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HomeMy WebLinkAboutNC0004944_Renewal Application_20180727 49";:d to:r Cr,.. % t -4TINi,w-, F,:,. '71:j Lv .: -161 v,- . - ,.. .e 4,....„..„...„,.... ROY COOPER NORTH CAROLINA Gorerror Environmental Quality MICHAEL S_REGAN Secretcoy LINDA CULPEPPER Interim Director July 27, 2018 Greg Coleman, General Manager Salisbury Investments I LLC 5320 Old Pineville Rd Charlotte, NC 28217 Subject: Permit Renewal Application No. NC0004944 Edge Water Treating, LLC Rowan County Dear Applicant: The Water Quality Permitting Section acknowledges the July 26, 2018 receipt of your permit modification application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 1506-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit.The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, aceitleargt a` Wren The ford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application E Q?) haae.�emdOL ,- North Carolina Department of Environmental Quality I Division of Water Resources 1617 Mail Service Center I Raleigh,North Carolina 27699-1617 919-707-3601 II I Dewberry RECEIVED/DENR/DWR JUL 26 2018 Water Resources Permitting Section Edge Water Treating, LLC NPDES Permit Modification Application July 20th,2018 SUBMITTED BY Dewberry '2610 Wycliff RD,Suite 410 Raleigh, NC 27607 SUBMITTED T0. NCDENRJWater Quality Permitting Section- Wastewater Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Dewberry Engineers Inc. 919.881.9939 Dewberry.• 2610 Wycliff Road,Suite 410 919.881.9923 fax Raleigh, NC 27607 www.dewberry.com July 20,2018 NC Department of Environmental Quality—NPDES Complex Permitting Unit Attn:Sergei Chernikov,Engineer Archdale Building 512 N.Salisbury Street Raleigh,NC 27699 RE: Edge Water Treating,LLC—NPDES NC0004944 Modification Application Dear Mr.Chernikov: Dewberry is pleased to submit the enclosed permit modification application package on behalf of Edge Water Treating,LLC.Edge Water Treating is requesting permit modification for operation of the wastewater treatment plant(WWTP)as a Centralized Waste Treatment(CWT)facility Subcategory D— Multiple Wastestreams. The WWTP historically served the DuraFiber Technologies facility and treated sanitary wastewater, process wastewater associated with Organic Chemicals,Plastics,and Synthetic Fibers(OCPSF) manufacturing,and stormwater associated with industrial activity.Edge Water Treating,LLC wishes to operate the facility as a CWT.Edge Water Treating intends to accept metals bearing wastes,oil wastes, and organics wastes.Therefore,the facility wishes to be permitted under 40 CFR 437.4o Subpart D— Multiple Wastestreams.In addition to offsite waste,the WWTP will continue to treat sanitary wastewaters from the adjacent manufacturing space.The intent is to lease the manufacturing space so there will be future process and utility wastewater from tenants. Edge Water Treating anticipates the flow rate of the facility to gradually increase over time.To account for the gradual increase in flow,Edge Water Treating is requesting the NPDES permit include multiple flow tiers at 0.50 MGD,1.o MGD,and 2.305 MGD.The existing wastewater treatment system has a design flow of 2.305 MGD. Enclosed are the following application forms and supporting documentation: • Form 1 • Map—Form 1 Item XI Attachment • Form 2D • Line Drawings(3)—Form 2D Item III-B Attachment • Initial Certification Statement(40 CFR§437.41(a)) We appreciate your consideration.Please feel free to contact me at 919-424-3764 with any questions regarding this application package. Sincerely, Duilv-6 Leigh-Ann Dudley,PE Project Manager Cc: Greg Coleman,Edge Water Treating MariJon Owens,Edge Water Treating Katie Jones,PE,Dewberry Page 1 of 1 Please print or type in the unshaded areas only (fill-in areas are spaced for elite type,i.e., 12 characters/inch). For Approved. OMB No. 2040-0086. Approval expires 5-31-92 FORM U.S.ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER i ./EPA GENERAL INFORMATION s -PA C F NCD041043811 D +r► Consolidated Permits Program GENERAL (Read the "General Instructions"before starting.) 