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HomeMy WebLinkAboutNC0056201_Approval - Correction_20180628b� 1� Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Ms. Trupti Desai, PE Project Manager NPDES Complex Permitting Unit Division of Water Resources North Carolina Department of Environmental Quality 512 North Salisbury Street Raleigh, NC 27604 Subject: NC Land Lease, LLC Countryside Mobile Home Park WWTP Randolph County NC0056201 Application for Authorization to Construct Dear Ms. Desai; June 28, 2018 Please consider this information as support for an Authorization to Construct (AtC) application for a replacement wastewater treatment plant to serve the Countryside Mobile Home Park (facility). This is a private facility and will not be publically bid. The facility address is 3571 Roy Farlow Road, Sophia, NC 27350 and is located in Randolph County. The facility is served by an existing wastewater treatment plant that is covered under Individual Permit NC0056201. The existing permit has a permitted flow of 15,000 gpd. This AtC application is being submitted in order to replace the existing wastewater treatment plant and should be considered as a maintenance activity and associated process modification. There is no change requested to the permitted flow and as such is not a new or expanding system. The new wastewater treatment system consists of the Orenco Systems, Inc., AdvanTex technology and specifically the AX -Max treatment unit. The AdvanTex technology is a recirculating media filter (similar concept to a recirculating sand filter). The new system will employ two (2) AX -Max units (in parallel) to provide treatment of the facilities wastewater prior to the treated effluent being discharged. The new wastewater treatment system is different than the existing "package plant". The new system will incorporate the following main components: - Septic Tanks (2) - Flow Equalization Tank - Dual AX -Max Treatment Units - UV Disinfection - Control Panel including monitoring components - Discharge Outfall with Rip -rap The new system will be constructed in a single phase with an estimated construction timeline of 30 days. Construction commencement will occur following issuance of the Authorization to Construct and upon obtaining the necessary funding. The existing wastewater treatment plant will continue operating during construction of the new plant. Decommissioning of the existing plant will occur after successful testing and certification of the new plant occurs. The "Application for Authorization to Construct Permit (Form AtC 12-14)" has been completed for this application. The completed form is contained in Appendix A. The following information (consistent with presentation in Authorization to Construct application) is included with this letter: SECTION 3: APPLICATION ITEMS REOUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter - Included as this letter. The design for the replacement system meets the applicable rules and standards for a less than 20,000 gpd wastewater treatment facility. B. NPDES Permit - Part I of the existing NPDES Permit (NC0056201) indicating the Effluent Limitations and Monitoring Requirements is included as Appendix B. There is no requested change to the permitted flow or to the effluent limitations. As UV disinfection is being proposed, we ask that Total Residual Chlorine be removed from the monitoring requirements. A new weekly monitoring condition requiring a verification of the UV lamp indicator port (indicating operation) should be added to the monitoring requirements. We ask that the daily monitoring of effluent temperature be revised to reflect a weekly basis. If the effluent temperature monitoring frequency remains as a daily requirement, our intention would be to utilize a temperature probe that is monitored and recorded by the system control panel to fulfill this requirement. We would like to request modification to the frequency of sample collection for effluent parameters that require testing at an outside laboratory. Specifically, we ask that the sample frequency for BODS, TSS, NH3-N and Fecal Coliform be reduced to a Monthly frequency. We believe the parameters that are tested on a weekly basis by the Operator in Responsible Charge (ORC) are adequate indicators of the overall operation of the treatment system and whether the effluent limits are being maintained. Reducing the testing frequency of the parameters listed above will reduce the financial burden on the system operation. We would also like to request a modification to the Outfall location and the Upstream and Downstream monitoring locations. The current outfall is located off the subject property and as such, we plan to move the Outfall in order to be on the subject property. Given the site constraints with the stream and the property line, we ask that the Upstream monitoring location be reduced from 100' from the Outfall to 75' from the Outfall and the Downstream monitoring location be reduced from 300' from the outfall to 125' from the Outfall. The proposed Outfall location and the proposed Upstream and Downstream monitoring locations are shown on the Engineering Plans contained in Appendix C. C. Special Order by Consent - The facility is not subject to a Special Order by Consent. This section is Non -Applicable. D. Finding of No Significant Impact or Record of Decision - As this project is a replacement of an existing permitted facility, no Environmental Document has been developed. This section is Non -Applicable. E. Engineering Plans - One set of detailed engineering plans are included (Appendix Q. The plans have been signed and sealed by Kevin D. Davidson, P.E. (NC PE# 024582) of Agri -Waste Technology, Inc. (AWT Engineers and Soil Scientists). The firm's name, address and license number are included on each page of the engineering drawings. This information is also included below for reference. Agri -Waste Technology, Inc. dba AWT Engineers and Soil Scientists 501 N. Salem Street, Suite 203 Apex, NC 27502 Firm License # C-0519 Each page of the engineering plans is labeled as follows: "FINAL DRAWING — FOR REVIEW PURPOSES ONLY NOT RELEASED FOR CONSTRUCTION" The new system is dependent on pumps to dose wastewater to the AX -Max units, recirculate the wastewater over the textile of the AX -Max unit and then to pump the treated effluent through the UV systems and ultimately to the discharge point. For each of these pumping activities, there are dual pumps specified in the design. In the event that a supplemental alkalinity source is needed to assist in the treatment process, a chemical feed pump is included in the system. In order to have redundancy for this pump, our intention is to have a single pump in use with a back-up pump stored at the facility. The engineering plans contain sufficient detail for the project to be estimated and constructed. As needed, the plans include applicable disciplines such as Civil, Electrical, Instrumentation/Controls and Process Flows. The engineering plans include appropriate plan and profile views to provide a comprehensive understanding of the project intentions. With the proposed modification, the hydraulics of the system will change as compared to the existing plant. Two major changes (for the better) are that flow equalization prior to the treatment units will now be provided and flow buffering in the treatment units will also occur. The flow equalization tank will allow an even, consistent hydraulic and organic loading to be supplied to the treatment units throughout the day. This is in contrast to the existing plant which must process the full instantaneous flow as the flow is delivered to the plant. Due to the recirculating nature of the AX -Max units, flow buffering occurs in conjunction with the treatment process. As effluent is sprayed over the textile media, a portion of the treated effluent is recirculated in the AX -Max unit for further processing. The recirculation ability buffers the flow and only discharges small flows at a given time. With the proposed new system, the hydraulic impact of the treatment system is such that the full NPDES permitted flow (15,000 gpd) can be met with the two AX -Max units (trains) in service. Furthermore, if one of the AX -Max units was removed from service, the single AX -Max unit that is maintained in service can process the peak hourly flow (1250 gph). The proposed modification does change the process flow diagram from the existing system. In general, raw waste from the mobile home park will enter the septic tanks for settling and primary treatment. Outflow from the septic tanks will flow into the flow equalization tank. On an hourly basis (nominal), effluent is pumped to each of the two AX -Max units. Effluent is sprayed over the textile in the AX -Max units in order to treat the wastewater. A portion of the treated effluent is returned to the septic tank to aid in the overall treatment process. The remainder of the treated effluent will flow to the discharge chamber of the AX -Max unit. Pumps in the discharge chamber will send the effluent through the dual UV system (in series, rated for discharge flowrate) and the monitoring flowmeter and then to the final discharge outfall. The process flow diagram for the proposed system is shown below. Operation Scenario #1 (Normal Operation): 15,000 gpd Inflow; 2 AX -Max Units ; 3,750 gpd return flow 1,075 gpd F. Engineering Specifications - One set of detailed engineering specifications are included (Appendix Q. The specifications have been signed and sealed by Kevin D. Davidson, P.E. (NC PE# 024582) of Agri -Waste Technology, Inc. (AWT Engineers and Soil Scientists). Each page of the engineering plans is labeled as follows: "FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY NOT RELEASED FOR CONSTRUCTION" The engineering specifications contain sufficient detail for the project to be estimated and constructed. As needed, the specifications include applicable disciplines such as Civil, Electrical, Instrumentation/Controls and Process Flows. The engineering specifications include appropriate discussion and product descriptions to provide a comprehensive understanding of the project intentions. Specific manufacturer "cut sheets" and product descriptions are included for the major system components including, but not limited to, the following: tanks, effluent filters, pumps, pump vaults, control floats, AX -Max units, control panel, UV disinfection systems, monitoring flowmeter, etc. The specifications also include quality control testing for the concrete tanks. Inspection documentation, indicating specific items to be inspected or tested during system installation and start-up are also included. G. Construction Sequence Plan - A Construction Sequence Plan has been developed for the installation of the new treatment system. During construction there will be no intentional overflow or bypass of effluent to waters of the State. The Installation Contractor will not be responsible for operation of the existing treatment system during installation of the new treatment system. The Operator in Responsible Charge (ORC) will continue to be responsible for the operation of the current wastewater treatment plant during installation of the new treatment system. The Construction Sequence Plan is included as Appendix D and is also included on the Engineering Drawings. H. Engineering Calculations - The appropriate Engineering Calculations are included for review (Appendix E). The cover sheet of the calculations has been signed and sealed by Kevin D. Davidson, P.E. (NC PE# 024582) of Agri -Waste Technology, Inc. (AWT Engineers and Soil Scientists). The calculations summarize the peak hourly design flow with justification of the selected peaking factor. The calculations summarize pollutant and hydraulic loading for the proposed system with estimated final effluent parameters. Additional calculations justifying the component selection is also summarized in the engineering calculations. I. Permits - We are not aware of the need for additional permits for this project. J. Residuals Management Plan - Management of residuals will be significantly improved with the proposed wastewater system. The new system will include septic tank(s) as a primary treatment component. The initial septic tank will accept the raw waste from the mobile home park and allow settling and separation of solids in the waste stream. Anaerobic processes in the septic tank will degrade the added solids. However, over time, solids will accumulate on the bottom of the tank and a scum layer on the liquid surface will become present. On a periodic basis (expected to be an annual basis) the accumulated solids and the scum layer will need to be removed. Removal of the solids and scum will be handled by a licensed septage hauler. A Residuals Management Plan is included as Appendix F. In preparing the design for the new system, the NC DEQ document titled "Minimum Design Criteria for NPDES Wastewater Treatment Facilities " was referenced. Language demonstrating compliance with the applicable recommendations in this document are included below. 1. Facility Design Criteria The proposed facility design complies (or provides justification for applicability) with the requirements in the following sections: • 15A NCAC 02H.0 124 • 15A NCAC 02T.0100 • 15A NCAC 02T .0800 as well as referenced sections within Subchapter 02T 2. Definitions The Firm Capacity of the system is based on both the flowrate of the Flow Equalization pumps and the Discharge pumps. The design flowrate of a single pump is 25 gpm or 1500 gph. For comparison, the peak hourly flow is rated at 1250 gph. A hydraulic analysis of each "flow point" throughout the system has been conducted. The analysis confirms that with only a single AX -Max unit in service, that the system will pass the Peak Hourly flow. A Hydraulic Assessment has been included as Appendix G. 3. Reliability — Multiple Units for Treatment Facilities Greater than 20,000 Gallons per Day Not Applicable to this Application as design flow is 15,000 gpd. 4. Reliability — Units for Treatment Facilities Less than or Equal to 20,000 Gallons per Day The design considers dual pumps for all critical pumping units. There are no blowers associated with the treatment system. UV disinfection is proposed for the treatment system. A dual UV system is proposed and will have the ability to notify the ORC of lamp/unit failures, telemetry and audible and visible alarms. A spare UV lamp will also be kept on-site. 5. Reliability — Power In order to meet the power reliability requirement, a standby generator is proposed for this system. The generator will be automatically activated in the event of power interruption. The generator will be capable of powering all essential treatment units under design conditions. 6. Pump Requirements Dual pumps are specified for each of the critical pumping operations. For each set of pumps, the peak hourly flow (1250 gph) can be met with a single pump in service. There are three (3) sets of critical pumps to the system. A summary of the pumps is shown below. A back up pump will be maintained on-site for each model of critical pump. 7. Air and Blower Requirements Not Applicable to this Application as aerators or blowers are not being utilized in the treatment process. 8. Chlorine Disinfection Detention Time Not Applicable to this Application as disinfection will be accomplished with a dual UV system. 9. Dechlorination Not Applicable to this Application as disinfection will be accomplished with a dual UV system. 10. Freeboard There are no "open" treatment units in the proposed system. Each concrete tank and treatment unit does maintain a minimum of 12" of freeboard under the peak hourly flow even with one AX -Max treatment Thank you for your review of this information. If you have any questions or comments on this information, please feel free to contact me at kdavidson&auiwaste.com or via telephone at 919-367-6310. Regards, Kevin D. Davidson, P.E. V.P. of Engineering Design Flowrate of Single Pump Pump Function Pump Location ( m) ( h) AX -Max Feed Pump Flow EQ tank 25 1500 Recirculation Pump AX -Max Unit — Recirculation Side 75 4500 Discharge Pump AX -Max Unit — Discharge Side 25 1500 A back up pump will be maintained on-site for each model of critical pump. 7. Air and Blower Requirements Not Applicable to this Application as aerators or blowers are not being utilized in the treatment process. 8. Chlorine Disinfection Detention Time Not Applicable to this Application as disinfection will be accomplished with a dual UV system. 9. Dechlorination Not Applicable to this Application as disinfection will be accomplished with a dual UV system. 10. Freeboard There are no "open" treatment units in the proposed system. Each concrete tank and treatment unit does maintain a minimum of 12" of freeboard under the peak hourly flow even with one AX -Max treatment Thank you for your review of this information. If you have any questions or comments on this information, please feel free to contact me at kdavidson&auiwaste.com or via telephone at 919-367-6310. Regards, Kevin D. Davidson, P.E. V.P. of Engineering Appendix List Appendix A Application for Authorization to Construct Permit Appendix B Existing NPDES Permit NCO056201 Appendix C Engineering Plans and Specifications Appendix D Construction Sequencing Plan Appendix E Engineering Calculations Appendix F Residuals Management Plan Appendix G Hydraulic Assessment Appendix A Application for Authorization to Construct Permit State of North Carolina N, Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T .0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3. North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC -12-14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3 -ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI, EIS, etc. unless the project qualifies for a Determination of Minor Construction Activity. I. For more information, visit the Division of Water Resources web site at: https://deg.nc.sov/about/divisions/water- resources/water-resources-permits/wastewater-branch/npdes-wastewater/authorization-to-construct. J. In addition to this Authorization to Construct, the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources (for example: reclaimed water facilities permits; Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name NC Land Lease LLC Signature authority's name per 15A NCAC 02T .0106(b) Mr. Jimmy Radford Signature authority's title Managing Member Complete mailing address PO Box 2533, Christiansburg, VA 24068 Telephone number 540-357-4676 Email address Jaradford3@yahoo.com B. PROFESSIONAL ENGINEER Professional Engineer's name Kevin Davidson Professional Engineer's title VP of Engineering North Carolina Professional Engineer's License No. NC #024582 Firm name Agri -Waste Technology, Inc. Firm License number C-0519 Complete mailing address 501 N. Salem St, Suite 203, Apex, NC 27502 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 1 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Telephone number 919-367-6310 Email address kdavidson@agriwaste.com C. NPDES PERMIT NPDES Permit number NCO056201 Current Permitted flow (MGD) — include permit 0.015 —single system flow phases if applicable D. PROJECT DESCRIPTION Provide a brief description of the project: Replace the existing wastewater treatment system with a dual -train Orenco Systems, Inc. AdvanTex treatment system. System is to be sized for a 0.015 mgd system with a peak hourly flow of 1250 gallons. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ® The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion; the construction timeline; and a list of all items and attachments included in the application package. ® If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-31 North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design, the letter must include an itemized list of the requirements that are not met. B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent (SOC), submit the applicable SOC. ® Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ® Not Applicable. E. Engineering Plans ® Per 15A NCAC 02T .0504(c)(1), submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Eneineer. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 2 State of North Carolina N, Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Per 21 NCAC 56.1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ❑ Process Mechanical ® Not Applicable ❑ Structural ® Not Applicable ® Electrical ❑ Not Applicable ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ® Yes or ❑ No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ® Yes or ❑ No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. F. ® Engineering Specifications ® Per 15A NCAC 02T .0504(c)(2), submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ❑ Process Mechanical ® Not Applicable ❑ Structural ® Not Applicable ® Electrical ❑ Not Applicable Application for Authorization to Construct Permit (FORM ATC -12-14) Page 3 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. ❑ Bid Form for publicly bid projects. G. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: The construction Sequence Plan is included on the Engineering Plans and in the Narrative Description of the Design (contained in Engineering Specifications). H. Engineering Calculations ® Per 15A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: ® Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ® Influent pollutant loading demonstrating how the design influent characteristics in Section 4.13.2 of this form were determined. ® Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.13.2 of this form were determined. ® Hydraulic loading for each treatment unit. ® Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ® Total dynamic head (TDH) calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ® Buoyancy calculations for all below grade structures. ® Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits ® Provide the following information for each permit and/or certification required for this project: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 4 Permit/ If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety NA Soil Erosion and Sediment Control NA Application for Authorization to Construct Permit (FORM ATC -12-14) Page 4 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) USCOE /Section 404 Permit NA Water Quality Certification (401) NA USCOE /Section 10 NA Stormwater Management Plan NA CAMA NA NCDOT Encroachment Agreement NA Railroad Encroachment Agreement NA Other: NA J. Residuals Management Plan ® For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(1) and 15A NCAC 02T .0508; the Plan must include: ® A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ® An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. ❑ Not Applicable. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 5 State of North Carolina r1V_ Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC-12-14) SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 Plant Flows Existing Plant Design 0.015 MGD Current NPDES Permit Limit 0.015 MGD Current Annual Average (past 12 months) MGD For Past 12 Months: Start Date: month/yr End Date: month/yr For Past 24 Months: Start Date: month/yr End Date: month/yr Maximum Month MGD MGD Maximum Day MGD MGD Peak Hour MGD MGD Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 State of North Carolina N, Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3. North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications? ❑ Yes or ❑ No. If no, provide justification as to why the requirements are not met, consistent with 15A NCAC 02T .0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ® Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 Project Basis of Design Design Influent Design Influent Influent Concentration Load Concentration - (Must be (Must be Current Annual supported by supported by Design Effluent Average (past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months) if Calculations Calculations Load (monthly average) Parameter Available [Section 3.H]) [Section 3.H]) Ammonia Nitrogen 44.4 mg/L 2 mg/L Summer 2 mg/L Summer (NH3-N) (90% of TKN) 65 mg/L 8.132 Ib/day 2 mg/L Winter 4 mg/L Winter Biochemical 4 mg/L Summer 5 mg/L Summer Oxygen Demand 314 mg/L 350 mg/L 43.785 Ib/day (BODS) 4 mg/L Winter 10 mg/L Winter Fecal Coliform 10 per 100 mL 200 per 100 mL Nitrate + Nitrite Nitrogen (NO3-N + 31 mg/L - mg/L NO2-N) Total Kjeldahl 49.3 mg/L Nitrogen 34 mg/L - mg/L Total Nitrogen 1541.1 lb/year -Ib/year 10 mg/L - mg/L Total Phosphorus mg/L 20 mg/L 2.502 Ib/day 456.6 lb/year -Ib/year Total Suspended - mg/L 200 mg/L 25.020 Ib/day 5 mg/L 30 mg/L Solids (TSS) 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ® Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) 4. Per 15A NCAC 02T .0505(1), by-pass and overflow lines are prohibited. Is this condition met by the design? ® Yes or ❑ No If no, describe the treatment units bypassed, why this is necessary, and where the bypass discharges: 5. Per 15A NCAC 02T .0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design? ® Yes or ❑ No. If no, provide an explanation: 6. Per 15A NCAC 02T .0505(1), power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions, or dual power supply shall be provided per 15A NCAC 02H. 0124(2)(a). Is this condition met by the design? ® Yes or ❑ No. If no, provide (as an attachment to this Application) written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks, and ➢ Has sufficient storage capacity that no potential for overflow exists, and ➢ Can tolerate septic wastewater due to prolonged detention. Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ® Yes or ❑ No. If no, explain the alternative design criteria proposed for this project in accordance 15A NCAC 8. Per 15A NCAC 02T .0505(q), the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: Treatment units to be enclosed by perimeter fence with locked gate. 9. Is the treatment facility located within the 100 -year flood plain? ❑ Yes or ® No. If yes, describe how the facility is protected from the 100 -year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal MGD at peak hourly flow Flow Equalization 1 -- gallons Primary Clarifier - Circular ft diameter; ft side water depth square feet; ft side Primary Clarifier - Rectangular water depth Other 2 Concrete 8,000 gallons/tank Septic Tank Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECONDARY TREATMENT (BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove organics and nutrients) 3. TERTIARY TREATMENT No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Aerobic Zones/ Circular ft diameter; ft side Ultraviolet Light 2 (Parallel; in gallons Tanks Rectangular square feet; ft side Anoxic Zones/ - (Gas; water depth Tanks - tablet; liquid) gallons Anaerobic square feet Zones/Tanks gallons Sequencing Batch -- gallons Reactor (SBR) -- gallons Membrane - gallons Bioreactor (MBR) 1 -- gallons Secondary Clarifier Circular ft diameter; ft side water depth Secondary Clarifier Rectangular square feet; ft side water depth Recirculating Other 2 Media Filter 42' x 8' 3. TERTIARY TREATMENT 4. DISINFECTION No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Tertiary Clarifier Circular ft diameter; ft side Ultraviolet Light 2 (Parallel; in water depth Tertiary Clarifier Rectangular square feet; ft side Chlorination - (Gas; water depth Tertiary Filter - tablet; liquid) square feet Tertiary Membrane square feet Filtration Post -Treatment -- gallons Flow Equalization Post -Aeration - gallons Other 1 Riprap at 6' x 3' riprap pad Discharge Line 4. DISINFECTION Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Series 40 gal/day per bank at peak Ultraviolet Light 2 (Parallel; in hourly flow; 1 number of banks; series) 1 number of lamps/bank Chlorination - (Gas; gallons of contact tablet; liquid) tank/unit Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Dechlorination - (Gas; gallons of contact Plan Sheet Specification Calculations Treatment Unit Units tablet; liquid) tank/unit Reference Reference Provided? 5. RESIDUALS TREATMENT 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) No. of Purpose Type Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? Pumps Reference Reference (Yes or No) Gravity Thickening square feet; ft side Tank 2 Dose AX -Max Units water depth 30 Mechanical from Flow EQ tank Thickening/ dry Ib/hour 2 pumps/unit to Dewatering AX -Max Unit 4 distribute effluent Aerobic Digestion gallons over textile media Anaerobic 1 pump/unit to gallons AX -Max Unit Digestion recirculate effluent 30 Composting to initial septic tank dry Ib/hour Drying dry Ib/hour Other UV Dosing Chamber 2 effluent to through 30 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) 7. MIXERS Location No. of Mixers Purpose Type Capacity of plan Sheet Reference Specification Reference Location No. of Purpose Type each pump plan Sheet Specification Pumps Reference Reference GPM TDH Flow EQ Tank 2 Dose AX -Max Units 30 from Flow EQ tank 2 pumps/unit to AX -Max Unit 4 distribute effluent 75 over textile media 1 pump/unit to AX -Max Unit 2 recirculate effluent 30 to initial septic tank Pump treated UV Dosing Chamber 2 effluent to through 30 UV and to discharge point 7. MIXERS Location No. of Mixers Purpose Type Power of each MP ixer plan Sheet Reference Specification Reference Application for Authorization to Construct Permit (FORM ATC -12-14) Page 10 Water Resources ENVIRONMENTAL QUALITY 8. BLOWERS State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Location No. of Blowers purpose Type Capacity of each Blower (CFM) plan Sheet Reference Specification Reference Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams— intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) 9. ODOR CONTROL Location No. of Units purpose Type Plan Sheet Reference Specification Reference Setback Parameter Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source D. SETBACKS —COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b) are as follows: 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: All mobile homes are under common ownership with the treatment system. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams— intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: All mobile homes are under common ownership with the treatment system. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 Sbof North Carolina 0 Department of Environmental Quality Division of Water Resources wiry a.murcn MPUCATION FOR AUTHORRATION TO CONSMIKF PERMIT' iFORM ATC -12-14) SEDOON S: APPHCATION CERTIFIGTION BY PROFMONAt ENGINE Professional Engineers Certification per MA NGC 02T AIM: I, even D Davubei attest that this application package for an Authorization to Construct (Typed Name Of Professenai Engineer) for the NC land lease UC CouMrv9de WIF a Home Pah WWFP (Favi iry and im je" Name) was prepared under my direst supervisory central and to the best Of M knowledge is accurate, complete and cormotem with the information supplied in theengineedng pan%cakulatens, and all other supporting documentation for this project. I further attest that to the best of my kno a edge the proposed design has been prepared In armNanre with all applicable regulations and shouted, 15 AM 02H. 016015A 14 A On. North Carolina General Statute 133 North Gamna Ge ml5tnule143-2151 and Division of WaMr Resources Minimum Deskn j�idgru Mr NPDES Wa eryareer Treahnem Facilities. and this Authorimtion to Construct Petmh Apd aban, except as provided! Far and explained in SeRbn 4A.1 Atlas Application. I understand that Me DIVOinn of Water Resources! Issuance of the Authorization to Construct Permit may be based solely upon this Certification and [kat the Dnamn may wahm the temnipl review of the plans, calculations and Other supporung documentation provided in this appikatan wckW.I further understand that the application package may besubject W a future audit by the DNiaen. Although [Main portions of this suhmbtal package may have been prepared, Wned and sealed W other professionals Iicsometl In North Urmima, Inclusion of these materials under my signature and seal signifies that I have revkwM1N the materlah and have aetemnined that the materiae are consistent with the pmRcl desler. I understandthat in aaordance with General Sonatas 14}2156A and 14}215,6$ any person who knowingly makes any false statement, representation, or certMofion in any application package shag be guilty of a Clex 2 miederawnm, whim may madman a fine nos to. exceed $1D OCK), as well as civil penalties up to $25,000 per ve6lion. North Carolina Professional Fngineves seal with written signature plat al ever or adjatentm the seal and dared vusial REAL 02W APp cam for Autimmulon to Construct Permit (FORM ATC -tx-ta) Page IS Stateonment Duality Department of State Environmental Quality KC Division adulterer Resources Wan, Reauuraa ^•-_^^ •••1^ APPLICATION FOR AUTHORRATION TO CONST'll PERMR(FORM ATC -12-14) Applicants ComiRadon per SSA el DIT Alo spit I, attest that this ap icumin package for an AuthorliaGain to Co immix ITyped Name of Signature Authority and Toy) fur ore Nmna (Facility psh project Name) has been reviewed by me and k accurate and compete to Me best of my knowledge. I also understand that itall required Carts of this application package are not competed and that If all required soplurtinginfom atlon and attachmenhom notincluded, the application package will be returned tome as incomplete. I furtM1er mitRy that in accordance with SSA NCM 02T OlWfbl the Applicant or any affinity has not Iteen committed ofenvlm tmental crimes. has not abandoned a wastewater facility wlthoutompertlasure, does not have an outstanding Nall pemNy where all Appeals have been abandoned or exhausted am compliant with am aRFve compliance schedule, and tices not have am overdue annual fees. I understand that he Divas mn of Water Remurces' issuance of the Authmiration to Consumer Permit may he eased solely upon acceptance of me Ucensed Professional Engii Ceffiril an contained in Section s, and Nat the Division may Mahan the technical mview of the plans, specifications, osculations and other a puring dommenteen attached in this application paUutim.I further understand thmthe application Wckage may be subject to a mine auh2 I understand that in accordance with General Statutes 143-215.6A aad 10-M.6B person who knowingly makes airy fake statement, representation, or certification in a" application Package shall he guilty of a Ches 2 mialemeanor, which may Include fine not to exceed $10,000, as wall as cMl penalties up to $251000 per violation. slgnanne� Date: THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL DE SUBMITTED TO NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCTS DIVISION OF WATER RESOURCES/NPDES B2 U S. Postal Service By CAUHer/SCectal Delivery: ME17MAILSERVICEQMER 512 N. SAUSBURY STREET, 9TH FLO0R RAIFSGH, N0RTX CAROLINA 2Tfi99-IBS] RAUUGH NORTH CAROLINA 2]1604 TELEPHONE NUMBER: (919)800-6351 APq"atlanbrqulM1orlertbnb CanibuH Pcm1[IF0.9MATC-l2-101 Pol 13 Appendix B Existing NPDES Permit NCO056201 Permit NCO056201 PARTI A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL During the period beginning on the effective date of the pei�rnit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored) by the Permittee as specified below: EFFLUENT CHARACTERISTICS Parameter Code LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location2 Flow 50050 0.015 MGD Continuous Recording I or E BOD, 5 -day, 20°C C0310 April 1 -October 31 5.0 mg/I 7.5 mg/I Weekly Grab E BOD, 5 -day, 20°C C0310 November 1- March 31 10.0 mg/1 15.0 mg/I Weekly Grab E Total Suspended Solids C0530 30.0 mg/I 45.0 mg/l Weekly Grab E NH3-N C0610 April 1 -October 31 2,0 mg/l 10.0 mg/L Weekly Grab E NH3-N C0610 November 1- March 31 4.0 mg/I 20.0 mg/L Weekly Grab E Total Residual Chlorine3 50060 17 ug/I 2/Week Grab E Fecal Coliform (Geometric mean) 31616 200/100 ml 400/100 ml Weekly Grab E Temperature °C 00010 Monitor & Report Daily Grab E pH 00400 >_ 6.0 and <_ 9.0 standard units Weekly Grab E Dissolved Oxygen 00300 Daily Average >_ 6.0 mg/L Weekly Grab E Dissolved Oxygen 00300 Monitor & Report Weekly Grab U, D Temperature °C 00010 Monitor & Report Weekly Grab U, D Footnotes: 1. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Condition A. (2.). 2. Sample Location: I — Influent; E — Effluent; U — Upstream at least 100 feet from outfall 001; D — Downstream at least 300 feet from outfall 001. 3. The Division shall consider all effluent TRC values reported below 50 µgA to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/1. There shall be no discharge of floating solids or foam visible in other than trace amounts. Page 3 of 6 Appendix C Engineering Plans and Specifications b� 1� Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com FINAL SPECIFICATIONS FOR REVIEW PURPOSES ONLY NOT RELEASED FOR CONSTRUCTION NC Land Lease, LLC Countryside Mobile Home Park 3571 Roy Farlow Road Sophia, NC 27350 Randolph County Plans and Specifications for Replacement Wastewater Treatment System Date: June 28, 2018 Consultant: Kevin D. Davidson, P.E. Vice President of Engineering kdavidson(a�agriwaste.com Agri -Waste Technology, Inc. 501 N. Salem Street, Ste 203 Apex, NC 27502 Office: 919-859-0669 ZT\ 1� Engineers and Soil Scientists Agri-Waste Technology. Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com FINAL SPECIFICATIONS FOR REVIEW PURPOSES ONLY NOT RELEASED FOR CONSTRUCTION Plans and Specifications for Wastewater System 1. Narrative Description of System 2. Construction Sequence Plan 3. Wastewater System Drawings WW -1 Cover Sheet WW -2 Property Layout WW -3 Existing Conditions (Current System) WW -4 Proposed Construction & Testing Conditions WW -5 Proposed Final System WW -6 Treatment System Detail WW -7 Proposed Grading Plan WW -8 AX -Max #1 Detail WW -9 AX -Max #2 Detail WW -10 System Details #1 WW -11 System Details #2 WW -12 System Details #3 WW -13 Electrical Plan WW -14 Process Flow Diagrams 4. Wastewater System Specifications General Project Specifications Material Management Practices Site Work Installer Specification Material and Component Specifications 5. Design Basis — Component Selection Septic and Pump Tank Sheets Access Riser Adapters Tank Risers External Splice Box Riser Lids Safety Nets Effluent Filters Discharge & Re -circulation Pumps Pump Vault UV Disinfection Unit Control Panels Flow Meter Solenoid Valves AX -Max Treatment Unit 6. Inspection Documentation 1. Narrative Description of Wastewater System Z� \ Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0659 www.agriwaste.com Narrative Description Of Wastewater System The replacement wastewater treatment system designed for the NC Land Lease, LLC, Countryside Mobile Home Park considers the following components: - Septic Tanks (2) - Flow Equalization Tank - Advantex AX -Max Treatment Unit (2) - UV Disinfection - Headworks Components - Control Panel - Discharge Point Due to the size and advanced technology in this system, a Certified Operator in Responsible Charge (Classification — Biological Grade I) must be contracted to maintain this system. Septic Tanks Two (2) new 10,000 gallon, traffic -rated concrete septic tanks will be installed to serve the existing mobile home park. The two septic tanks will be installed in series. Septic Tank 1 will receive the raw wastewater from the existing gravity collection sewer system that serves the mobile home park. The outlet device in Septic Tank 1 will be a 6" outlet tee (no filter). Effluent from Septic Tank 1 will gravity flow into Septic Tank 2. An Orenco Systems, Inc. (OSI) fifteen inch (15") effluent filter will be installed on the outlet of Septic Tank 2. Filtered effluent will from Septic Tank 2 into the Flow Equalization Tank. Each septic tank has a baffle wall that facilitates the settling of solids in the tank. Each septic tank will be outfitted with three (3) 24" access risers. Two risers will be installed on the inlet portion of the tank and one riser will be installed on the outlet portion of the tank. To facilitate the installation of the access risers, the tank will have riser adapters cast into the top of the tanks during tank construction. The risers will be single piece PVC risers with a heavy-duty lid. Each riser access will also contain either an inner lid or a safety net. Flow Equalization Tank A 10,000 gallon flow equalization tank will be installed for the system. The filtered effluent that leaves Septic Tank 2 will flow into the Flow Equalization Tank. The Flow Equalization Tank will receive filtered effluent and allow the filtered effluent to be pumped evenly to the AX -Max treatment units. Duplex pumps, each contained in a separate OSI Biotube pump vault with an effluent filter, will be located in the outlet compartment of the Flow Equalization Tank. Each pump assembly will be positioned in an