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HomeMy WebLinkAboutNC0025071_Authorization to Construct_20180906Ph W I < WDICKSON community infrastructure consultants September 6, 2018 Ms. Julie Grzyb Supervisor NC NPDES Permitting NC Department of Environmental Quality 1617 Mail Service Center Raleigh, NC 27669-1617 RE: Mebane Bridge WWTP Residuals Management System Rehabilitation Application for Authorization to Construct Permit WK Dickson Project No. 20170041.00.CL Dear Ms. Grzyb: I am pleased to submit the Final Design Package for the Mebane Bridge WWTP Residuals Management System Rehabilitation, for the Division's review and comment. The Mebane Bridge WWTP currently operates under NPDES Permit NC 0025071. This project includes the rehabilitation of two RAS/WAS pump stations with a more accessible above ground configuration, replacement of RAS/WAS pumps, addition of a sludge holding tank with corresponding sludge pumps, and the addition of a sludge chemical stabilization unit. This project will include the modification of existing RAS/WAS facilities and modification of the sludge stabilization process from aerobic digestion to chemical stabilization. The construction phase of this project is expected to take 9 months. This package is being submitted in accordance with the Bid and Design Document Submittal Checklist and the Application for Authorization to Construct. This submittal package includes: ♦ One (1) complete set (as hard copies) of the sealed plans, specifications, and engineering calculations ♦ One (1) complete set (as a digital copy) of the sealed plans, specifications, and engineering calculations ♦ Signed Application for Authorization to Construct ♦ NPDES Permit ♦ EPA Consent Order 616 Colonnade Drive Charlotte, NC 28205 Tel. 704.334.5348 www.wkdickson.com Aviation • Water Resources • Urban Development • Geomatics Mebane Bridge WWTP Residuals Management System Rehabilitation Page 2 Please do not hesitate to contact me with any questions or conunents at (704) 334-5348 or jholland@wkdickson.com. Sincerely, W.K. Dickson & Co., Inc. j es "Jimmy" Holland roject Manager Enclosures Cc: Brad Corcoran — City of Eden Anita Reed — SRF Wastewater Unit Supervisor, NC DWI State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Section 1: Instructions and INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T .0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC -12-14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3 -ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI, EIS, etc. unless the project qualifies for a Determination of Minor Construction Activity. I. For more information, visit the Division of Water Resources web site at: https://deg.nc.gov/about/divisions/water-resources/water- resources-permits/wastewater-branch/npdes-wastewater/authorization-to-construct. J. In addition to this Authorization to Construct, the Applicant should be aware that other permits maybe required from other Sections of the Division of Water Resources (for example: reclaimed water facilities permits; Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name City of Eden Signature authority's name per 15A NCAC 02T .0106(b) Brad Corcoran Signature authority's title City Manager Complete mailing address P.0 Box 70, Eden, NC 27289-0070 Telephone number (336) 623-2110 Email address bcorcoran@edennc.us B. PROFESSIONAL ENGINEER Professional Engineer's name William B Keaton Professional Engineer's title Program Manager North Carolina Professional Engineer's License No. 045626 Firm name WK Dickson & Co., Inc. Firm License number F-0374 Complete mailing address 616 Colonnade Dr., Charlotte, NC 28205 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 1 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Telephone number (704) 334-5348 Email address bkeaton@wkdickson.com C. NPDES PERMIT NPDES Permit number NCO025071 Current Permitted flow (MGD) — include permit flow phases if applicable 13.5 D. PROJECT DESCRIPTION Provide a brief description of the project: This project will include the modification of RAS pump stations 1 and 2, and the installation of a new sludee chemical stabilization unit. sludize storaee tank. and sludee transfer DumD station. Modifications to RAS Pump Station 1 to include replacement of the existing below grade RAS pumps with new above grade, self -priming, variable speed pump assemblies, and wet well rehabilitation and installation of suction lift WAS sludge pumps. Modifications to RAS Pump Station 2 include the replacement of existing below grade RAS pumps with new above grade, self priming, variable speed pump assemblies, wet well rehabilitation, and installation of new submersible WAS sludge pumps. The installation of a new sludge chemical stabilization unit, sludge storage tank, and packaged Sludge Transfer Pump Station will allow for quicker treatment and conveyance of treated sludge to the existing sludge dewatering facility. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ® The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion; the construction timeline; and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-31 North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design, the letter must include an itemized list of the requirements that are not met. B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ® If the facility is subject to any Special Orders by Consent (SOC), submit the applicable SOC. ❑ Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ® Not Applicable. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 2 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) E. Engineering Plans ® Per 15A NCAC 02T .0504(c)(1), submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ❑ Structural ® Not Applicable ® Electrical ❑ Not Applicable ❑ Instrumentation/Controls ® Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ❑ Yes or ® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ® Yes or ❑ No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. F. ® Engineering Specifications ® Per 15A NCAC 02T .0504(c)(2), submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ❑ Structural ® Not Applicable Application for Authorization to Construct Permit (FORM ATC -12-14) Page 3 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Electrical ❑ Not Applicable ❑ Instrumentation/Controls ® Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. ® Bid Form for publicly bid projects. G. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Page G.2 of drawings. H. Engineering Calculations NEED FINAL CALCS ® Per 15A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influent characteristics in Section 4.13.2 of this form were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.13.2 of this form were determined. ❑ Hydraulic loading for each treatment unit. ❑ Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ❑ Total dynamic head (TDH) calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ❑ Buoyancy calculations for all below grade structures. ❑ Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits ❑ Provide the following information for each permit and/or certification required for this project: Permit/Certification Not Applicable Date Submitted Date Approved Permit/ Certification Number If Not Issued Provide Status and Expected Issuance Date Dam Safety X Soil Erosion and Sediment Control X USCOE / Section 404 Permit X Application for Authorization to Construct Permit (FORM ATC -12-14) Page 4 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Water Quality Certification (401) X USCOE / Section 10 X Stormwater Management Plan X CAMA X NCDOT Encroachment Agreement X Railroad Encroachment Agreement X Other: X J. Residuals Management Plan ® For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(1) and 15A NCAC 02T .0508; the Plan must include: ® A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. ❑ Not Applicable. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 5 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 Plant Flows Existing Plant Design 13.5 MGD Current NPDES Permit Limit 13.5 MGD Current Annual Average (past 12 months) 4.506 MGD For Past 12 Months: Start Date: month/yr End Date: month/yr For Past 24 Months: Start Date: month/yr End Date: month/yr Maximum Month MGD MGD Maximum Day MGD MGD Peak Hour MGD MGD Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-31 North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications? ® Yes or ❑ No. If no, provide justification as to why the requirements are not met, consistent with 15A NCAC 02T .0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ® Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 Project Basis of Design Design Influent Design Influent Influent Concentration Load Concentration - (Must be (Must be Current Annual supported by supported by Design Effluent Average (past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months) if Calculations Calculations Load (monthly average) Parameter Available [Section 3.H]) [Section 3.H]) Ammonia Nitrogen 14.8 mg/L Summer 14.8 mg/L Summer (NH3-N) mg/L mg/L Ib/day N/A mg/L Winter N/A mg/L Winter Biochemical 30.0 mg/L Summer 30.0 mg/L Summer Oxygen Demand mg/L mg/L Ib/day (BODS) 30.0 mg/L Winter 30.0 mg/L Winter Fecal Coliform 200 per 100 mL 200 per 100 mL Nitrate + Nitrite Nitrogen (NO3-N + N/A mg/L N/A mg/L NO2-N) Total Kjeldahl mg/L Nitrogen N/A mg/L N/A mg/L Total Nitrogen N/A Ib/year N/A Ib/year N/A mg/L N/A mg/L Total Phosphorus mg/L mg/L Ib/day N/A Ib/year N/A Ib/year Total Suspended mg/L mg/L Ib/day 30.0 mg/L 30.0 mg/L Solids (TSS) 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ® Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) 4. Per 15A NCAC 02T .0505(1), by-pass and overflow lines are prohibited. Is this condition met by the design? ® Yes or ❑ No If no, describe the treatment units bypassed, why this is necessary, and where the bypass discharges: 5. Per 15A NCAC 02T .0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design? ® Yes or ❑ No. If no, provide an explanation: 6. Per 15A NCAC 02T .0505(1), power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions, or dual power supply shall be provided per 15A NCAC 02H. 0124(2)(a). Is this condition met by the design? ® Yes or ❑ No. If no, provide (as an attachment to this Application) written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks, and ➢ Has sufficient storage capacity that no potential for overflow exists, and ➢ Can tolerate septic wastewater due to prolonged detention. Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ® Yes or ❑ No. If no, explain the alternative design criteria proposed for this project in accordance 15A NCAC 8. Per 15A NCAC 02T .0505(gi, the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: Facility enclosed within a security fence. 9. Is the treatment facility located within the 100 -year flood plain? ❑ Yes or ® No. If yes, describe how the facility is protected from the 100 -year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 No. ofPl an Sheet SReferencepecification Calculations Treatment Unit Units Type Size per Unit f Reerence Provided? (Yes or No) Manual Bar Screen N/A MGD at peak hourly flow Mechanical Bar N/A MGD at peak hourly flow Screen Grit Removal N/A MGD at peak hourly flow Flow Equalization N/A -- gallons Primary Clarifier N/A Circular ft diameter; ft side water depth Primary Clarifier N/A Rectangular square feet; ft side water depth Other N/A Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECONDARY TREATMENT (BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove organics and nutrients) 3. TERTIARY TREATMENT No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Aerobic Zones/ N/A Circular gallons Tanks N/A (Parallel; in side water depth Anoxic Zones/ N/A Rectangular gallons Tanks side water depth Anaerobic N/A (Gas; gallons Zones/Tanks N/A tablet; liquid) square feet Sequencing Batch N/A -- gallons Reactor (SBR) N/A - gallons Membrane N/A - gallons Bioreactor (MBR) N/A gallons Secondary Clarifier N/A Circular ft diameter; ft side water depth Secondary Clarifier N/A Rectangular square feet; ft side water depth Other N/A 3. TERTIARY TREATMENT 4. DISINFECTION No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Tertiary Clarifier N/A Circular ft diameter; ft Ultraviolet Light N/A (Parallel; in side water depth Tertiary Clarifier N/A Rectangular square feet; ft side water depth Tertiary Filter N/A (Gas; square feet Tertiary Membrane N/A tablet; liquid) square feet Filtration Post -Treatment N/A - gallons Flow Equalization Post -Aeration N/A gallons Other N/A 4. DISINFECTION Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) gal/day per bank at Ultraviolet Light N/A (Parallel; in peak hourly flow; series) number of banks; number of lamps/bank Chlorination N/A (Gas; gallons of contact tablet; liquid) tank/unit Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Dechlorination N/A (Gas; gallons of contact Plan Sheet Specification Calculations Treatment Unit Units tablet; liquid) tank/unit Reference Reference Provided? 5. RESIDUALS TREATMENT 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) Location No. of purpose Type Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? 40.5 G.30 44 42 59 RAS/WAS Pump Station 1 3 RAS (Yes or No) Gravity Thickening N/A G.12 -G.15 square feet; ft side RAS/WAS Pump Station 1 2 WAS Tank 200 46.33 water depth 44 42 59 RAS/WAS Pump Station 2 3 Mechanical Suction Lift 5,544 40.5 G.19 -G.20 44 42 59 RAS/WAS Pump Station 2 Thickening/ N/A Submersible dry Ib/hour 44.5 G.19 -G.20 43 21 13.16 Dewatering Aerobic Digestion N/A gallons Anaerobic N/A gallons Digestion Composting N/A dry Ib/hour Drying N/A dry Ib/hour Sludge Other 1 Chemical 200 GPM G.22 No No Stabilization 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) Location No. of Pumps purpose Type Capacity of each pump Plan Sheet Reference Specification Reference GPM TDH Sludge Holding Tank 2 Sludge Transfer Suction Lift 208 40.5 G.30 44 42 59 RAS/WAS Pump Station 1 3 RAS Suction Lift 3,831 29.7 G.12 -G.15 44 42 59 RAS/WAS Pump Station 1 2 WAS Suction Lift 200 46.33 G.12 -G.15 44 42 59 RAS/WAS Pump Station 2 3 RAS Suction Lift 5,544 40.5 G.19 -G.20 44 42 59 RAS/WAS Pump Station 2 2 WAS Submersible 200 44.5 G.19 -G.20 43 21 13.16 7. MIXERS Location No. of Mixers Purpose Type Power of each MP ixer plan Sheet Reference Specification Reference Sludge Holding Tank 1 Big bubble Mixer Compressed Gas Mixing 10 G.26 -G.31 46 41 28 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 10 Water Resources ENVIRONMENTAL QUALITY 8. BLOWERS State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Location No. of Blowers purpose Type Capacity of each Blower (CFM) plan Sheet Reference Specification Reference N/A Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams — intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes 9. ODOR CONTROL Location No. of Units Purpose Type Plan Sheet Reference Specification Reference N/A Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source D. SETBACKS —COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b) are as follows: 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: N/A Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams — intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: N/A Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 Water Resources ENVIRONMENTAL OUALITY State of North Carolina Department of Environmental Quality sion of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T .0105: I, William B Keaton, P.E., attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the Eden Wastewater Treatment Residuals Rehabilitation (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 01001 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.13.