NC0006190_Draft Permit_20180814

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ROY COOPER NORTH CAROLINA
Governor Environmental Quality
MICHAEL S.REGAN
Secretary
LINDA CULPEPPER
Interim Director
August 14, 2018
Mr. Everette Owens
Plant Manager
South Fork Industries, Inc.
100 W. Pine St
Maiden,North Carolina 28650
Subject: Draft NPDES Permit Renewal
Permit NC0006190
South Fork Industries, Inc. Maiden Plant
Catawba County
Grade III Biological WPCS
SIC Code 2257
Dear Mr. Owens:
Enclosed with this letter is a copy of the Draft NPDES permit renewal for your facility. Please
review this draft carefully to ensure thorough understanding of the requirements and conditions it
contains. There are several changes from the existing permit, including the following:
• Limitations for BOD5, COD, TSS, Sulfide, Phenols and Total Chromium have been
recalculated based on the production data from past five years. See Section A. (1)
Effluent Limitations and Monitoring Requirements.
• The NC 2007-2014 Water Quality Standard (WQS) Triennial Review was approved by
the NC Environmental Management Committee(EMC) on November 13, 2014. The US
EPA subsequently approved the WQS revisions on April 6, 2016 with some exceptions.
The NC Division of Water Resources NPDES Permitting Unit is required to implement
the new dissolved metal standards in all permits public noticed after April 6, 2016. The
new standards for most metals include acute standards. Further, the freshwater standards
for several metals are expressed as the dissolved form of the metals, and seven metals
have hardness-dependent equations. As a result, the NPDES Permitting Unit will need
site-specific effluent hardness data and instream hardness data,upstream of the discharge,
for each facility monitoring these metals in order to calculate permit limitations. Effluent
North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street 1 1611 Mail Service Center I Raleigh,North Carolina 27699-1611
919.707.9000

hardness and instream hardness sampling,upstream of the discharge,has been added to
this permit at a monitoring frequency of quarterly [See Section A. (1)].
• Based on the Reasonable Potential Analysis, quarterly monitoring for Chloride, Sulfates
and Total Zinc have been removed from the permit [See Section A. (1)]. .
• Upstream and downstream monitoring for Total Copper has been removed from the
permit since the receiving stream is not impaired by copper [See Section A. (1)].
• Some of the wording has changed in Special Condition A. (2). Chronic Toxicity Permit
Limit,please'review each paragraph carefully.
• One effluent sample reported for silver was less than detection, at a detection level of less
than 5 µg/L. In accordance with 15A NCAC 2B .0500 all test procedures must produce
detection and reporting levels that are below the permit discharge requirements and all data
generated must be reported to the approved detection level or lower reporting level of the
procedure. Currently, DWR's laboratory identifies the Practical Quantitation Limit(PQL)
for silver at< 1 µg/L. The allowable discharge concentration for your facility is 0.48 µg/L.
Therefore, future sampling for silver should analyze down to the lower reporting level of
the procedure or PQLs as listed above. No limits or additional monitoring requirements
for silver were added to the permit at this time.
• Federal regulations require electronic submittal of all discharge monitoring reports
(DMRs) and program reports.The requirement to continue reporting discharge monitoring
data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR)
internet application has been updated in the permit. [See Special Condition A. (5)]
• Regulatory citations have been added to the permit.
The NPDES Standard Conditions (Parts II, III, and IV) are not included with this draft. They can
be found at the following link if you would like to review them in conjunction with this draft
permit.
http://portal.ncdenr.org/c/document_library/get file?uuid=b32f8a66-541 c-4cf5-8ba6-
03e381 edb2da&groupld=38364
Concurrent with this notification the Division is publishing a notice in a newspaper having
circulation in the general Catawba County area, soliciting public comments on this draft permit.
Please provide any written comments you may have to the following: NCDEQ/DWR,NPDES
Permitting Branch, 1617 Mail Service Center, Raleigh,NC 27699-1617 no later than 30 days
after receipt of this draft permit.
D_EQ,)
NORTH CAROLINA
Dpartrmntd EnvIronmerttai Qaii�
North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street 11611 Mail Service Center I Raleigh,North Carolina 27699-1611
919.707.9000