independent riser. Effluent that exits this tank will flow to the system's treatment component. Under normal operation, one flow equalization pump will send filtered effluent to a single AX -Max unit. If the need was to arise, an "H connection" between the two independent pump discharge lines will allow effluent to be pumped from both flow equalization pumps to a single AX -Max unit. The Flow Equalization Tank has a baffle wall that facilitates the settling of solids in the tank. The tank will be outfitted with three (3) 24" access risers. One riser will be installed on the inlet portion of the tank. Two access risers will be installed on the outlet portion of the tank, each containing a flow equalization pump. To facilitate the installation of the access risers, the tank will have riser adapters cast into the top of the tanks during tank construction. The risers will be single piece PVC risers with a heavy-duty lid. Each riser access will also contain either an inner lid or a safety net. AX -Max Treatment Unit The treatment component of the system is an OSI AdvanTex AX -Max Treatment Unit. The AX - Max Unit (Unit) is a 42' x 7.6' tank divided into two (2) sections (Section 1, and 2) by a baffle wall. The Unit contains sheets of "fabric" that provide a media for bacteria to live and treat the added wastewater. The fabric sheets are positioned over both sections of the unit. Effluent from the Flow Eq. Tank will enter Section 1, the nitrification portion of the Unit, through a 2" inlet (pump line). Periodically, effluent from Section 1 is sprayed (with the duplex recirculation pumps) over the hanging fabric. A portion of the treated effluent will fall back in Section 1 for further treatment and a portion of the treated effluent will fall into Section 2. Section 2 is the discharge chamber of the unit and only treated effluent can reach this section. Effluent in Section 2 will be discharged (dual discharge pumps) from the system. The duplex re -circulation pumps in Section 1 will be controlled by a system of three (3) floats that operate the pumps in a Timed Dose arrangement. Under normal operation, both pumps will operate simultaneously. Float 1 (lowest elevation) is a Redundant Off float. Float 2 is a Peak Enable float and Float 3 acts as a High -Water Alarm. Under normal operation, the Redundant Off float will be engaged thereby activating the timer in the control panel. At the pre-set interval, the pump will engage and distribute effluent over the textile fabric ("on" cycle). Following this period, the pump will turn off and rest for a designated time ("off' cycle)". During periods of increased usage, the Peak Enable float will engage and reduce the pre-set "off' time and thereby send increased flow across the fabric. If the water level in the re -circulation tank continues to rise, the High -Water Alarm will activate. If the High Water Alarm activates, the pumps will continually operate until the High Water Alarm Float is disengaged. With the pumps in continually operation, the peak hourly flow for the system can be processed (even with a single AX -Max unit in service). The dual discharge pumps in Section 2 will operate in a "Demand Dose" arrangement. Three floats will be installed to control the pumps. Float 1 (lowest elevation) is a Redundant Off float. Float 2 is a Pump On/Off float and Float 3 is a High Water Alarm float. Under normal operation, the Redundant Off float will be engaged thereby allowing the pump to operate as it is activated by the Pump On/Off float. When the water level in Section 2 rises and engages the Pump On/Off float, a single discharge pump (alternating pump configuration) will began pumping treated effluent from the system. As effluent leave the unit, Float 2 will lower and disengage the pump. If the water level in the discharge portion of the unit continues to rise, the High -Water Alarm will activate. If the High Water Alarm activates, the both discharge pumps will continually operate until the High Water Alarm Float is disengaged. With a single discharge pump in continually operation, the peak hourly flow for the system can be processed (even with a single AX -Max unit in service). A ventilation fan, which draws air through the unit to aid in the treatment of the effluent is located in the discharge portion (Section 2) of the unit. During extreme cold conditions, the ventilation fan will not operate and oxygen exchange will be passively controlled. UV Disinfection Disinfection for the system will be also accomplished using a dual pressure UV system that is located in the control building. The UV disinfection system will consist of two (2) Sanitron 2400C UV units positioned in series. Each unit is rated to handle a flowrate of 40 gpm which is almost double the design discharge rate (25 gpm) of the system. The UV light should operate for approximately one year prior to needing to be replaced. Operation of the UV system is checked thru a site port with indicator light located on the unit. Headworks Components Along with the UV system, several additional "headworks" components will also be included in the system discharge line. These components include a monitored flowmeter, a spin filter and a venturi aspirator. The flowmeter will be connected to the system control panel and allow the discharge flow to be monitored and recorded. The spinfilter will remove any final particles from the discharged effluent. Finally, the venturi aspirator will inject air into the discharge line prior to the treated effluent being discharged. Control Panel A single OSI Telecomm (TCOM) Control Panel will be used to operate the pumps and monitor the float switches for the Flow Equalization Pump and the AX -Max Units. The panel will be configured with a cellular connection that allows the panel to alert the system operator to the "real-time" operation of the system. Discharge Point The discharge location will be constructed with rip -rap to allow the treated effluent to disperse and be further aerated prior to introduction in the receiving stream. The discharge pipe will transition from a small pumped line to a larger gravity line to allow the flow velocity to reduce prior to discharge. Operation and Maintenance Requirements Due to the size of this system, a certified Operator in Responsible Charge (ORC) must be designated. The ORC shall visit the site at the inspection frequency defined in the Facility Permit. Maintenance activities are required by the ORC at each visit. For the septic tanks and Flow Equalization tank, the ORC shall periodically measure the solids and scum level in both the inlet and outlet end. The effluent filter in Septic Tank 2 shall be cleaned (over inlet end of tank) as needed and at a minimum of quarterly. The solids level shall also be checked in the AX -Max units. The ORC shall monitor and report as necessary appropriate data from the control panel. At least once a year the ORC shall conduct draw -down tests for each flow equalization and discharge pump. The draw -down tests shall be conducted after any flushing and adjustment of the pump flows. With the specified system, the expected use from the facility, and the expected flow, minimal maintenance of the system should be required. The system is classified and is required to have an ORC. The inspection frequency will be provided in the Operation Permit for the system. Typical activities to occur during the inspections include: • Evaluate overall system condition, • Evaluate tank contents (presence of foreign products) and accumulated solids level, • Clean effluent filters, • Manually test pumps and floats, • Confirm operation of high water alarms, • Confirm operation of UV System, • Collect any required samples and perform required testing, • Evaluate discharge point (visually) for proper operation. There are minimal mechanical components included in the system. The components are standard septic system components. Therefore, there are no special provisions needed for this system. Reporting of system performance should be based on the ORC requirement and following each inspection a report shall be provided to the owner of the system. 2. Construction Sequence Plan CONSTRUCTION SEQUENCING PLAN Items must occur in the order listed; items cannot occur concurrently unless specifically noted. 1. Receive Construction Authorization from NCDEQ. 2. Pre -construction meeting on-site with Contractor, Engineer, and regulatory personnel. 3. Notify Agri -Waste Technology 48 hours prior to beginning system installation. 4. Installation of temporary construction fence. 5. Clearing & grubbing only as necessary for site grading. 6. Rough grading of system area. 7. Preparation of AX -Max excavations. 8. Delivery and installation of AX -Max treatment units. 9. Preparing of Septic Tanks and Flow Equalization Tank excavations. 10. Delivery and installation of Septic Tanks and Flow Equalization Tank. 11. Vacuum testing of Septic Tanks and Flow Equalization Tank. 12. Plumbing connections of all tank and AX -Max components. 13. Build Control Room building and internal Control Room components. 14. Establish electrical connections and pump/float configurations. 15. Connect the discharge of the new treatment system to the existing lift station for the existing wastewater treatment plant. 16. Testing of system components with potable or reclaimed water prior to receiving raw waste. 17. Partial Engineer Certification to NCDEQ indicating the system is ready to treat waste. 18. Construction of new sanitary manhole to receive waste from existing sanitary collection system. 19. Connection of new sanitary to manhole to new treatment system. 20. Perform system testing with raw waste inflow while discharging into the existing wastewater treatment plant lift station. 21. Construct final discharge location and excavate discharge point into stream bank. 22. Allow for inspection by NCDEQ. 23. Connect new treatment system to final discharge location once final testing has been approved by Agri -Waste Technology. Submit Final Engineer Certification to NCDEQ. 24. Decommission and demolition of existing wastewater treatment plant. 25. Construction of diversion swale and final stabilization. Convert temporary construction fence to permanent security fence. 3. Wastewater System Drawings LARGE DRAWINGS ARE SEPARATE Small set of System Drawings are included for reference (NOT TO SCALE) C r _ -, i C � IV03 i I � H : i -�� :. � I/< W WEngineers and Soil Scientists Proj"ect Projoect Locat*�on: Far�ow Road 27350 RandoIph CoLinty, NC PI\# 7726-92-0945 NC Lond Lease c/o M r* J im LLC Radford PO Box 2533 Chr'�st'�anburg, VA 24068 (540) 357-4676 IE �d �\oel � Q F� Q SperkY Ln SITE ROy F -a r/o w Rd Rd o\b°r0 \ Mar VICINITY MAP Proj*ec-.-- Kevin CP.E* Sheet �ndex kdavidson`)agr'iwaste.com Agr*�—Waste Techno�ogy, �nc. Sheet I Cover Sheet 501 N. Sci1em Ste 203 Shee2: Property Layout Apex, N'., 27502 '-. Ex*isting Conditions (Current System)(9-/9) Shee.-t roposec Cons,ruc,ion (9' 233-1970 F'7:f.. & T { ng .,.;rid tions Sheet -.. Proposed Final System Sheet r.: TreatmentSystem Detai System Overv*�ew**Un*ltMob*ile Home P - 15)000 C PC SheeL Proposed G' :7n 'i Sheet 8: AX—Max #1 Detc*�� Des*ign T D*Ischarge Sheet 9: AX—Max ti Deta*l� AdvanTex AX—Max (2) reatment Sheet 10 System Detci� #1 W*Ith F',.. Ecuci�*izatlon and Sheet I I System C #2 UV [)*Is*Mfect* on Sheet 12 ei n Detail rig -=t 1 Eectr*�ccl Ran Sheet 14** Process RoDiagrams Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nly Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Cover Sheet DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY: I RELEASED ON: SHEET NAME: VFW -1 i i i I BASE SURVEY COMPLETED BY: I 1 � I w '� ' Morgan Surveying ' d w�bdDC fr- � //' i I .i 2 =0<� �NCD� �o� / !OM 524 South E m Street 3/4"EIP co _U td rWMk=j W T7 I / �np� I ii �CD — =V) Greensboro, NC 27406 2"NIGH £�vrr �r'Zr� / / N�763583,8� ovi� \"d\ r =M FPTY��� d� 336-272-8922 E:1728957,5 LINE / o PROPERTY N 0203G'0(51, E 1060.3 I n T LINE M FLUSH i i m ♦ rn I w7 I � W " R7 ry Z Cn. i Co I sl o //o I o �I � •• J,, �♦ m ti W ZJ / % � �• m C O ZZZZD / / • O< IZ'IAAX \V `-✓ < 13 A mZ _ i pco CJ ADmD / N / ♦ syo -� 1 3> 7 / / : e oCo??UINO / /��;' N Ln ; �/ • o O o rp Ck rn rn n • I = _ <+ VI I rno<< O Fn jrnrn NIR7V O Q 0 co FM m I11 Ir FM71 T I rn / I70 � I I—ST—ST— r, / y I z N i i O UNNAMED ROAD Zz�D I < �1 — /_U cv ° nNCOOrn O Cn X I Z X M D 70 rn N = X _ -IW Ornz O = N CA <9 0 rn O rR I �mc�z om � o rn L ^ o , r rn �no�� _ i0z � ; 0 6� I I I I I �O I I i I I i 1/2" IP FLU H i I I i 6> O i i -0 I � r Cn 1 n 00 i O r -n i I N i i i N ' 1/2"EIP i 2 HIGH ET[KN 5901511211 W i� 12-851 5020341 1 711 W 10 19.97' I i I i PEARL D. HILL I/2" EIPFLUSH j PIN 7726927734 I 31S3G OLD MARLBORO RD 4763519,89 i E11729582,8 i i I I i i i oem AI&41r Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nay Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Property Layout DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY: I RELEASED ON: DRAWING NUMBER WW -2 LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK STREAM CENTERLINE -- -- -- TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER FENCE ENCREACHMENT (NE ACCESS IfJSIDE EXIST WWTP IET STATI❑N T❑P - 717,3 2' INV IN - 712,62/ max\ X\ C X\ x\ F EXIST TRANSFORMER (RELOCATE IF NECESSARY) El 0 ir MOBILE HOME 0 1811 OAK Tzri 12'' PINE GRAVEL D RI If 4011 TRIPLE OAK 2 011 0 A K �o$o e8 0 0 k O O o o o 0 00 0 e� k\ o o e o o / k o0 0 0 00 to 00 to _ _ _ , k X�••x\�k •.• EXIST CULVERT I GRAVEL ••7�� (TO BE REMOVED) IVE / 5 0 9 0 DS --- STR ��C k� � T •�S CACP k� s� •ETg♦ ACK mak_ DSS k N/Tq EXIST, DISCHARGE X�k Y�••. \k L7EoTT7N \k\ SFC���♦ \k k � , mak\ � k � S 9 CCC C// CVC Co x�x •. \ �° sT CREPE /1YRTLE It 8 F-1 F-\/ 7 13 5 0 ' � v � �'F��,�°F \'�k� �-•,•.�� /V/, \ 3G" T \ � e��� \;��. ` � � ��''•. �'�, 1811 OAK 0 RUSSELL B. DILLS �N�E � � \-�gMgAK__. ��;��������%' / l�'TRS'i�s�,��Fs,•� o Top OF SANDRA S. DILLS s�211 OAr\ _ DB 1705 PG 1570 � SIN 7726x37041 �-- � ��- � � � ••- 3613 R11Y FARL11W RD K EXIST, SANITARY MANHOLE----` RIM E❑EV - 722,95 INV IN (EAST)- 71560 INV IN (N❑RTH)- 714,80 INV ❑UT 714,70 1 5" OAK — —�••. S VT\CSC C\ i ST \ ST \ ST \ ST \ S AVVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Fina( Drawing - For Review Purposes Only Not Re[eased For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Existing Conditions (Current System DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY: I RELEASED ON: DRAWING NU.iHEF �' Existing Conditions (Current System) �_3 CONSTRUCTION SEQUENCING: Items must occur in the order listed; items cannot occur concurrently unless specifically noted. 1. Receive Construction Authorization from NCDEQ. 2. Pre -construction meeting on-site with Contractor, Engineer, and regulatory personnel. 3. Notify Agri -Waste Technology 48 hours prior to beginning system installation. 4. Installation of temporary construction fence. 5. Clearing & grubbing only as necessary for site grading. 6. Rough grading of system area. 7. Preparation of AX -Max excavations. 8. Delivery and installation of AX -Max treatment units. 9. Preparing of Septic Tanks and Flow Equalization Tank excavations. 10. Delivery and installation of Septic Tanks and Flow Equalization Tank. 11. Vacuum testing of Septic Tanks and Flow Equalization Tank. 12. Plumbing connections of all tank and AX -Max components. 13. Build Control Room building and internal Control Room components. 14. Establish electrical connections and pump/float configurations. 15. Connect the discharge of the new treatment system to the existing lift station for the existing wastewater treatment plant. 16. Testing of system components with potable or reclaimed water prior to receiving raw waste. 17. Partial Engineer Certification to NCDEQ indicating the system is ready to treat waste. 18. Construction of new sanitary manhole to receive waste from existing sanitary collection system. 19. Connection of new sanitary to manhole to new treatment system. 20. Perform system testing with raw waste inflow while discharging into the existing wastewater treatment plant lift station. 21. Construct final discharge location and excavate discharge point into stream bank. 22. Allow for inspection by NCDEQ. 23. Connect new treatment system to final discharge location once final testing has been approved by Agri -Waste Technology. Submit Final Engineer Certification to NCDEQ. 24. Decommission and demolition of existing wastewater treatment plant. 25. Construction of diversion swale and final stabilization. 26. Convert temporary construction fence to permanent security fence. E;>;IST DISCHAR[jE CCATIC'. T7P ELEV, RUSSELL SANDRA DB 1705 6// PVC 713 50' I- S W W CL S S CL EXIST WWTP IET STATI❑N T❑P - 717,32/ INV IN - 712,62 qAi� d T� CO cTi o� c� NOTE: ADJUST SYSTEM LOCATION TO MEET SITE CONSTRAINTS NEW RET A N Nc WALL x UNIT #2 LLLLLL. O LLLL L L L L L- L- L -L ADL ATL L_ L_ L_ L_ L_ L_ L_ L_ L_ _LL I I I I LL - L_ L_ L_ L_ L_ L_ L o ` _ L_ L_ L_ L_ L_ L_ L_ I ERL _ L- L- L- L- L- L- L- AX - L_ L- L- L- L L L ` `MAx UNI T Bultln9c C0 nec�oy °poExteri ADL bl , to TCO't! °r of AD N nel Inside BC7nt ro L ER Connection L vlolve ` 0 Q_ RL = cl°�e ` ti 15° Filter in \ D n \\ EXIST TRANSFORMER (RELOCATE IF NECESSARY) DL l DL \ �♦ \�z s.� #1 / Pu \ Tee S T ����• � � � ♦�♦ X25 �_ e°,1 �.. �� \�� \k ♦♦ - - R EA IISJill GE \x l ��sT ♦♦ SET - - - E•� CK � mak\ �S % F� �F ��R ♦♦♦ zi o x� STS 411 18" OAK 2011 OAK 40'' TRIPLE OAK GRAVEL DRIVE NEW MANHOLE INV IN - 713,52 (EXIST LINE FROM MANHOLE) INV ❑UT - 71327 (NEW 8" PVC TO SYSTEM) 4 �T�� TIE NEW DISCHARGE \x \k S\ ST T fV] GRAVEL DRI?E PE YRTLE INTO EXIST WWTP X�x x SE �IA� \Xk 3G" TREE LIFT STATION UNTIL � � � ♦♦ \ �C/-� START-UP IS \x \ � ♦♦♦ \k II Nr� , \X •. \ 18 OAK \ �APPROVED \k\kms \ ♦♦♦ k\ EXPAND �X\ ♦•• \k o S T\ kik G♦♦♦ \ RE GRAVEL DRIVE \llz x E B DILLS � -, uR��< -•.,;�;,,�--zr% � I,��o y� S. DILLS _ _ iz OAKOF F_ ''��. PG 1570 - �_ �P 't i:•, PIN 7726837041 _ � � � s� � s' �� • ,•= l> � 3613 R AY FARLEW R D SW W Z S J S 0-/P 1 511 OAK - - ♦♦•♦ LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK - - STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE f EXIST. SANITARY MANH❑LE RIM ELEV, - 722.95 INV IN (EAST)- 715.60 INV IN (N❑RTH)- 714.80 INV ❑UT - 714.70 C STS\ B,q i ST \ ST 0 10' 20' Irr AI& Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing For Review Purposes Only Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Proposed Construction Testing Conditions DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: Line Legend ST#1 Septic Tank #1 (10,000 gal) ST#2 Septic Tank #2 (10,000 gal) Line Name Size Control Room Building Type Spin Filter DL #1 Drain Line #1 6.0" SCH 40 PVC DL #2 Drain Line #2 4.0" SCH 40 PVC ASL AdvanTex Supply Line 2.0" SCH 40 PVC ATL AdvanTex Transfer Line 2.0" SCH 40 PVC ERL Effluent Return Line 1.5" SCH 40 PVC ADL AdvanTex Discharge Line 2,0" SCH 40 PVC AFL Alkalinity Feed Line 1.0" SCH 40 PVC TDL Temporary Discharge Line 2,0" SCH 40 PVC FDL Final Discharge Line 2.0" SCH 40 PVC 0-/P 1 511 OAK - - ♦♦•♦ LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK - - STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE f EXIST. SANITARY MANH❑LE RIM ELEV, - 722.95 INV IN (EAST)- 715.60 INV IN (N❑RTH)- 714.80 INV ❑UT - 714.70 C STS\ B,q i ST \ ST 0 10' 20' Irr AI& Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing For Review Purposes Only Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Proposed Construction Testing Conditions DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: COMPONENT LEGEND ST#1 Septic Tank #1 (10,000 gal) ST#2 Septic Tank #2 (10,000 gal) EQ Flow Equalixation Tank (10,000 gal) CR Control Room Building SF Spin Filter FM Flow Meter UV UV Disinfection AF Alkalinity Feed 0-/P 1 511 OAK - - ♦♦•♦ LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK - - STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE f EXIST. SANITARY MANH❑LE RIM ELEV, - 722.95 INV IN (EAST)- 715.60 INV IN (N❑RTH)- 714.80 INV ❑UT - 714.70 C STS\ B,q i ST \ ST 0 10' 20' Irr AI& Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing For Review Purposes Only Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Proposed Construction Testing Conditions DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: RUSSELL SANDRA DE 1705 FIN E DILLS S. DILLS FG 1570 7726837041 3613 RAY FARLEW RD FENCE TO ENCLOSE TREATMENT SYSTEM; ADJUST AS NECESSARY gURIE�� NK PLACE 3' GRAVEL COVER w/ FABRIC AROUND MAX UNITS AND CONTROL BUILDING M e DOWNSTREAf�V EXPAND S \ �y MONTORNG TI�E \ GRAVEL_ DRIVE QTS � �-, <� LOCATION R� �N 9_TOP 0� (1 25 D.S.) — SSR M - - _ ESM B -�_ K— Install Grate \ on End of Line\ \ S S S 0 - Line Legend ST#1 Septic Tank #1 (10,000 gal) ST#2 Septic Tank #2 (10,000 gal) Line U SS Control Room Building W< nI Spin Filter DL #1 Drain Line #1 6.0" - CL�— � I S El—I SCH I W C AdvanTex Supply Line C:)Iz SCH S PVC Ln__j I AdvanTex Transfer Line 2.0" SCH 40 ►ty.