WQ0003468_Final Permit_19991022

1
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
October 22, 1999
Daniel T. Alford, Complex Manager
International Paper, Armour Lumber Mill
Post Office Box 57
Riegelwood, NC 28456
t 0 •
NCDENR
NORTH CAROL.INA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Permit No, WQ0003468
International Paper
Amour Lumber Mill
Wastewater Recycle System
Columbus County
Dear Mr. Alford:
In accordance with your application received July 19, 1999, we are forwarding herewith Permit No.
WQ0003468, dated October 22, 1999, to International Paper, Armour Lumber Mill for the continued operation of
the subject wastewater recycle system.
This permit shall be effective from the date of issuance until September 30, 2004, shall void Permit No.
WQ0003468 issued February 28, 1995, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future compliance
problems. It is strongly recommended that some form of secondary containment be established to contain potential
leaks and spills from the drum storage area near the vehicle washdown area.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless
such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Dianne.. Thomas.dt [phone]
extension 364.
rely,
err T. Stevens
cc: Columbus County Health Department
Wilmington Regional Office, Water Quality Section
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 -telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
International Paper, Wood Products
Columbus County
FOR THE
continued operation of a 0.72 MGD wastewater recycle system consisting of two 0.167 MG settling basins, a
stormwater impoundment, a 300 GPD vehicle washdown area which includes a sump with a 100 GPM pump, a
grit/sediment trap, and a 1,000 gallon oil/water separator; and a 500 GPM recycle pump to serve the International
Paper, Wood Products, Armour Lumber Mill, with no discharge of wastes to the surface waters, pursuant to the
application received July 19, 1999, and in conformity with the project plan, specifications, and other supporting
data subsequently filed and approved by the Department of Environment and Natural Resources and considered a
part of this permit.
This permit shall be effective from the date of issuance until September 30, 2004, shall void Permit No.
WQ0003468 issued February 28, 1995, and shall be subject to the following specified conditions and limitations:
This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application and
other supporting data.
The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is
a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality
(Division) accompanied by an application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of the request will be considered on its merits and may or may
not be approved.

5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those actions that may be required by this
Division, such as the construction of additional or replacement treatment or disposal facilities.
6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division.
The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
8. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge
of any wastewater resulting from the operation of this facility.
9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10, Freeboard in the settling basins shall not be less than two feet at any time.
11. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be
established and an acceptable sampling reporting schedule shall be followed.
12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation
of the subject facilities.
13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and
deterioration, operator errors and discharges which may cause or lead to the release of wastes to the
environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or
summary including at least the date and time of inspection, observations made, and any maintenance, repairs,
or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for
a period of three years from the date of the inspection and shall be made available to the Division or other
permitting authority, upon request.
14. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the recycle system at any
reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records
that must be maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
15. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after
being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to
revoke this permit as specified by 15A NCAC 2H .0205 (c)(4).
16. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-
215.6C.
17. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules,
regulations, or ordinances which may be imposed by other government agencies (local, state, and federal)
which have jurisdiction.
18. A set of approved plans and specifications for the subject project must be retained by the Permittee for the
life of this project.
19. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided.

20. Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office, telephone number 910-395-3900,
as soon as pcssible, but in no case more than 24 hours or on the next working day following the occurrence or
first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts
of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin
or tank, the known passage of a slug of hazardous substance through the facility, or any other unusual
circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors,
etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility; or
d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit
limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5)
days following first knowledge of the occurrence. This report must outline the actions taken or proposed to
be taken to ensure that the problem does not recur.
21. Upon classification of the facility by the Water Pollution Control Systems Operators Certification
Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to be
in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of
the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment
facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate
type and grade to comply with the conditions of 15A NCAC 8G .0202. The ORC of the facility must visit
each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends
and holidays, and must properly manage and document daily operation and maintenance of the facility and
must comply with all other conditions of 15A NCAC 8G .0202.
22. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon
receipt of the request, the Commission will review the adequacy of the facilities described therein, and if
warranted, will extend the permit for such period of time and under such conditions and limitations as it may
deem appropriate.
Permit issued this the 22nd day of October 1999
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003468

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RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
Name of Facility: e k t-Q
�0�.'� — Act" +tivj{ SaLu
Owner or Contact Person: _ _ L-2 o �2er #
&,miler —
tailing Address: ?n _Bn e 5 ?y
NCr Z$� SCE
.aunty: w��auS
Telephone:
Present Classification: r_
New Facility
Existing Facility ✓
NPDES Per. No. NCOO Nondisc.
Per. No.WQ Q20Sg68
Health Dept.Per No.
Rated by:
Telephone:
Date: Z - 9- 9 S
Reviewed by:
Health Dept.
Telephone;
Regional Office
Telephone:
Central Office
Telephone:
ORC: �-•� i 5
Grade:
Telephone:
Check Classification(s): Subsu e
Spray Irrigation
Land Application
I Wastewater Classification: (Circle One)
--------------------------------------------------------------
It III IV
Total Points:
wag
SUBSURFACE CLASSiF)CAT10N
(check ail units that apply)
1. septic tanks
2. pump tasks
3. siphon or pump -dosing systems
4. sand fillers
F. grease trapi'nierceptor
oil/wafer separators
gravity subsurface treatment and disposal:
e. pressure subsurface treatment and disposal
SPRAY IRRCATION CLASS r)CATiON
(check all units that apply)
1.
preliminary treatment (definition no. 32 }
2.
lagoons
3.
septic tanks
4.
pump tanks
5.
pumps
6.
sand fillers
7.
grease 1rapFtnterceptor
B.
oiUwater separators
9.
disinfection
10.
chemic l addition for nutrient/algae control
11, spray irrigation of wastewater
In addition to the above classlflcetlons, pretreatment of wastewater In excess of these components shall
be rated using the point raling system and will require an operator with an appropriate dual certification.
LAND APPLICATIONIR ES [DUALS CLASSIFICATION (Applies only to permit holder}
1. Land application of biosolids, residuals or contaminated soils on a designated site.
---.-----._._---- -----_._._--._.._------_.--_.—
dff
WASTEWATER TREATMENT FACILITY CLASSI>= CAT ION
The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually
complex, to require consideration by the Commission on a case-by-cas4e basis. (Check H Appropriate)
1_ Qit/water S"ralor Systems consisting only of physical separation, pumps and disposal;
2_ Septic Tank/Sand Fifter Systems consisting only. of septic tanks, dosing apparatus, pumps,sand fillers, disinfection
and direct discharge;
3. goon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for
gee or nutrient control, and direct discharge;
4. Closed -loop Recycle Systems;
5. Groundwaler Remediation Systems consisting only of oil/water separators, pumps, air -stripping, carbon adsorption, disinfection
and dispo -.1;
6. Aquacunure operations with discharge to surface waters;
Water Plant sludge handling and back -wash water treatment;
Seafood processing con--isting of screening and disposal.
Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1,
1993 or if upon inspection by the Division. It is found that the system is not being adequately operated or maintained. Such
systems will be notified of the classification or reclassification by the Commission, in writing,