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HomeMy WebLinkAbout20181317 Ver 1_Macon County - B244 - Final Structure Plans_9/28/2018 1:48 PM� � c v� -v � � N 0 � � 0 0 0 U m a � � � � � � � m � � 0 0 0 � � c 0 � 0 + � � i � a� � � � U � L � N � � � � ti 0 N � 0 N \ M N � � � a� c 0 � � 6'-0" 10'-0" —�- 10'-0" 10'-0" +� +� +� +� +� � � ao � �o rn oo ao 0o ao 0o ao ao 0o ao N N N N N J J J J J w w w w w � � CULVERT � 10'-0" 10'-0" NOTES ASSUMED LIVE LOAD ----------HL-93 OR ALTERNATE LOADING. MAXIMUM DESIGN FILL----------------- 5.0' MINIMUM DESIGN FILL----------------- 2.9' MATERIALS SHALL MEET THE REQUIREMENTS OF THE NCDOT STANDARD SPECIFICATIONS FOR ROADS AND STRUCTURES DATED JANUARY 2018. THE DETAILS SHOWN ARE FOR GENERAL LAYOUT ONLY. THE SUPPLIER SHALL PROVIDE DESIGNS AND DETAILS THAT MEET THE REQUIREMENTS OF AASHTO SECTION 12 AND ARE SEALED BY A NORTH CAROLINA REGISTERED PROFESSIONAL ENGINEER. UNLESS OTHERWISE INDICATED,THE SUPPLIER SHALL DESIGN, DETAIL,AND FURNISH ALL STRUCTURAL ELEMENTS AND HARDWAREe THE RESIDENT ENGINEER SHALL CHECK THE LENGTH OF THE CULVERT BEFORE STAKING IT OUT TO MAKE CERTAIN THAT IT WILL PROPERLY TAKE CARE OF THE FILL. THE EXISTING STRUCTURE, CONSISTING OF (1) 25'-6"± TIMBER FLOOR ON I—BEAMS SPAN WITH A CLEAR ROADWAY WIDTH OF 16'± ON TIMBER CAPS,POSTS AND SILLS AND LOCATED AT THE PROPOSED STRUCTURE,SHALL BE REMOVEDe REMOVAL OF THE EXISTING BRIDGE SHALL BE PERFORMED SO AS NOT TO ALLOW DEBRIS TO FALL INTO THE WATER.THE CONTRACTOR SHALL REMOVE THE BRIDGE AND SUBMIT PLANS FOR DEMOLITION IN ACCORDANCE WITH ARTICLE 402-2 OF THE STANDARD SPECIFICATION. INASMUCH AS THE PAINT SYSTEM ON THE EXISTING STRUCTURAL STEEL CONTAINS LEAD,THE CONTRACTOR'S ATTENTION IS DIRECTED TO ARTICLE 107-1 OF THE STANDARD SPECIFICATIONSe ANY COSTS RESULTING FROM COMPLIANCE WITH APPLICABLE STATE OR FEDERAL REGULATIONS PERTAINING TO HANDLING OF MATERIALS CONTAINING LEAD BASED PAINT SHALL BE INCLUDED IN THE BID PRICE FOR 'REMOVAL OF EXISTING STRUCTURE AT STATION 14+01.00 —L—". FOR OTHER DESIGN DATA AND NOTES,SEE SHEET SN. FOR SUBMITTAL OF WORKING DRAWINGS,SEE SPECIAL PROVISIONS. FOR FALSEWORK AND FORMWORK,SEE SPECIAL PROVISIONSe FOR CRANE SAFETY,SEE SPECIAL PROVISIONS. FOR GROUT FOR STRUCTURES,SEE SPECIAL PROVISIONS. FOR PLACEMENT OF NATURAL STREAM BED MATERIAL,SEE SPECIAL PROVISIONS. FOR ALUMINUM BOX CULVERT,SEE SPECIAL PROVISIONS. FOR CULVERT BACKFILL,SEE SPECIAL PROVISIONS. FOR ASBESTOS ASSESSMENT FOR BRIDGE DEMOLITION AND RENOVATION ACTIVITIES,SEE SPECIAL PROVISIONS. EXCAVATE 1 FOOT BELOW CULVERT FLOOR AND REPLACE WITH FOUNDATION CONDITIONING MATERIAL IN ACCORDANCE WITH ARTICLE 414 OF THE STANDARD SPECIFICATIONS. 