Following the 30-day public comment period, the Division will review all pertinent comments
and take appropriate action prior to issuing a final permit. If you have questions concerning this
draft permit,please call me at [phone] or by email at [e-mail].
Sincerely,
i '''"
•
Bing Bai, Engineer
NPDES Complex Permitting Unit
Hardcopy: NPDES Files
Ecopy: US EPA Region 4
DWR/Aquatic Toxicology Branch/Susan Meadows
DWR/Mooresville Regional Office/Water Quality
DWR/Operator Certification Program/Maureen Kinney
£D_E
NOFTH CAROLINA �/
Oryu6mnt b Environmental Ow1Op
North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street 11611 Mad Service Center I Raleigh.North Carolina 27699-1611
919.707.9000

Permit NC0006190
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
,
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the
Federal Water Pollution Control Act,as amended,
South Fork Industries, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Maiden Plant
100 West Pine Street
Maiden, North Carolina
Catawba County
to receiving waters designated as Clark Creek in the Catawba River Basin in accordance with effluent limitations,
monitoring requirements,and other conditions set forth in Parts I,II and III hereof.
This permit shall become effective xxxx
This permit and authorization to discharge shall expire at midnight on May 31,2023.
Signed this day xxxx
Draft
Linda Culpepper
Interim Director,Division of Water Resources
By Authority of the Environmental Management Commission

Permit NC0006190
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this s facility,whether for operation or discharge are hereby revoked, and as
of this issuance, any previously issued permit bearing this number is no longer effective.Therefore,the exclusive
authority to operate and discharge from this facility arises under the permit conditions,requirements,terms, and
provisions included herein.
South Fork ndustries, Inc. is hereby authorized to:
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1. Continue to operate an existing 1.1 MGD wastewater treatment}facility consisting of the following
components: �,�`
• heat exchanger '� \`,
• manual bar screen N. ,
• dual aeration basins with mechanical aerator's(1,25 million gallons each)
• dual secondary clarifiers '
• post aeration(84,000 gallons) .,. - \
• parshall flume with recording flo meter � �,f `
• aerated sludge storage lagoon `F ' •. ..�
The facility is located at South Fork's`Maiden,Plant on 100 West Pine Street in Maiden, Catawba County.
IO
2. Discharge from said treament works via Outfall 00,1-;at the location`specified on the attached map into the
Clark Creek currently classified\as''C waters in subbasin 03-08-35'.[HUC: 03050102] of the Catawba River
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Pae 2 of 9

Permit NC0006190
Part I
A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
[15A NCAC 02B.0400 et seq., 15A NCAC 02B.0500 et seq.]
Grade III Biological Water Pollution Control System [15A NCAC 08G .0302]
During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is
authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored'
by the Permittee as specified below:
Effluent Characteristics Discharge Limitations Monitoring Requirements
Parameter Code Monthly Daily Measurement Sample Sample Location a
Average Maximum Frequency Type
Flow 50050 1.1 MGD /Continuous Recording Influent or Effluent
BOD,5-day,20°C QD310 93 lbs/day 186 lbs/day/ 73/Week Composite Effluent
COD 00340 1114 lbs/day 2228 lbs/day,, / Weekly• Composite Effluent
Total Suspended Solids QD530 405 lbs/day 8106s/4ay 3/Week , 'Composite Effluent
NH3-N C0610 3.0 mg/L (15:0,mg/L 3/Week Composite Effluent
Sulfide 00745 3.4 lbs/day 6.'84bs/day Weekly Grab Effluent
Phenols 32730 1.9 lbs/day 3.7 lb`s/day /Weekly Grab, ' Effluent
Total Chromium 01034 1.91bs/day •, 3.7 lbs/day, " /Weekly Grab Effluent
Color 3 00083 549 AD vfL'. '',ti,. ", Weekly Composite Influent and Effluent
pH 00400 Between 6:0 and'9,.0's:u. '3/Week Grab Effluent
Dissolved Oxygen 09300 -.. Daily Average'>5.0 mg/L , 3/Week ' . Grab Effluent
Temperature,°C ,/00)'0---. / / 3/Week " Grab Effluent
Conductivity, µmobs/cm '` , 00094 \\, 'E 1 " / 3/Week Grab Effluent
Total Copper a 01042 s j Quarterly Composite Effluent
Total Nitrogen,rag/L-5- - C0600 \/ '- ',., s,, \ Monthly Composite Effluent
Total Phosphorus,mg/L- C0665 `` '1 ., , '"" Monthly Composite Effluent
Hardness-Total as[CaCO3 `''
00900 . Quarterly Composite Effluent
or(Ca+Mg)].,(mg/L) ,
N , Upstream&
Temperature,°C `1.. \ 00010 "". ' ',, ) Variable 6 Grab p
Downstream
'`, °, Upstream&
'-
Dissolved Oxygen,mg/L ,, •00300 7 Variable 6 Grab l Downstream
/ `
Conductivity, µmohs/cm '00094 Variable 6 Grab Upstream&
Downstream
Color(April-October) 00083 Weekly Grab Upstream&
Downstream
Hardness-Total as [CaCO3 00900 Quarterly Grab Upstream 7
or(Ca+Mg)] (mg/L)
Chronic Toxicity 8 TGP3B Quarterly Composite Effluent
Footnotes:
1. The permittee shall submit discharge monitoring reports electronically using the NC DWR's eDMR
application system [see A. (5)].
2. Sample Location:Upstream=at NCSR 2007.Downstream=at NCSR 1274.
Page 3 of 9

