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HomeMy WebLinkAboutNC0021253_Compliance Evaluation Inspection_20180806 - _i s:.. " :r.:'e_`_ .- -,�.._ :.'-, ----T'-'';-', i--,�y.f• _ :17::•--7-51';':::::'-';'-:.,--'::::: -- _ _ _ __ _ _ _ - _ ,_._k-�'='yr: . 9,' _ r:-T - - _- . ..-t,L- .y . __ - -- ..r}` ,'c�tr' � .:.r M1 "F„'4E r. _ _ -.7.,,,'',- -`7,:1-5; - - - --":7;.--,t7--; _ - •',?g-,:,:!,,--.?'(-.,"' - - - - - - _ - -- 1. o _ _ _ - -_ _ - gra _ _ �,,���-::. _ _ Y yr� _ T�Il2 - 'j'�' f _ -_ .fit' - - - __ - - - -_ s'T-'m�:�=~ - _ ' t,M - -' - - }� '�� ?'rte:.: N -_-_ - -1 _ __ ...-2.11:;2_-:_';:: - - - ,_tiµ:. _ - _ _ __ _ __" _ _ yam- _ _ " __ _ _ t,„ .rte:-.'<' _ _ _ _ - _ `��= - _- - t��}';_-may' ;i:'�=`,•' - - 9 u4 I.r. ;xI-X, _ tat __ „,-,..-_,,,,,,,,-,7 _ _ ` _�T _ tr.-.:Tri'-'154:', - - - I-'-�• __ _ _ _ ti'_ �+�F _ - A {- _ — _ _ '-1,--;:::,4--,';...-_-_ 24_,,-'-::::,, ,,7:.,-,-,..:::::., _ _ - ___ _ _ _ _-- _ __ _ - - __ ”"a3v - - -- - -= ..;r 1{ :r r- - - _ - a-.'-',----'--- _ - _ - _ _ 1 7,1,11) y• --iiyee = _ -- -- ;:-...,-;'-'-,<:-.:-4.::::=-'-',-_ -_ _ _ -,1-',',::-'7.,_:',; _ _ - - -_ - _ - _- _ __ _ _ moi _ __ _ _ August 06, 2018 Tim Webb City of Havelock G�1��®�����0w 304 N Jackson Dr R� 8 2018 Havelock, NC 28532 AUG Ges r Vater --essect►on SUBJECT: Compliance Inspection Report Pecrol ung Havelock WWTP NPDES WW Permit No. NC0021253 Craven County Dear Mr. Webb: The North Carolina Division of Water Resources conducted an inspection of the Havelock WWTP on 8/02/2018. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0021253. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact Stewart White with the Water Quality Regional Operations Section in the Washington Regional Office at 252-946-6481 or via email at stewart.white@ncdenr.gov. Sincerely, Stewart White, Environmental Specialist I Water Quality Regional Operations Section Washington Regional Office Division of Water Resources, NCDEQ North Carolina Department of Environmental Quality I Division of Water Resources 943 Washington Square Mall,Washington,NC 27889 o G9_OdF_Fd A9 ATTACHMENTS ' Cc: WQS Washington Regional Office NPDES Compliance/Enforcement Unit k9 _. North Carolina Department of Environmental Quality IDivision of Water Resources 943 Washington Square Mall,Washington,NC 27889 United States Environmental Protection Agency Form Approved. EPA Washington,D C 20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector -Fac Type 1 Ed 2 LI 3 I NC0021253 111 12 1 18/08/02 117 18 lid. 19 I s I 20I 1 211111 1 1 1 1 1 111 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 r6 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 67 1 1 70 Id I 71 1 I 72 i 731 I 174 .75I1 1 1 1 1 1 1 180 Li -- Section B:Facility Data u Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09.50AM 18/08/02 14/06/01 Havelock WWTP Exit Time/Date Permit Expiration Date 304 N Jackson Dr 12 20PM 18/08/02 18/06/30 Havelock NC 28532 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Tim Webb,304 N Jackson Dr Havelock NC 285321/252-444-6421/2524446434 No Section C Areas Evaluated During Inspection(Check only those areas evaluated) El Permit • Flow Measurement • Operations&Maintenance IN Records/Reports • Sludge Handling Disposal • Facility Site Review II Effluent/Receiving Waters • Laboratory Section D.Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Stewart White WARD WQ//252-948-3940/ '/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 _NPD ES yr/mo/day Inspection Type (Cont) 1 31 NC0021253 111 121 18/08/02 117 18 Lc] Section D Summary of Finding/Comments;Attach additional sheets of narrative and checklists as necessary) Stewart White inspected the facility and found the WWTP site clean and properly managed.James Carter,ORC was very helpful during the inspection. He has not been employed with Havelock long. James appears to be a dedicated operator with a bright future for Havelock's VWVfP. The 2017 Annual Report was advertised on the town's web site and a copy avalible on file. The Effluent looks great! The solids are too high in the aeration basin thus generating a lot of sludge.The ORC stated they were looking into better solids handling processing options.Again Effluent looks great. Page# 2 Permit: NC0021253 Owner-Facility: HavelockW/VfP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less) Has the permittee submitted a new • 0 0 ❑ application'? Is the facility as described in the permit? • 0 0 0 #Are there any special conditions for the permit? U ❑ ❑ ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • 0 0 0 Comment: Permit Renewal Application has been sent in according to ORC.. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • ❑ ❑ ❑ Is all required information readily available, complete and current? • 0 0 ❑ Are all records maintained for 3 years(lab.reg required 5 years)? • ❑ 0 ❑ Are analytical results consistent with data reported on DMRs? U ❑ ❑ ❑ Is the chain-of-custody complete'? • 0 0 0 Dates,times and location of sampling 0 Name of individual performing the sampling 0 Results of analysis and calibration 0 Dates of analysis 0 Name of person performing analyses 0 Transported COCs 0 Are DMRs complete do they include all permit parameters'? • ❑ 0 ❑ Has the facility submitted its annual compliance report to users and DWQ? • ❑ 0 ❑ (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator 0 0 U 0 on each shift? Is the ORC visitation log available and current? . U ❑ 0 0 Is the ORC certified at grade equal to or higher than the facility classification'? • ❑ 0 ❑ Is the backup operator certified at one grade less or greater than the facility classification'? • 0 0 ❑ Is a copy of the current NPDES permit available on site'? • ❑ 0 0 Facility has copy of previous year's Annual Report on file for review'? • ❑ 0 ❑ Comment: 1.9 MGD Plant. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory'? • ❑ 0 ❑ Are all other parameters(excluding field parameters)performed by a certified lab'? • ❑ 0 ❑ Page# 3 Permit: NC0021253 Owner-Facility: Havelock WWfP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE #Is the facility using a contract lab? • 0 0 [] #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • ❑ 0 ❑ Celsius)? Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 II 0 Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? ❑ 0 MI ❑ Comment: Facility uses Environment 1, Inc. Influent Sampler Temp.2.7 Degrees C Effluent Sampler Temp. 5.0 Degrees C Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b Mechanical • Are the bars adequately screening debris? • ❑ ❑ ❑ Is the screen free of excessive debris? - , 1 ❑ ❑ ❑ Is disposal of screening in compliance? • ❑ ❑ ❑ Is the unit in good condition? • ❑ 0 0 Comment. Grit Removal Yes No NA NE Type of gnt removal a.Manual ❑ b.Mechanical • Is the grit free of excessive organic matter? • ❑ 0 ❑ Is the grit free of excessive odor? • ❑ ❑ 0 #Is disposal of grit in compliance? • ❑ ❑ ❑ Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • ❑ ❑ ❑ Does the facility analyze process control parameters,for ex MLSS, MCRT,Settleable • ❑ 0 ❑ Solids, pH, DO,Sludge Judge,and other that are applicable? Comment: The Facility was clean. Page# 4 • Permit: NC0021253 Owner-Facility: Havelock WWTP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater'? - II 000 Is the site free of excessive buildup of solids in center well of circular clarifier? U ❑ ❑ ❑ Are weirs level? U 000 Is the site free of weir blockage? • ❑ ❑ ❑ Is the site free of evidence of short-circuiting? • ❑ ❑ ❑ Is scum removal adequate? - • 000 Is the site free of excessive floating sludge? • ❑ ❑ ❑ Is the drive unit operational'? U ❑ ❑ ❑ Is the return rate acceptable(low turbulence)? U ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? U ❑ ❑ ❑ Is the sludge blanket level acceptable'?(Approximately 1/4 of the sidewall depth) I ❑ ❑ ❑ Comment: Solids Handling Equipment Yes No NA NE . Is the equipment operational'? I ❑ ❑ 0 Is the chemical feed equipment operational'? 