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.68, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: •o ' 2 • ti •, y a SEAL 045626 INE•' \ Application for Authorization to Construct Permit (FORM ATC -12-14) Page 12 Water Resources ENVIRONMENTAL OU ALIIY State of North Carolina Department of Environmental Quality sion of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM AC-12-14) SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per i5A NCAC 02T .01061b1a I, Brad Corcoran, attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the Eden Wastewater Treatment Residuals Rehabilitation (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T .0120(b), the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule, and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5, and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance any false statement, rep, esema which may include a fine nott tj Signature: General Statutes 143-215.6A and 143-215.68 any person who knowingly makes ar certification in any application package shall be guilty of a Class 2 misdemeanor, d $10,000, as well as civil penalties up to $25,000 per violation. Date: THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 276994617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6389 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 13 North Carolina Department of Environmental Quality Division of Water Infrastructure BID AND DESIGN DOCUMENT SUBMITTAL CHECKLIST (Form PS -SUBMITTAL -05/18) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Infrastructure will accept a submittal package for review only if all of the items are provided and the submittal is complete. Failure to submit all of the required items may result in an inability to meet funding deadlines and subsequent loss of funding assurance. B. The submittal shall include a completed copy of this submittal checklist, one copy of plans and specifications, and all supporting documentation and attachments. All supporting information should be submitted bound or placed in a 3 -ring binder. C. Check the boxes below to indicate the information is provided and the requirements are met. D. Plans and specifications must be prepared in accordance with North Carolina General Statute 133-3 and North Carolina General Statute 143-215.1. E. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. SECTION 2: CONTACT INFORMATION A. Owner Information Owner City of Eden Name of Owner's Authorized Representative Brad Corcoran Title City Manager Complete mailing address P.0 Box 70, Eden, NC 27289-0070 Telephone number (336) 623-2110 Email address bcorcoran@edennc.us B. Professional Engineer Information Professional Engineer's name William B Keaton North Carolina Professional Engineer's License No. 045626 Firm name WK Dickson & Co., Inc. Firm License number F-0374 Complete mailing address 616 Colonnade Dr., Charlotte, NC 28205 Telephone number (704) 334-5348 Email address bkeaton@wkdickson.com Form PS -SUBMITTAL -05/18 Page 1 SECTION 3: PROJECT INFORMATION A. Project Title Eden Wastewater Treatment Plant Residuals Rehabilitation B. Project Description Please provide a full description of the project. This description should be similar or identical to what is imbedded in the Summary of Work section of the specifications. Include all changes to the existing system (demolition, rehabilitation, additions, etc.): This project will include the modification of RAS pump stations 1 and 2, and the installation of a new sludge chemical stabilization unit, sludge storage tank, and sludge transfer pump station. Modifications to RAS Pump Station 1 to include replacement of the existing below grade RAS pumps with new above grade, self -priming, variable speed pump assemblies, and wet well rehabilitation and installation of suction lift WAS sludge pumps. Modifications to RAS Pump Station 2 include the replacement of existing below grade RAS pumps with new above grade, self priming, variable speed pump assemblies, wet well rehabilitation, and installation of new submersible WAS sludge pumps. The installation of a new sludge chemical stabilization unit, sludge storage tank, and packaged Sludge Transfer Pump Station will allow for quicker treatment and conveyance of treated sludge to the existing sludge dewatering facility. ® Does the Project design match the Engineering Report/Environmental Information Document (ER/EID) Approval Letter, Categorical Exclusion (CE), Finding of No Significant Impact (FONSI), or issued Record of Decision (ROD)? ® Yes ❑ No. If no, clearly describe any portions of the design that vary from the approved documents and the reasons for the differences. N/A Note: based upon the scope of differences, an Amendment to the ER/EID or CE, FONSI, or ROD may be required. SECTION 4: INFORMATION REQUIRED FOR ALL PROJECT TYPES A. For Wastewater Treatment Plant projects: ® Complete Attachment A, filling out specific information regarding this project B. For Sewer Infrastructure projects: ❑ Complete Attachment B, filling out specific information regarding this project C. For Drinking Water projects: ❑ Complete Attachment C, filling out specific information regarding this project D. Permits ❑ Provide copies of all permits and/or certifications that are required for this project as identified below. Form PS -SUBMITTAL -05/18 Page 2 v If Not Issued Does this Permit match the o i Provide Status and Design Documents for this O a 0. " 3 co m a Expected Issuance Project as Submitted for Permit/Certification Z a o ff o a Date Review? September ® Yes ❑ No Authorization to Construct* 7, 2018 CAMA X ❑ Yes ❑ No Dam Safety X ❑ Yes ❑ No NCDOT Encroachment ❑ Yes ❑ No X Agreement February ® Yes ❑ No NPDES 3, 2015 Railroad Encroachment ❑ Yes ❑ No X Agreement Form PS -SUBMITTAL -05/18 Page 2 *Provide application if not issued as of date of submittal of this package. ❑ If no, clearly describe any portions of the design that vary from the Permit and the reasons for the differences. Note: Based upon the scope of differences, a permit revisions may be required. E. Easements ❑ Provide status of all easements required for completion of this project. ® Not Applicable. F. Cost Estimate ® For all project components provide a project line -item cost estimate that has been prepared or updated not more than 60 days prior to submittal of this package. This estimate should be at least as detailed as the bid form in the specifications. ® Does the project design include any bid alternates? ® Yes ❑ No. ® If yes, provide a separate project line -item cost estimate for each bid alternate. G. Engineering Plans ® Submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer on each sheet of the engineering drawings. ® Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the plans must contain the CDBG, SRF, SRL, SEL, and/or State Grant Project Number. ® Plans shall include all applicable disciplines needed for bidding and construction of the proposed project. H. ® Engineering Specifications ® Submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the specifications must contain the SRF, SRL, SEL, and/or State Grant Project Number. ® A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. ® Specifications shall include all applicable disciplines needed for bidding and construction of the proposed project. Form PS -SUBMITTAL -05/18 Page 3 vIf Not Issued Does this Permit match the o i Provide Status and Design Documents for this c a 3 m a Expected Issuance Project as Submitted for Permit/Certification Z a C "' o a Date Review? Sewer Extension* X ❑ Yes ❑ No Soil Erosion and Sediment X 1:1 Yes [J No Control Stormwater Management X ❑ Yes ❑ No Plan USCOE/Section 10 X ❑ Yes ❑ No USCOE/Section 404 Permit X ❑ Yes ❑ No Water Quality Certification X ❑ Yes ❑ No 401 Other: X ❑ Yes ❑ No *Provide application if not issued as of date of submittal of this package. ❑ If no, clearly describe any portions of the design that vary from the Permit and the reasons for the differences. Note: Based upon the scope of differences, a permit revisions may be required. E. Easements ❑ Provide status of all easements required for completion of this project. ® Not Applicable. F. Cost Estimate ® For all project components provide a project line -item cost estimate that has been prepared or updated not more than 60 days prior to submittal of this package. This estimate should be at least as detailed as the bid form in the specifications. ® Does the project design include any bid alternates? ® Yes ❑ No. ® If yes, provide a separate project line -item cost estimate for each bid alternate. G. Engineering Plans ® Submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer on each sheet of the engineering drawings. ® Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the plans must contain the CDBG, SRF, SRL, SEL, and/or State Grant Project Number. ® Plans shall include all applicable disciplines needed for bidding and construction of the proposed project. H. ® Engineering Specifications ® Submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the specifications must contain the SRF, SRL, SEL, and/or State Grant Project Number. ® A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. ® Specifications shall include all applicable disciplines needed for bidding and construction of the proposed project. Form PS -SUBMITTAL -05/18 Page 3 ® Contract duration ❑ Applicable encroachment agreements (NCDOT, railroad, utilities, etc.) ® Advertisement for Bids ® Information for Bidders ® Bid Form ➢ Are portions of the project ineligible for CDBG, SRF, SRL, SEL, and/or State Grant funds? ❑ Yes or ❑ No. If yes, the bid form must clearly identify and break out separately the eligible and ineligible items. ® Bid Bond ® Agreement ® Payment Bond ® Performance Bond ® Notice of Award with lines for signatures of the Owner and the Contractor (cannot substitute signature by Engineer) ® Notice to Proceed with lines for signature of the Owner and the Contractor (cannot substitute signature by Engineer) ® Change Order Form ® General Conditions ❑ Special Conditions For SRF and State funded projects only: ® MBE/WBE (DBE) Compliance Supplement Additional for SRF funded projects only: ® Davis -Bacon Specifications ® Wage Determination Schedule ® American Iron and Steel Provisions For CDBG funded projects only: ❑ MBE/WBE Compliance Instruction and Forms ❑ Contractor Table CDBG-I MBE/WBE ❑ Advertisement for Bids ❑ Statement encouraging Historically Underutilized Businesses (HUB) to submit bids/proposals ❑ Statement encouraging Minority/Women Owner Businesses to submit bids/proposals ❑ Section 3 Clause ❑ Contractor's Section 3 Plan Template ❑ Labor Standard provisions ❑ Davis -Bacon Wage Determination ❑ Contract Provisions ❑ Certificate of Eligibility ❑ Employment and Contracting Opportunities Commitment ❑ Copy of all applicable State and Federal permits included in the specifications Form PS -SUBMITTAL -05/18 Page 4 SECTION Z1 SUBMITTAL SIGNATURE I, Brad Corcoran, attest that this submittal package for the (Typed Name) Eden Wastewater Treatment Residuals Rehabilitation (Facility and Project Name) is to the best of my knowledge accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and ?I other supporting documentation for this project including the Engineering Report/Environmental Information Document (ER/E proval Letter, Categorical Exclusion (CE), Finding of No Significant Impact (FONSI), or issued Record of Decision (RO9)� Signature: Title: Date: 0 SECTION 5: SUBMITTAL MAILING ADDRESSES THE COMPLETED SUBMITTAL CHECKLIST, PLANS AND SPECIFICATIONS, AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: DIVISION OF WATER INFRASTRUCTURE By U.S. Postal Service By Courier/Special Delivery: 1633 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 8TH FLOOR RALEIGH, NORTH CAROLINA 276994633 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 707-9160 Form PS -SUBMITTAL -05/18 Page 5 ATTACHMENT A INFORMATION REQUIRED FOR WASTEWATER TREATMENT PLANT INFRASTRUCTURE PROJECTS (New, Expanding, Replacement, and Rehabilitation) Submit a copy of the Authorization -to -Construct or application, if required for the project. A. Engineering Plans ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, electrical, etc.) ❑ Are any modifications proposed that impact the hydraulic profile of the treatment facility? ❑ Yes ® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ® Yes ❑ No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. B. Engineering Specifications ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, electrical, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. C. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Construction sequence plan as in the Engineering Plans. D. Engineering Calculations ® Submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Eneineer. The calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influent characteristics were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations were determined. ❑ Hydraulic loading for each treatment unit. ❑ Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ❑ Total dynamic head (TDH) calculations and system curve analysis for each pump specified. ❑ Buoyancy calculations for all below grade structures. ❑ Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. Form PS -SUBMITTAL -05/18 Page 6 Residuals Management Plan City of Eden Mebane Bridge Road WWTP Biosolids Dewatering Facility September, 2008 Item Description (a) An explanation of how the facility will comply with the 40 CFR Part 503 regulations for Class B residuals. (b) An analysis of existing permitted land application sites under your authority by direct permit or through contract that demonstrates the ability to properly dispose of WWTP residuals generated over the next five years. Please provide a copy of all related biosolids permits. (c) Documentation of the sludge production for the past 2 years, including both the average WWTP flows and the annual sludge production (dry tons). (d) Calculations documenting the proposed design capacity of 1,600 dry tons/year (e) Documentation on the sizes of the existing sludge lagoons, how they are operated, and the typical percent solids of sludge being pumped out of them. Residuals Management Plan, cont'd Item (a) The City of Eden Mebane Bridge Road WWTP will comply with 40 CFR Part 503 regulations for Class B residuals with the following testing: • Nutrient and Metal sampling on a quarterly (4 times/year) basis Pathogen Reduction testing on a quarterly (4 times/year) basis o Documentation of 7 separate samples within the monitoring period with a geometric mean value less than: ■ 2,000,000 cfu/gram, or ■ 2,000,000 mpn/gram Vector Attraction Reduction testing on a quarterly (4 times/year) o Documentation of - 0 £■ Less than 15% additional volatile solids reduction during bench -scale aerobic batch digestion for 30 additional days at 20° C (68° F), or At least 38% reduction in volatile solids during sludge treatment • Land Application activities will be conducted in accordance with Land Application permit WQ000305 (see attached copy) issued by NCDENR — Division of Water Quality. Biosolids will be applied at agronomic rates and in accordance with the buffer setbacks listed in the permit. Item (b) Currently, the City of Eden Land Application permit (WQ0003035) contains 637.5 acres available for reuse of the biosolids. The following table documents the last 4 years of land application activities and the acres utilized in each year: Year Average WWTP Flow (m d) Dry Tons Land Applied Acres Utilized Dry Tons/Ac 2014 3.619 591.47 237.1 2.49 2015 4.432 609.22 188.6 2.23 2016 3.670 645.93 180 3.59 2017 3.481 403.26 115.9 3.48 Average 3.801 562.47 180.4 2.95 Production has been steady over the last 4 years and current year numbers are consistent with these values; therefore, it is reasonable to assume that the current permitted acreage is suitable for the next 5 years residuals production. Item (c) See above table in "Item (b)" Residuals Management Plan, cont'd Item (d) Following digestion and prior to dewatering, the liquid biosolids will be staged in the 50,000 gallon storage tank located adjacent to the dewatering building. Belt press processing will be at a rate of 160 to 200 gpm depending on the solids concentration of the feed to the press. At an expected feed solids of 2.0% to 2.5%, the belt press will process approximately 1.0 dry ton per hour, or 6 to 7 dry tons per operating day. Fluctuations in solids production will be managed through increases or decreases in belt press operating hours. Production Production Event Volume Yearly Volume dt/da wt/da dt/week wt/week Est. 6 events/ ear 6.5 (29.5) 32.5 (147.7) 266.7 dt/event 1600.0 dt/year 1,212 wt/event 7,272.7 wt/year) Note: wet tons based on 22% dewatered cake solids The dewatered cake biosolids will be conveyed from the belt press to the adjoining covered storage pad (80' x 185') for storage prior to loading and transporting to permitted land application sites. The number of land application events per year will be determined by the cropping schedules of the participating farmers (planting and/or harvesting dates) as well as soil and weather conditions. Item (e) The WWTP consists of one 2,000,000 gallon lagoon. The lagoon is currently available for storage. The storage lagoon will not be a routine part of the solids handling process following the completion of the dewatering project, but will be available for back-up purposes. A*4*47 w.. t! NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Brad Corcoran, City Manager City of Eden P.O. Box 70 Eden, NC 27289-0070 Dear Mr. Corcoran: Donald R. van der Vaart Secretary February 3, 2015 Subject: Issuance of NPDES Permit Renewal Permit No. NCO025071 City of Eden Mebane Bridge WWTP Rockingham County Facility Class 1V Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following change was made to the draft permit sent to you on October 8,2014: The mercury monitoring requirement added to Section A.