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HomeMy WebLinkAboutHISTORICAL BEFORE 2016Ai �� NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary July 1, 2015 DAVID KIRBY — DIRECTOR OF PROCESSING OPERATIONS MoUNTA1RE FARMS INC. POST OFFICE Box 339 LUMBER BRIDGE, NORTH CAROLINA 28357 Subject: Permit No. WQ0000484 Mountaire Farms Lumber Bridge Plant Wastewater Irrigation System Robeson County Dear Mr. Kirby: In accordance with your permit name change request received February 19, 2015, we are forwarding herewith Permit No. WQ0000484 dated July 1, 2015, to Mountaire Farms Inc. for the continued operation of the subject wastewater treatment and irrigation facilities. PIease note the Permittee has been changed from "Mountaire Farms of North Carolina Corp." to "Mountaire Farms Inc.". This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued January 11, 2011, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, customized electronic copies of your facility's NT)MR NDMLR, and NDAR-1 forms are available for download at: http://portal.nedenr.or web/wq/aps/lau/reporting. Please note the following permit conditions have been removed since the last permit issuance dated January 11, 2011: ➢ Old Conditions I.1. and I.2. Construction of the feed forward pump station has been completed and the final engineer's certification has been received. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Non -Discharge Perm€tong Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-607-64641 Intel http://Portal.ncdenr.o[g/weblwg An Equal Opportunity 1 Affirmative Action Employer— Made in part with recycled paper Mr. David Kirby July 1, 2015 Page 2 of 2 If you need additional information concerning this permit, please contact Chonticha McDaniel at (919) 807-6337 or chonticha.medaniel@ncdenr.gov. �' i n caraw .�.e Z-5. Jay Zimmerman, P.G., Direct. 0 Division of Water Resources cc: Robeson County Health Department (Electronic Copy) Fayetteville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Central Files Digital Permit Archive (Electronic Copy) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms Inc. Robeson County FOR THE continued operation of a 2,550,000 gallon per day (GPD) wastewater treatment and irrigation facility (based on a seven day weekly average) consisting of- an £an industrial wastewater treatment plant consisting of. rotary screens; a flow equalization basin with a floating aerator; a feed forward pump station with three 600 gallon per minute (GPM) feed forward pump and associated high-water alarms; a feed forward pump station with two new 1,200 GPM and one relocated 2,400 GPM feed forward pumps and associated high-water alarms; three 800 GPM dissolved air floatation (DAF) units with a nitrogen removal system and clarifier (Sorin Treatment System); a 2,400 GPM DAF unit with two 280 cubic foot per minute (CFM) dissolved air pumps; a 2,400 GPM advanced pipe flocculator with a flow meter; one 6,000 gallon alum tank with one 25 gallon per hour (GPI chemical metering pump; four 2,500 gallon polymer tanks with two 25 GPH chemical metering pumps; a 19.79 million gallon (MG) 30 millimeter (mm) synthetically lined aerated storage lagoon with four aerators and 1.18 MG of permanent storage; chlorine disinfection; and all necessary piping, valves, controls and appurtenances; a 40,000 GPD domestic wastewater treatment plant; and all necessary piping, valves, controls and appurtenances; a wastewater irrigation system consisting of: a spray irrigation pumping station with three vertical turbine pumps serving 17 center pivot and solid set irrigation fields (Fields A through M5) with a wetted area of 271.4 acres; two 1,000 GPM vertical turbine spray irrigation pumps serving 15 center pivot and solid set irrigation fields (Fields N through Z) with a wetted area of 266.5 acres for a cumulative area of 537.8 acres (Fields A through Z); and all necessary piping, valves, controls and appurtenances; and a groundwater management system consisting of. 493 linear feet (LF) of 8 -inch gravity sewer; a 225 GPM pump station (Field C) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup; and approximately 3,670 LF of 6 -inch force main; a 35 GPM pump station (Field F) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup; five 22,500 square foot (ft2) infiltration basins; and all necessary piping, valves, controls and appurtenances WQ0000484 Version 3.2 Shell Version 150213 Page 1 of 9 to serve the Mountaire Farms Lumber Bridge Plant, with no discharge of wastes to surface waters, pursuant to the application received February 19, 2015, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued January 11, 2011, and shall be subject to the following specified conditions and limitations: T. SCHEDULES 1. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0105(d), 02T .0106, 02T .0109, 02T .0115(c)] H. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143-215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15ANCAC 02C .0108] 4. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0108(b)(1)] 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(c), 02T .0505(n)] 6. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. [15A NCAC 02L .0106(d)(2), 02L .0107(b)] 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0106, 02L.01081 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [15A NCAC 02L .0107(c)] WQ0000484 Version 3.2 Shell Version 150213 Page 2 of 9 9. In accordance with 15A NCAC 02L A 107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [ 15A NCAC 02L .0107] 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Robeson County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 v. Public right of way: 50 [15A NCAC 02H .02190)] b. The setbacks for storage and treatment units permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: [15A NCAC 02H .02190)] 100 50 c. The setbacks for storage and treatment units (e.g., 2,400 GPM DAF unit, advanced pipe flocculator, alum tank, polymer tanks, etc.) permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 [15A NCAC 02T .0506(b)] III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] WQ0000484 Version 3.2 Shell Version 150213 Page 3 of 9 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [15A NCAC 02T .0117] 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. [15ANCAC 02T .0108(b)(1)] 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(1)] 7. Only effluent from the Mountaire Farms Lumber Bridge Plant shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.1] No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T,0508. [ 15A NCAC 02T .0508, 15A NCAC 02T .1100] 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A NCAC 02T.05050)] 12. Freeboard in the aerated storage lagoon shall not be less than two feet at any time. [15A NCAC 02T .0505(d)] 13. A gauge to monitor waste levels in the aerated storage lagoon shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0108(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02T .0108(b)(1)] 15. The application of chemicals to the Fields C and F groundwater management system rapid infiltration basins is expressly prohibited. [ 15A NCAC 02T .0108(b)(1)] WQ0000484 Version 3.2 Shell Version 150213 Page 4 of 9 16. The Fields C and F groundwater management system rapid infiltration basins shall be operated and maintained to prevent the bed surfaces from becoming sealed and established with vegetative growth. The rapid infiltration basin bed surfaces shall be kept free of vegetative growth at all times. Vegetation shall be removed manually so that minimal disturbance will occur. The basin beds shall be raked a minimum of once per month. [15A NCAC 02T .0108(b)(1)] IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. [15A NCAC 02T .0108(c)] 2. A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. [15A NCAC 02T .0105(k)] 4. The Permittee shall monitor the effluent from the subject facilities and surface water monitoring point SW -1 at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. [15A NCAC 02T.0 108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the aerated storage lagoon shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] WQ0000484 Version 3.2 Shell Version 150213 Page 5 of 9 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IV.4.) on Form NDMR for each PPT and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [ 15A NCAC 02T .0105(1)] A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [15A NCAC 02T ,0108(b)(1)] 10. Monitoring wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 1 [ 15A NCAC 02T .0105(m)] 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW -59), along with attached copies of laboratory analyses, on or before the Iast working day of the month following the sampling month. The Compliance Monitoring Form (GW - 59) shall include this permit number, the appropriate well identification number, and one GW -59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] WQ0000484 Version 3.2 Shell Version 150213 Page 6 of 9 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage pH Base Saturation (by calculation) Lead 1 Phosphorus Cadmium 1 Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Nickel' Zinc Copper Percent Humic Matter ' Cadmium, Lead and Nickel shall be sampled once per permit cycle and a licensed soil scientist shall submit these results accompanied by a report to determine site soil efficiency. [15A NCAC 02T .0108(c)] 13. A licensed agronomist shall perform surface and deep penetrating aeration maintenance on an as - needed basis for all irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 14. Scheduled maintenance of the irrigation sites listed in Attachment B shall be performed as needed. Maintenance shall include actions to ensure that effluent ponding and runoff does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. This written report shall be submitted to the Fayetteville Regional Office, Water Quality Regional Operations Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. [15A NCAC 02T .0108(b)(1)] 15. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self-monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. [15A NCAC 02T .0105(1), 02T .0108(b)(1)] WQ0000484 Version 3.2 Shell Version 150213 Page 7 of 9 V. 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [15A NCAC 02T .0108(b)] The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. [G.S. 143-21.5.3(a)(2)] VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [15A NCAC 02T .0110] 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G.S. 143-21.5.1] The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)] In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0108(b)(1)] 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .01050)] WQ0000484 Version 3.2 Shell Version 150213 Page 8 of 9 This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0 110, [15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [ 15A NCAC 02T.0120] 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall because for the Division to revoke this permit. [ 15A NCAC 02T .0105(e)(3)] Permit issued this the V day of July 2015 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION S. Jay Zimmerman, P.G., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0000484 WQ0000484 Version 3.2 Shell Version 150213 Page 9 of 9 THIS PAGE BLANK ATTACHMENT A — LIMITATIONS AND MONITORING REQUIREMENTS PPI 001— Aerated Storage Lagoon Effluent Permit Number: WQ0000484 Version: 3.2 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description p Units of Measure Monthly Average Monthly Geometric Mean gaily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5 -Day (20 °C) mg/L 2 x Month Composite 01027 Cadmium, Total (as Cd) mg/L Monthly Composite 00916 Calcium, Total (as Ca) mg/L Monthly Composite 31616 Coliform, Fecal MF, M -FC Broth, 44.5 °C 41100 mL 2 x Month Grab 01042 Copper, Total (as Cu) mg/L Monthly Composite 50050 Flow, in Conduit or thru Treatment Plant GPD 2,550,000 � Continuous Recorder 01051 Lead, Total (as Pb) mg/L Monthly Composite 00927 Magnesium, Total (as Mg) mg/L Monthly Composite 01067 Nickel, Total (as N) mg/L Monthly Composite 00610 Nitrogen, Ammonia Total (as N) mg/L 2 x Month Composite 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 2 x Month Composite 00620 Nitrogen, Nitrate Total (as N) mg/L 2 x Month Composite 00400 pH su 5 x Week Grab 00665 Phosphorus, Total (as P) mg/L 2 x Month Composite WQ09C Plant Available Nitrogen — Concentration mg/L 2 x Month Calculated 00931 Sodium Adsorption Ratio ratio Monthly Calculated 00929 Sodium, Total (as Na) mg/L Monthly Composite 70300 Solids, Total Dissolved - 180 °C mg/L 3 x Year 2 Composite 00530 Solids, Total Suspended mg/L 2 x Month Composite 01092 Zinc, Total (as Zn) mg/L Monthly Composite L The flow limit of 2.55 million gallons per day (MGD) shall be based upon a seven day weekly average_ 2. 3 x Year sampling shall be conducted during April, August and December. WQ0000484 Version 3.2 Attachment A Page 1 of 2 PPI 002 — Industrial WWTP Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure weekly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 50050 Flow, in Conduit or thru Treatment Plant GPD 2,550,000 } 40,000 Continuous Recording 1. The flow limit of 2.55 million gallons per day (MGD) shall be based upon a seven day weekly average. PPI 003 — Domestic WWTP Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 50050 Flow, in Conduit or thru Treatment Plant GPD 40,000 Continuous Recording PPI 004 — Surface Water Monitoring Station SW -1 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure Monthly Average . Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00620 Nitrogen, Nitrate 'Total (as N) mg/L Monthly Grab WQ0000484 Version 3.2 Attachment A Page 2 of 2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Mountaire Farms Inc. - Mountaire Farms Lumber Bridge Plant Permit Number. WQ0000484 Version: 3.2 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude LongitudeFNet Dominant Parameter Hourly Yearly Units cSoil Series Rate Max A Mountaire Farms Inc. Robeson 34.872222° -79.107222° Pocalla loamy 01284 - Non -Discharge Application Rate 78 inches sand, 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre $ Mountaire Farms Inc. Robeson 34.872778° -79.109167° 6.75 Wakulla sand, 0 01284 - Non -Discharge Application Rate 78 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre C Mountaire Farms Inc. Robeson 34.871667° -79.102778° 29.99 Wagram loamy 01284 - Non -Discharge Application Rate 78 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre D Mountaire Farms Inc. Robeson 34.874444° -79.111667° 3.50 Wakulla sand, 0 01284 - Non -Discharge Application Rate 78 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre E Mountaire Farms Inc. Robeson 34.876667° -79.113333° 4.70 Wakulla sand, 0 01284 - Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre F Mountaire Farms Inc. Robeson 34.875000° -79.106389° 26.53 Wagram loamy 01284 -Non-Discharge Application Rate 78 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre G Mountaire Farms Inc. Robeson 34.879167° -79.110000° 47.79 Wagram loamy 01284 - Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 -Plant Available Nitrogen 350 lbs/acre H Mountaire Farms Inc. Robeson 34.878611' -79.104444° 14.19 Wagram loamy 01284 - Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre I Mountaire Farms Inc. Robeson 34.877500° -79.108333 13.58 Wakulla sand, 0 01284 -Non-Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre J Mountaire Farms Inc. Robeson 34.885278° -79.118056° 58.26 Wagram loamy 01284 - Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre K Mountaire Farms Inc. Robeson 34.888056° -79.115556° 9.86 Lakeland sand, 0 01284 - Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre L Mountaire Farms Inc. Robeson 34.888333° -79.112222° 24.94 Lakeland sand, 0 01284 - Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Ml Mountaire Farms Inc. Robeson 34.868611° -79.107500° 0.60 Pocalla loamy 01284 - Non -Discharge Application Rate 91 inches sand, 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre M2 Mountaire Farms Inc. Robeson 34.888056' -79.117778° 1.10 Wakulla sand, 0 01284 - Non -Discharge Application Rate 91 inches to 6% WQ09 -- Plant Available Nitrogen 350 lbs/acre M3 Mountaire Farms Inc. Robeson 34.886389° -79.114722° 1.23 Pocalla loamy 01284 - Non -Discharge Application Rate 91 inches sand, 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre M4 Mountaim Farms Inc. Robeson 34.881944° -79.118056° 5.52 Wakulla sand, 0 01284 - Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre M5 Mountaire Farms Inc. Robeson 34.888889° -79.1088891 14.62 Goldsboro loamy 01284 - Non -Discharge Application Rate 52 inches sand, 0 to 2% WQ09 - Plant Available Nitrogen 350 lbs/acre WQ0000484 Version 3.2 Attachment B Page I of 2 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Dominant Parameter Hourly Yearly Units Acreage Soil Series Rate Max N Mountaire Farms Inc. Robeson 34.871667° -79.121667° 78.87 Pocalla loamy 01284 -Non-Discharge Application Rate 0.6 86 inches sand, 0 to 3% WQ09 -- Plant Available Nitrogen 350 lbs/acre O Mountaire Farms Inc. Robeson 34.867222° -79.123611 ° 19.89 Norfolk loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 - Plant Available Nitrogen 350 lbs/acre P Mountaire Farms Inc. Robgson 34.865556° -79.120833° 28.64 Wagram loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6/o WQ09 - Plant Available Nitrogen 350 lbs/acre Q Mountaire Farms Inc. Robeson 34.863056° -79.116667° 23.80 Wagram loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre R Mountaire Farms Inc. Robeson 34.864167° -79.114722° 19.16 Pocalla loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre S Mountaire Farms Inc. Robeson 34.878056° -79.123889° 12.74 Wakulla sand, 0 01284 -Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre T Mountaire Farms Inc. Robeson 34.875278° -79.123333° 6.25 Wagram loamy 01284 -Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre U Mountaire Farms Inc. Roheson 34.870000° -79.124167° 3.65 Wagram loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre VI Mountaire Farms Inc. Robeson 34.868611° -79.118889° 7.75 Wakulla sand, 0 01284 - Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre V2 Mountaire Farms Inc. Robeson 34.868889° -79.116111° 6.95 Wakulla sand, 0 01284 - Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre W Mountaire Farms Inc. Robeson 34.866389° -79.117222° 11.08 Wagram loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Xl Mountaire Farms Inc. Robeson 34.858333° -79.101667° 25.83 Norfolk loamy 01284 ---Non-Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 - Plant Available Nitrogen 350 lbs/acre X2 Mountaire Farms Inc. Robeson 34.855000° -79.116667° 11.55 Wakulla sand, 0 01284 - Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Y Mountaire Farms Inc. Robeson 34.8608331 -79.113611° 3,21 Norfolk loamy 01284 - Non -Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 - Plant Available Nitrogen 350 lbs/acre Z Mountaire Farms Inc. Robeson 34.857500° -79.112778° 7.10 Wagram loamy 01284 -Non-Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Totals 537.8 WQ0000484 Version 3.2 Attachment S Page 2 of 2 ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version: 3.2 Monitoring wells: MW -8, MW -14 through 20, MW -24 through 29, and MW -31 through 46. GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code 00680 Parameter Description Carbon, Tot Organic (TOG) Daily Maximum mg/L Frequency Measurement 3 x Year Sample Type Grab Footnotes 1,6 31616 Coliform, Fecal MF, M -FC Broth, 44.5 °G #/100 mL 3 x Year Grab 1 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/L 3 x Year Grab I 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 70300 pH Solids, Total Dissolved - 180 °C 4.2-8.5 500 su mg/L 3 x Year 3 x Year Grab Grab 1,2 I GWVOC Volatile Compounds (GC/MS) Present: Yes/No Annually Grab 1, 4, 5 82546 Water Level, Distance from measuring point feet 3 x Year Calculated 1, 2, 3 I. 3 x Year monitoring shall be conducted in April, August & December; Annual monitoring shall be conducted every December. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4, Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 pg/L or less b. Standard Method 6210D, PQL at 0.5 pg/L or less C. EPA Method 8021, Low Concentration, PQL at 0.5 pg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less e. Another method with prior approval by the Water Quality Permitting Section Chief Any method used must meet the following qualifications: a. A laboratory must be DWR certified to run any method used. b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. c. The method used must provide a PQL of 0.5 pg/L or less that must be supported by laboratory proficiency studies as required by DWR. Any constituents detected above the MDL but below the PQL of 0.5 pg/L must be qualified (estimated) and reported. 5. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Fayetteville Regional Office supervisor, telephone number (910) 433-3300, must be contacted immediately for further instructions regarding any additional follow-up analyses required. 6. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 1 and this attachment. WQ0000484 Version 3.2 Attachment C Page 1 of 1 OMIN-34 0 MVV -35 Mountaire Farms (WQ0000484) Figure I - Monitoring Wells Sz 0 /Mw I.,, MW 36 4Y. r MW -320 0 QMVV-24 0 MW -25 mw -"8 O-UM29 OMW-16 MW- 38 0 MW -1 ► OMW-39 C-1 Mw;,26 MIN -170 OMVV-27 omvv-8/ CMVV-46 MW14 Z(0) 0 NAW 40 OMVV-20� IT CMW W-42 M-19 -37 OMW,41 CMW-44 , Mw,45 Figure 2 —A ial Ma W!2)000484 17269 NC Hwy 71 N, Lumber Bridge, NC 28357 Mountaire Farms of North Carolina Corp- Latitude: 34.8692° Mountaire Farms Processing Plant Longitude: -79.10751 � c �6.� �,S`" �� r -'�� - ."FMS.• . p "Y RCDENR NOrt I Carch ?a, Department of E -Environment and Division of Alater Quality Bever!,, Eaves revue Coieen H. Suiiins Governor Dare ;tor January 11, 2011 SCOTT VARNER - DIRECTOR OF PROCESSING OPERATIONS MOUNTAERE FARMS OF NORTH CAROLINA CORP. POST OFFICE Box 339 LUMBER BRIDGE, NORTH CAROLINA 28357 Dear Mr. Varner: Natural Resaur'es Subject: Permit No. WQ0000484 Dei rreema: iSevr?tC"1 rI Mountaire Farms Processing Plant Wastewater Irrigation System Robeson County In accordance with your permit modification request received November 30, 2010, and subsequent additional information received December 28, 2010, we are forwarding herewith Permit No. WQ0000484 dated January 11, 2011, to Mountaire Farms of North Carolina Corp, for the continued operation of the subject wastewater treatment and irrigation facilities, as well as the construction and operation of the subject wastewater treatment plant facility modifications. The modifications to the subject permit are as follows: two new and one relocated feed forward pumps; a dissolved air floatation (DAF) unit with dissolved air pumps; an advanced l ipc flocculator with a flow meter; an alum tank with one chemical metering pump; four polymer tanks with two chemical metering pumps. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued May 9, 2008, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ froze the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions have been removed since the last permit issuance (Note all cited conditions are from the permit dated May 9, 2049); Y Condition I.1. — This condition was removed because monitoring well MW -46 was installed on August S, 2008. Y Condition 1.2. — This condition was removed because the requested site maps were submitted on September 12, 2008. i� Condition 1.3. — This condition was removed because the requested copy of the approved Erosion and Sedimentation Control Plan was submitted. r,C _, SER. Pi;r-)T=vT,:W C --T 15-11 vii= C -P -ler Ra:�' :or.: Oen - � + NOi [�i�..•c`11"Cl1na Mr. Scott Varner January 11, 2011 Page 2 of 4 Condition I.4. — This condition has been removed because the listing of updated field acreages was provided on September 12, 2008. The updated field acreages are shown in Attachment B. Condition IV.5.g. — This condition was removed because it is covered under new Conditiot: TV, 15. ➢ Condition IV.5.1a. — This condition was removed because it is covered under old Condition IV.8. and new Condition IV.9. Condition IV.S.k. — This condition was removed because it is covered under old Condition IVA. and new Condition TVA. ➢ Condition IV.10. — This condition was removed because monitoring well MW -46 was installed on August 5, 2008. Please note the following permit conditions, expiration date and attachments have been modified since the last permit issuance: Perrnit Expiration Date — The expiration date has been extended from April 30, 2013 to April 30, 2017 due to Session Laws 2009-406 and 2010-177. ➢ Condition. IH.6. -- This condition has been modified to now require that all irrigation equipment be tested and calibrated at least once per permit cycle, instead of once per year. ➢ Condition 1H.9. — This condition has been expanded to include restricted public access to the wastewater treatment facilities. ➢ Conditions 111. 15. and 111. 16. — These conditions have been clarified to note that the rapid infiltration basins are part of a groundwater management system for Fields C and F. Condition IV.15.e. (i.e., old Condition IV.16.) — This condition has been amended to require the Permittee to notify the Fayetteville Regional Office if there is ponding in or runoff from the irrigation sites. ➢ Attachment A — PPI 001 — Aerated Storage Lagoon Effluent (i.e., old PPI 002): This point prior to irrigation (PPI) has had the monitoring frequencies for Cadmium. Calcium, Copper, Lead, Magnesium, Nickel, Sodium, Sodium Adsorption Ratio and Zinc reduced from twice per month (2 x Month) to monthly. In addition, the sample type for Sodium. Adsorption Ratio has changed from "composite" to "calculated." Total Percent Solids has been replaced with Total Dissolved Solids and this new parameter is required to be sampled three times per year (3 x Year) during April, August and December. Finally, the monitoring frequency for pH has increased from twice per month (2 x Month) to five times per week (5 x Week). ➢ Attachment B — Based on the site map submitted on September 121, 2008, the acreages for Fields A, C, I, M2, M5, O, P, W and X2 have decreased. and he acreages for Fields G. 7, K, L, M4, Iv and Q have increased, resulting in a net loss of approximately 1.8 acres. ➢ Attachment C —The limit of 10 mg/L for Total Organic Carbon has been removed Mr. Scott Varner January 11, 2011 Page 3 of 4 Please note the following permit conditions are new since the last permit issuance: ➢ Condition 1.1. — This condition requires that a certification from a North Carolina Professional Engineer be submitted in accordance with 15A NCAC 02T .0 116, thus verifying the pern-fitted modifications have been installed in compliance with this permit, Division approved plans and specifications, and other supporting documentation. Condition 1.2. — This condition requires that the Fayetteville Regional Office be notified at least 48 hours in advance of operation of the installed facility modifications so that an in- place inspection can be made. r Condition ILIO. — This condition requires any landowner who owns land within the compliance boundary, but who is not the Permittee, to execute and file with the County Register of Deeds an easement with the requirements listed in the said Condition. Please note the previous permit was subject to this requirement under 15A NCAC 02L .0107(f), therefore, this condition is intended to voice this rule. Condition ILL Le. — This condition includes the 15A NCAC 02T .0506(b) setback requirements for the permitted modifications to the wastewater treatment facility. ➢ Condition VI.8. — This condition notes that this permit is subject to revocation or unilateral modification within 60 days notice from the Division if the terms in 15A NCAC 02T .0110 are violated. Condition VI.9. —This condition notes that the facilities in this permit may not be expanded if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). Mr. Scott Varner January 11, 2011 Page 4 of 4 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Nathaniel Thornburg at (919) 715-6160 or nathaniel.thomburL,ca�ncdenr.aoz-. Sincerely, .1�, Aoln H. Sullins cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Walter T. Wilson. PE — Wilson & Lvsiak. Inc. Technical Assistance and Certification Unit Permit File WQ0000484 Notebook Pile WQ0000484 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms of North Carolina Corp. Robeson County N S -1 operation of a 2,550,000 gallon per day (GPD) wastewater treatment and irrigation facility based on a seven day weekly average consisting of: continued operation of an industrial wastewater treatment plant consisting of: rotary screens; a flow equalization basin with a floating aerator; a feed forward pump station with three 600 gallon per minute (GPM) feed forward pump and associated high-water alarms; three 800 GPM dissolved air floatation (DAF) units with a nitrogen removal system and clarifier (Sorin Treatment System); a 19.79 million gallon (MG) 30 millimeter (mm) synthetically lined aerated storage lagoon with four aerators and 1.18 MG of permanent storage; chlorine disinfection; and all necessary pipes, pumps, valves and appurtenances; the continued operation of a 40,000 GPD domestic wastewater treatment plant; and all necessary pipes, pumps, valves and appurtenances; the continued operation of a wastewater irrigation system consisting of: a spray irrigation pumping station with three vertical turbine pumps serving 17 center pivot and solid set irrigation fields (Fields A through M5) with a wetted area of 271.4 acres; two 1,000 GPM vertical turbine spray irrigation pumps serving 15 center pivot and solid set irrigation fields (Fields N through Z) with a wetted area of 266.5 acres for a cumulative area of 537.8 acres (Fields A through Z); and all necessary pipes, pumps, valves and appurtenances; the continued operation of a groundwater management system consisting of 493 linear feet of 8 -inch gravity sewer; a 225 GPM pump station (Field C) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup; and approximately 3,670 linear feet of 6 -inch force main; a 35 GPM pump station (Field F) with duplex pumps, high water- alarms, manual power transfer switch and an emergency generator hookup; five 22.500 square foot (ft) infiltration basins; and all necessary pipes, pumps, valves, and appurtenances; and the WQ0000484 Version 3.1 Shell Version 101229 Page 1 of 10 construction and operation of. a feed forward pump station with two new 1,200 GPM and one relocated 2,400 GPM feed forward pumps and associated high-water alarms; a 2,400 GPM DAF unit with two 280 cubic foot per minute (CFM) dissolved air pumps; a 2,400 GPM advanced pipe flocculator with a flow meter; one 6,000 gallon alum tank: with one 25 gallon per hour (GPH) chemical metering pump; four 2,500 gallon polymer tanks with two 25 GPH chemical metering pumps; and all necessary pipes, pumps, valves, and appurtenances to serve the Mountaire Farms Processing Plant in Lumber Bridge, with no discharge of wastes to surface waters, pursuant to the application received November 30, 2010, and subsequent additional information received by the Division of Water Quality, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued May 9, 2008, and shall be subject to the following specified conditions and limitations: 1. SCHEDULES In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of the permitted facility modifications, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility modifications have been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be con leted in phases and-partiallyand-paffially certified the Permittee shall retain the res onsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire ro'ect has been cam leted. Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 2. The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in-place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m.. on Monday through Friday, excluding State Holidays. No later than six months prior to the expiration of this permit, the Permittec shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. WQ0000484 Version 3.1 Shell Version 1012129 Page 2 of 10 II, PERFORMANCE STANDARDS 1. The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or disposal facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply); and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983, therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. In accordance with 15A NCAC 02L .0 108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. S. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Robeson County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L.0107(0(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. WQ0000484 Version 3.1 Shell Version 101229 PaEe 3 of 10 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted prior to September 1, 2005 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 v. Public right of way: 50 b. The setbacks for storage and treatment units permitted prior to September 1, 2006 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: 100 50 c. The setbacks for storage and treatment units (e.g., 2,400 GPM DAF unit, advanced pipe floeculator, alum tank, polymer tanks, etc.) permitted January 11, 2011 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 III. OPERATION AND MAINTENANCE RE UIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0 507, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 09G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 5. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. V+'Q0000484 Version 3.1 Shell Version 101229 Page 4 of 10 7. Only effluent from Mountaire Processing Plant in Lumber Bride shall be irrigated on the sites listed in Attachment B. 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Perinittee shall maintain a residual management plan pursuant to 15A NCAC 02T.0508. 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 12. Freeboard in the aerated storage lagoon shall not be less than two feet at any time. 13. A gauge to monitor waste levels in the aerated storage lagoon shall be provided. This gauge; shall have readily visible permanent markings indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; n-linimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 15. The application of chemicals to the Fields C and F groundwater management system rapid infiltration basins is expressly prohibited. 16. The Fields C and F groundwater management system rapid infiltration basins shall be operated and maintained to prevent the bed surfaces from becoming sealed and established with vegetative growth. The rapid infiltration basin bed surfaces shall be kept free of vegetative growth at all times. Vegetation shall be removed manually so that minimal disturbance will occur. The Basin beds shall be raked a minimum of once per .month. WQ0000484 Version 3.1 Shell Version 1011-29 Page 5 of 10 IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form. NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The Permittee shall monitor the effluent from the subject facilities and surface water monitoring point SW -I at the frequencies and locations for the parameters specified in Attachment A. 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these xecords shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated;' c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the aerated storage lagoon shall be recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form. NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions 1V.5. and N.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 WQ0000484 Version 3.1 Shell Version 101229 Page 6 of 10 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum., this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., chancing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mapping,_well construction fonns, well abandonment forms and monitoring data shall refer to the vermit number and the well nomenclature as provided in Attachment C and Figure 1. 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW -59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW - 59) shall include this permit number, the appropriate well identification number, and one G,X-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address. Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage pH I Base Saturation (by calculation) Lead I Phosphorus Cadmium Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Nickel ' Zinc Copper I Percent Humic Matter ' Cadmium, Lead and Nickel shall be sampled once per permit cycle and a licensed sail scientist shall submit these results accompanied by a report to deternline site soil efficiency. 13. A licensed agronomist shall perforin surface and deep penetrating aeration maintenance on an as - needed basis for all irrigation sites listed in Attachment B. WQ0000484 Version 3.1 Shell Version 101229 Pa?e 7 of 10 14. Scheduled maintenance of the irrigation sites listed in Attachment B shall be performed as needed. Maintenance shall include actions to ensure that effluent ponding and runoff does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. This written report shall be submitted to the Fayetteville Regional Office, Aquifer Protection Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. 15. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self-monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. N'. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and disposal facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and disposal facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. WQ0000484 Version 3.1 Shell Version 101229 Pace 8 of 10 V1. GENERAL CONDITIONS Failure to comply with the conditions and limitations contained herein may subject the Permittec to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plays and specifications, and other supporting documentation. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved pians and specifications, and other supporting documentation. No variances to applicable rales governing the construction or operation of the permittee` facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular eoncem to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000: any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a fonnal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. The Pennittee shall retain a set of Division approved pians and specifications for the life of the facilities pennitted herein, 7. The Pennittee shall maintain this permit until all permitted facilities herein are properly closed or perztaitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T.01050). 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Pennittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 11 "' day of January 2011 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION �"' --/ A�= j�_,r Cpfeen llins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 WQ0000484 Version 3.1 Shell Version 101--29 Pa -e 9 of 10 Permit No, WQ0000484 Wastewater Irrigation System Mountaire Farms of North Carolina Corp. January 11, 2011 Mountaire Farms Processing Plant Robeson. County ENGINEERING CERTIFICATION ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0 116, 1, as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. Provide a brief narrative description of any variations: Professional Engineer's Name Engineering Firm Mailing Address City Telephone State Zip E-mail NC PE Seal. Signature & Date THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: By Courier/SPecial Deliverv: 1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 WQ0000484 Version 3.1 She11 Versioii 1012219 Page 10 of 10 r ATTACHMENT A - LIMITA'T'IONS AND MONITORING REQUIREMENTS Permit Number: WQ0000484 Version: 3,1 PFI 001 — Aerated ,Storage Lagoon Efllueittt PFFLUENT CHARACTERISTICS EFFIXENT IANI1TS MONITORING REQUIREMENTS PCS Code 0113141 PaI'anletrr Description fMl), 5-Ilay (20 "C) Monthly I eehly Average Monthly Geoinetrie Mean lrlailp 111ininlum 1)aiTy hlaxinluln Measurement Frequency Sample Type mWL 2 x Month Composite 01027 ('admium. otal (aS Cd] ing'l, Monthly Composite 00916 Calcium. Dotal (as Ca) Ing. 1., Monthly Composite 31616 Coliform. fecal K[F. h9 -FC Broth. 44.5 °C — — #/100 nil, 2 x Month NNlonthly Grab Composite !11012 Copper. "Dotal (as Cu) Ing;'I, 50050 Flow- in Conduit or thru Treat€nent Plant 2,550,000' (;PD Continuous Recorder t11051 l.,cad.'tutal (as 1111) ntg!l. Mo11tll1v Composite (10927 Magltesnlnl, lotal0,KNig) lrlg,l, Monthly Composite 01067 Nickel.'] otal (as N) tng;'l, Monthly Composite 00610 Nitrogen, Ammonia Dotal (as N) Eng/l. 2 x Month Composite 00625 Nitrogen- Kjeldahl, Tolal (as N) Ing/l, 2 x Month Composite 00620 Nitrogen, Mimic Total (as N) me/l. 2 x Nlonth Composite 00.100 p[l su 5 x Week Grab 00665 Phosphorus. Total (m 11) I73g1, 2 x Month Composite NVQ09 Plant Available Nitrogen mg'L 2 x Month Calculated 00931 Sodium Adsorption Ratio ratio Monthly Calculated 00929 Sodium. Final (as Na) ing'la Month1v Composite 70300 Solids. 'Dotal Dissolved - 180 T Ing/l., 3 x Year ' Composite 00530 Solids, Total Suspended mg/L 2 x Mantle Composite 01092 7.inc, Total (as Zn) 111g1l, Monthly Composile I. Monthly average tier fecal Coliform shall be a geometric mean. 2. 'l he [low Hinit of 2.55 million gallons per day (MGD) shall be based upon a seven daj- weekly average. 3. 3 x Year sampling shall be couducted during April, At?gust and December. WQ0000484 Versicm 3.1 Attachment A Page i oft PPI 002 — Industrial WWTP Effluent 1. The flow limit o1'2.55 inillion gallons per clay (MGD) shall be based upon a seven clay weekly average, PPI 003 — Domestic WWTP Effluent MONITORING EFFLUENT CHARACTERISTICS EFFLUENT LIMITS REQUIREMENTS PCS Parameter Description Weekly Average Monthly Geometric Daily lllinimum Daily Maximum Measurement Measurement Sample Type Code Mean 50050 Flow. in Conduit or Iliru Treahuent Plant 2,550,000E GPD 40,Opt) Continuous Recording 1. The flow limit o1'2.55 inillion gallons per clay (MGD) shall be based upon a seven clay weekly average, PPI 003 — Domestic WWTP Effluent PPI 004 -- Surface Water Monitoring Station SW -1 MONITORING EFFLUENT CHARACTERISTICS EFFLUENT LIMITS REQUIREMENTS PC5 Parameter Description Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Measurement Sample Type Code 50050 I1ow. in Conduit or thro Treatment Print mg/L 40,Opt) CiPO Continuous Reeording PPI 004 -- Surface Water Monitoring Station SW -1 WQ0000z: 'ersion 3.1 Attachment A e 2 oft MONI'T'ORING EFFLUENT 01,kR,kC'TF,ItiSTICS EFFLUENT LIMITS REQUIREMENTS PC5� — Description Monthly Average Monthly Geometric MeaE2 Daily 1ltinimum Daily Maximum Measurement Measurement Sample type CodeParameter 00620 Nitrogen, Nitrate Total (as N) mg/L Monthly Grab WQ0000z: 'ersion 3.1 Attachment A e 2 oft FAVI Ol n CV.11I.Ii.101M flV WMLIil RUFA 1.i1.1►VE-1It7►M Mountaire Fat'tns of North Carolina Corp. — Alountaire Farms Processing Plant Permit Number: `j'Q0000484 Version: 3.1 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Dominant Parameter hourly- lt'early Units Acreage Soil Series Bate MAX ;\ Mountaire Farris of Nortln Carolina Corp. Robeson 3-1"52'20" -79'06'26" 8.20 Pocafla loarny 0128.1- Non -Discharge Application Rate 78 inches sand, 0 to 3,0 %'Q09 - Plant Available Nitrogen 350 lbs/acre 11 Mountaire I -arms oi' Nodli Carolina Corp.Robeson Ito 34'52'22" -79^06' 33" 6.75 Wakulla sand, 0 01.284 -Non-Discharge Application Rate 73 inches 60,o WQ09- Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 -Non -Discharge Application Rate 78 inches C Mountaire Farms ol'North Carolina Corp. p Robeson 34^52' 18" -79"06' 10" 29.99 sand, 0 to 640 WQ09 - Plant Available Nitrogen 350 lbs/acre bA7akul]a sand, 0 01284 - Non -Discharge Application Rate 78 inches 11 Mountaire Farris of Norlh Carolina Corp. Robeson 34"52'28" -r9'06'42" 3.50 to 6"o WQ09 -Plant Available Nitrogen 350 lbs/acre --I: Wakolla 0 01284 - Non -Discharge Application Rate 91 inches Ntonntahr Fnnw of North Carolina Corp. Robeson 34'52'36" -79'06',19" 4.70 sand. to G.o WQ09 - Plant Available Nitrogen 350 lbs/acre Wagram loaony 01284 - Non -Discharge Application Rate 78 inches 1' Mountaire Farms ot'North Carolina Corp. Robeson 34'52'30" -79'06'23" 26.53 sand. 0 to 6, o WQ09 - Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 - Non -Discharge Application Rate 91 inches G Mountaire Farnns of North Carolina Corp. Robeson 34'52'45" -79'06'36" 47.79 sand. 0 to 6,a XVQ09 - Plant Avaifahle Nitrogen 350 lbs/acre Wagtani 10801}' 01284--Non-Discharge Application bate 91 inches Ii Mountaire Farms ofNotiln Carolina Corp. Robeson 34'52'43" -79'06'16" 14.19 sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre i Nlountnire ]--anus of -North Carolina Corp.obeson p' 34^52' 39" -79"O6' 30" 13.58 - WakuIla sand, 0 01284 -Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 -- Non -Discharge Application Rate 91 incites J Mountaire Fauns of North Carolina Corp. Robeson 3=1".53' U7" -79^ 07' 05" 58.26 sand, 0 to 6.0 WQ09 - Plant Available Nitrogen 350 lbs/acre Lakeland sand. U 01284 -- Non -Discharge Application Rate 91 inches 1C Mountaire Farms of North Carolina Corp. Robeson 34^53' 17" -79'06'56" 9.86 to 6°o WQ09 - Plant Available Nitrogen 350 lbs/acre 1, Nlonntaire Farms of North Carolina Corp, Robeson 34'53' 18" -79'06'44" 24.94 Lakeland sand. 0 01284 -Non-Discharge Application Rale 91 inches to 6% WQ09 - Plant Available Nitrogen 350 Ibsiacre -North Pocalia loamy 01284 - Non -Discharge Application Rate 91 incites M I Mounlaire farms of Carolina Corp. Robeson 34"52'07" -79'06'27" 0.60 sand, 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre N12 fvinuntaLc Farms ofl�lornn Carolina Corp. Robeson 34'53' 17" -79"07' 04" 1-1.0 1ti'akulla sand, 0 01284 -Non -Discharge Application Rate 91 inches to 61N WQ09-Plant Available Nitrogen 350 lbs/acre N13 Mountaire Farms of North Carolina Corp, Robeson 34'53' 11" -79'06'53" 1.23 Poea]la loamy 01284 -Non -Discharge Application Rate 91 inches sand, 0 to 3",o WQ09 - Plant Available Nitrogen 350 lbs/acre fv14 Ivtountaire Farms of North Carolina Corp. Robeson 34'52'55" -79"07'05" 5-52 Wakullaosand. 0 01284--Non-Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Goldsboro loamy 01284 -Non-Discharge Application hale 52 inches M5 Nloutntaire Farms of North Carolina Corp. Raheson 34^53' 2U" 79"U6' 32" 14,62 sand, 0 to 2,0 WQ09 — Plant Available Nitrogen 350 lbslacre WQ0000484 Versi€u 3.1 Attachment D Page I of IRRIGATION AREA INFORMATION APPLICATION L111II'rATIONS Field Owner County Latitude Longitude Net Dominant Parameter hourly '$'early Units Acreage Soil Series Rate Max N Mountaire Farms ol'North Carolina Corp. Robeson 34'52'18" -79'07'18" 78.87 Pocalla loamy 01284- Non -Discharge Application Rate 0.6 86 inches sand. 0 to 3.0 WQ09 - Plant Available Nitrogen 350 lbs/acre O Mountaire Farms o1•Nortlf Carolina Corp. Robeson 34'52'02" -79"07' 25" 19-89 Norfolk loamy 01284 -Non -Discharge Application Rate 0.6 86 inches sand, 0 to 2,6 WQ09-P[wit Available Nitrogen 350 lbs/acre Wagram loamy 01284 - Non -Discharge Application mate 0.6 86 inches 1' Mountaire Farms of North Carolina Corp. Robeson 34'51'56" -79'07'15" 28.64 sand, 0 to 6/o WQ09 -Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 -Non-Discharge Application Rate 0.6 86 inches Q Mountaire Parnas o1'Norlh Carolina Corp. Robeson 34°51' 47" -79°07' 00" 23.80 sand, 0 to 61"o WQ09 - Plant Available Nitrogen 350 lbs/acre Pocalla loamy 01284 -Non -Discharge Application Rate 0..6 86 inches R Mountaire Parrnns of North Carolina Corp. Robeson 34'51'51" -79'06'53" 19.16 sand. 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre Wakullasand.0 01284 -Nun -Discharge Application Rate 0.6 86 inches S Mountaire 1 arms ol'Narth Carolina Corp. Robeson 34'52'41" -79'07'26" 12.74 to 61,n WQ09-Plant Available Nitrogen 350 lbs/acre Wagram loamy t11284 -Non -Discharge Application Rate 0.6 86 inches i !�'IOlfntall'e Farms ofNorth Carolina Corp- Robeson 34'52'31" -79'07'24" 6.25 sand- 0 to 01a WQ09 --Plant Available Nitrogen 350 lbs/acre Wagram loann. 01284 - Non -Discharge Application Rate 0.6 86 inches I I 1*lountaire Farms of North Carolina Corp. P Robeson 34" 52' 12" -79"07' 27" 3.65 sand. 0 to 6°0 WQ09 - Plant Available Nitrogen 3.50 lbs/acre -North Wakulla 0 01284 - Non -Discharge Application Rate 0.6 86 inches VI Mountaire Farms of Carolina Corp. Robeson 34"52'07" -79'07'08" 7.75 sand. to 6% WQ09- Plant Available Nitrogen 350 lbs/acre Wakulla sand, 0 01284 - Non -Discharge Application Rate 0.6 86 inches V2 Mountaire Farnts of North Carolina Corp. Robeson 34'52'08" -79"06,58" 6.95 to 6% WQ09 - Plant Available Nitrogen 350 Ibslacre Wagrann loamy 01284 - Non -Discharge Application Rate 0.6 86 inches W 1`00unlairc l'nrrns of North Carolina Corp.. Robeson 34'51'59" -79'07'02" 11.08 sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Norfolk lamory 01281 Non -Discharge Application Rate 0.6 86 inches X1 Mountaire Farnns of North Carolina Corp. Robeson 34'5V30" -79'06'06" 25.83 sand, 0 to 2 is WQ09 -- Plant Available Nitrogen 350 lbs/acre Wakulla sand. 0 01284 - Non -Discharge Application Rate 0.6 86 inches X2 Mofnitaire Farms of North Carolina Corp. Robeson 3.1" 51' 18" -79'07'00" 1 1.55 to 6:e WQ09 - Plant Available Nitrogen 350 lbs/acre Nor lolk loamy 01284 -Non -Discharge Application Rate 0.6 86 inches Y N'tountaire Farms of North Carolina Corp. Robeson 34'51'39" -79"06'49" 3.2E sand, 0 to 20 WQ09 - Plant Available Nitrogen 350 lbs/acre _ Wagram loam, 01.284 - Non -Discharge Application Rate 0.6 86 inches 7, Mountaire Farms of North Carolina Corp. Robeson 34'51'27" -79"06' 46" 7.10 sand. 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Totals - F-- - - 537.8 � -- WQ00004 'ersion 3.1 Attachment I3 ;age 2 oft ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 version: 3.1 Monitoring -%veils: MW -8, MW -14, MW -15, MW -16, Mei'-17, MW -18, MW -19, MW -20, MW -24, RTW -25, MW -26, MW -27, MW -28, MW -29, MW -31, MW -32, MW -33, Mei'-34, MW -35, MW -36, MW -37, MW -38, MW -39, MW -40, NIW-41, MW -42, MW -43, MW -44, (BIW -45 & MW -46 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Deseriptiort Daily Maximum Frequency Measurement Sample Type Footnotes 00690 Carbon, I of Organic (TOC) nig/l. 3 x Year Grab 1.6 31616 Coliform_ Decal AIF. 10-1'C lliotlt. 44.5 °C #/100 mL 3 x Year Grab I 00610 Nilrogen. Ammonia Total (as N) mg/l, 3 x Year Grab 00620 Nitrogen, Nitrate l'otal (tis N) 10 rng/L 3 x Year Grah i 00400 pit 4,2-8.5 su 3 x Year Grah 1,2 70300 Solids. Total Dissolved - 180'C 500 mg/L 3x Year {,rah I 78732 Volatile Organic Compounds (CiMIS) Presence: YIN Annual Grab 1. 4. 5 825.16 NValer level. distance from measuring point tl 3 x Year Calculated 1. 2. 3 1. 3 x Year rnnnitoring shall he conducted in April_ August &. December: Annual monitoring shall be conducted every December. 2. Jfie measurement of water levels shall be made prior to purging the i%ells. The depth to `nater in each well shall be measut-ed ROM the surveyed point on the lop of the casing. The measurement of pl i shall be made after pinging and prior to sampling Ibr the remaining parameters_ 3. The measuring points (top of well casing) of all monitoring wells shall be serve}ed to provide the relative elevation of the measuring point Cor each monitoring well, 'lite measuring points (top of casing) of all monitoring wells .shall he surveyed relative to a common datum. 4. Volatile Organic Compounds (VOC) - In December only, analyze by one of the following methods: a. Slandard Method 62301), PQI, at 0.5 pg/l, or less b. Standanl Method 62101), PQL at 0.5 lrg.'l. or less C. I;PA Method 3021. Low Concentration, PQI, at 0.5 pg/l. or less d. EPA Me[hod 8260, Low Concentration. PQI_ at 0.5 lterl, or less e. Another method with prior approval by the Aquifer Prolectiori Section Chief Any method used must meet the following qualifications: a. A laboratory must he DV4'Q certified to run any method used. b. The method used must- ala minimum, include all the constituents listed in Tahle Vill orStan(lard Method 62301). c. The method used must provide a PQL of 0.5 pg/l, or Iess that must be supported by laboratory proficiency studies as required by lite MVQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQI, of 0.5 pg/l, must be qualified (estimated) and reported. if any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C. then the I'ayelteville Regional Office Aquifer Protection Supervisor, telephone number (9 10) 433-3300. shall be contacted immediately for Further instructions regarding any additional lbilow-up analyses required. 6. H FOC concentrations greater than 10 nig:l are detected in any downgradient nionitoring ivell. additional sampling and analysis must he conducted to idenlify the individual constituents comprising this l't)C colicemratron. If the 'l OC concentration as measured in the background monitor well exceeds 10 nag/l, this concentration will be taken to represent the nalurally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in [lie downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall be reported Consistent with the nomenclature and localion inkirmation provided in Figure I and this attachment. W00000484 Version 3.1 Attachment C Page I of i LESM mmoe .n SHEET NO. 3 MOUNTAIRE FARMS OF NC, INC. SPRAY IRRIGATION SYS"T"EM ROBESON COUNTY WQ0000484 SITE DETAIL MAP 17. J1, L EXISTING MONITORING WELLS 38 Q N 34 5?";Ee- w 79 07'473' 39 9 tl 34 W 79 e7. 261- 40 W 19 07' 490' 41 5,'891 W 79 07' 4.17" 42 9 fl 34 52'04 1' Y' 79 06, 894 43 R 34 51'450" W 79 07' fA6' 44 N .34 55'P.30" yl 79 or" 095- 45 Qt, 31 w 79 06- 749' A. LESM mmoe .n SHEET NO. 3 MOUNTAIRE FARMS OF NC, INC. SPRAY IRRIGATION SYS"T"EM ROBESON COUNTY WQ0000484 SITE DETAIL MAP s M., IT tai Far Prbce Isint C3 '1M R , 719,-Q6=#7-31" W i4evX87 ft �. Eve e9lt Figure 3 — Directional Ma 0000484 17269 NC Hwy 71 N, Lumber Bridge, NC 28357 Mountaire Farms of North Carolina. Cop. Latitude: 34.8692° Mountaire Farms Processing Plant Longitude: -79.1075° er m M ` 200 Lei mb er Badge 77 ' cn '.s.. 14 Rex 11E I WQ0000484 I 17269 NC Hwy 71 N, Lumber Bridge, NC 28357 1 I Mountaire Farms of North Carolina Coro. I Latitude; 34.86920 1 Mountaire Farms Processina Plant I Longitude: -79.10750 E— ------ r.=': _ •fN _ 7'9.6} R9a S, � Id5 � - ' �r3p ' I(a3' �I}�1/1 `` �,1•� _ � YlF .��r� f.' "�,I roro\ •. }kFI,i9J �. -•�~ ��:jo-. %A •/Y4` --�t- Y�c fl(((y Abe - -/` .1 �- -. ,. ; �s•b� ��_ s _ �r,� Elm. I'�3 ' �f i _ • f Ip" 41 � 5 ,' w r atilwmi� � �• ` - }},,yy,�„,�'� � 4 Jam. 'Iii' www.wienm,ccn ' F WAIF Michael F. Easley, Governor William G. Ross Jr,, Secretary rNorth Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality May 9, 2008 Everett Brown., Senior Director of Processing Operations Mountaire Farms of North Carolina, Inc. Post Office Boy: 339 Lumber Bridge, North Carolina . $35 7 ` Subject: Permit No. WQ0000484 Mountaire Farms — Lumber Bridge Facility Wastewater Surface Irrigation Robeson County Dear Mr. Brown; In accordance with your permit renewal request received October 15, 2007, we are forwarding herewith Permit No. WQ0000484, dated May 9, 2008, to Mountaire Farms of North Carolina, Inc. for the continued operation of the subject wastewater treatment and surface irrigation facilities. This permit shall be effective from the date of issuance until April 30, 2013, shall void Permit No. WQ0000484 issued August 10, 2007, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems, This permit contains a number of new conditions that include the installation and monitoring of a new monitor well (MW46), the monitoring of a surface water point (SW -1), the submission of an updated site map, the submission of a Sedimentation and Erogion Plan, and the updated wetted acreage for Field M5. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact David Goodrich at (919) 715-6162 or david.goodrich.@ncrrlail.net. Sincere , for Coleen H. Sullins cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Robert W. Kerr, P.E. — CABE Associates, Inc., Dover, DE Technical Assistance and Certification Unit APS Central Files LAU Files olle NonhCarolina 'Vatl4lllllb, Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone : (919) 733.3221 Internet: www.newat=ua]iW.