WQ0002564_Final Permit_20021011

`o0FQG
Michael F. Easley, Governor
rjj y William G. Ross Jr., Secretary
r North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
~ October 11, 2002
J. Keith Fuller
Georgia-Pacific Corporation
PO Box 589
Whiteville, NC 28472
Subject: Permit No. WQ0002564
Georgia-Pacific Corporation
Whiteville Plywood Plant
Wastewater Recycle System
Columbus County
Dear Mr. Fuller:
In accordance with your request for modification received September 9, 2002, we are forwarding
herewith Permit No. WQ0002564, dated October 11, 2002, to the Georgia-Pacific Corporation for the continued
operation of the subject wastewater recycle system. This modification allows wastewater to be hauled from the
Whiteville CNS facility (WQ0008087) to the log vat at this facility when necessary to maintain freeboard in the
Whiteville CNS evaporative pit. See Permit Condition 23 for more detail.
This permit shall be effective from the date of issuance until November 30, 2004, shall void Permit No-
WQ0002564 issued December 30, 1999, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future compliance
problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714.
Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Marie Doklovic at (919) 733-
5083 extension 371.
Since 1 ,
Alan W. Klimek, P.E.
cc: Columbus County Health Department
Wilmington Regional Office, Water Quality Section
Steve Wilson, PE, Georgia-Pacific Corp. (847 Rosewood Dr., Columbia, SC 29201)
Technical Assistance and Certification Unit
Water Quality Central Files
NDPU Files
Non -Discharge Permitting Unit
1617 IvlaiI Service Center, Raleigh, NC 27699-1617
Internet http://h2o.eur.state.nc.us/ndpu
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NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Georgia-Pacific Corporation
Columbus County
FOR THE
continued operation of a 3,000 GPD mobile equipment wash wastewater recycle system consisting of a curbed 40
feet by 30 feet concrete wash station collection slab with slab drain, wastewater grit trench, primary surnp, oil
separator, secondary sump with a 100 GPM pump, and approximately 850 linear feet of 3-inch force main which
goes to the Fyash scrubber system; a 100,000 GPD Log Vat wastewater treatment and recycle system consisting
of one debris screen, a 270,000 gallon anaerobic treatment/storage basin, a clarifier and sodium hydroxide feed; a
3,000 GPD veneer dryer system consisting of a bar screen, a 20,000 gallon storage tank; also a 1.44 MGD Flyash
Scrubber water recycle system consisting of two 118 feet by 25 feet by 10.5 feet (L x W x D) concrete
sedimentation basins, discharge of scrubber water into the settling basins, and a clear water sump with dual-1,000
GPM pumps, and all associated valves, piping, and appurtenances to serve the Whiteville Plywood Plant, with no
discharge of wastes to the surface waters, pursuant to the application received September 9, 2002, and subsequent
additional information received by the Division, and in conformity with the project plan, specifications, and other
supporting data subsequently filed and approved by the Department of Environment and Natural Resources and
considered a part of this permit.
This permit shall be effective from the date of issuance until November 30, 2004, shall void Permit No.
WQ0002564 issued December 30, 1999, and shall be subject to the following specified conditions and limitations:
This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application
and other supporting data.
The facilities shall be properly maintained and operated at all times.
4. The following buffers shall be maintained:
a) 100 feet between treatment/storage units and any wells,
b) 50 feet between treatment/storage units and surface waters, and
c) 50 feet between treatment/storage units and property lines.

Some of the buffers specified above may not have been included in previous permits for this waste
treatment and disposal system. These buffers are not intended to prohibit or prevent modifications,
which are required by the Division, to improve performance of the existing treatment facility. These
buffers do, however, apply to modifications of the treatment and disposal facilities that are for the
purpose of increasing_ the flow that is tributary to the facility. These buffers do apply to any
expansion or modification of the irrigation areas and apply in instances in which the sale of property
would cause any of the buffers now complied with, for the treatment and disposal facilities, to be
violated. The applicant is advised that any modifications to the existing facilities will require a permit
modification.
5. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there
is a name change of the Permittee, a formal permit request must be submitted to the Division of Water
Quality (Division) accompanied by an application fee, documentation from the parties involved, and other
supporting materials as may be appropriate. The approval of the request will be considered on its merits
and may or may not be approved.
6. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those actions that may be required by this
Division, such as the construction of additional or replacement treatment or disposal facilities.
7. The residuals generated from these treatment facilities must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division.
S. The issuance of this permit shall not relieve the Permittee of the responsibility for.damages to surface or
groundwaters resulting from the operation of this facility.
9. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
10. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
11. Freeboard in the log vat shall not be less than two feet at any time.
12. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be
established and an acceptable sampling reporting schedule shall be followed.
13. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
14. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and
deterioration, operator errors and discharges which may cause or lead to the release of wastes to the
environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or
summary including at least the date and time of inspection, observations made, and any maintenance,
repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the
Permittee for a period of three years from the date of the inspection and shall be made available to the
Division or other permitting authority, upon request.
15. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the recycle system at any
reasonable time for the purpose of determining compliance with this permit, may inspect or copy any
records that must be maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or Ieachate.

16. The annual. administering and compliance fee must be paid by the Permittee within thirty (30) days after
being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to
revoke this permit as specified by 15A NCAC 2H .0205 (c)(4).
17. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-
215.6C.
18. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules,
regulations, or ordinances which may be imposed by other government agencies (local, state, and federal)
which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 213.0200,
erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General
Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 2H
.0500.20. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of this project.
19. Noncompliance Notification:
The Permittee shall report by telephone to the Wihnington Regional Office, telephone number (910) 395-
3900, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents
of a basin or tank, the known passage of a slug of hazardous substance through the facility, or any other
unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators,
compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility; or
d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit
limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5)
days following first knowledge of the occurrence. This report must outline the actions taken or proposed to
be taken to ensure that the problem does not recur.
21. Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be
back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the
facilities in accordance with 15A NCAC SG .0204 or as specified in this permit and shall comply with all
other conditions specified in these rules.

22. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described therein,
and if warranted, will extend the permit for such period of time and under such conditions and limitations as
it may deem appropriate.
23. Wastewater may be hauled from the evaporative pit at the contiguous Whiteville CNS facility
(WQ0008087) and introduced into the log vat as long as the freeboard specified in Condition 11 is
maintained.
Permit issued this the 11th day of October, 2002
NORTH OLINA ENV ONMENTAL MANAGEMENT COMMISSION
Alan W. Klimek, F.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0002564
4

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