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HomeMy WebLinkAboutWQ0002005_Final Permit_19941114Mate of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Robert Johnson House of Raeford, Inc. P.Q. Box 699 Rose Hill, NC 28458 Dear Mr. Johnson: A1 09WMA, T 0 �EHNR November 14, 1994 Subject: Permit No. WQ0002005 House of Raeford, Inc. Rose Hill Facility Wastewater Spray Irrigation Treatment and Disposal System Duplin County In accordance with your application received September 21, 1994, we are forwarding herewith Permit No. WQ0002005, dated November 14, 1994, to the House of Raeford, Inc. for the continued operation of the subject wastewater treatment and spray irrigation facilities. This permit shall be effective from the date of issuance until October 31, 1999, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Randy Kepler at (919) 733-5083. Sincerely, �.cyy� A. Prest Howard, Jr., P.E. cc: Duplin County Health Department Wilmington Regional Office, Water Quality Wilmington Regional Office, Groundwater Groundwater Section, Jack Floyd Training and Certification Unit Facilities Assessment Unit P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations .,� X�f��f►��� 'ice: �� �7�\�II���� House of Raeford, Inc. Duplin County FOR THE continued operation of an 800,000 GPD spray irrigation treatment and disposal facility. This facility consists of a 775 GPM influent pump station with dual pumps, a wedgewire screening unit, a 500 square foot dissolved air flotation unit, two stabilization lagoons (one 7.755 million gallons and another 8.175 million gallons capacity) in series, a 950 GPM transfer pump station with dual pumps and liquid chlorine feed system, a 35 million gallon storage lagoon (63 days storage capacity), 2,000 GPD irrigation pump station with dual pumps, and approximately 147 acres of irrigation fields and 41 additional acres used only for crop maintenance to serve House of Raeford, Inc., with no discharge of wastes to the surface waters. Issuance of this permit is pursuant to the application received September 21, 1994, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until October 31, 1999, and shall be subject to the following specified conditions and limitations: I. PER_FQRMANCE STANDARDS 1. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Environmental Management, such as the construction of additional or replacement wastewater treatment and disposal facilities. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 3. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. 6. The sludge in the two stabilization lagoons shall be removed to a depth sufficient to provide a minimum capacity of 7.755 million gallons in the first lagoon and 8.175 million gallons in the second. The solids shall be disposed of on the site approved in Permit No. WQ0001481 issued July 29, 1994. 7. The 13.1 acre reserve area included on sheet 17A of the approved plans shall be maintained for the life of the permit. H. OPERATION AND MAINTENANCE REQ111REMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, Ill, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. 3. A suitable vegetative cover shall be maintained. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. M 7 . The initial application rates for the irrigation zones shall be as follows: ZONE Wee l Application R= Annual Application Rate (in inches per week) (in inches per year) lA 1.50 50.0 1B 1.50 50.0 2A 0.80 50.0 2B 0.80 50.0 3A crop maintenance only 30.0 3B crop maintenance only 30.0 4 1.50 80.0 5A 1.00 60.0 5B 1.00 60.0 6A 0.75 50.0 6B 1.00 60.0 8. The initial application rates may be increased after through review and demonstration to the satisfaction of the Wilmington Regional Supervisor the system is capable of operating at an increased loading rate. Increases may be authorized by the Wilmington Regional Supervisor not to exceed the following maximum hydraulic loadings: ZOM Maximum Weekly Application Rate (in inches per week) 1A 1.70 IB 1.70 2A 1.00 2B 1.00 3A 0.20 3B 0.20 4 1.70 5A 1.20 5B 1.20 6A * 1.00 6B 1.20 * Field 6A is experiencing problems as a result of the hydraulic loading rate. If these problems persist, the Division shall request immediate reduction in the loading rate and can implement other measures as deemed appropriate to prevent damage to this field. Should the system fail to operate at the increased rate, the Permittee shall immediately drop the application rate to the initial loading rate. 9. Zones 3A and #B are included in the permit for clarity and are not considered in the water/nitrogen balance. Irrigation on these zones shall be restricted to crop maintenance only. 8. No type of wastewater other than that from the House of Raeford, Inc. Rose Hill Facility shall be sprayed onto the irrigation area. 9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 10. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 3 11. Freeboard in the three lagoons shall not be less than two feet at any time. 12. The crop management plan developed by Robert Kendall shall be followed in the operation of this facility. 