00011 Is storage adequate'? I ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters'? U ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? • ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake'? U ❑ ❑ ❑ The facility has an approved sludge management plan'? U ❑ ❑ ❑ Comment: Bionomics on site with a dewaterinq belt press/hauling solids to Tascurora Landfill 3 loads per day. Chemical Feed - Yes No NA NE Is containment adequate'? • 000 • Is storage adequate'? • 000 Are backup pumps available'? • 000 Is the site free of excessive leaking? I ❑ ❑ ❑ Comment: CC 2000 for Phosphorus Removal. Methonal for Nitrogen Removal Aeration Basins Yes No NA NE Mode of operation Page# 5 Permit: NC0021253 Owner-Facility: Havelock VVVVTP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Type of aeration system Is the basin free of dead spots'? • 0 0 0 Are surface aerators and mixers operational? • ❑ 0 0 Are the diffusers operational? • ❑ ❑ 0 Is the foam the proper color for the treatment process? • 0 0 ❑ Does the foam cover less than 25%of the basin's surface? • 0 0 ❑ Is the DO level acceptable'? • ❑ ❑ 0 Is the DO level acceptable?(1.0 to 3 0 mg/I) • 0 ❑ ❑ Comment: Nutrient Removal • Yes No NA NE #Is total nitrogen removal required'? M ❑ ❑ ❑ #Is total phosphorous removal required'? • ❑ 0 0 Type #Is chemical feed required to sustain process'? ® 0 0 ❑ Is nutrient removal process operating properly'? • 0 0 ❑ Comment Chem Scan Analyzer is used to control Methonal feed rate. Nice System. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained'? • 0 0 0 Are the receiving water free of foam other than trace amounts and other debris'? • 0 0 0 If effluent (diffuser pipes are required) are they operating properly? • ❑ 0 0 Comment. The Facility's Outfall line runs through Cherry Point into the Neuse River. Did not enter MCAS Cherry Point on day of inspection but did visit the outfall location on previous visit to Cherry Point. Found what appeared to be leaks from Havelock's Effluent Line. Havelock has been working on and repairing leak or leaks noted. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? • ❑ ❑ ❑ Is flow meter calibrated annually'? • ❑ ❑ ❑ Is the flow meter operational'? • ❑ 0 ❑ (If units are separated) Does the chart recorder match the flow meter'? ❑ ❑ ❑ ❑ Comment: Effluent Flow Meter Calibrated 5/18/18 by CITI out of Raleigh& Charlotte, NC. Page# 6 Permit: NC0021253 Owner-Facility: Havelock VNNTP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Aerobic Digester Yes No NA NE Is the capacity adequate'? • ❑ ❑ ❑ Is the mixing adequate'? 11000 Is the site free of excessive foaming in the tank'? • 000 #Is the odor acceptable? • 000 #Is tankage available for properly waste sludge'? • 000 Comment: Pump Station -Influent Yes No NA NE Is the pump wet well free of bypass lines or structures'? • 000 Is the wet well free of excessive grease'? • D00 Are all pumps present? • 000 Are all pumps operable'? • 000 Are float controls operable'? 0 0110 Is SCADA telemetry available and operational'? • DOD Is audible and visual alarm available and operational'? I ❑ ❑ ❑ Comment: Allen Bradley System on Transducer. Influent level 5.0 FT 2 Pumps Running during inspection. Filtration (High Rate Tertiary) Yes No NA NE Type of operation Is the filter media present'? MOOD Is the filter surface free of clogging? • 01=10 Is the filter free of growth'? I ❑ ❑ ❑ Is the air scour operational'? U 0 0 ❑ Is the scouring acceptable'? 11000 Is the clear well free of excessive solids and filter media'? • 000 Comment: Disinfection -UV Yes No NA NE Are extra UV bulbs available on site? • ❑ ❑ ❑ Are UV bulbs clean'? • D- 00 Is UV intensity adequate? • ❑ ❑ ❑ Is transmittance at or above designed level? • 00D Is there a backup system on site'? • DOD Page# 7 • Permit: NC0021253 Owner-Facility: Havelock VWVTP Inspection Date: 08/02/2018 Inspection Type: Compliance Evaluation Disinfection -UV Yes No NA NE Is effluent clear and free of solids'? • ❑ ❑ ❑ Comment: WWTP Staff cleaned all 3 Banks UV Bulbs 7/30/18 Allen Bradley system diplayed 69 lamps on 6:27mw/cm2.Also Displayed .54 MGD through UV/UVT 58.4% Effluent looked great Standby Power Yes No NA NE Is automatically activated standby power available'? • El 0 0 Is the generator tested by interrupting primary power source? • ❑ ❑ 0 Is the generator tested under load'? • 0 0 0 Was generator tested&operational during the inspection'? • ❑ 0 0 Do the generator(s)have adequate capacity to operate the entire wastewater site'? • ❑ 0 El Is there an emergency agreement with a fuel vendor for extended run on back-up power'? • El ❑ El Is the generator fuel level monitored'? • ❑ ❑ ❑ Comment: Generator tested 8/1/18. Fuel provided by Potter Oil Company. Page# 8