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax L (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affinnative Action Employer— 50% Recycled/l0% Post Consumer Paper Customer Service: (877) 623-6748 NORTM CATOLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms of North Carolina, Inc. Robeson County FOR THE continued operation of an industrial process treatment facility to treat wastewater from two (2) kill shifts and one (1) cleanup shift producing an average daily flow of 2.97 million gallons per day (MGD) over (5) day week with a seven (7) day average flow not to exceed 2.55 MGD consisting of the continued operation of a fourth 600 gallon per minute (GPM) feed forward pump and the associated 6 - inch feed forward force main, one (1) 800 GPM Dissolved Air Floatation (DAF) unit with a nitrogen removal system and clarifier (Sorin Treatment System), and all necessary pipes, pumps, valves and appurtenances required for proper operation; the continued operation of two (2) 1,000 GPM vertical turbine spray irrigation pumps and their associated four through sixteen inch force main extensions serving fifteen (15) center pivot and solid set irrigation zones with a total area of 257.8 acres, and all necessary pipes, pumps, valves and appurtenances; the continued operation of the existing rotary screens, a flow equalization basin with floating aerator, feed forward pumping station with three (3) 600 GPM feed forward pumps and high water alarms, two (2) 800 GPM DAF units each with nitrogen removal system and a clarifier (Sorin Treatment System), a 19.79 million gallon aerated storage lagoon with a 30 mil synthetic liner, four (4) aerators and 1.18 trillion gallons of permanent storage, a spray irrigation pumping station consisting of three (3) vertical turbine pumps, four through sixteen inch force main extensions serving an existing center pivot and solid set irrigation system with a total available wetted are of 282.14 acres, and all necessary pipes, pumps, valves, and appurtenances required for proper operation; the continued operation of an infiltration gallery disposal system consisting of 493 linear feet of 8 -inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of 6 -inch force main; a 35 GPM pump station ("Field F") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, five (5) individual infiltration basins each with an area of 22,500 square feet (ft) with all necessary pipes, pumps, valves, and appurtenances required for proper operation; and the WQ0000484 Version 3.0 Shell Version 080229 Page I of 8 continued operation of a 40,000 GPD extended aeration domestic wastewater treatment facility to.serve the Mountaire Farms — Lumber Bridge Facility, Avilh, nq discharge of wastes to the surface waters, pursuant to the application received August 29, 2006, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2013, shall void Permit No. WQ0000484 issued August 10, 2007, and shall be subject to the following specified conditions and limitations: I. SCHEDULES Monitoring well MW -46 shall be approved by the Fayetteville Regional Office, telephone number (910) 433-3300, prior to installation and installed within 90 days of permit issuance. The regional office shall be notified at least forty-eight (48) hours prior to (excluding weekends and holidays) the construction of any monitoring well. Such notification to the regional Aquifer Protection supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The well(s) shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year and in accordance with 15A NCAC 02C .0108. The general location and name for each well is marked on Figure 2. See also well construction form submittal requirements in Section IV of this permit. 2. Within ninety (90) days of permit issuance, the permittee shall submit two original copies of an updated scaled site map (scale no greater than 1"=100'); however, special provisions may be granted upon prior approval for large properties. The map(s) must include the following information: a. The location and identity of each monitoring well, including new monitoring well MW -46 and surface water sampling point SW -1. b. The location of major components of the waste disposal system. c. The maximum limits of the borrow area adjacent to Field "N". d. The wetted (application) areas on each field, including the reduced application area on Field M5. e. The location of property boundaries within 500 feet of the disposal area(s). f: The latitude and longitude of the established horizontal control monument. g. The elevation of the top of the well casing (which shall be known as the "measuring point") relative to a common datum. h. The depth of water below the measuring point at the time the measuring point is established. i. The location of review and compliance boundaries. j. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made. of such materials that the monument will not be destroyed due to activities that may take place on the property. The maps and any supporting documentation shall be sent to the N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, N.C. 27699-1636. The permittee is responsible for the geographic accuracy of any map submitted, however produced. 3. Within ninety (90) days of permit issuance, the permittee shall submit a copy of the approved Erosion and Sedimentation Plan from the Division of Land Resources — Land Quality Section to the Aquifer Protection Section at N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, N,C. 27699-1636. 4. Within ninety (90) days of permit issuance, the permittee shall provide updated wetted acreage for Field M5 that reflects the recent capping of the header lines and spray heads at this field. This information shall be sent to the N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, N.C. 27699-1636. WQ0000484 Version 3.0 Shell Version 080229 Page 2 of 8 5. No later than six (6) months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division form(s)..—g a r:.ceipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note that Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. 11. PERFORMANCE STANDARDS The surface irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contravention of groundwater or surface water standards. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division, such as the construction of additional or replacement wastewater treatment and disposal facilities. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to ground or surface waters resulting from the operation of this facility. All wells that are constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply) and any other state and local laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. 5. Application rate(s), whether hydraulic, nutrient, or other pollutant shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system is specified by rules in ISA NCAC 02L, Groundwater Classifications and Standards. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215,6A through 143-215.6C. 7. The Permittee shall apply for a permit modification prior to any sale or transfer of property that affects a compliance boundary to establish a new compliance boundary. 8. In accordance with 15A NCAC 02L .0107(d), no wells, other than monitoring wells, shall be constructed within the compliance boundary except as provided by 15A NCAC 02L .0107(g). 9. The review boundary is established around the disposal systems midway between the compliance boundary and the perimeter of the waste disposal area. Any exceedance of standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. 10. The facilities permitted herein must be constructed according to the following setbacks: a. The setbacks for Irrigation sites shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Drainage ways or surface water bodies: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 WQ0000484 Version 3.0 Shell Version 080229 Page 3 of 8 v. Public right of way: 50, b. The setbacks for Treatment and storage units shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: 50 III. OPERATION AND MAINTENANCE REQUIREMENTS The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507 including operational functions, maintenance schedules, safety measures, and a spill response plan. 2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 08G .0200. The ORC shall visit the facilities in accordance with 15A NCAC 08G .0200 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. A suitable year round vegetative cover shall be maintained such that crop health is optimized, allows for even distribution of effluent, and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent wastewater ponding or runoff from the irrigation field. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 6. All waste application equipment must be tested and calibrated at least once per year. Records of the calibration must be maintained for five years. 7. No type of wastewater other than that from the Mountaire Farms of North Carolina, Inc. facility shall be irrigated onto the irrigation area, 8. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 9. Public access to the land application sites shall be controlled. 10, The residuals generated from these treatment facilities must be disposed / utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T.0508. 11. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 12. Freeboard in the storage lagoon shall not be less than two feet at any time. 13. A waste -level gauge, to monitor waste levels in the storage lagoon, shall be provided. This gauge shall have readily visible permanent markings indicating the maximum liquid level at the top of the temporary liquid storage volume, minimum liquid level at -the bottom of the temporary liquid storage volume, and the lowest point on top of the dans elevations. Caution must be taken not to damage the integrity of the liner when installing the gauge. WQ0000484 Version 3.0 Shell Version 080229 Page 4 of 8 14. A.protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 15. The application of chemicals to the rapid infiltration basins is expressly prohibited. 16. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottom of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur in the disposal area. At a minimum,, the basins shall be raked once each month. IV. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division to ensure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. All laboratory analyses for effluent, ground waters, or surface waters shall be made by a laboratory certified by the Division for the required parameter(s) under 15A NCAC 02H .0800. 3. Flow through the treatment facility shall be continuously monitored and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device consistent with approved engineering and scientific practices to ensure the accuracy and reliability of flow measurement. Flow measurement devices selected shall be capable of measuring flows with a maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Permittee shall keep records of flow measurement device calibration on file for a period of at least three years. At a minimum, data to be included in this documentation shall be: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The effluent from the subject facilities, and surface water at sampling point SW -1, shall be monitored by the Permittee at the frequency(ies) and location(s) for the parameter(s) specified in Attachment A. 5. The Permittee tracking the amount of wastewater disposed shall maintain adequate records. These records shall include, but are not necessarily limited to, the following information: a. Date of irrigation, b. Volume of wastewater irrigated, c. Field irrigated, d. Length of time field is irrigated, e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B for each field, g. Any ponding or runoff of wastewater from the irrigation fields, h. Maintenance performed on the wastewater treatment and irrigation facilities, i. Weather conditions, j. Maintenance of cover crops, and k. Wastewater and surface water sample collection activities. WQ0000484 Version 3.0 Shell Version 080229 Page 5 of 8 6. Freeboard (waste level to the lowest elevation on the top of the embankment) in the storage lagoon shall be recorded weekly. , , . - 7. A record shall be maintained of all residuals removed from this facility. This record shall include the name of the hauler, permit authorizing the disposal or a letter from a municipality agreeing to accept the residuals, date the residuals were hauled, and volume of residuals removed. 8. A maintenance log shall be maintained at this facility including but not limited to the following items: a. Visual observations of the plant and plant site. b. Record of preventative maiptenance (changing of filters, adjusting belt tensions, alarm testing, diffuser inspections and cleanings, etc,). c. Date of calibration of flow measurement device. d. Date and results of power interruption testing on alternate power supply. 9. Monitor wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping,_ well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as rovided in Attachment C and Figure 2. 10. For the initial sampling of new monitor well MW -46 as specified elsewhere in the permit, the permittee shall submit a copy of the GW -1 Form (Well Construction Record) that lists this permit number and the appropriate monitoring well identification number with the Compliance Monitoring Form. (GW -59) for that well. Initial Compliance Monitoring Forms that do not include copies of the GW -1 form are incomplete and may be returned to the permittee without being processed. 11. Two (2) copies of the results of the sampling and analysis must be received on Form GW -59 (Groundwater Quality Monitoring: Compliance Report Form), along with attached copies of laboratory analyses, by the Division of Water Quality, Information Processing Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 on or before the last working day of the month following the sampling month. Form GW -59 shall include the number of this permit and the appropriate well identification number. One Form GW -59a certification form shall be provided for each set of sampling results submitted. 12. Three (3) copies of all monitoring data [as specified in Conditions IV. 3. and IV. 4.] on Form NDMR .for each PPI and three (3) copies of all operation and disposal records [as specified in Conditions IV. 5, IV.6. and IV. 7.] on Form NDAR-1 for every field shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 13. An annual representative soils analysis (Standard Soil Fertility Analysis) shall be conducted on each irrigation field and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper PH Zinc Nickel Cadmium' Lead Magnesium Base Saturation calculation Phosphorus Cation Exchange Capacity Exchangeable Sodium Percentage WQ0000484 Version 3.0 Shell Version 080229 Page 6 of 8 Parameters Nickel, Cadmium and Lead shall be sampled once during the five (5) year permit cycle and a licensed soil scientist shall subrrai', tha results along with a report to determine site soil efficiency. 14. Surface and deep penetrating aeration maintenance shall be performed on an as -needed basis by a licensed agronomist on all permitted irrigation fields. Aeration is required to prevent hard pan development, and to ensure a healthier cover crop and lessen the occurrences of ponding and/or runoff. 15. Scheduled maintenance of the irrigation fields shall be performed as needed. The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Aquifer Protection Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. 16. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon asomissible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances including ponding in the irrigation field or runoff from the irrigation fields. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of disposal system resulting in a by-pass directly to receiving waters, d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations including, but not limited to, freeboard measurements, effluent limitations, exceedances of groundwater standards, or overloading of any field.. For any emergency that requires immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours must be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733- 3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. V. INSPECTIONS I. Adequate inspection and maintenance shall be provided by the Permittee to ensure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. WQ0000484 Version 3.0 Shell Version 080229 Page 7 of 8 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. Vl. GENERAL CONDITIONS 1. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143- 215.6A to 143-215.6C. 2. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 3. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. No variances to applicable rules governing the construction and / or operation of the permitted facilities are granted unless specifically requested and granted in this permit. 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal) that have jurisdiction. Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000, and any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500. 5. in the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division on official Division form(s), documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. The Permittee of record shall remain fully responsible for compliance until a permit is issued to the new owner. 6. The Permittee shall retain a set of approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. The Permittee must pay the annual fee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit pursuant to 15A NCAC 02T .0105 (e). Permit issued this the 9th of May, 2008 NORTH CAR A ENV NMENTAL MANAGEMENT COMMISSION for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 WQ0000484 Version 3.0 Shell Version 080229 Page 8 of 8 ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI 001. — Industrial Waste Stream Effluent Permit Number: WQ0000484 Version: 3.0 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Plant Available Nitrogen — WQ09 2.55 mgd 2 X month Calculated PPI 002 — Lagoon Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Plant Available Nitrogen — WQ09 2 X month Calculated Sodium Adsorption Ratio — 00931 2 X month Composite Nitrogen, Ammonia Total (as N) — 00610 2 X month Composite Solids, Total Suspended — 00530 2 X month Composite pH — 00400 2 X month Grab SOD, 5 -day (20 Deg. C) — 003 10 2 X month Composite Cadmium, Total (as Cd) — 01.027 2 X month Composite Copper, Total (as Cu) — 01042 2 X month Composite Nickel, Total (as N) — 01067 2 X month Composite Lead, Total (as Pb) — 01051 2 X month Composite Calcium, Total (as Ca) — 00916 2 X month Composite Phosphorous, Total (as P) — 00665 2 X month Composite Sodium, Total (as Na) — 00929 2 X month Composite Magnesium, Total (as Mg) — 00927 2 X month Composite Nitrogen, Nitrate Total (as N) — 00620 2 X month Composite Nitrogen, Kjeldahl, Total (as N) — 00625 2 X month Composite Zinc, Total (as Zn) — 01092 2 X month Composite WQ0000480 Version 3.0 Attachment A Page 1 of 2 Solids, Total, Percent — 70318 EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum 2 X month Composite Coliform, Fecal MF, M -FC Broth,44.5C -- 31616 40,000 gpd 2 X month Grab Flow, in conduit or thru treatment plant -- 50050 2.55 mgd Continuous Recorder PPI 003 — Domestic waste stream effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Flow, in conduit or thru treatment plant - 50050 40,000 gpd Continuous Recorder PPI 004 — Surface Water Sampling Point SW -1 SURFACE WATER CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Nitrogen, Nitrate Total (as N) - 00620 Monthly Grab There sealI be no discharge of floating solids or visible foam in other than trace amounts. WQ0000480 Version 3.0 Attachment A Page 2 of 2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: WQ0000484 Version: 3.0 Mountaire Farms of North Carolina — Mountaire Farms Processing Plant UTILIZATION AREA INFORMATION APPLICATION LIMITATIONS Field/ Owner County Latitude Longitude Net Dominant Parameter Rate Yearly Units Basin Acreage Soil Series /lir Max A Mountaire Farms of North Carolina Robeson 34°52'20" 79°06'26" S.2S Pocalla loamy 01284 —Application Surface Irrigation 78 inches Corporation sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre $ Mountaire Farms of North Carolina Robeson 34052'22" 79006'33" 6.75 Wakulla sand, 0 01284 — Application Surface Irrigation 7$ inches Corporation to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre C Mountaire Farms of North Carolina Robeson 34052'18" 79006'10" 35.03 Wagram loamy 01284 —Application Surface Irrigation $ 78 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre D Mountaire Farms of North Carolina. Robeson 34052'28" 79006'42" 3.50 Wakulla sand, 0 01284 — Application Surface Irrigation 78 inches Corporation to 6% WQ09 —Plant Available Nitrogen 350 lbs/acre E Mountaire Farms of North Carolina Robeson 34°52'36" 79°06'48" 4.70 Wakulla sand, 0 01284 — Application Surface Irrigation pp g 91 incl. s Corporation to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre F Mountaire Farms of North Carolina Robeson 34052'30" 79006'23" 26.53 Wagram loamy 01284 —Application Surface Irrigation 78 inches Co oration sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre G Mountaire Farms of North Carolina Robeson 34052'45" 79006'36" 47.49 Wagram loamy 01284 — Application Surface Irrigation 91 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre H Mountaire Farms of North Carolina Robeson 34052'43" 79°06'16", 14.19 Wag' loamy 01284 — Application Surface" ation pp g 91 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre I Mountaire Farms of North Carolina Robeson 34°52'39" 79°06'30" 13.59 Wakulla sand, 0 01284 —Application Surface irrigation 91 inches Corporation to 6/° WQ09 — Plant Available Nitrogen 350 lbs/acre 7 Mountaire Farms of North Carolina Robeson 34°53'07" 79°07'05" 58.22 Wagram loamy 01284 — Application Surface Irrigation 91 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre R Mountaire Farms of North Carolina Robeson 34053'17" 79006'56" 9.72 Lakeland sand, 01284 — Application Surface Irrigation pp 3 91 inches Corporation 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre WQ0000484 Version 3.0 Attacbment B Pagel of 3 1 MounEaire Farms of North Carolina Robeson 34°53'18" 79°06'44" 24.79 Lakeland sand, 01284 —Application Surface Irrigation 91 inches Corporation 6 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre MI Mountaire Farms of North Carolina Robeson 34052'07" ° 74 Ofi'27" 60 Pocalla loamy 01284—Application Surface Irrigation 91 inches Corporation sand 0 to 3% WQ09 — Plant Available Nitrogen 1 350 lbs/acre M2 Mountaire Farms of North Carolina Robeson 3453'17" 79°07'04" 3,80 Wakulla sand, 0 01284 — Application Surface Irrigation 91 inches Corporation to 6% WQ09 -- Plant Available Nitrogen 350 lbs/acre M3 Mountaire Farms of North Carolina Robeson 34"53'11 " 79°06'53" 1.23 Pocalla loamy 01284 — Application Surface Irrigation 91 inches Corporation sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre M4 Mountaire Farms of North Carolina Robeson 34052'55" 79007'05" 5.12 Wakulla sand, 0 01284 — Application Surface Irrigation 91 inches Corporation to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Goldsboro MS Mountaire Farms of North Carolina Robeson 34°53'20" 79°06'32" 18.23 loamy sand, 0 to 01284 — Application Surface Irrigation 52 inches Corporation 2% WQ09 — Plant Available Nitrogen 350 lbs/acre N Mountaire I arms of North Carolina Robeson 34°52' 18" 79°07' 18" 63.42 Pocalla loamy 01284 —Application Surface Irrigation 0.6 in. 86 inches Co oration sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre Mountaire Farms of North Carolina Robeson °„ 34 52'02 79'07'25” 19.90 Norfolk loamy 01284 —Application Surface Irrigation 0.6 in. $6 inches Corporation sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 lbs/acre P Mountaire Farms of North Carolina Robeson ° , 345 1'56' 79ii7 15 30.$7 Wagram loamy 01284 —Application Surface Irrigation 0.6 in. 86 inches Co oration sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Q Mountaire Farms of North Carolina Robeson 34°51'47" 79007'00" 23.32 Wagram loamy 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 6%° WQ09 — Plant Available Nitrogen 350 lbs/acre: R Mountaire Farms of North Carolina Robeson 34°51'51" 79006'53" 19.16 Pocalla loamy 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 31° WQ09 — Plant Available Nitrogen 350 lbs/acre S Mountaire Farms of North Carolina Robeson 34° 52 41" 79° 07'26" 12.74 Wakulla sand, 0 012$4 —Application Surface Irrigation 0.6 in. 86 inches Co oration to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre T Mountaire Farms of North Carolina Robeson 34052'31" 79°07'24" 6.25 'Wagram loamy 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 Ibs/acre WQ0000484 Version 3.0 Attachment B Page 2 of 3 U Mountaire Fame of North Carolina Robeson 34052'12" 79007'27' 3.65 Wagram loamy 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 6/4 WQ09 — Plant Available Nitrogen 350 lbs/acre- V1 Mountaire Farms of Nortb Carolina Robeson 34°52'07" 79°07'08" 7.75 Wakulla sand, 0 01284 �- Application Surface Irrigation pp g 0.6 in. 86 inches Corporation to 6% WQ09 -- Plant Available Nitrogen 350 lbs/acre V2 Mountaire Farms of North Carolina Robeson 34052'08" 79006'58" 6.95 Wakulla sand, 0 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation to 6% WQ09 —Plant Available Nitrogen 350 lbs/acre .W Mountaire Farms of North Carolina Robeson 34°51'59" 79°07'02" 16.06 Wagram loamy 01284—Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre X I Mountaire Farms of North Carolina Robeson 34°51'30" 79°06'06" 25.83 Norfolk loamy 01284 — Application Surface Irrigation 0.6 in. 86 inches Corporation sand, 0 to 2/0 WQ09 — Plant Available Nitrogen 350 lbs/acre X2 Mountaire farms of North Carolina Robeson 34°51'18" 79°07'00" 11.62 Wakulla sand, 0 01284 —Application Surface Irrigation 0.6 in. 86 inches Co oration to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Y Mountaire Farms of North Carolina Robeson 34451'39" 79006'49" 3.21 Norfolk loamy 01284 — Application Surface Irrigation 0.6 in_ 86 inc'-Ps Corporation sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 lbs/a;5re Z Mountaire Farms of North Carolina Robeson 34°51'27" 79006'46" 7.10 Wagram loainy 01284 —Application Surface Irrigation g 0.6 in. 86 inches Co oration sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Total 539.57 Note: The application of Plant Available Nitrogen (PAN) per acre per year shall be limited as follows: _ Crop PAN (lb/acre/year) Bermuda Grass Hay 300 Milo 100 Small Grain 100 Timothy, Orchard and Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 Ib/acre/year. This practice will be allowed as long as the second crop is harvested_ If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater shall be applied to these fields because the nitrogen will essentially be retumed to the soil. WQ0000484 Version 3.0 Attachment B Page 3 of 3 ATTACHMENT C -- GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version: 3.0 Monitoring wells: MW -8, MW -14, MW -15, MW -16, MW -17, MW -18, MW -19, MW -20, MW -24, MW -25, MW -26, MNV-27, MW -28, MW -29, MW -31, - MW -32, MW -33, MW -34, MW -35, MW -36, MW -37, MW -38, MW -39, MW -40, MW -41, MW -42, MW -43, MW -44, MW -45 & MW -46 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS Parameter Description - Parameter Code Daily Maximum Frequency Measurement Sample Type Footnotes Water Level, distance from measuring point - 82546 ft. 3 X year Calculated a, b, c, g pH -00400 4.20-8.50 su 3 X year Grab a, g Coliform, Fecal, MF, M -FC Broth,44.5C - 31616 #/IOOtnI 3 X year Grab a, g Solids, Total Dissolved- 180 Deg_C - 70300 500.00 mg/l 3 X year Grab a, g Carbon, Tot Organic (TOC) - 00680 10.00 mg/1 3 X year Grab a, d, g Nitrogen, Ammonia Total (as N) - 00610 mg/l 3 X year Grab a, g Nitrogen, Nitrate Total (as N) -- 00620 10.00 mg/l 3 X year Grab a, g Volatile Compounds, (GC/MS) - 78732 ug/1 Annually Grab a, d, e, g a. 3 X year monitoring shall be conducted in April, August & December; Annual monitoring shall be conducted every December. b. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made alter purging and prior to sampling for the remaining parameters. c. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. d. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: 1. Standard Method 6230D, PQL at 0.5 µg/L or less 2. Standard Method 6210D, PQL at 0.5 pg/L or less 3. EPA Method 8021, Low Concentration, PQL at OS pg/L or less 4. EPA Method 8260, Low Concentration, PQL at 0.5 gg/L or less 5. Another method with prior approval by the Aquifer Protection Section Chief Any method used must meet the following qualifications: a. A laboratory must be DWQ certified to run any method used. b_ The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D_ c. The method used trust provide a PQL of 0.5 µg/L or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit_ Any constituents detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported. n e. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Fayetteville Regional Office Aquifer Protection Supervisor, telephone number (910) 433-3300, must be contacted immediately for further instructions regarding any additional follow-up analyses required. £ If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. g. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 2 and this attachment. WQ0000484 Version 3.0 Attachment C Page I of 1 SCALE; Z " = 2000' + FIGURE I MOUNTAIRE FARMS OF NC, INC. 206-047 LOCATION MAP SPRAY IRRIGATION SYSTEM JUNE 2004 ROBESON GOUTY 206A W00000484 SITE LOCATION MAP v u8 (4 EXISTING MONITORING WELLS 38 Q N 34 52'588" W 79 07* 423* 39 N 34 52'535" W 79 07* 261' 40 N 34 52'145* W 79 07' 490' 41 N 34 51'881 W 79 07' 447" 42 a N .34 52'041' W 79 06' 094' 43 Q 34 51'450" W 79 07' 106" 44 Q N 34 51'636" W 79 06' 685' 45 Q N 34 51'591' W 72 06' 748' KOM CANGUM N AY it LEGEND ;7. W sm� a tux Aaa. nlOraa A —'s + SHEET NO. 3 FIGURE 2 MOUNTAIRE FARMS OF NC, INC. SPRAY IRRIGATION SYSTEM ROBESON COUNTY W 000048 SITE DETAIL MAP tNA�� Q 0G Michael F. Easley, Governor William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources Q 'C Coleen H. Sullins, Director Division of Water Quality August 22, 2007 Tone Lee •- Director of Processing Operations Mountaire Farms of North Carolina, Inc. Post Office Box 339 Lumber Bridge, North Carolina 28357 Subject: Permit No. WQ0000484 Correction Mountaire Farms — Lumber Bridge Facility Wastewater Surface Irrigation Robeson County Dear Mr. Lee: In accordance with an email request received from Jeff Smith on August 17, 2007 and subsequent communication, we are forwarding herewith the corrected Attachment C of Permit No. WQ0000484, issued August 10, 2007, for the subject facility. The following corrections have been made to Attachment C: The minimum allowable pH in the ground water, as indicated by the periodic sampling of the 29 monitoring wells, has been lowered from 6.5 standard units to 4.2 standard units. This exception to the 15A NCAC 02L .0202(g)(114) groundwater quality standard is being granted in accordance with 15A NCAC 02L .0202(b)(3) because of the low natural pH of groundwater in this area, as evidenced by historical monitoring data from upgradient wells. Please replace Attachment C with the corrected Attachment C into Permit No. WQ0000484, issued August 10, 2007. If you have any questions regarding this request, please do not hesitate to contact David Goodrich at (919) 715-6162. Thank you for your cooperation. Sincerely, for C een H. Sullins cc: Robeson County Health Department Fayetteville Regional Office, Water Quality Section Robert W. Kerr, P.E. — CABE Associates, Inc. Technical Assistance and Certification Unit APS Central Files LAU Files ivo'Ahcamlina JUaturallf/ Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwaterqualitv.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6748 ATTACHMENT C - GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version: 2.2 MONITORIING WELLS MW -8, MW -14, MW -15, MW -16, MW -17, MW -18, MW -19, MW -20, MW -24, MW -25, MW -26, MW -27, MW -28, MW -29, MW -31, MW -32, MW -33, MW -34, MW -35, MW -36, MW -37, MW -38, MW -39, MW40, MW -41, MW -42, MW -43, MW -44 & MW -45 CI#A.l�Ai[ yTEG5 I -I M ITs i#+(#tJl74F'!N Ii«iitllltllhE f Parameter Description -PCS Code Daily Minimum Daly Maximum UOM Measurement Frequency Sample Type Footnotes Water level, distance from measuring point - 82546 ft. 3 X year Calculated 1, 2, 3, 7 pH - 00400 4.20 8.50 su 3 X year Grab 1,7 Coliform, Fecal MF, M -FC Broth,44.5C - 31616 9/100ml 3 X year Grab 1,7 Solids, Total Dissolved- 180 Deg.0 - 70300 500.00 mg/l 3 X year Grab 1,7 Carbon, Tot Organic JOC) - 00680 10-00 mg/l 3 X year Grab 1, 4, 7 Nitrogen, Ammonia Total (as N) - 00610 mg/1 3 X year Grab 1,7 Nitrogen, Nitrate Total (as N) - 00620 10.00 mg/l 3 X year Grab 1, 7 Volatile Compounds, (GCIMS) - 78732 ugll Annually Grab 1, 5, 6, 7 1. 3 X year monitoring shall be conducted in April, August & December; Annual monitoring steal 1 be conducted every December. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3.7he measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a corn mon datum 4. If TOC concentrations greater than 10 mg/I are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TQC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. Volatile Organic Compounds (VOC) - In December only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 gg/L or less b. Standard Method 621 OD, PQL at 0.5 Irg/L or less C. EPA Method 5021, Low Concentration, PQL at 0.5 µg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less e. Another method with prior approval by the Division Any method used must meet the following qualifications: a. A laboratory must be DWQ certified to run any method used. b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. a The method used must provide a PQL of 0.5 ug/L or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL of 0.5 ug/L must be qualified (estimated) and reported. 6. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Fayetteville Regional Office Aquifer Protection Supervisor, telephone number (910) 433-3300, must be contacted immediately for farther instructions regarding any additional follow-up analyses required. 7. Monitoring wells shall be reported consistent with the nomenclature and location infan nation provided in Figure 2 and this attachment. WQ00t1r1484 Version 2.2 Attach-ent C Ppry? 1 of 1 WA7-E \a Q ��� MichaeI F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H, Sullins, Director Division of Water Quality August 10, 2007 Tom Lee —Director of Processing Operations Mountaire Farms of Noah Carolina, Inc. Post Office Box 339 Lumber Bridge, North Carolina 28357 Subject: Permit No. WQ0000484 Mountaire Farms — Lumber Bridge Facility Wastewater Surface Irrigation Robeson County Dear Mr. Lee: In accordance with your request to modify the subject permit received from Mr. John Wren, your Director of Engineering and Environmental Services, on August 29, 2006, and subsequent additional information received from our Fayetteville Regional Office, we are forwarding herewith Permit No. WQ0000484, dated August 10, 2007, to Mountaire Farms of North Carolina, Inc. for the construction and continued operation of the subject wastewater treatment and surface irrigation facilities at increased 5 -day and 7 -day average flows of 2.97 MGD and 2.55 MGD, respectively. It is the understanding of the Division that additional sprayfield infrastructure, as described in the February 15, 2005 permit, has not yet been constructed. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued February 15, 2005, and shall be subject to the conditions and limitations as specified therein. The format of the permit has changed from its last issuance. Please note that several conditions (Permit Conditions II.6., I1.7., 111.6., III.3. & VI.7.) have been added, and some have been modified. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 276996714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please 715-6162 or david.goodrich@ncmail.net. S incerelv'. Coleen H. Sullins cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Robert W. Kerr, P.E. — CABE Associates, Inc. Technical Assistance and Certification Unit APS Central Files LAU Files David Goodrich at (919) Wi hCarolina Naturally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwaterquality.ora Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-604$ An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6748 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms of North Carolina, Inc. Robeson County FOR THE construction and continued operation of an industrial process treatment facility to treat wastewater from two (2) kill shifts and one (1) cleanup shift producing an average daily flow of 2.97 million gallons per day (MGD) over (5) day week with a seven. (7) day average flow not to exceed 2,55 MGD consisting of the construction and operation of a fourth 600 gallon per minute (GPM) feed forward pump and the associated 6 -inch feed forward force main, one (1) 800 GPM Dissolved Air Floatation (DAF) unit with a nitrogen removal system and clarifier (Sorin Treatment System), and all necessary pipes, pumps, valves and appurtenances required for proper operation; the construction and operation of two (2) 1,000 GPM vertical turbine spray irrigation pumps and their associated four through sixteen inch force main extensions serving fifteen (15) center pivot and solid set irrigation zones with a total area of 257.8 acres, and all necessary pipes, pumps, valves and appurtenances; the continued operation of the existing rotary screens, a flow equalization basin with floating aerator, feed forward pumping station with three (3) 600 GPM feed forward pumps and high water alarms, two (2) 800 GPM DAF units each with nitrogen removal system and a clarifier (Sorin Treatment System), a 19.79 million gallon aerated storage lagoon with a 30 mil synthetic liner, four (4) aerators and 1.18 million gallons of permanent storage, a spray irrigation pumping station consisting of three (3) vertical turbine purrips, four through sixteen inch force main extensions serving an existing center pivot and solid set irrigation system with a total available wetted are of 282.14 acres, and all necessary pipes, pumps, valves, and appurtenances required for proper operation; the continued operation of an infiltration gallery disposal system consisting of 493 linear feet of 8 -inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of 6 -inch force main; a 35 GPM pump station ("Field F") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, five (5) individual infiltration basins each with an area of 22,500 square feet (fe) with all necessary pipes, pumps, valves, and appurtenances required for proper operation; and the WQ0000484 Version 2,2 Shell Version 070531 Page 1 of 9 continued operation of a 40,000 GPD extended aeration domestic wastewater treatment facility to serve the Mountaire Farms — Lumber Bridge Facility, with no discharge of wastes to the surface waters, pursuant to the application received August 29, 2006, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484, issued February 15, 2005, and shall be subject to the following specified conditions and limitations: Y. SCHEDULES. Upon completion of construction and prior to operation of this permitted facility, a certification (see attached form) must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials including the location of all monitoring wells as applicable. If this project is to be com letcd in phases -and partially certified you shall retain the responsibili1y to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire proiect has been complete . Mail the Certification to the Aquifer Protection Section, Division of Water Quality, 1636 Mail Service Center, Raleigh, NC 27699.1636. 2. The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at least forty- eight (48) hours in advance (excluding weekends and holidays) of operation of the installed facilities so that an in-place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Within sixty (60) days of completion of permit issuance, the permittee shall submit two original copies of a scaled site map (scale no greater than 1"=100'); however, special provisions may be granted upon prior approval for large properties. The map(s) must include the following information: a. The location and identity of each monitoring well. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal area(s). d. The latitude and longitude of the established horizontal control monument. e. The elevation of the top of the well casing (which shall be known as the "measuring point") relative to a common datum. f. The depth of water below the measuring point at the time the measuring point is established. g. The location of review and compliance boundaries. h. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities that may take place on the property. The maps and any supporting documentation shall be sent to the N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, N.C. 27699-1636. The permittee is responsible for the geographic accuracy of any map submitted, however produced. 4. No later than six (6) months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division form(s). Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note that Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. WQ0000484 Version 2.2 Shell Version 070531 Page 2 of 9 II. PERFORMANCE STANDARDS The surface irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contravention of groundwater or surface water standards. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division, such as the construction of additional or replacement wastewater treatment and disposal facilities. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to ground or surface waters resulting from the operation of this facility. 3. Effluent limitations shall not exceed those specified in Attachment A. 4. Application rate(s), whether hydraulic, nutrient, or other pollutant shall not exceed those specified in Attachment B. The compliance boundary for the disposal system is specified by rules in 15A NCAC 02L, Groundwater Classifications and Standards. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 6. The Permittee shall apply for a permit modification prior to any sale or transfer of property that affects a compliance boundary to establish a new compliance boundary. 7. In accordance with 15A NCAC 02L .0107(d), no wells, other than monitoring wells, shall be constructed within the compliance boundary except as provided by 15A NCAC 02L .0107(g). S. The review boundary is established around the disposal systems midway between the compliance boundary and the perimeter of the waste disposal area. Any exceedance of standards at the review boundary shall require action in accordance with 15A NCAC 02L.0106, 9. The facilities permitted herein must be constructed according to the following setbacks: a. The setbacks for Irrigation sites shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: ii. Any property line: iii. Any well with exception of monitoring wells: iv. Drainage ways or surface water bodies: v. Public right of ways: b. The setbacks for Treatment and storage units shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: 400 150 100 100 50 100 50 WQ0000484 Version 2.2 Shell Version 070531 Page 3 of 9 III. OPERATION AND MAINTENANCE REOUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507 including operational functions, maintenance schedules, safety measures, and a spill response plan. 2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 08G .0200. The ORC shall visit the facilities in accordance with 15A NCAC 08G .0200 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. A suitable year round vegetative cover shall be maintained such that crop health is optimized, allows for even distribution of effluent, and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent wastewater ponding or runoff from the irrigation field. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 6. All waste application equipment must be tested and calibrated at least once per year. Records of the calibration must be maintained for five years. 7. No type of wastewater other than that from the Mountaire Farms of North Carolina, Inc. facility shall be irrigated onto the irrigation area. 8. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 9. Public access to the land application sites shall be controlled. 10. The residuals generated from these treatment facilities must be disposed 1 utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T.0508. 11, Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 12. Freeboard in the storage lagoon shall not be less than two feet at any time. 13. If not already installed, a waste -level gauge, to monitor waste levels in the storage lagoon, shall be provided. This gauge shall have readily visible permanent markings indicating the maximum liquid level at the top of the temporary liquid storage volume, minimum liquid level at the bottom of the temporary liquid storage volume, and the lowest point on top of the dam elevations. Caution must be taken not to damage the integrity of the liner when installing the gauge. 14. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 15. The application of chemicals to the rapid infiltration basins is expressly prohibited. WQ0000484 Version. 2.2 Shell Version 070531 Page 4 of 9 16. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottom of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur to the disposal area. At a minimum, the basins shall be raked once each month. IV. MONITORING AND REPORTING REOMREMENTS 1, Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division to ensure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. All laboratory analyses for effluent, ground waters, or surface waters shall be made by a laboratory certified by the Division for the required parameter(s) under 15A NCAC 02H .0800. 3. Flow through the treatment facility shall be continuously monitored and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device consistent with approved engineering and scientific practices to ensure the accuracy and reliability of flow measurement. Flow measurement devices selected shall be capable of measuring flows with a maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Permittee shall keep records of flow measurement device calibration on file for a period of at least three years.. At a minimum, data to be included in this documentation shall be: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The effluent from the subject facilities shall be monitored by the Permittee at the frequency(ies) and location(s) for the parameter(s) specified in Attachment A. 5, The Permittee tracking the amount of wastewater disposed shall maintain adequate records. These records shall include, but are not necessarily limited to, the following information: a. Date of irrigation, b. Volume of wastewater irrigated, c. Field irrigated, d. Length of time field is irrigated, e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B for each field, g. Any ponding or runoff of wastewater from the irrigation fields, h. Maintenance performed on the wastewater treatment and irrigation facilities, i. Weather conditions, j. Maintenance of cover crops, and k. Wastewater and surface water sample collection activities. 6. Freeboard (waste level to the lowest elevation on the top of the embankment) in the storage lagoon shall be recorded weekly. 7. Monitor wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All maqpping, well construction_ forms -well abandonment forms, and monitoring data shalt refer to the Permit number and the well nomenclature as provided in Attachment C and Figure 2. WQ0000484 Version 2.2 Shell Version 070531 Page 5 of 9 Two (2) copies of the results of the sampling and analysis must be received on Form GW -59 (Groundwater Quality Monitoring: Compliance Report Form), along with attached . copies of laboratory analyses, by the Division of Water Quality, Information Processing Unit, 1617 Mail' Service Center, Raleigh, North Carolina 27699-1617 on or before the last working day of the month following the sampling month. Form GW -59 shall include the number of this permit and the appropriate well identification number. One Form GW -59a certification form shall be provided for each set of sampling results submitted. 9. Three (3) copies of all monitoring data [as specified in Conditions N. 3. and IV. 4.] on Form NDMR for each PPI and three (3) copies of all operation and disposal records [as specified in Conditions IV. 5 and W. 6.] on Form NDAR-1 for every field shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 10. An annual representative soils analysis (Standard Soil Fertility Analysis) shall be conducted on each irrigation field and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Man anese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Nickel' Cadmium' Lead' Magnesium Base Saturation by calculation) Phosphorus Cation Exchange Capacity Exchangeable Sodium Percentage Parameters Nickel, Cadmium and Lead shall be sampled once during the five (5) year permit cycle and a licensed soil scientist shall submit the results along with a report to determine site soil efficiency. 11. Surface and deep penetrating aeration maintenance shall be performed on an as -determined basis by a licensed agronomist on all permitted irrigation fields. Aeration is required to prevent hard pan development, and to ensure a healthier cover crop and lessen occurrences of ponding and/or runoff. 12. Scheduled maintenance of the irrigation fields shall be. performed as needed. The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Aquifer Protection Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. 13. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (9 10) 433-3300, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester•, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances including ponding in the irrigation field or runoff from the irrigation fields. WQ0000484 Version 2.2 Shell Version 070531 Page 6 of 9 b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of disposal system resulting in a by-pass directly to receiving waters. d, Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations including, but not limited to, freeboard measurements, effluent limitations, exceedances of groundwater standards, or overloading of any field. For any emergency that -requires immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours must be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733- 3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. V. INSPECTIONS 1. Adequate inspection and maintenance shall be provided by the Permittee to ensure proper operation of the subject facilities. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection., observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate, VI. GENERAL CONDITIONS 1. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143- 215.6A to 143-215.6C. 2, This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 3, This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. No variances to applicable rules governing the construction and / or operation of the permitted facilities are granted unless specifically requested and granted in this permit. 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal) that have jurisdiction. Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500. WQ0000484 Version 2.2 Shell Version 070531 Page 7 of 9 5. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division on official Division form. (s), documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. The Permittee of record shall remain fully responsible for compliance until a permit is issued to the new owner. 6, The Permittee shall retain a set of approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. 8. The Permittee must pay the annual fee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit pursuant to 15A NCAC 02T .0105(e). Permit issued this)he 10th of August, 2007 NORTH OLINA 9NVIRONMENTAL MANAGEMENT COMMISSION iK Coleen H. Sullins, Director Division of Water Quality By Authority of the.Environmental Management Commission Permit plumber WQ0000484 WQ0000484 Version 2.2 Shell Version 070531 Page 8 of 9 ,Permit No. WQ0000484 08/10/2007 ,ENGINEER'S CRR"f' WA.TIAN Partial final I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full tithe) the construction of the project, Project Name Location and County for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. WQ0000484 Version 2.2 Shell Version 070531 . Page 9 of 9 SCALE: 1 " = 2000' O U"Im - FIGURE I MOUNTAIRE FARMS OF NC, INC. 206—Q47 LOCATION MAI' spR Ay IRRIGATION SYSTEM JUNE 2004 ROBESON COUTY 206A W00000484 SITE LOCATION MAP TM Y r tFL la NEW slpnl*pRu[c WILL s5�� : I i ~ � \ NFW AIt1N1I[INIHG Vfa 11 ♦N _ r. R U NEW MOInTORurG WELL 39 �� 1 NEW I,anN110r:uat: WLu. Al ' adti" . L .wam;�l,�i � ri,,: � ., �) •^/ ane '1:: � ► � PT VITW RpUtll}+1r?T - - _ - ----------. Cmi'I alv E tTOIJf111pp'f—IL . nE55 MONSTQRIUG tYEIL 42 NLw NONIrUNrli: VILLI *1Ap.Y ; .g^ �.- • - �.. ine L T� v �P � � •� •w.vM. nl+ra nVr --r-+-ym e.err Qu aoY�.rt�Kn a a ` 1�R oa - mm oTr -na vt lw[ LNEW MNNITORINC WELL aJ avm. ------ - NEW Ma1010-1-c WELL 15 --EW cucc-r _ FIGURE 2 _ * MOUNTAIRE FARMS OF NC, INC. SPRAY IRRIGATION SYSTEM ROBESON COUTY W 0000 CT'T'VT')V-r ATT, MAP A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS 001 Industrial waste stream affluent Permit Number: W00000484 Versiom 2.2 EFFLUENT LIMITS Parameter Description - PCS Code Monthly Average Weekly Average I Daily Maximum Measurement Frequency Sample Type Flow, in conduit or thfu treatment plant - 50050 Calculated 2.55 mgd I Conlintious Recorder 002 Laaoon Effluent EFFLUENT CNARi4Mmp§ EFFLUENT LIMITS � Monthly Average Parameter Description - PCS Code e Measurement Monthly Average Weekly Average Daily Maximum Frequency Sample Type Plant Available Nitrogen WQ09 Monthly Calculated Sodium Adsorption Ratio 00931 Monthly Composite Nitrogen, Ammonia Total (as N) - 00510 Monthly composile Solids, Total Suspended 00530 Monthly Composite pH - 00400 Monthly Grab BOD, 5 -Day (20 Dog. C) 00310 Monthly Composite Cadmium, Total (as Cd) 01027 Monthly Composite Copper, Total (as Cu) - 01042 Monthly Composite Nickel, Total (as NO 01067 Monthly composite Lead, Total (as Pb) 01051 Monthly Composite Calcium, Total (as Ca) - 00916 Monthly Composite Phosphorus, Total (as P) - 00665 Monthly Composite Sodium, Total (as Na) - 00929 Monthly Composite Magnesium, Total (as Mg) - 00927 Monthly Composite Nitrogen, Nitrate Total (as N) - 00620 Monthly Composite Nitrogen, Kjeldahl. Total (as N) - 00625 Monthly Composite Zinc, Total (as Zn) - 01092 Monthly Composite Solids, Total, Percent - 70318 Monthly Composite ColiloTm, Fecal MF, M -FC Broth,44.5C 31616 Monthly Grab Flow, in conduil or thTU Irealment plant 50050 2.55 mgd Continuous Recorder 003 Domestic waste stream effluent EFFL-V,PN-.T CHARAOMWIMi EFFLUENT LIMITS V16NITORING REW lREMENT-A Parameter Description - PCS Code Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Flow, in conduit or thru treatment plant - 50050 40000 gpd Continuous Recorder WQ0000484 Version 2.2 Attachment A Page 1 of 1 ATTACHMENTS -Approved Land Application Sites Perrr W00000484 Version: 2.2 Mountaire Farms of North Carolina Corporation 6Annntair F—me Pmraccinn Planf F Net I Field Owner Lessee County Latitude Longitude Acreage Dominant Soil Series Parameter Avg Yearly Max A Mountaire Farms of North Carolina Corpc Robeson 34°52'20" 79106'26" 8.25 Pocalla loamy sand, 0 to 3% slopes 01284 - .Application Surface Irrigation 78 in/yr WQ09 -Plant Available Nitrogen 350Ibs/ac/yr B Mountaire Farms of North Carolina Corpc Robeson 34°52'22" 79°06'33" 6.75 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 78 inches WQ09 -Plant Available Nitrogen 350 lbs/aclyr C Mountaire Farms ofNorih Carolina Corp Robeson 34°52'18" 79°06'10" 35.03 Wagram loamy saad, 0 to 61/6 slopes 01284 - Application Surface Irrigation 78 inches WQ09 - P1antAvailable Nitrogen 350 lbs/ae/yr D Mountaire Farms of North Carolina CQxpc Robeson 34°52'28" 79106'42" 3.50 WakuUa sand, 0 to 6"/° slopes 01284 - Application Suffice Irrigation 78 inches WQ09 - Plant Available Nitrogen 350 lbs/ac/yr E Mountaire Farms of North Carolina Cotpc Robeson 34°52'36" 79°06'48" 4.70 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 91 inches WQ09 - Plant Available Nitrogen 350 lbs/ac/yr F Mountaire Farms of North Carolina Corp Robeson 34°52'30" 79°06'23" 1 26.53 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Inrigation 78 inches WQ09 - P1antAvaiiable Nitrogen 350 Ibs/aclyr G Mountaire Farms of North Carolina Corpi Robeson 3452'45" 79°06'36" 47.49 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Jtxigation 91 inches WQ09 - PlantAvailable Nitrogen 350 lbs/aclyr H Mountaire Fatms of North Carolina Coxpc Robeson 34°52'43" 79'06'16" 14.19 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Irrigation 91 in/yr WQ09 -Plant Available Nitrogen 350 lbs/ac/yr I Mountaire Fauns ofNorfh Carolina Corpc Robeson 34°52'39" 79°06`30" 13.59 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 91 inches WQ09 - P1antAvailable Nitrogen 350 lbs/ao/yr J Mountaire Farms of North Carolina Corpc Robeson 34°53'07" 79°07'05" 58.22 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Irrigation 91 inches WQ09 - P1antAvailable Nitrogen 350 lbslac/yr R Mountaire Farms of North Carolina. Corpc Robeson 34°5317" 79°06'56" 9.72 Lakeland sand, 0 to 6% slopes 01284 - Application Surface %rigation 91 inches WQ09 -Plant Available Nitrogen 350 inches L Mauntairo Farms of Narth Carolina Corpc Robeson 34°53'18" 79°06'44" 24.79 Lakeland sand, 0 to 6% slopes 01284 - Application Surface irrigation 91 in/yr WQ09 - Plant Available Nitmgen 350 lbs/ac/yr Ml Mountaire Farms of North Carolina Corpc Robeson 34°52'07" 79106'27" .60 Po calla loamy sand, 0 to 3% slopes 01284 - Application Surface Irrigation 91 inches WQ09 - Plant Available Nitrogen 330lbs/aclyr M2 Mountaire Farms of North Carolina Corpc Robeson 34°53'!7" 79°07'04" 3.80 Wakulla sand, 0 to 6% slopes 01284 - Application surface Irrigation 91 inches WQ09 - PiantAvailable Nitrogen 350lbs/ac/yr M3 Mountaire Farms of North Carolina Corpc Robeson 3453'11" 79°06'53" 1.23 Pocalla loamy sand, 0 to 3% slopes 01284 - Application Surface Irrigation 91 inches WQ09 -Plant Available Nitrogen 350 lbs/ac/yr M4 Mountaire Farms of North Carolina Corpc Robeson 34°52'55" 79°07'05" 5.12 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 91 inches WQ09 -Plant Available Nitrogen 350 lbs/ac/yr M5 Mountaire Farms ofNorth Carolina Corpc Robeson 34°53'20" 79°06'32" 18.23 Goldsboro loamy sand, 0 to 2% slopes 01284 - Application Surface Irrigation 52 inches WQ09 - P1antAvailable Nitrogen 1350lbs/ae/yr N Mountaire Farms of North Carolina Corpc Robeson 34°52'18" 79°07'18" 63.42 jPocalla loamy sand, 0 to 3% slopes01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 - Plant Available Nitrogen 350 lbs/ac/yr O Mountaire Farms of North Carolina Corpj Robeson 34°52'02" 79°07'25" 19.90 1 Norfolk loamy sand, 0 to 2°/n slopes 101284 - Application Surface Irrigation 0.6 in. 86 inches WQ0000484 Version 2.2 Attachment B Page 1 of 2- Total 539.57 Note: The application of Plant Available Nitrogen (PAN) per acre per year shall be limited as follows: Crop PAN (lb/acre/year) Bermuda Grass Hay 300 Milo 100 Small Grain 100 Timothy, Orchard and Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 