Permit NC0006190
3. Refer to Special Condition A. (4) for a complete explanation of effluent color limits and color
requirements.
4. Metal sampling shall be performed in conjunction with total hardness effluent sampling.
5. TN=TKN+NO3-N+NO2-N where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NO3-N
+NO2-N are Nitrate and Nitrite Nidogen,respectively.
6. Instream samples shall be collected 3/Week(June 1 —September 30) and 1/Week(October 1 —May 31).
7. The permittee shall sample instream hardness upstream of the facility's discharge. The sample shall be
representative of the hardness in dile receiving stream. If the permittee is a member of a monitoring
coalition program, sampling for instream hardness may be waived as long as the monitoring coalition
agrees to sample hardness at the nearest upstream location, at a minimum frequency of quarterly, and the
permittee has obtained approval from DWR-NPDES Permitting Unit that the upstream station being
monitored by the Coalition is representative of the receiving stream for this discharge. The permittee is
responsible for submitting instream hardness test results with its permit%renewal application package. If
Coalition membership is cancelled or the Coalition terminates inst'ream'hardness sampling at the approved
station, the permittee will immediately notify the Division and' resume sampling for instream hardness
upstream of its discharge. I /
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8. Chronic Toxicity(Ceriodaphnia)limit at 12%with testing in`March,June,`September and December[see
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There shall be no discharge of floating solids or visible`foam in otherthan trace amounts.
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Permit NC0006190
A. (2) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
[15A NCAC 02B.0200]
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to
Ceriodaphnia dubia at an effluent concentration of 12%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the"North
Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised December 2010, or subsequent versions or
"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-December 2010) or
subsequent versions.The tests will be performed during the months of March,June, September and
September. These months signify the first month of each three-month toxicity testing quarter assigned to the
facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
1 in failure ChV belowthe
If the test procedure performed as the first test of any single quarter'results a fai u e or
permit limit,then multiple-concentration testing shall be performed`at a minimum,in each of the two
following months as described in"North Carolina Phases Chronic Whole Effluent Toxicity Test
Procedure"(Revised-December 2010) or subsequent versions. .
All toxicity testing results required as part of this permit`condition will be entered on the Effluent Discharge
Monitoring Form(MR-1) for the months in which tests were.performed,using the parameter code TGP3B for the
pass/fail results and THP3B for the Chronic/Value. Additionally,"DWR/Form AT-3 (origihaVis to be sent to the
following address: \
Attention: ``. North Carolina Divisionof Water Resources
''Water Sbiences Section/Aquatic Toxicology Branch
1 621"Mail ServiceCenter `",
` Raleigh,NC 2769-0,-1621
Completed Aquatic Toxicity Test\Forms shall be filed with the Water Sciences Section no later than 30 days after
the end of the reporting period for which the report is made:
,/l
Test data shall'be complete, accurate,`include all supporting chemical/physical measurements and all
concentration/response data;'and,be certified by laboratory,supervisor and ORC or approved designate signature.
Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for
disinfection of the waste stream. -`
Should there be no discharge of flow fr'om;the facility during a month in which toxicity monitoring is required,the
permittee will complete theinformatior located at the top of the aquatic toxicity(AT)test form indicating the
facility name,permit number,pipe number, county, and the month/year of the report with the notation of"No
Flow"in the comment area ofthe,form. The report shall be submitted to the Water Sciences Section at the address
cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required,monitoring will be
required during the following month.Assessment of toxicity compliance is based on the toxicity testing quarter,
which is the three month time interval that begins on the first day of the month in which toxicity testing is required
by this permit and continues until the fmal day of the third month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water
Resources indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include
alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism
survival,minimum control organism reproduction, and appropriate environmental controls, shall constitute an
Page 5 of 9