10'-0" +� +� +, +� �n r� r ; O o� ao ao 00 o� oo � ao N N N N J J J J w w w w PROFILE ALONG � CULVERT 1'-6" TOTAL STRUCTURE QUANTITIES REMOVAL OF EXISTING STRUCTURE LUMP SUM C� STA. 14+01.00 —L— ASBESTOS ASSESSMENT LUMP SUM CULVERT EXCAVATION LUMP SUM FOUNDATION CONDITIONING MATERIAL 155 TONS CLASS A CONCRETE 23e7 CY REINFORCING STEEL 2,311 LBS. ALUMINUM BOX CULVERT LUMP SUM C� STA. 14+01.00 —L— CULVERT BACKFILL 390 TONS HYDRAULIC DATA DESIGN DISCHARGE:__________________800 CFS FREQUENCY OF DESIGN FLOOD:________25 YRS. DESIGN HIGH WATER ELEVATION: ______ 2194.9 DRAINAGE AREA: _____________________2.7 SQ. MIe BASE DISCHARGE (Q100): _____________1200 CFS BASE HIGH WATER ELEVATION: _______ 2195e8 OVERTOPPING FLOOD DATA OVERTOPPING DISCHARGE:_____________600 CFS FREQUENCY OF OVERTOPPING FLOOD:___10 YRS. OVERTOPPING FLOOD ELEVATION: ______ 2194.1 GRADE DATA GRADE POINT ELEVATION C� STA. 14+01°00 —L— __________________ 2198e98 BED ELEVATION C� STA. 14+01°00 —L— __________________ 2188.20� ROADWAY FILL SLOPES _______________2:1 (MAX.) ♦ CULVERT INVERT TO BE BURIED 1'-0" ������►���������� �.�`,�N CARp'%,, �\_� oFEss�°.j,��'.9�; ' :a� SEAL 9�; = _ • 038640 ' _ :��� � N� � NE� ���\: '%,FS�E�Y �\����` STV ENGINEERS, 1NC. STv 10� 900 West Trade St., Suite 715 e�t� Charlotte, NC 28202 NC License Number F-0991 DOCUMENT NOT CONSIDERED FINAL UNLESS ALL SIGNATURES COMPLETED PROJECT N0. 176P.14.R.161 MACON COUNTY STATION: 14+01.00 -L- SHEET 1 OF 3 REPLACES BRIDGE N0.244 � � c v� � � �r N 0 � � N O O N O U m Q � � N I � � � � m ti i M O O O Q / C 0 � v � � � � � N L � � U � L � N � � � � � 0 N � 0 N \ M N � � � a� c 0 � � HEADWALL CAP BY SUPPLIER (TYP.) INVERT EL.2187.45 C� INLET 2:1 (�M� 5.0'— MAX. COVER CULVERT LENGTH = 67'-6" ROADWAY WIDTH = 20'-0" � _ 0.04 � I I I I Da�� ` I � � INVERT EL.2187.20 � C� � ROADWAY � ROADWAY C� INTERSECTION WITH � CULVERT 2e9' CONCRETE MOMENT MIN. SLAB. FOR DETAILS COVER SEE SHEET C-3. (TYP.) CULVERT SECTION NORMAL TO ROADWAY �' LJJ H J � � � � � m Z 0 H � z w � H � WINGI INVERT EL.2186.98 C� OUTLET I FNC�TH nF ('I II VFRT = F7'-F" � � WINGWALL W2 V LENGTH FOR ALUMINUM BOX CUL�ERT WINGWALL W3 60°-00'-00" (TYP. W3 & W2) � i � END ELEVATION NORMAL TO SKEW INLET SHOWN,OUTLET SIMILAR � ROADWAY PAY ITEM,SEE ROADWAY PLANS FOR DETAILS AND GIUANTITIES SECTION A-A TYPICAL EACH SILL LOCATION \����������������,� .