1 2 13 14 15 LABEL ITEMS GENERAL INSTRUCTIONS If a preprinted label has been provided, I. EPA I.D. NUMBER affix it in the designated space. Review the information carefully; if any of it is incorrect cross through it and enter the III. FACILITY NAME correct data in the appropriate fill-in area below.Also,if any of the preprinted data is absent (the area to the left of the label space lists the information that should PLEASE PLACE LABEL IN THIS SPACE V. FACILITY appear) please provide it in the proper fill- MAILING LIST in ea sc) below. If the label is complete and you need not complete Items I, Ill, V, and VI(except VI-B which must be VI. FACILITY completed regardless). Complete all items if no label has been proved. Refer to the instructions for detailed item descriptions LOCATION and for the legal authorization under which this data is collected. II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer"yes"to any questions,you must submit this form and the supplemental from listed in the parenthesis following the question. Mark"X"in the box in the third column if the supplemental form is attached. If you answer"no"to each question,you need not submit any of these forms. You may answer"no"if your activity is excluded from permit requirements;see Section C of the instructions.See also,Section D of the instructions for definitions of bold-faced terms. SPECIFIC QUESTIONS MARK"X" MARK SPECIFIC QUESTIONS MARK"XFORM YES NO YES NO ATTACHED ATTACHED A. Is this facility a publicly owned treatment works B. Does or wit this facility (either existing or which results in a discharge to waters of the ❑ ® ❑ proposed) include a concentrated animal ❑ ® ❑ U.S.?(FORM 2A) feeding operation or aquatic animal production facility which results in a discharge 16 17 18 to waters of the U.S.?(FORM 2B) 19 20 21 C. Is this facility which currently results in ❑ ® D. Is this proposal facility(other than those described ® ❑ Ill discharges to waters of the U.S. other than in A or B above)which will result in a discharge those described in A or B above?(FORM 2C) 22 23 24 to waters of the U.S.?(FORM 2D) 25 26 27 E. Does or will this facility treat,store,or dispose of F. Do you or will you inject at this facility industrial or hazardous wastes?(FORM 3) ❑ ® ❑ municipal effluent below the lowermost stratum ❑ ® ❑ containing, within one quarter mile of the well bore, underground sources of drinking water? 28 29 30 (FORM 4) 31 32 33 G. Do you or will you inject at this facility any H. Do you or will you inject at this facility fluids for produced water other fluids which are brought to special processes such as mining of suffer by the the surface in connection with conventional oil or ❑ ® ❑ Frasch process,solution mining of minerals,in ❑ ® ❑ natural gas production, inject fluids used for situ combustion of fossil fuel,or recovery of enhanced recovery of oil or natural gas,or inject geothermal energy?(FORM 4) fluids for storage of liquid hydrocarbons? — (FORM 4) 34 35 36 37 38 39 I. Is this facility a proposed stationary source J. Is this facility a proposed stationary source which is one of the 28 industrial categories listedwhich is NOT one of the 28 industrial categories in the instructions and which will potentially emit ❑ ® illlisted in the instructions and which will potentially ❑ ® ❑ 100 tons per year of any air pollutant regulated emit 250 tons per year of any air pollutant under the Clean Air Act and may affect or be — regulated under the Clean Air Act and may affect located in an attainment area? FORM 5 40 41 42 or be located in an attainment are? FORM 5 43 44 45 III. NAME OF FACILITY c SKIP Edge Water Treating, LLC 1 15 16-29 30 69 IV. FACILITY CONTACT A.NAME&TITLE(last,first, &title) B. PHONE(area code&no.) 2 Greg Coleman, Principal 704 609 7971 15 16 45 46 48 49 51 52 55 V. FACILITY MAILING ADDRESS A.STREET OR P.O.BOX 3 15320 Old Pineville Road 15 16 45 B.CITY OR TOWN C.STATE D.ZIP CODE a Charlotte NC 28217 15 16 40 41 42 47 51 VI. FACILITY LOCATION A.STREET, ROUTE NO.OR OTHER SPECIFIC IDENTIFIER - 5 7401 Statesville Blvd 15 16 45 B. COUNTY NAME Rowan 46 70 C. CITY OR TOWN D.STATE E.ZIP CODE F. COUNTY CODE c Salisbury NC 28147 137159 5 16 40 41 42 47 51 52 54 EPA FORM 3510-1(8-90) CONTINUED ON REVERSE CONTINUED FROM THE FRONT VII.SIC CODES 4-di.it, in order of.riorit A.FIRST B.SECOND c 4953 (specify) 7 (specify) 5 16 17 Refuse System 15 16 19 C.THIRD D.FOURTH 7 (specify) 7 (specify) 15 16 17 15 16 19 VIII.OPERATOR INFORMATION A.NAME B.Is the name listed in Item c I Edge Water Treating,LLC VIII-A also the owner? 8 ❑YES ❑NO 18 19 55 C.STATUS OF OPERATOR(Enter the appropriate letter into the answer box;if"Other,'specify.) D.PHONE(area code&no.) F=FEDERAL M=PUBLIC(other than federal or state) p (specify) c 704 609 7971 S=STATE 0=OTHER(specify) A P=PRIVATE 56 15 16 18 19 21 22 25 E.STREET OR PO BOX 7401 Statesville Blvd 26 55 F.CITY OR TOWN G.STATE H.ZIP CODE IX.INDIAN LAND c Salisbury NC 28147 Is the facility located on Indian lands? ❑YES ❑ NO 15 16 40 42 42 47 51 X.EXISTING ENVIRONMENTA1- 111111 .11111 PERMITS A.NPDES(Discharges to Surface Water) D.PSD(Air Emissions from Proposed Sources) s N ' NC0004944, NCS000591 9 P ° NA 15 16 17 18 30 15 16 17 18 30 B.UIC(Underground Injection of Fluids E.OTHER(specify) (Specify) s u I NA s T ° NA 15 16 17 18 30 15 16 17 18 30 C.RCRA(Hazardous Wastes) E.OTHER(specify) (Specify) 9 NCD041043811 9 T ° NA 15 16 17 18 30 15 16 17 18 30 XI. