methods; and
i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems, and
surface drainage ditches for both surface and subsurface application methods.
Some of the buffers specified above may not have been included in previous permits for this residuals land
application program. However, any land application sites that are listed in the most recently -certified
Attachment B of this permit, but were approved with different buffers shall be reflagged to comply with these
buffers.
[I5ANCAC 02T. 1108]
9. Land application areas shall be clearly marked on each site prior to and during any residuals
application event. [15A NCAC 02T .0108(b)(1)]
10. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in
exceedance of agronomic rates. Appropriate agronomic rates shall be calculated using expected
nitrogen requirements based on the determined Realistic Yield Expectations (RYE) using any of the
following methods:
a. Division's pre -approved site specific historical data for specific crop or soil types by calculating
the mean of the best three yields of the last five consecutive crop harvests for each field.
b_ North Carolina Historical Data for specific crop and soil types as provided by North Carolina
State University Department of Soil Science (http://nutrients.soil.ncsu.edu/3ields/index.php).
A copy shall be kept on file and reprinted every five years in accordance with Condition IV. 5.
c. If the RYE cannot be determined using methods (a) or (b) above, the Permittee may use the RYE
and appropriate nutrient application rates reported in any of the following documents:
i. Crop management plan as outlined by the local Cooperative Extension Office, the North
Carolina Department of Agriculture and Consumer Services, the Natural Resource
Conservation Service, or other agronomist.
ii. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guidance
Document: Chapter 1
WQ0002431 Version 3.0 Shell Version 150101 Page 3 of 12
(http://www.ncagr.gov/SWC/tech/documents/9th Guidance Doe 100109.Zdf).
iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation
Services (MRCS). These plans must meet the USDA-NRCS 590 Nutrient Management
Standards (_ftp://-fc.sc.e ov.usda.2ov-/NHQ/practice-standards/standards/590.pdf).
d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall
contact the Division to determine necessary action.
[I 5A NCAC 02T .I 109(b)(1)(k)]
11. When residuals are land applied to grazed pasture, hay crop realistic nitrogen rate shall be reduced by
25% in accordance with the USDA-NRCS 590 Nutrient Management Standards. [15A NCAC 02T
.0108(b)(1)]
12. If land application sites are to be over -seeded or double -cropped (e.g., bermuda grass in the summer
and rye grass in the winter with both crops to receive residuals), then the second crop can receive an
application of PAN at a rate not to exceed 50 pounds per acre per year (lbs/ac/yr). This practice may
be allowed as long as the second crop is to be harvested or grazed. If the second crop is to be planted
for erosion control only and is to be tilled into the soil, then no additional PAN shall be applied. [15A
NCAC 02T ,0108(b)(1)]
13. Prior to land application of residuals containing a sodium adsorption ratio (SAR) of 10 or higher, the
Permittee shall obtain and implement recommendations from at least one of the following: the local
Cooperative Extension Office; the Department of Agriculture and Consumer Services; the Natural
Resource Conservation Service; a North Carolina Licensed Soil Scientist; or an agronomist. The
recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a
mechanism for maintaining site integrity and conditions conducive to crop growth. The Permittee
shall maintain written records of these recommendations and details of their implementation. [15A
NCAC 02T.0108(b)(1)]
14. These residuals land application sites were individually permitted on or after December 30, 1983;
therefore, the compliance boundary is established at either 250 feet from the residual land application
area, or 50 feet within the property boundary, whichever is closest to the residual land application
area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to
remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in
accordance with North Carolina General Statute 143-215.6A through 143-215.6C. Any approved
relocation of the COMPLIANCE BOUNDARY will be noted in Attachment B. [15A NCAC 02L
.0107(a)]
15. The review boundary shall be established midway between the compliance boundary and the residual
land application area. Any exceedance of groundwater standards at the review boundary shall require
action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0108]
III. OPERATION AND MAINTENANCE REQUIREMENTS
The residuals management program shall be properly maintained and operated at all times. The
program shall be effectively maintained and operated as a non -discharge system to prevent any
contravention of surface water or groundwater standards. [15A NCAC 02T .1110]
2. The Asheville Regional Office, telephone number (828) 296-4500, and the appropriate local
government official (i.e., county manager, city manager, or health director) shall be notified at least
48 hours prior to the initial residuals land application to any new land application site. Notification to
the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays. [15A NCAC 02T .0108(b)(1)]
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3. The Asheville Regional Office shall be notified via email or telephone, (828) 296-4500, at least 24
hours prior to conducting any land application activity. Such notification shall indicate, at a
minimum, the anticipated application times, field IDs, and location of land application activities. If it
becomes necessary to apply to additional fields due to unforeseen events, the Regional Office shall be
notified prior to commencing the application to those fields. [15A NCAC 02T .0108(b)(1)]
4. The Permittee shall maintain an approved Operation and Maintenance Plan (O&M Plan)
Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan.