�� �N �ARO''�% :�=p oFEssio�!y9 ; ' :a� SEAL 9r: ' _ ' 038640 ' _ '.�' � �NG I NE� ���: %'��FSL E`( ��\\`�� 11111111\� STV STV ENGINEERS, INC. 1�� 900 West Trade St., Suite 715 eQ/�/� Charlotte, NC 28202 NC License Number F-0991 DOCUMENT NOT CONSIDERED FINAL UNLESS ALL SIGNATURES COMPLETED O z I H � � PROJECT N0. 176P.14.R.161 MACON COUNTY STATION: 14+01.00 -L- SHEET 2 OF 3 � � c v� � � � N O � � � � 0 0 � � 0 U m Q � � � � � � � v � m � i � 0 O i O Q / C O � v � � � i � a� L � } U � L � N � � � � 0 0 N � 0 N \ M N \ � � a� c 0 � � 36'-0" � GUARDRAIL ANCHOR ASSEMBLIES (TYP.) � � ____________ ___ _________- �� �� �� �� �, i i ti� i i �, i i �, � � .� n �' O � ,� � � i i �� � i i �, � � � _ ---I-i---------------- -- � -- i i �� , i i (o � i i .� ,� � � / � I �/ i i i � � i i ti � , i i M ' � i i i Co j � � � � i / i i % i i i i � � / � �I� � � � � � � � � � � � � � �� � � � � � � � � � � � / � �TI �i,, � Y'° J � C 67'-6" – —�-----=====s– =�______ – MOMENT SLAB / (TYPe) � � � � � � � � � � � � � � � � PLAN OF SPACING � CULVERT GUARDRAI� & MOMENT LAYOUT POST S�AB �THIS DIMENSION TO BE CONFIRMED BY THE ENGINEER IN THE FIELD. ,�------�------n � �' �' jl II � �� � POST AND GUARDRAIL � ii i; ° ANCHOR ASSEMBLY � �� �I II `�-� jl II ��-�I �I II /� II �� II i u ii u i n ii u � u ii n ii n `�_ !! �i I ii � � SECTION : : M IF NECESSARY XIMUM OF �/d" ) 1" Qs T F ANCHOF ,�,�,���,� f SLAB --------T. r I I -1-------- �-------- .� I I SECTION C—C 31'-6" �____ � i �� i �� �� , O I � N I � 4" FINISHED GRADE — J U � z a � � � i � N 2 ��2 �� #5S1 C� 6" CTS. #5G1 C� 1'-0" CTS. #4G2 C� 1'-0" CTSe N� C7 � r . • ,--, • • � / \ � w . � L� APPROVED WIRE BAR SUPPORTS C� 3'-0" CTS. 1,_9„ 1o�i2„ MOMENT SLAB 9–#4B1 TOP & BOTTOM C� 1'-0" MAX. CTS. 7,_�„ NOTES ALL GUARDRAIL ATTACHMENTS SHALL BE MADE USING ADHESIVELY ANCHORED ANCHOR BOLTS.LEVEL TWO FIELD TESTING IS REQUIRED, AND THE YIELD LOAD OF THE 1" QJ BOLT IS 21.8 KIPS.FOR ADHESIVELY ANCHORED ANCHOR BOLTS,SEE STANDARD SPECIFICATIONS. ANCHOR BOLTS, NUTS, AND WASHERS SHALL BE 1" � AND MEET THE REQUIREMENTS OF ASTM A325.BOLTS,NUTS,AND WASHERS SHALL BE GALVANIZED. REINFORCING STEEL MAY BE SHIFTED AS NECESSARY TO CLEAR ANCHOR BOLTS. PAYMENT FOR GUARDRAIL, POSTS, ADHESIVELY ANCHORED ANCHOR BOLTS AND POST BASE PLATES SHALL BE INCLUDED IN ROADWAY PAY ITEMS. THE GUARDRAIL POSTS SHALL NOT BE ATTACHED UNTIL THE MOMENT SLAB HAS ATTAINED AN AGE OF THREE CURING DAYS OR A MINIMUM COMPRESSIVE STRENGTH OF 2000 PSI. IN ADDITION, NO FILL MATERIAL, ASPHALT, OR CONSTRUCTION EQUIPMENT IS ALLOWED ON THE MOMENT SLAB PRIOR TO SATISFYING THE MINIMUM CONCRETE CURING AND STRENGTH REQUIREMENTS. PAYMENT FOR SUBMITTALS,LABOR,TOOLS,EQUIPMENT, MOMENT SLAB MATERIALS,EXCAVATING,BACKFILLING, HAULING AND REMOVING EXCAVATED MATERIALS,AND SUPPLYING ANY INCIDENTALS NECESSARY TO CONSTRUCT THE CONCRETE MOMENT SLAB,SHALL BE INCLUDED IN ROADWAY PAY ITEMS. 