Permit NC0006190
invalid test and will require immediate follow-up testing to be completed no later than the last day of the month
following the month of the initial monitoring.
A. (3) TOXICITY IDENTIFICATION EVALUATION (TIE)
[15A NCAC 02B.0200]
Should any whole effluent toxicity test produce a chronic value less than 12%,the permittee will undertake toxicity
identification evaluations (TIEs)using the procedures described in Toxicity Identification Evaluation:
Characterization of Chronically Toxic Effluents, Phase I,EPA/600/6-91/005F,May 1992 or similar methods.A
final report will be generated and submitted to the address below no later than 60 days following the initial test
producing a chronic value less than 12%.The primary objective of the TIE-activity will be to confirm or rule out
polymer as the source of toxicity. The report detailing findings of the 1/1E`iszto be sent to the following address:
Attention: North Carolina D'vi stem Water Resources
}
Water Sciences°Se ion/Aquatic Toxicology Branch
1621 Mail Service Center:"
Raleigh,NC 27699-1621 ` \
A. (4) COLOR PERMITTING REQUIREMENTS`P,
[15A NCAC 02B.0114] >
Color Monitoring. The permittee will conduct color monitoring of instream stations (upstream, downstream) on a
weekly basis during each summer season (April October). The permittee'will record whether a color plume'was
observed around the outfall pipe-during the weekly instream'saiiipling events,.and include that information on the
monthly discharge monitoring`report. Influent andveffluent samples will be collected weekly for color on a year-
round basis. Color samples willbe analyzed for ADMI color at'naturalpH:Effluent/influent samples will consist of
24-hour composites,while instream samples'will be colltected as grab samples. Samples will be analyzed by a state
certified laboratory. The influent monitoring;station will need to be located prior to polymer addition.
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Color-Reopener-..,Ifdata show that`waterquality standards'for`color are being violated by the discharge permitted
by the terms`,o(this permit;;then the'Director may'reopen this permit for the purpose of imposing additional
requirements<pursuant to 15A NCAC 2E1.0114: Alternatively, if future conditions change and color is no longer a
component of the influent wastestream`,then the permittee may request a permit modification to remove color permit
requirements. , ^
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1
A. (5) ELECTRONIC REPORTING OF MONITORING REPORTS
[G.S. 143-215.1(b)] .y,
Federal regulations require electronic submittal of all discharge monitoring reports(DMRs)and program reports.
The final NPDES Electronic Reporting Rule was adopted and became effective on December 21,2015.
NOTE: This special condition supplements or supersedes the following sections within Part II of this permit
(Standard Conditions for NPDES Permits):
• Section B. (11.) Signatory Requirements
• Section D. (2.) Reporting
• Section D. (6.) Records Retention
• Section E. (5.) Monitoring Reports
Page 6 of 9