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XII.NATURE OF BUSINESS (.rovide a brief descri.tion The wastewater treatment facility will operate as a Centralized Waste Treatment facility permitted under Subcategory D- Multiple Wastestreams. Activities which generate the wastewater will be varied. In addition to offsite CWT wastewater, adjacent leased manufacturing space will generate process, utility, and domestic wastewater. Tenants have not been identified as of this application, so the nature of the business generating these waste streams is unknown. XIII. CERTIFICATION see instructions I certify under penalty of law that I have personally examined . . a familiar with the information submitted in this application and all attachments and that, based on my inquiry of those per .ns i ediately responsible for obtaining the information contained in the application, I believe that the information is true, a .rate a d complete. I am aware that there are significant penalties for submitting false information, including the possibility off e and i priso j�ent. A. NAME&OFFICIAL TITLE(type or print) r•.SIGNAT RE (� C.DA SIGN D Tom McKittrick, Manager " / 5 If COMMENTS FOR OFFICAL USE ONLY c C 15 16 55 EPA FORM 3510-1(8-90) b , - �( : 1 MILE r �1 BOUNDARY y ' M01 �. w _ \. ........„{„\l',' .._\\'' ' , ./,'" 1/4 MILE l f Bur!. BOUNDARY '\ ` { ;1 , / T y '; /- I-- _. A ' I i' '-' r,". OUTFALL 001 • rY J( • , r+ Y L.. � '• 1 110 (/// ( (lg y i :.t-,-. ,,I i1 ti4 _ w 1 NOTE:DRINKING WATER WELL DATA _ r( _� I -‘, ..),\_,,,,,,_ PUBLISHED BY NCDEO -• .1 ,. / °^T / -� �1! l l ' 1` \ - , \�\ ' \ AND ACQUIRED FROM NC ONE MAP 1c I, ` ;' r� -> I '/ � 1 - 1\,; \:" \ GEOSPATIAL PORTAL 3`# I'''\\-_--A . ,L,. • �) �' ��� � ��. )• �7�� _� I ��' LEGEND ,o --:\,., li , .3.• \� a 1 LEGAL PARCEL BOUNDARY G \ r� . GRAPHIC SCALE FLOW DIRECTION ARROW0 4000 8000 • DRINKING WATER WELL .�� � 1 � I I I Feet i� ��iy� DATE TITLE SHEET NO. fitelo k De,lit/berry`:' 06/29/18 TITLE XI - FUGSGS QUAD MAP - Dewberry Engineers Inc. 2610 WYCLIFF ROAD PROJ. NO. PROJECT RALE62H EDGE WATER TREATING RALEIGH,NC 2807 PHONE:919.881.9939 FAX:919 881 9923 50103844 LLC PERMIT MODIFICATION PLAN I A' NCBELS F-0919 Form Approved OMB No.2040-0086.Approval expires 8-31-98. PP PP EPA I.D.NUMBER(copy from Item 1 of Form 1) Please print or type in the unshaded areas only NCD041043811 Form 2D CEPANew Sources and New Dischargers NPDES Application for Permit to Discharge Process Wastewater I.Outfall Location For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. Outfall Number Latitude Longitude Receiving Water(name) (list) Deg. Min. Sec. Deg. Min. Sec. 001 N Secona Creek 35 92 40 -80 36 10 II.Discharge Date(When do you expect to begin discharging?) 01/16/2019 W.Flows,Sources of Pollution,and Treatmeril Technologies A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2)The average flow contributed by each operation; and (3)The treatment received by the wastewater.Continue on additional sheets if necessary. Outfall 1.Operations Contributing Flow 2.Average Flow 3.Treatment Number (List) (Include Units) (Description or List codes from Table 2D-1) 1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 5-A, 001 Onsite sanitary wastewater 2,500 gpd 5-c, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Stormwater 42, 000 gpd 5-A, 5-c, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Onsite Process and Utility 200,000 gpd 5-A, 5-c, 5-Q 1-T, 1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 001 Offsite Septage 27, 000 gpd 5-A, s-c, 5-Q waste specific pretreatment, 001 Offsite CWT Wastewater 228,500 gpd Equalization, 3-A, 1-U, 3-G, 4-A, 5-A 5-C, 5-Q Total 001 Flow Estimate: 500, 000 gpd EPA Form 3510-2D(Rev.8-90) PAGE 1 of 5 11 MB N .2040-0086.A roval Form Approved.O opp expires 8-31-98. EPA I.D.NUMBER(copy from Item 1 of Form 1) Please print or type in the unshaded areas only NCD041043811 Form 2D \-TEPANew Sources and New Dischargers Application for Permit to Discharge Process Wastewater NPDES I.Outfall Location For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. Outfall Number Latitude Longitude Receiving Water(name) (list) Deg. Min. Sec. Deg. Min. Sec. P11 N Neccr.o CreeK 35 42 40 -80 36 10 II.Discharge Date(When do you expect to begin discharging?) 