13. Irrigation on zones 4, 5A, 5B, 6A and 6B shall be limited to crop maintenance until the coastal Bermuda grass is established. 14. The Permittee shall advise the Wilmington Regional Office in writing of the name of the designated farm manager/wastewater treatment plant operator and the alternate. Any change in these assignments shall be promptly reported in writing to the Regional Office, 15. All areas under irrigation except zones 3A and 3B shall be double cropped in order to effect the nitrogen balance. 16. The farm manager shall be provided a copy of this permit and shall keep it updated with any and all changes as they occur. 17. The vegetation management plan for zones IA, 1B, 2A, 2B, 3A, and 3B shall consist of corn and rye on a total of 72.3 acres. The vegetation management for zones 4, 5A, 5B, 6A, and 6B shall be a double crop program of Tift 44 Bermuda grass and wheat on a total of 59.7 acres. 18. The surface shall be scarified as necessary to prevent the sealing of the surface sufficient to cause ponding on the irrigation sites. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a 0 a) date of irrigation, b) volume of wastewater irrigated, c) field irrigated, d) length of time field is irrigated, e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field. f) weather conditions, and g) maintenance of cover crops. The effluent from the subject facilities shall be monitored by the Permittee at the point prior to irrigation twice per month for the following parameters: Total Organic Carbon (TOC) Total Kjeldahl Nitrogen (TKN) Total Coliform pH NH3 as N NO3 Samples shall be collected monthly from the surface waters at the five locations marked by an X on figure 1 and analyzed by a certified laboratory for the following parameters; Total Kjeldahl Nitrogen Ammonia Nitrogen NO3 Total Coliform Total Organic Carbon 4 5. Three (3) copies of all operation and disposal records (as specified in condition 1112) on Form NDAR-1 shall be submitted on or before the last day of the following month. Three (3) copies of all effluent monitoring data (as specified in condition 1113 and III 4) on Form NDMR-1 shall be submitted on or before the last day of the following month All information shall be submitted to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 6. Noncompliance Notification: The Permittee shall report by telephone to the Wilmington Regional Office, telephone number 910-395-3900, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility; or d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 7. A soil scientist or agronomist shall submit two interim reports per year and one annual report to the Wilmington Regional Office. Each interim site visit shall be performed prior to the crop planting, if planting occurs, or prior to each crop growth season. The interim report shall be submitted within one month of the site visit and should contain, but not be limited to, the following: a. Visual observations of land conditions, irrigation patterns and lagoon levels; b . Nutrient loading analysis using an average of current effluent concentrations; c. Crop management recommendations; d. Vegetation (plant tissue) analysis; e. Any recommendations for improving conditions at the spray irrigation sites for the next crop. 1 8 . An annual report should be submitted by the soil scientist or agronomist to the Wilmington Regional Office on or before January 31 of each year and should contain, but be limited to the following: a. Results of the past year's strategy, including the effectiveness of changes which may have been performed based upon interim evaluations; b . Monthly irrigation logs for the year. The logs should denote the maximum weekly irrigation rate for each month; c. Recommendations for the next year, including waterway management, micronutrient additions, irrigation recommendations, and crop management recommendations. IV. GROUNDWATER REQUIREMENTS Monitor Wells (MW-I,2,3,4,5,6,7,8,9, and 10) shall continue to be sampled every February, June, and September for the following parameters: NO3 Chlorides NO2 Total Phosphorus TKN Total Dissolved Solids Total Ammonia TOC Sulfate Sodium pH Water Levels Fecal Coliform Volatile Organic Compounds -in September only by Method 1 or 2 below Method 1: Method 6230D (Capillary - Column), "Standard Methods For The Examination of Water and Wastewater", 17th ed., 1989 Method 2: Method 502.2 "Methods For The Determination Of Organic Compounds In Drinking Water", U.S. EPA-600/4-88/039 The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. 2. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/1, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 3. If any volatile organic compounds are detected by method 6230D, or the equivalent method 502.2, then EPA methods 604 and 611 must also be run to detect other organic compounds which may be present. The results of all analyses specified in the monitoring requirements, including 604 and 611 if required, must be submitted simultaneously. 