WQ0004367_Final Permit_19910430

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27626-0535
James G. Martin, Governor
William W. Cobey, Jr., Secretary
April 30, 1991
Mr. Richard Pasin, President
Leland Resin Corporation
Post Office Box 1080
Leland, North Carolina 28451
George T. Everett, Ph.D.
Director
Subject: Permit No. WQ0004367
Leland Resin Corporation
Cooling Water & Boiler Blowdown
Spray Irrigation System
Brunswick County
Dear Mr. Pasin:
In accordance with your application received November 6, 1990, we are forwarding
herewith Permit No. WQ0004367, dated April 30, 1991, to the Leland Resin Corporation for the
construction and operation of the subject spray irrigation disposal system.
This permit shall be effective from the date of issuance until March 31, 1996, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative
Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this
permit shall be final and binding.
One set of approved plans and specifications is being forwarded to you- If you need
additional information concerning this matter, please contact Mr. John Seymour at 919/ 733-5083,
Si cerely,
George T. Eve ett
cc: Brunswick County Health Department
Wilmington Regional Office
Groundwater Section
Training and Certification Unit
Andrew & Kuske Consulting Engineers, Inc.
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Leland Resin Corporation
Brunswick County
FOR THE
construction and operation of a 9,060 GPD spray irrigation system for cooling water and boiler
blowdown water consisting of a 2,500 gallon storage tank, a 190 GPM pump station with high
water alarms, approximately 450 linear feet of 3 inch force main, two spray irrigation heads to
spray at a 90 foot radius on 30 inch risers, (approximately 400 linear feet of 3 inch force main and
two additional spray heads to be added at a future date), and all associated valves, piping, and
appurtenances to serve the Leland Resin Corporation with no discharge of wastes to the surface
waters, pursuant to the application received November 6, 1990 and in conformity with the project
plan, specifications, and other supporting data subsequently filed and approved by the Department
of Environment, Health and Natural Resources and considered a part of this permit.
This pen -nit shall be effective from the date of issuance until March 31, 1996, and shall be
subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
Upon completion of construction and prior to operation of this permitted facility, a
certification must be received from a professional engineer certifying that the permitted
facility has been installed in accordance with this permit, the approved plans and
specifications. Mail the Certification to the Permits and Engineering Unit, P.Q. Box
29535, Raleigh, NC 27626-0535.
2. The Wilmington Regional Office, phone no. 919/ 395-3900, shall be notified at least
forty-eight (48) hours in advance of operation of the installed facilities so that an
in -place inspection can be made. Such notification to the regional supervisor shall be
made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through
Friday, excluding State Holidays.
3. The spray irrigation facilities shall be effectively maintained and operated at all times so
that there is no discharge to the surface waters, nor any contamination of ground waters
which will render them unsatisfactory for normal use. In the event that the facilities fail
to perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately absorb the wastewater, the Permittee shall take such
immediate corrective action to correct the problem, including actions as may be required
by the Division of Environmental Management.
1

4. The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface or groundwaters resulting from the operation of this facility.
5. The sludge generated from these treatment facilities must be disposed of in accordance
with General Statute 143-215.1 and in a manner approved by the North Carolina
Division of Environmental Management.
6. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
7. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence under separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells,
g) . 50 feet between wastewater treatment units and property lines.
II. OPERATION AND MAINTENANCE REQUIREMENTS
I. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge of the
wastewater treatment facilities. The operator must hold a certificate of the type and grade
at least equivalent to the classification assigned to the wastewater treatment facilities by
the Certification Commission. Once the facility is classified, the Permittee must submit a
letter to the Certification Commission which designates the operator in responsible
charge within thirty days after the wastewater treatment facilities are 50% complete.
3. A suitable vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.lf
run off or excessive ponding result, then the permittee shall be required to install the
additional spray heads and/or reduce the flow
6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
7. The application rate shall not exceed: a) 1.0 inch/ 12,717 sq. ft./ week.
S. No type of wastewater other than that of Leland Resin Corporation's non -contact
once through cooling water of the chemical reactors and the boiler blowdown water shall
be sprayed onto the irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
2