(1.) was changed to an annual grab sample instead of a quarterly composite. The footnote requiring that mercury be tested using EPA Method 1631E was maintained. With the next permit renewal, mercury results will be evaluated and the need for a mercury Iimitation or a Mercury Minimization Plan will be assessed. As identified previously, the renewal permit contains the following significant changes from your current permit: • The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your NPDES permit. [See Special Condition A.(4.)] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/b�/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. • Effluent sampling data for Total Copper did not show reasonable potential to violate NC Water Quality Standards (WQSs). However, since the maximum predicted value was greater than half the calculated permit limitation, quarterly monitoring will be maintained in the permit. • Effluent sampling data for Total Zinc did not show reasonable potential to violate NC WQSs. Since the maximum predicted value was less than half the calculated permit limitation, zinc monitoring was removed from the permit. Monitoring requirements for pretreatment are not affected. 1617 {fail Service Center, Raleigh, North Carolina 27699-1617 Phone, 919-707-86001 Internet: www.ncdenr.gov An Equal Opportunity\ Affirmative Action Employer—Made in part by recycled paper Mr. Brad Corcoran, City Manager, City of Eden Feb. 3, 2015 Page 2 of 2 • Based on a review of effluent color sampling and the closure of two textile industries, the color effluent limitation and monitoring requirements have been removed from the permit. • Upstream and downstream monitoring of fecal coliform and pH have been removed from the permit. The stream is not impaired for fecal coliform or pH and instream data shows no impact from the WWTP. • Some of the wording has changed in Special Condition A. (2), Chronic Toxicity Permit Limit, please review each paragraph carefully. • Special Condition A.(3.) has been modified to include the specific three years in which the Effluent Pollutant Scans shall be performed (2015, 2016, and 2017). In addition, at the end of the Special Condition, 2nd species Toxicity Testing Requirements for municipal permit renewals per Federal Regulations [40 CFR 122.210)(5)] have been added. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6711 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. If you have any questions concerning this permit, please contact Julie Grzyb by email Oulie.grzyb@ncdenr.gov) or phone at (919) 807-6389. Sincerely, Jay Zimmerman cting Director, Division of Water Resources Enclosure: NPDES Permit NCO025071 cc: NPDES Unit Central Files Winston-Salem Regional Office / Surface Water Protection Section e -copy: EPA Region IV Susan Meadows, Aquatic Toxicity Branch Frederick Cunningham, Virginia DEQ Permit NCO025071 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Eden is hereby authorized to discharge wastewater from a facility located at the Mebane Bridge WWTP 204 Mebane Bridge Road (NCSR 1 964) south of Eden Rockingham County to receiving waters designated as the Dan River in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective .................. March 1, 2015. This permit and authorization to discharge shall expire at midnight on April 30, 2018. Signed this day ........................... February 3, 2015. Ac.lay Limmerman ting Director, Division of Water Resources By Authority of the Environmental Management Commission Part I, Page 1 of 7 Permit NCO025071 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Eden is hereby authorized to: Continue to operate the existing 13.5 MGD wastewater treatment facility located at 204 Mebane Bridge Road south of Eden in Rockingham County. The facility includes the following treatment components: Parshall flume flow meter Two mechanical bar screens and grit separator Two extended aeration basins with a 7 MG volume each Two 90 ft. diameter secondary clarifiers Two 130 ft. diameter secondary clarifiers Two V -notch automatic chlorinators and one V -notch manual chlorinator Three 74,000 gallon chlorine contact basins Dechlorination One aerobic sludge digester Sludge holding lagoon with polymer addition Belt filter press, and 2. Discharge from said treatment works at the location specified on the attached map into the Dan River, classified WS -IV waters in the Roanoke River Basin. Part I, Page 2 of 7 Permit NCO025071 17_l:i91 A. ('I.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow 13.5 MGD Continuous Recording Influent or Effluent BOD, 5 -day (2011C s 30.0 mglL 45.0 mglL Daily Composite Effluent, Influent Total Suspended Solids (TSS13 30.0 mglL 45.0 mglL Daily Composite Effluent, Influent NH3 as N April 1 -October 31 14.8 mglL 35.0 m IL Daily Composite Effluent NH3 as N (November 1 -March 31) TWeek Composite Effluent pH 4 Daily Grab Effluent Fecal Coliform eometric mean 200 1100 ml 400 1100 ml Daily Grab Effluent Total Residual Chlorine (TRC) 5 28 µglL Daily Grab Effluent Temperature, °C Daily Grab Effluent Temperature, °C Footnote 2 Grab Upstream, Downstream Conductivity, pmhoslcm Footnote 2 Grab Upstream, Downstream Dissolved Oxygen (DO), mglL Daily Grab Effluent Dissolved Oxygen (DO), mg1L Footnote 2 Grab Upstream, Downstream Mercury, nglL e Annually Grab Effluent Total Copper, pg/L7 Quarterly Composite Effluent Total Nitrogen (TN) TN = NO2 - N + NO3- N + TKN, m !L Monthly Composite Effluent Total Phosphorus (TP), mg1L Monthly Composite Effluent Chronic Toxicity 6 Quarterly Composite Effluent Effluent Pollutant Scan 9 Monitor and report Footnote 9 Footnote 9 Effluent Notes: 1. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A (4). 2. Sample locations: Upstream - Upstream at NCSR 1964; Downstream - Downstream at NCSR 700. Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during .lune, July, August and September and once per week during the remaining months of the year. 3. The monthly average BODS and TSS concentrations shall not exceed 15% of the respective influent value (86% removal). 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Total Residual Chlorine compliance is required for chlorine or chlorine derivative used for disinfection. The Division shall consider all effluent TRC values reported below 50 ugll to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/l. 6. Low-level mercury analysis using EPA method 1631 E for all effluent sampling is required. 7. Sampling for copper shalt coincide with chronic toxicity monitoring. 8. Chronic Toxicity (Ceriodaphnia) PIF at 5.4%. Toxicity testing shall be performed in the months of March, June, September and December (see Part A.(2.). 9. The permittee shall perform three Effluent Pollutant Scans during the term of this permit. See Special Condition A.(3.). There shall be no discharge of floating solids or visible foam in other than trace amounts. Part 1,Page 3of7 J#`tE� TFS+, UNITED STATES ENVIRONMENTAL PROTECTION AGENCY �� rW REGION 4 °z ATLANTA FEDERAL CENTER c 61 FORSYTH STREET ,yr�< PROStiG�\ ATLANTA, GEORGIA 30303-8960 DEC 2 8 2011 CERTIFIED MAIL 7010 1060 0002 1706 5996 r JAM - RETURN RECEIPT REQUESTED 9 Zfl�Z 8Y The Honorable John E. Grogan Mayor, City of Eden 308 East Stadium Drive Eden, North Carolina 27288 Re: Administrative Order No. CWA-04-2012-4758 National Pollutant Discharge Elimination System Permit No. NCO025071 Eden Mebane Bridge Waste Water Treatment Plant Dear Mayor Grogan: Pursuant to Section 309(a) of the Clean Water Act (CWA), 33 U.S.C. § 1319(a), as amended, the Director, Water Protection Division, United States Environmental Protection Agency, Region 4 has determined that the above named facility is in violation of Section 301 of the CWA, 33 U.S.C. § 1311. As a result, the Director has issued the enclosed Administrative Order (AO) pursuant to Sections 308 and 309(a) of the CWA, 33 U.S.C. §§ 1318 and 1319(a). This AO does not replace, modify or eliminate any other requirement of the CWA or the National Pollutant Discharge Elimination System (NPDES) permit. Notwithstanding the issuance of this AO, the EPA retains the right to bring further enforcement action under Sections 309(b) or 309(g) of the CWA, 33 U.S.C. §§ 1319(d) or 1319(g), for the violations cited therein or for any other violation of the CWA. Violations of the CWA, including requirements contained in a NPDES permit or an AO issued under Section 309(a) of the CWA, remain subject to a civil penalty of up to $37,500 per day for each violation, pursuant to Sections 309(d) and 309(g) of the CWA, 33 U.S.C. §§ 1319(d) and 1319(g), as amended be the Civil Monetary Penalty Inflation Adjustment Rule, 73 Fed. Rea. 75340 (December 11, 2008). Such violations may also be subject to criminal penalties pursuant to Section 309(c) of the CWA, 33 U.S.C. § 1319(c). -- - - - -- ---Intemet-Address-(URL) + fittp://www.epa.gov- - RecycledlRecyclable . Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) Please contact either Mr. Maurice Horsey, Acting Chief of the Municipal & Industrial Enforcement Section at (404) 562-9764, or Mr. David Apanian at (404) 562-9477, should you have any questions concerning the requirements contained in the enclosed AO. You may also submit written comments to the address on this letterhead. Legal inquiries should be directed to Mr. Rolando Bascumbe, Associate Regional Counsel, at (404) 562-9545. ,,Sincerely, � �Y Denisse D. Diaz, Chief Clean Water Enforcement Branch Water Protection Division Enclosure cc: Ms. Coleen Sullins, Director Water Quality Division North Carolina Department of Environmental and Natural Resources UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 IN THE MATTER OF: THE CITY OF EDEN, NORTH CAROLINA PROCEEDING UNDER SECTION 309(a) OF THE CLEAN WATER ACT 33 U.S.C. § 1319(a) NPDES PERMIT NO. NCO025071 } ADMINISTRATIVE ORDER DOCKET NO. CWA-04-2012-4758 ADMINISTRATIVE ORDER I. STATUTORY AUTHORITY 1. Section 309(a) of the Clean Water Act (CWA), 33 U.S.C. § 1319(a), provides that, whenever the U.S. Environmental Protection Agency, Region 4 finds that any person is in violation of any condition or limitation which implements, inter alga, Section 301(a) and 402 of the CWA, 33 U.S.C. §§ 1311(a) and 1342, the EPA may issue an order requiring such person to comply with such condition or limitation, and shall specify a time for compliance that EPA determines to be reasonable. 2. The following Findings are made and Order issued pursuant to the authority vested in the EPA by Section 309(a) of the CWA, 33 U.S.C. § 1319(a), as amended. This authority has been delegated to the Regional Administrator of the EPA, Region 4, and further delegated by the Regional Administrator to the Director of the Water Protection Division, EPA, Region 4. II. FINDINGS 3. To accomplish the objective of the CWA, as defined in Section 101(a) of the CWA, 33 U.S.C. § 1251(a), to restore and maintain the chemical, physical and biological integrity of the nation's waters, Section 301(a) of the CWA, 33 U.S.C. § 131 ] (a), prohibits the point source discharge of pollutants by any person into navigable waters of the United States except as in compliance with a National Pollutant Discharge Elimination System (NPDES) permit issued pursuant to Section 402 of the CWA, 33 U.S.C. § 1342. 4. Section 402 of the CWA, 33 U.S.C. § 1342, establishes the NPDES pen -nit program authorizing the EPA or authorized states to administer the NPDES permit program, including the issuance of NPDES permits allowing for the discharge of pollutants into navigable waters subject to specific terms and conditions. The EPA has granted the State of North Carolina, through the Department of Environment and Natural Resources (NCDENR), authorization to issue NPDES permits pursuant to Section 402(b) of the CWA. 5. The City of Eden (the City) is a "municipality" existing under the laws of the State of North Carolina and, therefore, is a "person" within the meaning of Section 502(4) and (5) of the CWA, 33 U.S.C. § 1362(4) and (5). 6. At all times relevant to this action, the City owns and operates a Publically Owned Treatment Works (POTW), including an associated Wastewater Collection and Transmission Systems (WCTS), and the Eden -Mebane Bridge Wastewater Treatment Plant (WWTP) located at 191 Mebane Bridge Road, Eden, North Carolina and operating under NPDES permit Number NCO025071. This POTW discharges "pollutants" as a "point source" into the Dan River, a navigable water, as defined in Section 502(7) of the CWA, 33 U.S.C. § 1362(7). 7. NCDENR issued NPDES Permit No. NCO025071 (the Permit), to the City for the Mebane Bridge WWTP with the effective date of April 20, 2010 and the expiration date of April 30, 2012 respectively. 8. The Permit includes a requirement, Part I.2., to properly operate and maintain the POTW, including the WCTS which collects and/or transmits wastewater to the Mebane Bridge WWTP. The WWTP and its associated WCTS make up the POTW. 9. On November 26, 2008, the EPA sent an information request letter to the City pursuant to Section 308(a) of the CWA, 33 U.S.C. § 1318(a). This information request letter required the City to respond and give the EPA information regarding details on all Sanitary Sewer Overflows (SSOs), as defined in Attachment A, that have occurred from the City's WCTS over the past five (5) years including the volume and cause of each SSO. Additional SSO data beyond the scope of the information request was received from NCDENR. 10. The response to the information request submitted to the EPA by the City indicates that the City experienced over 150 total SSOs between June 2006 and June 2011. Over fifty percent (50%) of the City's SSOs were caused by Inflow and Infiltration (1/ I) and the City identified the pump station as the probable corrective action due to the flow exceeding the pumping capacity. See Attachment B for a list of these SSOs. 11. The City submitted the NCDENR Division of Water Quality Collection System Sanitary Sewer Overflow Reporting Form and an SSO reporting protocol as documentation of procedures in place to record SSOs. The protocol used does not address SSOs that back up into buildings. 12. On March 1, 2007, NCDENR issued the City a Special Order by Consent for frequent and repetitive SSO's occurring at Meadow Greens, Covenant Branch, and Long Street pump stations in violation of Part I.2. of the Permit. The City has taken corrective action to address I/I but continues to experience I/I in the same portions of the WCTS where corrective action has been completed under the NCDENR Order. On October 6, 2009, NCDENR concluded that the City met the terms and corrective actions of the Order and, therefore, terminated the Order. 13. On August 4, 2011, the EPA held a show cause meeting with representatives from the City and NCDENR to discuss the City's SSOs over the past five (5) years. 14. Based on the above, the City has violated Section 301(a) of the CWA, 33 U.S.C. § 1311(a), in that the City has discharged untreated wastewater containing pollutants to the navigable waters at locations not authorized by an NPDES permit. 