01/16/2019 Ill.Flows,Sources of Pollution,and Treatment Technologies A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2)The average flow contributed by each operation; and (3)The treatment received by the wastewater.Continue on additional sheets if necessary. Outfall 1.Operations Contributing Flow 2.Average Flow 3.Treatment Number (List) (Include Units) (Description or List codes from Table 2D-1) 1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 5-A, 001 Onsite sanitary wastewater 2,500 gpd 5-c, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Stormwater 42,000 gpd 5-A, 5-c, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Onsite Process and Utility 400,000 gpd 5-A, 5-C, 5-Q 1-T, 1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 001 Offsite Septage 27, 000 gpd 5-A, 5-c, 5-Q waste specific pretreatment, 001 Offsite CWT Wastewater 528,500 gpd Equalization, 3-A, 1-U, 3-G, 4-A, 5-A 3-C, 5-Q Total 001 Flow Estimate: 1,000,000 gpd EPA Form 3510-2D(Rev.8-90) PAGE 1 of 5 Form Approved.OMB No.2040-0086.Approval expires 8-31-98. EPA I.D.NUMBER(copy from Item 1 of Form 1) Please print or type in the unshaded areas only NCD041043811 Form 2D New Sources and New Dischargers NPDES Application for Permit to Discharge Process Wastewater I.Outfall Location For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. Outfall Number Latitude Longitude Receiving Water(name) (list) Deg. Min. Sec. Deg. Min. Sec. N Second Creek 30 42 40 -80 36 10 II.Discharge Date(When do you expect to begin discharging?) 01/16/2019 III.Flows,Sources of Pollution,and Treatment Technologies A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2)The average flow contributed by each operation; and (3)The treatment received by the wastewater.Continue on additional sheets if necessary. Outfall 1.Operations Contributing Flow 2.Average Flow 3.Treatment Number (List) (Include Units) (Description or List codes from Table 2D-1) 1-L, 2-13, 3-A, 1-U, 3-G, 4-A, 5-A, 001 Onsite sanitary wastewater 2,500 gpd 5-c, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Stormwater 42, 000 gpd 5-A, 5-C, 5-Q Equalization, 3-A, 1-U, 3-G, 4-A, 001 Onsite Process and Utility 1,000, 000 gpd 5-A, 5-C, 5-Q 1-T, 1-L, 2-H, 3-A, 1-U, 3-G, 4-A, 001 Offsite Septage 27, 000 gpd 5-A, s-c, 5-Q waste specific pretreatment, 001 Offsite CWT Wastewater 1,233,500 gpd Equalization, 3-A, 1-U, 3-G, 4-A, 5-A 5-C, 5-Q Total 001 Flow Estimate: 2, 305,000 gpd EPA Form 3510-2D(Rev.8-90) PAGE 1 of 5 B. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent,and treatment units labeled to correspond to the more detailed descriptions in Item III-A.Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain mining activities),provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. C. Except for storm runoff,leaks,or spills,will any of the discharges described in Items III-A be intermittent or seasonal? YES(complete the following table) ❑i NO(go to Section IV) 1. Frequency 2.Flow Outfall a.Days b.Months a.Maximum Daily b. Maximum Number Per Week Per Year Flow Rate Total Volume c.Duration (specify average) (specify average) (in mgd) (specify with units) (in days) IV.Production If there is an applicable production-based effluent guideline or NSPS, for each outfall list the estimated level of production (projection of actual production level, not design), expressed in the terms and units used in the applicable effluent guideline or NSPS, for each of the first 3 years of operation. If production is likely to vary,you may also submit alternative estimates(attach a separate sheet). Year A.Quantity Per Day B.Units Of Measure c.Operation, Product,Material,etc. (specify) NA EPA Form 3510-2D(Rev.8-90) Page 2 of 5 CONTINUE ON NEXT PAGE CONTINUED FROM THE FRONT EPA I.D.NUMBER(copy from Item 1 of Form 1) Outfall Number NCD041043811 001 V.Effluent CharacteillIMIMII A and B:These items require you to report estimated amounts(both concentration and mass)of the pollutants to be discharged from each of your outfalls. Each part of this item addresses a different set of pollutants and should be completed in accordance with the specific instructions for that part.Data for each outfall should be on a separate page.Attach additional sheets of paper if necessary. General Instructions(See table 2D-2 for Pollutants) Data orovided for CWT wastestre�ams. Each part of this item requests you to provide an estimated ily maximum and average or certain pollutants and the source of information.Data for all pollutants in Group A,for all outfalls,must be submitted unless waived by the permitting authority.For all outfalls,data for pollutants in Group B should be reported only for pollutants which you believe will be present or are limited directly by an effluent limitations guideline or NSPS or indirectly through limitations on an indicator pollutant. 