4. The results of the sampling and analysis shall be sent to the Groundwater Section, Permits and Compliance Unit, P.O. Box 29535 Raleigh, N.C. 27626-0535 on Form GW-59 [Compliance Monitoring Report Form] every March, July and October. 5 . Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 6. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BQUNDARY, is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. V . LNSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 7 5 . The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 6. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). 8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. The subject wastewater treatment and disposal facilities shall be connected to an operational publicly owned wastewater collection system within 180 days of its availability to the subject facilities, if the subject wastewater treatment or disposal facilities are in noncompliance with the terms and conditions of this non -discharge permit or the governing statutes or regulations. Prior to the initiation of these connection activities, appropriate approval must be received from this Division_ Permit issued this the fourteenth day of November, 1994 NORTH CA.ROLINA ENVIRONMENTAL MANAGEMENT COMMISSION I '- C - 21/1 q C_Q,2LQL1 /L A. Preston Aloward, Jr., Pt., Director Division of'Environmental Management By Authority of the Environmental Management Commission Permit Number WQ0002005 r.] J4%L9ES0 s Lake I 1, , - ; 's99 _ a F RpU�o fnwrr 1 ��i•l�lb �� ., � � ! ` t. `�i;• q +'`r 4lr 1. %rid, �! tWEGGl�'CUU iI ��a+�� I f r5_ ��•i Ouarry •.r_ _ ` r �. I A.t IT�'� At ,J7 j;, cern - _• _ I •; .. ._ - r' ^� a �� 1 1 1 5 �:,�� �' Y +i �� ''fi��, ' Invr. II' ..__��.� � t, 1\ ,1, unlaX-R14r,!liill lalr � -� r •I , L G Istria) Waste n011fj5 l ' --`,- —'-- pM — -:f` •11 -- - u4 .1' +r � f � / - -. � � b 1, `J �\ p�• _ r� ; i, } :I ccros;� I iT a rf ;Lookout i Cem € " "- = yo . I , , — ' % Tower, l �, c� [� 1�a �c 2 /"Ja.-f I �i [,,�,� S7�,a �ie.,rs \ k �►� ' � ��Du'sC � �gedyx�' base �i,1/ '4, ,{t,��j •♦ ',;1 .. '', 1 15 % S••+ •_ • I•/' � � /J�/ � ism.- ��ti � r� ` .. .:A. Vol LL\((_ ram. — . !'•J•" ` ``- �_-'. _� --�\ L.�7 ..� ,_ �r • ,•4(�' ' `' '.tip-'�'� i �)..� ���.. ;'1 � il�^Ir��r � l��~� �l.IDS '. ': '.7 ! r _✓ �1� .I '' / i .\ �,'R 1 �ii5^� ter,. 's,'.�... ,. `4„k�''':,:,—.,—�. ^ ,,.i; (.�' "' 'JJ 111 - � •i - -'-\ •./ ``\ _ -... �,,:�.i% ...�.f i? �...�_../" \, ' _ ...� ,".,y.n.� oh,, v< n„v., vs.,r:r`.r..i I •� ��. � �ar \'�' , 1 \` . KEY MW- I m e,�T r kev,£ uj N IAGOON I PROCESSING PLANT LL 0 - - - - - - - - - - - - - 0 V) -5 S.R. 1985 SCALE 1"=800' LAGOON 2 MONITORING PLAN TREATMENT 'LAGOONS SITE HOUSE OF RAEFORD FARMS, INC. ROSF HILL. NC JOHNSON PROPERTY S R 1177 iJ r ZONE 4 r ''•• � W v� �0.v�d5 JOHNSON PROPERTY ` Z qE 1 JOHNSON PROPERTY !• Z G 2 r r / LAGOON ,...-•r.,.. '. �' CIQsS•���e� Z E 31-7 ti pROp 1T Y LINE COFFIN CO. TRACT JOHNSON PROPERTY N JOHNSON PROPERTY 5 LOCA'TION MAP WASTEWATER FACILITIES HOUSE OF RAEFORD FARMS, INC. SCALE 1 "=1200' K�ci10� ��}r• /� 3 -S-Qo RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Namur of Facility: � T�i'Ct' � C� ��,�� e C i Owner or Contact Person: i' �' Mailing Address: f U T-' 7 �? �. n // / County: 4) rf l��Y __ _, Telephone: 17I) I -&is Present Classification New Facility _ Existing Facility L-� NPDES Per. No. NCOO Nond• c. Per. No.WQC2t7�00,; Health Dept Per No. Rated by: m t--r �zr Telephone: 3 75~ �'0C1 Date: ti 2�'7- Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office_ Telephone: ORC: , i tK Grade: .-� Telephone: c - / Check Classific tion(s): Subsurface Spray Irrigation Land Application Wastewater Ciassiiication: (Circle One) 1 II III IV Total Points: -- ► :� :►1 ' i�� :► r i : 1 ►IIa� ��. Ju ►1 al. 11... ZZ .:1 \ / lit : i!i �i� Ili► �s: ► M-0A SM 101; I q 9 j fj I.. 1 z 3 li L I lu 12►1 90,1I ;ii fi&VIJ i. w ► .� ti1�. i►a 1�►1� ��.► k. \. �i 11. 1 SUBSURFACE CLASS! FiCATION (check alf units that apply) 1. septic tanks 2. pump tanks 3- siphon or pump -dosing systems sand filters 6. grease trapAnterceptor 6- oillwaler separators 7. gravity subsurface treatment and disposal: a. pressure subsurface treatment and disposal: SPRAY IRRIGATION CZASSIFfCATiON (check all nits that apply) 1.reriminary treatment (definition no. 32 ) 2-lagoons 3, septic tanks 4.pump tanks 5. ti pumps 6. sand filters i. grease trnpAnterceptor 6.---mil/water separators 9. c/ disinfection 10, hemical addition for nuldenUalgae control 11.�pray irrigation of wastewater In addition to the above cfassificatlons, pretreatment of wastewater In excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1, Land application of biosolids, residuals or contaminated soils on a designzIed site. WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class I classification, unless the flow is a a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1. OiUwater Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Fitter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5. Groundwater Remediation Systems consisting only of oilfwater separators, pumps, air -stripping, carbon adsorption, disinfection and disposzJ; 6. Aquacutture operations with discharge to surface waters; Water Plant sludge handling and back -wash water treatment; d. Seafood processing consisting of screening and disposal. 