15. Based on the above, the City has violated Part I.2. of the Permit, issued pursuant to Section 402 of the CWA, 33 U.S.C. §1342, by failing to properly manage, operate and maintain its WCTS resulting in SSOs from the WCTS. III. ORDER 16. Based on the foregoing FINDINGS and pursuant to the authority of Section 309(a) of the CWA, 33 U.S.C. § 1319(a), IT IS HEREBY ORDERED that the City comply with the following requirements: 17. Management, Operation and Maintenance (MOM) Programs The City shall develop the MOM Programs in accordance with the provisions of Sub -paragraphs 17.A through 17.1) below. The goal of the MOM Programs shall be to eliminate all SSOs. For purposes of this Order, a SSO is defined as an overflow, spill, release, or diversion of wastewater from the City's WCTS. SSOs include overflows or releases of wastewater that reach navigable waters; overflows or releases of wastewater that do not reach navigable waters; and wastewater backups into buildings that are caused by blockages or flow conditions in a sanitary sewer other than a building lateral. Wastewater backups into buildings caused by a blockage or other malfunction of a building lateral that is privately owned is not a SSO. All MOM Programs shall be developed in accordance with the EPA Region 4 guidance as set forth in the attached CDROM disk. Terms used in this Order that are defined in the CWA or in regulations promulgated pursuant to the CWA shall have the meanings assigned to them in the CWA, 33 U.S.C. §§ 1251 et seq., and regulations promulgated under the CWA, unless otherwise provided in Attachment A to this Order. A. Svstem Evaluation and Rehabilitation Plans (SERP): The City shall develop a System Evaluation and Rehabilitation Plan (SERP) to evaluate and rehabilitate a portion of the City's WCTS, specifically Bridge Street, Meadow Greens and Covenant Branch basins and herein defined as the "Critical Basins" and to identify deficiencies within the these Critical Basins that contribute to SSOs and excessive I/I, as defined in Paragraph 10 above. The SERF shall include a plan of action to correct those deficiencies. The SERF will consist of a Capacity Assessment Plan, a Sewer System Evaluation Survey (SSSS) and a Collection System Remediation Plan. In developing the SERP, the City shall refer to published guidance documents, including but not limited to, Sewer System Infrastructure Analysis and Rehabilitation handbook, EPA/625/6-911030, October 1991; Computer Tools for Sanitary Sewer System Capacity Analysis and Planning, EPA/600/R-07/111, October 2007; Existing Sewer Evaluation and Rehabilitation, WEF MOP FD -6,1994; the National Association of Sewer Service Companies (NASSCO) Manual of Practice; the NCDENR's Minimum Design Criteria for the Permitting of Gravity Sewers, February 1996; and the NCDENR's Minimum Design Criteria for the Permitting of Pump Stations and Force Mains, June 2000. (i). Capacity Assessment Plan a. Within six (6) months of the effective date of this Order, the City shall submit a Capacity Assessment Plan for the EPA's review, comment and approval that will describe how the City will undertake a Capacity Assessment that shall include an engineering study to comprehensively evaluate the design hydraulic capacity and actual dry weather and wet weather flow conditions of the Critical Basins. The Capacity Assessment Plan shall provide details on the methodology to be used (e.g., Manning/Chezy) and whether that methodology will be carried out using manual computations or computerized modeling. If computerized modeling is to be used for some or all of these analyses, a description of the software package(s) to be used shall be included in the Capacity Assessment Plan. In either case, both the overall approach proposed and the specific analyses to be applied to the Critical Basins shall be described in detail. b. The Capacity Assessment Plan shall propose rainfall monitoring and in -stream flow metering to measure actual flow in the Critical Basins. The flow and rainfall monitoring network shall be designed, installed, operated and maintained to provide representative data of sufficient quality for use in the development of the Capacity Assessment Plan. Monitoring site selection, equipment selection and installation, calibration, maintenance, and data quality assurance checks shall all be carried out to optimize monitoring accuracy, and shall conform to the equipment manufacturers' recommendations and current, sound engineering practices. The flow monitoring and rainfall data shall be used to prioritize additional flow monitoring and physical investigation activities. c. The Capacity Assessment Plan shall include plans to evaluate pump station capacity as part of the system hydraulic analysis and identify any pump station deficiencies that cause or contribute to SSOs. Pump stations that shall be evaluated include: Dan River, Covenant Branch, Meadow Greens, Railroad, Industrial, Kuder Street, Bridge Street, Bear Slide and Junction. d. The Capacity Assessment Plan shall include plans to evaluate worst- case (high flow/high groundwater) conditions, and all expected upstream and downstream influences, including hydraulic capacity and III, on each reach of a sewer affecting Critical Basins. For the purpose of this Order, Critical Basins, mini-basin(s) and basin(s) are defined in Attachment A. e. Within 30 days of submitting the CAP, the City shall provide the EPA with information that substantiates its selection of the basins it considers critical. The information can include flow studies, rainfall data analysis, models and other information need to demonstrate that the completed and scheduled remediation efforts in the WCTS and Critical Basins respectively are designed to eliminate the SSOs experienced in the WCTS. (ii). Capacity Assessment Report a. Within fifteen (15) months after approval of the Capacity Assessment Plan, the City shall complete the Capacity Assessment and submit a Capacity Assessment Report. b. The Capacity Assessment Report shall provide summary information on how the various collection system components were modeled and describe all simplifying assumptions that were used in the modeling effort. The hydraulic analysis results shall include a diagram of the hydraulic grade lines and surcharge conditions for each Critical Basin, an explanation of limiting factors (i.e., why the pipe surcharges at a given flow), and an analysis of pump station capacity affecting each segment analyzed. c. The Capacity Assessment Report shall include a map or maps of usable scale of the WCTS, including the tributary pipes, that clearly displays the location of all known SSOs reported in the past five (5) years. The map(s) shall clearly identify — — - -- - -- 4–-- each basin and mini -basins defined by the City and identify Critical Basins and associated mini -basins. The map(s) may be divided into subsections and multiple pages for clarity. d. The Capacity Assessment Report shall include an estimated number of sewage customers (per capita) for each Critical Basin and mini -basin. Estimations shall be made using all applicable categories of the "Discharge Facilities" and "Design Units" categories of the North Carolina Administrative Code Title 15A NCAC 2T.01 14. The number of design units per discharge facility must be justifiable and based on sound engineering judgment. The Capacity Assessment Report shall also provide the volume of sewage transmitted and treated from all Significant Industrial Users. e. The Capacity Assessment Report shall provide results of the hydraulic and excessive III analyses of all Critical Basins and associated mini -basins in the WCTS, including per capita usage calculations for each critical mini -basin. f. The Capacity Assessment Report shall include a collection and transmission system model to assist in the development and implementation of operation and maintenance procedures to optimize transmission capacity within the WCTS and to evaluate the impact of III rehabilitation projects, proposed modifications, upgrades, and expansions on the transmission capacity. g. The Capacity Assessment Report shall include a calculation of the amount of increased flow that will be transmitted to the WWTP as a result of eliminating SSOs in the WCTS, and assess the impact of increased flow to the WWTP. (iii). Sewer System Evaluation Survey a. Within six (6) months of the effective date of this Order, the City shall submit a Sewer System Evaluation Survey Work Plan for the EPA's review, comment and approval. This Sewer System Evaluation Survey Work Plan will describe how the City will undertake a Sewer System Evaluation Survey (SSSS) that will result in the systematic examination of those Critical Basins and associated mini -basins to determine specific locations, estimated flow rates, methods of rehabilitation, and cost of rehabilitation versus the cost of transportation and treatment for each defined source of excessive I/L The SSES Work Plan shall include plans to identify and quantify SSOs; identify and quantify sources of excessive I/I rates within the Critical Basins; identify sections of the Critical Basin with excessive I/I rates that cause and/or contribute to SSOs; identify cross connections and unauthorized connections; and identification of physical degradation of the WCTS, including general pipe condition and condition of force mains, that causes or contributes to SSOs. Upon the EPA -approval of the SSES Work Plan, the City shall implement the Work Plan in accordance with the schedules therein. b. The SSES Work Plan may propose to incorporate appropriate and accurate existing attribute data, and as necessary, the collection and use of additional physical attribute data; verified existing rainfall and flow data, and as necessary, the collection and use of additional flow and rainfall data; monitoring of WWTP flows and flows at key locations within the WCTS; monitoring of groundwater and rainfall at 5 appropriate locations throughout the WCTS; physical investigation of the causes of excessive III and SSOs; and documentation of the condition of the portions of the WCTS causing or contributing to SSOs. The SSES Work Plan shall include the planned locations, types and rationale for placement of rain gauges, flow monitors, and any other equipment, and a discussion of how Doppler radar will be employed (if appropriate). The SSES Work Plan may also propose to utilize existing monitoring and characterization data only to the extent that the data are of adequate quality and for locations appropriate for the purposes of the SSES. The SSES Work Plan shall identify all existing data to be utilized; identify all additional data to be collected; and describe in detail how the existing and proposed additional data will satisfy the objectives of the SSES. c. The SSES shall include, and the SSES Work Plan shall also establish plans to include, the following: 1) A review of existing data to be used for SSOs, sewage flows, WWTP and WCTS attributes (e.g., pipe diameters, pipe segment lengths, diversion structure characteristics, catchment characteristics, invert elevations, pipe interior roughness coefficients, etc.), rainfall, and groundwater levels; and an evaluation of the accuracy, completeness and adequacy of such existing data for purposes of supporting the characterization of the WCTS and sources of extraneous wet weather flow. The data review shall further identify all additional data needed to allow the SSES to satisfy the objectives stated herein. 2) Dry weather monitoring so as to allow the characterization of base flows and excessive III rates. Wet weather monitoring following events of sufficient duration and intensity to cause significant excessive I/I in the system, to allow the prioritization of mini -basin, and to support the development of the Capacity Assessment. 3) A network of rain gauge stations placed in accordance with industry standards and sound engineering practice. 4) Flow data collected using permanent and/or temporary flow monitors placed at locations in the WCTS necessary to allow the characterization of flow from each Critical Basin. The City shall inspect, maintain, and calibrate (if necessary) all flow monitors at least once per week. d. The SSES Work Plan shall contain requirements to perform investigative activities in the locations determined to have excessive I/I, any Critical Basin and mini -basins, and any portions of the WCTS that cause or contribute to SSOs. The investigative activities shall be designed to locate and allow estimation of the wet weather flows associated with individual sources of excessive UI, or shall identify physical degradation of the WCTS that causes or contributes to SSOs. The investigative activities shall include, but not be limited to, additional flow monitoring to isolate sources of excessive I/I; smoke testing; visual inspections of pipes and manholes; dye testing; night flow isolation; CCTV inspection to identify sewers in need of repair, rehabilitation, or replacement; and building inspections. The further investigative activities shall be sufficient to allow detailed characterizations of all significant sewer defects in Critical Basins and mini -basins with excessive 1/1 and SSOs and to support the development of capital improvement schedules. e. The SSES Work Plan shall include expeditious schedules for performing and completing the SSES, including timelines for installation of sewer flow and rainfall monitoring equipment; completion of all monitoring activities, and for submitting the SSES Results. The SSES shall be completed no later than twelve (12) months after the EPA -approval of the SSES Work Plan. The SSES Results shall be submitted within two (2) months after completion of the Survey. (iv). WCTS Remediation Plan a. Within two (2) months after submission of the Capacity Assessment Report, the City shall develop and submit for the EPA review, comment and approval, a WCTS Remediation Plan with specific measures and schedules that, when implemented, will result in the elimination of all SSOs under current and future conditions. b. The WCTS Remediation Plan shall identify all measures necessary to achieve adequate capacity. Adequate capacity is that capacity needed to collect, transmit and treat anticipated peak wet weather flows, without causing SSOs. At a minimum, peak wet weather flows shall include the conditions considered as part of the Capacity Assessment. If insufficient capacity to accommodate projected peak wet weather flows exists in any portion of the system, the City shall identify and propose measures to provide adequate capacity to eliminate SSOs. c. The WCTS Remediation Plan shall identify all measures necessary to eliminate all SSOs caused by physical degradation of sewers, inadequate system capacity, including pump station capacities, or poor pump station reliability. d. The WCTS Remediation Plan shall identify the degree to which sources of excessive III shall be removed, and the degree to which excessive I/I removal is expected to alleviate capacity constraints, and propose specific remedial measures that will address those capacity limitations not expected to be addressed by excessive I/I removal. Anticipated excessive III removal rates used in the development of the WCTS Remediation Plan shall reflect current industry practice and local experience. Specific remedial measures to address capacity limitations may also include increases in pump .station and sewer capacity in the WCTS, construction of storage or equalization basin facilities, or increases in wastewater treatment capacity. e. The WCTS Remediation Plan shall prioritize the remedial measures based upon: (1) relative likely human health and environmental impact risks; (2) SSO frequencies of overflows; and (3) total annual SSO volumes. The WCTS Remediation Plan shall provide a description of the methodology used in the prioritization. f. The WCTS Remediation Plan shall provide basic project descriptions, estimated capital costs and a schedule for design, construction, and placement in service of all proposed measures that is as expeditious as possible, but in no event later than two (2) years after submission of the WCTS Remediation Plan (the Remediation Date). In addition, the WCTS Remediation Plan shall identify estimated begin/complete design, permitting, award contract, begin/complete construction dates for each measure proposed. In the event that major sewer interceptor replacement (or other major capital 7 improvement) is identified as a result of the Capacity Assessment and/or SSSS, the City may request, in writing and with supporting documentation, for an extension beyond the Remediation Date. Approval of any extension beyond the Remediation Date shall be at the EPA's discretion and in writing. B. Pump Station Operations Program: Within 90 days of the Effective Date of this Administrative Order, the City shall develop and submit for the EPA's review, comment and approval a Pump Station Operations Program (PSOP). The PSOP shall include a schedule providing for full implementation within three (3) months of the EPA program approval. (i). Scheduled Pump Station Operations Program The City shall have in place a scheduled pump station operations program that will address pump station operations at all pump stations that are conducted on a routine, scheduled basis. The program will define the standard pump station operating procedures to be followed at each pump station such as reading and recording information from the elapsed time meters, recording information from the pump start counters, observing wet well conditions and grease accumulation, checking and re -setting, as necessary to improve system performance, wet well set points, checking and recording system pressure, checking