2�2��c�. (TYP.) TYPICAL SECTION THROUGH MOMENT SLAB \����������������,� .�� �N �ARO''�% :�=p oFEssio�!y9 ; ' :a� SEAL 9r: ' _ ' 038640 ' _ ',�' � F.NG I NE� ���: ��''��FSL E`( J��.��\. 11111111\� STV STV ENGINEERS, INC. 1�� 900 West Trade St., Suite 715 eQ/�/� Charlotte, NC 28202 NC License Number F-0991 DOCUMENT NOT CONSIDERED FINAL UNLESS ALL SIGNATURES COMPLETED REINFORCING STEEL PROJECT N0._ 2,311 LBS. 176P.14.R.161 MACON COUNTY STATION: SHEET 3 OF 3 14+01.00 -L- � � DESIGN DATAo SPECIFICATIONS ————————————————— LIVELOAD ———————————————————— A.A.SeH.TeO. (CURRENT) SEE PLANS IMPACT ALLOWANCE — — — — — — — — — — — — — — — — SEE A.A.S.H.T.O. STRESS IN EXTREME FIBER OF STRUCTURAL STEEL — AASHTO M270 GRADE 36 —— 20,000 LBS. PER SQ. IN. — AASHTO M270 GRADE 50W —— 27,000 LBS. PER SQ. IN. — AASHTO M270 GRADE 50 —— 27,000 LBS. PER SQ. IN. REINFORCING STEEL IN TENSION — GRADE 60 ——— CONCRETE IN COMPRESSION — — — — — — — — — — — — CONCRETE IN SHEAR STRUCTURAL TIMBER — TREATED OR UNTREATED EXTREME FIBER STRESS — — — COMPRESSION PERPENDICULAR TO GRAIN OF TIMBER EQUIVALENT FLUID PRESSURE OF EARTH MATERIAL AND WORKMANSHIPo 24,000 LBSe PER SQ. IN. 1,200 LBS. PER SQ. IN. S EE A.A.S.H.T.O. 1,800 LBS. PER SQ. IN. 375 LBSe PER SQ. IN. 30 LBSe PER CU. FT. (MINIMUM) EXCEPT AS MAY OTHERWISE BE SPECIFIED ON PLANS OR IN THE SPECIAL PROVISIONS, ALL MATERIAL AND WORKMANSHIP SHALL BE IN ACCORDANCE WITH THE 2018 "STANDARD SPECIFICATIONS FOR ROADS AND STRUCTURES"OF THE N.CaDEPARTMENT OF TRANSPORTATIONo STEEL SHEET PILING FOR PERMANENT OR TEMPORARY APPLICATIONS SHALL BE HOT ROLLED. CONCRETEo UNLESS OTHERWISE REQUIRED ON PLANS,CLASS A CONCRETE SHALL BE USED FOR ALL PORTIONS OF ALL STRUCTURES WITH THE EXCEPTION THAT: CLASS AA CONCRETE SHALL BE USED IN BRIDGE SUPERSTRUCTURES, ABUTMENT BACKWALLS,AND APPROACH SLABS;AND CLASS B CONCRETE SHALL BE USED FOR SLOPE PROTECTION AND RIP RAP. CONCRETE CHAMFERSo UNLESS OTHERWISE NOTED ON THE PLANS,ALL EXPOSED CORNERS ON STRUCTURES SHALL BE CHAMFERED %4"WITH THE FOLLOWING EXCEPTIONS: TOP CORNERS OF CURBS MAY BE ROUNDED TO 1�/2"RADIUS WHICH IS BUILT INTO CURB FORMS; CORNERS OF TRANSVERSE FLOOR EXPANSION JOINTS SHALL BE ROUNDED WITH