— FENCE TO ENCLOSE TREATMENT SYSTEM; ADJUST AS NECESSARY gURIE�� NK PLACE 3' GRAVEL COVER w/ FABRIC AROUND MAX UNITS AND CONTROL BUILDING M e DOWNSTREAf�V EXPAND S \ �y MONTORNG TI�E \ GRAVEL_ DRIVE QTS � �-, <� LOCATION R� �N 9_TOP 0� (1 25 D.S.) — SSR M - - _ ESM B -�_ K— Install Grate \ on End of Line\ \ S S S 0 - LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE Discharge Point w/ Stabilization (fit 6' Riprap) EXIST. SANITARY RIM ELEV, - INV IN (EAST) INV IN (NORTH) INV OUT MOBILE HOME EXIST TRANSFORMER (RELOCATE IE NECESSARY) 1811 OAK 2011 OAK 40" TRIPLE OAK GRAY DRIV NEW MANHOLE INV IN — 713,52 (EXIST LINE FROM MANHOLE) INV OUT — 713,27 (NEW 8" PVC TO SYSTEM) 50 y S TR S M Ck G RAVEL DRIE 0 YRTLE 36" TREE Avvr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes ❑nay Not Released For Construction 1811 OAK _\ REV. ISSUED DATE DESCRIPTION D •. ( • o �/ • S \ V ♦• T � /QST ••�V j y� e �� •••�� _ 1 511 OAK - _••• S S %\ ap MANHOLE SHEET TITLE 722,95 B� ' Proposed System 71560 71480 UPSTREAM M - 714.70QST MONITORING \S DRAWN BY: CREATED ON: T OCAT ON �sT\ S. Jones 05/09/2018 (75 J.S.) ST\ REVISED BY: REVISED ON: S 0 10, 20' RELEASED BY: I RELEASED ON: DRAWING NUMBER ww-5 Line Legend ST#1 Septic Tank #1 (10,000 gal) ST#2 Septic Tank #2 (10,000 gal) Line Name Size Control Room Building Type Spin Filter DL #1 Drain Line #1 6.0" SCH 40 PVC DL #2 Drain Line #2 4.0" SCH 40 PVC ASL AdvanTex Supply Line 2.0" SCH 40 PVC ATL AdvanTex Transfer Line 2.0" SCH 40 PVC ERL Effluent Return Line 1.5" SCH 40 PVC ADL AdvanTex Discharge Line 2,0" SCH 40 PVC AFL Alkalinity Feed Line 1.0" SCH 40 PVC TDL Temporary Discharge Line 2,0" SCH 40 PVC FDL Final Discharge Line 2.0" SCH 40 PVC LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE Discharge Point w/ Stabilization (fit 6' Riprap) EXIST. SANITARY RIM ELEV, - INV IN (EAST) INV IN (NORTH) INV OUT MOBILE HOME EXIST TRANSFORMER (RELOCATE IE NECESSARY) 1811 OAK 2011 OAK 40" TRIPLE OAK GRAY DRIV NEW MANHOLE INV IN — 713,52 (EXIST LINE FROM MANHOLE) INV OUT — 713,27 (NEW 8" PVC TO SYSTEM) 50 y S TR S M Ck G RAVEL DRIE 0 YRTLE 36" TREE Avvr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes ❑nay Not Released For Construction 1811 OAK _\ REV. ISSUED DATE DESCRIPTION D •. ( • o �/ • S \ V ♦• T � /QST ••�V j y� e �� •••�� _ 1 511 OAK - _••• S S %\ ap MANHOLE SHEET TITLE 722,95 B� ' Proposed System 71560 71480 UPSTREAM M - 714.70QST MONITORING \S DRAWN BY: CREATED ON: T OCAT ON �sT\ S. Jones 05/09/2018 (75 J.S.) ST\ REVISED BY: REVISED ON: S 0 10, 20' RELEASED BY: I RELEASED ON: DRAWING NUMBER ww-5 COMPONENT LEGEND ST#1 Septic Tank #1 (10,000 gal) ST#2 Septic Tank #2 (10,000 gal) EQ Flow Equalixation Tank (10,000 gal) CR Control Room Building SF Spin Filter FM Flow Meter UV UV Disinfection AF Alkalinity Feed LINE LEGEND PROPERTY LINE --------- PROPERTY SETACK STREAM CENTERLINE - - - - - - TOP OF STREAM BANK ■■■■■■■■■■■■■■■■■■ SANITARY SEWER GRAVITY DRAINLINE ----------------- 1.5" PRESSURE LINE 2" PRESSURE LINE Discharge Point w/ Stabilization (fit 6' Riprap) EXIST. SANITARY RIM ELEV, - INV IN (EAST) INV IN (NORTH) INV OUT MOBILE HOME EXIST TRANSFORMER (RELOCATE IE NECESSARY) 1811 OAK 2011 OAK 40" TRIPLE OAK GRAY DRIV NEW MANHOLE INV IN — 713,52 (EXIST LINE FROM MANHOLE) INV OUT — 713,27 (NEW 8" PVC TO SYSTEM) 50 y S TR S M Ck G RAVEL DRIE 0 YRTLE 36" TREE Avvr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes ❑nay Not Released For Construction 1811 OAK _\ REV. ISSUED DATE DESCRIPTION D •. ( • o �/ • S \ V ♦• T � /QST ••�V j y� e �� •••�� _ 1 511 OAK - _••• S S %\ ap MANHOLE SHEET TITLE 722,95 B� ' Proposed System 71560 71480 UPSTREAM M - 714.70QST MONITORING \S DRAWN BY: CREATED ON: T OCAT ON �sT\ S. Jones 05/09/2018 (75 J.S.) ST\ REVISED BY: REVISED ON: S 0 10, 20' RELEASED BY: I RELEASED ON: DRAWING NUMBER ww-5 NEW pc- / � / IVII'lc- 7-i�- "') FE N/Nc1111111I AX MqX UNIT A TL X MAX UNIT # 1 Q gU /ectricol ding, CoRnectonto lc Exteof Ponel InsideMrior BC Control ding N connection Volve LL = iii1—LLLL I _LLLL I _LLLL E DA RDg y GENE E A %o D 9 ,'I -DL O CO Globe Vol ve Z CDD �z � D DL #A NcE 6J0"Filter in Riser ADL EXIST. TRANSFORMER (RELOCA E IF "'FCESSAIRY ADL ERL 6P FDS\ T420 DL Outlet \ Tee T#j � Val ye (2) OAK 20 " OAK ST#1 ST#2 EQ CR SF FM UV AF COMPONENT LEGEND Septic Tank #1 (10,000 gal) Septic Tank #2 (10,000 gal) Flow Equalixation Tank (10,000 gal) Control Room Building Spin Filter Flow Meter UV Disinfection Alkalinity Feed GRAVEL DRIVE nl NEW HANHELE \S TS I N \ I I l 713 �5 2 N � ' (EiIST LINE FROH HANHELE) CO • ' � � INV AUT 713,27 (NEW 8// PVC T11 SYSTEH) ICk �� 18 OAKS AVVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nly Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Treatment System Deta i DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY: RELEASED ON: DRAWING NUMBER 'W�6 Line Legend Line Name Size Type DL #1 Drain Line #1 6.0" SCH 40 PVC DL #2 Drain Line #2 4.0" SCH 40 PVC ASL AdvanTex Supply Line 2.0" SCH 40 PVC ATL AdvanTex Transfer Line 2.0" SCH 40 PVC ERL Effluent Return Line 1.5" SCH 40 PVC ADL AdvanTex Discharge Line 2.0" SCH 40 PVC AFL Alkalinity Feed Line 1.0" SCH 40 PVC TDL Temporary Discharge Line 2.0" SCH 40 PVC FDL Final Discharge Line 2.0" SCH 40 PVC 20 " OAK ST#1 ST#2 EQ CR SF FM UV AF COMPONENT LEGEND Septic Tank #1 (10,000 gal) Septic Tank #2 (10,000 gal) Flow Equalixation Tank (10,000 gal) Control Room Building Spin Filter Flow Meter UV Disinfection Alkalinity Feed GRAVEL DRIVE nl NEW HANHELE \S TS I N \ I I l 713 �5 2 N � ' (EiIST LINE FROH HANHELE) CO • ' � � INV AUT 713,27 (NEW 8// PVC T11 SYSTEH) ICk �� 18 OAKS AVVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nly Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Treatment System Deta i DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY: RELEASED ON: DRAWING NUMBER 'W�6 Ll W S C U V 1;I_,_ ------ i - �. t t t t t '5,, GS'' RUSSELL SANDRA DB 1705 PIN 3613 9 E DILLS S DILLS FG 1570 7726837041 RAY FARLEW RD ------ - - - - - - ,� TOP of WALL S EL = 273' MOBILE HOME ------------------------------------------------------------ EXIST TRANSFORMER (RELOCATE IE NECESSARY) 1611 OAK TV 1211 FE \G RA V1111j, El L \ \ D R1,11 Vt 40" TRIPLE OAK I LJ Ur_HDE_------------- I —Ll,-LLLLL � O�ild 9c oRne Yon Ext L L_ L LE± L _- 20OA Pane/o ICOM Con o/ L L L L L L1L IL Inside 81Z,ng L L L L O1/ H,Connection — — — — ' RIEDLP TA' V OLD O C J Valve C — M T �,c _ ��. ESQ A N \\ S SSS _ ANK- Install Grate S - on End of Line1 ------------\ --- i__7 --- --------- S � IBJ -- ---------� W S C CL \ \ C R If Y�rt\�E a8 cg CY`C�1,t O 8 \ 00 8 \ OcrJ, �o Avvr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL GRAVEL' I � Plna� Drawing DRIVE C/ - For Review S � Purposes ❑nay Not Released NEW MANHOLE \ For INV IN — 713,52 Construction (EXIST L_.INE FR❑M MANH \\ LE) INV OUT — 713,27 (NEW 8" PVC TO SYSTEM), \ \ 3611 TREE , 1811 o REV. ISSUED DATE DESCRIPTION �S ••T,q /V _ • Discharge Point O 1511 OAK �`\S-•••• w/ Stabilization �• ('2-x 6' Riprap) 0 \ \ EXIST -SANITARY MANH❑ E_ - 5�.� , OS RIM -,--__S 72295 INV IN (EAST)- -----------'-� ` INV IN (N❑RTH)---O1-`---------- ---- `--- -_ '� '�II`` 71480 INV ❑UT - 71470 �. 0", \ST SHEET TITLE Proposed Grading Pan DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: 3"0 Air Inlet 2"0 Inlet Float Functions & Pump Index A High Level Alarm /Lag Enable B Override Timer C Pump ON/ High Level Alarm D Pump OFF E Redundant Off/Low Level Alarm Recirc. Discharge MF3P MF4P A B C D E E 60" 54" 50" s6" 42" 32 " Recirculation Pumps: PF751512 Discharge Pumps: PF300512 92" 3"O Enclosui Vent 2" 0 Filtered Air Outlet 3 "0 Recirc. 1 Valve I Section B -B Scale.- I " = 4'-0" AX -Max 2 75-42 Unit #1 Plan View 60" Baffle Wall 6"0 Recirc. Transfer Line Scale.- I" = 4'-0" 60" Baffl Wall 3"O Recirc.— Return Valve 6"0 Recirc.— Transfer Line Section A A Scale.- 1"= 4'-0" G'� I i Q;zj .❖...o❖...❖ .o❖ .o.❖ .o❖..o.. ..•..•..•......•...•...•...•..•....•..< ............................< ............................. .•.•.•.•.•.•.•.❖.•.•.•.•.•.•.•.•.•.•.•.•..•.❖.•..•.< ............................. U;aj 2" Filtered Air Outlet Recirc. Pumps Distribution Spin Nozzle (typ.) Typical Filter Media Section 45° Baffl Wall 381► 22'► � Recirc. 1 Pumps (typ.) 3 "0 Enclosur- Ven t 2 "0 Filtered Air Outlet Vent Fan Assembly Discharge 1 Assembly 2" 0 Dischar� Section C -C Scale.- 1"= 4'-0" 45'Baffle Wall 6"0 Recirc. Transfer Line Discharge Pumps (typ.) C 3"O Enclosure Vent Vent Fan Assem bl y Discharge Float Assy Sample Port & Anti -siphon Valve 2"O Discharge Line to Unit #2 2 "O Discharge to UV Disinfection Discharge Pumps Splice Box (typ.) A —1.5V Return to Pre -Anoxic -------------------------- Recirc. Float Assembly Splice Box (typ.) Recirc. Float Assembly (2) 2"0 Discharge Lines 1.S"OLine To Pre -Anoxic AdvanTex AX-Max275-42 Treatment Unit #1 Details AVVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nay Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE AX -Max #1 Detai DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: 71-71F 2"O Inlet 0�;_ Al3 0 Air Inlet .................. 3 "O Air Inlet 2 "O Inlet (x's . AX -Max 2 75-42 Unit #2 Plan View Scale.- I " = 4'-0" Recirc. Pumps Distribution Spin Nozzle (typ.) C, i L--glili C -2 "O Discharge to UV Disinfection Discharge Pumps Splice Box (typ.) 1.5 O Return to iA Pre -Anoxic ---------------------------- Recirc. Float Assembly * Float Functions & Pump Index A High Level Alarm /Lag Enable B Override Timer C Pump ON/ High Level Alarm D Pump OFF Typical Filter Redundant Off/Low Level Alarm Recirc. Discharge MF3P MF4P A B C D Media Section E 60" 54 " 50" s6" 42" 32" 60" Baffl Discharge Pumps: PF300512 Wall (31 45 ° Baffl C__\ 0CE 3 "O Recirc. Wall 92" Return Valve 6"0 Recirc. 38" 4 ►► Transfer Line 22" Recirc. if Pumps (typ.) * Float Functions & Pump Index A High Level Alarm /Lag Enable B Override Timer C Pump ON/ High Level Alarm D Pump OFF E Redundant Off/Low Level Alarm Recirc. Discharge MF3P MF4P A B C D E E 60" 54 " 50" s6" 42" 32" Recirculation Pumps: PF751512 Discharge Pumps: PF300512 3 "O Enclosur Vent 2 "O Filtered Air Outlet 3 "O Recirc. 1 Valve Section B -B Scale.• I it = 4'-0" Section A -A Scale.- 1 " = 4'-0" K 60" Baffle Wall 92" 6"0 Recirc. Transfer Line 3 "O Enclosur� Vent 2 "O Filtered Air Outlet Vent Fan Assembly * Discharge 1 Assembly 2 "O Dischar� AX-Mdffl%xj- Section C -C Scale.- I" = 4'-0" 45'Baffle Wall Splice Box (typ.) * Recirc. Float Assembly 2 "O Discharge Line 1. S "O Line To Pre -Anoxic 6"0 Recirc. AdvanTex AX-Max275-42 Transfer Line * Discharge Pumps (typ.) Treatment Unit #2 Details Avvr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: INC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes ❑nay Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE AX -Max #2 Detai DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY RELEASED ON: DRAWING NUMBER ww-9 AST -IN-PLACE RUBBER BOOT FOR 8" PIPE ON SIDE INLET (NO CONCRETE KNOCKOUTS) 256,0" . d A. 4 .• )KNOTE-USE 24' ' CAST -IN-PLACE ORENCO RISER ADAPTER IFTING ANCHORS (TYP, 4) 020'L Orenco 24Orenco24'120,0 " Riser Base w/ Riser Bnse13 6 0 LI Lid 2 0" 2 ,0" •d • 6.0" ° . . a • . < a • ' .• _. • _ • . _ I;IIIIYI CAST -IN-PLACE RUBBER BOOT FOR 6" PIPE ON OUTLET 256.0" 240.0" 10.0 Cast in Place Orenco Riser Adapters ° " VENT (TYP, 2 21.5" 4. 43,5"93,0" 4,0// 93,0" FLOW THR❑UG 91.0" (TYP. 9) 39.0 '44 20,0" d d • • P • • 4 . • < • ' • • • r -'4 • • •• . 1560" 78.0" 8 0" 6.0" BOTTOM OF TANK TO BOTTOM OF 6" OUTLET BOTTOM OF TANK TO BOTTOM OF 8" INLET NTS NOTE: ACTUAL INLET L❑CATI❑N IS IN SIDE [IF TANK; SHOWN ON END HERE FOR CLARITY Septic Tank #1 (or equivalent 10,000 gallon tank N.T.S. SOURCE: Shoaf Precast Septic, Inc. SHOAF - 10,000 GAL. SEPTIC TANK HS/20 TRAFFIC RATED NC APPROVAL # STB -2083 SHOAF PRECAST INC. 4130 W US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com www.shoafprecast.com - GAL. PER INCH - 121.56 - 2 TO 1 LENGTH TO WIDTH RATIO - PIPE PENETRATION SEALS MEET ASTM C-923 -14" BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS -REINFORCED PER ENGINEER SPECS - CONCRETE - 5,000 PSI MIN. - TANK WEIGHT - 106,000 # - TOP - 40,000 # - BOTTOM - 40,000 # - RISER SECTION - 26,000 # 10,0" Cast in Place Orenco Riser Adapters 30,0„ 10" AIRSPACE J_ 83" LIQUID LEVEL 111,0" 43.5' 93,0' O O O O O O O s• 39.0" 37.5' a • • P . • 4 . • • • • • • d 8.0" 120.0" 136.0" 10-811111 wwNOTE-USE 24' CAST -IN-PLACE ORENCO RISER ADAPTER NTS 120.0" 10.0" 256,0" ' )K)KNOTE-USE 30' CAST -IN-PLACE ORENCO RISER ADAPTER 7 '4 IFTING ANCHORS (TYP, 4) .4 Orenco 24' Orenco 24' Orenco 30' Riser Base W/ Riser Base W/ Riser Base w/ Lid Lid Lid d 24 3 6,0" • • d • • • I • _. d • • _ AST -IN-PLACE RUBBER BOOT FOR 6" PIPE ON INLET END CAST -IN-PLACE RUBBER BOOT FOR 4" PIPE ON OUTLET END 256.0" 240,0" Cast in Place Orenco Riser Adapters .a . • • d • • d VENT (TYP. 2 T4.0' 'A 21,5" 136.0" i 43,5" 4,0" 93 0" °_ 90.0" FLOW THR❑UG 88.0" (TYP. 9) 39,0" 28.0" d 44- • • i • • ' . • • • • • 6 • • • •• • • 4% • • • • p 8,0" L 156,0" 78.0" BOTTOM OF TANK TO BOTTOM OF 6" INLET BOTTOM OF TANK TO BOTTOM OF 4" OUTLET Septic Tank #2 (or equivalent 10,000 gallon tank N.T.S. SOURCE: Shoaf Precast Septic, Inc. SHOAF - 10,000 GAL. SEPTIC TANK HS/20 TRAFFIC RATED NC APPROVAL # STB -2083 SHOAF PRECAST INC. 4130 W US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com www.shoafprecast.com - GAL. PER INCH - 121.56 - 2 TO 1 LENGTH TO WIDTH RATIO - PIPE PENETRATION SEALS MEET ASTM C-923 -14" BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS -REINFORCED PER ENGINEER SPECS - CONCRETE - 5,000 PSI MIN. - TANK WEIGHT - 106,000 # - TOP - 40,000 # - BOTTOM - 40,000 # - RISER SECTION - 26,000 # 10,0" Cast in Place Orenco Riser Adapters 30.0„ 4 - - V - V - 100 " AIRSPACE ° 83" LIQU D LEVEL • ° 43,5' .93.0" 1110" O O O O O O O O e• 39.0" 37.5' 8 0" a 8.0" 120,0" 8.0" 136.0" A%vr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes Only Not Released For Construction SHOAF - 10,000 GAL. PUMP TANK CASN -PLACE T 24' CAST -IN-PLACE 256,0" HS/20 TRAFFIC RATED ❑RENC❑ RISER ADAPTER p . ° ' •f . " NC APPROVAL # PT -2092 20' OPENING nota Safety Det SHOAF PRECAST INC. 4130WUSHWY 64 ° REV. ISSUED DATE DESCRIPTION se, IFTING • 'Rill"en`°2B.se4 ` n ANCHORS LEXINGTON, NC 27295 PHONE 787-5826(TYP, n Each Access That Does • 4) (336) FAX (336) 787-2826 120,0" oren.° 24' RlseLidse W 136,0" ' info@shoafprecast.com www.shoafprecast.com C�Ot Conta n An nnorL*1d 2 0" Orenco 24' Riser Ba=e " r Lld & 2o' Opening ' NOTES: 2 ,0"L 0, -FULL CAPACITY - 10,211 GAL. Safety y Netting - GAL. PER INCH - 121.56 r - 2:1 LENGTH TO WIDTH RATIO 0 PIPE PENETRATION SEALS MEET ASTM C-923 „L - 1 4" BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS ®o o® 40.0' - REINFORCED PER ENGINEER SPECS NOTE: OUTLET THROUGH RISER - CONCRETE - 5,000 PSI MIN. CAST -IN-PLACE RUBBER BOOT] - TANK WEIGHT - 102,350 #-TOP - 42,150 # FOR 4" PIPE ON INLET END Install Safety Net Below 2nd Riser Rib -BOTTOM - 40,100 # -RISER SECTION - 20,000 # ®ID DIED 256,0" Eye Bolt 240,0" 1 �' // Rubber Washer, Cast in Place Orenco Riser Adapters P Cast in Place Orenco Riser Adapters P Cast in Place Orenco Riser Adapters a Flat a t Washer, & ®ID DI® ° �° • ° f • ' ' Cap Nut or Lock Safety 10 0" VENT CTYP. 2 21,5" 4,0 30,0" o VENT (TYP, 2) P Nut Net ® / Ring Clamp SHEET TITLE 84,0" 34,5" 4 102,0" 34,5'' _ 84,0" (2 Above Filter) System Detai 1 Y 83.0" Threaded Eye • FLOW THROUG Riser FLOW THROUG 6,0„ 28,0" 37,5' 9 CTYP. 7) 8,0 Wall DRAWN BY: CREATED ON: (TYP, 7) d Rise o® . ° .. •• Wall ®o o S. Jones 05/09/2018 g o„ 156.0" 8 0" 78,0" 6.0" 8,0" g 0" 120,0" g,0" REVISED BY: REVISED ON: 136,0" NTS BOTTOM OF TANK TO BOTTOM OF 4" INLET Not to scale e SHEET NAME: WW 10- Flow Eq. Tank (or equivalent 10,000 gallon tank) 4 Safety Net WW-t� N.T.S. SOURCE: Shoaf Precast Septic, Inc. VVVJ_g0 N.T.S. SOURCE: Agri -Waste Technology, Inc. *Stabilize or Mulch Disturbed Areas Detectable Locator Tape 24-36" Backfill— Cover V 2" Bedding Material (sand or fines) 1-2" Soil Mound to Account for Settling 6-12" Trench Width Force Main Trench Detail N.T.S. SOURCE: Agri -Waste Technology, Inc. TOP OF MANHOLE RING & COVER TO BE FLUSH WITH GRAVEL ROAD SURFACE EL = 716.00' STEP ( TYP. ) FLEXIBLE CONNECTO 8" EFFLUENT PIPE (TO SEPTIC TANK #1 IN NEW WWTP) OUTLET INVERT EL = 713.27' Manhole Detail W�W� N.T.S. SOURCE: Adapted from Town of Cary 24"x36" Sheet Clean Backfill 2" Force Main STANDARD MANHOLE RING & COVER USE FOUR 3�8% 4)/2" ANCHOR BOLTS TO BOLT FRAME TO SPACER USE ROPE MASTIC SEAL BETWEEN FRAME & SPACER. HEIGHT VARIES Discharge Riprap Detail N.T.S. SOURCE: Agri -Waste Technology, Inc. A B MH RING & COVER l 10" MINIMUM 8" INFLUENT PIPE (FROM EXISTING MANHOLE) INLET INVERT EL = 713.52' 12" BEDDING (#57 STONE) SECTION BB PIPE u A� MANHOLE B PIPE TOP VIEW ALL EXTERNAL JOINTS SHALL BE SEALED WITH AN APPROVED JOINT SEALING MATERIAL ALL LIFT HOLES WHICH COMPLETELY u ° PENETRATE THE MANHOLE SHALL BE ` FILLED WITH NON—SHRINKING GROUT d RISER UNIT 0—RING OR BUTYL RUBBER JOINT BASE UNIT CONCRETE INVERT MEETING SPECIFICATIONS ---,EFFLUENT Clean, Tamped Backfill A If C% n Ll it f% r'I\ /n d° ° ° PIPE ° ° ° d ° 6 ° ° EXTENDED BASE THICKNESS ° d 4' DIAMETER: 6" ° ° ° a 6 ° d ° SECTION A A NOTES: 1. ALL MANHOLE CONNECTIONS SHALL BE PREFABRICATED OR CORED WITH A CONCRETE CORING MACHINE. 2. ALL MANHOLES SHALL BE VACUUM TESTED. 