HomeMy WebLinkAboutWQ0000965_Final Permit_20031008Michael F. Easley, Governor
William G. Ross Jr., Secretary
O&a North Carolina Department of Environment and Natural Resources
—i
C, C Alan W_ Klimek, F.E., Director
Division of Water Quality
October 8, 2003
Mr. David E. Yount, Sr. Staff Engineer
RJR Packaging LLC
P.O. Box 625
Winston-Salem, North Carolina 27102-0625
Subject: Permit No. WQ0000965 (Modification)
RJR Packaging LLC -- Plant 200
Groundwater Remediation Facilities
Forsyth County
Dear Mr. Yount:
In accordance with your request for change of ownership received August 27, 2003, we are forwarding
herewith Permit No. WQ0000965, dated October 8, 2003, to RJR Packaging LLC for the continued operation of
the subject groundwater remediation facility. The purpose of this modification is to change the owner of record
from R. J. Reynolds Tobacco Company to RJR Packaging.
This permit shall be effective from the date of issuance until March 31, 2007, shall void Permit No.
WQ0000965 issued April 5, 2002, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future compliance
problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General
Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-
6714. Unless such demands are made this permit shall be final and binding.
If you have any questions concerning the Groundwater Conditions or groundwater monitoring
requirements, please contact David Goodrich in the Groundwater Section at (919) 715-6162. If you need any
additional information concerning this matter, please contact Bennie Goetze, Jr., P. E. at (919) 733-5083
extension 375.
cc: Forsyth County Health Department
R. J. Reynolds Tobacco Company
Winston-Salem Regional Office, Water Quality Section
Winston-Salem Regional Office, Groundwater Section
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Water Quality Central Files
NDPU Files
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Sincerely,
V"RDLMW_'-'
- )Y-Alan W. Klimek, P.E.
Internet http:/th2o.enr.state.nc,us/ndpu
Telephone (919) 733-5083 Fax (919) 715-6048
Telephone 1 800 623.7748
50% recycled/10% post -consumer paper
DENR Customer Service Center
An Equal Opportunity Action Employer
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
GROUNDWATER REMEDIATION PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
RJR Packaging
Forsyth County
FOR THE
continued operation of a 10,000 GPD groundwater remediation facility consisting of thirteen (13) recovery wells
(plus the continued operation of two (2) existing recovery wells) of which five (5) will be vacuum enhanced
including a blower; a 1,200 gallon biocide tank chamber with hydrogen peroxide feed; a 270 gallon oil water
separator; a 550 gallon pH adjustment and aeration tank with caustic feed; a 1,400 gallon sludge settling tank, two
sets of backwashing filters; a deep bed filtration unit; one filter press; two (2) PetroClean 4000 fixed film
bioreactors with nutrient feed; a 550 gallon effluent aerated dosing tank for the injection wells; a 2,100 gallon
effluent aerated dosing tank for the infiltration galleries; four (4) 1,200 ft2 infiltration galleries; and four (4) 0.25
GPM injection wells to serve RJR Packaging — Plant 200 located on Cunningham Avenue, with no discharge of
wastes to the surface waters, pursuant to the application received August 27, 2003, and subsequent additional
information received by the Division, and in conformity with the project plan, specifications, and other supporting
data subsequently filed and approved by the Department of Environment and Natural Resources and considered a
part of this permit.
This permit shall be effective from the date of issuance until March 31, 2007, shall void Permit No.
WQ0000965 issued April 5, 2002, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be
rescinded unless the facilities are installed, maintained, and operated in a manner which will protect
the assigned water quality standards of the surface waters and ground waters.
2. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance
conditions, the Permittee shall take immediate corrective action, including those actions that may be
required by the Division of Water Quality (Division), such as the construction of additional or
replacement treatment or disposal facilities.
3. The issuance of this pen -nit shall not relieve the Permittee of the responsibility for damages to surface
or groundwaters resulting from the operation of this facility.
4. Any residuals generated from these treatment facilities must be disposed in accordance with General
Statute 143-215.1 and in a manner approved by the Division.
5. Diversion or bypassing of the untreated groundwater from the treatment facilities is prohibited.
II. OPERATION AND MAINTENANCE REQUIREMENTS
I. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to
be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit
the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply
with all other conditions specified in these rules.
The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
IIT. MONITORING AND REPORTING REQUIREMENTS
Any monitoring deemed necessary by the Division to insure surface and ground water protection will
be established and an acceptable sampling reporting schedule shall be followed.
2. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone number
(336) 771-4600, as soon as possible, but in no case more than 24 hours or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the groundwater remediation facility which results in the treatment of
significant amounts of contaminated groundwaters which are abnormal in quantity or
characteristic, such as the dumping of the contents of a basin or tank, the known passage of a slug
of hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the groundwater
treatment and disposal system incapable of adequate treatment and disposal, such as mechanical
or electrical failures of pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility;
or
d. Any time that self -monitoring information indicates that the groundwater treatment and disposal
system is not in compliance with any specified permit limitations.
Occurrences outside normal business hours may also be reported to the Division's Emergency
Response personnel at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting such
occurrences by telephone shall also file a written report in letter form within, five (5) days following
first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken
to ensure that the problem does not recur.
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IV. GROUNDWATER REQUIREMENTS
1. System Performance Requirements:
a. The groundwater treatment system shall consistently achieve at least 95% removal of the influent
contaminants or 2L Groundwater Quality Standards (whichever is higher) prior to discharge into
the injection well(s) and the infiltration galleries. If the treatment system fails to consistently
achieve this standard, additional treatment units or changes in operational needs may be required.