The O&M Plan, at the minimum, shall include:
a. Operational functions;
b. Maintenance schedules;
c. Safety measures;
d. Spill response plan;
e. Inspection plan including the following information:
i. Names and/or titles of personnel responsible for conducting the inspections;
ii. Frequency and location of inspections, including those to be conducted by the ORC, and
procedures to assure that the selected location(s) and inspection frequency are representative
of the residuals management program;
iii. Detailed description of inspection procedures including record keeping and actions to be
taken by the inspector in the event that noncompliance is observed pursuant to the
noncompliance notification requirements under the monitoring and reporting section of the
permit;
f. Sampling and monitoring plan including the following information:
i. Names and/or titles of personnel responsible for conducting the sampling and monitoring;
ii. Detailed description of monitoring procedures including parameters to be monitored;
iii. Sampling frequency and procedures to assure that representative samples are being collected.
Fluctuation in temperature, flow, and other operating conditions can affect the quality of the
residuals gathered during a particular sampling event. The sampling plan shall account for
any foreseen fluctuations in residuals quality and indicate the most limiting times for
residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that
land apply multiple times per year but have an annual sampling frequency, may need to
sample during winter months when pathogen reduction is most likely to be negatively
affected by cold temperatures).
[ 15A NCAC 02T. I 100]
5. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC)
classification of the facility, the Permittee shall designate and employ a certified operator in
responsible charge (ORC) and one or more certified operators as back-up ORCs in accordance with
15A NCAC 08G .0201. The ORC or their back-up shall visit the facilities in accordance with 15A
NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition III.
4.), and shall comply with all other conditions of 15A NCAC 08G. 0204. For more information
regarding classification and designation requirements, please contact the Division of Water
Resources' Protection and Enforcement Branch at (919) 707-9105. [ 15A NCAC 02T .0117]
6. When the Permittee land applies bulk residuals, a copy of this permit and a copy of O&M Plan shall
be maintained at the land application sites during land application activities. [15A NCAC 02T
.0108(b)(1)]
7. When the Permittee transports or land applies bulk residuals, the spill control provisions shall be
maintained in all residuals transport and application vehicles. [ 15A NCAC 02T . 1110]
WQ0002431 Version 3.0 Shell Version 150101 Page 5 of 12
8. Residuals shall not be stored at any land application site, unless written approval has been requested
and received from the Division. [G.S. 143-215.1]
9. When the Permittee land applies bulk residuals, adequate measures shall be taken to prevent wind
erosion and surface runoff from conveying residuals from the land application sites onto adjacent
properties or into surface waters. [G. S. 143-215.1]
I0. When the Permittee land applies bulk residuals, a suitable vegetative cover shall be maintained on
land application sites onto which residuals are applied, or application shall be in accordance with the
crop management plan outlined by the local Cooperative Extension Office, the Department of
Agriculture and Consumer Services, the Natural Resource Conservation Service, or an agronomist
and as approved by the Division. [15A NCAC 02T .1109(b)(1)]
11. Bulk residuals shall not be Iand applied under the following conditions:
a. If the residuals are likely to adversely affect a threatened or endangered species listed under
section 4 of the Endangered Species Act or its designated critical habitat;
b. If the application causes prolonged nuisance conditions;
c. If the land fails to assimilate the bulk residuals or the application causes the contravention of
surface water or groundwater standards;
d. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of
the residuals would occur;
e. Within the 100 -year flood elevation, unless the bulk residuals are injected or incorporated within
a 24-hour period following a residuals land application event;
£ During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours
following a rainfall event of 0.5 inches or greater in a 24-hour period;
g. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than
18% for injected or incorporated bulk liquid residuals;
h. If the soil pH is not maintained at 6.0 or greater, unless sufficient amounts of time are applied to
achieve a final soil pH of at least 6.0, or if an agronomist provides information indicating that the
pH of the soil, residuals and lune mixture is suitable for the specified crop. Any approved
variations to the acceptable soil pH (6.0) will be noted in this permit;
i. If the land does not have an established vegetative cover unless the residuals are incorporated or
injected within a 24-hour period following a residuals Iand application event. Any field that is in
a USDA no -till program shall be exempted from meeting this vegetative cover requirement;
j. if the vertical separation between the seasonal high water table and the depth of residuals
application is less than one foot;
k. If the vertical separation of bedrock and the depth of residuals application is less than one foot;
