WQ0002564_Final Permit_19900706

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
Mr. F. Larson Harsey
Georgia-Pacific Corporation
Post Office Box 105603
Atlanta, Georgia 30348
Dear Mr. Harsey:
George T. Everett, AD,
Director
July 6, 1990
Subject: Permit No. WQ0002564
Georgia-Pacific Corporation
Whiteville Plywood Plant
System
Columbus County
In accordance with your application received March 19, 1990, we are forwarding herewith
Permit No. WQ0002564, dated July 6, 1990, to Georgia-Pacific Corporation for the continued
operation of a log Vat wastewater treatment system and recycle system, a Flyash Scrubber water
recycle system, a Veneer Dryer washwater recycle system, and a mobile equipment wash
wastewater recycle syteem
This permit shall be effective from the date of issuance until June 30, 1995 and shall void
Permit No. WQ0002564 issued February 12, 1990 and shall void Permit No. 7266 issued April 2,
1982, and shall be subject to the conditions and limitations as specified therein. Please pay
particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future
compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative
Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall
be final and binding.
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 'telephone [phone]
An Equal Opportunity Affirmative Action Employer

Mr. Harsey
July 6, 1990
Page Two
One set of approved plans and specifications is being forwarded to you. If you need
additional information concerning this matter, please contact Mr. Mark Hawes at 919/ 733-5083.
Zely, •
George T. Everet
cc: Columbus County Health Departme
Wilmington Regional Office
Enwright Associates, Inc.

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Georgia-Pacific Corporation
Columbus County
continued operation of a 3,000 GPD mobile equipment wash wastewater recycle system
consisting of a curbed concrete wash station collection slab, 40 feet x 30 feet, a slab drain, a
wastewater -grit trench, a primary sump, an oil separator, a secondary sump with a 100 GPM
pump, approximately 850 lineal feet of 3 inch force main, two (2) 898,000 gallon storage ponds
for boiler fly ash slurry and clear recycle scrubber water, a 750 GPM pump to supply the existing
boiler scrubber water, a 750 GPM pump to supply the existing boiler scrubber, approximately
475 lineal feet of 8 inch force main, a 100,000 GPD Log Vat Wastewater Treatment and Recycle
System consisting of two (2) debris screens, a 158,000 (3 compartment) cooling and surge basin,
a 270,000 gallon aeration basin with three (3) 15 hp floating aerators, a rectangular clarifier, clean
water basin, sludge holding sump; also a 3,000 GPD Industrial Wastewater Treatment and
Recycle facility consisting of concrete collection troughs and sump with a 200 GPM recycle pump
and high water alarms, a fire water overflow weir, approximately 30 linear feet of 3-inch force
main, a storage/holding tank; also a Flyash Scrubber Water Recycle system consisting of two (2)
118 ft. x 25 ft. x 10.5 ft. (L x W x D) concrete sedimentation basins, discharge of scrubber water
into the settling basins, and a clear water sump with dual 1,000 GPM pumps; and all the
associated valves, pipes, and appurtenances to serve Whiteville Plywood Plant with no discharge
of wastes to the surface waters, pursuant to the application received March 19, 1990 and in
conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment, Health and Natural Resources and considered a part
of this permit.
This permit shall be effective from the date of issuance until June 30, 1995, and shall void
Permit No. WQ0002564 issued February 12, 1990, and Permit No. 7266 issued April 2, 1982,
and shall be subject to the following specified conditions and limitations:
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans, specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.

3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. 1n the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of the request will be considered on its merits and may or may
not be approved.
5. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall take immediate corrective action, including those as
may be required by this Division, such as the construction of additional or replacement
wastewater treatment or disposal facilities.
6. The sludge generated from these treatment facilities must be disposed of in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Environmental Management.
7. The issuance of this pen -nit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
8. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10. Freeboard in the clean water basin shall not be less than two feet at any time.
11. Any monitoring deemed necessary by the Division of Environmental Management to insure
surface and ground water protection will be established and an acceptable sampling
reporting schedule shall be followed.
12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall keep an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Environmental Management or other permitting authority.
14. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the recycle system at any reasonable time for the
purpose of determining compliance with this permit; may inspect or copy any records that
must be kept under the terms and conditions of this permit; or may obtain samples of
groundwater, surface water, or leachate.
15. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
2

16. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6.
17. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
18. Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office,
telephone no. 919/256-4161, as soon as possible, but in no case more than 24 hours or on
the next working day following the occurrence or first knowledge of the occurrence of any
of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a basin or tank; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
C. Any failure of a pumping station, sewer line, or treatment facility resulting in a
by-pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility is not in
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
19. The Permittee shall employ a certified wastewater treatment plant operator to be in
responsible charge of the wastewater treatment facilities. The operator must hold a
certificate of the grade at least equivalent to the classification assigned to the wastewater
treatment facilities by the Certification Commission.
20. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the 6th day of July, 1990
'AL MANAGEMENT COMMISSION
eorge T. EveRe
Dire t r
Division of EnagementBy Authority oEnvir ental Management Commission
Permit No. WQ0002564
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