Supervisory Control and Data Acquisition (SCADA) components, checking alarms and stand-by power and identifying maintenance needs. The program will establish program elements such as schedules, routes, priorities, standard forms and reporting procedures and performance measures. (ii). Emergency Pu= Station Operating Program The City shall have in place an emergency pump station operations program that will address pump station operations at all pump stations that are to be conducted as a result of equipment (mechanical) failure or loss of electrical power. The program will define the emergency pump station operating procedures to be followed at each pump station such as calling for emergency maintenance, initiating stand-by power by bringing in portable generators or initiating portable pump operations for pump around. The program will establish standard forms and reporting procedures and performance measures. C. Pump Station Preventive Maintenance Program: Within nine (9) months of the Effective Date of this Administrative Order, the City shall develop and submit for the EPA's review, comment and approval a Pump Station Preventive Maintenance Program (PSPMP). The PSPMP shall include a schedule providing for full implementation within twelve (12) months of the EPA program approval. (i). Short -Term Pump Station Repair Program Within twelve (12) months of the Effective Date of this Order, the City shall certify to the EPA that all pump stations are in working order and in a state of good repair. If the City cannot make such certification, then the City shall provide a remedial action plan for each Pump Station not meeting the certification requirement and provide a schedule of implementation for such remedial actions. a. Electrical Maintenance Proeram The City shall have in place an electrical maintenance component of the preventive maintenance program for pump stations that will include provisions for all pump stations. The program will address elements such as the number of crews and personnel required, standard electrical maintenance procedures, scheduling, standard forms, maintenance of records, performance measures and an information management system. b. Mechanical Maintenance Program_ The City shall have in place a mechanical maintenance component of the preventive maintenance program for pump stations that will include all pump stations. The program will address elements such as the number of crews and personnel required, standard mechanical maintenance procedures, scheduling, standard forms, maintenance of records, performance measures and an information management system. c. Physical Maintenance Program The City shall have in place a physical maintenance component of the preventive maintenance program for pump stations that will include provisions for all pump stations. The program will address elements such as the number of crews and personnel required, standard physical maintenance procedures, scheduling, standard forms, maintenance of records, performance measures and an information management system. D. SORP: The City has been implementing a SORP for its WCTS. Notwithstanding any improvements already achieved through the SORP, the City shall revise its SORP to include tracking of building backups. Within 90 days after the effective date of this Administrative Order, the City shall submit to the EPA, for review, comment and approval a revised SORP. The SORP shall be submitted to the EPA for review, comment and approval and to ensure consistency with the requirements set forth below. (i). Response. The SORP shall provide procedures for responding to SSOs to minimize the environmental impact and potential human health risk of SSOs. At a minimum, the SORP shall include, and the City shall implement, the following: a. For Building Backups, the SORP shall include a detailed plan describing the standard operating procedures to be followed by the City personnel in responding, including: 1) A description of methods for communicating with customers about how to report Building Backups and how to obtain clean-up; 2) A description of the City's response to Building Backups, including: i. The measures taken to cleanup Building Backups found to be caused by conditions in the City's Sewer System. Such measure shall include procedures necessary to disinfect and/or remove items potentially contaminated by Building Backups, and shall include wet vacuuming or other removal of spillage, wiping floors and walls with cleaning solution and disinfectant, flushing out and disinfecting plumbing fixtures, carpet cleaning and/or replacement and other appropriate measures to disinfect and/or remove items potentially contaminated by Building Backups; and 9 - - — -- -- ii. The measures taken to correct or repair conditions in the Sewer System causing or contributing to Building Backups; and 3) A description of the City's follow-up process to ensure adequacy of cleanup. (ii). Training. The SORP shall require, and the City shall provide, adequate training necessary for the City's employees, contractors, and personnel of other affected agencies to effectively implement the SORP. The SORP shall provide training guidelines to ensure adequate response training is provided to management and field personnel responsible for responding to SSOs. The City shall establish procedures and provide adequate training to response personnel for estimating volumes from SSOs. (iii). Listing SSOs. The City shall identify and include in the SORP a list of those SSO locations within each basin that has been recorded as overflowing more than once in a twelve (12) month period and those locations at which a SSO is likely to occur first in the event of Pump Station failure for each Pump Station. The City shall establish routine inspection routes to be performed after each rain event. The inspection routes shall include all SSOs identified as occurring more than once in a twelve (12) month period and those Pump Stations that are not monitored at a central location via telemetry, SCADA, or other remote monitoring device. The City shall include procedures in which SSOs may be removed from the list. (iv). The SORP shall be implemented within three (3) months of the EPA's approval. IV. DOCUMENTATION AND REPORT SUBMITTAL 18. All reports, notifications, documentation, and submittals required by this Order shall be signed by a duly authorized representative of the City as specified by 40 C.F.R. §§ 122.22(b)(2) and (d) and shall include the following statement: " I certify under the penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.'' 19. All reports, notifications, documentation, and submittals required by this Order shall be sent by certified mail or its equivalent to the following addresses: 10 Ddnisse D. Diaz, Chief Clean Water Enforcement Branch Water Protection Division ATTN: Mr. David Apanian, P.E. U.S. Environmental Protection Agency, Region 4 61 Forsyth Street, S.W. Atlanta, Georgia 30303-8960 and Coleen Sullins, Director Division of Water Quality North Carolina Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699 20. Notifications to, or communications with, the EPA and NCDENR by the City shall be deemed submitted on the date they are postmarked and sent by certified mail or its equivalent. Notifications to, or communications with, the City by the EPA shall be deemed received three (3) days after the date they are postmarked and sent by certified mail or its equivalent. 21. When circumstances are occurring, or have occurred, which may delay the completion of any requirement of this Order, whether or not arising from causes beyond the control of the City, including, but not limited to its consultants and contractors, despite the City's best efforts to fulfill the requirement, the City shall so notify the EPA, in writing, within fifteen (15) days after the City learns, or in the exercise of reasonable diligence under the circumstances should have learned, of the delay or anticipated delay. The notice shall describe in detail the basis for the City's contention that it experienced a delay, the anticipated length of the delay, the precise cause or causes of the delay, the measures taken or to be taken to prevent or minimize the delay, and the timetable by which those measures will be implemented. Failure to so notify the EPA shall constitute a waiver by the City of any claim for delay under this paragraph as to the event in question. If the EPA finds that a delay in performance is or was from causes beyond the control of the City, the EPA may extend the time for performance, in writing, for a period to compensate for the delay resulting from such causes. V. FINAL REPORT AND TERMINATION OF THIS ORDER 22. Within 60 days after the City has satisfied the terms of this Order by establishing and successfully implementing for a period of twenty-four (24) months all the MOM Programs and other requirements in this Order as set forth in paragraph 16, the City shall submit for the EPA review and approval a final report (Final Report) that includes: (a) a description of all of the actions which have been taken toward achieving compliance with this Order; (b) an assessment of the effectiveness of such actions in eliminating SSOs; and (c) an analysis of whether additional actions beyond the scope of this Order are necessary to further eliminate SSOs. If the EPA determines, after review of the Final Report, that all the programs and other requirements of this Order have been established and successfully been in place for a period of twenty-four (24) months in accordance with this Order, the EPA will provide notice to the City and this Order shall be deemed terminated. If the EPA determines that any program or other requirement has not been established or successfully been in place for a period of twenty-four (24) months in accordance with this Order, the EPA will notify the City, provide a list of the deficiencies, and may require the City to modify the programs as appropriate in order to correct such deficiencies. If so required, the City shall implement the modified and approved programs and shall submit a modified Final Report in accordance with the EPA notice. Failure by the City to implement the approved modified programs shall be a violation of this Order. VI. GENERAL PROVISIONS 23. The City's compliance with this Order does not necessarily constitute compliance with the provisions of the CWA, 33 U.S.C. § 1251 et seg., or with the City's NPDES permit. The City shall remain solely responsible for compliance with the terms of the CWA and this Order and its NPDES permit. 24. Failure to comply with the requirements herein shall constitute a violation of this Order and the CWA, and may subject the City to penalties as provided in Section 309(d) of the CWA, 33 U.S.C. § 1319(d). 25. This Order shall not relieve the City of its obligation to comply with all applicable provisions of federal, state or local law, nor shall it be construed to be a ruling on, or determination of, any issue related to any other federal, state or local permit. Compliance with this Order shall not be a defense to any actions subsequently commenced pursuant to federal laws and regulations administered by the EPA. 26. Nothing in this Order shall be construed as prohibiting, altering, or in any way limiting the ability of the United States to seek any other remedies or sanctions available by virtue of the City's violation of this Order or of the statutes and regulations upon which this Order is based, or for the City's violation of any other federal or state statute, regulation or permit. 27. Nothing in this Order is intended to nor shall be construed to operate in any way to resolve any criminal liability of the City, or other liability resulting from violations that were not alleged in this Order. The United States does not waive any right to bring an enforcement action against the City for violation of any federal or state statute, regulation or permit, to initiate an action for imminent and substantial endangerment, or to pursue criminal enforcement. 28. This Order applies to and is binding upon the City and its officers, directors, employees, agents, successors and assigns. 29. Any change in the legal status of the City, including but not limited to any transfer of assets of real or personal property, shall not alter the City's responsibilities under this Order. 30. Pursuant to Section 309(a)(4) of the CWA, 33 U.S.C. § 1319(a)(4), the EPA has sent a copy of this Order to the State of North Carolina. VI. EFFECTIVE DATE 31. The effective date of this Order shall be the date upon which it is received by the City. IT IS SO ORDERED, BY THE U.S. ENVIRONMENTAL PROTECTION AGENCY, REGION 4: James D. Giattina Director Water Protection Division 13 Date: l i Attachment A Definitions Basin: Means the subdivisions of the City's WCTS containing sewers that are primarily hydraulically linked as identified on Attachment C attached hereto and incorporated herein. Bypass: Means the intentional diversion of waste streams from any portion of a treatment facility (see 40 CFR 122.41(m)(1)(i)). Capacity Related Overflow: Means an overflow that occurs when a system is not able to convey all the wastewater to the treatment plant because of insufficient grade, pipe size, wet well size, pump capacity or force main size or because of a design flaw and the overflow cannot be corrected through proper operation and maintenance. Chronic Overflows: Means repeated overflows at the same location in the system, repeated overflows from the system for the same root cause, or both. Combined Sewer: A sewer that is designed as a sanitary sewer and a storm sewer (see 40 CFR 35.2005(b)(11)). Critical Basins: Means Bridge Street, Meadow Greens and Covent Branch; basins in the WCTS that have experienced repetitive SSOs in the past five (5) years and are upstream of areas experiencing SSOs. Critical Part: Means any part of the utility's collection, transmission or treatment system for which the time required to acquire a replacement part would result in, or extend, a permit violation or a sanitary sewer overflow, including an un -permitted discharge. The replacement for a critical part is called a critical spare part. Egregious Overflows: Means continuing chronic overflows or those large overflows having a root cause that utility's specific MOM program is not followed or when the utility's specific standard operating procedure or standard maintenance procedure is not followed. Frequent Overflows: Means those overflows that, in the judgment of the regulatory authority based on system size and complexity, require a high level of improvement in a utility's management, operation and maintenance programs. Infiltration: Means water other than wastewater that enters a sewer system (including sewer service connections and foundation drains) from the ground through such means as defective pipes, pipe joints, connections, or manholes. (see 40 CFR 35.2005(b)(20)). Inflow : Means water other than wastewater that enters a sewer system (including sewer service connections) from sources such as, but not limited to, roof leaders, cellar drains, yard drains, area drains, drains from springs and swampy areas, manhole covers, cross connections between storm sewers and sanitary sewers, catch basins, cooling towers, storm waters, surface runoff, street wash waters, or drainage. (see 40 CFR 35.2005(b)(21)). Infrequent Overflows: Means those overflows that, in the judgment of the regulatory authority based on system size and complexity, require some level of improvement in a utility's management, operation and maintenance programs. Usually associated with isolated overflows. Isolated Overflows: Means those overflows that are not chronic. Maintenance Related Overflow: Means an overflow that occurs when an adequately designed and sized system that is well operated is not able to convey all the wastewater to the treatment plant because of poor maintenance. Mini basin: Means a particular segment or section within the WCTS described by alpha-numeric numbers and used as a mapping identification tool to divide the WCTS into smaller manageable subsystems. Municipality: Means a city, town, borough, county, parish, district, association or other public body created by or under State law and having jurisdiction over disposal of sewage, industrial wastes, or other wastes, or an Indian tube or an authorized Indian tribal organization, or a designated and approved management agency under Section 1288 of the CWA (33 U.S.C. § 1362 (4) and 40 CFR 122.2). Operations Related Overflow: Means an overflow that occurs when an adequately