III. MONITORING AND REP-ORT1NG REQUIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue
analyses) deemed necessary by the Division of Environmental Management to
insure surface and ground water protection will be established and an acceptable
sampling reporting schedule shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to the following
information:
a) date of irrigation,
b) volume of wastewater irrigated,
c) field irrigated,
d) length of time field is irrigated,
e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings
for each field,
f) ' weather conditions,
g) maintenance of cover crops, and
h) daily temperature.
3. Three copies of all operation and disposal records (as specified in condition 11I 2) and
all effluent monitoring data and any other data as may be required shall be submitted on
or before the last day of the following month to the following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
4. Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office,
telephone no. 919/ 395-3900, as soon as possible, but in no case more than 24 hours or
on the next working day following the occurrence or first knowledge of the occurrence
of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a sludge digester; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b . Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a
by-pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not
recur.

IV. GROUNDWATER REQUIREMENTS
Within 90 days of permit issuance, three (3) monitor wells, one (1) upgradient and
two (2) downgradient, shall be installed to monitor groundwater quality. The
well(s) shall be constructed such that the water level in the well is never above or
below the screened (open) portion of the well at any time during the year. However,
the exact location and construction details for these wells shall be approved by the
Wilmington Regional Office, from which a well construction permit must be
obtained.
2. The monitor wells must be sampled initially after construction (and prior to waste
disposal operations) and thereafter every February, June, and October for the
following parameters:
Polyphosphates
Sodium Sulfite
TOC
Total Suspended Solids
Total Dissolved Solids
pH ( 6.5-8.5 standard units)
Morpholine/ cyclohexamine
Water Level
The measurement of water level must be made prior to sampling for the remaining
parameters.
The measuring points (top of well casing) of all monitoring wells shall be
surveyed to provide relative elevations of the measuring point for each of the
monitoring wells. The depth of water in each well shall be measured from the
surveyed point on the top of the casing.
If TOC concentrations greater than 10 mg/1 are detected in any downgradient
monitoring well, additional sampling and analysis must be conducted to identify
the individual constituents comprising this TOC concentration. If the TOC
concentration as measured in the background monitor well exceeds 10 mg/l, this
concentration will be taken to represent the naturally occurring TOC concentration.
Any exceedances of this naturally occurring TOC concentration in the downgradient
wells shall be subject to the additional sampling and analysis as described above.
The results of the sampling and analysis shall be sent to the N.C. Division of
Environmental Management, on Form GW-59 (Compliance Monitoring Report
Form) every March, July, and November.
3. The Compliance Boundary delineated on the attached site plan for the disposal
system is specified by regulations in 15 NCAC 2L, Classifications and Water
Quality Standards applicable to the groundwater of North Carolina. An exceedance
of Groundwater Quality Standards beyond the Compliance Boundary is subject to
penalty provisions applicable under General Statute 143-215.6(1)a. The sale of
property, by the PerGnittee, which is within or contiguous to the disposal system site
may alter location of the Compliance Boundary.
For facilities permitted on or after December 30, 1983, the Compliance Boundary is
established at the lesser of 250 feet from the waste disposal area, or 50 feet within
the property boundary.
If the title to any property which may affect the location of the Compliance Boundary
is changed, the permittee shall notify the Division Director within 14 days. The
Director shall then establish a modified Compliance Boundary which will be done as
a modification to the Pcrmit.
il