9. Single-family discharging systems, with the exception of Aerobic Treatmerg I !nit-,4, will b-- clps-ifr-A a permitted nHc• ! ! 1. 1993 or 4 upon inspection by the Division, it is found that the system Is net being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the Corry-nission, in writing. The following scale is used for rating wastewater treatment facilities: (circle appropriate points) (3) c4) (5) (6) UEM POINTS Industrial Pretreatment Units or Industrial Pretreatment Program (see deilnition No. 33).............................................. DESIGN FLOW OF PLANT IN gpd [not applicable to norFcontaminated cooling waters, sludge handl"wng facilities for water purification plants, totally closed cycle systems(see dafinNon No. 11), and facilities consisting only of Rem (4)(d) or Items (4)(d) and (11)(d)) 0 - 20,000.............................................. 20,001 - 50,000...................................... 50,001 - 100.000.................................... 100,001 - 250,000.................................. 250,001 - 500,000.................................. 500,001 - 1,000,000 ............................... 1.000,001 - 2,000,000............................ 2.000.001 (and up) rats 1 point additional Design Flow (gpd) PRELIMINARY t N17S/PROCESSES (see definition No.32) ........................ ....................................... ...................... I ......... 11 ............................ . ................................................................... 2 ......................... .................. I -.......................I..........................3 .................................................................................................4 .............................. ........ ......... .............. ............................ .....i ...... .................... ..............1 0 for each 200.000 gpd capacity up to a rr-axlmum of .................30 (a) BarScrsens.............................................................................. ................................ I ..... ... —......1.1 or (b) Mechanical Screens, Static SeL ps or Comminuting Devices ........ .......................... ...................................... �2� (c) Grit m Reovai..............................................................................................................................................1 or (d) Mechanical or Aerated Grit Removal.............................................................................................................2 (e) Flow Measuring Device................................................................................................................................1 or.................. .., � (f) Instrumented Flow Measurement................................................................... ........................................... (g) Preaeratlon.....................................................,........................................................................................ (h) Influent Flow Equalization.......................................................................................................2 . 0) Grease or Oil Separators - Gravity.................................................................................................................2 Mechanical................................................................................................................. ............................ 2 Dissolved Air Flotailon............................................................... ............. .......... .......................... ............. ( ()} Prechiodnatlon........................................................... ................................ ............... ..................... ......... PRIMARY TREATMENT UNUS/PROCESSES (a) Sep;ic Tank (see definition No. 43)................................... .... 2 (b) Imhoff Tank..............................................................................................................................................5 (c) Primary Clariflers........................................................................ ................5 (d) Settling Ponds or Settling Tanks for Inorganic Non -toxic Materials (sludge handling lac, -.ies for water purification plants, sand, gravel, stone, and other mining operations except recreational activities such as gem orgold rnining)........................................................................................................................................2 SECONGWIfYTREATMENT L>,ir WFK)CESSES (a) Carbonaceous Stage (1) Aeration -High Purity Oxygen System ........ ................... ................... _... I ............. .............. 20 DiffusedAir System .......... ............................................................................. ---........ .... .1 0 Mechanicat Air System (Ilxed, floating or rotor) .......... ....... ......... ...._. ............... I—.............. Separate Sludge Reaerallon.............................................................................................3 (11) Trickling Filter HighRate... ................. ....... ..................... ­ ................................. _­ ................... 7 StandardRate...............................................................................................................5 PackedTower.................................................................................................................5 (lit) Biological Aerated Filter or Aerated Biological After........._.............__._........................I.....1 0 (iv) Aerated Lagoons .............. ........ .................................................................................... 10 (v) Rotaling Biological Contactors......................................................................................10 (vi) Sand Filters -Intermittent biological.................................................... .............................. .2 Reclrculating biological ...... ......... .._......�................ .... (vf1) Stabillzation Lagoons....... CC i c� fF {.............................................................. (viii) cLvt& r............................................................................................ ...............1.L._...5 (fx) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see deflnhlon No. 12)(Points for this Rem have to be in addition to hems (5)(a)(1) through (5)(a)(viii), utilizing the extended aeration process (see dolinition N0.3a)...........................................2 utilizing other than the extended aeration process .......................... _........................ ........8 (x ) Nutrient additions to enhance 50D removal....................................................................5 (xl) Slologlcaf Culture ('Super Bugs')addiion.... ....... ............. I ........ ...,......, ...........................5 (b) Nitrogenous Stage (I) Aeration - High Purity Oxygen System .................... ............ ........... ........ I ................ ..,......20 DiffusedAir System......................................................................................................1 0 Mechanical Air System (fixed, floating or rotor) .................... .......... -... ............................... 8 Separate Sludge Reaerailon....................._......................................---..............................3 (11) Trickling Filter -High Rate ...... ........................................... ................ _................................ 7 StandardRate....................................................--........................._...............................5 PackedTower ............................. .............,.....,,......................._...,...................................5 {lit) Biological Aerated Flier or Aerated Biological Ffter............................................................10 (iv) Rotating Biological Conlad.......................................................................................10 (v) Sand Finer- Intermittent bk4ogical........................................... __.................................. -2 Recirculatingblologlcal............................................................................................... (vl} Clarifier......................_...............................................--..,..............._................5 TERTIARY OR ADVANCED TREATMENT UN MIP ROCESS ES (a) AcUvated Carbon Beds - withaut carbon regeneration..................................................................._.._...._........................S withcarbon regenerallon............ ............................................................. -------- ..................... 15 (b) Powdered or Granular AcOvaled Carbon Feed- Ahoul carbon regeneration..................................................._..........................._.................5 ',vhh carbon regeneration......................................................................................................15 (c) Air stripping..............................................................................................................................................6 (d) DenhMicatlon Process.................................................................................................................... ........1 0 (a) Ffectrodialysls ........................ r (i) Foam Separation ................................... .....5 (g) ion Exchange.............................................................................................................__........__....-_-......._...S (h) Land Application of Treated Effluent (sea definition No. 22b) (not applicable for sand, gravel. stone and other similar mining operations) by high rate InfiltralIon......_................................ _..._._._... ....4 (1) Mlcroscreens.......................................... ...................................................................---.I...........__..............5 ( f) Phosphorous Removal by Biological Processes (Sae deftnftlon No. 26)......... ................... _.......................... 20 (k) Polishing Ponds - without asrailon............... .............................................................. .................... ,..i,� ­,.__ (1) Post Aeration - cascade .............................................. ................. .................................... ........................ ..0 dillused or mechanical................................."I................ ...............2 (m) Reverse Osmosis......................................................................................................................................5 (n) Sand or Mlxod-Media Filters - iow rate..........................................................................................................2 highrate......................................................................5 (o ) Treatment processes for removal of motal or cyanide...................................................................................t 5 (p) treatment processes for removal of toxic materials other than metal o�r5yanida..............................................75 (7) SLUDGETREATMENT (a) Sludge Digestion Tank - Heated (anaerob€c)................ ....... u� �.....................................10 Aerobic f"" jtil'1 ��.:.., :.........................................5 Unheated (anaerobic) ........................................... 3 (b) Sludge Stabilization (chemical or thermal).............i. t . .. 5 (c) Sludge Drying Beds -Gravity ......................... {�' ....... ('..........-...-.........................-.....................2 Vacuum Assisted .................. I...................... (d) Sludge Elutriation........................ ...--...-.............,..........................................5 (a) Sludge Condhioner (chemical or thermal)......f:-c .n.l'1..........................................................................5 (1) Sludge Thickener (gravity).......................................................................................................5 r (g) Dissolved Air Flotation Unit (not applicable to a unad as(3}{i)].............................................................8 (h) Sludge Gas Utilization (Including gas storage)...........................................................................................2 (I) Sludge Holding Tank - Xoperator .....................................................................•.........................................5 Narraerated .....................................................,................................. ............. .... ...... 2 ,.......... (j} Siudge lnclneraior (not inducingctivate carbon ragenerat'sson)................................................................t i] (k) Vacuum Fiher, Centrifuge,r Pr or other similar dewalering devices.. .................................................10 (a) RESIDUALS UTILIZATION/DISPOSAL (iI rated as (a) Lagoons......................................................................................................................................2 (b) Land Application (surface surface) (see derrrAion 22a) by carlracting to a land an operator or land;ill operator who holds the land application permit orlandfill permit ............... ........-.....................,.......................................................2 (c) Dedicated Landfili(budal) by the permittee of the wastewater treatment facility.,... .......................................... 5 (9 } DtSTFECi�f+! (a) Chtorinalion........................................... .................................................................................................CZ (b) Dechlorination............. ....................................... ...................................................... ................... ....... I ... ..5 (c) Ozone.................................................................. ....................................................... ........................... 6 (d) Radiation..................................................................................................................................................5 (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) (not applicable to chemical additions rated as hem (3)(j), (5)(a)(xi), {6](a), (6)(b), (7)(b), (7)(s), (9a), (9)(b) or (9)(c) 5 points each: List.................................................................................................................................5 ...... ..................................................................................15 ..................... ....................................................................... . ........................... I ......... . 5 ......----.