WQ0000221_Final Permit_19880916

State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street •Raleigh, North Carolina 27611
James G. Martin, Governor September 16, 1988 R. Paul Wilms
S. Thomas Rhodes, Secretary Director
Mr. Wayne E. Spruill
Ball-InCon Glass Packaging Corporation
Post Office Box 887
Henderson, NC 27536
SUBJECT: Permit No. WQ000022.1
Reissue Permit No. 6566R
Ball-InCon Glass Packaging Corporation
Wastewater Recycle System
Vance County
Dear Mr. Spruill:
In accordance with your a.ppl.i.c.ati.on. received April 2.7, 1988, we are
forwarding herewith Permit No. WQ0000221, dated September: 16, 198x, to Ball.-Incon
Glass Packaging Corporation for the continued operation of t.ltp subje(A, non -discharge
type waste treatment facilities.
This permit shall be effective from the date of issuance in)ti.1 September 30,
1991 and shall void Permit No. 6566R. issued September 23, 1985, Ond shall be subject
to the conditions and limitations as specified therein.
If any parts, requirements, or limitations contained in this permit are
unacceptable to you, you have the right to request an adjudicatory hearing upon
written request within 30 days following receipt of this permit. This request must
be in the form of a written petition, conforming to Chapter. 1.508 of North Carolina
General Statutes, and filed with the Office of Administrative Hearings, Post Office
Drawer 11666, Raleigh, North Carolina 27604. Unless such rinmands are made this
permit shall be final and binding.
If you need additional information con.r.:ernJug this m:rtt.er, please contact
Asaad Shamsi, telephone No. 919/733-5083, ext.. 548.
Sincerely,
cc: Vance County Health Department
Raleigh Regional Supervisor
Groundwater Section
Dennis R. Ramsey
Pollreton Prewntion Pass
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
4., Fmoil nnnorrunin- Affirmative Action Employer

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVE,LOPMF.NT
RALEIGH
PERPi IT
For the discharge of Sewage, Industrial Wastes, or Other. Wastes
In accordance with the provisions of Article 21 of Chapter 143, General Statutes
of North Carolina as amended, and other applicable Laws, Rul.ns, and Regulations
PERMISSION IS HEREBY GRANTED TO
Ball-InCon Glass Packaging Corporation
Vance County
FOR THE
continued operation of a 500,000 GPD industrial recycl(, sy .t.nm consisting of. a 500
GPM pump station with dual pumps, 640 lineal feet (-if 6 -incl -i force ma.i.n, a. .540,000
©gallon settling basin, a 260 GPM recycle pump station w .l.h dira'l pumps, and a second
wastewater basin. measuring 1.88 feet by 102 feet, to serve. Ball.-(nCon Glass Packaging
Corporation with no discharge to the surface waters of the State, pursuant to the
application. received April 27, 1.988, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the
Department of Natural Resources and Community Dnvelopmoid: and consi.der_ed a part of
this permit.
This permit shall be effective from the date of issuance. nnt.il September 30, 1991
and shall void Permit No. 6566R issued September. 23, 1985, anal shall be subject: to
the following specified conditions and limitations:
1. This permit is effective only with respect to the nature and volume of wastes
described in the application and other supporting data.
2. The facilities shall be properly maintained and oper.itod nt all times.
3. This permit is not transferable.
4. In event the facilities fail to perform satisfactorily, the Permittee shall take
such immediate corrective action as may be required by this Department.
5. Solids, sludges, or other pollutants removed or resulting from the wastewater
storage facilities shall be contained and disposed of in such a manner as to
prevent any contamination of the surface or groundwaters of the State.
6. Diversion or bypassing of the untreated wastewater from the recycle facility is
prohibited.

7. Freeboard in the settling lagoons shall not be less than ont, (1) foot at any time.
8. The Permittee, at least six (6) months prior to the expiration of this permit,
shall request its extension. Upon receipt of the request, the Commission will
review the adequacy of the facilities described therein, and .if indicated, will.
extend the Permit for such period of time and under such conditions and
limitations as it may deem appropriate.
9. Satisfactory controls shall be provided to contain the accidental discharge or
spillage of hazardous or toxic substances either stored or being used in the
pretreatment facilities on project site.
10. The City of Henderson shall be notified immediately -if an ovo.r flow from the wet
well into the Henderson Sewerage System is anticipated.
11. The facilities shall be effectively maintained and operatorl as a non -discharge
system to prevent the discharge of any wastewater into the surface, waters of the
State.
12. Any monitoring deemed necessary by the Division of Environmental Management to
insure surface and ground water protection will be. established and an acceptable
sampling reporting schedule shall. be followed.
13. The Permittee shal.l. employ a certified wastewater tr.eat:ment plant operator to be
in responsible charge of t:he wastewater treatment fac.i_l i.tins. Such operator must
hold a certificate of the grade at: least- equivalent to the classification
assigned to the wastewater treatment fac:il.i.ti.es by the.. Ci�rt i f-icat:ic,n Commission..
14. Reports on the operations of the wastewater recycle system slhal.l be submi.tt,?.d to
the Raleigh Regional Office at r.egtilar Uitervnls and in such form and detail as
may be required by this Division. Volume of waste oil, disposal firm and dates
removed should be maintained on site.
15. Within 90 days of permit issuance, three (3) mon.i.tor wells, 1 rnpgr.adient and 2
downgradient, must be installed to monitor groundwater qual.it.y. The location and
construction details for these wells must be by approval of 0)e Raleigh Regional
Office, from which a well. construction permit must be obtainerl.
16. The monitor wells must be sampled initially after c_onstr,irtion and thereafter
every March, July, and November for the following parameters:
TOC pH
COD Oil. & Grease (RPA
TDS method 413.1.)
Water Levels TOX (in November only)
The measurement of water level must be made prior to sampling for the remaining
parameters.
N

The analytical methods used for TOX must be capable of detecting the total of all
halogenated organic compounds present- at a concentration of 5.0 parts per billion
(ppb) or greater. In the event that a TOX concentration of 5.0 ppb or greater is
detected, any individual halogenated organic compound(s) present at a
concentration at or above the method detection limit (MDT,) must be ident.i.fi.ed and
quantified utilizing EPA methods 601, 602, 611 and 61.2.
The results of the sampling and analysis shall be sent to the N.C. Division of
Environmental Management on Form GW -59 (Compliance Monitoring Report Form) every
April, August and December.
17. Any additional groundwater quality monitoring, as deemed necessary by the
Department, shall be provided.
Permit issued this the 16th day of September, 1988.
NORTH CAROLINA ENVIRONMEN'T'AL MANAGEMENT COMMISSION
R. Paul Wilms, Director.—"-
��^
Division of En.vi.ronmental. Manngemr-;nt:
` By Authority of the Envirommnu La l Mnrtagement. Commission
Permit No. WQ0000221