designed and sized system that is well maintained is not able to convey all the wastewater to the treatment plant because of poor operation. Rainfall Induced Infiltration (RII): Means the portion of infiltration flows (flows coming from infiltration sources) that enters the sewerage system during and immediately after rainfall events. Rainfall induced infiltration does not include inflow. Regional Collection and/or Treatment System: A collection system or treatment system that accepts wastewaters from satellite collection systems. Sanitary Sewer: A conduit intended to carry liquid and water carried wastes from residences, commercial buildings, industrial plants and institutions together with minor quantities of ground, storm and surface waters that are not admitted intentionally (see 40 CFR 35.2005(b)(37)). Sanitary Sewer Overflow: A sanitary sewer overflow is an overflow, spill, release, or diversion of wastewater from a sanitary sewer system. Sanitary sewer overflows include: (A) overflows or releases of wastewater that reach Navigable waters; (B) overflows or releases of wastewater that do not reach Navigable waters; and (C) wastewater backups into buildings that are caused by blockages or flow conditions in a sanitary sewer other than a building lateral. Wastewater backups into buildings caused by a blockage or other malfunction of a building lateral that is privately owned is not a sanitary sewer overflow. Satellite Collection System: Means a collection system that is owned and operated by one entity that discharges to a regional collection and/or treatment system that is owned and operated by a different entity. Satellite collection systems depend on a separate entity for wastewater treatment and discharge. SMP: See Standard Maintenance Procedure SP: See Standard Management Procedure SOP: See Standard Operating Procedure Standard Maintenance Procedure (SMP): Means the steps defined by the organization that are to be followed by trained personnel in order to successfully complete a maintenance activity or task. Standard Management Procedure (SP): Means the steps defined by the organization that are to be followed by trained personnel in order to successfully complete a management activity or task. Standard Operating Procedure (SOP): Means the steps defined by the organization that are to be followed trained personnel in order to successfully complete an operating activity or task. Un -Permitted Discharge: Means the discharge of wastewater containing pollutants to the navigable waters directly or by way of the storm drainage infrastructure that is not authorized by an NPDES permit. Wastewater Collection and Transmission System (WCTS): Means the municipal wastewater collection, retention and transmission system, including all pipes, Force Mains, Gravity Sewer Lines, Pump Stations, pumps, manholes, and appurtenances thereto, which are owned or operated by the City. Attachment B City of Eden Sanitary Sewer Overflows Date of Ultimate • Location Destination Volume of SSO Cause Corrective Action Taken Dan River via 13 -Jan -08 BSW292 Matrimony Creek 500 Roots Cut roots out Dan River via Remove debris and jet 14 -Jan -08 BSW294 Matrimony Creek 2,900 Debris rodded Broken pipe btwn manholes 22 -Jan -08 KSW171 & KSW204 Smith River 800 Roots broke pipe Replace pipe Broken lateral btwn manholes Dan River via 25 -Jan -08 BSE067 & BSE066 Tan and Branch 200 Lateral broken btwn manholes Repair lateral None flow exceeding 1 -Feb -08 Brid a Street Pump Station Dan River 5,200 1&1 & Rainfall pumping capacity Dan River via Dry 1 -Feb -08 DC235 Creek 50 Grease Jet rodded & cleaned lines 1 -Feb -08 MG85 Dan River 60 Roots Cut out roots & limed area Dan River via 8 -Feb -08 BSE106 Tan and Branch 90 Roots Cut out roots & limed area Line stopped up btwn Smith River via 8 -Feb -08 KSW275 & KSW276 Tacky Branch 105 Roots & Grease Cut out roots and 'et rodded Line stopped up btwn Dan River via 22 -Feb -08 BSE577 & BSE576 Matrimony Creek 80 Roots Cut out roots and 'et rodded Dan River via Remove debris and jet 5 -Mar -08 Manhole BSE64 Tan and Branch 27 Debris rodded Dan River via 27 -Mar -08 Manhole BSE577 Matrimony Creek 70 Roots Cut out roots and 'et rodded Dan River via et up bypass pumping and 7 -Apr -08 Manhole BSW229 Matrimon Creek 900 Pi a Break aired broke line [J; 18 -Apr -08 KSW584 Smith River 90 Grease t rodded Date of Ultimate • Location Destination Volume of SSO Cause Corrective Action • Meadow Greens Pump None flow exceeding t 12-Dec-08 Station Dan River 1,190 1&1 & Heavy Rainfall pumping capacity 7-Jan-09 928 Harris Street 171 Grease Jet rodded None Flow exceeding 7-Jan-09 Brid a Street Pump Station Dan River 36,850 1&1 & Heavy Rainfall pumpingca acit Covenant Branch Pump None Flow exceeding 7-Jan-09 Station Dan River 3,284 1&1 & Heavy Rainfall pumping capacity None Flow exceeding 7-Jan-09 Medows Green Pump Station Dan River 3,533 1&1 & Heavy Rainfall pumping capacity 24-Jan-09 Dillard Ct & Mill Ave 30 Grease Jet rodded 24-Jan-09 Lawson Street 36 Grease Jet rodded 27-Jan-09 813 Milner Street 57 Grease Jet rodded Patterson Street, Manhole 11-Feb-09 BSE375C 40 Grease & Roots Cut out roots and 'et rodded Manhole off Kings Hwy 23-Feb-09 Behind Shell Texico Station 9 Grease Jet rodded Manhole off BSE-13 @ 8-Mar-09 Greenwood Street 50 Grease Jet rodded Covenant Branch Pump None Flow exceeding 15-Mar-09 Station Dan River 13,786 1&I pumping capacity Meadow Greens Pump None Flow exceeding 15-Mar-09 Station Dan River 1,984 1&1 um in ca acit 19-Mar-09 613 Irving Street 125 Grease Jet rodded Smith River outfall at end of Set up bypass pumping and 21-Mar-09 Gordan Street 380 Pipe Break repaired broke line 31-Mar-09 513 Gloria Street 33 Grease Jet rodded Remove debris and jet 16-Apr-09 Haywood Street Outfall 250 Debris rodded Manhole between #BSW- 293 & SSW-292 on Remove debris and jet 30-Apr-09 Martimony Creel 605 Debris rodded Date of Ultimate • Location Destination Volume of SSO Cause CorrectiveAction Taken 16° gravity main just 6 -Ma -09 upstream of manhole MS82 314 Other RR Pump Station temp 6 -Ma -09 bypass line 850 Other 21 -Ma -09 Railroad Pump Station 138 Other 30 -May -09 241 East Aiken Street 1,100 Roots Cut out roots 1315 Harris Street- Hampton 12 -Jun -09 Street outfall 66 Roots Cut out roots 1315 Harris Street- Hampton 12 -Jun -09 Street outfall 50 Roots Cut out roots Intersection of High Street & Set up bypass pumping and 14 -Jul -09 Ridge Ave 1,800 Pipe Break re aired broke line Manhole between Kuder 11 -Au -09 Street # KSW 452 & KSW451 28 Grease Jet rodded Manhole between KSW591 & 26 -Oct -09 KSW590 30 Grease Jet rodded Remove debris and jet 1 -Nov -09 Brid a Street Pump Station Dan River 653 Debris rodded Bridge Street Pump Station at 3rd Manhole BSE2 None Flow exceeding 11 -Nov -09 upstream 17,476 1&I numpinA capacity Covenant Branch Pump None Flow exceeding 11 -Nov -09 Station Dan River 26 482 1&1 rn in capacity Meadow Greens Pump None Flow exceeding 11 -Nov -09 Station Dan River 16,437 1&I pumping capacity Bridge Street Pump Station None Flow exceeding 12 -Nov -09 at Manhole BSE 2 & 3 110,603 1&I pumping capacity Manhole prior to Covenant None Flow exceeding 12 -Nov -09 Branch Pump Station 56,278 1&1 Heavy Rainfall pumping capacity Manhole prior to Dan River None Flow exceeding 12 -Nov -09 I Pump Station 32,619 1&1 & Heavy Rainfall pumping capacity Date of Ultimate • Location Destination Volume of SSO Cause Corrective Action Taken Medows Green Pump Station None Flow exceeding 12 -Nov -09 Surcharge Tank 82,495 I&I pumping capacity None Flow exceeding 12 -Nov -09 New Street Pump Station 6,288 1&1 & Rainfall pumping capacity Two Manholes prior to None Flow exceeding 12 -Nov -09 Junction Pump Station 24,099 1&I pumping capacity None Flow exceeding 12 -Nov -09 Village Pump Station 20,152 1&1 & Heavy Rainfall pumping capacity Manhole on Rock Creek 19 -Nov -09 outfall line 392 Grease Jet rodded 25 -Nov -09 Train Tressel at Smith River 20 Other Front entrance to Morhead Set up bypass pumping and 9 -Dec -09 Hospital on Kings Hwy 113 Pipe Break repaired broke line Manhole at outfall behind 624 9 -Dec -09 Anderson Street 27 Grease Jet rodded Cut out roots, jet rodded Manhole BSE -375c on and non flow exceeding 9 -Dec -09 Patterson Street 81 Grease, I&I and Roots pumping capacity i Manhole off Kings Hwy None Flow exceeding 9 -Dec -09 Behind Shell Texico Station 2,727 1&I pumping capacity Manhole prior to Covenant None Flow exceeding 9 -Dec -09 Branch Pump Station 4,037 1&I pumpingca acit 25 -Dec -09 943 Harris 1,063 Grease Jet rodded Covenant Branch Pump None Flow exceeding 25 -Dec -09 Station Dan River 48,600 1&1 & Heavy Rainfall pumping capacity Covenant Branch Pump None flow exceeding 17 -Jan -10 Station Dan River 5,800 1&I pumping capacity Meadow Greens Pump None flow exceeding 24 -Jan -10 Station Surcharge Tank 16,560 1&I pumping capacity I None flow exceeding 25 -Jan -10 Bridge Street Pump Station Dan River 12,422 1&I pumping capacity Date of Ultimate • Location Destination. of • J, Cause I CorrectiveAction Manhole MS2 prior to None flow exceeding 25 -Jan -10 Covenant Pump Station 5,467 1&I Pumping capacity None flow exceeding 25 -Jan -10 New Street Pump Station 144 1&1 pumping capacity Two Manholes prior to None flow exceeding 25 -Jan -10 Junction Pump Station 11,484 1&I pumpina capacity Nona flow exceeding 25 -Jan -10 Village Pump Station 53 1&I pumpina capacity None flow exceeding 5 -Feb -10 Junction Pump Station 2.250 1&I pumping capacity None flow exceeding 6 -Feb -10 Brid a Street Pump Station Dan River 320 1&I pumping capacity Covenant Branch Pump None flow exceeding 6 -Feb -10 Station Dan River 14,500 1&I DUMD[na ca acct 11 -Feb -10 602 North Rickman Street 0 Roots Cut out roots and et rodded Manhole above Covenant None flow exceeding 28 -Mar -10 Branch Pumpina Station 112,030 1&1 and Heavy Rainfall pumpina capacity 5 -May -10 613 Seymour Court 200 Roots Cut out roots and let rodded 2nd Manhole North of Clarkway Drive & Circle Drive 8 -Jun -10 Intersection 3 Debris Remove Debris None flow exceeding 30 -Se -10 Bridge Street Pump Station Dan River 29,400 1&1 & Heavy Rainfall DUMDlnc3 ca acct Covenant Branch Pump None flow exceeding 30 -Sep -10 Station Dan River 12,360 1&1 & Heavy Rainfall DUMDing ca acct i Greenway at West Kings Highway North of 343 West None flow exceeding 30 -Sep -1 0 Kings 22,200 1&1 & Heavy Rainfall DUMDina capacity None flow exceeding 30 -Sep -10 I Hazelip Street 9,7501 1&1 & Rainfall pumping capacity Date of Ultimate • Location Destination Volume of SSO Cause Corrective Action Taken None flow exceeding 30 -Sep -1 0 Medow Greens Pump Station Dan River 3,600 1&I & Rainfall pumping capacity None flow exceeding 30 -Sep -1 0 New Street Pump Station 84 1&1 & Rainfall pumping capacity Riverside Drive at Thomas None flow exceeding 30 -Sep -10 Street 1,425 1&1 & Ranifall pumping capacity Valley Drive at Lynrock None flow exceeding 30 -Sep -1 0 Terrace Intersection 240 1&1 Rainfall pumping capacity Covenant Branch Pump None flow exceeding 27 -Oct -10 Station Dan River 4,200 1&I pumping capacity Manhole West of 219 29 -Oct -10 Madison Street 490 Debris Remove Debris Manhole 1 st east of RR 3 -Dec -10 bridge over the Smith River 320 Grease Jet Rodded Manhole 4th South of j Meadow Road 3rd Manhole 31 -Dec -10 West Madison 1,870 Roots Cut out roots and 'et rodded 15 -Jan -11 523 Boone Road 5,180 Debris 20 -Jan -11 500 Moir Street 270 Debris 27 -Jan -11 Behind 206 Peter Hill Road 97 Grease 11 -Apr -11 Behind 601 N. Van Buren Road 11,760 Debris/Vandalism 27 -Apr -11 Outfall off of 1121 Willow Street 1,016 Grease 27 -May -1 1 Bridge Street Pump Station 3,240 Power Outage/ Severe Weather 6 -Jun -11 6th manhole north of 1030 280 Haywood Street outfall Grease 13 -Jun -11 Manhole on Smith River Outfall 90 (west side of river - first manhole Debris/Vandalism 23 -Jul -11 Valley Drive@ Junction Pump 2,500 Station Power Outage/ Severe Weather 27 -Jul -11 In Median Between Roosevelt 125 Street and Highway 14 Debris/Grease Attachment C City (or Authority) WCTS map depicting Basins and Critical Basins is W ', P 30000 I r, \ 1.•�1�1 1 E A'�: 3 .� \ i,•.I 4f .. i 1. 1: .i 4• •f•III�•r4 ,i•I , Ih Ley r., •'�• •'•••�••'y '�'•1 Y-7 .. 1/ _ 1.�'� j•• Iii �l: `�LmF�._ River �a�, •<<,.• _� I .id .. 'SI�.a4���.ia1:'!:'tji ay%�:: `. 'ili�_,yI!.�•.::•.•:Giiili'?S' :. _. ! [ 2 K t F{ t a ca o m P E A'�: 3 i 1. 1: .i 4• •f•III�•r4 ,i•I , Ih Ley r., •'�• •'•••�••'y '�'•1 Y-7 .. 1/ _ 1.�'� j•• Iii �l: `�LmF�._ River �a�, •<<,.• _� I .id .. 'SI�.a4���.ia1:'!:'tji ay%�:: `. 'ili�_,yI!.�•.::•.•:Giiili'?S' :. _. ! [ 2 K t F{ t a ca o m United States Office of Enforcement and Compliance Assurance (2201A) ��� Agency Protection EPA 300-F-07-003 October 2007 9ency U. S. EPA Small Business Resources f you own a small business, the United States Environmental Protection Agency (EPA) offers a variety of compliance assistance resources such as workshops, training sessions, hotlines, websites, and guides to assist you in complying with federal and state environmental laws. These resources can help you understand your environmental obligations, improve compliance, and find cost- effective ways to comply through the use of pollution prevention and other innovative technologies. Compliance Assistance Centers (www.assistancecenters.net) In partnership with industry, universities, and other federal and state agencies, EPA has established Compliance Assistance Centers that provide information targeted to industries with many small businesses. Agriculture (www.epa.gov/agriculture or 1-888-663-2155) Automotive Recycling Industry (www.ecarcenter.org) Automotive Service and Repair (www.ccar-greenlink.org or 1 -888 -GRN -LINK) Chemical Industry (www. chemalliance.org ) Construction Industry (www.cicacenter.org or 1-734995-4911) Education (www.campuserc.org ) Healthcare Industry (www.hercenter.org or 1-7349954911) Metal Finishing (www.nmfrc.org or 1-734-995-4911) Paints and Coatings (www.paintconter.org or 1-734995-4911) Printed Wiring Board Manufacturing (www.pwbrc.org or 1-734995-4911) Printing (www.pneac.org or 1-888-USPNEAC) Transportation Industry (www.transource.org) Tribal Governments and Indian Country (www.epa.gov/tdbaYcompliance or 202-5642516) US Border Environmental Issues (www.bordercenter.org or 1-734-9954911) The Centers also provide State Resource Locators (www.envcap.org/statetooisrindex.cfm) for a wide range of topics to help you find important environmental compliance information specific to your state. EPA Websites EPA has several Internet sites that provide useful compli- ance assistance information and materials for small businesses. If you don't have access to the Internet at your business, many public libraries provide access to the Internet at minimal or no cost. EPA's Home Page www.epa.gov Small Business Gateway www.epa.gov/smallbusiness Compliance Assistance Home Page www.epa.gov/compliance/assistance Office of Enforcement and Compliance Assurance www.apa.gov/compliance Voluntary Partnership Programs ,mm-epa.gov/partners Office of Enforcement and Compliance ssurance: http://www.epzi.gov/compliance r' c RecyctedlRscyclable JJ Printed with SoyiCanola ink on paper that contains at least 30% post consumer Ober Hotlines, helplines & Clearinghouses (www.epa.gov/epahome/hotline.htm) EPA sponsors many free hotlines and clearinghouses that provide convenient assistance regarding environmental requirements. A few examples are listed below. Clean Air Technology Center (www.epa.govlt dcatc or 1-919.541-0800) Emergency Planning and Community Right -To -Know Act (www.epa.gov/superfund/resourcosrinfboenterlopera.htm or 14=424-9346) EPA's Small Business Ombudsman Hotline provides regulatory and technical assistance information. (www.epa.gov/sbo or 1.800-368-5888) The National Environmental Compliance Assistance Clearinghouse provides quick access to compliance assis- tance tools, contacts, and planned activities from the U.S. EPA, states, and other compliance assistance providers (www.epa.govidearinghouse) National Response Center to report oil and hazardous substance spills. (www.nrc.uscg.mil or 1-800-424-8802) Pollution Prevention Information Clearinghouse (www.epa.gov/oppgntrippic or 1-202-566-0799) Safe Drinking Water Hotline (www.epa.gov/sgewater/hadineriindex.html or 1-800-426-4791) Stratospheric Ozone Refrigerants Information (www.epa.gov/ozone or 1-800-296-1996) Toxics Assistance Information Service also incudes asbestos inquiries. (1-202-5541404) Wetlands Helpline (www.epa.govlowow/Watiands/wedine.html or 1-800-832-7828) State Agencies Many state agencies have established compliance assis- tance programs