2.Maximum Daily 3.Average Daily 1.Pollutant Value Value 4.Source(see instructions) (include units) (include units) Biochemical Oxygen Demand 163 mg/1 41 mg/1 3 Chemical Oxygen Demand 237 mg/1 60 mg/1 3 Total Organic Carbon 67 mg/1 17 mg/1 3 Ammonia 1,100 mg/1 1,100 mg/1 3 Temperature (winter) 23.4 C 14.9 C 3 Temperature (summer) 25.5 C 22.1 C 3 pH 9.0 su 7.5 su 4 Total Suspended Solids 215 mg/1 9.25 mg/1 3 Fecal coliform Not present in CWT wastestreams. Oil and grease 127 mg/1 28 mg/1 3 Cobalt 56,355 ug/1 57 ug/1 3 Tin 335 ug/1 30 ug/1 3 Titanium 51 u /1 5 ug/1 3 g Antimony 928 ug/1 21 ug/1 3 Arsenic 2,948 ug/1 11 ug/1 3 Cadmium 782 ug/1 7.5 ug/1 3 Chromium 746 ug/1 40 ug/1 3 Copper 865 ug/1 157 ug/1 3 Lead 1,317 ug/1 99 ug/1 3 Mercury 17 ug/1 0.2 ug/1 3 Nickel 794 ug/1 255 ug/1 3 Selenium 176 ug/1 56 ug/1 3 EPA Form 3510-2D(Rev.8-90) Page 3 of 5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT EPA I.D.NUMBER(copy from Item 1 of Form 1) Outfall Number NCD041043811 001 V.Effluent Characteristics A and B:These items require you to report estimated amounts(both concentration and mass)of the pollutants to be discharged from each of your outfalls. Each part of this item addresses a different set of pollutants and should be completed in accordance with the specific instructions for that part.Data for each outfall should be on a separate page.Attach additional sheets of paper if necessary. General Instructions(See table 2D-2 for Pollutants) Each part of this item requests you to provide an estimated daily maximum and average for certain pollutants and the source of information.Data for all pollutants in Group A,for all outfalls,must be submitted unless waived by the permitting authority.For all outfalls,data for pollutants in Group B should be reported only for pollutants which you believe will be present or are limited directly by an effluent limitations guideline or NSPS or indirectly through limitations on an indicator pollutant. 2.Maximum Daily 3.Average Daily 1.Pollutant Value Value 4.Source(see instructions) (include units) (include units) Silver 32 ug/1 10 ug/1 3 zinc 8,259 ug/1 206 ug/1 3 2,4,6-trichlorophenol 155 ug/1 86 ug/1 3 Phenol 3,648 ug/1 362 ug/1 3 Acetone 30 ug/1 2 ug/1 3 Acetophenone 114 ug/1 36 ug/1 3 2-butanone 4,811 ug/1 878 ug/1 3 Carbazole 598 ug/1 151 ug/1 3 n-decane 948 ug/1 238 ug/1 3 n-octadecane 589 ug/1 203 ug/1 3 pyridine 370 ug/1 116 ug/1 3 bis(2-ethylhexyl)phthalate 215 ug/1 63 ug/1 3 butyl benzyl phthalate 188 ug/1 55 ug/1 3 fluoranthene 54 ug/1 17 ug/1 3 EPA Form 3510-20(Rev.8-90) Page 3 of 5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT EPA I.D.NUMBER(copy from Item 1 of Form 1) NCD041043811 C. Use the space below to list any of the pollutants listed in Table 2D-3 of the instructions which you know or have reason to believe will be discharged from any outfall.For every pollutant you list,briefly describe the reasons you believe it will be present. 1.Pollutant 2.Reason for Discharge Cresol Cresol was indentified by the EPA as a pollutant of concern for oil and organics wastestreams. As the facility intends to accept this type of waste this compound may be present. Vanadium Vanadium was identified by the EPA as a pollutant of concern for metal bearing wastestreams. As the facility intends to accept this type of waste this compound may be present. Xylene was idenfied by the EPA as a pollutant of concern for Xylene organics wastestreams. As the facility intends to accept this type of waste this compound may be present. Carbon disulfide was identified by the EPA as a pollutant of Carbon disulfide concern for organics and metal bearing wastestream. As the facility intents to accept this type of waste this compound may be present. Strontium Strontium was identified by the EPA as a pollutant of concern for metal bearing, oil, and organics wastestreams. As the facility intents to accept this type of waste this compound may be present. Zirconium Zirconium was identified by the EPA as a pollutant of concern for metal bearing wastestreams. As the facility intends to accept this type of waste this compound may be present. VI.Engineering Report on Wastewater Treatment A. If there is any technical evaluation concerning your wastewater treatment, including engineering reports or pilot plant studies, check the appropriate box below. ❑Report Available ❑✓ No Report B. Provide the name and location of any existing plant(s)which,to the best of your knowledge resembles this production facility with respect