A�/4"FINISHING TOOL UNLESS OTHERWISE REQUIRED ON PLANS;AND CORNERS OF EXPANSION JOINTS IN THE ROADWAY FACES AND TOPS OF CURBS AND SIDEWALKS SHALL BE ROUNDED TO A�/4"RADIUS WITH A FINISHING STONE OR TOOL UNLESS OTHERWISE REQUIRED ON PLANS. DOWELSo DOWELS WHEN INDICATED ON PLANS AS FOR CULVERT EXTENSIONS,SHALL BE EMBEDDED AT LEAST 12"INTO THE OLD CONCRETE AND GROUTED INTO PLACE WITH le2 CEMENT MORTARo STANDARD NOTES ALLOWANCE FOR DEAD LOAD DEFLECTION9 SETTLEMENT9 ETCoIN CASTING SUPERSTRUCTURESo BRIDGES SHALL BE BUILT ON THE GRADE OR VERTICAL CURVE SHOWN ON PLANS. SLABS,CURBS AND PARAPETS SHALL CONFORM TO THE GRADE OR CURVE. ALL DIMENSIONS WHICH ARE GIVEN IN SECTION AND ARE AFFECTED BY DEAD LOAD DEFLECTIONS ARE DIMENSIONS AT CENTER LINE OF BEARING UNLESS OTHERWISE NOTED ON PLANS. IN SETTING FORMS FOR STEEL BEAM BRIDGES AND PRESTRESSED CONCRETE GIRDER BRIDGES,ADJUSTMENTS SHALL BE MADE DUE TO THE DEAD LOAD DEFLECTIONS FOR THE ELEVATIONS SHOWNe WHERE BLOCKS ARE SHOWN OVER BEAMS FOR BUILDING UP TO THE SLAB,THE VERTICAL DIMENSIONS OF THE BLOCKS SHALL BE ADJUSTED BETWEEN BEARINGS TO COMPENSATE FOR DEAD LOAD DEFLECTIONS,VERTICAL CURVE ORDINATE,AND ACTUAL BEAM CAMBER. WHERE BOTTOM OF SLAB IS IN LINE WITH BOTTOM OF TOP FLANGES,DEPTH OF SLAB BETWEEN BEARINGS SHALL BE ADJUSTED TO COMPENSATE FOR DEAD LOAD DEFLECTION,VERTICAL CURVE ORDINATE,AND ACTUAL BEAM CAMBER. IN SETTING FALSEWORK AND FORMS FOR REINFORCED CONCRETE SPANS,AN ALLOWANCE SHALL BE MADE FOR DEAD LOAD DEFLECTIONS,SETTLEMENT OF FALSEWORK, AND PERMANENT CAMBER WHICH SHALL BE PROVIDED FOR IN ADDITION TO THE ELEVATIONS SHOWNe AFTER REMOVAL OF THE FALSEWORK,THE FINISHED STRUCTURES SHALL CONFORM TO THE PROFILE AND ELEVATIONS SHOWN ON THE PLANS AND CONSTRUCTION ELEVATIONS FURNISHED BY THE ENGINEERo DETAILED DRAWINGS FOR FALSEWORK OR FORMS FOR BRIDGE SUPERSTRUCTURE AND ANY STRUCTURE OR PARTS OF A STRUCTURE AS NOTED ON THE PLANS SHALL BE SUBMITTED TO THE ENGINEER FOR APPROVAL BEFORE CONSTRUCTION OF THE FALSEWORK OR FORMS IS STARTED. REINFORCING STEELo ALL REINFORCING STEEL SHALL BE DEFORMED. DIMENSIONS RELATIVE TO PLACEMENT OF REINFORCING ARE TO CENTERS OF BARS UNLESS OTHERWISE INDICATED IN THE PLANS. DIMENSIONS ON BAR DETAILS ARE TO CENTERS OF BARS OR ARE OUT TO OUT AS INDICATED ON PLANS. WIRE BAR SUPPORTS SHALL BE PROVIDED FOR REINFORCING STEEL WHERE INDICATED ON THE PLANSe WHEN BAR SUPPORT PIECES ARE PLACED IN CONTINUOUS LINES,THEY SHALL BE SO PLACED THAT THE ENDS OF THE SUPPORTING WIRES SHALL BE LAPPED TO LOCK LEGS ON ADJOINING