Ib/acre/year. This practice will be allowed as long as the second crop is harvested. If the second crop is to he planted for erosion control only, and is to be tilled into the sail, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the sail_ WQ0000484 Version 2.2 Attachment B Page 2 of 2 WQ09 - PlantAvaitabie Nitrogen 350 lbs/ac/yr P Mountaire Farms of North Catalina Corpc. Robeson 34°51'56" 79'07'15" 30.87 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface 1nigation 0.6 in. 86 inches WQ09 - Plant Available Nitrogen 350 lbs/ac/yr Q Mountaire Fauns of North Carolina Coxpc Robeson 34°51'47" 79°07'00" 23.32 Wagraui loamy sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 - Plaut Available Nitrogen 3501bs/ac/yr R Mountaire Farms of North Carolina Corpc Robeson 3451'51" 79°06'53" 19.16 Pocalla loamy sand, 0 to 3% slopes 01284 - Application Surface Irrigation 0,6 in. 86 inches WQ09 - PIantAvailable Nitrogen 350 lbslae/yx S Mountaire Farms of North Carolina Corp Robeson 34°52'41" 79°07`26" 12.74 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in_ 86 inches WQ09 -Plant Available Nitrogen 350 lbslaclyr 1' Mountaire Farms of North Carolina Corpc Robeson 34152'31" 79°07'24" 6.25 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 - Plant Available Nitrogen 350 lbs/ac/yr U Mountaire Farms of North Carolina Corpi Robeson 34°52'12" 79°07'27" 3.65 Wagranr loamy sand, 0 to 6% slopes 01284 -Application Surface Irrigation 0.6 in. 86 inches WQ09- PlantAvailableNitrogen 3501bs/ac/yr Vl Mountaire Fauns of North Carolina Coipc Robeson 34'52'07" 79°07'08" 7.75 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in_ 86 inches WQ09 -Plant Available Nitrogen 350 Ibslac/yr V2 Mountaire Fauns of North Carolina Coipc Robeson 34°52'08" 79°06'58" 6.95 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 - P1antAvailable Nitrogen 350 ibslac/yr W Mountaire Farms of North Carolina Corpc Robeson 3451'59" 79°07'02" 1 16.06 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface irrigation 0.6 in. 86 inches WQ09 - P1antAvailable Nitrogen 35016s/ae/yr X1 Mountaire Farms of North Carolina Coirpc Robeson 34°51'30" 79°06'60" 25.83 Norfolk loamy sand, 0 to 2% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 - P1antAvaiiable Nitrogen 350lbs/ac/yr X2 Mountaire Farms of North Carolina Corpc Robeson 34°51'18" 79°07'00" 11.62 Wakulla sand, 0 to 6% slopes 01284 - Application Surface Irrigapon 0.6 in. M inches WQ09 - Plant Available Nitrogen 350lbs/ae/yr X Mountaire Farms of North Carolina Corpc Robeson 34°51'39" 79°06'49" 3.21 Norfolk loamy sand, 0 to 2% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches WQ09 -Plant Available Nitrogen 350 lbs/ac/yr Z Mountaire Farms of North Carolina Corpc Robeson 34°51'27" 79°06'46" 7.10 Wagram loamy sand, 0 to 6% slopes 01284 - Application Surface Irrigation 0.6 in. 86 inches 1350 WQ09 -Plant Available Nitrogen lbs/ac/yr Total 539.57 Note: The application of Plant Available Nitrogen (PAN) per acre per year shall be limited as follows: Crop PAN (lb/acre/year) Bermuda Grass Hay 300 Milo 100 Small Grain 100 Timothy, Orchard and Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 Ib/acre/year. This practice will be allowed as long as the second crop is harvested. If the second crop is to he planted for erosion control only, and is to be tilled into the sail, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the sail_ WQ0000484 Version 2.2 Attachment B Page 2 of 2 ATTACHMENT C -GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version, 2-2 MONITORING WELLS MW -8, MW -14, MW -15, MW -16, MWA 7, MW -18, MW -19, MW -20, MW -24, MW 25, MW -26, MW -27, MW -28, MW -29, MW -31, MW -32 MW -33, MW -34, MW -35, MW -36, MW -37, MW -38, MW -39, MW -40, MW -41, MW -42, MW -43, MW -44 & MW -45 gMRA�� i 1,.C5 LIMITS IVi it W +fid -1 t lC iVI 1 T _._ Parameter Description - PCS Code Daily Minimum Daily Maximum UOM Measurement Frequency Sample Type Footnotes Water level, distance From measuring point - 82546 ft. 3 X year Calculated 1, 2, 3, 7 pH - 00400 6.50 8.50 su 3 X year Grab 1,7 Coliform, Fecal MF, M -FC Broth,44.5C - 31616 tt1100ml 3 X year Grab 1,7 Solids, Total Dissolved -180 Deg.0 - 70300 500.00 mg/1 3 X year Grab 1,7 Carbon, Tot Organic (TOC) - 00680 10.00 mg/1 3 Xyear Grab 1, 4, 7 Nitrogen, Ammonia Tolal (as N) - 00610 mgll 3 X year Grab 1,7 Nitrogen, Nitrate Total (as N) - 00620 10.00 mgll 3 X year Grab 1,7 Volatile Compounds, (GC/MS) - 78732 ugli Annually Grab 1, 5, 6, 7 3 X year monitoring shall be conducted in April, August & December, Annual monitoring shal I be conducted every December. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3.The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datutn. 4. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration_ Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. Volatile Organic Compounds (VOC) - In December only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 µg/L or less b. Standard Method 6210D, PQL at 0.5 µg/L or less C. EPA Method 8021, Low Concentration. PQL at 0.5 pg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 [ta or less C. Another method with prior approval by the Division Any method used must meet the following qualifications_ a. A laboratory must be DWQ certified to run any method used. b. The method used must, at a minimurn, include all the constituents listed in Table VIII of Standard Method 623 OD. c. The method used must provide a PQL of 0.5 uglL or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit_ Any constituents detected above the MDL but below the PQL of 0.5 ug1L must be qualified (estimated) and reported. 6- If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Fayetteville Regional Office Aquifer Protection Supervisor, telephone number (910) 433-3300, must be contacted immediately for further instructions regarding any additional follow-up analyses required. 7. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 2 and this attachment. WQC 1484 Version 2.2 Attachment C Fane 1 of( �OF 1N A 7-F9Q Michael F_ Easley, Governor William G. Ross Jr., Secretary 63 North Carolina Department of Environment and Natural Resources p C Alan W. Klimek, P.E. Director Division of Water Quality February 15, 2005 TOM LEE— DIRECTOR OF PROCESSING OPERATIONS MOUNTA IRE FARMS OF NORTH CAROLINA, INC. POST OFFICE BOX 339 LUMBER BRIDGE, NORTH CAROLINA 28357 Subject: Permit No. WQ0000484 Mountaire Farms - Lumber Bridge Facility Wastewater Surface Irrigation Robeson County Dear Mr. Lee: In accordance with your modification request received January 6, 2005, and subsequent additional information received January 18, 2005 and February 3, 2005, we are forwarding herewith Permit No. WQ0000484, dated February 15, 2005, to Mountaire Farms of North Carolina, Inc. for the construction and operation of the subject wastewater treatment and surface irrigation facilities. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued January 21, 2003, and shall be subject to the conditions and limitations as specified therein. PIease pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and fled with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be, final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Nathaniel Thornburg at (919) 715-6160. Sincere Alan W. Klimek, P.E. cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Robert W. Kerr, PE — CABE Associates, Inc. APS Central Files LAU Files Noi thCarolina Naturally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone (919) 733-3221 Customer Service Intemet: h2o.enr.state.nc.us 2728 Capital Boulevard Raiei--h, NC 27604 FAX (919) 715-6048 1-877-623-6748 An Equal OpportuniWAffirmative Action Employer— 50% Recycled/100% Post Consumer Paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountalre Farms of North Carolina, Inc. Robeson County FOR THE construction and continued operation of an industrial process treatment facility to treat wastewater from two (2) kill shifts and one (1) cleanup shift producing an average daily flow of 1.95 million gallons per day (MGD) over a five (5) day week with a seven (7) day average flow not to exceed 1.39 MGD consisting of the construction and operation of a fourth 600 gallon per minute (GPM) feed forward pump and the associated 6 -inch feed forward force main, one (1) 800 GPM Dissolved Air Floatation (DAF) unit with a nitrogen removal system and clarifier (Sorin Treatment System), and all necessary pipes, pumps, valves and appurtenances required for proper operation; the construction and operation of two (2) 1,000 GPM vertical turbine spray irrigation pumps and their associated four through sixteen inch force main extensions serving fifteen (15) center pivot and solid set irrigation zones with a total area of 257.8 acres, and all necessary pipes, pumps, valves and appurtenances; the continued operation of the existing rotary screens, a flow equalization basin with floating aerator, feed forward pumping station with three (3) 600 GPM feed forward pumps and high water alarms, two (2) 800 GPM DAF units each with nitrogen removal system and a clarifier (Sorin Treatment System), a 19.79 million gallon aerated storage Iagoon with a 30 mil synthetic liner, four (4) aerators and 1.18 million gallons of permanent storage, a spray irrigation pumping station consisting of three (3) vertical turbine pumps, four through sixteen inch force main extensions serving an existing center pivot and solid set irrigation system with a total available wetted are of 282.14 acres, and all necessary pipes, pumps, valves, and appurtenances required for proper operation; the continued operation of an infiltration gallery disposal system consisting of 493 linear feet of 8 -inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of 6 -inch, force main; a 35 GPM purnp station ("Field F") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, five (5) individual infiltration basins each with an area of 22,500 square feet (ft) with all necessary pipes, pumps, valves, and appurtenances required for proper operation; and the continued operation of a 40,000 GPD extended aeration domestic wastewater treatment facility to serve the Mountaire Farms - Lumber Bridge Facility, with no discharge of wastes to the surface waters, pursuant to the application received January 6, 2005, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued January 21, 2003, and shall be subject to the following specified conditions and limitations: 1. PERFORMANCE STANDARDS Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. If this roject is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Land Application Unit, Division of Water Quality, 1636 Mail Service Center, Raleigh, NC 27699-1636. 2. The Fayetteville Regional Office, telephone number (910) 486-1541, shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in-place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. The surface irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters, which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality, such as the construction of additional or replacement wastewater treatment and disposal facilities. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 5. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 6. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 2 7. The following buffers small be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainage ways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between treatment/storage units and any wells, and g) 50 feet between treatment units and property lines. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities that are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. 11. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC SG .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. A suitable year round vegetative cover of Coastal Bermuda and Winter Grain (i.e., wheat, oats, rye, etc.) shall be maintained on the irrigation fields. Other crops may not be grown on the irrigation area without requesting and receiving a modification to this permit. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the irrigation field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. No type of wastewater other than that from. Mountaire Farms of North Carolina, Inc. shall be irrigated onto the irrigation area. 8. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 9. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 10. Freeboard in the storage lagoons shall not be less than two (2) feet at any time. 11. The application rate shall not exceed a cumulative loading over any twelve (12) month period (as listed below) at an instantaneous application rate not to cause ponding or runoff: Irrigation Field Area (acres) Annual Loading Rate (in/yr) Instantaneous Loading Rate (in/hr) A 8.25 78.0 -- B 6.75 78.0 -- C 35.03 78.0 -- D 3.50 78.0 -- E 4.70 91.0 -- F 26.53 78.0 -- G 47.49 91.0 -- H 14.19 91.0 -- 1 13.59 91.0 -- J 58.22 91.0 -- K 9.72 91.0 -- L 24.79 91.0 Mi 0.60 91.0 -- M2 3.80 91.0 -- M3 1.23 91.0 -- M4 5.12 91.0 -- M5 18.23 52.0 -- N 63.42 86.0 0.60 O 19.90 86.0 0.60 P 30.87 86.0 0.60 Q 23.32 86.0 0.60 R 19.16 86.0 0.60 S 12.74 86.0 0.60 T 6.25 86.0 0.60 U 3.65 86.0 0.60 VI 7.75 86.0 0.60 V2 6.95 86.0 0.60 W 16.06 86.0 0.60 X1 25.83 86.0 0.60 X2 11.62 86.0 0.60 Y 3.21 86.0 0.60 Z 1 7.10 1 86.0 0.60 Total 1 539.57 1 -- -- 12. The irrigation fields shall be limited by Nitrogen per acre per year based on the following crops: Crop PAN (lb/acre/year) Bermuda Grass Hay 300 Milo 100 Small Grain 100 Timothy, Orchard and Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 Ib/acre/year. This practice will be allowed as long as the second crop is harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the soil. 4 13. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept snowed or otherwise controlled and accessible. 14_ The application of chemicals to the rapid infiltration basins is expressly prohibited. 15. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottotn of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur to the disposal area. At a minimum the basins shall be raked once per month. III. MONITORING AND REPORTING REQUIREMENTS Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Effluent flow from the industrial waste stream and effluent flow from the domestic waste stream shall be continuously monitored and daily flow values shall be reported on Form NDMR. The flows shall be reported separately on the NDMR. FIow measurement devices selected shall be capable of measuring flows with a maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Permittee shall keep records of flow measurement device calibration on file for a period of at least three years. At a minimum, data to be included in this documentation shall be: a. Date of flow measurement device calibration b. Name of person performing calibration c. Percent from true flow I The effluent from the subject facilities shall be monitored by the Permittee at a point prior to irrigation every month for the following parameters: NH3 as N NO2-NO3 as N Percent Solids Fecal Coliform BODS TKN Nickel Total Phosphorous TSS Sodium PAN by Calculation Magnesium H Calcium Zinc Lead Cadmium Copper Sodium Adsorption Ratio by Calculation 4. The Permittee tracking the arnount of wastewater disposed shall maintain adequate records. These records shall include, but are not necessarily limited to, the following information: a. Date of irrigation, b. Volume of wastewater irrigated, e. Field irrigated, d. Length of time field is irrigated, e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f. Continuous weekly, monthly, and year-to-date PAN (pounds/acre) loadings for each field and crop, g. Any ponding or runoff of wastewater from the irrigation fields, h. Maintenance performed on the wastewater treatment and irrigation facilities i. Weather conditions, j. Maintenance of cover crops, and k. Wastewater and surface water sample collection activities. 5. Freeboard in the storage lagoon shall be recorded weekly. 6. Three (3) copies of all monitoring data [as specified in Conditions III(2) and III(3)] on Form NDMR- I and three (3) copies of all operation and disposal records [as specified in Conditions III(4) and III(5)] on Form NDAR-1 shall be submitted on or before the last day of the following month. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 7. An annual representative soils analysis (Standard Soil Fertility Analysis) shall be conducted on each irrigation field and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Base Saturation (by calculation) Phosphorus Nickel Cadmium Lead Cation Exchange Ca acity Exchangeable Sodium Percentage Parameters Nickel, Cadmium and Lead shall be sampled once during the five (5) year permit cycle and a licensed soil scientist shall submit the results along with a report to determine site soil efficiency. 8. Surface and deep penetrating aeration maintenance shall be performed on an as determined basis by a licensed agronomist on all permitted irrigation fields. Aeration is required to prevent hard pan development, and to ensure a healthier cover crop and lessen occurrences of ponding and/or runoff. 9. Scheduled maintenance of the irrigation fields shall be perforated as needed, The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the up coming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Aquifer Protection Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, by March I" of each year. 0 10. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c_ Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS 1. Within ninety (90) days of permit issuance, eight (8) monitor well(s), MW -38, MW -39, MW -40, MW -41, MW -42, MW -43, MW -44 and MW45, shall be installed to monitor groundwater quality. The well(s) shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year. The general location and name for each well is marked on Figure 1. Each monitoring well shall be located at the Review boundary, constructed in accordance with this permit, and approved by the Fayetteville Regional Office. 2. According to General Statutes 87-98.4(b) (2), a North Carolina Certified Well Contractor, the property owner, or the property lessee shall construct the well(s). If a certified well contractor does not perform the construction, the property owner or lessee, provided that they are a natural person, must physically perform the actual well construction activities. All well(s) must be constructed according to the North Carolina Well Construction Standards (ISA NCAC 2C .0108) and any local county rules. 3. The Fayetteville Regional Office, telephone number (910) 486-1541, shall be notified at least forty- eight (48) hours prior to the construction of any monitoring well so that an inspection can be made of the monitoring well location. Such notification to the regional groundwater supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. 4. Within thirty (30) days of completion of all well construction activities, a certification must be received from a professional engineer or a licensed geologist certifying that the monitoring well(s) are located according to this permit. 5. Monitor well(s) MW -38, MW -39, MW -40, MW -41, MW -42, MW -43, MW -44 and MW -45 shall be sampled initially after construction and prior to waste disposal operations, and thereafter every April, August and December; and Monitor well(s) MW -8, MW -14, MW -15, MW -16, MW -17, MW -18, MW49, MW -20, MW -24, MW -25, MW -26, MW -27, MW -28, MW -29, MW -31, MW -32, MW -33, MW -34, MW -35, MW -36 and MW -37 shall be sampled every April, August and December for the parameters listed below. Prior to sampling the parameters, the measurement of water levels must be taken. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed relative to a common daturn. Water Level Total Or anic Carbon Total Dissolved Solids Fecal Coliforms NHI-N H VOCs NO3-N 1 Sampled in December only 6. For Total Organic Carbon (TOC), if concentrations greater than 10 mg/l are detected in any down - gradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the down -gradient wells shall be subject to the additional sampling and analysis as described above. 7. For Volatile Organic Compounds (VOCs) sampled in December, use only one of the following methods: a. Standard Method 6230D, Practical Quantitation Limit (PQL) at 0.5 }tg/L or less b. Standard Method 6210, PQL at 0.5 }Lg/L or less c. EPA Method 8021, Low Concentration, PQL at 0.5 1Lg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 }tg/L or less e. Another method with prior approval by the Groundwater Section Chief. Any of the referenced methods used for VOCs must at a minimum, include all the constituents listed in Table V111 of Standard Method 6230D. Any method used must provide a PQL of 0.5 µg/L or less, which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the Method Detection Limit (MDL) but below the PQL of 0.5 gg/L must be qualified (estimated) and reported. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ) certified for those parameters required. 8. All reports and documentation (GW -1, GW -30, GW -59) shall be mailed to the following address: NC Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Updated blank forms (GW -1, GW -30, GW -59) may be downloaded from the Aquifer Protection Section's website at http://gw.ehnr. state. nc. us/ or requested from the address mentioned above. 9. For the initial sampling of the well(s), the permittee shall submit a copy of the GW -1 Form (Well Construction Record) with the Compliance Monitoring Form (GW -59) for each well to the address listed above. Initial Compliance Monitoring Forms that do not include copies of the GW -1 form may be returned to the permittee without being processed. Failure to submit these forms as required by this permit may result in the initiation of enforcement activities pursuant to NC General Statutes 143- 215.6A. 10. The results of the sampling and analysis must be received on Form GW -59 (Groundwater Quality Monitoring: Compliance Report Form) (address listed above), on or before the last working day of the month following the sampling month. The data of all groundwater sampling analyses required by the permit conditions must be reported using the most recent GW -59 form along with attached copies of the laboratory analyses. 11. Within sixty (60) days of completion of all monitoring well(s), the permittee shall submit two original copies of a scaled site map (scale no greater than V=100); however, special provisions may be granted upon prior approval for large properties. The map(s) must include the following information: a. The location and identity of each monitoring well. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal area(s). d. The latitude and longitude of the established horizontal control monument. e. The elevation of the top of the well casing (which shall be known as the "measuring point") relative to a common datum. f. The depth of water below the measuring point at the time the measuring point is established. g. The location of Review and Compliance boundaries. h. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities that may take place on the property. Maps and any supporting documentation shall be sent to the Groundwater Section as addressed in the "Reporting / Documentation" above. The permittee is responsible for the geographic accuracy of any map submitted, however produced. 12. The COMPLIANCE BOUNDARY for the disposal systern is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system individually permitted on or after December 30, 1983 is established at either 250 feet from the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to remediation action according to 15A NCAC 2L .0106(d)(2). 13. The REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1). V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division or other permitting authority_ 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. V1. GENERAL CONDITIONS 1. This pern-iit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143- 215.6A to 143-215.6C. 5. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 2H.0500. 6. The Permittee shall retain a set of approved plans and specifications for the life of the project. 7. The Permittee must pay the annual administering and compliance fee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H.0205 (c)(4). 8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 10 Permit issued this the 15th day of February, 2005 NORTH C OLINA ENV ONMENTAL MANAGEMENT COMMISSION _//,Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 I1 Permit No. WQ0000484 February 15, 2005 ENGINEER'S CERTIFICATION Partial Final 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location and County for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date 12 Registration No. . y � � �.� .�N' y3.:�e�A h `�F . '!^' s'�i0� ) i '(� 'r `. i�'r� ti+'i 3,,y..•� �h�• 5 lbr air � •� WQ0000434 Mountaire Farms Proposed Moruitorang %%ells 7- . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......_....a. ........ R-. N�e 7 7 . . . . . . . . . . . All .......... .. .. .......... * le PROJECT LOCATION .......... ... ....... ... -.:-.-.::-.:.:.-.--7 ..................... ........... 1% ............. "'N ......... ....... ...... ... .. ... .... ........ 71 .......... . ... ...... .......... I 'SSR ........ ..... ........... .................... .. .................. . .......... .... ............ ............... .... . . . . . . . . . . . . ....... ..spo .......... — ...... W. .......... .-cam FI.. ........ . ............• j-, ..... ......... ........... . ..... . ................ ....... ..... . .......... tc .......... ....... . . ......... ............. . . Ck' 00 ....... GGaY �pott IIS N7 SCALE: 1 2000' 206-047 JUNE 2004 206A LOCATION MAP EXHIBIT III - 1 -FUA G� Lwmmlm m" )mvw*a jnww%moo vf-KY= alown KLvM A* *-Wi 'A*Ygb" Azgbwly4n 14uyx" vxo=w� Of 9 s A L oT 10 _71 ----I iF �0� \NAj�C� Michael F. Easley, Govemm C` Q� William G. Ross Jr.. Secretary Gjy North Carolina Department of )nvironment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality March 24. 2003 Michael Tirrell. Vice President of Processing Operations :MOL111taire Farms Inc. 110 Box 339 Lumber Bridge. NC 28357 47 Subject: Permit No. WQ0000484 Correction Mountaire Farms Processing Plant Wastewater Surface Irrigation Robeson County Dear MT. Tirrell: In accordance with a telephone request received. we are forwarding herewith the corrected Page 1 of Permit No. WQ0000484. issued January 21, 3003, for the subject facility. 4 The followinzr g corrections have been made to the permit: The flow of the extended aeration domestic wastewater treatment facility has been modified from 20.000 GPD to its current capacity of 40,000 GPD. The description in the third paragraph of the industrial wastewater treatment system has been modified to indicate the facility is currently inactive and must be properly maintained until proper closure. The rotary screens previously described in this section have been referenced in the first paragraph describim! the active wastewater treatment system. Please replace Page 1 with the corrected Page 1 into Permit No. WQ000084, issued January 21, 2003. if you have any questions regarding this request, please do not hesitate to contact me at (919) 733-083. extension 502 or at Sue-HomewoodCwncmail.net. Thank you for your cooperation. Cc: Fayetteville Regional Office, Water Quality Section Groundwater Section, Central Office Groundwater Section, Fayetteville Regional Office Technical !assistance and Certification Unit Fater Quality Central Files NDPU Files Non -Discharge Permitting Unit 1617 Mail Service Center. Raleigh, NC 27699-1617 DENR Customer Service Center An Equal Opportunity Action Employer Sincerely, Sue Homewood Non -Discharge Permitting Unit internet http://h2o.enrstate.nc.us/ndpu Telephone (919) 733-5083 Pax (919) 715-6048 Telephone 1 800623-7748 5017o recycled/t 07c post -consumer paper AWA NCDi=NR NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms LLC Robeson County FOR THE continued operation of a process wastewater treatment facility to treat wastewater from two kill shifts and one cleanup shift (Average daily production flow of 1.56 MGD over a five day week with the seven day average flow not to exceed 1.114 MGD) consisting of rotary screens, a flow equalization basin with floating aerator, feed forward pumping station with high water alarm, two DAF units each with nitrogen removal system and a clarifier (Sorin Treatment System), a 19.79 MG aerated storage lagoon with a 30 mil synthetic liner, four aerators and 1.18 million gallons of permanent storage, a spray irrigation pumping station consisting of vertical turbine pumps, four through sixteen inch force main extensions, a 640 foot long Valley Model 8000 center pivot corner irrigation system with a 268 food corner arta, a 298 foot Iong Valley Model 8000 center pivot irrigation system, a 527 foot Valley Model 8000 center pivot irrigation system, and a total of 282.14 available acres, and all necessary pipes, pumps, valves, and appurtenances required for proper operation. Continued operation of an infiltration gallery disposal system consisting of 493 linear feet of eight inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of six inch force main; a 35 GPM pump station ("Field F" with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, five individual infiltration basins each with a square footage of 22,500 square feet with all necessary pipes, pumps, valves, and appurtenances required for proper operation. Continued operation of a 40,000 GPD extended aeration domestic wastewater treatment facility, and the continued maintenance of an inactive 570,000 GPD industrial wastewater treatment system consisting of an air flotation/grease trap unit, grit removal, a 1.6 MG two stage lagoon with stage two lined, chlorine disinfection facilities, a 4 MG lined storage lagoon until properly closed, to serve Mountaire Farms Processing Plant, with no discharge of wastes to the surface waters, pursuant to the application received October 8, 2002, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued June 30, 1998, and shall be subject to the following specified conditions and limitations. W A Michael F. Easley, Governor CO 7 William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources L3 Alan W. Klimek, P.E-, Director Division of Water Quality January 21, 2003 Michael Tirrell, Vice President of Processing Operations Mountaire Farms LLC PO Box 339 Lumber Bridge, NC 28357 Subject: Permit No. WQ0000484 Mountaire Farms Processing Plant Wastewater Surface Irrigation Robeson County Dear Mr. Tirrell: In accordance with your request for renewal received October 8, 2002, we are forwarding herewith Permit No. WQ0000484, dated January 21, 2003, to Mountaire Farms LLC for the continued operation of the subject wastewater treatment and surface irrigation facilities. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued June 30, 1998, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699- 6714. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Sue Homewood at (919) 733- 5083 extension 502. If Alan W. Klimek, P.E. cc: Robeson County Health Department Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Groundwater Section, Central Office Technical Assistance and Certification Unit Water Quality Central Files NDPU Files - Non -Discharge Permitting Unit Internet http://h2o.enr,state.nc.us/ndpu NTDENR 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms LLC Robeson County FOR THE continued operation of a process wastewater treatment, facility to treat wastewater from two kill shifts and one cleanup shift (Average daily production flow of 1.56 MGD over a five day week with the seven day average flow not to exceed 1.114 MGD) consisting of a flow equalization basin with floating aerator, feed forward pumping station with high water alarm, two DAF units each with nitrogen removal system and a clarifier (Sorin Treatment Systern), a 19.79 MG aerated storage lagoon with a 30 mil synthetic liner, four aerators and 1.18 million gallons of permanent storage, a spray irrigation pumping station consisting of vertical turbine pumps, four through sixteen inch force main extensions, a 640 foot long Valley Model 8000 center pivot corner irrigation system with a 268 food corner arm, a 298 foot long Valley Model 8000 center pivot irrigation system, a 527 foot Valley Model 8000 center pivot irrigation system, and a total of 282.14 available acres, and all necessary pipes, pumps, valves, and appurtenances required for proper operation. Continued operation of an infiltration gallery disposal system consisting of 493 linear feet of eight inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of six inch force main; a 35 GPM pump station ("Field F" with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, five individual infiltration basins each with a square footage of 22,500 square feet with all necessary pipes, pumps, valves, and appurtenances required for proper operation. - Continued operation of a 20,000 GPD extended aeration domestic wastewater treatment facility, and the continued operation of a 570,000 GPD industrial wastewater treatment system consisting of rotary screens, an air flotation/grease trap unit, grit removal, a 1.6 MG two stage lagoon with stage two lined, chlorine disinfection facilities, a 4 MG lined storage lagoon, instrumented flow measurement, dual irrigation pumps and 282.14 acres of spray irrigation area to serve Mountaire Farms Processing Plant, with no discharge of wastes to the surface waters, pursuant to the application received October 8, 2002, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 2007, shall void Permit No. WQ0000484 issued June 30, 1998, and shall be subject to the following specified conditions and Iimitations: I. PERFORMANCE STANDARDS 1, The surface irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render therm unsatisfactory for normal use. In the event that the facilities fail to perforin satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality (Division), such as the construction of additional or replacement wastewater treatment and disposal facilities. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainage ways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between treatmendstorage units and any wells, and g) 50 feet between treatment units and property lines. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities that are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. II. OPERATION AND MAINTENANCE REQUIREMENTS The facilities shall be properly maintained and operated at all times. 2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G.0204 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. A suitable year round vegetative cover of Coastal Bermuda Grass and Winter Grain (Wheat, oats, rye, etc) shall be maintained on the irrigation fields. Other crops may not be grown on the irrigation area without requesting and receiving a modification to this permit. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 2 5 Gl 7 EJ 0 Adequate measures shall be taken to prevent wastewater runoff from the irrigation field. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The application rates on the irrigation fields shall not exceed either rate listed below: a. The application rate shall not exceed a cumulative loading over any twelve month period as listed below or an instantaneous application rate not to cause ponding or runoff. Field Acres wetted area Application Rate A 8.25 78.0 inches/acre/year B 6.75 78.0 inches/acre/year C 35.03 78.0 inches/acre/year D 3.50 78.0 inches/acre/year E 4.70 91.0 inches/acre/year F 25.53 78.0 inches/acre/year G 47.49 91 A inches/acre/year H 14.19 91.0 inches/acre/year I 13.59 91.0 inches/acre/year 1 58.22 91.0 inches/acre/year K 9.72 91.0 inches/acre/year L 24.79 91.0 inches/acre/year M1 0.60 9 1. 0 inches/acre/year M2 3.80 91.0 inches/acre/year M3 1.23 91.0 inches/acre/year M4 5.12 91.0 inches/acre/year M5 18.23 52.0 inches/acre/year Total acres 282.14 b. The application rate shall also be limited by Nitrogen per acre per year as listed in the table below: Crop PAN (lb/acre/year) Bermuda Grass Hay 300 Milo 1.00 Small Grain 100 Timothy, Orchard, & Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 lb/acre/year. This practice will be allowed as long as the second crop is harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the soil. No type of wastewater other than that from Mountaire Farms Processing Plant shall be irrigated onto the irrigation area. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 10. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 11. Freeboard in the storage lagoons shall not be less than two feet at any time. 12. A waste -level gauge, to monitor waste levels in the storage pond, shall be installed within 60 days of issuance of this permit. This gauge shall have readily visible permanent markings indicating the maximum liquid level at the top of the temporary liquid storage volume, minimum liquid level at the bottom of the temporary liquid storage volume, and top of the dam elevations. Caution must be taken not to damage the integrity of the liner when installing the gauge. 13. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 14. The application of chemicals to the rapid infiltration basins is expressly prohibited. 15. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottom of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur to the disposal area. At a minimum the basins shall be raked once per month. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Effluent flow from the industrial waste stream and effluent flow from the domestic waste stream shall be continuously monitored and daily flow values shall be reported on Form NDMR. The flows shall be reported separately on the NDMR. Flow measurement devices selected shall be capable of measuring flows with a maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Records of flow measurement device calibration shall be kept on file by the Permittee for a period of at least three years. At a minimum, data to be included in this documentation shall be: a. Date of flow measurement device calibration b. Name of person performing calibration c. Percent from true flow 4 4j 4. 5. The effluent from the subject facilities shall be monitored by the Permittee at a point prior to irrigation every month for the following parameters: BODS TSS Fecal Coliform pH Solids PAN by Calculation NH3 as N NO2-NO3 as N TKN Total Phosphorous Sodium Magnesium Calcium Sodium Adsorption Ratio by Calculation Copper Zinc Cadmium Lead Nickel Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a. date of irrigation, b. volume of wastewater irrigated, c. field irrigated, d. length of time field is irrigated, e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field, f. continuous weekly, monthly, and year-to-date PAN (pounds/acre) loadings for each field and crop, g. nitrogen balance for each field and crop after an application event, h. any ponding or runoff of wastewater from the irrigation fields, i. maintenance of cover crops, j. maintenance performed on the wastewater treatment and irrigation facilities, and k. wastewater and surface water sample collection activities. Freeboard in the storage lagoons shall be recorded weekly. 6. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each irrigation field and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Exchangeable Sodium Percentage Phosphorus Cation Exchange Capacity Base Saturation (by calculation) i The Standard Soil Fertility Analysis and an analysis for the following pollutants shall be conducted once prior to permit renewal on soils from each site which has received wastewater during the permit cycle. Nickel Cadmium Lead A report from a Soil Scientist shall accompany the above required analysis to determine site soils efficiency. 7. Scheduled maintenance of the irrigation fields shall be performed as needed. The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the up coming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Water Quality supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, by March 151 of each year. Three (3) copies of all monitoring data (as specified in condition ,III 2 and 111 3) on Form NDMR-1 and three (3) copies of all operation and disposal records (as specified in condition 1114 and I115) on Form NDAR-1, and three (3) copies of all reporting information as specified in conditions III 6 and 1117, shall be submitted monthly on or before the last day of the following month. All information shall be submitted to the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 9. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following_ a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (S) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS I. Monitor well(s) MW -8, MW -13, MW -14, MW -IS, MW -16, MW -17, MW -18, MW -19, MW -20, MW -24, MW -25, MW -26, MW -27, MW -28, MW -29, MW -31, MW -32, MW -33, MW -34, MW -35, and MW -36 shall be sampled every April, August, and December for the parameters listed below_ Prior to sampling the parameters, the measurement of water levels must be taken. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed relative to a common datum. Water Level pH Total Ammonia Nitrogen (NH3-N) Total Dissolved Solids (TDS) Total Organic Carbon (TOC) Fecal Coliforms Volatile Organic Compounds (in December only) Nitrate Nitrogen (NO3-N) 2. For Total Organic Carbon (TOC), if concentrations greater than 10 mg/l are detected in any down - gradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the down -gradient wells shall be subject to the additional sampling and analysis as described above. 3. For Volatile Organic Compounds (VOCs) sampled in December, use only one of the following methods: 1) Standard Method 6230D, Practical Quantitation Limit (PQL) at 0.5 ug/L or less 2) Standard Method 6210, PQL at 0.5 ug(L or less 3) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less 4) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less 5) Another method with prior approval by the Groundwater Section Chief. Any of the referenced methods used for VOCs must at a minimum, include all the constituents listed in Table VM of Standard Method 6230D. Any method used must provide a PQL of 0.5 ug/L or less, which must be supported by laboratory proficiency studies as -required by the DWQ Laboratory Certification Unit. Any constituents detected above the Method Detection. Limit (MDL) but below the PQL of 0.5 ug/L must be qualified (estimated) and reported. 4. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ) certified for those parameters required. 5. All reports and documentation (GW -59) shall be mailed to the following address: Groundwater Section Permits and Compliance Unit 1636 Mail Service Center Raleigh, NC 27699-1636 Updated blank forms (GW -59) may be downloaded from the Groundwater Section's website at http://gw.chnr.state.nc.us/ or requested from the address mentioned above. 6. The results of the sampling and analysis must be received on Form GW -59 (Groundwater Quality Monitoring. Compliance Report Form) by the Groundwater Section (address listed in the "Reporting / Documentation" section of the Groundwater Requirements), on or before the last working day of the month following the sampling month. The data of all groundwater sampling analyses required by the permit conditions must be reported using the most recent GW -59 form along with attached copies of the laboratory analyses. 7. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system individually permitted on or after December 30, 1983 is established at either 250 feet from the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action according to 15A NCAC 2L .0106(d)(2). The REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1). 9. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Perrr►ittee for a period of three years from the date of the inspection and shall be made available upon request to the Division or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS L This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143- 215.6A to 143-215.6C. 5. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B _0200 and 2H .0500. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 2151 day of January, 2003 LN0RAROL71N/i7NVIRRONMENTAL MANAGEMENT COMMISSION ti Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 O State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Mr. John Wise, General Manager Mountaire Farms, Inc. P.O. Box. 339 Lumber Bridge, NC 20357 Dear Mr. Wise: 1 • � NCDENR NORTH CAROLINA DEPARTMENT OF June 30, 1998 ENVIRONMENT AND NATURAL RESOURCES Subject: Permit No. WQ0000484 Mountaire Farms, Inc. Wastewater Spray Irrigation Robeson County In accordance with your application received May 7, 1998, we are forwarding herewith Permit No. WQ0000484, dated June 30, 1998, to Mountaire Farms, Inc. for the construction and continued operation of the subject wastewater treatment and spray irrigation facilities. This permit modification is to include the new equalization basin, to approve the modified blueprints and to include other minor modifications and clarifications. The following statements are responses to the Mountaire Farms, Inc. letter dated May 5, 1998. 1. Comment: The name of the company has been changed to Mountaire Farms, Inc. from Mountaire Farms of North Carolina, Inc. Please correct this in the permit. Response: Mountaire Farms, Inc. is used throughout the permit. 2. Comment: The average flow from the facility is I.114 MGD based on a 7 -day flow as listed in the permit. The average production day flow is 1.560 MGD. The treatment system's capacity is 1.75 MGD. Please modify or clarify. Response: The flow limit has been further explained in the permit as requested. It now reads "Average daily production flow of 1.56 MGD over a five day week with the seven day average flow not to exceed 1.114 MGD". 3. Comment: Please modify the description of the treatment system to include the equalization basin and correct the description. Response: The description of the treatment system has been modified to correctly describe the system and include the equalization basin. 4. Comment: Please clarify that an additional permit application will not be necessary to add the two additional spray irrigation pumps, if and when they are deemed necessary. We would like the option of installing these pumps without having to submit an additional application. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Response: See Condition 1.12. A permit condition has been added to state a modification is not required to add the two additional spray irrigation pumps when they are determined necessary by Mountaire Farms, Inc. However for approval, Mountaire shall submit to the Division for their files a letter stating when the installment will occur, what type of pump will be installed along with the pump specifications and pump curves and a statement signed and sealed by a North Carolina professional engineer certifying the pump addition was designed in accordance with all North Carolina rules and regulations regarding this type of installation and that the pump is adequately sized for the existing system. 5. Comment: This permit is effective until June 30, 1999. We request that the effective date be extended so we do not have to submit a permit renewal application in approximately six months. Response: The permit has been renewed for an additional 5 years. The new expiration date is May 31, 2003. 6. Comment: Please clarify the intent of Condition 1.3. Response: The intent of this condition is to insure the existing treatment lagoons are closed appropriately. Mountaire Farms intends to remove the lagoons from service, allow the lagoons to further treat and digest the remaining wastewater, remove the remaining material in two to three years, and properly closeout the lagoons_ This schedule is acceptable to the Division and satisfies the intent of Condition 1.3. 7. Comment: Please clarify Condition I.6 regarding Mountaire Farms, Inc. rendering the fats, oils and greases from the treatment system. Response: Condition 1.6 has been modified to allow for the oils and greases to be rendered. Rendering of the material is considered an appropriate manner of disposal. If in the future this material is no longer rendered, is must be disposed in an appropriate manner. 8. Comment: Please clarify Condition II.11 regarding the need to provide flow metering on the effluent of the spray system. Response: The May 5, I998 letter states flow meters will be installed prior to each DAF, one meter will be installed after the Sorin treatment clarifier but before the storage lagoon, two meters will be installed in the spray irrigation transmission lines and a flow meter will be installed on the effluent of the sanitary treatment system. These meters satisfy Condition II. 11. These meters should be monitored and flows submitted as required in Condition II. 11. This permit shall be effective from the date of issuance until May 31, 2003, shall void Permit No. WQ0000484 issued March 4, 1998, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please note condition I.6 requiring proper sludge disposal. Prior to the old lagoons being cleaned out, approval must be received from the Division for the disposal of the material in the lagoons. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Mr. Randy Kepler at (9 733-5083 extension 544. Since 1 , . Preston Howard, Jr., P.E. cc: Robeson County Health Department Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms, Inc. Robeson County FOR THE construction and operation of a process wastewater treatment facility to treat wastewater produced from two kill shifts and one cleanup shift (Average daily production flow of 1.56 MGD over a five day week with the seven day average flow not to exceed 1.114 MGD). This new treatment system will consist of a new flow equalization basin with floating aerator, feed forward pumping station with high water alarm, two DAF units each with nitrogen removal system and a new clarifier (Sorin Treatment System), a 19.79 million gallon aerated storage lagoon with a 30 mil synthetic liner, four aerators and 1.18 million gallons of permanent storage, a spray irrigation pumping station consisting of vertical turbine pumps, four through sixteen inch force main extensions, a 640 foot long Valley Model 8000 center pivot corner irrigation system with a 268 foot comer arta, a 298 foot long Valley Model 8000 center pivot irrigation system, a 527 foot Valley Model 8000 center pivot irrigation system, the addition of 130.31 acres (for a total of 282.14 available acres), and all necessary pipes, pumps, valves, and appurtenances required for proper operation. Permission is also granted for the construction and operation of an infiltration gallery disposal system consisting of 493 linear feet of eight inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup (See Condition 1.8) and approximately 3,670 linear feet of six inch force main; a 35 GPM pump station ("Field F") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup (See Condition 1.8), five individual infiltration basins each with a square footage of 22,500 square feet with all necessary pipes, pumps, valves, and appurtenances required for proper operation. Permission is also granted to Mountaire Farms, Inc. for the continued operation of a 10,000 GPD extended aeration domestic wastewater treatment facility, and the continued operation of a 570,000 GPD industrial wastewater treatment system consisting of rotary screens, an air flotation/grease trap unit, grit removal, a 1.6 MG two stage lagoon with stage two lined, chlorine disinfection facilities, a 4 MG lined storage lagoon, instrumented flow measurement, dual irrigation pumps, and 282.14 acres of spray irrigation area (including the new sites) to serve Mountaire Farms, Inc., with no discharge of wastes to the surface waters, pursuant to the applications for modification received November 25, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 2003, shall void Permit No. WQ0000484 issued March 5, 1998, and shall be subject to the following specified conditions and limitations: L PERFORMANCE STANDARDS Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans, specifications, and other supporting materials. If this project is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Non -Discharge Permitting Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 2. The Fayetteville Regional Office, telephone number 910-486-I541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in-place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. After completion of construction and submittal of the engineer's certification, Mountaire Farms shall take appropriate steps in closing the existing industrial wastewater treatment system and cleaning up the site. The wastewater and residuals remaining in the existing treatment system shall be removed and disposed in accordance with all rules and regulations concerning this type of operation. 4. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality, such as the construction of additional or replacement wastewater treatment and disposal facilities. 5. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. Rendering of fats, oils and greases are considered an approved means of disposal. 7. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 8. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property Iines. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation areas and apply in OA instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. 9. The spray field expansions shall not be under -drained. Areas subject to ponding must be excluded from irrigation. 10. Ponding of wastewater on any spray irrigation areas will indicate failure of the treatment and disposal system and shall provide sufficient reason for the Division of Water Quality to require remedial action. 11. After the initial operation of the pump stations and force mains for the infiltration galleries, Mountaire Farms will perform a test to simulate a power failure. This test shall determine the time interval between pump shut down, high level alarms and the rate at which the wet well and groundwater levels reach unacceptable levels. Should this time interval be shorter than the observed power outages reported by CP&L then Mountaire shall install an emergency generator for the pump stations. 12. Mountaire Farms, Inc. may install the two additional spray irrigation pumps when they are determined necessary after the following information is submitted in the form of a letter to the Division of Water Quality in Raleigh, NC as a "notification of action". a. Pump information which shall include a pump description with the specific pump specifications and pump curves b. A schedule of completion of installation, c. A statement, signed and sealed by a North Carolina professional engineer, certifying, that the designed pump shall allow the wastewater disposal system to operate within the confines of this permit and will support its intended purpose. IT. OPERATION AND MAINTENANCE REQUIREMENTS The facilities shall be properly maintained and operated at all times. 2. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of 15A NCAC 8A ,0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, 111, and 1V facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of 15A NCAC 8A .0202. A suitable vegetative cover of Coastal Bermuda Grass and Winter Grain (Wheat, oats, rye, etc.) shall be maintained on the spray irrigation area. Other crops may not be grown on the spray fields without first requesting and receiving a modification to this permit. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. Application Rates -The application rate on the fields permitted herein shall not exceed either rate listed below. a. The application rate shall not exceed a cumulative Ioading over any twelve month period as listed below or an instantaneous application rate not to cause ponding or runoff. The irrigation fields with associated acres and application rates are listed below: Field Acres(wetted area) Application Rate A 8.25 78.0 inches / acre / year B* 6.75 78.0 inches / acre / year C 35.03 78.0 inches / acre / year D 3.50 78.0 inches / acre / year E 4.70 91.0 inches / acre / year F 26.53 78.0 inches / acre / year G 47.49 91.0 inches / acre / year H 14.19 91.0 inches / acre / year 1 13.59 9 1. 0 inches / acre / year J 58.22 91.0 inches/ acre/ year K 9.72 91.0 inches / acre / year L 24.79 9 1. 0 inches / acre / year M1 0.60 9 1. 0 inches / acre / year M2 3.80 91.0 inches I acre I year M3 1.23 9 1. 0 inches / acre / year M4 5.12 9 1. 0 inches / acre / year M5 18.23 52.0 inches / acre / year total acres - 282.14 The loading rates for these fields will be effective for these sites after completion of stormwater conveyance improvements. Until the improvements have been made the loading rate should be 78.0 inches per acre / year. Please notify the Fayetteville Regional Office for approval to increase the loading rate. ** The site designated as Bl is an extension of Site B. Based on the Division's site evaluation of Bi and it proposed spray acreage of 7.72 acres are unsuitable. B 1 has not been included as usable acreage and shall not be used for spray irrigation. b. The application rate shall also be limited by Nitrogen per acre per year as listed in the table below: Crop PAN (lb./acre/yr.) Bermuda Grass (Hay) 300 Milo 100 Small Grain (Wheat, barley, oats) 100 Timothy, Orchard, & Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 lb./acre/yr. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the soil. No type of wastewater other than that from Mountaire Farms, Inc., shall be sprayed onto the irrigation area. 4 9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. At no time shall equipment be allowed on the rapid infiltration basins. 10. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site_ 11. Mountaire Farms, Inc. shall be required to monitor the flows from the industrial waste portion of the waste stream and the domestic portion of the waste stream. The flow measuring devices shall be calibrated annually. When reporting flow in Condition III.3 below, please include both the industrial waste and domestic waste flows. Flow shall be monitored continuously and reported as required. 12. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottom of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur to the disposal area. At a minimum the basins shall be raked once per month. 13. The application of chemicals to the rapid infiltration basins is expressly prohibited. 14. Freeboard in the storage lagoons shall not be less than two feet at any time. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Water Quality to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a. date of irrigation, b. volume of wastewater irrigated, c. field irrigated, d. length of time field is irrigated, e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loading for each field, £ weather conditions, and g. maintenance of cover crops. 3. The effluent from the subject facilities shall be monitored monthly by the ,Permittee at the point prior to irrigation for the following parameters: BODS TSS Fecal Coliform % SoIids NH3 as N TKN PAN (by calculation) Copper Calcium Magnesium Cadmium Lead Flow (as required in Condition 11.11 above) Sodium Adsorption Ratio by Calculation pH Phosphorous Nitrate -Nitrite Nitrogen Zinc Sodium Nickel 4. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving wastewater in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Phosphorus Cation Exchange Capacity Base Saturation (by calculation) The Standard Soil Fertility Analysis (see above) and an analysis for the following pollutants shall be conducted once prior to permit renewal on soils from each site which has received wastewater during the permit cycle. Nickel Cadmium Lead A report from a Soil Scientist shall accompany the above required analysis to determine site soils efficiency. 5. Scheduled maintenance (cleaning) of the air floatation/grease trap shall be performeduaq rterlY. A written report shall be submitted to the Fayetteville Regional Office, Water Quality Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, at the end of each quarter. Upon completion and initial operation of the new DAF unit, the existing trap shall be removed and this maintenance will no longer be required. 6. Scheduled maintenance of the spray acreage shall be performed as needed. The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the up coming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Water Quality Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, by March 1st of each year. 7. Three copies of all operation and disposal records as specified in condition 111 2, 1113, 1114,1II5 and III 6 and any other data as may be required shall be submitted on or before the last day of the following month to the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit PO Box 29535 Raleigh, NC 27626-0535 Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number 910-486-1541 as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility; or d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. N. GROUNDWATER REQUIREMENTS 1. The interior surface of the new aerobic storage lagoon shall be completely lined with a 30 mil thick liner. Following installation and inspection of the lagoon liner, and prior to waste disposal operations, certification of the liner's compliance with approved construction specifications and the liner's integrity must be provided to the Division of Water Quality, Groundwater Section, by the project engineer. 2. Prior to beginning waste disposal operations on spray fields J, 1C, L or M, six new monitor wells, three upgradient (MW -31, MW -32, MW -33) and three downgradient MW -34, MW -35 and MW - 36) shall be installed to monitor groundwater quality. The new wells shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year. The general location and name for each well is marked on Attachment A_ Each monitoring well shall be located at the review boundary, constructed in accordance with this permit, and approved by the Fayetteville Regional Office. 3. All wells that are constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 2C .0108 (Standards of Construction for Wells Other than Water Supply) and any other state and local laws and regulations pertaining to well construction. 4. The Fayetteville Regional Office, telephone number 910-486-1541, shall be notified at least forty-eight hours prior to the construction of any monitoring well so that an inspection can be made of the monitoring well Iocation. Such notification to the regional groundwater supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. Within thirty days of completion of all well construction activities, a certification must be received from a professional engineer certifying that the monitoring wells are located and constructed in accordance with the Well Construction Standards (15A NCAC 2C) and this permit. This certification should be submitted with copies of the Well Completion Form (GW -1) for each well. Mail this certification and the associated GWA forms to the Permits and Compliance Unit, Groundwater Section, P.O. Box 29578, Raleigh, NC, 27626-0578. 6. For the initial sampling of the well as specified elsewhere in the permit, the permittee shall submit a copy of the GW -1 Form (Well Completion Form) with the Compliance Monitoring Form (GW -59) for that well. Compliance Monitoring Forms that do not include copies of the GW -1 form will be returned to the permittee without being processed. Failure to submit these forms as required by this permit may result in the initiation of enforcement activities pursuant to NC General Statutes 143-215.6. 7 Within sixty days of completion of all monitoring wells, the permittee shall submit two original copies of a scaled topographic map (scale no greater than I":100') signed and sealed by a professional engineer or a state Iicensed land surveyor that indicates all of the following information: a. the location and identity of each monitoring well, b, the location of the waste disposal system, c. the location of all property boundaries, d. the latitude and longitude of the established horizontal control monument, e. the relative elevation of the top of the well casing (which shall be known as the "measuring point"), and f. the depth of water below the measuring point at the time the measuring point is established. The survey shall be conducted using approved practices outlined in North Carolina General Statutes Chapter 89C and the North Carolina Administrative Code Title 21, Chapter 56. The surveyor shall establish a horizontal control monument on the property of the waste disposal system and determine the latitude and longitude of this horizontal control monument to a horizontal positional accuracy of +/- 10 feet. All other features listed in a. through e. above shall be surveyed relative to this horizontal control monument. The positional accuracy of features listed in a. through e. above shall have a ratio of precision not to exceed an error of closure of I foot per 10,000 feet of perimeter of the survey. Any features located by the radial method will be located from a minimum of two points. Horizontal control monument shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities that may take place on the property. The map shall also be surveyed using the North American Datura of 1983 coordinate system and shall indicate the datum on the map. All bearings or azimuths shall be based on either the true or NAD 83 grid meridian. If a Global Positioning System (GPS) is used to determine the latitude and longitude of the horizontal control monument, a GPS receiver that has the capability to perform differential GPS shall be used and all data collected by the GPS receiver will be differentially corrected. The maps and any supporting documentation shall be sent to the Groundwater Section, N.C. Division of Water Quality P.O. Box 29578 Raleigh, N.C. 27626-0578. 8. The new monitoring wells MW -31, MW -32, MW -33, MW -34, MW -35, and MW -36 shall be sampled initially after construction (and prior to waste disposal operations) and thereafter with monitoring wells MW -8, MW -13, MW -14, MW -15, MW -16, MW -17, MW -18, MW -19, MW - 20, MW -24, MW -25, MW -26, MW -27, MW -28, and MW -29 every April, August, and December for the following parameters: Water Level Ammonia Nitrogen Total Organic Carbon (TOC) Nitrate (NO3) pH Total Dissolved Solids (TDS) Fecal Coliform Volatile Organic Compounds - In December only Volatile Organic Compounds (VOC) by one of the following methods: (A) Standard Method 6230D, PQL at 0.5 ug/L or less (B) Standard Method 6210D, PQL at 0.5 ug/L or less (C) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less (D) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less (E) Another method with prior approval by the Groundwater Section Chief Any method used must meet the following qualifications: (1) A laboratory must be DWQ certified to run any method used. (2) The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. (3) The method used must provided a PQL at 0.5 ug/L or less which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL at 0.5 ug/L must be qualified (estimated) and reported. If any volatile organic compounds are detected by the methods listed, then the Fayetteville Regional Office Groundwater Supervisor, telephone number 910-486-1541, must be contacted immediately for further instructions regarding any additional follow-up analyses required. The results of all initial and follow-up analyses must be submitted simultaneously. The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The results of the sampling and analysis must be received on Form GW -59 (Groundwater Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 on or before the last working day of the month following the sampling month. 9. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 10. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided_ V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Water Quality or other permitting authority. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6(A) to 143-215.6(C). The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. A set of approved plans and specifications for the subject project must be retained by the Permittee for the Iife of the project. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H.0205 (c)(4). 8. The Permittec, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 10 Permit issued this the iirtieth day of June, 1998 NORTH OLIN E I NTAL MANAGEMENT COMMISSION A. Preston Howard, Jr., F.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 Permit No. WQ0000484 June 30, 1998 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location forthe Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date I�' Registration No. State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Mr. John Wise, General Manager Mountaire Farms, Inc. P.O. Box 339 Lumber Bridge, NC 20357 Dear Mr. Wise: March 4, 1998 MAR 6 1998 FAYETTEVILLE REG. OFFICE Subject: Permit No. WQ0000484 Mountaire Farms, Inc. Wastewater Spray Irrigation Robeson County In accordance with your application received November 25, 1997, we are forwarding herewith Permit No. WQ0000484, dated March 4, 1998, to Mountaire Farms, Inc. for the construction and continued operation of the subject wastewater treatment and spray irrigation facilities. This permit modification is to include the new waste treatment system and add 130.31 acres of spray irrigation area. This permit shall be effective from the date of issuance until June 30, 1999, shall void Permit No. WQ0000484 issued October 29, 1997, and shall be subject -to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please note condition I.6 requiring proper sludge disposal. Prior to the old lagoons being cleaned out, approval must be received from the Division for the disposal of the material in the lagoons. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of Ni hermit. This request must be in the form of a written petition, conforming to Chapter 150B of the o Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Mr. Randy Kepler at (9 9) 733-5083 extension 544. SincereI ,LA. Preston Howard, Jr., P.E. cc: Robeson County Health Department Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms of North Carolina, Inc. Robeson County FOR THE construction and operation of a process wastewater treatment facility to treat wastewater produced from two kill shifts and one cleanup shift (maximum flow of 1.114 MGD). This new treatment system will consist of the conversion of the grease trap to a flow equalization basin with a submersible pump for circulation, three Gorman Rupp T6A60B self -priming pumps for transfer with high water alarms, two DAF units with a nitrogen removal system (Sorin treatment unit), two new clarifiers, a 19.79 million gallon aerated storage lagoon with a 30 mil synthetic unit, four 25 HP aerators, and 1.18 million gallons of permanent storage, conversion of the first existing lagoon to an emergency overflow lagoon, a spray irrigation pump station consisting of three vertical turbine pumps with the facilities designed to add an additional two pumps, eight and twelve inch force main extensions, a 640 foot long Valley Model 8000 center pivot corner irrigation system with a 268 foot corner arm, a 298 foot long Valley Model 8000 center pivot irrigation system, a 527 foot Valley Model 8000 center pivot irrigation system, the addition of 130.31 acres (for a total of 282.14 available acres), and all necessary pipes, pumps, valves, and appurtenances required for proper operation. Permission is also granted for the construction and operation of an infiltration gallery disposal system consisting of 493 linear feet of eight inch gravity sewer, a 225 GPM pump station ("Field C") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup (See Condition I.8) and approximately 3,670 linear feet of six inch force main; a 35 GPM pump station ("Field F") with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup (See Condition I.8), five individual infiltration basins each with a square footage of 22,500 square feet with all necessary pipes, pumps, valves, and appurtenances required for proper operation. Permission is also granted to Mountaire Farms of North Carolina, Inc. for the continued operation of a 1000 GPD extended aeration domestic wastewater treatment facility, and the continued operation of a 57000 GPD industrial wastewater treatment system consisting of rotary screens, an air flotation/grease trap unit, grit removal, a 1.6 MG two stage lagoon with stage two lined, chlorine disinfection facilities, a 4 MG lined storage lagoon, instrumented flow measurement, dual irrigation pumps, and 282.14 acres of spray irrigation area (including the new sites) to serve Mountaire Farms of North Carolina, Inc., with no discharge of wastes to the surface waters, pursuant to the applications for modification received November 25, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until June 30, 1999, shall void Permit No. WQ0000484 issued October 29, 1997, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans, specifications, and other supporting materials. If this project is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Non -Discharge Permitting Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 2. The Fayetteville Regional Office, telephone number 910-486-1541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in - place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. Upon completion of construction and submittal of the engineer's certification, Mountaire Farms shall take appropriate steps in closing the existing industrial wastewater treatment system and cleaning up the site. The wastewater and residuals remaining in the existing treatment system shall be removed and disposed in accordance with all rules and regulations concerning this type of operation. 4. The spray irrigation facilities shall be effectively maintained and operated at all tunes so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality, such as the construction of additional or replacement wastewater treatment and disposal facilities. 5. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. 7. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 8. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 50 feet between wastewater treatment units and property lines. Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities which are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the spray irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. 9. The spray field expansions shall not be under -drained. Areas subject to ponding must be excluded from irrigation. 10. Ponding of wastewater on any spray irrigation areas will indicate failure of the treatment and disposal system and shall provide sufficient reason for the Division of Water Quality to require remedial action. 11. After the initial operation of the pump stations and force mains for the infiltration galleries, Mountaire Farms will perform a test to simulate a power failure. This test shall determine the time interval between pump shut down, high level alarms and the rate at which the wet well and groundwater levels reach unacceptable levels. Should this time interval be shorter than the observed power outages reported by CP&L then Mountaire shall install an emergency generator for the pump stations. II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of 15A NCAC 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of 15A NCAC 8A .0202. 3. A suitable vegetative cover of Coastal Bermuda Grass and Winter Grain (Wheat, oats, rye, etc.) shall be maintained on the spray irrigation area. Other crops may not be grown on the spray fields without first requesting and receiving a modification to this permit. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. Application Rates -The application rate on the fields permitted herein shall not exceed either rate listed below. a. The, application rate shall not exceed a cumulative loading over any twelve month period as listed below or an instantaneous application rate not to cause ponding or runoff. The irrigation fields with associated acres and application rates are listed below: Field Acres(wetted area) Application Rate A 8.25 78.0 inches / acre / year B 6.75 78.0 inches / acre / year C 35.03 78.0 inches / acre / year D 3.50 78.0 inches / acre / year E 4.70 91.0 inches / acre / year F 26.53 78.0 inches / acre / year G 47.49 91.0 inches / acre / year H 14.19 91.0 inches / acre / year I 13.59 91.0 inches / acre / year 1 58.22 91.0 inches / acre / year K 9.72 91.0 inches / acre / year L 24.79 91.0 inches / acre / year M 1 0.60 91.0 inches / acre / year M2 3.80 91.0 inches / acre / year M3 1.23 9 1. 0 inches / acre / year M4 5.12 91.0 inches / acre / year M5 18.23 52.0 inches / acre / year total acres - 282.14 The loading rates for these fields will be effective for these sites after completion of stormwater conveyance improvements. Until the improvements have been made the loading rate should be 78.0 inches per acre / year. Please notify the Fayetteville Regional Office for approval to increase the loading rate. ** The site designated as B1 is an extension of Site B. Based on the Division's site evaluation of B l and it proposed spray acreage of 7.72 acres are unsuitable. B 1 has not been included as usable acreage and shall not be used for spray irrigation. b. The application rate shall also be limited by Nitrogen per acre per year as listed in the table below: Crop PAN (lb./acre/yr.) Bermuda Grass (Hay) 300 Milo 100 Small Grain (Wheat, barley, oats) 100 Timothy, Orchard, & Rye Grass 200 If the approved spray irrigation sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater), then the second crop shall receive an application of nutrients at a rate of no greater than 50 lb./acre/yr. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater shall be applied to these fields because the nitrogen will essentially be returned to the soil. 4 8. No type of wastewater other than that from Mountaire Farms of North Carolina, Inc., shall be sprayed onto the irrigation area. 9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. At no time shall equipment be allowed on the rapid infiltration basins. 10. Public access to the land application sites shall be controlled during active site use. Such controls may include the posting of signs showing the activities being conducted at each site. 1 1. A flow measuring device shall be installed for influent or effluent wastewater prior to the storage lagoon for this facility. The flow measuring device shall be calibrated annually. When reporting flow in Condition III.') below, please include both the industrial waste and domestic waste flows. 12. The rapid infiltration basins shall be operated and maintained to prevent the surface of the beds from becoming sealed and vegetative growth from becoming established. Vegetative growth must be kept out of the bottom of the rapid infiltration basins at all times. All vegetation must be removed manually so that minimal disturbances will occur to the disposal area. At a minimum the basins shall be raked once per month. 13. The application of chemicals to the rapid infiltration basins is expressly prohibited. 14. Freeboard in the storage lagoons shall not be less than two feet at any time. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Water Quality to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2 Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a. date of irrigation, b. volume of wastewater irrigated, c. field irrigated, d. length of time field is irrigated, e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loading for each field, f. weather conditions, and g. maintenance of cover crops. The effluent from the subject facilities shall be monitored monthly by the Permittee at the point prior to irrigation for the following parameters: BOD5 TSS pH Fecal Coliform % Solids Phosphorous NH3 as N TKN Nitrate -Nitrite Nitrogen PAN (by calculation) Copper Zinc Calcium Magnesium Sodium Cadmium Lead Nickel Flow (influent or effluent as determined in Condition II.11 above) Sodium Adsorption Ratio by Calculation 4. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving wastewater in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Phosphorus Cation Exchange Capacity Base Saturation (by calculation) The Standard Soil Fertility Analysis (see above) and an analysis for the following pollutants shall be conducted once prior to permit renewal on soils from each site which has received wastewater during the permit cycle. Nickel Cadmium Lead A report from a Soil Scientist shall accompany the above required analysis to determine site soils efficiency. 5. Scheduled maintenance (cleaning) of the air floatation/grease trap shall be performed uaq rterly. A written report shall be submitted to the Fayetteville Regional Office, Water Quality Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, at the end of each quarter. Upon completion and initial operation of the new DAF unit, the existing trap shall be removed and this maintenance will no longer be required. 6. Scheduled maintenance of the spray acreage shall be performed as needed. The maintenance shall include actions on the permitted acreage to ensure that ponding does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the up coming year. A written report including this information shall be submitted to the Fayetteville Regional Office, Water Quality Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301, by March lst of each year. 7. Three copies of all operation and disposal records as specified in condition III 2, III 3, III 4, III 5 and III 6 and any other data as may be required shall be submitted on or before the last day of the following month to the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit PO Box 29535 Raleigh, NC 27626-0535 8. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number 910-486-1541 as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility, or any other unusual circumstances; IV. b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility; or d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. GROUNDWATER REQUIREMENTS 1. The interior surface of the new aerobic storage lagoon shall be completely lined with a 30 mil thick liner. Following installation and inspection of the lagoon liner, and prior to waste disposal operations, certification of the liner's compliance with approved construction specifications and the liner's integrity must be provided to the Division of Water Quality, Groundwater Section, by the project engineer. 2. Prior to beginning waste disposal operations on spray fields J, K, L or M, six new monitor wells, three upgradient (MW-31, MW-32, MW-33) and three downgradient MW-34, MW-35 and MW-36) shall be installed to monitor groundwater quality. The new wells shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year. The general location and name for each well is marked on Attachment A. Each monitoring well shall be located at the review boundary, constructed in accordance with this permit, and approved by the Fayetteville Regional Office. 3. All wells that are constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 2C .0108 (Standards of Construction for Wells Other than Water Supply) and any other state and local laws and regulations pertaining to well construction. 4. The Fayetteville Regional Office, telephone number 910-486-1541, shall be notified at least forty-eight hours prior to the construction of any monitoring well so that an inspection can be made of the monitoring well location. Such notification to the regional groundwater supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. Within thirty days of completion of all well construction activities, a certification must be received from a professional engineer certifying that the monitoring wells are located and constructed in accordance with the Well Construction Standards (15A NCAC 2C) and this permit. This certification should be submitted with copies of the Well Completion Form (GW-1) for each well. Mail this certification and the associated GW-1 forms to the Permits and Compliance Unit, Groundwater Section, P.O. Box 29578, Raleigh, NC, 27626-0578. 6. For the initial sampling of the well as specified elsewhere in the permit, the permittee shall submit a copy of the GW-1 Form (Well Completion Form) with the Compliance Monitoring Form (GW-59) for that well. Compliance Monitoring Forms that do not include copies of the GW-1 form will be returned to the permittee without being processed. Failure to submit these forms as required by this permit may result in the initiation of enforcement activities pursuant to NC General Statutes 143-215.6. 