to production processes,wastewater constituents,or wastewater treatments. Name Location None EPA Form 3510-2D(Rev.8-90) Page 4 of 5 CONTINUE ON NEXT PAGE EPA I.D.NUMBER(copy from/tem 1 of Form 1) NCD041043811 VII.Other Information(Optional) .Use the space below to expand upon any of the above questions or to bring to the attention of the reviewer any other information you feel should be considered in establishing permit limitations for the proposed facility.Attach additional sheets if necessary. Section III-A flow rate estimates have been provided for the three requested flow tiers of 0.5 MGD, 1.0 MGD, and 2.305 MGD. Flow estimates have been provided based on the current best estimate of the contribution from flow sources. Onsite sanitary wastewater is based on an estimate of 100 employees and a typical usage of 25 gallons per day per employee (15A NCAC 02T.0114) . The offsite septage estimate is based on accepting 10 trucks per day at 2,700 gallons per truck. The stormwater flow contribution is based on the average flow reported by DuraFibers for Outfall 005 on the 2013 NPDES permit renewal application. Flow rates for onsite tenant process and utility wastewater and the offsite CWT wastewater are estimates based on potential contributions as facility operations increase over time. For Section V-A, the estimated effluent pollutant concentrations are representative of the CWT wastestreams only. The average estimated pollutant concentrations for parameters noted with Source 3 are based on the Long Term Average pollutant concentrations from the Development Document for Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry - Final (EPA 821-R-00-020) . The long term average concentrations were selected based on the facilities sampled which use the treatment technology options used by the EPA as the basis to develop the NSPS limits for each subcategory: Metals Option 3, Oils Option 9, and Organics Option 4. Maximum daily estimated concentrations are based on the product of the long term average and the parameter one day variability factor. No long term average or variability factor were determined by the EPA for chemical oxygen demand (COD) , total organic carbon (TOC) , and ammonia. The ratios of COD to biochemical oxygen demand (BOD) and TOC to BOO for the Organics Option 4 data was calculated. The BOD long term average and daily maximum concentration estimates were multiplied by the COD/BOD ratio to estimate the COD average and daily maximum concentration. The BOD long term average and daily maximum concentration estimates were multipled by the TOC/BOD ratio to estimate the TOC average and daily maximum concentration. Ammonia effluent concentrations are estimated based on data collected by the EPA from the Organics Option 4 facility and presented in the Development Document for Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry - Final (EPA 821-R-00-020) . Effluent temperature estimates are based on winter and summer historical discharge data from the Salisbury Rowan WWTP from June 2015 - April 2016. Effluent data from the Salisbury Rowan WWTP was selected as this facility is located in close proximity to the Edge Water Treating facility and is therefore in the same climate. Assuming no significant heat inputs from process and CWT wastewaters, we expect the biological treatment systems to operate at similar ambient seasonal temperatures. VIII.CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system, • those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief t ,e, .ccurate, and complete. l am aware that there are significant penalties for submitting false information, including the possibility of fine and• pris,nment for knowing violations. A.Name and CMG. tle(,pe or print) B.Phone No. Tom McKitt .ck, M.nage (704) 717-5520 C.Signatu : D.Date Signed_ 401 I( EPA Form 3510-2D(--v.8-90) PAGE 5 of 5 CITY WAT-R SANITARY WASTEWATER 2,500 GPD SANITARY WASTE 29,500 GPD PRETREATMENT SEPTAGE PUMP & HAUL 27,000 GPD STORMWATER ASSOCIATED WITH INDUSTRIAL ACTIVITY 42,000 GPD WASTEWATER TREATMENT OUTFALL 001 TENANT PLANT 500,000 GPD CITY WATER OR PROCESS AND UTILITY PROCESS WATER — TENANT ACTIVITIES WASTEWATER INTAKE FROM NORTH 200,000 GPD SECOND CREEK CWT WASTEWATER CWT WASTE PRETREATMENT 228,500 GPD SOLIDS TO OFFSITE DISPOSAL -- ------___.