WQ0000965_Final Permit_20020405

�oF W a r�9Q Michael F. Easley, Govemor
`O G William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
p Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
April 5, 2002
WILLIMA C. HOWARD, JR., P.E.
MANAGER, WATER QUALITY PROGRAM
R.J. REYNOLDS TOBACCO CO., PACKAGING DIVISION, PLANT 200
P.O. BOX 1887
WINSTON-SALEM, NC 27102-1487
Subject: Permit No, WQ0000965
R. J. Reynolds Tobacco Co.
Plant 200, Cunningham Avenue
Groundwater Remediation Facilities
Forsyth County
Dear Mr. Howard:
In accordance with your application received January 14, 2002, we are forwarding herewith Permit No.
WQ0000965, dated April 5, 2002, to R. J. Reynolds Tobacco Co. for the continued operation of the subject groundwater
remediation facility.
This permit is being modified to add a deep bed filtration unit which will to filter all treated effluent prior to
discharge to infiltration gallery and will also provide dewatering of biomass sludge removed from the bioreactor. This
new unit will replace the current backwashing sand filters, but the sand filters will remain in place as an emergency
backup.
This permit shall be effective from the date of issuance until March 31, 2007, shall void Permit No. WQ0000965
issued July 17, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular
attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an
adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the .
form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit
shall be final and binding.
If you have any questions concerning the Groundwater Conditions or groundwater monitoring requirements, please
contact David Goodrich in the Groundwater Section at 919-715-6162. If you need any additional information concerning this
matter, please contact J_R. Joshi at [phone] extension 363.
Sincer
7 Gregory J. Thorpe, Ph.D.
cc: Forsyth County Health Department
Winston-Salem Regional Office, Water Quality Section
Winston-Salem Regional Office, Groundwater Section
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
_Water Quality Central Files
' NDPU Files
Non -Discharge Permitting Unit Internet http://h2o.enr.state.nc.us/ndpu OE
I617 Mail Service Center, Raleigh, NC 27699-1617 Telephone [phone] Fax [phone]
DENR Customer Service Center Telephone [phone]
An Equal Opportunity Action Employer 50110 recycled/10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
GROUNDWATER REMEDIATION PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
R. J. Reynolds Tobacco Company
Forsyth County
FOR THE
continued operation of a 10,000 GPD groundwater remediation facility consisting of thirteen (13) recovery wells
(plus the continued operation of two (2) existing recovery wells) of which five (5) of the recovery wells will be
vacuum enhanced including a blower, a 1200 gallon biocide tank chamber with hydrogen, peroxide feed, a 270
gallon oil/water separator, a 550 gallon pH adjustment and aeration tank with caustic feed, a 1400 gallon sludge
settling tank, two sets of backwashing filters, a deep bed filtration unit, one filter press, two (2) PetroClean 4000
fixed film bioreactors with nutrient feed, a 550 gallon effluent aerated dosing tank for the injection wells, a 2100
gallon effluent aerated dosing tank for the infiltration galleries, four (4) 1200 ft2 infiltration galleries, and four (4)
0.25 GPM injection wells to serve the R. J. Reynolds Tobacco Co.'s Plant 200 located on Cunningham Avenue,
with no discharge of wastes to the surface waters, pursuant to the application received January 14, 2002, and in
conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the
Department of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until March 31, 2007, shall void Permit No.
WQ0000965 issued July 17, 1997, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be
rescinded unless the facilities are installed, maintained, and operated in a manner which will protect
the assigned water quality standards of the surface waters and ground waters.
2. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance
conditions, the Permittee shall take immediate corrective action, including those actions that may be
required by the Division of Water Quality (Division), such as the construction of additional or
replacement treatment or disposal facilities.
3, The issuance of this permit shall not relieve the Pern uittee of the responsibility for damages to surface
or groundwaters resulting from the operation of this facility,