2. Sampling Criteria:
a. The influent and effluent from the treatment system shall be sampled every quarter (February,
May, August and November) for the parameters specified below:
Total Phosphorous (effluent only)
Nitrate Nitrogen (NO3-N)
EPA Method 624 Modified:
Analysis for acetone, MEK, isopropyl acetate, normal propyl acetate, toluene, and heptane.
EPA Method 8015: Analysis for isopropanol and normal propanol.
b. Monitor well(s) MW-1, MW-2, MW-6, MW-8, MW-16, MW-17, MW-19, and MW-21 shall be
sampled every May and November for the parameters listed below:
pH Water Level
Total Phosphorous Nitrate Nitrogen (NO3-N) Total Ammonia
EPA Method 624 Modified:
Analysis for acetone, MEK, isopropyl acetate, normal propyl acetate,
toluene, and heptane.
EPA Method 8015: Analysis for isopropanol and normal propanol.
Prior to sampling the parameters, the measurement of water Ievels must be taken. The depth to water
in each well shall be measured from the surveyed point on the top of the casing.
c. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ)
certified for those parameters required.
3. System Operation Requirements:
a. The groundwater recovery, treatment and disposal system shall be inspected weekly. If it is
determined that the system is malfunctioning, all repairs should be made as soon as possible and
reported to the Winston-Salem Regional Office with 48 hours. All components of the
groundwater recovery, treatment, and disposal system shall be properly weather -proofed to
prevent freezing and failure of the system.
b. Injection pressures shall not exceed 2 psi. If pressures greater than 2 psi are necessary, the
permittee must receive approval from the Winston-Salem Regional Office prior to increasing the
pressure above 2 psi.If the injection pressure is greater than atmospheric pressure, the mechanical
integrity of the injection wells shall be demonstrated according to 15A NCAC 2C .0207.
11
4. Reporting / Documentation:
a. All reports and documentation (GW-59) shall be mailed to the following address:
North Carolina Division of Water Quality
Groundwater Section
Permits and Compliance Unit
1636 Mail Service Center
Raleigh, NC 27699-1636
Updated blank forms (GW-59) may be downloaded from the Groundwater Section's website at
http://Rw.ehnr.state.nc.us/ or requested from the address mentioned above.
b. The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality
Monitoring: Compliance Report Form) by the Groundwater Section (address listed in the
"Reporting / Documentation" section of the Groundwater Requirements), on or before the last
working day of the month following the sampling month. The data of all groundwater sampling
analyses required by the permit conditions must be reported using the most recent GW-59 form
along with attached copies of the laboratory analyses.
5. Applicable Boundaries
a. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A
NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the
disposal system individually permitted after December 31, 1983 is established at either 250 feet
from the waste disposal area, or 50 feet within the ,property boundary, whichever is closest to the
waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the
Compliance Boundary is subject to immediate remediation action according to 15A NCAC 2L
.0106(d)(2).
b. The REVIEW BOUNDARY is established around the disposal systems midway between the
Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards
at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1).
6. Additional Requirements:
a. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
Adequate inspection, maintenance and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
2. The Permittee or his designee shall inspect the groundwater recovery and treatment facilities to
prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the
release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall
maintain an inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Perznittee. This log of
inspections shall be maintained by the Permittee for a period of three years from the date of the
inspection and shall be made available to the Division or other permitting authority, upon request.
5
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or i
facility at any reasonable time for the purpose of determining compliance with this permit, may
inspect or copy any records that must be maintained under the terms and conditions of this permit,
and may obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
I. Issuance of this permit does not constitute approval for reimbursement from the Leaking Petroleum
Underground Storage Tank Cleanup Funds (15A NCAC 2P).
2. This pernut shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
3. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or
there is a name change of the Permittee, a formal permit request must be submitted to the Division
accompanied by an application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of this request will be considered on its merits and
may or may not be approved.
5. A set of approved plans and specifications for the subject project must be retained by the Permittee
for the life of this project.
6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee
to an enforcement action by the Division in accordance with North Carolina General Statute 143-
215.6A to 143-215.6C.
7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division to
initiate action to revolve this permit as specified by 15A NCAC 2H .0205 (c)(4).
8. The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state,
and federal) which have jurisdiction.
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described
therein, and if warranted, will extend the permit for such period of time and under such conditions
and limitations as it may deem appropriate.
Permit issued this the 8th day of October, 2003
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
by— Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0000965
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N-.zd &-
40
Go
FEET
bd.��
FOR R.J. RLi "OL 7S TOBACCO CO.
PIAWr 200
VINS-TON-•SAUL.R, N.C.
f
MW --15 •-}•- Al
J_ �Q
�MH 21 4
RW-I 4 Q
RW-2
[ABANDON)
MW-1,3+
a
YRW-ZA -}-
MN-20
Rw-p
' M4+i 2
RW —I2
a
RW-110 �2
r
j COOLING
Mti14 TOWER
f r
M
1w
W/ SLUR
1 .
COOLING
TOWER
13
- . LEGEND
+
MONITURING WELL
D
Pg-COVERY -WELL
.a.
PROPOSED RECOVERY WELL.
103
INJECTION WELL
/ R.R. SPUN
l
y_ INFILTRATION
GALLERY
Rw-I AnEA
MW
K
TANK
z
IERE
mw
V lr'' GE MW-l6
,�* _ ,• .r EIS MW- 17
BIOREMI OJATION
GATEHOUSE SYSTEM
BLDG 200--IG
FIGURE 2
R.J. REYNOLDS TOBACCO CO.
GROUNDWATER REMEDIATION FA.CILI'I'Y
FORSYTH COUNTY
- Wpoaoo96�/G�ozois
SITE DETAIL MAP