1. Application exceeds agronomic rates.
[I 5A NCAC 02T. 1109]
12. The following public access restrictions apply to residual land application sites:
a. Public access to public contact sites (e.g., golf courses, parks, ball fields, etc.) shall be restricted
for 365 days after a residuals land application event;
b. Public access to non-public contact sites shall be restricted for 30 days after a residuals land
application event.
[ 15A NCAC 02T.1 109(b)(2)]
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13. Public access controls shall include the posting of signs with a minimum area of 3 square feet (e.g.,
1.5' x 2'). Each sign shall indicate the activities conducted at each site, permit number, and name and
contact information, including the Permittee or applicator's telephone number. Signs shall be posted
in a clearly visible and conspicuous manner at the entrance to each land application site during a land
application event, and for as long as the public access restrictions required under Condition H1.12.
apply. [15A NCAC 02T .0108(b)(1)]
14. The following harvesting and grazing restrictions apply to residual land application sites after each
land application event:
Harvesting and Grazing Description
Restricted
Duration
Animals shall not be allowed to graze during land application activities and
restricted period. Sites that are to be used for grazing shall have fencing to
30 days
prevent access after each land application event.
Food crops, feed crops and fiber crops shall not be harvested for:
30 days
Turf grown on land where residuals have been applied shall not be harvested for:
12 months
Food crops with harvested parts that touch the residual/soil mixture and are
totally above the land surface (e.g., tobacco, melons, cucumbers, squash, etc.)
14 months
shall not be harvested for:
When the residuals remain on the land surface for four months or Ionger prior to
incorporation into the soil, food crops with harvested parts below the land
20 months
surface (e.g., root crops such as potatoes, carrots, radishes, etc.) shall not be
harvested for:
When the residuals remain on the land surface for less than four months prior to
incorporation into the soil, food crops with harvested parts below the land
38 months
surface shall not be harvested for:
[ 15A NCAC 02T. 1109(b)(3)]
15. The Permittee shall acquire from each landowner or lessee/operator a statement detailing the volume
of other nutrient sources (i.e., manufactured fertilizers, manures, or other animal waste products) that
have been applied to the site, and a copy of the most recent Nutrient Management Plan (NMP) for
those operations where a NMP is required by the US Department of Agriculture — National Resources
Conservation Service (NRCS) or other State Agencies. The Permittee shall calculate allowable
nutrient loading rates based on the provided information and use appropriate reductions.
For the purpose of this permit condition, a Crop Management Plan (CMP), Waste Utilization flan
(WUP) or Certified Nutrient Management Plan (CNMP) shall also be considered a Nutrient
Management Plan. [15A NCAC 02T .0108(b)(1), 02T .1104(c)(4)]
16. No residuals shall be land applied unless the submitted Land Owner Agreement Attachment (LOAA)
between the Permittee and landowners or lessees/operators of the land application site is in full force
and effect. These agreements shall be considered expired concurrent with the permit expiration date,
and shall be renewed during the permit renewal process. [ 15A NCAC 02T , 1104(c)(4)]
MONITORING AND REPORTING REQUIREMENTS
1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water
analyses) necessary to ensure groundwater and surface water protection shall be established, and an
acceptable sample reporting schedule shall be followed. [15ANCAC 02T .0108(c)]
2. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation
and Recovery Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity
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characteristic leaching procedure (TCLP)] shall be performed at the frequency specified in
Attachment A, and the Permittee shall maintain these results for a minimum of five years. Any
exceptions from the requirements in this condition shall be specified in Attachment A.