4. Any residuals generated from these treatment facilities must be disposed in accordance with General
Statute 143-215.1 and in a manner approved by the Division.
5. Diversion or bypassing of the untreated groundwater from the treatment facilities is prohibited.
II. OPERATION AND MAINTENANCE RE UIREMENTS
The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Water Pollution Control Systems Operators Certification
Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator
to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a
certificate of the type and grade at least equivalent to or greater than the classification assigned to the
wastewater treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-
up operator of the appropriate type and grade to comply with the conditions of 15A NCAC 8G .0202.
The ORC of the facility must visit each Class I facility at least weekly and each Class H, III, and IV
facility at least daily, excluding weekends and holidays, and must properly manage and document
daily operation and maintenance of the facility and must comply with all other conditions of 15A
NCAC 8G .0202.
3. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring deemed necessary by the Division to insure surface and ground water protection will
be established and an acceptable sampling reporting schedule shall be followed.
2. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone number
[phone], as soon as possible, but in no case more than 24 hours or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the groundwater remediation facility which results in the treatment of
significant amounts of contaminated groundwaters which are abnormal in quantity or
characteristic, such as the dumping of the contents of a basin or tank, the known passage of a slug
of hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the groundwater
treatment and disposal system incapable of adequate treatment and disposal, such as mechanical
or electrical failures of pumps, aerators, compressors, etc.;
Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility;
or
d. Any time that self -monitoring information indicates that the groundwater treatment and disposal
system is not in compliance with any specified permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter form within
five (5) days following first knowledge of the occurrence. This report must outline the actions taken
or proposed to be taken to ensure that the problem does not recur.

IV. GROUNDWATER REQUIREMENTS
1. System Performance Requirements:
a. The groundwater treatment system shall consistently achieve at least 95% removal of the influent
contaminants or 2L Groundwater Quality Standards (whichever is higher) prior to discharge into
the injection well(s) and the infiltration galleries. If the treatment system fails to consistently
achieve this standard, additional treatment units or changes in operational needs may be required.
2. Sampling Criteria:
a. The influent and effluent from the treatment system shall be sampled every quarter (February, May,
August and November) for the parameters specified below:
Total Phosphorous (effluent only)
Nitrate Nitrogen (NO3-N)
EPA Method 624 Modified: Analysis for acetone, MEK, isopropyl acetate, normal propyl acetate,
toluene, and heptane.
EPA Method 8015: Analysis for isopropanol and normaI propanol.
b. Monitor well(s) MW-1, MW-2, MW-6, MW-8, MW-16, MW-17, MW-19, and MW-21 shall be
sampled every May and November for the parameters listed below:
pH Water Level
Total Phosphorous Nitrate Nitrogen (NO3-N) Total Ammonia
EPA Method 624 Modified: Analysis for acetone, MEK, isopropyl acetate, normal propyl acetate,
toluene, and heptane.
EPA Method 8015: Analysis for isopropanoI and normal propanol.
Prior to sampling the parameters, the measurement of water levels must be taken. The depth to water
in each well shall be measured from the surveyed point on the top of the casing.
c. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ) certified
for those parameters required.
System Operation Requirements:
a. The groundwater recovery, treatment and disposal system shall be inspected weekly. If it is
determined that the system is malfunctioning, all repairs should be made as soon as possible and
reported to the Winston-Salem Regional Office with 48 hours. All components of the groundwater
recovery, treatment, and disposal system shall be properly weather -proofed to prevent freezing and
failure of the system.
b. Injection pressures shall not exceed 2 psi. If pressures greater than 2 psi are necessary, the perrriittee
must receive approval from the Winston-Salem Regional Office prior to increasing the pressure above
2 psi.If the injection pressure is greater than atmospheric pressure, the mechanical integrity of the
injection wells shall be demonstrated according to 15A NCAC 2C .0207.
A