------- ------- DATE TITLE SHEET NO. 9 Dewberry® FORM 2D SECTION III-B 07/05/2018 0.5 MGD FLOW TIER Dewberry Engineers Inc,WYOJFF ROAD PROJ. NO. PROJECTSUITE — ,."b C2 0 EDGE WATER TREATING,LLC PNOFIX e ."d 9923 50103844 SALISBURY,NC CITY WATER - SANITARY WASTEWATER 2,500 GPD SANITARY WASTE 29,500 GPD PRETREATMENT SEPTAGE PUMP & HAUL 27,000 GPD STORMWATER ASSOCIATED WITH INDUSTRIAL ACTIVITY 42,000 GPD WASTEWATER TREATMENT OUTFALL 001 TENANT PLANT 1,000,000 GPD CITY WATER OR PROCESS AND UTILITY PROCESS WATER - TENANT ACTIVITIES WASTEWATER INTAKE FROM NORTH 400,000 GPD SECOND CREEK CWT WASTEWATER CWT WASTE PRETREATMENT 528,500 GPD SOLIDS TO OFFSITE DISPOSAL B DATE TITLE SHEET NO. 9 Dewberry FORM 2D SECTION III-B 07/05/2018 1.0 MGD FLOW TIER Dewcerry Engineers Inc. ---- oWYOlfrwno PROJ. NO. PROJECT 11/41361,IC EDGE WATER TREATING,LLC 1111.1110. „ 50103844 SALISBURY,NC CITY WATER - SANITARY WASTEWATER 2,500 GPD SANITARY WASTE 29,500 GPD PRETREATMENT SEPTAGE PUMP & HAUL 27,000 GPD STORMWATER ASSOCIATED WITH INDUSTRIAL ACTIVITY 42,000 GPD WASTEWATER TREATMENT OUTFALL 001 TENANT PROCESS AND PLANT 2,305,000 GPD CITY WATER OR UTILITY WASTEWATER - PROCESS WATER TENANT ACTIVITIES 1,000,000 GPD INTAKE FROM NORTH SECOND CREEK CWT WASTEWATER CWT WASTE PRETREATMENT 1,233,500 GPD SOLIDS TO OFFSITE DISPOSAL • Dewberry® DATE TITLE SHEET NO. FORM 2D SECTION III-B �� 07/05/2018 2.305 MGD FLOW TIER ryEngineers onowwrs ROM PROJ. NO. PROJECT SUM MO ANEW NC ;7 EDGE WATER TREATING,LLC PHONE F,/;�M 50103844 SALISBURY,NC EDGE 7401 Statesville Blvd Salisbury, NC 28147 WATER TREATING, LLC July 18, 2018 NC Department of Environmental Quality- NPDES Complex Permitting Unit Attn: Sergei Chernikov,Engineer Archdale Building 512 N.Salisbury Street Raleigh,NC 27699 RE: Initial Certification Statement for NPDES Permit NC0004944 Mr.Chernikov, Edge Water Treating,LLC operates an existing wastewater treatment plant located in Salisbury,NC. Edge Water Treating wishes to operate the facility as a Subpart D Centralized Waste Treatment(CWT)facility and accept metals bearing,oily,and organics wastes. As required by 4o CFR§437.41(a)for Subpart D facilities,Edge Water Treating,LLC is submitting herein the Initial Certification Statement. A NPDES permit modification request has been submitted under separate cover. §437.41(1)List and describe the subcategories of wastes accepted for treatment at the facility At this time,the Edge Water Treating facility has not identified the specific wastes that will be accepted; however,the facility anticipates accepting waste in the following categories: • Metals Subcategory o Metal finishing rinse waters o Air pollution control blow down o Waste acids and bases with or without metals o Alkaline and acid solutions used to clean metals parts or equipment • Oils Subcategory o Oil-water emulsions or mixtures o Interceptor wastes o Aqueous and oil mixtures from parts cleaning operations • Organics Subcategory o Landfill leachate o Solvent bearing waste o Still bottoms o Tank clean-out from organic,non-petroleum sources Edge Water Treating will include a description of additional subcategories that may be accepted in the future within the required Period Certification Statement(§437.41(b)). NC0004944 Initial Certification Statement, July 18, 2018 page 2 §437.41(2)List and describe the treatment systems in-place at the facility and conditions under which the treatment systems are operated for the subcategories of wastes accepted for treatment at the facility Figure i attached presents a Block Flow Diagram of potential anticipated treatment systems.The Edge Water Treating facility is an existing wastewater treatment plant that historically treated wastewater from an Organic chemical,Plastics,and Synthetic Fibers(OCPSF)industry which is now no longer at the site. The core wastewater treatment plant includes equalization,two aeration basins,three clarifiers,one aerobic sludge digester,and sludge filter press.In addition,the facility has various tanks,clarifiers,filters, advanced oxidation system,and anaerobic treatment system.Edge Water Treating intends to evaluate use and potential repurpose of existing equipment versus installing new equipment.While at this time it is not clear if existing or new equipment will be used,presented below are potential anticipated treatment processes.These treatment processes are consistent with the technologies selected by the EPA as the basis for establishing limitations and standards for each waste subcategory. Metals Subcategory Edge Water Treating anticipates treating metals subcategory wastes in a system which may consist of selective metals precipitation,secondary precipitation,solid-liquid separation,tertiary precipitation,and final clarification.The specific pH set points for each precipitation stage will be selected based on the metals targeted for removal,but are anticipated to be between 8-10.The selection of hydroxide or sulfide based