The TCLP analysis shall include the following parameters (the regulatory level in milligrams per liter
is in parentheses):
Arsenic (5.0)
1,4 -Dichlorobenzene (7.5)
Nitrobenzene (2.0)
Barium (100.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
Benzene (0.5)
1, 1 -Dichloroethylene (0.7)
Pyridine (5.0)
Cadmium (1.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Carbon tetrachloride (0.5)
Endrin (0.02)
Silver (5.0)
Chlordane (0.03)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Chlorobenzene (100.0)
Heptachlor (and its hydroxide)
(0.008)
Toxaphene (0.5)
Chloroform (6.0)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Chromium (5.0)
Hexachloroethane (3.0)
2,4,5 -Trichlorophenol (400.0)
m -Cresol (200.0)
Lead (5.0)
2,4,6 -Trichlorophenol (2.0)
o -Cresol (200.0)
Lindane (0.4)
2,4,5 -TP (Silvex) (1.0)
p -Cresol (200.0)
Mercury (0.2)
Vinyl chloride (0.2)
Cresol (200.0)
Methoxychlor (10.0)
2,4-D (10.0)
Methyl ethyl ketone (200.0)
[15A NCAC 13A .0102(b), 02T .1101, 02T .1105]
3. An analysis shall be conducted on residuals from each source generating facility at the frequency
specified in Attachment A, and the Permittee shall maintain the results for a minimum of five years.
The analysis shall include the following parameters:
Aluminum
Mercury
Potassium
Ammonia -Nitrogen
Molybdenum
Selenium
Arsenic
Nickel
Sodium
Cadmium
Nitrate -Nitrite Nitroeen
`
Sodium Adsorption Ratio
(SAR)
Calcium
Percent Total Solids
TKN
Copper
pH
Zinc
Lead
Phosphorus
Magnesium
Plant Available Nitrogen
(by calculation)
4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction
requirements at the frequency specified in Attachment A, and at the time indicated in the sampling
and monitoring sections of the approved O&M plan. The required data shall be specific to the
stabilization process utilized, and sufficient to demonstrate compliance with the Class B pathogen
reduction requirements in 15A NCAC 02T .1106 (a) and (c) and one vector attraction reduction
requirement in 15A NCAC 02T .1107 (a) shall be met. Any exceptions from the requirements in this
condition shall be specified in Attachment A, [15A NCAC 02T .1106, 02T .1107, 02T .1111(c)]
WQ0002431 Version 3.0 Shell Version 150101 Page 8 of 12
5. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on
each land application site listed in Attachment B on which a residuals land application event will
occur in the respective calendar year. This analysis shall be in accordance with the "Guidance on Soil
Sampling' located in the Sampling Instructions section of the NC Department of Agriculture &
Consumer Services' website (hM://www.ncagr.pov/ag omi/pubs.htm). The Permittee shall
maintain these results and a description of the sampling methodologies used to determine soil fertility
for a period of no less than five years, and shall be made available to the Division upon request. At a
minimum, the Standard Soil Fertility Analysis shall include the following parameters:
Acidity
Exchangeable Sodium Percentage
Phosphorus
Base Saturation (by calculation)
Magnesium
Potassium
Calcium
Manganese
Sodium
Cation Exchange Capacity
Percent Humic Matter
Zinc
Copper
pH
[15A NCAC 02T.1 111(d)]
b. Laboratory parameter analyses shall be performed on the residuals as they are land applied, and shall
be in accordance with the monitoring requirements in 15A NCAC 02B .0505. [15A NCAC 02B
.0505]
7. The Permittee shall maintain records tracking all residual land application events. At a minimum,
these records shall include the following:
a. Source of residuals;
b. Date of land application;
c. Location of land application (i.e., site, field, or zone number as listed in Attachment B);
d. Approximate areas applied to (acres);
e. Method of land application;
f. Weather conditions (e.g., sunny, cloudy, raining, etc.);
g. Predominant Soil Mapping Unit (e.g., CbB2);
h. Soil conditions (e.g., dry, wet, frozen, etc.);
i. Type of crop or crops to be grown on field;
j. Nitrogen Application Rate based on RYES (if using data obtained from the North Carolina State
University Department of Soil Science Website, the printout page shall be kept on file and
reprinted every five years);
k. Volume of residuals land applied in gallons per acre, cubic yard per acre, dry tons per acre, or wet
ton per acre;
1. Volume of animal waste or other nutrient source applied in gallons per acre, dry ton per acre, or
wet tons per acre;
m. Volu ne of soil amendments (e.g., lime, gypsum, etc.) applied in gallons per acre, dry ton per
acre, or wet tons per acre; and
n. Annual and cumulative totals in dry tons per acre of residuals as well as animal waste and other
sources of nutrients (e.g., if applicable), annual and cumulative pounds per acre of each heavy
metal (e.g., shall include, but shall not be limited to, arsenic, cadmium, copper, lead, mercury,
molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN, and annual pounds per
acre of phosphorus applied to each field.