The REVIEW BOUNDARY delineated on the attached site map for the disposal
system is specified by regulations in 15 NCAC 2L, Groundwater Classifications and
Standards. A REVIEW BOUNDARY is established around disposal systems
midway between the Compliance Boundary and the perimeter of the waste disposal
area. When the concentration of any substance equals or exceeds the maximum
allowable concentration of that substance at the REVIEW BOUNDARY, as
determined by monitoring, the permittee shall either (i) demonstrate, through
predictive calculations or modeling, that natural site conditions, facility design and
operational controls will prevent a violation of standards at the Compliance
Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility
design or operational controls that will prevent a violation of standards at the
Compliance Boundary, and implement that plan upon its approval by the Director.
4. Any additional groundwater quality monitoring, as deemed necessary by the
Division, shall be provided.
V . INSPECTIONS
1.. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health,
or a nuisance. The Permittee shall keep an inspection log or summary including at least
the date and time of inspection, observations made, and any maintenance, repairs, or
corrective actions taken by the Permittee. This log of inspections shall be maintained by
the Pertittee. for a period of three years from the date of the inspection and shall be made
available upon request to the Division of Environmental Management or other permitting
authority.
3. Any duly authorized officer, employee, or representative of the Division of
Environmental Management may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the disposal site and facility at any
reasonable time for the purpose of determining compliance with this permit; may inspect
or copy any records that must be kept under the terms and conditions of this permit;. or
may obtain samples of groundwater, surface water, or leachate.
V1. GENERAL CQNDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans, specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or
may not be approved.
5

4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6.
5. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances which may be imposed by other
government agencies (local, state, and federal) which have jurisdiction.
6. Prior to any transfer of this land, a notice shall be given to the new owner that gives full
details of the materials applied at this site.
7. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
The annual administering and compliance fee must be paid by the Permittee within thirty
days after being billed by the Division. Failure to pay the fee accordingly may cause the
Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request
" its extension. Upon receipt of the request, the Commission will review the adequacy of
the facilities described therein, and if warranted, will extend the permit for such period
of time and under such conditions and limitations as it may deem appropriate.
Permit issued this the 30th day of April, 1991
CAROLINA 12,NVIRONMENTAL MANAGEMENT COMMISSION
`o'rge T. Ever tt, Direc r
Division of Envi nmen M agement
By Authority of the vzron ental Management Commission
6

Permit No. WQ0004367
April 30, 1991
Engineer's Certification
I, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the
project,
Project Name
Location
for the
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that the construction was observed to be built within substantial
compliance and intent of the approved plans and specifications.
Signature
Date
Registration N

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1000 0 _ METERS 1000 poop
MILES -- _
1000 0 1000 2000 3000 4000 5000 6000 1000 8000 9000 10000