precipitants will be based on the specific wastes. Depending on the waste stream(s),multiple precipitation steps may be implemented. In this event,after each precipitation step,precipitated solids will be removed via clarification prior to initiating the next precipitation step.Multiple stages of precipitation may be achieved in a single batch reactor with the ability to remove solids from the reactor between precipitation steps or may be performed in a series of reactors and clarifiers.Additional treatment chemicals such as caustic and sulfuric acid may be used to meet pH set points.Coagulants and flocculant aids may be used to assist with liquid-solid separation. After treatment,metals waste may be comingled in the equalization basin with organics waste and treated oil wastes or could bypass the biological treatment system. The specific equipment will be selected upon evaluation of the operability of existing infrastructure and identification of waste streams.The proposed treatment process is consistent with the technology option,Option 3,selected as the basis for the metals subcategory limitation and standards for New Source Performance Standards(Development Document for Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry—Final EPA 821-R-oo-o2o). Oils Subcategory Edge Water Treating anticipated treating oils subcategory wastes in a system which may consist of emulsion breaking,gravity separation,and dissolved air flotation.The specific emulsion breaking chemical will be selected based on the waste to be treated. Non-emulsified wastes may not be treated with the emulsion breaking chemical and may be discharged directly to gravity separation.After gravity separation,wastes may be discharged to a dissolved air flotation(DAF).The DAF system may consist of a flocculation step which maybe a slowly mixed tank or flocculation tubes.The system may include chemical feed systems for polymer addition when needed.The detention time in the DAF will be selected based on the time required to achieve acceptable separation for each waste.After treatment,oil wastes will be comingled with organics waste and treated metals waste in the equalization basin. The proposed treatment process is consistent with the technology option,Option 9,selected as the basis for the oils subcategory limitation and standards for New Source Performance Standards(Development Document for Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry—Final EPA 821-R-00-020). Edge Water Treating, LLC 7401 Statesville Blvd. Salisbury, NC 28147 NC0004944 Initial Certification Statement,July 18, 2018 page 3 Organics Subcategory Edge Water Treating anticipates treating organics subcategory wastes in a system which may consist of equalization followed by biological treatment.The equalization tanks and biological wastewater treatment system are existing processes at the Edge Water Treating facility.Operating conditions for the biological treatment system such as food to mass ratio,mixed liquor suspended solids,sludge age and pH will be selected based on the composition of the equalization tank wastewater. The proposed treatment process is consistent with the technology option,Option 4,selected as the basis for the organics subcategory limitation and standards for New Source Performance Standards (Development Document for Effluent Limitations Guidelines and Standards for the Centralized Waste Treatment Industry—Final EPA 821-R-oo-o2o). §437.41(3)Include information and supporting data establishing that these treatment systems will achieve equivalent treatment Edge Water Treating anticipates utilizing the treatment technologies used by the EPA to develop the basis for the limitations and standards and therefore has demonstrated equivalent treatment.As required by 40 CFR§437.41(b)-(c)and once the facility is permitted to operate as a CWT the permittee will include on- site data within the Periodic Certification Statements which demonstrate equivalent treatment is being achieved. Sincer: -, 1 , /ft Tom cKittrick M. ager ge Water Treating,LLC Edge Water Treating,LLC 7401 Statesville Blvd. Salisbury,NC 28147 POTENTIAL BYPASS LINE MULTI—STAGE \ PRECIPITATION METAL BEARING WASTE LIQUID—SOLID SEPARATION BIOLOGICAL. TREATMENT AERATION BASINS EQUAUZATION TANK 0.7$ MG (2) ORGANICS WASTEWATER 0.6 MG (2) OUTFALL 001 65' CLARIFIERS (3) EMULSION BREAKING CHEMICAL MULTI—STAGE GRAVITY _ DISSOLVED AIR 011 WASTE SEPARATION FLOTATION " 9 Dewberry® DATE TITLE SHEET NO. Dewbeny Engineers Inc. FIGURE 1 07/05/2018 BLOCK FLOW DIAGRAM mriaw, scc PROJ. NO. PROJECT ew SIVE«o MUNK MC 0 EDGE WATER TREATING,LLC ', 50103844 SALISBURY,NC