WQ0000221_Final Permit_19960515

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
May 15, 1996
Gordon Hughes, Vice President of Engineering
Ball -Foster Glass Container Co., L.L.C.
Post Office Box 887, US Highway 1 Bypass
Henderson, North Carolina 27536
Dear Mr. Hughes:
A&4
[DEHNR
Subject: Permit No. WQ0000221
Ball -Foster Glass Container Co., L.L.C.
Henderson, NC Plant
Wastewater Recycle System
Vance County
1n accordance with the renewal request received April 2, 1996, we are forwarding herewith Permit
No. WQ0000221, dated May 15, 1996, to Ball -Foster Glass Container Co., L.L.C. for the continued
operation of the subject wastewater recycle system.
This permit shall be effective from the date of issuance until April 30, 2001, shall void Permit No.
WQ0000221 issued December 13, 1995, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish
an adequate system for collecting and maintaining the required operational information will result in future
compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Mr. Michael D. Allen at
[phone] extension 547.
(►L"'_>_��
Jr., .E.
Sincerely,
A. Presto oward,
cc: Vance County Health Department
Raleigh Regional Office, Water Quality Section
Training and Certification Unit
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION a
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Ball -Foster Glass Container Co., L.L.C.
Vance County
FOR THE
continued operation of a wastewater recycle system consisting of two (2) dirty water recovery pits each
with dual 175 GPM recovery pumps, a dirty recovery pit with three (3) 175 GPM recovery pumps, a
29,922 gallon recycled water reservoir with high and low water alarms, an oil skimmer and 1,000 gallon
oil holding tank, and dual 175 GPM clean water supply pumps to serve the Ball -Foster Glass Container
Co., L.L.C.'s Henderson, North Carolina Plant with no discharge of wastes to the surface waters,
pursuant to the renewal request received April 2, 1996, and in conformity with the project plan, 0
specifications, and other supporting data subsequently filed and approved by the Department of
Environment, Health and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 2001, shall void Permit No.
WQ0000221 issued December 13, 1995, and shall be subject to the following specified conditions and
limitations:
This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of the request will be considered on its merits and may or may
not be approved.
In the event that the facilities fail to perform satisfactorily, including the creation of oft
nuisance conditions, the Permittee shall take immediate corrective action, including those ,
actions that may be required by this Division, such as the construction of additional or
replacement treatment or disposal facilities.

6. The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
12. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall maintain an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken by
the Permittee. This log of inspections shall be maintained by the Permittee for a period of
three years from the date of the inspection and shall be made available to the Division of
Environmental Management or other permitting authority, upon request.
13. Any duly authorized officer, employee, or representative of the Division of Environmental
C, Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the recycle system at any reasonable time for the purpose
of determining compliance with this permit, may inspect or copy any records that must be
maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
14. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
15. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c).
16. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
17. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of this project.
CEJ
Environmental Management.
OW 7.
The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
8.
The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
9.
Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10.
Any monitoring deemed necessary by the Division of Environmental Management to insure
surface and ground water protection will be established and an acceptable sampling
reporting schedule shall be followed.
11.
Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
12. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall maintain an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken by
the Permittee. This log of inspections shall be maintained by the Permittee for a period of
three years from the date of the inspection and shall be made available to the Division of
Environmental Management or other permitting authority, upon request.
13. Any duly authorized officer, employee, or representative of the Division of Environmental
C, Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the recycle system at any reasonable time for the purpose
of determining compliance with this permit, may inspect or copy any records that must be
maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
14. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
15. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c).
16. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
17. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of this project.
CEJ

18. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number
[phone], as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a basin or tank, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self-monitoring information indicates that the facility is not in compliance
with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
19. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
20. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the fifteenth day of May, 1996
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
tea
A. Preston H" ward, Jr., P.E., Director
Division of vironmental Management
By Authority of the Environmental Management
Permit Number NA'Q0000221 0,

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RATING SCALE -FOR CLASSIFICATION OF
WATER POLLUTION CONTROL SYSTEMS
" nme of Facility:
ner or Contact Person:
Mailing -.Address: fro Box Sg%
_ �
County: ya.n cj
Telephone: 6IN2 1 — / 3
Present ClassifiOation:
New Facility Existing Facility_
•NPDES'Per No. NC00 Nondisc. Per. No.WQ boob 22/ Health Dept.Per No.
Rated by: o2li1)
Telephone: DaIe= �
Reviewed by:
Health Dept. Telephone:
Regional Office Telephone: :
Central Office Telephone:
ORC:
Grade: Telephone:
Check Classification (s): Subsurface
Spray Irrigation Land A cat
Wastewater Classification: (Circle One)
(I • III IV Total Points:
IN -P _AW P8MF-, FS AND RFLAT—m cQgga E( -I 11PMEwy i-iK�-I
ARE AN iNTrrR6t P RTOF iNn sTR!AI PR(Jo(rT)ON G -0i i NnT'PF
QONSIDEREOWASTE TRE4TME�!T FOR THE PURPOSE OFCIASSIFrATiCYd
ALSO SEPTK;7AWSYSTEMSCCNSlS7jNK,CNLYO=SEPTfCTAI:;.0
ANE) GRAVITY NRRIFICAT1W LINES ARE EXEMPT MOM Q1 ASSIFICATION
------------------------------
SLfaSURFACE CLASSIFiCATiON
- ------------------------------
SPPAY IRRiCATKCN CLASSIFICATION
(check all units that apply)
(check all oils that apply)
i. septic tanks
1. preliminary treatment (definition no. 32 )
2. pump tanks
2. lagoons
3. siphon or pump -dosing systems
3. septic tanks
_sand fillers
4. pump tanks
_ grease Irap(nterceptor
5. pumps
6v oil/water separators
6. sand filters
7. gravity subsurface trealment and disposal: ,.
7. grease traDfinterceplor
8. pressure subsurface treatment and disposal:
B. oil/water separators
9. disinfection
10. chemical add'nion for nutrient/algae control
11, spray irrigation of wastewater
In addition to the above classifications, -pretreatment
of wastewater in excess of these components .shal-
be rated using the point rating. system and will require an operator with an appropriate dual certification..
LAND APP1.r.;'.':O"YRZSICUALS CiAoSIt- KATION (Applies only
to permit holder)
_
1. Land application of biosolids, residuals or conlaminafed soils on a designated site.
WASTEWATER TREATMENT FACILF1- CLASSIF)CATiC N
The following systems shall be assigned a Class I classification, unipss the flow is of a significant quantity or the technology is unusually
complex, to require consideration by the Commission on a case-by-case basis: (Cheek if Appropriate)
1• Oil/waler Separator Systems consisting only of physical separation, pumps and disposal:
2- Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection
and direct discharge;
3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection• necesszry chemical treatment for
algae or nutrient control, and direct discharge;
4• "� Closed-loop Recycle Systems:
5• Groundwater Remediation Sys:ems consisting only of oiUwaler separators,- pumps, air -stripping, carbon adsorption, disinfeGion
and dispo zl:
6. Aquaculture operations wish discharge to surface waters;
7• _Wa!er Plant sludge handling and back -wash wa!er Irealmenl:
g.— _-seafood prccessing consisting of screenino and disposal.
9. Single-fzmi!y discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitle' a"er July 1,
1993 or if upon inspection by the Division, it is found that the system is not Ir_ing adequately opera led or maintained. Such
systems vri;l be notified of the cles:;ilication or reclassification by lho Commission, in writing -
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