ITEM
POINTS
ITEM
POINTS
(h)
Preaeration or Equalization . _ . . . . . . . . .
1
{I)
Land Application (see definition No. 23b)
5
(i)
Grease or Oil Separators -- Gravity . . . . . . . .
2
(not applicable for facilities under 10(a) . . . .
Mechanical . . . . . . .
3
( j )
Mi croscreens . . . . . . . . . . . . .. . . . .
5
Aerated . . . . . . . .
5
(k)
Phosphorus Removal . . . . _ . _ . . . .
20
(j)
Chemical Conditioning . . . . . . . . . . . . . . .
5
(1)
Polishing Ponds- Without aeration . . _ . . . . .
2
(4)
PRIMARY TREATMENT UNITS
with aeration . . . . . . _ . . _
5
(a)
Septic Tank (see definition No. 44) . . . . . _ . .
2
(m)
Post Aeration - Cascade . . .. . . . . . . . . . .
0
(b)
IiWioff Tank . . . . . . . . . . . . . . .
3
Diffused or Mechanical . . . .
5
(c)
Primary Clarifiers (including sludge air lifts)
5
(n)
Pre -Package Unit for Removal of Oil and Grease
30
d)
Settling Ponds or Settling Tanks for Inorganic Non-
(a)
Reverse Osmosis .
5
Toxic Materials Involving a Oischarge to the Surface
(p)
Sand or Mixed -Media Filters -- Low Rate. . . . . . .
2
waters (sand, gravel, stone, and other mining operations
high Rate
5
except recreational activities such as gem or gold
{7)
SLUDGE TREATMENT
mining) . . . . . . . . . . . . . . . . ..
lO
(a)
Sludge Digestion Tank -- Heated . . . . . . . .
10
(5)
SECONDARY TREATMENT UNITS
Aerobic . . . . . . . . .
5
(a)
Carbonaceous Stage
Unheated • • • . •
(1) Aeration - High Purity Oxygen System . . . .
20
(b)
Sludge Stabilization (chemical or thermal)
10
Diffused Air System . . . . . . . . . . .
10
(c)
Sludge Drying Beds . . . . . . . . . . . . . . . .
2
Mechanical Air System (fixed, floating or rotor)
8
(d)
Sludge Elutriation . .
5
Separate Sludge Reaeration
3
e)
Sludge Condlttoner (chemical or- thermal) . . . . .
5
Trickling FSItcr - lligh.Rats•. . . . . . . . .
7
f)
Sludgy Thickener . . . . . . . . . . . . . . .
2
Standard Rate . . . . .
5
9)
Sludge Gas Utilization (including gas storage). . .
2
Packed Tower . . . . . . .
5
�h)
Sludge holding Tank -- Aerated . . . . . . . . . .
5
(iii) Aerated Lagoons . . . . . . . . . . . . .
10
Han -aerated . . . . . .
2
(iv) Rotating ecological Contactors (biodisc).
10
(1)
Sludge Incinerator (not including activated carbon
(v) Sand Filters (intermittent biological)
2
regeneration) . . . . . . .
]0
(vi) Stabilization Lagoons
5
(j)
Vacuum Filter, Centrifuge or Filter Press . . . .
10
(vii Clarifier (including sludge air lifts),
5
(8)
SLUDGE DISPOSAL (including incinerated ash)
(b)
Nitrogenous Stage
(a)
Lagoons . . . . . . . . . . . . . . . . .
2
(i) Aeration - High Purity Oxygen System. . . . .
20
(b)
Land Application (surface and subsurface) -(See def.
Diffused Air Systems. . . . . . . . . . .
10
23a) . . . . . . . . . . . .
10
Mechanical Air System (fixed, floating, or rotor)8
(c)
Landfilled (burial) • • _ • • • • . • , • • • • •
5
Separate Sludge Reaeration . . . . . . . . .
3
(9)
DISINFECTION
(ii) Trickling Filter - Nigh Rate . . . . . . . .
7
(a)
Pre . . . . . ... . . . . . . . . . . . . . . . .
I
Standard Rate . . . . . .
5
b)
Interfoediate . . . . . . . . . . . . . . . . . .
2
Packed Tower. . .
5
(c)
Post . . . . . . . . . . _ _ . . _ _ _
3
.(III)
Rotating Biologieai Contactors (biodise) . .
10
(d)
Dechlorination. . . . . . . . . _ . . . , .
S
(iv) Sand Filter (intermittent biological). . . .
2
(e)
Chlorine or Ozone Generation . . . . . . . . . .
5
(v) Clarifier (including sludge air lifts)
5
(f)
Radiation . . . . . . . . . . . . . . . . .
3
(6)
TERTIARY OR ADVANCED TREATMENT UNITS
(10)
MISCELLANEOUS
UNITS
(a)
Activated Carbon Beds - without Carbon regeneration
5
(a)
Holding Ponds or holding Tanks for Inorganic, Hon -toxic
'kith Carbon regeneration.
15
Materials with no Oischarge to the Surface waters
2
(b)
Powdered or Granular Activated Carbon Feed - Without
(Sludge handling facilities for water purification
Carbon regeneration
5
plants, sand, gravel, crushed stone and other similar
With Carbon regeneration.
15
operations --see definition No. 10)
(c)
Annonia Stripping . . . . . . . . . . . . . . .
18
(b)
Holding Ponds or Holding Tanks far Organic or Toxic
(d)
Chemical Additions . . . . . . . . .
5
Materials with no Discharge to the surface waters
4
(e)
Oenitrification Process {separate process). . . �:
10
(Any pump, valvr., or other mechanical control sub.irct
(f)
(leccr'odlaly1,,1. . . . • . . . . . • • • • •
5
CO railur'c cr'cat}ncj a poLftntlal fur Lypaa or df:charge
W
Foam Separation . . . . . . . - -
5
from the holding ponds or tanks will necessitate a
(h)
Ion Exchange. . . . . . . . . . . . . . . . . .
5
minimum classification of Class € requiring a certified
operator).
-2- -3-