7. Within sixty days of completion of all monitoring wells, the permittee shall submit two original copies of a scaled topographic map (scale no greater than 1 ":100') signed and sealed by a professional engineer or a state licensed land surveyor that indicates all of the following information: a. the location and identity of each monitoring well, b. the location of the waste disposal system, c. the location of all property boundaries, d. the latitude and longitude of the established horizontal control monument, e. the relative elevation of the top of the well casing (which shall be known as the "measuring point"), and f. the depth of water below the measuring point at the time the measuring point is established. The survey shall be conducted using approved practices outlined in North Carolina General Statutes Chapter 89C and the North Carolina Administrative Code Title 21, Chapter 56. The surveyor shall establish a horizontal control monument on the property of the waste disposal system and determine the latitude and longitude of this horizontal control monument to a horizontal positional accuracy of +/- 10 feet. All other features listed in a. through e. above shall be surveyed relative to this horizontal control monument. The positional accuracy of features listed in a. through e. above shall have a ratio of precision not to exceed an error of closure of 1 foot per 10,000 feet of perimeter of the survey. Any features located by the radial method will be located from a minimum of two points. Horizontal control monument shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities that may take place on the property. The map shall also be surveyed using the North American Datum of 1983 coordinate system and shall indicate the datum on the map. All bearings or azimuths shall be based on either the true or NAD 83 grid meridian. If a Global Positioning System (GPS) is used to determine the latitude and longitude of the horizontal control monument, a GPS receiver that has the capability to perform differential GPS shall be used and all data collected by the GPS receiver will be differentially corrected. The maps and any supporting documentation shall be sent to the Groundwater Section, N.C. Division of Water Quality P.O. Box 29578 Raleigh, N.C. 27626-0578. The new monitoring wells MW-31, MW-32, MW-33, MW-34, MW-35, and MW-36 shall be sampled initially after construction (and prior to waste disposal operations) and thereafter with monitoring wells MW-8, MW-13, MW-14, MW-15, MW-16, MW-17, MW-18, MW-19, MW-20, MW-24, MW-25, MW-26, MW-27, MW-28, and MW-29 every April, August, and December for the following parameters: Water Level pH Ammonia Nitrogen Total Dissolved Solids (TDS) Total Organic Carbon (TOC) Fecal Coliform Nitrate (NO3) Volatile Organic Compounds - In December only Volatile Organic Compounds (VOC) by one of the following methods: (A) Standard Method 6230D, PQL at 0.5 ug/L or less (B) Standard Method 6210D, PQL at 0.5 ug/L or less (C) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less (D) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less (E) Another method with prior approval by the Groundwater Section Chief Any method used must meet the following qualifications: (1) A laboratory must be DWQ certified to run any method used. (2) The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. (3) The method used must provided a PQL at 0.5 ug/L or less which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL at 0.5 ug/L must be qualified (estimated) and reported. If any volatile organic compounds are detected by the methods listed, then the Fayetteville Regional Office Groundwater Supervisor, telephone number 910-486-1541, must be contacted immediately for further instructions regarding any additional follow-up analyses required. The results of all initial and follow-up analyses must be submitted simultaneously. The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured In the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 on or before the last working day of the month following the sampling month. 9. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143- 215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 10. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Water Quality or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 5. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 6. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). 8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. in Permit issued this the Fourth day of March, 1998 NORTH C OLIN/EN RONM NTAL MANAGEMENT COMMISSION /'--A: Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 Permit No. WQ0000484 March 4, 1998 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project Name Location for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. 12 --1\ ) _ \� f/ \\cam-�'/Jj•: ' e o rpe S\ iaaa �f J\f . �� _ -� - ,�\ ass _77209 1,{ � - � .� Ate-'' \\ � f-..- r31r'`L" _ _:+..\ • -- . -\ \• --- - • \C.-. _ — �'�,,_ , q �. �: ,.. y � - Ohl 1, � �.. ,,. v 0s_ °u��-1 �,� ��� �.i/ • y�ater Tank 71 96 ,\( - \ o l• - -- � — —. - 'p :/.` :` — _ — ,, N v 204 SCALE IN FEET 0 2, 000 4, 000 I FIGURE 1 ( MOUNTAIR FARMS, INC. 1,1141000 GPD SPRAY IRRIGATION FACILITY ® ROBESON COUNTY WQ0000484/GW97220 SITE LOCATION MAP State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor W�liarn W. Cob, --y, Jr., Secretary Mr. Byron Phillips Piedmont Poultry Processing, Inc. P.O. Box 129 Lumber Bridge, N.C. 28357 Dear Mr. Phillips: George T. Everett, Ph.D, Director July 17, 1990 Subject: Permit No. WQ0000484 Amendment Piedmont Poultry Processing, Inc. Wastewater Treatment and Spray Irrigation Disposal Robeson County In accordance with your application received May 8, 1989, and the request for an amendment received April 30, 1990, we are forwarding herewith Permit No. WQ0000484 as amended, dated July 17, 1990 to Piedmont Poultry Processing, Inc. for the continued operation of the subject wastewater treatment and spray irrigation facilities. This permit shall be effective from the date of issuance until September 30, 1994, shall void Permit No. WQ0000484 dated October 20, 1990 and shall be subject to the conditions and limitations as specified therein. The amendment consists of a name change from Lumbee Farms Cooperative to Piedmont Poultry Processing, Inc. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Lindsay Mize at 919/ 733-5083. Sincerely, 1 George T. Everett cc: Roberson County Health Department Fayetteville Regional Office Envir. Hydro. Cons. Groundwater Section. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carona 27611-7687 Telephone 919-733-7015 Asn Equal opportuniry Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Piedmont Poultry Processing, Inc. Robeson County FOR THE continued operation of a 0.57 MGD spray irrigation type wastewater treatment and disposal system consisting of rotary screens, air flotation unit and grease trap, grit removal, a 10,000 GPD extended aeration domestic wastewater treatment plant with a 1.6 MG two-stage Iagoon system, the second lagoon of which is lined., disinfection, a 4.0 MG lined emergency storage basin, instrumented flow measurement, dual irrigation pumps and 120 acres of irrigation fields to serve Piedmont Poultry Processing, Inc. with no discharge of wastes to the surface waters, pursuant to the application received April 30, 1990 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until September 30, 1994, shall void Permit No. WQ0000484 issued October 20, 1989 and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately absorb the wastewater, the Permittee shall take such immediate corrective action to correct the problem, including actions as may be required by the Division of Environmental Management. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 3. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management_ 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) 400 feet between wetted area and any residence under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drainageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, g) 50 feet between wastewater treatment units and property lines. H. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. The operator must hold a certificate of the grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. 3. A suitable vegetative cover shall be maintained. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. The application rate shall not exceed: 0.8 in/acre/wk . 8. No type of wastewater other than that from Piedmont Poultry Processing Inc. shall be sprayed onto the irrigation area. 9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 10. Public access to the land application sites shall be controlled during active site use and for the 12 -month period following the land application event. Such controls must include the posting of signs showing the activities being conducted at each site. 11. Sufficient lime shall be applied to the spray irrigation fields to maintain the pH of the soils at a value of 6.5 standard units. 12. Freeboard in the lagoons and storage basin shall not be less than one (1) foot at any time. 2 III. MONITORING AND REFORTIIVG REQUIREMENTS Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to the following information: a) date of irrigation, b) volume of wastewater irrigated, c) field irrigated, d) length of time field is irrigated, e) continuous weekly, monthly, for each field, f) weather conditions, and g) maintenance of cover crops. and year-to-date hydraulic (inches/acre) loadings 3. The effluent from the subject facilities shall be monitored by the Permittee at a point prior to irrigation twice per month for the following parameters: Parameter Flow B OD5 TSS Fecal Coliform pH NH3 4. Three copies of all operation and disposal records (as specified in condition III 2) and all effluent monitoring data (as specified -in condition III 3) and any other data as may be required shall be submitted annually on or before January 31 of the following year to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 27687 Raleigh, NC 27611-7687 5. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone no. (919) 486-1541, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. 3 b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not reoccur. IV. QR.OUNDWATER REOUIREMENT5 The eleven (11) existing monitor wells shall be sampled every April, August, and November for the following parameters: NO3 (10.0) Sodium TDS TOC pH (6.5-8.5 s.u.) Water Level Chloride (250.0) Total Coliforms (11100 ml) Ammonia Nitrogen The measurement of water level must be made prior to sampling for the remaining parameters. The numbers in parentheses represent the maximum allowable concentrations in groundwater for the various analytical parameters, as specified in 15 NCAC 2L [Groundwater Classifications and Standards]. Unless- otherwise noted, the concentrations are given in parts per million. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above, The results of the sampling and analysis shall be sent to the N.C. Division of Environmental Management on Form GW -59 (Compliance Monitoring Report Form) every May, September, and December. The Compliance Boundary for the disposal system is specified by regulations in 15 NCAC 2L, Classifications and Water Quality Standards applicable to the groundwater of North Carolina. An exceedance of Groundwater Quality Standards beyond the Compliance Boundary is subject to penalty provisions applicable under General Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the disposal system site may alter location of the Compliance Boundary. 5! For facilities permitted prior to December 30, 1983, the Compliance Boundary is established at a distance 500 feet from the spray fields, or the property boundary, whichever is less. If the title to any property which may affect the location of the Compliance Boundary is changed, the Permittee shall notify the Division Director within 14 days. The Director shall then establish a modified Compliance Boundary which will be done as a modification to the Permit. The REVIEW BOUNDARY for the disposal system is specified by regulations in 15 NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY_ is established around disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. When the concentration of any substance equals or exceeds the maximum allowable concentration of that substance at the REVIEW BOUNDARY, as determined by monitoring, the Permittee shall either (i) demonstrate, through predictive calculations or modeling, that natural site conditions, facility design and operational controls will prevent a violation of standards at the Compliance Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility design or operational controls that will prevent a violation of standards at the Compliance Boundary, and implement that pian upon its approval by the Director. 2. Any additional groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided. V. INSPECTION 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 3. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDMONS This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 6 u 2 . This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permitted, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6. 5. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 6. Prior to any transfer of this land, a notice shall be given to the new owner that gives fall details of the materials applied at this site. 7. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 8. The annual administering and compliance fee must be paid by the Permittee within thirty days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 17th day of July, 1990. NORTH CAROLINA George T. Ever�tt, Di Division of Envtro urn By Authority of the E MANAGEMENT COMMISSION ment Management Commission M State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. George Deadwyler October 20, 1989 Lumbee Farms Cooperative P.O. Box 129 Lumber Bridge, N.C. 28357 Dear Mr. Deadwyler: R. Paul Wilms Director Subject: Permit No. WQ0000484 Lumbee Farms Cooperative Wastewater Treatment and Spray Irrigation Disposal Robeson County In accordance with your application received May 8, 1989 we are forwarding herewith Permit No. WQ0000484, dated October 20, 1989 to Lumbee Farms Cooperative for the continued operation of the subject wastewater treatment and spray irrigation facilities. This permit shall be effective from the date of issuance until September 30, 1994, shall supersede Permit No. WQ0000484 dated November 28, 1988 and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General. Statutes, and filed with the Office of Administrative Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Babette McKemie at 919/ 733-5083. incerely, �uWil4 a 67- CC' Roberson County Health Departmen Fayetteville Regional Office Envir. Hydro. Cons. Groundwater Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH SPRAY IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERIMTSSION IS HEREBY GRANTED TO Lumbee Farms Cooperative Robeson County FOR THE continued operation of a 0.57 MGD spray irrigation type wastewater treatment and disposal system consisting of rotary screens, air flotation unit and grease trap, grit removal, a 10,000 GPD extended aeration domestic wastewater treatment plant with a 1.6 MG two-stage lagoon system, the second lagoon of which is lined, disinfection, a 4.0 MG lined emergency storage basin, instrumented flow measurement, dual irrigation pumps and 120 acres of irrigation fields to serve Lumbee Farms Cooperative with no discharge of wastes to the surface waters, pursuant to the application received May 8, 1989 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until September 30, 1994, shall supersede Permit No. WQ0000484 issued November 28, 1988 and shall be subject to the following specified conditions and limitations: PERFORMANCE , STANDARDS 1. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately absorb the wastewater, the Permittee shall take such immediate corrective action to correct the problem, including actions as may be required by the Division of Environmental Management. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 3. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 1 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) 400 feet between wetted area and any residence under separate ownership, b) 150 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drair_ageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, g) 50 feet between wastewater treatment units and property lines. U. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. The operator must hold a certificate of the grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. 3. A suitable vegetative cover shall be maintained. 4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 5. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. The application rate shall not exceed: 0.8 in/acre/wk . 8. No type of wastewater other than that from Lumbee Farms shall be sprayed onto the irrigation area. 9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 10. Public access to the land application sites shall be controlled during active site use and for the 12 -month period following the land application event. Such controls must include the posting of signs showing the activities being conducted at each site. 11. Sufficient lime shall be applied to the spray irrigation fields to maintain the pH of the soils at a value of 6.5 standard units. 12. Freeboard in the lagoons and storage basin shall not be less than one (1) foot at any time. 2 IT.I. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to the following information: a) date of irrigation, b) volume of wastewater irrigated, c) field irrigated, d) length of time field is irrigated, e) continuous weekly, monthly, for each field, f) weather conditions, and g) maintenance of cover crops. and year-to-date hydraulic (inches/acre) loadings 3. The effluent from the subject facilities shall be monitored by the Permittee at a point prior to irrigation twice per month for the following parameters. Parameter FIow BOD5 TSS Fecal Coliform pH NH3 4. Three copies of all operation .and disposal records (as specified in condition III 2) and all effluent monitoring data (as specified in condition 1113) and any other data as may be required shall be submitted annually on or before January 31 of the following year to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 27687 Raleigh, NC 27611-7687 5. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone no. (919) 486-1541, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. i 3 b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not reoccur. IV. GROUNDWATER REQUIREMENTS 1. The eleven (11) existing monitor wells shall be sampled every April, August, and November for the following parameters,- NO3 arameters:NO3 (10.0) Sodium 'IDS TOC pH (6.5-8.5 s.u.) Water Level Chloride (250.0) Total Coliforms (1/100 ml) Ammonia Nitrogen The measurement of water level must be made prior to sampling for the remaining parameters. The numbers in parentheses represent the maximum allowable concentrations in groundwater for the various analytical parameters, as specified in 15 NCAC 2L [Groundwater Classifications and Standards]. Unless otherwise noted, the concentrations are given in parts per million. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the back round monitor well exceeds 10 mg/I, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The results of the sampling and analysis shall be sent to the N.C. Division of Environmental Management on Form GW -59 (Compliance Monitoring Report Form) every May, September, and December. The Compliance Boundary,for the disposal system is specified by regulations in 15 NCAC 2L, Classifications and Water Quality Standards applicable to the groundwater of North Carolina. An exceedance of Groundwater Quality Standards beyond the Compliance Boundary is subject to penalty provisions applicable under General Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the disposal system site may alter location of the Compliance Boundary. i El I For facilities permitted prior to December 30, 1983, the Compliance Boundary is established at a distance 500 feet from the spray fields, or the property boundary, whichever is less. If the title to any property which may affect the location of the Compliance Boundary is changed, the Permittee shall notify the Division Director within 14 days. The Director shall then establish a modified Compliance Boundary which will be done as a modification to the Permit. The REVIEW BOUNDARY for the disposal system is specified by regulations in 15 NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is established around disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. When the concentration of any substance equals or exceeds the maximum allowable concentration of that substance at the REVIEW BOUNDARY, as determined by monitoring, the Permittee shall either (i) demonstrate, through predictive calculations or modeling, that natural site conditions, facility design and operational controls will prevent a violation of standards at the Compliance Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility design or operational controls that will prevent a violation of standards at the Compliance Boundary, and implement that plan upon its approval by the Director. 2. Any additional groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided. V. INSPECTIONS 1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 3, Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. Vl. GENERAL CONDMQNS This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 5 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6. 5. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 6. Prior to any transfer of this land, a notice shall be given to the new owner that gives full details of the materials applied at this site. 7. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 8. The annual administering and compliance fee must be paid by the Permittee within thirty days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c) (4). 9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 20th day of October, 1989 ORTH CAROLINA E ONMENTAL MANAGEMENT COMMISSION R. Paul Wilms, Direc Division of Environmental anagement By Authority of the Environmental Management Commission IFA 9 State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 .lames G. Martin, Governor R Paul Wilms S. Thomas Rhodes ' Secreta November 2&, 1988 �Director Mr. Walter A. Geiger Lumbee Farms Cooperative, Inc. P. 0. Box 8 Lumber Bridge, NC 28357 SUBJECT: Permit No. WQ0000484 Reissue of Permit No. 46548 Lumbee Farms Cooperative, Inc. Wastewater Spray Irrigation and Sludge Disposal Facility Robeson County Dear Mr. Geiger: In accordance with your application received September 23, 1988, we. are )rwa.rding herewith Permit leo. WQ0000484, elated November 28, 1988, for the .nutinue.d operation of the subject waste treatment and disposal facilities. This permit shall be effective from the date of issuance until December 33., 1989, and Shall be subject to the conditions and limitations as specified therein. if any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudwcatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of North Carolina General Statutes, and faded with the Office of Administrative Clearings, Post Office Drawer 11666, Raleigh, North Carolina 27604. Unless such demands are made this permit shall be final and binding. One (l) set of approved plans and specifications .is being forwarded to you. If you need additional information concerning this matter, please contact Ms. Babette. McKe.m.ie, telephone No. 919/733-5083, ext. 546. Sincer .y, Paul. Wi 1. s cc: Robeson County Health Department Fayetteville Regional Supervisor Environmental. Hydrogeologic Consultants Potketiorr Pret ration Pal's P.O. Box 27687. Raleigh, North Carolina 27611-7687 Telephone 949-733-7045 An Equal Opportunity Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT RALEIGH P E R M I T For the discharge of Sewage, Industrial Wastes, or Other Wastes In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Lumbee Farms Cooperative, Inc. Robeson County FOR THE continued operation of a 0.57 MGD spray irrigation type non -discharge wastewater treatment system consisting of rotary screens, air floatation unit and grease trap, --rit removal, a 10,000 GPD extended aeration domestic wastewater treatment plant with infection, impervious lining for lagoon No. 2 of the 1.6 MG two --stage lagoon ,stem, a 4.0 MG emergency storage basin with impervious lining, instrumented flow measurement, dual irrigation pumps, 120 acres of irrigation fields and for the operation of a 16,000 gallon/year sludge disposal system to approximately 50 acres of land owned by Lumbee Farms all to serve Lumbee Farms facility at Lumber Bridge, North Carolina with no discharge to the surface waters of the State, pursuant to the application received September 23, 1988, and in conformity with the project plan., specifications, and other supporting data subsequently filed and approved by the Department of Natural Resources and Community Development and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 1989, and shall be subject to the following specified conditions and limitations: 1. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 2. The facilities shall be properly maintained and operated at all times. 3. This pefmit is not transferable. The facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately absorb the wastewater, the Permittee shall take such immediate corrective action as may be required by the Division of Environmental Management. 5. Irrigation shall not be performed during.inclement weather or when the ground is in a condition that will cause runoff. 6. Adequate measures shall be taken to prevent wastewater runoff from the spray field. 7. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2 -inch or greater in 24 hours. Emergency sludge disposal measures shall be approved by the Division of Environmental Management. B. Freeboard in the lagoons and storage basin shall not be less than one (1) foot at any time. 9. A suitable year round vegetative cover shall be maintained. 10. The application rates shall not exceed (a) 1.1 in/ac/wk to the spray irrigation. site (b) approximately 16,000 gallons/year of sludge (c) 4,000 gallons of sludge per application. 11. Adequate facilities shall be provided to prevent surface runoff from carrying any disposed or stored material into any surface waters. 12. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 13. The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. Such operator must hold a certificate of the grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. 14. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 15. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 16. No type of sludge other than that from Lumbee Farms Cooperative, Inc. shall be placed on the land application disposal site. �. No type of wastewater other than that from Lumbee Farms Cooperative, Inc. shall be sprayed onto the irrigation area. a I N Wastewater and sludge shall be uniformly applied to the land areas in such a manner so as to prevent toxic conditions from a single application or by the accumulation of more than one application of wastewater or sludge. 19. Lagoon No. 2 and the emergency storage basin shall have impervious lining. 20. A 50 -foot buffer shall be maintained between drainageways, a 100 -foot buffer shall be maintained between each landowner's property lines, and a 400 -foot buffer shall be maintained between any residence and any applied sludge. 21. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the Permit for such period of time and under such conditions and limitations as it may deem appropriate. 22. This facility must provide the Fayetteville Regional Office with an annual summary of the management procedures for the spray irrigation site(s)- This annual report must be submitted by December 31st of the particular year. This information must include current wastewater analysis, soils analysis (a report from a certified soil scientist describing the land application system's effect on the soil must accompany the technical soils sample), total volume of wastewater spray irrigated on the permitted acreage, and the approximate yield of the cover crop. The two (2) ton per acre application of Dolomitic lime as recommended by Dr. Rubin's soils report must be applied by March 31, 1989. Any supplemental nutrient additions to the soils will be determined by future annual evaluations. 24. The permittee shall submit to the Division on or before January 1, 1989 to following information: A. A complete topographic map which also includes the following: (i) location of all property boundaries; (ii) delineation of each of the spray fields; (iii) the boundaries of the two (2) bays (shown on Figure 1 of the EHC Report dated September 15, 7.988); (iv) all facility -related structures (including lagoon); (v) all spray irrigation lines; (vi) north arrow. B. The four (4)_groundwater monitoring wells recently installed in the vicinity of the lagoons shall be sampled and analyzed for the following parameters: Nitrate pH Total Dissolved Solids Chlorides Total Coliform Water -Level TOC i z i e measurement of water level should be taken prior to sampling for other 4 .rameters. Lithologic logs, well construction details and the analytical results of the sampling should be submitted to the Groundwater Section, Division of Environmental Management. 25. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 26. Within 90 days of pdrmit issuance, seven (7) monitor wells, three (3) upgradient and four (4) downgradient, shall be installed at the spray irrigation fields to monitor groundwater quality. The location and construction details for these wells must be by approval of the Fayetteville Regional Office, from which a well construction permit must be obtained. 27. The seven (7) spray field monitoring wells shall be sampled initially after construction and thereafter every March, July, and November. The four (4) monitoring wells around the lagoon sites shall also be sampled every March, July and November, following the initial sampling as describer) in Condition No. 24B. Samples from all eleven (11) monitoring wells shall be analyzed for those parameters outlined in Condition 24B. The resulLs of the sampling and analysis shall be sent to the N. C. Division of environmental Management on Form GW -59 (Compliance Monitoring Report Form) every ,ril, August, and December. 28. The three (3) supply wells as shown on Figure 1 of the submitted plans shall be abandoned as per 15 NCAC 2C .0100. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION /'t, R_ Paul Wilms, Director _GDivision of Environmental Management / By Authority of the Environmental Management Commission Permit No. WQ0000484