3. EXTENDED BASE REQUIRED FOR ALL MANHOLES WITH MORE THAN 12—FT DEPTH OF BURY. 4. PROVIDE A MINIMUM 0.1 FOOT IN—OUT DROP FOR STRAIGHT RUNS AND 0.2 FOOT IN—OUT DROP FOR ANGLE RUNS. STANDARD PRECAST CONCRETE MANHOLE ndisturbed Earth STANnARn MANHnIF Rlr 111NIMUM 3�8% 4)/2" BOLTS TAINLESS STEEL ANCHOR POSITION AS SHOWN) 4 REQUIRED) PLAN VIEW 7" TYPICAL �II�I min 3' II.I Concrete Support IIIII Support Pad 18"x18"x4" IIIII Strap IIIII IIIII °0ooo IIIi IlII IlII I,III IlI 4 MIN. 2COVER Geotextile O,',-Drain vel Fabric l Ho °I Supply Line ° °° Galvanized 4"x4" Treated Po s IIIII Elbow 48" burial (min) IIIII IIIII IIIII IIIII IIIII IIIII L11 II Freshwater Spigot Detail N.T.S. SOURCE: Agri -Waste Technology, Inc. TYPICAL 2" MINIMUM FINISHED GRADE SECTION VIEW OTE: 1. MANHOLE RING TO BE BOLTED AS SHOWN W/ ROPE MASTIC SEAL BETWEEN FRAME & SPACER. STANDARD MANHOLE RING AND COVER INSTALLATION L COVER FOR SANITARY SEWER IN PAVED AREAS A (1) VENT HOLE B B FILLETS ® R 1/8" (2) PICKHOLES 1" DIAMETER Y2 NIM COVER TOP VIEW RING TOP VIEW 5/8231Y,6 MAX. 1„ vi 7Y2 2113 MIN. MIN. �23�311 I~ �6 L� 1„ 1 3 I► 2618° MIN. 1Hf H J 33y4„ 3" � SPECIFICATIONS: SECTION 1. CLASS 35 GRAY IRON. "A—A" 4„ 2. COMPLIES WITH ASTM A48 CL35B. MINIMUM WEIGHTS SECTION "B—B" RING 180 COVER 125 TOTAL 305 STANDARD MANHOLE RING AND COVER COVER BOTTOM VIEW Al&or Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nly Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE System Detail #2 [SHEET RAWN BY: CREATED ON: Jones 5/9/2018 ELEASED BY: RELEASED ON: NAME: RING AND COVER T \//\//\//\//\/i BASE MIN. \\/\ a° `•�\\�\\�\\�\\�� COURSE ( TYP. ) COMPACTED //\\/� STANDARD MANHOLE" \�\/\\/\\y\j\\%/ BACKFILL (TYPICAL) SECTION VIEW OTE: 1. MANHOLE RING TO BE BOLTED AS SHOWN W/ ROPE MASTIC SEAL BETWEEN FRAME & SPACER. STANDARD MANHOLE RING AND COVER INSTALLATION L COVER FOR SANITARY SEWER IN PAVED AREAS A (1) VENT HOLE B B FILLETS ® R 1/8" (2) PICKHOLES 1" DIAMETER Y2 NIM COVER TOP VIEW RING TOP VIEW 5/8231Y,6 MAX. 1„ vi 7Y2 2113 MIN. MIN. �23�311 I~ �6 L� 1„ 1 3 I► 2618° MIN. 1Hf H J 33y4„ 3" � SPECIFICATIONS: SECTION 1. CLASS 35 GRAY IRON. "A—A" 4„ 2. COMPLIES WITH ASTM A48 CL35B. MINIMUM WEIGHTS SECTION "B—B" RING 180 COVER 125 TOTAL 305 STANDARD MANHOLE RING AND COVER COVER BOTTOM VIEW Al&or Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nly Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE System Detail #2 [SHEET RAWN BY: CREATED ON: Jones 5/9/2018 ELEASED BY: RELEASED ON: NAME: From Flow EQ Tank Ill 2" Coupling From Flow EQ Tank Install on Gravel Base in 24 Riser (or equivalent) H -Connection Valve Box Detail N.T.S. SOURCE: Agri -Waste Technology, Inc. System Profile N.T.S. SOURCE: Agri -Waste Technology, Inc. �24"x36" Sheet Sheet To AX—Max Jnit #2 2" Coupling To AX—Max Unit #1 2" Coupling Safety Net With Quick Disconnect 6" above ground surface Undisturbed Earth - 8" Sch 40 PVC = from New Manhole Timer Settings N.T.S. SOURCE: Agri -Waste Technology, Inc. all Valve (2) Safety Net With 4 /—One Piece Quick Disconnects Riser Cast In Place Riser Adapters Clean, Tamped Backfill Equalization Tank Float Settings L / Amer Settings Pump I Flow Equalization Pumps AX -Max Recirculation Pumps Safety Net With Quick Disconnect 6" above ground surface Clean, Tamped 6" Sch 40 PVC Compacted Baffle III I—I Backfill Holes 1(— Outlet Tee Undisturbed Earth to Support Pipe 1 0,000—gal. Baffled Septic Tank I Eley = 706,0• Compacted Backfill ' 6" (min) Gravel Bed Undisturbed Earth �— I Safety Net24° Riser Discharge To H—Connection Valve Slopesoilay fi" shove ground surface e riser Net Safety Single Piece 6—Hole r24' Riser RisersSplice I 5—Hale I Box Split Bax Discharge To Eley = 416.8' H—Connection Valve Clean, Tamped Backfill 1 l Hl aev = 413.4' VALVE `--�h --------------- Safety Net With 4 Quick Disconnects Cast In Place Riser Adapters Clean, Tamped Backfill v Inlet Invert Eley = 71226' Baffle Holes I I Effluence Filter in - 7nFnn• 1 0,000—Qal. Baffled Septic Tank (FTP 15-54-36- 6" (min) Gravel Bed Undisturbed Earth ne Piece Riser Clean, Tamped Backfill 4" Sch 40 PVC ----il_------- I I I I I I I I I I I I I I I I I I I I I I I I I I I Pump Vault Pump Vault I%VVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, INC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Final Drawing - For Review Purposes ❑nay Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE System -ietrA #31 BY: CREATED ON: S. Jones 5/9/2018 RELEASED BY: RELEASED ON: SHEET NAME: L�A*%�a*vw NOTES: — Qualified Electrician to install wiring. — All conduit is PVC SCH 80, diameter and lengths vary. — Minimum burial depth is 18". — All conduit to be buried 36" or placed in ductile iron sleeve where crossing roadways. — All wire to be OF or THWN rated. — Incoming Power and required grounding by others — Wiring inside building not shown Conduit Sizing / Wire Runs Line Conduit Size (in) #8 # 12 # 14 A 1.0 — 7 4 B 1.0 — 5 4 C 1.0 — 7 4 D 1.0 — 5 4 E 1.0 — 3 3 F 1.0 — 3 3 Electrical Plan: Treatment System W113 N.T.S. SOURCE: AWT, Inc. 3" Elbo� 3" Con n ecto 3" PV Pip 3" Type UE Conduit Body hrough Contro Room Wal Mount Electrical Raceway Box to Side of Control Room 1" Conduit from Treatment System NTS 2 Electrical Raceway WW -13 N.T.S. SOURCE: AWT, Inc. I24"x36" Sheet 1" Connector i TJ 5o Conduit Run Diagram N.T.S. SOURCE: AWT, Inc. 0 0 01.1d MRS 1� UV Bank #2 UV Bank #1 Sampling Port Globe Valve Flow In from -00 Flow Meter Spin Filter AX -Max Discharge Line Through Discharge Control Building Floor to Discharge Location Alkalinity Feed Spin Filter Flush Line to Tie into P -Trap in Control Room Floor Alkalinity Feed Tube to be Housed Within 1" Conduit Through Control Building Floor to Inlet Riser of Flow EQ Tank Flow Equalization Tank (Inlet) P -Trap in Control Room Floor Control Room Process Flow Diagram N.T.S. SOURCE: AWT, Inc. AVVT Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia NC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes Only Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Electrical Plan DRAWN BY: CREATED ON: S. Jones 5/9/2018 RELEASED BY: RELEASED ON: SHEET NAME: WW -13 Operation Scenario #1 (Normal Operation): 15,000 gpd Inflow; 2 AX -Max Units ; 3,750 gpd return flow Q = 1,875 gpd Operation Scenario #2 (Peak Operation): 30,000 gpd Inflow; 2 AX -Max Units ; 3,750 gpd return flow Q = 1,875 gpd Operation Scenario #3 (Peak Operation in Maintenance Condition): 301000 gpd Inflow; 1 AX -Max Units ; 0 gpd return flow Sanitary Sewer Q=30,000 gpd Septic Tank #1 Q=30,000 gpd Septic Tank #2 Q=30,000 gpd Flow EQ Tank Q=30,000 gpd Collection 10,000 gal 10,000 gal 10,000 gal no System Q=30,000 gpd H -Connection Valve AdvanTex AX -Max I Q=30,000 gpd Treatment Unit #1 OR #2 Q=30,000 gpd Q=30,000 gpd Spin Filter rocess Flow Diaqrams CONTROL ROOM Q=30,000 gpd Q=30,000 gpd Flow Meter — UV Disinfection Discharge Al&lrr Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Countryside Mobile Home Park Wastewater Treatment Plant Owner Information: NC Land Lease LLC (c/o Jimmy Radford) PO Box 2533 Christianburg, VA 24068 540-357-4676 Property Information: Countryside Mobile Home Park 3571 Roy Farlow Road Sophia INC 27350 Randolph County, NC PIN# 7726-92-0945 PROFESSIONAL ENGINEER SEAL Pinar Drawing - For Review Purposes ❑nay Not Released For Construction REV. ISSUED DATE DESCRIPTION SHEET TITLE Process Row Diagrams DRAWN BY: CREATED ON: S. Jones 05/09/2018 REVISED BY: REVISED ON: RELEASED BY DRAWING NUMBER RELEASED ON: WW -14 4. Waste Water System Specifications Waste Water System Specifications Table of Contents 1.0 General Project Specifications 1.1 Project Description 1.2 Site Description 1.3 Adjacent Property 2.0 Material Management Practices 2.1 Housekeeping 2.2 Hazardous Products 2.3 Product Safety Practices 2.3.1 Petroleum Products 2.3.2 Fertilizers 2.4 Spill Control Practices 3.0 Site Work 3.1 Construction Roads and Parking 3.2 Tree Preservation and Protection 3.3 Removal of Topsoil 3.4 Permanent Seeding 3.4.1 Seedbed Requirements 3.4.2 Soil Conditioner 3.4.3 Seedbed Preparation 3.4.4 Seeding 3.4.5 Mulch all plantings immediately after seeding. 3.4.6 Irrigation 3.4.7 Application of Organic Mulch 3.4.8 Anchoring Organic Mulch 3.4.9 Permanent Stabilization 4.0 Installer Specification 5.0 Material and Component Specifications 5.1 Concrete Tanks (Septic Tanks, Pump Tank) 5.2 Access Risers and Lids 5.3 System Piping 5.4 Biotube Pump Vaults 5.5 Field Dose Pumps and Pressure Filter 5.6 Control Panels and Floats 5.7 Drainfield with Low Pressure Pipe Distribution System 5.8 Headworks Risers 5.9 Ultraviolet (UV) Disinfection 1.0. General Project Specifications 1.1 Project Description The purpose of the project is to replace the existing wastewater treatment plant that serves the mobile home community. The new system will serve the existing 65 mobile homes with a total design flow of 15,000 gpd. The proposed treatment system will consist of three new tanks (two septic tanks and one flow equalization tank), two new AX -Max treatment units, and one control building. Final filtration and disinfection of the treated effluent will occur in the control building. 1.2 Site Description The project site consists of replacing an existing wastewater treatment package plant serving a mobile home community located at 3571 Roy Farlow Road, Sophia, NC 27350. The project location is on the western property line. The setbacks and proposed location of the treatment system is shown on the system drawings. 1.3 Adjacent Property The surrounding area is mostly undeveloped, wooded area or occupied by single-family residences. 2.0. Material Management Practices The following are general material management practices that should be considered to reduce the risk of spills and other accidental exposure of materials and substances to storm water runoff. 2.1 Housekeeping The following good housekeeping practices shall be followed on site during the construction project. • An effort will be made to store only enough product required to do the job. • All materials stored on site will be stored in a neat orderly manner in their appropriate containers and, if possible, under a roof or other enclosure. • Products will be kept in their original containers with the original manufacturer's label. • Substances will not be mixed with one another unless recommended by the manufacturer. • Whenever possible, all of a product will be used before disposing of the container. • Manufacturer's recommendations for proper use and disposal will be followed. • The site superintendent will inspect daily to ensure proper use and disposal of materials on site. 2.2 Hazardous Products These practices are used to reduce the risks associated with hazardous materials (if any are present): • Products will be kept in original containers unless they are not re -sealable. • Original labels and Material Safety Data Sheets (MSDS) will be retained as they provide important product information. • If surplus product must be disposed of, the manufacturer's or local and state recommended methods for proper disposal will be followed. 2.3 Product Safety Practices The following product safety practices will be followed on site: 2.3.1 Petroleum Products All on site vehicles will be monitored for leaks and receive regular preventive maintenance to reduce the chance of leakage. Petroleum products will be stored in tightly sealed containers which are clearly labeled. 2.3.2 Fertilizers Fertilizers (if required) used will be applied at recommended agronomic rates. Once applied, fertilizer will be worked into the soil to limit exposure to storm water. The contents of any partially used bags of fertilizer will be transferred to a sealable plastic bin to avoid spills. 2.4 Spill Control Practices The following practices will be followed for spill prevention and cleanup: • Manufacturer's recommended methods for spill cleanup will be clearly understood and site personnel will be made aware of the procedures and the location of the information and cleanup supplies. • Materials and equipment necessary for spill cleanup will be kept in the material storage area on site. Equipment and materials will include but not be limited to brooms, dust pans, mops, rags, gloves, goggles, kitty litter, sand, sawdust, and plastic and metal trash containers specifically for this purpose. • All spills will be cleaned up immediately after discovery. • The spill area will be kept well ventilated and personnel will wear appropriate protective clothing to prevent injury from contact with a hazardous substance. • Spills of toxic or hazardous material will be reported to the appropriate state or local government agency, regardless of size. • The spill prevention plan will be adjusted to include measures to prevent this type of spill from reoccurring and how to clean up the spill if there is another one. A description of the spill, what caused it, and the cleanup measures will also be included. • The site superintendent responsible for the day-to-day site operations, will be the spill prevention and cleanup coordinator. He should designate at least one other site personnel to receive spill prevention and cleanup training. These individuals will each become responsible for a particular phase of prevention and cleanup. 3.0 Site Work The site shall be maintained in an orderly and clean fashion. Debris should be confined to a common area and removed weekly. The minimum area needed shall be disturbed. Due to the small footprint of the project (drainfield), a formal erosion and control plan has not been developed. However, contractor shall follow standard practices to minimize any adverse effects from the installation of the system. 3.1 Construction Roads and Parking (as applicable) Inspect construction roads and parking areas periodically for condition of surface. Top -dress with new gravel as needed. Check areas for erosion and sedimentation after runoff -producing rains. Maintain all vegetation in a healthy, vigorous condition. Sediment -producing areas should be treated immediately. 3.2 Tree Preservation and Protection Some clearing of trees will be required for the installation of the drain line connecting the facility to the treatment unit. Care shall be taken to minimize the disturbed area during installation. In spite of precautions, some damage to protected trees may occur. In such cases, repair any damage to the crown, trunk, or root system immediately. • Repair roots by cutting off the damaged areas and painting them with tree paint. Spread peat moss or moist topsoil over exposed roots. • Repair damage to bark by trimming around the damaged area as shown in Figure 1 below, taper the cut to provide drainage, and paint with tree paint. • Cut off all damaged tree limbs above the tree collar at the trunk or main branch. Use three separate cuts as shown in Figure 2 to avoid peeling bark from healthy areas of the tree. TREE WOUND TRIM AND TAPER Figure 1. Trim bark wounds with a tapered cut, then apply tree paint. INCORRECT CORRECT Figure 2. Prune damaged branches with three cuts to avoid peeling bark from the tree when tree trunk falls from tree. To the degree possible, the vegetation that is removed during the drain line installation shall be shredded on site and used to cover the drain line installation or as a ground cover. Larger material shall be removed from the site and disposed of properly. 3.3 Removal of Topsoil 3.3.1 Materials Determine whether the quality and quantity of available topsoil justifies selective handling. Quality topsoil has the following characteristics: • Texture—loam, sandy loam, and silt loam are best; sandy clay loam, silty clay loam, clay loam, and loamy sand are fair. Do not use heavy clay and organic soils such as peat or muck as topsoil • Organic matter content—(sometimes referred to as "humic matter") should be greater than 1.5% by weight. • Acidity—pH should be greater than 3.6 before liming, and liming is required if it is less than 6.0. • Soluble saltsshould be less than 500 ppm. • Sodium—sodium adsorption ratio should be less than 12. The depth of material meeting the above qualifications should be at least 2 inches. Soil factors such as rock fragments, slope, depth to water table, and layer thickness affect the ease of excavation and spreading of topsoil. Generally, the upper part of the soil, which is richest in organic matter, is most desirable; however, material excavated from deeper layers may be worth storing if it meets the other criteria listed above. Organic soils such as mucks and peats do not make good topsoil. They can be identified by their extremely light weight when dry. 3.3.2 Stripping Strip topsoil only from those areas that will be disturbed by excavation, filling, roadbuilding, or compaction by equipment. A 4-6 inch stripping depth is common, but depth varies depending on the site. Determine depth of stripping by taking soil cores at several locations within each area to be stripped. Topsoil depth generally varies along a gradient from hilltop to toe of the slope. Put sediment basins, diversions, and other controls into place before stripping. 3.3.3 Stockpiling Select stockpile location to avoid slopes, natural drainageways, and traffic routes. Re -spreading is easier and more economical when topsoil is stockpiled in small piles located near areas where they will be used. • Sediment barriers—Use sediment fences or other barriers where necessary to retain sediment. • Temporary seeding—Protect topsoil stockpiles by temporarily seeding as soon as possible, no more than 21 calendar days after the formation of the stockpile. • Permanent vegetation—If stockpiles will not be used within 90 days they must be stabilized with permanent vegetation to control erosion and weed growth. 3.3.4 Site Preparation (as needed) Before spreading topsoil, establish erosion and sedimentation control practices such as diversions, and berms as needed. • Grading—Maintain grades on the areas to be topsoiled according to the approved plan and do not alter them by adding topsoil. • Limit of subsoil—Where the pH of the existing subsoil is 6.0 or less, or the soil is composed of heavy clays, incorporate agricultural limestone in amounts recommended by soil tests or specified for the seeding mixture to be used. Incorporate lime to a depth of at least 2 inches by disking or raking. • RougheningImmediately prior to spreading the topsoil, loosen the subgrade by disking or scarifying to a depth of at least 4 inches, to ensure bonding of the topsoil and subsoil. If no amendments have been incorporated, loosen the soil to a depth of at least 6 inches before spreading topsoil. 3.3.5 Spreading Topsoil Uniformly distribute topsoil to a minimum compacted depth of 2 inches. Do not spread topsoil while it is frozen or muddy or when the subgrade is wet or frozen. Correct any irregularities in the surface that result from topsoiling or other operations to prevent the formation of depressions or water pockets. Compact the topsoil enough to ensure good contact with the underlying soil, but avoid excessive compaction, as it increases runoff and inhibits seed germination. Light packing with a roller is recommended where high -maintenance turf is to be established. On slopes and areas that will not be mowed, the surface may be left rough after spreading topsoil. A disk may be used to promote bonding at the interface between the topsoil and subsoil. After topsoil application, follow procedures for seedbed preparation, taking care to avoid excessive mixing of topsoil into the subsoil. 3.4 Permanent Seeding 3.4.1 Seedbed Requirements Establishment of vegetation should not be attempted on sites that are unsuitable due to inappropriate soil texture poor drainage, concentrated overland flow, or steepness of slope until measures have been taken to correct these problems. To maintain a good stand of vegetation, the soil must meet certain minimum requirements as a growth medium. The existing soil should have these criteria: • Enough fine-grained (silt and clay) material to maintain adequate moisture and nutrient supply (available water capacity of at least .05 inches of water to 1 inch of soil). • Sufficient pore space to permit root penetration. • Sufficient depth of soil to provide an adequate root zone. The depth to rock or impermeable layers such as hardpans should be 12 inches or more, except on slopes steeper than 2:1 where the addition of soil is not feasible. • A favorable pH range for plant growth, usually 6.0-6.5. • Freedom from large roots, branches, stones, large clods of earth, or trash of any kind. Clods and stones may be left on slopes steeper than 3:1 if they are to be hydroseeded. If any of the above criteria are not meti.e., if the existing soil is too coarse, dense, shallow, or acidic to foster vegetation—special amendments are required. The soil conditioners described below may be beneficial. 3.4.2 Soil Conditioners In order to improve the structure or drainage characteristics of a soil, the following materials may be added. These amendments should only be necessary where soils have limitations that make them poor for plant growth or for fine turf establishment. • Peat: appropriate types are sphagnum moss peat, hypnum moss peat, reed -sedge peat, or peat humus, all from fresh -water sources. Peat should be shredded and conditioned in storage piles for at least 6 months after excavation. • Sand: clean and free of toxic materials. • Vermiculite: horticultural grade and free of toxic substances. • Rotted manure stable or cattle manure not containing undue amounts of straw or other bedding materials. 3.4.3 Seedbed Preparation Complete grading according to the approved plan before seeding. Below are steps to take in order to prepare the seedbed for planting. Chisel compacted areas and spread topsoil 3 inched deep over adverse soil conditions, if available. 2. Rip the entire area to 6 inches deep. 3. Remove all loose rock, roots, and other obstructions leaving surface reasonably smooth and uniform. 4. Apply agricultural lime, fertilizer, and superphosphate uniformly and mix with soil. 5. Continue tillage until a well pulverized, firm reasonably uniform seedbed is prepared 4 to 6 inches deep. 6. Seed on a freshly prepared seedbed. 7. Mulch immediately after seeding and anchor mulch. 8. Apply lime and fertilizer (if needed) evenly and incorporate into the top 4-6 inches of soil by disking or other suitable means. Operate machinery on the contour. When using a hydroseeder, apply lime and fertilizer to a rough, loose surface. 9. Roughen surfaces. Complete seedbed preparation by breaking up large clods and raking into a smooth, uniform surface. Fill in or level depressions that can collect water. Broadcast seed into a freshly loosened seedbed that has not been sealed by rainfall. 