[I 5A NCAC 02T .0109(a)]
WQ0002431 Version 3.0 Shell Version 150101 Page 9 of 12
Three copies of an annual report shall be submitted on or before March I". The annual report shall
meet the requirements described in the Instructions for Residuals Application Annual Reporting
Forms. Instructions for reporting and annual report forms are available at
http://portal.ncdenr_org/web/wq/Ws/Igg reporting, or can be obtained by contacting the Land
Application Unit directly. The annual report shall be submitted to the following address:
Division of Water Resources
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
[15A NCAC 02T. I l I l(a)]
9. Noncompliance Notification
The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828)
296-4500, as soon as possible, but in no case more than 24 hours or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence with the land application program resulting in the land application of wastes
abnormal in quantity or characteristics.
b. Any failure of the land application program resulting in a release of material to surface waters.
c. Any time self-monitoring indicates the facility has gone out of compliance with its permit
limitations.
d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of
adequate residual treatment.
e. Any spill or discharge from a vehicle or piping system during residuals transportation.
Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of
a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency
Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons
reporting such occurrences by telephone shall also file a written report in letter form within five days
following first knowledge of the occurrence. This report shall outline the actions taken or proposed to
betaken to ensure that the problem does not recur. [15A NCAC 02T .0I05(1), 02T .0108(b)(1)]
V. INSPECTIONS
1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the
subject facilities and shall be in accordance with the approved O&M Plan. [15A NCAC 02T
.0108(b)]
2. Prior to each bulk residuals land application event, the Permittee or his designee shall inspect the
residuals storage, transport and application facilities to prevent malfunctions, facility deterioration
and operator errors resulting in discharges, which may cause the release of wastes to the
environment, a threat to human health or a public nuisance. The Permittee shall maintain an
inspection Iog that includes, at a minimum, the date and time of inspection, observations made, and
any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log
for a period of five years from the date of inspection, and this log shall be made available to the
Division upon request. [15A NCAC 02T .0108(b)]
WQ0002431 Version 3.0 Shell Version 150101 Page 10 of 12
3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the land application sites or facilities permitted herein
at any reasonable time for the purpose of determining compliance with this permit; may inspect or
copy any records required to be maintained under the terms and conditions of this permit; and may
collect groundwater, surface water or leachate samples. [G.S_ 143-215.3(a)(2)]
VI. GENERAL CONDITIONS
1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statutes 143-
215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C]
2. This permit shall become voidable if the residuals land application events are not carried out in
accordance with the conditions of this permit. [15A NCAC 02T .0110]
This permit is effective only with respect to the nature and volume of residuals described in the
permit application and other supporting documentation. [G.S. 143-215.1 ]
4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies
(e.g., Iocal, state, and federal). Of particular concern to the Division are applicable river buffer rules
in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4
and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under
15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of
Chapter 143 of the General Statutes. [15A NCAC 02T ,0105(c)(6)]
In the event the residuals program changes ownership or the Permittee changes their name, a formal
permit modification request shall be submitted to the Division. This request shall be made on official
Division forms, and shall include appropriate documentation from the parties involved and other
supporting documentation as necessary. The Permittee of record shall remain fully responsible for
maintaining and operating the residuals program permitted herein until a permit is issued to the new
owner. [ 15A NCAC 02T .01041
6. This permit is subject to revocation or unilateral modification upon 60 -day notice from the Division
Director, in whole or part for the requirements listed in 15A NCAC 02T _0110. [15A NCAC 02T
.0110]
7. Unless the Division Director grants a variance, expansion of the permitted residuals program
contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC
02T .0120(b). [15A NCAC 02T .0120]
8. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to
pay the annual fee accordingly shall because for the Division to revoke this permit. [15A NCAC 02T
.0105(e)(3)]
WQ0002431 Version 3.0 Shell Version 150101 Page 11 of 12
Permit issued this the 13`h day of April 2015
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Ja irnmerman, Director
Division of Water Resources
By Authority of the Environmental Management Commission
Permit Number WQ0002431
WQ0002431 Version 3.0 Shell Version 150101 Page 12 of 12
ATTACHMENT A - Approved Residual Sources
Huffman Finishing Company
Certification Date: February 15, 2015
Permit Number: WQ0002431 Version: 3.0
I . Maximum Dry Tons per Year is the amount of residuals approved for land application from each pennitted facility.
2. Analyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as stipulated under permit Condition IV.2.
3. Testing of metals and nutrients as stipulated under permit Condition IV A
4. Analyses of pathogen and vector attraction reductions as stipulated under permit Condition IV A.
5. Monitoring frequencies are based on the actual dry tons applied per year using the table below, unless specified above.
Dry Tons Applied
(short tons per ear)
Monitoring Frequency
(Established in 40 CFR 503 and 15A NCAC 02T.1111)
-:319
I fYear
= 319 -.1,650
Monitoring
Monitoring
Monitoring
_= 16,500
1/inonth 12 times per ear)
Permit
Biological
Maximum
Frequency for
Frequency for
Frequency for
Approved
Owner
Facility Name
County
Number
Residuals
Dry Tons
Year �
Non -hazardous
Metals and
Pathogen &
Mineralization
Per
Characteristics'-
Nutrients 3.`
Vector Attraction
Rate
Reductions4'
Huffman Finishing Company
Huffinan Finishing Co-
Caldwell WQ0002431
Yes
31
Once per pennit
Annually
Annually
0.3
WWTP/A S
cycle
Total
31
I . Maximum Dry Tons per Year is the amount of residuals approved for land application from each pennitted facility.
2. Analyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as stipulated under permit Condition IV.2.
3. Testing of metals and nutrients as stipulated under permit Condition IV A
4. Analyses of pathogen and vector attraction reductions as stipulated under permit Condition IV A.
5. Monitoring frequencies are based on the actual dry tons applied per year using the table below, unless specified above.
Dry Tons Applied
(short tons per ear)
Monitoring Frequency
(Established in 40 CFR 503 and 15A NCAC 02T.1111)
-:319
I fYear
= 319 -.1,650
I/ Quarter (4 times per ear)
1,650 - - :16,500
1/60 Da Xs ( 6 times per ear)
_= 16,500
1/inonth 12 times per ear)
If no land application events occur during a required sampling period (e.g. no land application Occur during an entire year when annual monitoring is required), then no
sampling data is required during the period of inactivity. The annual report shall include an explanation for missing sampling data. Those required to submit the annual
report to EPA may be required to make up the missed sampling, contact the EPA for additional information and clarification.
WQ0002431 Version 3.0 Attachment A Page 1 of 1
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ATTACHMENT B - Approved Land Application Sites
Huffman finishing Company
Certification Date: February 15, 2015
Permit Number: WQ0002431 Versions: 3.0
Fietd/
Owner Lessee County
Latitude
Longitude
a
Acreage
Dominant Soil Series
Footnotes
02
Huffman, Lee T Caldwell
35° 46'01"
81° 23'38"
6.60
CmB2 - Clifford
03
Miller, John Caldwell
35° 4645"
81' 25'00"
3.60
Cm132 - Clifford
04
Huffman, Lee T Caldwell
35° 45'40"
91' 23'45"
6.20
CmB2 - Clifford
Total
16.40
WQ0002431 Version 3.0 Attachment B Page I of I
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