Permit NC0006190
1. Reporting Requirements [Supersedes Section D. (2.) and Section E. (5.) (a)1
The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report(eDMR)internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted
electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit
DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with
EPA's Cross-Media Electronic Reporting Regulation(CROMERR),permittees will be required to submit all
discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR
submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR
to the following address:
NC DEQ/Division of Water Resources/Water Quality Permitting Section
ATTENTION: Central Files
1617 Mail Service Center )
Raleigh,North Carolina 27699-1617 /-- v
•
If a permittee is unable to use the eDMR system due to a demonstrated hardship.or due to the facility being
physically located in an area where less than 10 percent of the households have broadband access,then a
temporary waiver from the NPDES electronic reporting'requirementsmay be granted and discharge•monitoring
data may be submitted on paper DMR forms (MR 1, 1.1, 2;3)or alternative forms approved by the Director.
Duplicate signed copies shall be submitted to the mailing address°a o've. See"How to Request a Waiver from
Electronic Reporting"section below. ;, '�
'
Regardless of the submission method,the first'DMR'is,due on the last,
day of the month following the issuance
of the permit or in the case of a new facility,onahe last`day of the month'following the commencement of
discharge.
Starting on December 21,2020,the permittee must electronically report the following compliance monitoring
data and reports,when applicable:
• Sewer Overflow/Bypass Event Reports;
• Pretreatment Program.Annual Reports; and -.
• Clean Water Act(CWA),Section 316(b)Annual Reports.
The permittee may-seek an electronic reporting waiver from the Division(see"How to Request a Waiver from
Electronic Reporting'section below).:
.
2. Electronic Submissions
In accordance with 40 CFR 122.4)(9),the permittee must identify the initial recipient at the time of each -
electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for
the electronic submission.
Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity(EPA or
the state authorized by EPA to implement the NPDES program)that is the designated entity for receiving
electronic NPDES data [see 40 CFR 127.2(b)].
EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of
electronic submission and for each state. Instructions on how to access and use the appropriate electronic
reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at:
Page 7 of 9

Permit NC0006190
https://www.federalregister.gov/documents/2015/10/22/2015-24954/national-pollutant-discharge-elimination-
system-npdes-electronic-reporting rule.
Electronic submissions must startIy the dates listed in the"Reporting Requirements"section above.
I
3. How to Request a Waiver from Electronic Reporting
The permittee may seek a temporaryelectronic reporting waiver from the Division. To obtain an electronic
reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests
for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at
least sixty(60) days prior to the date\the facility would be required under this permit to begin submitting
monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon
expire. At such time,monitoring data and reports shall be submitted electronically to the Division unless the
permittee re-applies for and is granted a new temporary electronic reporting waiver by the Division. Approved
electronic reporting waivers are not tiansferrable. Only permittees th an approved reporting waiver request
may submit monitoring data and reports on paper to the I?ivision for the period that the approved reporting
waiver request is effective. <� '
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Information on eDMR and the application for a temporary electronic reporting\waiyer are found on the
following web page: \
;
http://deq.nc.gov/about/divisions/water-resources/edmr '`. ` /
I` ,
4. Signatory Requirements [Supplements Section B. (11.) (b).and Supersedes Section B. (11.) (d)1
All eDMRs submitted to the permit issIcing authority shall be signed bya person described in Part II, Section B.
(11.)(a)or by a duly authorized representative of that person as described'in Part II, Section B. (11.)(b). A
person, and not a position,must be`delegated signatoryauthority for eDMR reporting purposes.
For eDMR submissions,thp rson signing eg and submitting the DMR must obtain an eDMR user account and
login credentials.to access the:eDMR`sytem: For more information on North Carolina's eDMR system,
registering.for eDMR a`nd obtaininnt,p
g an-eDMR user accoulease visit the following web page:
http://deq.nc.gov/about/disions/water.- esources/edmr
ti
Certification.\Any person submitting an eleetronic DMR using the state's eDMR system shall make the
following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE
ACCEPTED:
"I cert, under penalty`of,law, that this ocument and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
5. Records Retention [Supplements Section D. (6.)1
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These
records or copies shall be maintained for a 1 eriod of at least 3 years from the date of the report. This period
may be extended by request of the Director at any time [40 CFR 122.41].
Page 8 of 9

Permit NC0006190
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NC0006190
V Receiving Stream: Clark Creek
SCALE • Stream Classification: C
Latitude: 35034'38" USGS Quad # 1:24,000 River Basin: Catawba
Longitude:81°13'14" E14SW (1"= 2000') Sub-Basin/ 8-Digit HUC: 03-08-35/ 03050102
County: Catawba