that provide on-site and other types of assistance. Contact your local state environmental agency for more information or the following two resources: EPA's Small Business Ombudsman (www.epa.gov/sbo or 1-800-368-5888) Small Business Environmental Homepage (www.smalibiz-enviroweb.org or 1-724-452-4722) Compliance Incentives EPA provides incentives for environmental compliance. By participating in compliance assistance programs or voluntarily disclosing and promptly correcting violations before an enforcement action has been initiated, businesses may be eligible for penalty waivers or reductions. EPA has two policies that potentially apply to small businesses: The Small Business Compliance Policy (www epa.govicomptiance/incentive-Wsmallbusiness) Audit Policy (www.epa.gov/compliancarincentivestaudtdng) Commenting on Federal Enforcement Actions and Compliance Activities The Small Business Regulatory Enforcement Faimess Act (SBREFA) established an SBA Ombudsman and 10 Regional Fairness Boards W receive comments from small businesses about federal agency enforcement actions. if you believe that you fall within the Small Business Administration's definition of a small business (based on your North American Industry Classification System (NAICS) designation, number of employees, or annual receipts, defined at 13 C.F.R. 121.201; In most cases, this means a business with 500 or fewer employees), and wish to comment on federal enforcement and compliance activities, call the SBREFA Ombudsman's toll-free number at 1 -888 -REG -FAIR (1-88&734-3247). Every small business that is the subject of an enforcement or compliance action is entitled to comment on the Agency's actions without fear of retaliation. EPA employees are prohibited from using enforcement or any other means of retaliation against any member of the regulated community in response to comments made under SBREFA. Your Duty to Comply If you receive compliance assistance or submit comments to the SBREFA Ombudsman or Regional Fairness Boards, you still have the duty to comply with the law, including providing timely responses to EPA information requests, administrative or civil complaints, other enforcement actions or communications. The assistance information and comment processes do not give you any new rights or defenses in any enforcement action. These processes also do not affect EPA's obligation to protect public health or the environment under any of the environmental statutes it enforces, including the right to take emergency remedial or emergency response actions when appropriate. Those decisions will be based on the fads in each situation. The SBREFA Ombudsman and Fairness Boards do not participate in resolving EPA's enforcement actions. Also, remember that to preserve your rights, you need to comply with all rules governing the enforcement process. EPA is disseminating this information to you without making a determination thatyourbusiness or organization is a small business as defined by Section 222 of the Small Business Regulatory Enforcement Fairness Act or related provisions. VO ricE OF SECT ISI rIF.S AND EKCH.INI;E; COM%ttSSIUV REGIS rwv, I s' lit. rY ro DISCLOSE EM 1RONMEN rAL 1. ;AL PROCEEDINGS Securities and Exchange Commission regulations require companies registered with the SEC (e.g.. publicly traded companies) to disclose, on at least a quarterly basis, the existence of certain Administrative or Judicial proceedings taken against them arising under Federal. State or local provisions that have the primary purpose of protecting the environment. Instruction 5 to Item 103 of the SEC's Regulation S -K ( 17 CFR 229.103) requires disclosure of these environmental legal proceedings. For those SEC registrants that use the SEC's -small business issuer' reporting system, instructions 1-4 to Item 103 of the SEC's Regulation S -B ( 17 CFR 228.103) requires disclosure of these environmental legal proceedings. if you are an SEC registrant, you have a duty to disclose the existence of pending or known to be contemplated environmental legal proceedings that meet any of the following criteria (17 CFR 229,103(5)(A) -(C)): A. Such proceeding is material to the business or financial condition of the registrant; 13. Such proceeding involves primarily a claim for damages, or involves potential monetary unctions, capital expenditures, deferred charges or charges to income and the amount involved exclusive of interest and costs, exceeds 10 percent of the current assets of the registrant and its subsidiaries on a consolidated basis; or C. A governmental authority is a parry to such proceeding and such proceeding involves potential monetary sanctions, unless the registrant reasonably believes that such proceeding will result in no monetary sanctions, or in monetary sanctions. exclusive of interest and costs, of less than $100,000: provided, however, that such proceedings which are similar in nature may be grouped and described generically. Specific information regarding the environmental legal proceedings that must be disclosed is set . forth in Item 103 of Regulation S -K or, for registrants using the "small business issuer" reporting system, Item 103(a) -(b) of Regulation S -B. If disclosure is required, it must briefly describe the proceeding, -including the name of the court or agency in which the proceedings are pending, the date instituted, the principal parties thereto, a description of the factual basis alleged to underlie the proceedings and the relief sought." You have been identified as a party to an environmental legal proceeding to which the United States government is, or was, a party. If you are an SEC registrant, this environmental legal proceeding may trigger, or may already have triggered, the disclosure obligation under the SEC regulations described above. This notice is being provided to inform you of SEC registrants' duty to disclose any relevant environmental legal proceedings to the SEC. This notice does not create, modify or interpret any existing legal obligations. it is not intended to be an exhaustive description of the legally applicable requirements and it is not a substitute for regulations published in the Code of Federal Regulations. This notice has been issued to you for information purposes only. No determination of the applicability of this reporting requirement to your company has been made by any governmental entity. You should seek competent counsel in determining the applicability of these and other SEC requirements to the environmental legal proceeding at issue, as well as any other proceedings known to be contemplated by governmental authorities. If you have any questions about the SEC's environmental disclosure requirements, please contact the SEC Office of the Special Senior Counsel for Disclosure Operations at ( 202) 942-1888. [Code Of Federal Regulations) I Title 17. Volume 2, Parts 200 to 2391 (Revised as of Apnl 1. 19491 From the U.S. Government Printing Office via GPO ,access JCI TE: 17CFR229.1031 (Page 34,91 TITLE 17 --COMMODITY .SND SECURITIES EXCHANGES CHAPTER dl—SECIURITIES AND EXCHANGE COMMISSION PART 229 --STANDARD INSTRUCTIONS FOR FILING FORMS UNDER SECURITIES ACT OF 1933. SECURITIES EXCHANGE ACT OF 1934 AND ENERGY POLICY AND CONSERVATION ACT OF 1975— REUVILA'I ION S -K --cable of Contents Subpart 229.100 --Business sec. 229.103 ( item 103) Legal proceedings. Describe briefly any material pending legal proceedings, other than ordinary routine litigation incidental to the business, to which the registrant or any of its subsidiaries is a party or of which any of their property is the subject. Include the name of the court or agency in which the proceedings are pending, the date instituted, the principal is alleged to underlie the proceeding and the relief sought, Include parties thereto, a description of the factual has similar information as to any such proceedings knoWn to be contemplated by governmental authorities. Instructions to Item 103: 1. If the business ordinarily results in actions for negligence or other claims. no such action or claim need be described unless it departs from the normal kind of such actions. �. Vo information steed be given with respect to any proceeding that involves primarily a claim for damages if the amount involved, exclusive of interest and costs, does not exceed l0 percent of die current assets of the registrant and its subsidiaries on a consolidated basis. However, if any proceeding presents in large degree the same legal and factual issues as other proceedings pending or known to be contemplated, the amount involved in such other proceedings shall be included in computing such percentage• receivership, or similar proceeding with ecu to 3. Notwithstanding Instructions 1 and 2, any material bankruptcy, p• P g respect the registrant or any of its significant subsidiaries shall be described. 4. Any material proceedings to which any director. officer or affiliate of the registrant, any owner of record or beneficially of more than five percent of any class of voting securities of the registrant, or any associate of any such director. oiTicer, affiliate of the registrant. or security holder is a party adverse to the registrant or any of its subsidiaries or his a material interest adverse to the registrant or any of its subsidiaries also shall be described. 5. Notwithstanding the foregoing. an administrative or judicial proceeding (including, for purposes of A and B of this Instruction, proceedings which present in large degree the same issues) arising under any Federal. State or local pro,. isions that have been enacted or adopted regulating the discharge of materials into the environment or primary for the purpose of protecting the environment shall not be deemed "ordinary routine litigation incidental to the business" and shall be described if: A. Such proceeding is material to the business or financial condition of the registrant: B. Such proceeding involves primarily a claim for damages, or involves potential monetary sanctions, capital expenditures, deferred charges or charges to income and the amount involved, exclusive of interest and costs, exceeds 10 percent of the current assets of the registrant and its subsidiaries on a consolidated basis: or C. A governmental authority is a party to such proceeding and such proceeding involves potential monetary sanctions, unless the registrant reasonably believes that such prodding will result in no monetary sanctions. or in monetary sanctions. exclusive of interest and costs. of ed and less than S100,000: provided however, that such proceedings which are similar in nature may be group described generically. I. Calculating Design Return Flow Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #1 Design flow based on permitted capacity of average daily flow and current flow. Current permited capacity is 13.5 MGD. Return flow rates are expected to be 1.0 to 0.5 times flow rate through the plant. A. Calculating Future Flow Design Parameters 13.5 MGD x 1.0 13.5 MGD 13.5 MGD x 0.5 6.75 MGD To distribute the return flow between pump station 1 and 2, use a ratio from previous calculations of weir overflow rate of two 90' clarifiers to the weir overflow rate of the 130' clarifiers. Weir Overflow Rate 90' Clarifiers = 4,230,000 gpd 130' Clarifiers = 6,120,000 gpd 4,230,000 gdaYn x 2 = 40.86% 4,230,000 gdaYn x 2 + 6,120,000 gdaYn x 2 Therefore, assume 40.86% of total return flow is conveyed through pump station 1. Max. Future Flow PS #1 13.5 MGD x 0.4086 / 1,440 3,831 gpm Min. Future Flow PS #1 6.75 MGD x 0.4086 / 1,440 1,915 gpm City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Inrrooruclure consunants Page 1-1 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #1 II. Calculating the System Curve Assumptions and inputs are highlighted yellow. A. PS #1 Total Suction Head Pressure (psi) 0 Wetwell Bottom Elevation (ft) 511.85 Wetwell Top Eleveation (ft) 519.60 Top of PS Slab Elevation (ft) 522.10 Pump Slab Thickness (ft) 0.66 Pump CL Height (ft) 2.00 Intake Height (ft from bottom) 1.00 Q value 140 Equivalent Length (ft) 31 Length 15 Number of Pumps 3 Diameter (in) 10 Material DIP Per Total Bell Entrance 1 2 2 90° Bend 2 7 14 45° Bend 0 8 0 Tee -Straight 0 5 0 Tee -Branch 0 25 0 Swing Valve (full open) 0 10 0 Globe Valve (full valve) 0 270 0 16 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Introomoure consunants Page 1-2 B. PS #1 Total Discharge Head Pressure (psi) Pump Slab Thickness (ft) Pump CL Height (ft) Estimated Pump CL Elevation Elevation of Splitter Box C, value Equivalent Length (ft) Length Diameter (in) Material 90° Bend 45° Bend Tee -Straight Tee -Branch Swing Valve (full open) Globe Valve (full valve) Gate Valve 16" x 10" Increaser Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #1 0 0.66 2.00 524.76 527.80 140 74 18 10 DIP 3 0 0 0 1 0 1 1 Per 7 8 5 25 10 270 3 23 Total 20 0 0 0 10 0 3 23 56 708 614 16 DIP 0 0 1 2 0 0 3 0 Per 9 13 7 39 0 0 3 23 Total 0 0 7 78 0 0 10 0 94 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Introoruclure consunants Page 1-3 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Return Pumps at Pump Station #1 C. PS #1 Total Dynamic Head (ft) TDH=hd - hs 10 16 Flow (gpm) Velocity (fus) Hf (ft) Suction (ft) Velocity (ft/,) Hf (ft) Hf (ft) Discharge (ft) TDH (ft) 831 3.40 0.12 12.03 1.33 0.28 0.27 3.59 15.62 1,331 5.44 0.28 12.19 2.13 0.68 0.65 4.37 16.56 1,831 7.49 0.51 12.42 2.92 1.22 1.18 5.43 17.85 1,915 7.83 0.55 12.46 3.06 1.32 1.28 5.64 18.10 2,331 9.53 0.79 12.70 3.72 1.90 1.84 6.78 19.49 2,831 11.58 1.14 13.05 4.52 2.73 2.63 8.40 21.45 3,331 13.62 1.54 13.45 5.32 3.69 3.56 10.28 23.73 3,831 15.67 1.99 13.90 6.12 4.78 4.61 12.42 26.32 4,831 19.76 3.06 14.97 7.721 7.33 7.08 17.45 32.42 D. Calculating NPSHA NPSHA = hatm - he - hf - hvp - FS Elevations (ft) 522 h,tm equation is valid for elvs. between 1,000-0 ft MSL, based on PS harm (ft) 33.3 Design Book, p A.5, Table A-7 he (ft) 11.91 hvp equation is valid for temps. between 60-90F, based on PS Design hf (ft) 1.99 Book, p A.6, Table A-9 Temperature WW (oF) 60 hvp (ft) 0.60 FS (ft) 2 NPSHA (ft) 16.80 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Introoructure consunants Page 1-4 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #1 III. Pump Selection and Pump Curve A. Pump Selection 52 Gorman -Rupp Pump Information Qpump (gpm) 2331 TDH (ft) 22 Speed (rpm) 832 Diameter (in) 14.75 NPSHR (ft) 9.41 Efficiency 68 Power (hp) 18.9 Pump Curve T10A-13-16 Pump Impeller 38611-024 60 50 40 x 30 Q H 20 10 0 Interpolated Pump Curve TDH (ft) Flow (gpm) 2 Pumps in Parallel 52 0 52 44 500 47 38 1,000 43 34 1,500 40 27.5 2,000 37 19 2,500 35 3,000 33 3,500 30.5 4,000 27 4,500 24 5,000 19 Pump Station #1 Return Pumps System Curve vs Pump Curves 0 1,000 2,000 3,000 4,000 5,000 6,000 Flow (gpm) City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Introoruclure consunants Page 1-5 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Return Pumps at Pump Station #1 B. Pump Evaluation NPSHRmax (ft) 12.00 NPSHA (ft) 16.80 OK Design Flow Rate (gpm) 3,831 Flow Rate of One Pump at Design Head (gpm) 2,331 Flow Rate of Two Pumps at Design Head (gpm) 3,800 Problem City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Inrrooruclure consunants Page 1-6 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Waste Pumps at Pump Station #1 I. Calculating Design Waste Flow Design waste flow was calculated in spreadsheet "Aerobic Sludge Digester" based on influent flow rate, influent parameters, and standard assumptions. Current Waste Flow Rate 109,241 gpd 76 gpm Future Waste Flow Rate 3351089 gpd 233 gpm 109,241 gpd is the total waste flow for both pump station 1 and 2. To calculate the waste flow from pump station 1 use a ratio from previous calculations of total flow to weir overflow rate of two 90' clarifiers. As before, assume 40.86% of total return flow is conveyed through pump station 1. Current Waste Flow Through PS #1 76 gpm x 0.4086 31 gpm Future Waste Flow Through PS #1 233 gpm x 0.4086 95 gpm The limiting factors of wasting are that the Clean B operates between 175 gpm and 265 gpm. Target design flow rate for wasting pumps WD IGKSQN Community infrastruclure consultants 200 gpm City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page 2-1 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Waste Pumps at Pump Station #1 II. Calculating the System Curve Assumptions and inputs are highlighted yellow. A. PS #1 Total Suction Head Pressure (psi) 0 Wetwell Bottom Elevation (ft) 511.85 Wetwell Top Eleveation (ft) 519.60 Top of PS Slab Elevation (ft) 522.10 Pump Slab Thickness (ft) 0.25 Pump CL Height (ft) 2.00 Intake