WQ0003932_Final Permit_19910506

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State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27626-0535
James G. Martin, Governor
William W. Cobey, Jr„ Secretary
George T. Everett, Ph.D.
Director
May 6, 1991
Mr. David G. VanHooser
Vice -President
GC Environmental Control Department
Owens-Illinois Group, Inc.
One SeaGate
Toledo, OH 43666
Subject: Permit No. WQ0003932
Owens -Brockway Glass Container Inc.
Renewal of Existing Permit
Davidson County
Dear Mr. VanHooser:
In accordance with your application received March 18, 1991, we are forwarding herewith
Permit No. WQ0003932, dated May 6, 1991, to Owens -Brockway, Inc. for the subject
wastewater system. Issuance of this permit voids Permit No. WQ0003932, issued August 17,
1990. In accordance with your request this renewal has deleted the reference to the shear spray
reclaim tank, since this component is no longer used.
This permit shall be effective from the date of issuance until April 30, 1996, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes; and filed with the Office of Administrative
Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this
permit shall be final and binding.
Pollation Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

Mr. VanHooser
May b, 1991
Page Two
If you need additional information concerning this matter, please contact Mr. Lindsay L.
Mize at 919/ 733-5083.
y Geor
cc: Davidson County Health. Department
Winston-Salem Regional Office
Training & Certification
Groundwater Section

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Owens - Brockway Glass Container, Inc.
Davidson County
FOR THE
continued operation of a cullet water reclamation system consisting of a flow collection trench, a
solids settling pit, a mechanical oil skimmer, and an air flotation unit; a shear spray system
consisting of a make-up tank, dual 150 micron filters and dual pumps with dual back-up pumps; a
cooling water recycle system consisting of a reverse osmosis unit and a cooling tower and all
associated valves, piping and appurtenances to serve Owen -Brockway Glass Container, Inc. with
no discharge of wastes to the surface waters, pursuant to the application for name change received
March 18, 1991, and in conformity with the project plan, specifications, and other supporting data
subsequently filed and approved by the Department of Environment, Health and Natural
Resources under Pennit No. 3465RAl and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 1996, and shall be
subject to the following specified conditions and limitations:
This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
2. The facilities shall be properly maintained and operated at all times.
This permit is not transferable. In the event_ there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of the request will be considered on its merits and may or may
not be approved.
4. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Pemuttee shall take immediate corrective action, including those as
may be required by this Division, such as the construction of additional or replacement
wastewater treatment or disposal facilities.

5. The sludge generated from these treatment facilities must be disposed of in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Environmental Management.
6. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
7. The facilities shall be effectively maintained and operated as a non discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
8. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
9. Any monitoring deemed necessary by the Division of Environmental Management to insure
surface and ground water protection will be established and an acceptable sampling
reporting schedule shall be followed.
10. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
11. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permitwe, shall keep an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Environmental Management or other permitting authority.
12. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the recycle system at any reasonable time for the
purpose of determining compliance with this permit; may inspect or copy any records that
must be kept under the terms and conditions of this permit; or may obtain samples of
groundwater, surface water, or leachate.
13. The annual administering and compliance fee must be paid by the Pem-littee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
14. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6.
15. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
16. A set of approved plans and specifications for the subject project must be retained by the
Perrittee for the life of this project.
2

17. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office,
telephone no. 919/761-2351, as soon as possible, but in no case more than 24 hours or on
the next working day following the occurrence or first knowledge of the occurrence of any
of the following:
Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a basin or tank; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
C. Any failure of a pumping station, sewer line, or treatment facility resulting in a
by-pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility is not in
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
18. The Permittee shall employ a certified wastewater treatment plant operator to be in
responsible charge of the wastewater treatment facilities. The operator must hold a
certificate of the grade at least equivalent to the classification assigned to the wastewater
treatment facilities by the Certification Commission.
19. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
20. All supporting data approved by the Division and incorporated into Permit No.
WQ0003932, issued August 17, 1990 is hereby incorporated under this permit.
21. Issuance of this permit voids Permit No. WQ0003932 issued August 17, 1990.
Permit issued this the 6th day of May, 1991
NORTH CAROLINA
eorge T. Evere
Division of Enviro
By Authority of the
PERMIT NO.WQ0003932
AL MANAGEMENT COMMISSION
Management Commission
3

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