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North Carolina
0yisl0n ul Cnvlroiinental Management
at
Checklist of Facility Components
(HtSCfLLRHEiJt}S UNITS CDNTIHUEO}
POINTS
To he Used In Determing Facility Classification
't Y
(c) Holding Pond for Effluent Flow Equalization and/or
All information will be
Stage Discharge . . . . . . . . .
(d) Effluent Pumps . . _ . . . . . .
(e) In
(5i
E}f
printed:
¢ r J
Name of Plant
-Plant Pumps (including air lifts). .
Z
(f) Stand -By Power Supply . . . . . . . . . .
3
Count,
A
4
g) Thermal Pollution Control Device 3
(h) Treatment Processes for Removal of Metal or Cyanide and
other Toxic Materials . . . . . . . . . . . . . . 30
Total Points
CLASSIFICATION
� .�C,.l,�ass I ,) . . . . . . . . . . . . . . 5 25 Points
1t:Ea5s ii . . . . . . . . . . . . r 2 6 50 Points
Class III . . . . . . . . . . . . . . . 51 : 65 Points
Class IV . . . . . . . . . . . . . . . 65 - Up Points
Facilities having a rating of one through four points, inclusive,
do not require a certified operator. Classification of all other
facilities requires a comparable grade operator in respons#ble charge.
�} �}
Owner or Contact Person �Y. /} Z( �civ� /CAS in
>>
Mailing Address ,. �v O(� e7'ep nS
Street or . ax Na. own or City lip
Permit ?lumber Information
NPOES Permit No,
Date Issued
Construction Status
Please Check.
Existing Facility _
Upgraded Facility _
New Facility _J__
State Permit No. 0L2 IC7 If Upgraded or Hex Facility, Give:
50% Completion Date
Date Issued f q / 100% Completion Date
Rated by _�_ ie p &f Regional Office Date 0 2 /
Operator In ResponsIble Charge Grade
Design Flow of Plant in GPO Cl02 Plant Class
—T"
ITEM
POINTS
(1)
PRCTRCATMENT UNITS (see definitlon No., 34) . . . . . . . . 2
(2)
DESIGN FLOW OF PLANT 1H GPO (not applicable to non -
contaminated cooling waters and non -discharging systems
0 -- 20,000 . . . . . . . ... . . . . . . . . . 1
20,001 -- 50,000 . . . . . . . . . . . . . . . . . . 2
50,001 -- 100,000 . . . . . . . . . . . . . . . . . . 3
I00,001 -- 250,000 . . . . . . . . . . . . . . . . . . 4
250,001 -- 500,000 . . . . . . . . . . . . . . . . . . 5
500,001 -- 1,000,000 . . . . . . . . . . . . . . . . . . a
1,0001001 -- 2,MO, 000 10
2,000,001 (and up) - rate 1 point additional for each 200.000
GPO capacity up to a maximum of 30
Design Flow (GPOJ:
(3)
PRELIMINARY UNITS (see definition No. 3 . . . . . . . ._
(a) Influent Pumps (including air lift) . . . . . . . . . 3
(b) Bar Screens . . . . . . . . . . . . . . . . . . . 1
or
(c) Mechanical Screens, Static Screens or Comminuting
Devices . . . . . . . . . . . . . . . . . . . . 2
(d) Grit Removal or . . . . . . . . . . 1
(e) Mechanical or Aerated Grit Removal . . . . . . . . . Z
(f) Flow Measuring Device or . . . . . . . . . . . . . . I
(g) Instrumented flow Measurement . . . . . . . . , . 2
-4- Effective
411187 -1-