Height (ft from bottom) 1.00 C, value 140 Equivalent Length (ft) 17 Length 11 Number of Pumps 2 Diameter (in) 6 Material DIP Per Total Bell Entrance 1 1 1 90° Bend 1 5 5 45' Bend 0 s 0 Tee -Straight 0 s 0 Tee -Branch 0 15 0 Swing Valve (full open) 0 s 0 Globe Valve (full valve) 0 150 0 6 City of Eden, Residual Management Rehabilitation 201700 26/2018 WDIGKSQN Community infrastruclure consultants Page 2-2 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Waste Pumps at Pump Station #1 B. PS #1 Total Discharge Head Pressure (psi) 0 Pump Slab Thickness (ft) 0.25 Pump CL Height (ft) 2.00 Estimated Pump CL Elevation 524.35 Elevation of New Day Tank 550.20 C, value 140 Equivalent Length (ft) 59 42 Length 37 32 Diameter (in) 4 4 Material DIP Per Total DIP Per Total 90° Bend 4 3 14 2 3 7 45' Bend 0 3 0 0.5 3 1 Tee -Straight 1 2 2 1 2 2 Tee -Branch 0 10 0 0 10 0 Swing Valve (full open) 1 3 3 0 3 0 Globe Valve (full valve) 0 99 0 0 99 0 Gate Valve 1 3 3 0 3 0 22 10 Headloss through Clean B 5 psi x 2.31 ft = 11.6 ft City of Eden, Residual Management Rehabilitation 201700 26/2018 WDIICKSQN Community inlrastruclure consultants Page 2-3 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Waste Pumps at Pump Station #1 C. PS #1 Total Dynamic Head (ft) TDH = hd - hs 4 4 Flow (,m) Velocity (ft/,) Hf (g) Suction (ft) Velocity (ft/,) Hf (ft) Hf (ft) Discharge (ft) TDH (ft) 95 1.08 0.01 11.51 2.43 0.35 0.25 37.75 49.26 110 1.25 0.02 11.52 2.81 0.46 0.33 37.86 49.38 125 1.42 0.02 11.52 3.20 0.58 0.42 37.98 49.51 140 1.59 0.03 11.53 3.58 0.72 0.52 38.12 49.65 155 1.76 0.03 11.53 3.96 0.87 0.63 38.27 49.80 170 1.93 0.04 11.54 4.35 1.03 0.74 38.43 49.97 185 2.10 0.05 11.55 4.73 1.20 0.87 38.60 50.15 200 2.27 0.06 11.56 5.11 1.39 1.00 38.79 50.34 220 2.50 0.07 11.57 5.62 1.66 1.20 39.06 50.62 240 1 2.73 1 0.08 1 11.581 6.14 1.95 1.401 39.351 50.92 D. Calculating NPSHA NPSHA = hatm - he - hp - h,p - FS Elevations (a) 522 hatm equation is valid for elvs. between 1,000-0 ft MSL, based on PS Design Book, p A.5, Table A-7 hatm (ft) 33.3 he (ft) 11.50 hemp equation is valid for temps. between 60-90F, based on PS Design hf (ft) 0.06 Book, p A.6, Table A-9 Temperature WW(oF) 60 hemp (ft) 0.60 FS (ft) 2 NPSHA (ft) 19.14 City of Eden, Residual Management Rehabilitation 201700 26/2018 WDIICKSQN Community inlrastruclure consultants Page 2-4 III. Pump Selection and Pump Curve 1E. Pump Selection Flow (gpm) Gorman -Rupp Pump Information Qpump (gpm) 200 TDH (a) 52.00 Speed (rpm) 1300 Diameter (in) 9.75 NPSHR (ft) 4.53 Efficiency 37 Power (hp) 7.18 Pump Curve T4A-B-4 Pump Impeller 10528 57.0 55.0 53.0 x 51.0 Q H 49.0 47.0 45.0 70 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Waste Pumps at Pump Station #1 Interpolated Pump Curve TDH (ft) Flow (gpm) 48.6 240 50.3 200 52.2 160 54.1 120 56.0 80 Pump Station #1 Waste Pumps System Curve vs Pump Curve 90 110 130 150 170 Flow (gpm) B. Pump Evaluation NPSHRmax (ft) NPSHA (ft) Design Flow Rate (gpm) Flow Rate of One Pump at Design Head (gpm) WD IICKSQN Community inlrastwdure consultants 190 210 230 250 4.57 19.14 OK 175-260 200 OK City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page 2-5 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Resizing Return Pumps at Pump Station #2 I. Calculating Design Flow Design flow should be based on future full capacity of current permitted flow and current flow. Current permitted capacity is 13.5 MGD. Return flow rates are expected to be 1.0 to 0.5 time the flow rate through the plant. A. Calculating Future Flow Design Parameters 13.5 MGD x 1.0 13.5 MGD 13.5 MGD x 0.5 6.75 MGD To distribute the return flow between pump station 1 and 2, use a ratio from previous calculations of weir overflow rate of two 90' clarifiers to the weir overflow rate of the two 130' clarifiers. Previous calculation indicate that 40.86% of the flow is distributed through pump station 1 while the remainer is conveyed through pump station 2. Therefore ... Therefore, assume (100% - 40.86%) 59.14% of total return flow is conveyed through pump station 2. Max. Future Flow PS #2 13.5 MGD x 0.5914 / 1440 5,544 gpm Min. Future Flow PS #2 6.75 MGD x 0.5914 / 1440 2,772 gpm City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Inirooruclure consunants Page:3-1 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #2 II. Calculating the System Curve Assumptions and inputs are highlighted yellow. 1A. PS #2 Total Suction Head Pressure (psi) 0 Wetwell Bottom Elevation (ft) 507.58 Wetwell Top Eleveation (ft) 520.00 Top of PS Slab Elevation (ft) 524.00 Pump Slab Thickness (ft) 0.66 Pump CL Height (ft) 2.00 Intake Height (ft from bottom) 1.00 Q value 140 Equivalent Length (ft) 29 Design Length 20 Number of Pumps 3 Diameter (in) 10 Material DIP Per Total Bell Entrance 1 2 2 90° Bend 1 7 7 45° Bend 0 8 0 Tee -Straight 0 5 0 Tee -Branch 0 25 0 Swing Valve (full open) 0 10 0 Globe Valve (full valve) 0 270 0 9 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Iniroomoure consunants Page:3-2 1B. PS #2 Total Discharge Head Pressure (psi) Pump Slab Thickness (ft) Pump CL Height (ft) Pump CL Elevation (ft) Elevation of Splitter Box C, value Equivalent Length (ft) Design Length Diameter (in) Material 90° Bend 45° Bend Tee -Straight Tee -Branch Swing Valve (full open) Globe Valve (full valve) Gate Valve 24" x 10" Increaser 0 0.66 2.00 526.75 527.80 140 142 51 10 DIP 5 0 2 0 1 0 1 1 1C. PS #2 Total Dynamic Head (ft) TDH = hd - hs Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #2 Per 7 8 5 25 10 270 3 35 Total 34 0 9 0 10 0 3 35 91 527 527 24 DIP 0 0 0 0 0 0 0 0 Per 13 20 9 57 0 0 3 35 Total 0 0 0 0 0 0 0 0 0 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Inirooruclure consunants Page:3-3 Mebane Bridge WWTP Residual Management Rehabilitation i Resizing Return Pumps at Pump Station #2 10 24 Flow (gpm) Velocity (fus) Hf (ft) Suction (ft) Velocity (ftp,) Hf (ft) Hf (ft) Discharge (ft TDH (ft) 1,044 4.27 0.17 19.25 0.74 0.82 0.04 1.92 21.17 1,544 6.32 0.35 19.43 1.10 1.70 0.09 2.84 22.27 2,044 8.36 0.59 19.67 1.45 2.86 0.15 4.06 23.72 2,544 10.41 0.88 19.96 1.81 4.28 0.22 5.55 25.51 2,772 11.34 1.03 20.11 1.97 5.02 0.26 6.33 26.44 3,044 12.45 1.23 20.31 2.16 5.97 0.31 7.33 27.63 3,544 14.50 1.62 20.70 2.52 7.91 0.411 9.37 30.07 4,044 16.54 2.07 21.15 2.87 10.09 0.53 11.67 32.82 4,544 18.59 2.57 21.65 3.23 12.52 0.65 14.22 35.87 5,044 20.63 3.12 22.20 3.58 15.19 0.79 17.03 39.23 5,544 22.68 3.71 22.79 3.94 18.09 0.94 20.08 42.88 6,544 26.77 5.05 24.13 4.65 24.581 1.281 26.91 51.04 D. Calculating NPSHA NPSHA = hatm - he - hf - h,p - FS Elevationps (ft) 522 hat. equation is valid for elvs. between 1,000-0 ft MSL, based on PS harm (ft) 33.3 Design Book, p A.5, Table A-7 he (ft) 18.08 hvp equation is valid for temps. between 60-90F, based on PS Design h f (ft) 3.71 Book, p A.6, Table A-9 Temperature WW (-F) 60 hvp (ft) 0.60 FS (ft) 2 NPSHA A 8.90 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Infrooruclure consunants Page:3-4 III. Pump Selection and Pump Curve A. Pump Selection 67 Gorman -Rupp Pump Information Qpump (gpm) 2800 TDH (ft) 27.00 Speed (rpm) 956 Diameter (in) 14.75 NPSHR (ft) 11.7 Efficiency 65 Power (hp) 30 Pump Curve T10A-B-16 Pump Impeller 38611-024 so.o 70.0 60.0 I 50.0 x 40.0 Q H 30.0 20.0 10.0 0.0 Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #2 Interpolated Pump Curve TDH (ft) Flow (gpm) TDH 2 in Parallel 67.0 0 67 57.0 500 63 51.0 1000 57 46.0 1500 54 40.0 2000 51 33.0 2500 49 22.0 3000 47 3500 43 4000 40 4500 37 5000 33 5500 28 Knnn r)12 Pump Station #2 Return Pumps System Curve vs Pump Curves 0 1000 2000 3000 4000 5000 6000 7000 Flow (gpm) �DICKSON community Inirooruclure consunant5 City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page:3-5 B. Pump Evaluation Mebane Bridge WWTP Residual Management Rehabilitation Resizing Return Pumps at Pump Station #2 NPSHRmax (ft) 11.70 ft NPSHA (ft) 8.90 ft Problem Design Flow Rate (gpm) Flow Rate of One Pump at Design Head (gpm) Flow Rate of Two Pumps at Design Head (gpm) �DICKSON community Inirooruclure consunant5 5,544 gpm 2,700 gpm 4,700 gpm Problem City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page:3-6 Mebane Bridge WWTP Residuals Management Rehabilitation EDEN Resizing Waste Pumps at Pump Station #2 I. Calculating Design Flow Design waste flow was calculated in spreadsheet "Aerobic Sludge Digester" based on influent flow rate, influent parameters, and standard assumptions. Current Waste Flow Rate 109,241 gpd 76 gpm Future Waste Flow Rate 335,089 gpd 233 gpm 109,241 gpd is the total waste flow for both pump station 1 and 2. To calculate the waste flow from pump station 1 use a ratio from previous calculations of total flow to weir overflow rate of two 90' clarifiers. As before, assume 59.14% of total return flow is conveyed through pump station 1. Current Waste Flow Through PS #1 76 gpm x 0.5914 45 gpm Future Waste Flow Through PS #1 233 gpm x 0.5914 138 gpm The limiting factors of wasting are that the Clean B operates between 175 gpm and 265 gpm. Target design flow rate for wasting pumps �DICKSON Community Inirostruclure consunants 200 gpm City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page: 4-1 Mebane Bridge WWTP Residuals Management Rehabilitation Resizing Waste Pumps at Pump Station #2 H. Calculating the System Curve Assumptions and inputs are highlighted yellow. A. PS #2 Total Suction Head Pressure (psi) 0 Wetwell Bottom Elevation (ft) 511.37 Wetwell Top Eleveation (ft) 520.00 Pump CL Height (ft) 0.38 C, value 150 Equivalent Length (ft) 0 Length 0 Number of Pumps 2 Diameter (in) 6 Material DIP Per Total 90° Bend 0 5 0 45° Bend 0 5 0 Tee -Straight 0 3 0 Tee -Branch 0 15 0 Swing Valve (full open) 0 5 0 Globe Valve (full valve) 0 150 0 Bell Entrance 0 1 0 0 City of Eden, Residual Management Rehabilitation 201700 26/2018 /DICKSON community infrostruclure consultonls Page: 4- 2 B. PS #2 Total Discharge Head Pressure (psi) 0 Pump Slab Elevation 512.50 Pump CL Height (ft) 0.38 Estimated Pump CL Elevation 512.88 Elevation of Proposed Day Tar 550.20 C, value 150 Equivalent Length (ft) 85 Length 14 Diameter (in) 8 Material DIP 90° Bend 3 45° Bend 0 Tee -Straight 0 Tee -Branch 1 Swing Valve (full open) 1 Globe Valve (full valve) 0 Gate Valve 1 8" x 4" Increaser 1 Headloss through Clean B Mebane Bridge WWTP Residuals Management Rehabilitation Resizing Waste Pumps at Pump Station #2 Per 6 6 4 20 7 210 3 23 5 psi x Total 17 0 0 20 7 0 3 23 71 2.31 ft 83 83 8 DIP 0 0 0 0 0 0 0 0 Per Total 6 0 6 0 4 0 20 0 7 0 210 0 3 0 23 0 0 11.6 ft City of Eden, Residual Management Rehabilitation 201700 26/2018 /DICKSON community infrostruclure consultonls Page: 4- 3 C. PS #2 Total Dynamic Head (ft) TDH=hd - hs 0 Mebane Bridge WWTP Residuals Management Rehabilitation Resizing Waste Pumps at Pump Station #2 Common FM E Flow (gpm) Velocity (fus) Hf (ft) Suction (ft) Velocity (ft/,) Hf (ft) Hf (ft) Hf (ft) Discharge (ft) 60 0.00 0.00 -7.12 0.38 0.01 0.01 0.11 49.00 80 0.91 0.00 -7.12 0.51 0.01 0.01 0.19 49.08 100 1.14 0.00 -7.12 0.64 0.02 0.02 0.29 49.19 120 1.36 0.00 -7.12 0.77 0.02 0.02 0.41 49.32 140 1.59 0.00 -7.12 0.89 0.03 0.03 0.54 49.47 160 1.82 0.00 -7.12 1.02 0.04 0.04 0.69 49.64 180 2.05 0.00 -7.12 1.15 0.05 0.05 0.86 49.83 200 2.27 0.00 -7.12 1.28 0.06 0.06 1.04 50.03 240 2.73 0.00 -7.12 1.53 0.08 0.08 1.46 50.50 280 3.18 0.00 -7.12 1.79 0.11 0.11 1.95 51.04 320 3.64 0.00 -7.12 2.051 0.14 0.14 2.49 51.65 360 4.09 0.00 -7.121 2.301 0.18 0.18 3.10 52.32 %D IICKSON community infrostruclure consultonls City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page: 4- 4 Mebane Bridge WWTP Residuals Management Rehabilitation Resizing Waste Pumps at Pump Station #2 III. Pump Selection and Pump Curve 1E. Existing Pump Evaluation Tsurumi Pump Information Qpump (gpm) 260 TDH (ft) 39.00 Speed (rpm) 1731 Diameter (in) NPSHR (ft) Efficiency % 42 Power (hp) 7.5 Pump No. TOS100C45.5-CR-63 Impeller No. BE 50 40 x 30 Q H 20 10 0 0 Interpolated Pump Curve TDH (ft) Flow (gpm) 62 0 57 50 53 100 48 150 44 200 40 250 35 300 31 350 Pump Station #2 Waste Pumps System Curve vs. Pump Curves TDH (ft) Flow (gpm) 26 400 22 450 17 500 12 550 7 600 50 100 150 200 250 300 350 400 450 500 550 600 650 Flow (gpm) B. Pump Evaluation Design Flow Rate (gpm) Flow Rate of One Pump at Design Head (gpm) %D IICKSON community inlrostruc lure consultonls 175-260 220 OK City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page: 4- 5 Mebane Bridge WWTP Residual Management Rehabilitation EDEN Design of Transfer Pump Station I. Calculating Design Flow Design flow should be loosely based on proposed day tank influent flow rate of 200 gpm, the existing day tank volume of 50,000 gallons. Most likely need is to be able to fill the existing day tank in rapid succession. Therefore design pumps to be able to fill existing day tank within 4 hours. Recommended Design Flow Rate 208 gpm All calculations are based on elevations from 1990s drawings. II. Calculating the System Curve 1A. Transfer Pump Station Total Suction Head Pressure (psi) 0 Tank Bottom Elevation (ft) 521.75 Tank Max. Water Level (ft) 548.25 Top of PS Slab Elevation (ft) 521.75 Pump Slab Thickness (ft) 0.50 Pump CL Height (ft) 2.00 Intake Height (ft from bottom) 0.50 C, value 150 Equivalent Length (ft) 30 Design Length 17 Number of Pumps 2 Diameter (in) 4 Material DIP Per Total Bell Entrance 1 1 1 90° Bend 2 3 7 45° Bend 0 3 0 Tee -Straight 1 2 2 Tee -Branch 0 10 0 Swing Valve (full open) 0 3 0 Globe Valve (full valve) 0 99 0 Gate Valve 1 3 3 13 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Introomoure consunants Page:5-1 Mebane Bridge WWTP Residual Management Rehabilitation ED Design of Transfer Pump Station 1B. Transfer PS Total Discharge Head Pressure (psi) 0 Pump Slab Thickness (ft) 0.50 Pump CL Elevation (ft) 524.25 Discharge Elevation 551.25 Q value 150 Equivalent Length (ft) 57 411 Design Length 23 368 Diameter (in) 4 4 Material DIP Per Total PVC Per Total 90° Bend 4 3 14 1 6 6 45° Bend 1.5 3 4 3.5 4 12 Tee -Straight 0 2 0 0 3 0 Tee -Branch 1 10 10 1 12 12 Swing Valve (full open) 1 3 3 0 38 0 Globe Valve (full valve) 0 99 0 0 120 0 Gate Valve 1 3 3 0 #N/A #N/A Plug Valve 0 #N/A #N/A 1 13 13 34 43 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Iniroomoure consunants Page:5-2 Mebane Bridge WWTP Residual Management Rehabilitation ED Design of Transfer Pump Station 1C. Transfer PS Total Dynamic Head (ft) TDH=hd - hs 4 4 Flow (gpm) Velocity (fUs) Hf (ft) Suction (ft) Velocity (ftp,) Hf (ft) Hf (ft) Discharge (ft) TDH (ft) 114 2.92 0.22 -2.28 2.92 0.42 3.04 30.46 28.18 125 3.19 0.26 -2.24 3.19 0.49 3.57 31.07 28.82 135 3.46 0.30 -2.20 3.46 0.57 4.14 31.72 29.51 146 3.72 0.34 -2.16 3.72 0.66 4.75 32.41 30.25 156 3.99 0.39 -2.11 3.99 0.75 5.40 33.14 31.03 166 4.25 0.44 -2.06 4.25 0.84 6.08 33.92 31.86 177 4.52 0.49 -2.01 4.52 0.94 6.80 34.75 32.74 187 4.79 0.55 -1.95 4.79 1.05 7.56 35.61 33.66 198 5.05 0.60 -1.90 5.05 1.16 8.36 36.52 34.62 208 5.32 0.66 -1.84 5.32 1.27 9.19 37.46 35.63 233 5.96 0.82 -1.68 5.96 1.57 11.34 39.91 38.23 258 6.60 0.99 -1.51 6.60 1.90 13.69 42.59 41.07 283 7.23 1.17 1 -1.331 7.23 2.25 16.24 45.491 44.17 D. Calculating NPSHA NPSHA = hatm - he - hf - h,p - FS Elevationps (ft) 526 hat. equation is valid for elvs. between 1,000-0 ft MSL, based on PS harm (ft) 33.3 Design Book, p A.5, Table A-7 he (ft) 2.00 hvp equation is valid for temps. between 60-90F, based on PS Design h f (ft) 0.66 Book, p A.6, Table A-9 Temperature WW (oF) 60 hvp (ft) 0.60 FS (ft) 2 NPSHA A 28.04 City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Infroomoure consunants Page:5-3 III. Pump Selection and Pump Curve A. Pump Selection Flow (gpm) Gorman -Rupp Pump Information Qpump (gpm) 225 TDH (ft) 42.00 Speed (rpm) 1208 Diameter (in) 9.75 NPSHR (ft) 4.85 Efficiency 52.1 Power (hp) 5.54 Pump Curve T4A-B-4 Pump Impeller 10528 50.0 48.0 46.0 44.0 -.42.0 x 40.0 Q F" 38.0 36.0 34.0 32.0 30.0 Mebane Bridge WWTP Residual Management Rehabilitation Design of Transfer Pump Station Interpolated Pump Curve TDH (ft) Flow (gpm) 40.2 270 42.1 225 43.9 180 45.9 135 47.8 90 Transfer Pump Station Pumps System Curve vs Pump Curves 75 125 175 225 275 325 Flow (gpm) Based on a ReliaSource 6X6 Above Ground Lift Station. City of Eden, Residual Management Rehabilitation �WK 201700 2 DICKSON 6/2018 community Inirooruclure consunants Page:5-4 Mebane Bridge WWTP Residual Management Rehabilitation l: Design of Transfer Pump Station B. Pump Evaluation NPSHRmaX (ft) 4.85 NPSHA (ft) 28.04 OK Design Flow Rate (gpm) 208 Flow Rate of One Pump at Design Head (gpm) 255 OK �DICKSON community Inirooruclure consunant5 City of Eden, Residual Management Rehabilitation 20170041.00.CL 7/26/2018 Page:5-5