3.4.4 Seeding Seeding dates given in the seeding mixture specifications are designated as "best" or possible". Seeding properly carried out within the "best" dates have a high probability of success. It is also possible to have satisfactory establishment when seeding outside these dates. However, as you deviate from them, the probability of failure increases rapidly. Seeding on the last date shown under "possible" may reduce chances of success by 30-50%. Always take this into account in scheduling land -disturbing activities. The following practices should be followed: • Use certified seed for permanent seeding whenever possible. Certified seed is inspected by the North Carolina Crop Improvement Association. It meets published North Carolina Standards and should bear an official "Certified Seed" label. • Labeling of non -certified seed is also required by law. Labels contain important information on seed purity, germination, and presence of weed seeds. Seed must meet State standards for content of noxious weeds. Do not accept seed containing "prohibited" noxious weed seed. • Apply seed uniformly with a cyclone seeder, drop -type spreader drill, cultipacker seeder, or hydroseeder on a firm, friable seedbed. • When using a drill or cultipacker seeder, plant small grains no more than 1 inch deep, grasses and legumes no more than 1/2 inch. Equipment should be calibrated in the field for the desired seeding rate. • When using broadcast -seeding methods, subdivide the area into workable sections and determine the amount of seed needed for each section. Apply one-half the seed while moving back and forth across the area, making a uniform pattern; then apply the second half in the same way, but moving at right angles to the first pass. • Cover broadcast seed by raking or chain dragging; then firm the surface with a roller or cultipacker to provide good seed contact. 3.4.5 Mulch Mulch all plantings immediately after seeding. Select a material based on site and practice requirements, availability of material, labor, and equipment. Before mulching, complete the required grading, install sediment control practices, and prepare the seedbed. Apply seed before mulching except in the following cases: • Seed is applied as part of a hydroseeder slurry containing wood fiber mulch. • A hydroseeder slurry is applied over straw. 3.4.6 Irrigation Moisture is essential for seed germination and seedling establishment. Supplemental irrigation can be very helpful in assuring adequate stands in dry seasons or to speed development of full cover. Assess the need for irrigation when the seeding is conducted. Water application rates must be carefully controlled to prevent runoff. Inadequate or excessive amounts of water can be more harmful than no supplemental water. 3.4.7 Application of Organic Mulch Organic mulches are effective where they can be tacked securely to the surface. Spread mulch uniformly by hand, or with a mulch blower. When spreading straw mulch by hand, divide the area to be mulched into sections of approximately 1,000 ft2, and place 70-90 lb of straw (1 1/2 to 2 bales) in each section to facilitate uniform distribution. After spreading mulch, no more than 25% of the ground surface should be visible. In hydroseeding operations, a green dye added to the slurry assures a uniform application. 3.4.8 Anchoring Organic Mulch Straw mulch must be anchored immediately after spreading using vegetation. Rye (grain) may be used to anchor mulch in fall plantings, and German millet in spring. Broadcast at 15 lb/acre before applying mulch. 3.4.9 Permanent Stabilization (typical recommendations) Permanent stabilization is needed in graded or cleared areas subject to erosion and where a permanent, long-lived vegetative cover is needed. Typically, disturbed portions of a site where construction activities have permanently ceased will be stabilized with permanent seeding no later than 14 days after the last construction activity. This method will not provide erosion control cover or prevent soil slippage on soils that are not stable due to soil texture or structure, water movement or excessively steep slopes. In some areas, it may be necessary to install erosion or sediment control practices such as dikes, contour ripping, erosion stops, channel liners, sediment basins, diversions, subsurface drainage, or other practices. • Prior to seeding, 1,000 lbs/ac of a 12-12-12 or equivalent fertilizer and lime according to soil test or in lieu of soil test, 4,000 lbs/ac of ground agricultural limestone shall be worked into the soil to a depth of 3 inches. • Seed should be applied uniformly at a depth of 1/4 to'/z inch with appropriate equipment. Except on very flat slopes and ideal seeding conditions, small grain straw should be applied at a rate of 3,000 to 4,000 lbs/ac using appropriate mulch anchoring techniques. Other mulch materials can be used except under adverse conditions or steep slopes, grain straw should be adequate. 4.0 Installer Specification The system installer shall maintain Class IV Installer License with the North Carolina Onsite Wastewater Contractor Inspector Certification Board (NCOWCICB). The system installer shall have experience with installing large wastewater systems. Installer shall provide a minimum of 12 -month warranty on system installation. Warranty shall include correcting any settling around tanks that allows water to pond. 5.0 Material and Component Specifications Following are required system specifications. Contractor will be responsible to compensate Engineer for time to determine equivalence to recommended products, revision of drawings, etc. for other products suggested. Engineer maintains sole discretion in determining equivalence. 5.1 Concrete Tanks (Septic Tanks, Flow Equalization Tank) System installer to follow OSHA safety practices during excavation, setting and backfilling of tanks. Tank excavations to be benched and/or sloped as needed or trench boxes shall be utilized. Tanks are to be installed in natural soil only (in cut) and not in backfilled material. If non - desirable material is encountered in tank excavation, it shall be removed and replaced (as - needed) with compacted material. All tanks shall be installed level on minimum 6" gravel base (#57 stone). All concrete tanks are to be State approved tanks or specifically approved by a Professional Engineer. Concrete used to manufacturer tanks to be a minimum of 5,000 psi concrete. Each tank's wall penetration for either an inflow or outflow line shall have a cast in place rubber boot. All tanks' seams (between adjoining tank sections) are to be sealed with 2 strips (side by side) of 1.25 in diameter butyl rubber sealant. Tank sections shall ft together without having to "stack" strips of sealant. Tank sections shall be "dry fit" to ensure the tanks sections mate properly. If during setting of the tank sections, "daylight" is observed between tank sections, the tank will not be accepted for the project. Following installation, tanks to be vacuum and water tested. The vacuum testing shall be completed and documented by the tank supplier (manufacturer). Vacuum Test 5 in Hg for 2 min with <0.5 drop in Hg Backfill placed around tanks shall be either compacted soil or gravel. If compacted soil is intended backfill method, tank hole shall be over -excavated by a minimum of two feet (2') in all directions to facilitate use of compaction equipment. Mechanical compaction equipment, such as a "jumping jack" or "sheeps foot" compactor is required. Compaction with an excavation bucket or equipment wheel or tread is not acceptable. The system installer shall water test the tanks after backfilling is completed. In addition, the test shall be completed after the pipe penetrations and access risers have been installed. The water level in the tank shall be filled to a minimum of 2" above the riser seam (connection to tank). A passing test is required before the system installation will be accepted by the Certifying Engineer. Passing criteria is as follows: Water Test 10 gallons/ 1,000 gallons/24 hr period Septic Tank #1 Concrete septic tank, traffic rated, 10,000 -gallon nominal capacity, tank interior dimensions 240" x 120" x 62.5" (min), baffle wall with flow through holes, three access ports (min 20" diameter), and 3 cast in place riser adapters to join to 24" diameter risers. Septic Tank #1 will contain one 8" cast in place rubber boot for the side inlet end (see design plans) and a 6" cast in place rubber boot for the outlet located on the end wall of the tank. Tank shall withstand minimum 6' burial depth. Basis of Design: Shoaf Precast, Inc.; STB -2083 HS/20 Septic Tank #2 Concrete septic tank, traffic rated, 10,000 -gallon nominal capacity, tank interior dimensions 240" x 120" x 62.5" (min), baffle wall with flow through holes, three access ports (min 20" diameter), and 3 cast in place riser adapters to join to 2 - 24" diameter risers and 1 — 30" riser (located on outlet end of tank). Septic Tank #2 will contain one 6" cast in place rubber boot for the inlet (end wall) end (see design plans) and a 4" cast in place rubber boot for the outlet located on the end wall of the tank. Tank shall withstand minimum 6' burial depth. Basis of Design: Shoaf Precast, Inc.; STB -2083 HS/20 Flow Equalization Tank Concrete septic tank, traffic rated, 10,000 -gallon nominal capacity, tank interior dimensions 240" x 120" x 62.5" (min), baffle wall with flow through holes, dual biotube pump vault with simplex pump and effluent filter in outlet compartment, one access port on inlet end of tank. Two access ports (20" diameter) located on the outlet end of the tank. Three (3) cast in place riser adapters to join to a 24" diameter riser, one 4" cast in place rubber boot for end wall inlet. No outlet boots on tank. Tank shall withstand minimum 6' burial depth. Basis of Design: Shoaf Precast, Inc.; PT -2092 HS/20 Riser Adapter The riser adapter shall be constructed of ABS material and shall have a cross section in the shape of an "L". The minimum horizontal distance of adapter (bottom of "L") shall be 2" and the minimum vertical distance of adapter shall be 3.5". The outside diameter of flange (vertical section that adapts to riser) shall have a distance of 23.38" for the 24" riser and 29.25" for the 30" riser. The riser adapter shall be embedded into tank so that 1.75" of vertical flange is exposed (when using 3.5" tall flange). Basis of Design: Orenco Systems, Inc.; PRTA 24 and 30 (riser adapter) 5.2 Access Risers and Lids All risers shall be installed per manufacturer's specifications. Installed risers shall extend a minimum of 6" above finished grade. Any penetrations through the riser wall shall be fitted with either a grommet or the penetration shall use a bulk -head fitting. Electrical conduit shall be sealed with duct seal. Septic Tanks and Flow Equalization Tank Risers Risers for the septic tanks and flow equalization tank shall be 24" (with the exception of 30" on Septic Tank #2 outlet end) diameter, ribbed PVC pipe. The riser shall be installed such that a single piece riser is used at each access point. No splices, joints or sectional risers are allowed. All field cuts shall be done with a circular (with guide) or "riser" saw. Finished cuts shall be uniform and smooth and shall not have jagged edges. Riser pipes shall be sealed to the tank riser adapter with single or two-part adhesive that is appropriate for joining PVC and ABS materials. To facilitate the installation of the control floats and pump power cords, a junction box shall be mounted on the each of the pump tank outlet risers. The junction box shall be mounted with a grommet, bulk -head fitting or other water-resistant fitting. The hole for the junction box shall be cut with a hole saw or grinder and shall leave the finished hole smooth and uniform. A "shop vac" or equivalent means shall be used to reduce the quantity of "cut shavings" that fall into the tank. A safety net shall be installed in all risers of the tanks. The net shall use a 12 -point connection system with minimum four connections installed with quick -release style connectors (locate over filters). Basis of Design: Orenco Systems, Inc.; Ultra-RibTM Access Riser RR24 Kor Flo® Access Riser RR30 (risers) Orenco Systems, Inc.; ADH100 or MA 320 (sealant) Orenco Systems, Inc.; SBEX4 (junction box) Simtech Filter STF-N24, STF-N30 (safety net) Septic Tanks and Flow Equalization Tank — Riser Lids The riser lid shall have a 24" diameter (with the exception of a 30" diameter on Septic Tank #2 outlet end) and consist of a solid fiberglass reinforced polyester resin. The lid shall be capable of supporting a 2500 lb loading. The lid shall be manufactured with a poured in place gasket (underside of lid). The top of lid shall be textured and secured using four (with the exception of two on the 30" diameter riser) 5/16" stainless steel screws with a hex pattern head. Basis of Design: Orenco Systems, Inc.; FLD24G (24" Riser Lid) FLD30G (30" Riser Lid) 5.3 System Piping All gravity (non -pressure) drainlines and pressure pipe used in project shall be SCH 40 PVC. All pipe shall be installed with a minimum of 18" cover and shall be properly bedded in the excavated trench bottom. Pipeline that will be exposed to vehicular traffic shall be buried with a minimum cover of 36" or shall be sleeved or consist of ductile iron pipe. Where pipelines cross a water channel, a minimum of 36" cover shall be maintained. When crossing a water line, the sewer pipeline shall be a minimum of 18" below the water line (contact Engineer for additional requirements if this condition cannot be met). All pressure pipe used shall be in 20' sticks with bell ends. All non -pressure drain line shall be SCH 40 PVC. Sweeping style elbows shall be used for non- pressure situations. All pressure lines to be pressure rated SCH 40 PVC. All pressure lines (2" in diameter and less) to be cut with hand ratcheting style cutter or wheel style cutter. PVC saws shall not be used to cut pressure pipe (<2"). Pressure line specifications follow this section. 5.4 Biotubeo Pump Vaults An effluent filter shall be installed in each of the two outlet end risers of the flow equalization tank within Biotube® Pump Vaults. The total vault height shall be 95 " and extend to a 2" block resting on the tank floor. An inlet hole shall be positioned 19" from the base of the vault. The effluent filters shall provide for 1/8" filtration and have a length of 18". Each filter shall be fitted with an extendable handle that is brought to within 8" of the top of the access riser. Basis of Design: Orenco Systems, Inc. PVU-95-18-19 (Pump Vault) 5.5 Flow Equalization Pumps Two (2) submersible pumps shall be installed in the flow equalization tank. Each pump shall have the following characteristics; submersible, 0.5 hp, 1.25" discharge, 240 volt, single phase, 60 hz, and a stainless steel and engineered plastic finish. The pumps shall have a minimum 24- hour run -dry capability with no deterioration in pump life or performance and include a Minch (3 -mm) bypass orifice to ensure flow recirculation for motor cooling and to prevent air bind The pumps shall be CSA listed and capable of providing a flowrate of 30.0 gpm at 50' TDH. The pumps shall be fitted with 20' (min) UL listed cord. An "H" connection shall be installed between the two force mains. A ball valve shall be installed on the connection. The valve shall be placed in a valve box. Basis of Design: Orenco Systems, Inc. PF3005 12 - 20 (Pump) 5.6 Control Panels and Floats One control panel shall be supplied and manufactured by a company with experience in building wastewater control panels. The control panel shall be a TCOM panel and meet the requirements of. 1952 c (6) and (7). The TCOM Panel shall also meet the requirements of Section V (e) and (f) of the Flow Equalization Innovative Approval IWWS-2004-01. Panels shall be constructed to have NEMA 4 enclosure as it will be located inside a building. Panels shall have short circuit protection and individual circuit breakers. Each pump shall have hand -off -automatic (HOA) switch, elapsed time meter and cycle counter, independent disconnect, short circuit protection, run light, and individual breaker. Alarm circuit shall be ahead of any pump overload or short circuit protective device. Control panels to have alarm light and horn. Panels are to control and have landing space for multiple floats. Float arrangements for the flow equalization pumps, recirculation pumps and discharge pumps are shown as follows: Flow Equalization Floats (one set) Float 1 Redundant Off Float 2 Timer Enable Float 3 Peak Enable Float 4 High Water Alarm Recirculation Floats (one set in each AX -Max Unit) Float 1 Redundant Off/Timer Enable Float 2 Peak Enable Float 3 High Water Alarm Discharge Floats (one set in each AX -Max Unit) Float 1 Redundant Off/Low Level Alarm Float 2 OFF Float Float 3 ON Float/High Water Alarm (on delay) The TCOM control panel shall be installed per system drawing and manufacturers specifications (or approved equivalent). The TCOM control panel shall be installed inside the control building. Panels shall be installed vertical, with the bottom of panel at 24" above grade. All conduit penetrations shall be capped with duct seal. An electrical raceway shall be installed on the control building exterior with one large pipe feeding the TCOM Panel. All conduit to the panel and raceway shall be installed vertically and shall be one solid section of conduit (not pieced). Installer shall install all electrical fittings from the control panel to the tanks or treatment units. All system wire installed in electrical conduit shall be buried to a minimum of 18". All buried line not installed in conduit shall be rated for direct burial and be buried to a depth of 24". Conduit that will be exposed to vehicular traffic shall be buried with a minimum cover of 36" or shall run through ductile iron sleeve. Conduit shall be installed where the underground line breaks the soil surface. Installation shall be in accordance with manufacturer's specifications. Qualified electrician or local power utility shall bring power to panel and energize panel. Minimum wire size is defined in the design drawings. Basis of Design: Orenco Systems, Inc. TCOM Panel 5.7 AX -Max Treatment Unit The treatment unit shall be 42 ft in length with a width of 90 inches. The exterior height of the treatment unit shall be 97 inches. The maximum dry weight of the treatment unit shall not exceed 12,000 lbs. The treatment unit shall provide 275 square feet of treatment area. The treatment unit shall allow for a partial burial depth with a 24-48" exposure height. The treatment unit shall be segregated into a recirculation blend chamber and a final discharge chamber. The treatment unit shall be delivered fully assembled including the required pumps and floats. Basis of Design: 5.8 Headworks Orenco Systems, Inc. AX -Max 42-275 The system headworks will be installed in the control building. The following components shall be installed in the final discharge line: - Spin Filter with controlled flushing port - Globe valve for flow control - Flowmeter with read/recording functionality by the system control panel - Final Filtration (5 micron filter) - UV Disinfection (see below) - Air/Vacuum Relief Valve Venturi Aspirator - Sampling Port The headworks components shall be mounted securely to the control building wall. Sufficient unions shall be installed in the discharge line to allow for the maintenance or replacement of the individual components. Basis of Design: Spin Filter Globe Valve Flowmeter Filter UV Disinfection Air/Vacuum Valve Venturi Aspirator 5.9 Ultraviolet (UV) Disinfection GeoFlow Asahi Netafim FlowMax see below Netafim Mazzei AP4E-2F 2" socket 1.5" M w/Register FM -BB -20-5 65ARIS 1 1.5" 1584 Two (2) UV disinfection units shall be located on the final discharge line. The units shall be placed in series operation. The units shall be wall mounted inside the control building. The UV unit shall be capable of handling a 40 gpm discharge flow. Each UV unit shall have the following characteristics; 2" inlet and outlet ports, 120 volt, 60 Hz frequency, 1.17 amp draw, power consumption of 140 watts and not exceed 50 lbs in weight. The UV Unit shall be fitted with a site port for indication of lamp operability. An external sensor (lamp status alarm) shall be mounted on the site port to monitor the lamp operation. The sensor shall have an output to connect to the main control panel and also be powered with 120 volt plug. Basis of Design: Sanitron S2400C (Disinfection Unit) Sanitron Steralert (external sensor) POLYVINYL CHLORIDE (PVC) PRESSURE PIPE FOR WASTEWATER IRRIGATION SYSTEMS INSTALLATION SPECFICIATIONS 1.1 SCOPE A. This section is a minimum guideline for furnishing and the installation of Polyvinyl Chloride (PVC) pipe and fittings for lines with hydraulic pressure. B. Pipe shall be furnished complete with all fittings, specials, and other accessories. 