•.....................................................................I........5 (1 1) MtSCELLANE0US U US-rPROCESSES (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials Including wastes from mining operations containing nitrogen or phosphorus compounds In amounts significantly greater than Is common for domestic wastewater............................................................................................................................4 (b) Effluent Flow Equalization (not applicable to storage basins which are Inherent In lam application systems) ...... 2 (c) Stage Discharge (not applicable to storage basins €nherant In land application systems). .................................5. (d) Pumps ................................... .............................. ...................................................................................I ) (0) Stand -By Power Supply ..................................................................... ...................................... ................. (1) Thermal Pollution Control Device................................................................... ................................._ _z.._ TOTAL POINTS.............................................................I............. CLASSIFICATION GassI ........................................ ......... .......................................................... 5-25 Points Class11.........................................................................................................26.50 points Classill ............................. ................................................. .......................... 51-65 Points CtassIV.......................................................................................................66-Up Points --------------------------------------------------------- Faculties having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Cuss IL Facilities having treatment processes for the removal of metal or cyanide will be assigned a mini -mum classification of Class €I. Facilities having treatment processes for the biological removal' of phosphorus will be assigned a minimum classification of Class Ill. ZC04 DEFINII DONS The following definitions shall apply throughout this Subchaptar. (1) Activated Carbon Bads. A physical/chemical method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have it flow two varying from two to eight gallons per minute per square Soot and may be shher upffow or downitow carbon beds. Carbon may or may not be regenerated on the wastawater treatment plant she; (2} Aerated Lagoons. A basin in which all solids are maintained In suspension and by which biological oxidation or organic matter Is reduced through arlificialty n lerated transfer of oxygen on a flow -through basis; (3) Aeration. A process of bringing about fntlmate contact between al. or high purity oxygen in a liquid by spraying, agitation or dlffuslon:(3a) Extended Aerafion. An activated sludge process utilizing a minimum hydraulic detention time of 16 hours. (4) Agricuhurally managed site. Any site on which a crop Is produced, managed, and harvested (Crop Includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium tort Is first corr✓erted to dissolved anunonia (pH adjustment) with the ammonia than released to the atmosphere by physical means; or other similar processes which remove petroleum prodvcts such as benzene, toluene, and xylone; (6) Carbon Regeneratlon. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize the absorbed Impurities; (7) Carbonaceous Stage. A stage of wastewater treatment designed to achleve 'secondary, effluent limits; (8) Centrifuge. A mechanical device in which centrtfugal force Is used to separate solids Irom €tqulds or to separate hqulds of c9fforent dansr,ias; (9) r'hemlr-al Addhlon Syslerns- The addhlon of chemical(s) to wastewater at an application point for purposes of Improving solids removal, pH adjustment, at, y control, etc.: the capability to experiment with drtferarrt chemicals and dffferern application points to achieve a spscffic result will be considered one s} 1he capability to add chemical(s) to dual unfts will be rated as one system; capability to add a chemical at a different application points for different pc ,;.uties will result In the systems being rated as separate systems; .(10) Chemical Sludge Condh3oning. The a,dd!tlon of a chcTlc.d campjut,d eucii ds time, ferric cnio.toe, or a polymer to wet sludge to coalesce the mass prior to Ifs application to a dowalertng device; (11) Closed Cycle System& Use of holding ponds or holding tanks for containment of wastewater containing Inorganic, non -toxic materials from sand, gravel, crushed stone or other similar operations. Such systems shall carry a maximum of two points regardless of pumping facilhias or any other appurtenances; (12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nitrification- A sir g a stage system required to achieve permit effluent limhs on BOD and ammonia nitrogen wKNn the same blological reactor; (13) Dechlodnallon. The partial or complete reduction of residual chlorine In a liquid by any chamlcaf or physical process; (14) Denilrificalion Process. The conversion of nitrate -nitrogen to nitrogen pas;