PIECES. STRUCTURAL STEELo AT THE CONTRACTOR'S OPTION, HE MAY SUBSTITUTE 7/8" QJ SHEAR STUDS FOR THE THE RATEDOFS3 ECI $I �� UDS FOR A4 S� %H � ST UDS IAND S� UD SPAC B G MCH�ANG S SHALL BE MADE AS NECESSARY TO PROVIDE THE SAME EQUIVALENT NUMBER OF 7/8"� STUDS ALONG THE BEAM AS SHOWN FOR %q" Q� STUDS BASED ON THE RATIO OF 3— 7/8" Q1 STUDS FOR 4—%4"� STUDS. STUDS OF THE LENGTH SPECIFIED ON THE PLANS MUST BE PROVIDEDe THE MAXIMUM SPACING SHALL BE 2'-0"e EXCEPT AT THE INTERIOR SUPPORTS OF CONTINUOUS BEAMS WHERE THE COVER PLATE IS IN CONTACT WITH BEARING PLATE,THE CONTRACTOR MAY,AT HIS OPTION, SUBSTITUTE FOR THE COVER PLATES DESIGNATED ON THE PLANS COVER PLATES OF THE EQUIVALENT AREA PROVIDED THESE PLATES ARE AT LEAST 5/6"IN THICKNESS AND DO NOT EXCEED A WIDTH EQUAL TO THE FLANGE WIDTH LESS 2"OR A THICKNESS EQUAL TO 2 TIMES THE FLANGE THICKNESS. THE SIZE OF FILLET WELDS SHALL CONFORM TO THE REQUIREMENTS OF THE CURRENT ANSI/AASHTO/AWS "BRIDGE WELDING CODE'o ELECTROSLAG WELDING WILL NOT BE PERMITTED. WITH THE SOLE EXCEPTION OF EDGES AT SURFACES WHICH BEAR ON OTHER SURFACES,ALL SHARP EDGES AND ENDS OF SHAPES AND PLATES SHALL BE SLIGHTLY ROUNDED BY SUITABLE MEANS TO A RADIUS OF APPROXIMATELY %16INCH OR EQUIVALENT FLAT SURFACE AT A SUITABLE ANGLE PRIOR TO PAINTING,GALVANIZING, OR METALLIZINGe REV. 6-16-95 EEM (�) RGW REV. 5-7-03 RWW (J) JTE REV. 10-1-11 MAA (�) GM 7/23/2018 REV. 8-16-99 RWW (�) LES REV. 5-1-06 TLA (� GM REV, 12-17 MAA (� THC R:\Structures\ustation\401_007_176P.14.R.161_SMU_SN.dgn JJones HANDRAILS AND POSTSo METAL STANDARDS AND FACES OF THE CONCRETE END POSTS FOR THE METAL RAIL SHALL BE SET NORMAL TO THE GRADE OF THE CURB,UNLESS OTHERWISE SHOWN ON PLANS. THE METAL RAIL AND TOPS OF CONCRETE POSTS USED WITH THE ALUMINUM RAIL SHALL BE BUILT PARALLEL TO THE GRADE OF THE CURB. METAL HANDRAILS SHALL BE IN ACCORDANCE WITH THE PLANS. RAILS SHALL BE AS MANUFACTURED FOR BRIDGE RAILING. CASTINGS SHALL BE OF A UNIFORM APPEARANCE. FINS AND OTHER DEFORMATIONS RESULTING FROM CASTING OR OTHERWISE SHALL BE REMOVED IN A MANNER SO THAT A UNIFORM COLORING OF THE COMPLETED CASTING SHALL BE OBTAINEDaCASTINGS WITH DISCOLORATIONS OR OF NON—UNIFORM COLORING WILL NOT BE ACCEPTED.CERTIFIED MILL REPORTS ARE RE�UIRED FOR METAL RAILS AND POSTS. SPECIAL NOTESo GENERALLY,IN CASE OF DISCREPANCY,THIS STANDARD SHEET OF NOTES SHALL GOVERN OVER THE SPECIFICATIONS,BUT THE REMAINDER OF THE PLANS SHALL GOVERN OVER NOTES HEREON,AND SPECIAL PROVISIONS SHALL GOVERN OVER ALL. SEE SPECIFICATIONS ARTICLE 105-4. STDo NOo SN