4. Reporting / Documentation:
a. All reports and documentation (GW-59) shall be mailed to the fallowing address:
North Carolina Division of Water Quality
Groundwater Section
Permits and Compliance Unit
1636 Mail Service Center
Raleigh, NC 27699-1636
Updated blank forms (GW-59) may be downloaded from the Groundwater Section's website at
http://gw.ehnr.state.nc.us/ or requested from the address mentioned above.
b. The results of the sampling and analysis must be received on Form GW-59 (Groundwater
Quality Monitoring: Compliance Report Form) by the Groundwater Section (address listed in the
"Reporting / Documentation" section of the Groundwater Requirements), on or before the last working
day of the month following the sampling month. The data of all groundwater sampling analyses required
by the permit conditions must be reported using the most recent GW-59 form along with attached copies
of the laboratory analyses.
S. Applicable Boundaries
a.. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC
2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system
individually permitted after December 31, 1983 is established at either 250 feet from the waste disposal
area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An
exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to
immediate remediation action according to 15A NCAC 2L .0106(d)(2).
b. The REVIEW BOUNDARY is established around the disposal systems midway between the
Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the .
Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1).
6. Additional Requirements:
a. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
Adequate inspection, maintenance and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
2. The Permittee or his designee shall inspect the groundwater recovery and treatment facilities to
prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the
release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall
maintain an inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of
inspections shall be maintained by the Permittee for a period of three years from the date of the
inspection and shall be made available to the Division or other permitting authority, upon request.

Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on -or related to the disposal site or
facility at any rdasonable time for the purpose of determining compliance with this permit, may
inspect or copy any records that must be maintained under the terms and conditions of this permit,
and may obtain samples of groundwater, surface water, or leachate.
VL GENERAL CONDITIONS
1. Issuance of this permit does not constitute approval for reimbursement from.the Leaking Petroleum
Underground Storage Tank Cleanup Funds (15A NCAC 2P).
2. This permit shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
3. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or
there is a name change of the Permittee, a formal permit request must be submitted to the Division
accompanied by an application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of this request will be considered on its merits and
may or may not be approved.
A sat of approved plans and specifications for the subject project must be retained by the Permittee
for the life of this project.
6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee
to an enforcement action by the Division in accordance with North Carolina General Statute 143-
2I5.6A to 143-215.6C.
7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division to
initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4).
The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state,
and federal) which have jurisdiction.
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described
therein, and if warranted, will extend the permit for such period of time and under such conditions
and limitations as it may deem appropriate.
Permit issued thi e 5th day of April, 2002
NORT AROLINA ENTAL MANAGEMENT COMMISSION
Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0000965
6

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FOR R.J. RBTROLDS TOBACCO CO.
PLAwr Zoo
WIN► TON-SALKld, N.C.
MW --15 -}-- � I•
MH 21
Q- -t ED
aRW-
14
Mkit00 4(ABN
Mw-I,3Iw
PRW-2A�
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Mw-I2
RW -12
1.
t IW_Z
MW_2
RW-IIp
qw--j o
TANK
0
ff�1
COOLING
f
TOWER
/
LEGEND
MONITORING WELL
RgCOVERY -WELL
PROPOSED RECOVERY WELL
INJECTION WELL
OLDG 200--1G
R.R_ SPUR
�-t-+-i-t-�r-t-t-t�-r-t-�-F-t-t-F-f-t-++t-t t-t-t-•t-t-s-tit•t-t+r-�-r--t-t�-�-r--t--t-t-t-t-r-t-r-r
INFILTRATION
E:::.GALLERY
AREA
(DMW-19 MW-
MW�-s
' FARM
T .• Mw-j
(D FF, MW-16
�. BiOREMEDIATION
GATE MOUSE SYSTEM
FIGURE 2
R.J. REYNOLDS TOBACCO CO.
GROUNDWATER REMEDIATION FACILITY
FORSYTH COUNTY
WQOOOC965/GW 18
SITE DETAIL MAP