1.2 QUALITY ASSURANCE A. Standards (as applicable) 1. ANSI/AWWA C605, Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water, latest revision. B. Manufacture. 1. All PVC pipe for a project/development shall be supplied by one manufacturer. 1.3 PRODUCT DELIVERY, STORAGE, AND HANDLING A. Handling. 1. Do not drop pipe or fittings including dropping on cushions. 2. Do not use hooks. 3. Polyvinyl chloride pipe has reduced flexibility and impact resistance as temperatures approach and drop below freezing. Extra care should be used in handling and installing PVC pipe during cold weather. 4. Care must be taken to prevent damage to the pipe and fittings by impact, bending, compression, or abrasion. B. Storage. 1. Store and use solvents and glue in a manner which will avoid contamination. 2. Pipe shall be stored in accordance with the manufacturer's specifications. 3. Pipe shall be stored on a surface which provides even support for the pipe barrel. 4. Pipe which exhibits excessive ultraviolet deterioration and cracking which in the opinion of the Engineer and/or the N.C. Division of Water Quality degrades the pipe quality shall not be used. PART 2 — PRODUCTS 2.1 POLYVINYL CHLORIDE (PVC) PIPE - SLIP JOINT A. General. All PVC pipe shall be manufactured in accordance with AWWA Standard C900. B. Pipe joints shall be made using an integral bell with push -on type joint or using couplings of a sleeve type and smooth cut pipe ends to forma push -on type joint. C. All sizes of pipe under these specifications shall be pressure class as shown on the plans. D. Each length of pipe shall be a standard laying length of 20 feet (20') unless field conditions or connections dictate that a shorter length be used. If a vendor of choice does not readily carry 20 foot lengths then another vendor should be sought. Lengths less than 20 feet can be used only if primary local vendors note that this length is unavailable. 2.5 FITTINGS AND COUPLINGS All fittings and couplings shall be of the same class and material as the pipe used for the project. Each fitting should be inspected for damage and cleaned (if necessary) prior to use. Fittings with excessive abrasions, damage or dirt where pipe connections will be made should be discarded. PART 3 - EXECUTION 3.1 INSPECTION A. PVC pipe which has any of the following visual defects will not be accepted: 1. Pipe which is sufficiently out -of -round to prohibit proper joining. 2. Fractured, cracked, chipped, dented, abrasions, or otherwise damaged pipe. 3. Pipe that has been damaged during shipment or handling. Acceptance of the pipe at point of delivery will not relieve the Contractor of full responsibility for any defects in material of the completed pipeline. 3.2 PREPARATION A. Trenching, backfilling, and compaction. 1. Trenching shall be performed such that soil cover over the pipe is a minimum of 18 inches. 2. Pipe should be placed on native soil or soil that it well compacted using a tamping rod or a mechanical tamper. 3. Fill should be placed over the pipe ONLY AFTER required testing has been performed. Fill shall be well compacted over the pipe and approximately 2 to 4 inches of soil shall be mounded over the trench to allow for subsequent settling. B. Cutting the pipe. 1. Cut pipe smooth, straight and at right angles to the pipe axis with saws or pipe cutters designed specifically for the material. 2. Remove burrs and wipe off all dust from the jointing surfaces. 3. Do not disturb previously installed joints during cutting operations. C. Field Joints. 1. Use push -on joints for buried pipe except where indicated otherwise on the plans. a. Dirt, oil, grit, and other foreign matter shall be removed from the inside of the bell, outside of the spigot, and where other pipe connections are to be made. b. All joints shall be cleaned with a solvent PVC cleaner prior to joining. c. Joints shall be glued using an acceptable PVC glue that will provide a water -tight joint at a pressure of 100 psi. 3.3 INSTALLATION A. All joints shall be watertight and free from leaks. B. Test all pipe under drives, sidewalks and similar crossings prior to covering pipe. Pipe that is buried less with less than 3 feet of cover under such crossings shall be sleeved with PVC or ductile iron pipe that is two (2) times the diameter of the working pipe. 3.4 FIELD QUALITY CONTROL A. Pipe Leakage Tests. 1. When the supply line length exceeds 500', prior to filling in trenches with soil, the pipe shall be tested by pressurizing the pipe to 50 psi or 1.5 times the operating pressure of the pump, whichever is greater AND BELOW the maximum line pressure rating for the pipe used. 2. This pressure shall be held on the pipe for 10 min with no leakage. 3. If the leakage exceeds this amount then the pipe shall be visually inspected and any leaking joints shall be replaced. Once this is complete the pipe shall be re -tested. 5. Design Basis - Component Selection Design Basis - Component Selection Septic and Flow Equalization Tank Sheets Access Riser Adapters Tank Risers External Splice Box Riser Lids Safety Nets Effluent Filter Bio -Tube Pump Vaults Flow Equalization, Discharge & Re -circulation Pumps AX -Max Treatment Unit UV Disinfection Unit Headworks Components Control Panel Septic and Flow Equalization Tank Sheets --NOTE-USE 24' CAST -IN-PLACE ORENCO RISER ADAPTER & 20' OPENING 10.0" - 8, 8.0" - NTS 766 4" PIPE ❑N INLET END -.01 C:jo.0 240.0" east In Place Orenco Riser Adapters Cast in Place Orenco Riser Adapters VENT (TYP. 2 :. 4 0, 21.5" 34.5" , 0„ > FLOW THRDUG 6'0' 28.0" (TYP. 7) 156.0" o n< 78.0" 8.01— 0" -.0" 83.0" BOTTOM OF TANK TO BOTTOM OF 4" INLET SHOAF -10,000 GAL. PUMP TANK HS/20 TRAFFIC RATED NC APPROVAL # PT -2092 SHOAF PRECAST INC. 4130 W US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com www.shoafprecast.com NOTES: - FULL CAPACITY -10,211 GAL. - GAL. PER INCH -121.56 - 2:1 LENGTH TO WIDTH RATIO - PIPE PENETRATION SEALS MEET ASTM C-923 -1 4' BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS - REINFORCED PER ENGINEER SPECS - CONCRETE - 5,000 PSI MIN. - TANK WEIGHT -102,350 # -TOP - 42,150 # -BOTTOM - 40,100 # -RISER SECTION - 20,000 # Cast In Place Oren.. Riser Adapters 10.0" I 30.0 O 1 VENT (TYP. 2) r4 lOIA° 341,5y+:1 8 I0" 3 15 I`�.I ELO TYP• 7)UG 11 8A1 8.01 ' 120.0" 8�A" 1360" ""OT SE 24' CAST -IN-PLACE ORENCO RISER ADAPTER F—CAST—IN—PLACE RUBBER BOOT FOR 8® PIPE ON SIDE INLET (NO CONCRETE KNOCKOUTS) 256.0" '11)_�IFTING ANCHORS (TYP. 4) L — Orerrto Et' �a 2 , 240.0" - 6.0" CAST—IN—PLACE RUBBER BOOT FOR 6" PIPE ON OUTLET SHOAF - 10,000 GAL. SEPTIC TANK HS/20 TRAFFIC RATED NC APPROVAL # STB -2083 SHOAF PRECAST INC. 4130WUSHWY64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com www.shoafprecast.com - GAL. PER INCH - 121.56 - 2 TO 1 LENGTH TO WIDTH RATIO - PIPE PENETRATION SEALS MEET ASTM C-923 -14" BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS -REINFORCED PER ENGINEER SPECS - CONCRETE - 5,000 PSI MIN. - TANK WEIGHT - 106,000 # - TOP - 40,000 # - BOTTOM - 40,000 # - RISER SECTION - 26,000 # 256.0" 240.0" 10,0 Cast in Place Drenco Riser Adapters Cast in Place Orenco Riser Adapters VENT CTYP, 230.0' '•`,` to^ AIRSPACE — — — 4,0„ 21.5" 4" 83" LIQUID LEVEL' 43.5" ?, 4.0" 43.5 93.0" 111.0" 0 0 0 0 O O O3FLOW THRUG (TYP. 9) 9 91,0" 77 l.' `.39.0" 39,0" 28.0" 37,5 4+ 8.0" 156.0' 78.0' 8,0" 8.0" 120.0' 6.0" 136.0" BOTTOM OF TANK TO BOTTOM OF 6" OUTLET —BOTTOM OF TANK TO BOTTOM OF 8" INLET NTS NOTE: ACTUAL INLET L❑CATI❑N IS IN SIDE OF TANK; SHOWN ON END HERE FOR CLARITY 10.0" 8.0" —8.01 256.0' --NOTE-USE 24' CAST -IN-PLACE EIRENCE) RISER --- --NOTE-USE 30' ADAPTER CAST -IN-PLACE DRENCE! RISER ADAPTER �IFTING ANCHORS (TYP, 4) 7 120.0' 136V 6.0' 240.0' !AST! -IN-PLACE RUBBER BOOT CAST -IN-PLACE RUBBER BOOT] FOR 6' PIPE ON INLET END FOR 4® PIPE ON OUTLET END SHOAF - 10,000 GAL. SEPTIC TANK HS/20 TRAFFIC RATED NC APPROVAL # STB -2083 SHOAF PRECAST INC. 4130 W US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com www.shoafprecast.com - GAL. PER INCH - 121.56 - 2 TO 1 LENGTH TO WIDTH RATIO - PIPE PENETRATION SEALS MEET ASTM C-923 -1 4' BUTYL RUBBER SEALANT CONTINUOUS IN JOINTS -REINFORCED PER ENGINEER SPECS CONCRETE - 5,000 PSI MIN. TANK WEIGHT - 106,000 # - TOP - 40,000 # - BOTTOM - 40,000 # RISER SECTION - 26,000 # 256.0' 240.0' 100, 10.01 Cast In Place Orenco Riser Adapters Cast In Place Drenco Riser Adapters A7�[- VENT (TYP, 2 21,5 30.0':'A. 10" AIRSPACE 43.5 4.0 83" LID U D LEVEL 43.5 93.0' 93.0ff 9 'Off FLOW THROUG 88.0ff 111.01 0 0 0 0 0 0 0 0 (TYP. 9) 34.0' 39.0' 28.0' 37.5 8.01 8.01 HBO 156.0' 78.0' 8.0ff 120.0' 8.01 6.0' 136.Off TTOM OF TANK TO BOTTOM OF 6" INLET NTS BOTTOM OF TANK TO BOTTOM OF 4" OUTLET ­j Access Riser Adapters PRTA ABS Tank Adapters Applications PRTA tank adapters are used to provide a structural, watertight method of installing a 24 -or 30 -inch (600- or 750 -mm) access riser over a tank opening. General Orenco's PRTA tank adapters are molded plastic products and there- fore have excellent part -quality and consistency. PRTA tank adapters can be cast into a tank or fastened to the top of the tank with a bolt - down kit. The bolt -down kit consists of either six or twelve (depending on model) stainless steel concrete anchors and a roll of butyl tape. The O.D. of the vertical flange matches the I.D. of Orenco's ribbed risers, which provides a suitable joint to seal with MA320, ADH100, SS115, or SS140 adhesive. Standard Models PRTA24,PRTA30 PRTA24BDKIT (6 anchors), PRTA30BDKIT (12 anchors) Product Code Diagram PRTA �0 I Riser diameter 24 = 24" riser (Perma-Loc, Ultra -Rib, KOR FLO) 30 = 30" riser (Perma-Loc, Ultra -Rib) ABS riser tank adapter Materials of Construction Tank adapter ABS Concrete anchors Stainless steel anchor bolts Sealant Butyl tape Specifications Dimensions* PRTA24 PRTA30 A - Outside dia., in. (mm) 23.38 (594) 29.25 (743) B - Flange dia., in. (mm) 26.75 (679) 34.25 (870) C - Horizontal flange width, in. (mm) 2.00 (51) 2.50 (64) D - Vertical flange height, in. (mm) 3.50 (89) 3.25 (83) "The tank adapter has a nominal 0.25 inch (6 mm) thickness Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-PRTA-1 Rev. 1.1, ® 09/14 Page 1 of 1 PVC Riser Installation Installing PVC Access Risers onto Cast -In Orenco® Riser -Tank Adapters Access risers provide access to septic tank openings, simplifying inspection and maintenance procedures. Access riser -to -tank connections must be watertight for the proper functioning of an onsite septic system or effluent sewer system. Orenco strongly recommends watertightness testing of all access riser -to -tank connections after installation. Following are instruction sets for prepping and installing access risers, installing grommets, and selecting adhesives for riser installations. Refer to the chart below to determine which instruction set to use. InstructionSet................................................................................ Page 1. Riser Preparation..................................................................................1 2. Grommet Installation............................................................................... 2 3. Riser Installation — PRTA24-2 Adapters................................................................. 3 4. Riser Installation — RRFTA24, RRFTA30, PRTA24, PRTA30, FRTA24-RVF, and FRTA30-FRP Adapters .................... 4 5. Riser Installation — Orenco FRP Tanks with 24 -inch -Diameter (600 -mm) Risers ................................... 5 6. Riser Watertightness Testing.......................................................................... 6 7. Adhesive Selection and Quantities...................................................................... 7 Instruction Set 1: Riser Preparation Step 1: Determine Riser Height Determine how high the riser needs to be. The top of the riser should be about 3 inches (75 mm) above finished grade after installation and backfilling —This allows 2 inches (50 mm) for tank settling and 1 inch (25 mm) for ensuring drainage away from the riser. Step 2: Cut Riser to Size (if Necessary) If the riser needs to be cut to size, cut it with a circular saw or table saw. • Always cut excess length from the bottom of the riser. • For square, even cuts, a good fit, and a watertight joint between the riser and the adapter, use an Orenco riser -cutting saw guide. • To install risers less than 30 inches (760 mm) wide onto 500 -gallon (2000-L) Orenco FRP tanks, cut the riser so it fits into the tank and the lowest rib rests on the tank's top, as shown. Step 3: Dry Fit Riser to Adapter Step 3a: Dry fit the riser to the adapter. • Make sure riser penetrations are the right sizes and in the correct locations. Step 3b: If the riser is higher than 3 inches (75 mm) above the estimated final grade, cut it to size per the instructions in Step 2. Step 3c: If the riser is too short, use an Orenco grade ring to extend it. Riser prep for 500 -gal. (2000-L) Orenco FRP tanks Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 4.1, ® 11/16 Page 1 of 7 Instruction Set 2: Grommet Installation Step 1: Mark Access Riser Step 1a: Use the site plans or drawings to find out if riser penetrations are needed. Step 1 b: Use the plans or drawing to mark the locations of the penetrations. • If plans or drawings aren't available, use Drawing 1 b as a general guide for locating riser penetrations. Step 2: Drill Holes and Clean Access Riser Step 2a: Drill holes for riser penetrations. • If you have questions about where to locate various riser penetrations, contact your Distributor for more information. Using Orenco® RKHS Hole Saws ... Cut the hole and grind the ribs down to make a flat, smooth surface for installing the grommet. • Make sure your hole saw is the correct size and your drill is at least 18 volts. • Don't grind too deeply — about 1/16 inch (1.6 mm) is deep enough. Using Standard Hole Saws ... 1: Use the correctly sized hole saw to cut a hole, centered on the mark. 2: Trim the riser ribs back 1 inch (25 mm) from around the hole. • Use a grinder or cutting tool to notch the ribs through to the riser wall. • Use a hammer and chisel to break off the notched rib sections. • Use a grinder to make a flat, smooth surface around the hole. Step 2b: Clean and deburr the hole and flat surface with a wire brush and deburring knife or tool. • Be careful not to enlarge the penetration. Step 3: Install Grommet Step 3a: Apply a bead of adhesive to the groove in the grommet's outer diameter. • For adhesive recommendations, see Instruction Set 8. Step 3b: Firmly press the grommet into the penetration. Grommet Hole Sizing Guide Grommet size, inches (nominal IPS pipe size) Hole saw size 1/2 1 3/4 1-1/4 1 1-9/16 1-1/4 1-3/4 1-1/2 2-1/8 2 2-3/4 3 3-7/8 4 5 For more information on grommet dimensions and actual pipe O.D., see the Orenco Technical Data Sheet for grommets, NTD-RLA-PG-1 Grommet for splice box (at 12 o'clock) Grommet for discharge assembly (at 3 or 9 o'clock) NIN-RLA-RR-1 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 4.1, m 11/16 Page 2 of 7 Cutaway view of Orenco® PRTA24-2, cast into concrete tank with 24 -inch (600 -mm) access riser attached Instruction Set 3: Riser Installation — PRTA24-2 Adapters Step 1: Prep Adapter Channel and Riser Step 1a: Roughen the adapter channel and the bottom surfaces of the riser with sandpaper. Step 1 b: Use a clean cloth and acetone or alcohol to clean the channel and the bottom surfaces of the riser. • The channel must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Adhesive Fill the channel with methacrylate adhesive. • For adhesive recommendations, see Instruction Set 8. Note: If you're using a methacrylate adhesive that's non -self -leveling, use enough to fully fill the channel, with no voids in the adhesive. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Firmly press the bottom of the riser into the channel. • Twist the riser back and forth slightly to fully seat it and to create a good bond. • If the inside seam is not completely filled, add adhesive to form a complete fillet. Step X Use a tongue depressor, putty knife, or clean cloth to make a good fillet over the inside seam. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT. Orenco strongly recommends that all tank risers 12 -in, (300 -mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Test the riser -to -tank connections for watertightness by following Instruction Set 6 in this document. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. Orenco Systems® Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 4.1, © 11/16 Page 3 of 7 Instruction Set 4: Riser Installation — RRFTA24, RRFTA30, PRTA24, PRTA30, FRTA24-RVF, and FRTA30-FRP Adapters Step 1: Prep Adapter and Riser Step 1a: Roughen the bonding surfaces of the adapter and riser with sandpaper. Step 1 b: Use a clean cloth and acetone or alcohol to clean the bonding surfaces of the adapter and the riser. • The bonding surfaces must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Methacrylate Adhesive Apply a bead of methacrylate adhesive to the outside of the adapter. • For adhesive recommendations, see Instruction Set 8. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Firmly press the riser onto the adapter until the bottom of the riser is resting on the concrete (cast -in adapters) or the adapter flange (bolted -down adapters). • Twist the riser back and forth slightly to fully seat it and to create a good bond. Step X Apply a bead of methacrylate adhesive to the inside of the access riser -adapter joint. Step 3d: Use a putty knife, tongue depressor, or clean shop rag to make a continuous fillet on the inside of the access riser -adapter joint. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT. Orenco strongly recommends that all tank risers 12 -in. (300 -mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Follow Instruction Set 6 of this document for testing the riser's watertightness. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. 31d A NIN-RLA-RR-1 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 4.1, m 11/16 Page 4 of 7 �3b 3b Cross-section detail of adhesive fillet on inside seam of 1000 -gal. (3785-L) tank with 24 -inch (600 -mm) riser Cross-section detail of adhesive fillet on outside seam of 500 -gal. (1890-L) tank with 24 -inch (600 -mm) riser Instruction Set 5: Riser Installation — Orenco FRP Tanks with 24 -inch - Diameter (600 -mm) Risers Step 1: Prep Tank and Riser Step 1 a: Roughen the bonding surfaces of the tank and the riser with sandpaper. Step 1 b: Use a clean cloth and acetone or alcohol to clean the roughened tank surface and the bottom surfaces of the riser. • The surfaces must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Methacrylate Adhesive Apply methacrylate adhesive to the bonding surfaces of the tank and the riser. • For adhesive recommendations, see Instruction Set 8. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Press the riser into position • For 1000 -gal. through 2000 -gal. tanks (3785-L through 75701), firmly press the riser onto the tank opening • For 500 -gal. (1890-L) tanks, firmly press the riser into the tank opening. • Twist the riser back and forth slightly to fully seat it and create a good bond. • If the seams aren't completely filled, add adhesive to form a complete fillet. Step 3c: Use a tongue depressor, putty knife, or clean cloth to make a good fillet over the seams. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT. Orenco strongly recommends that all tank risers 12 -in. (300 -mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Follow Instruction Set 6 of this document for testing the riser's watertightness. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. Orenco Systems® Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 4.1, © 11/16 Page 5 of 7 Instruction Set 6: Riser Watertightness Testing IMPORTANT: A watertight tank and watertight riser -to -tank connections are critical for the wastewater system to function effectively and efficiently. Step 1: Prep for Test Step 1 a: Make sure the adhesive seams have set and the tank has been backfilled according to the manufacturer's instructions — typically to the tank's midpoint, Step 1 b: Plug the inlet (and outlet, if present) of the tank with watertight plugs. Step 1c: Fill the tank with water to a level 2 inches (51 mm) into the riser. Step 2: Test Watertightness MM Step 2a: Wait for the required time before inspecting the riser -to -tank connections for leakage. • Follow the tank manufacturer's recommendations (or applicable local regula- tions) for wait times before inspecting the tank for leaks. • Orenco recommends at least 30 minutes for its fiberglass tanks. Step 2b: Check for any drop in the liquid level inside of the riser and any visible leakage from the riser -to -tank connections. • At the end of the test, there should be no drop in liquid level and no visible leakage from seams, pinholes, or other imperfections. • If leaks are found during the test, seal the leaks and repeat the test, Step 2c: Once the riser -to -tank connections are proven watertight, remove the plug(s) and drop the water level in the tank to just below the invert of the inlet or outlet, whichever is lower. Watertightness test Access riser Fill the tank to a level 2 in. (51 mm) into the riser y 2 in. Tank brim (51 mm) NIN-RLA-RR-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 4.1, © 11/16 Page 6 of 7 Instruction Set 7: Adhesive Selection and Quantities Use the table below to select the correct adhesive and quantity for your grommet or riser installation(s). Be sure to check the expiration date on the adhesive package. If the adhesive is expired, do not use it to install Orenco components. Note: Before installing a riser on an Orenco riser -tank adapter with an adhesive not recommended in the table below, contact your Distributor or Orenco. Component Adhesive Type and Approximate Usage SA530 SA510 MA320 300/300 -mL cartridge 300/300 -mL cartridge 7 -oz (200 -mL) (600 -mL total) (600 -mL totaD packet IN 810 1 -pint (473 -mL) 1 -quart (946 -mL) ADH100 10.2 -oz (300 -mL) tube Grommets n/a n/a n/a n/a various quantities Riser Tank FRTA36 1 cartridge' 1 cartridge' n/a n/a n/a Adapters PRTA24 Y2 cartridge' Y2cartddge' 1 packet n/a 1 tube PRTA24-2 >_ Y2 cartridge' >_ Y2 cartridge' n/a < 1 pint n/a PRTA30 < 1 cartridge' < 1 cartridge' 2 packets n/a 2 tubes RRFTA24 Y2 cartridge` Y2cartddge' 1 packet n/a 1 tube RRFTA30 1 cartridge" 1 cartridge* 2 packets n/a n/a . Indicates preferred adhesive for this application Orenco Systems® Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 4.1, © 11/16 Page 7 of 7 Tank Risers Access Risers — Ultra -Rib'"" Applications Orenco's Access Risers provide access to septic tank openings and can be cast into the tops of concrete tanks, bonded in place, or bolted down using a riser tank adaptor. They can also be used as valve enclosures. Materials of Construction Ultra -Rib TIM PVC Pipe: PVC Specifications General Orenco Ultra -Rib T' Access Risers are constructed of ribbed PVC pipe and are available in 12-, 18-, 21-, and 24 -in. diameters. They can be ordered in 3 -in. (76.2 -mm) increments in lengths up to 13 ft (3.96 m) for 12- and 18 -in. diameter risers, and up to 14 ft (4.27 m) for 21- and 24 -in. diameter risers. Orenco Ultra -Rib riser pipe is also available in truckload quantities. A complete line of Orenco pipe -cutting tools makes it easy to fabricate risers in your shop or in the field Standard Models RR12XX, RU18XX, RR21XX, RR24XX Produ R❑[ ct Code Diagram ]❑+❑+❑ Riser diameter: 12 = 12 -in. (300 -mm)* 18 = 18 -in. (450 -mm)* 21 = 21-in.(525-mm) 24 = 24 -in. (600 -mm) I Riser type code: R = 12 -in. (300 -mm), 21 -in. (525 -mm), and 24 -in. (600 -mm) diameters U = 18 -in. (450 -mm) diameter PU = bulk Ultra-RibTPA pipe, all diameters Riser, Ultra -Rib"' * Not intended for use over pump vaults r Requires minimum 18 -in. (457 -mm) riser height I For Class I Division I environments Model RR12XX RU18XX Tischarge grommet option, in. (mm): RR24XX I.D., in. (mm) 11.74 (298) Blank = no discharge grommet 20.50 (521) 23.50 (597) Wall Thickness - excluding ribs, in. (mm) 10 = 1 (25) 0.19(5) 0.25(6) 0.25(6) 12 = 11/4(32) 13.13 (334) 19.44 (494) 22.63 (575) 15 = 1 Yz (38) Weight, lbs per ft (kg per m) 5(7.4) 11 (16.4) 20 = 2 (50) 19 (28.3) Splice box grommet or splice box options (choose one): Blank = no grommet or splice box or S = grommet installed,1-in. (25 -mm), fits SB1-SB4 L = grommet installed,lYa-in. (32 -mm), fits SB5-SB6 SX = hole drilled for Orenco® external splice boxt or S1 = grommet and SB1 internal splice box installed S2 = grommet and SB2 internal splice box installed S3 = grommet and SB3 internal splice box installed S4 = grommet and SB4 internal splice box installed L5 = grommet and SB5 internal splice box installed L6 = grommet and SB6 internal splice box installed or XS = grommet and simplex explosion -proof splice box installed= XD = grommet and duplex explosion -proof splice box installed= XT = grommet and triplex explosion -proof splice box installed$ Riser height in inches (3 -in. increments standard) Riser diameter: 12 = 12 -in. (300 -mm)* 18 = 18 -in. (450 -mm)* 21 = 21-in.(525-mm) 24 = 24 -in. (600 -mm) I Riser type code: R = 12 -in. (300 -mm), 21 -in. (525 -mm), and 24 -in. (600 -mm) diameters U = 18 -in. (450 -mm) diameter PU = bulk Ultra-RibTPA pipe, all diameters Riser, Ultra -Rib"' * Not intended for use over pump vaults r Requires minimum 18 -in. (457 -mm) riser height I For Class I Division I environments Model RR12XX RU18XX RR21XX RR24XX I.D., in. (mm) 11.74 (298) 17.65 (448) 20.50 (521) 23.50 (597) Wall Thickness - excluding ribs, in. (mm) 0.10(3) 0.19(5) 0.25(6) 0.25(6) O.D. - including ribs, in. (mm) 13.13 (334) 19.44 (494) 22.63 (575) 25.63 (651) Weight, lbs per ft (kg per m) 5(7.4) 11 (16.4) 15 (22.3) 19 (28.3) Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-RR-2 Rev. 2.2, © 08/14 Page 1 of 1 Access Risers - Kor Floes Applications Orenco's Access Risers provide access to septic tank openings and can be cast into the tops of concrete tanks, bonded in place, or installed using a riser tank adaptor. They can also be used as valve enclosures. General Kor Flo° Access Risers are constructed of 30 -in. (750 -mm) nominal diameter ribbed PVC pipe. Risers are available in heights corresponding to the pipe ribs' spacing. Kor-Flo risers have bolt catches that allow an Orenco fiberglass lid to be secured to them. Standard Model RR30XX Product Code Diagram RR 3o❑+❑+❑ TDischarge grommet option, in. (mm): Blank = no discharge grommet 10 = 1 (25) 12 = 11/4(32) 15 = 1 Yz (38) 20 = 2 (50) Splice box grommet or splice box options (choose one): Blank = no grommet or splice box or S = grommet installed,l-in. (25 -mm), fits SB1-SB4 L = grommet installed,lY4-in. (32 -mm), fits SB5-SB6 SX = hole drilled for Orenco® external splice box* or S1 = grommet and SB1 internal splice box installed S2 = grommet and SB2 internal splice box installed S3 = grommet and SB3 internal splice box installed S4 = grommet and SB4 internal splice box installed L5 = grommet and SB5 internal splice box installed L6 = grommet and SB6 internal splice box installed or XS = grommet and simplex explosion -proof splice box installed** XD = grommet and duplex explosion -proof splice box installed** XT = grommet and triplex explosion -proof splice box installed** Riser height in inches (2 -in. increments standard) 30 -inch (750 -mm) riser diameter: Ribbed Riser, Kor-Flo® Requires minimum 18 -in. (457 -mm) riser height ** For Class I Division I environments Material of Construction Pipe: PVC Specifications Dimensions Model RR30 I.D 29.50 in. (750 mm) O.D. including ribs 32.13 in. (816 mm) Rib spacing 2 in. (51 mm) Weight 18 Ib/ft (27 kg/m) Kor Flo® is a trademark of Royal Municipal Solutions Orenco Systems® Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-RR-5 Rev. 1.3, ° 08/14 Pagel oft External Splice Box External Splice Box Applications The Orenco° External Splice Box attaches outside the access riser of an underground tank. It is engineered specifically for water and wastewater treatment systems and is especially suited for use in locations prone to high groundwater and other wet conditions. Its separate conduit hubs, large volume, and optional dividers make it useful for maintaining isolation of high and low voltage wires where needed. It has four cord grips which accommodate power cords for floats and pumps of 0.170 - 0.470 inches (4.3 -11.9 mm) in diameter. Unused cord grips can be plugged watertight with the supplied cord grip plugs. Each External Splice Box is provided with a hole -cutting template to simplify installation on the riser and a 4 -inch (100 -mm) diameter grommet for the riser penetration. General To specify the Orenco External Splice Box for your installation, require the following: • Watertight for prolonged submergence per UL listing (Type 6P) • Attachment external to access riser to allow inspection with no need to open the riser lid • Volume of 100 in .3 (1639 cm3) for easy wiring access and to accommodate multiple wiring configurations • Bottom entry, so conduit or direct -bury cable always remains below minimum burial depth • Molded of UL (f1) rated plastic, resistant to cold and UV exposure, suitable for external applications • Optional divider plates available for isolating high and low voltage wires from separate conduits or direct -bury cable Standard Models SBEX1-4, SBEXI -4-P Product Code Diagram SBEX1-4 - 0 TBlank = no divider plates P = divider plates External splice box The External Splice Box is molded of a UL (f1) rated UL PVC alloy. It has a UL Type 6P listing for prolonged submergence. Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-SBEX-1 Rev. 1.2, © 09/14 Page 1 of 2 W LW1r1 I I I I LW76 I IN ■ I I K41 IV Physical Specifications Materials of Construction Volume 100 in.3 (1639 cm3) Splice box PVC alloy Cord grips 4 per SBEX Cord grips Nylon Cord grip plugs 3 per SBEX Cord grip plugs EPDM rubber Cord diameters 0.170- 0.470 in. (4.3 -11.9 mm) 0 -rings Buna rubber accommodated Conduit hub plug PVC per ASTM D-1784 Conduit hubs 2 4 -in. (100 -mm) grommet' EPDM rubber Conduit hub plug 1 ' Grommet not shown in illustration below Conduit sizes 3/a in.,1 in. (with coupling), 1/2 in. (with fitting or bell end) accommodated Dia. of hole into riser 5 in. (127 mm), hole -cutting template included 5.24 in.(133 mm) Threaded cap - 8.25 in. (133 mm) 4.5 in. (114 mm) r 0 I Cord grip Cord grips Cord grip Optional Conduit Optional plugs (3) (4) plate divider hubs (2) divider Conduit hub plug (1) NTD-SBEX-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 1.2, © 09/14 Page 2 of 2 Riser Lids DuraFiber'"" Access Lids Applications Orenco° DuraFibe(' Access Lids provide a secure, damage -resistant cov- ering for ribbed PUC and HDPE risers, pump basins, and access ports. They are not recommended for vehicular traffic. 30 -inch (750 -mm) DuraFiber lids are not compatible with 30 -inch (750 -mm) RLA Riser -Lid -Adapters or 30 -inch (750 -mm) Perma-LoCTI pipe. For these products, use Orenco's FLF-Series lids. General DuraFiber Access Lids are constructed of resin -infused fiberglass fabrics for extreme durability and damage resistance, with breaking strengths in excess of 20,000 pounds (9,000 kg). They feature flat -style flanges for easier access, allowing clean, flush -to - grade installations. They have cored centering rings for aligning lids with risers. And they also have urethane gaskets to help provide watertight seals. DuraFiber Lids feature a non-skid surface for better grip and aesthetics, a molded -in caution statement, and room for a customer logo. They come with four 516 -inch stainless steel flathead socket cap screws and a hex key wrench. Durafiber Lids are available with optional insulation, installed at the factory or in kits that can be installed in the field. Standard Models FLD24G, FLD24GATX, FLD24GW, FLD30G, FLD30GATX, FLD30GW Product Code Diagram FLD❑0❑❑❑ Tolor and logo options: Blank= green color lid B = brown color lid C = custom logo ATX = AdvanTeO logo W = warning label Insulation:* Blank = no insulation 12 = 2 -inch (50 -mm) insulation installed 14 = 4 -inch (100 -mm) insulation installed Vent and filter options: Blank = no vent or filter options V —vent CF = carbon filter Gasket options: G = gasket (standard) Blank= no gasket I Lid diameter, in. (mm): 24 = 24 (600) 30 = 30 (750) DuraFiber" fiberglass lid * Insulation has an R -value of 10 per 2 -inch (50 -mm) increment. Materials of Construction: Lid Fiberglass reinforced polyester Gasket Urethane B 0 Structural foam 0 Mounting hardware -� C _I Materials of Construction: Lid Fiberglass reinforced polyester Gasket Urethane Centering ring core Structural foam Mounting hardware Stainless steel Insulation (optional) Closed -cell foam Insulation mounting hardware Stainless steel Specifications Model FLD24XX FLD30XX A in. (mm) 26 (660) 33 (838) B, in. (mm) 1 %2 (38) 1 %2 (38) C, in. (mm) 231/4(590) 29'/4 (743) Gasket width, in. (mm) 3/4 (19) 3/4 (19) Bolt hole diameter, in. (mm) 5/6 (8) 5/6 (8) Weight, lbs (kg) 11 (5) 20 (9) Bolt holes, per lid 4 4 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-FL-4 Rev. 1.2, © 12/15 Page 1 of 1 Safety Nets ST SECURN NEI 24' 57L r ""7/ mepi m d•m«e W � SrF-R824B 5EGMENiE0 R15ER so FEATURES s Use as a security measure to keep persons, especially children, from accidental entry while systems are being serviced or any other instance where a cover is removed s• Available to fit 18", 24", and 30" diameter risers Open areas in web are large enough to allow tanks to be pumped without having to remove the security net Installs easily in our segmented riser and others Order part No. STF-N 18 STF-N24 STF-N 30 CAD detail drawing available in DXF format RELATED PRODUCTS STF-C124 page 5 STF-APC24G page 6 STF-APC24B page 6 STF-RB24B page 9 STF-AR24 page 9 STF-APC24GI-075 page 14 STF-APC24BI-075 page 14 STF-APC24GI-100 page 14 STF-APC24BI-100 page 14 STF-APL24G page 14 U.S. Patent Pending STF-APL24B page 14 PAGE Toll Free 888-999-3290 Office 231-582-1020 Fax 231-582-7324 Email simtech@freeway.net Web www.gag-simtech.com 111 Effluent Filter Commercial Biotubee Effluent Filters Applications Our patented* Biotube® Effluent Filters in 8-, 12-, and 15 -inch (200-, 300-, and 375 -mm) diameter sizes are ideal for large residential, commercial, and community applications. They prevent large solids from leaving the tank, dramatically improving wastewater quality and extending the life of downstream treatment systems. For more information, see our "Filter Facts" document, AFL -FT -2 -PRN, which is available on our online document library at www.orenco.com. 8 -inch (200 -mm) Biotube Effluent Filter I • 01 12- and 15 -inch (300- and 375 -mm) Biotube Effluent Filter 12- and 15 -inch (300- and 375 -mm) Biotube Filter with Slide Rail Orenco's commercially -sized effluent filters are the only effluent filters on the market capable of handling large wastewater flows. Standard models have up to 52 ft2 (4.8 m2) of filter area, to resist clogging while providing maximum long-term protection. Large filter area increases the time between cleanings. 'Covered by patent numbers 5,492,635 and 4,439,323 To Order Call your nearest Orenco Systems°, Inc. Distributor. For nearest Distributor, call Orenco at 800-348-9843, or visit www.orenco.com and click on "Where to Buy." APS-FTL-1 Rev. 5.0 ® 04/17 Page 1 • The only large, com- mercial -size effluent filter available • Removes about two- thirds of suspended solids, on average, extending drainfield life • Flow modulating dis- charge orifices to limit flow rate leaving tank, mitigating surges and increasing retention time Optional Features & • Alarm available, to signal the need for cleaning • Slide Rail System available, required when there is only one tank access to the effluent filter compartment • Multiple filters may be used to accom- modate larger flows • Extendible cartridge handle, simplifies filter removal • Easy to clean by simply hosing off filter cartridge • Corrosion -proof con- struction, to ensure long life Biotube Filtering Effluent from the rela- tively clear zone of the septic tank, between the scum and sludge layers, horizontally enters the Biotube Effluent Filter through inlet holes in the housing. Effluent then enters the annular space between the housing and the Biotubes, utiliz- ing the Biotubes' entire surface for filtering. Particles larger than the Biotube's mesh are prevented from leaving the tank. %. ren co E M � Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA 800-348-9843 • 541-459-4449 • www.orenco.com 044rencor S Y S T E M S Product Sheet Commercial Biotubee Effluent Filters Applications Our patented* Biotube® Effluent Filters in 8-, 12-, and 15 -inch (200-, 300-, and 375 -mm) diameter sizes are ideal for large residential, commercial, and community applications. They prevent large solids from leaving the tank, dramatically improving wastewater quality and extending the life of downstream treatment systems. For more information, see our "Filter Facts" document, AFL -FT -2 -PRN, which is available on our online document library at www.orenco.com. 8 -inch (200 -mm) Biotube Effluent Filter I • 01 12- and 15 -inch (300- and 375 -mm) Biotube Effluent Filter 12- and 15 -inch (300- and 375 -mm) Biotube Filter with Slide Rail Orenco's commercially -sized effluent filters are the only effluent filters on the market capable of handling large wastewater flows. Standard models have up to 52 ft2 (4.8 m2) of filter area, to resist clogging while providing maximum long-term protection. Large filter area increases the time between cleanings. 'Covered by patent numbers 5,492,635 and 4,439,323 To Order Call your nearest Orenco Systems°, Inc. Distributor. For nearest Distributor, call Orenco at 800-348-9843, or visit www.orenco.com and click on "Where to Buy." APS-FTL-1 Rev. 5.0 ® 04/17 Page 1 • The only large, com- mercial -size effluent filter available • Removes about two- thirds of suspended solids, on average, extending drainfield life • Flow modulating dis- charge orifices to limit flow rate leaving tank, mitigating surges and increasing retention time Optional Features & • Alarm available, to signal the need for cleaning • Slide Rail System available, required when there is only one tank access to the effluent filter compartment • Multiple filters may be used to accom- modate larger flows • Extendible cartridge handle, simplifies filter removal • Easy to clean by simply hosing off filter cartridge • Corrosion -proof con- struction, to ensure long life Biotube Filtering Effluent from the rela- tively clear zone of the septic tank, between the scum and sludge layers, horizontally enters the Biotube Effluent Filter through inlet holes in the housing. Effluent then enters the annular space between the housing and the Biotubes, utiliz- ing the Biotubes' entire surface for filtering. Particles larger than the Biotube's mesh are prevented from leaving the tank. %. ren co E M � Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA 800-348-9843 • 541-459-4449 • www.orenco.com Select Biotube® Filter to Match Design Flow and Desired Cleaning Interval This chart shows the relationship between Biotube Filter size (diameter), design flow, and mean time between cleanings. The larger the filter and the smaller the flow, the longer you can go between cleanings. For example, a typical 3 -year cleaning frequency would require an 8 -inch (200 -mm) filter for up to 2500 (9.4 m3) gpd, a 12 -inch (300 -mm) filter for up to 5000 (18.9 m3) gpd, and a 15 -inch (375 -mm) filter for up to 8500 (32.2 m3) gpd. See NDA -FT -FT -1, "Biotube Effluent Filter Sizing," for more sizing information. Modulating orifice calculations are also required for applications with large surge flows. Contact Orenco for assistance. FT Series Biotube Effluent Filters 10,000- 9,000- 8,000 - CL 7,000- 6,000- u. 5,000- 500 FTy M 500 'Series u) 3,000- F r/e 2,000- T 1200 Series FT0800 Series 1,000- 0- 1 1 1 1 1 3 4 5 6 7 8 9 10 11 12 Mean Time Between Cleanings (years) Model Codes for Ordering FT ❑ ❑ ❑ - 36 ❑ Float switch bracket and slide rail options: Blank =no options selected A = float switch bracket installed R = slide rail installed' Cartridge height, in. (mm): 36 = 36 (914), standard Housing height`, in. (mm): 48 = 48 (1219) 54 = 54 (1372) 60 = 60 (1524) 66 = 66 (1676 -mm) Filter diameter, in. (mm): 08 = 08 (200) 12 = 12 (300) 15 = 15 (375) Filter mesh option: Blank = 1/a -in. (3 -mm) filter mesh P = 1/,s -in. (1.6 -mm) filter mesh Biotube® effluent filter Minimum liquid level (MILL) information: 48 -in. (1219 -mm) housing for MILL of 37-46 in. (940-1168 mm) 54 -in. (1372 -mm) housing for MILL of 47-63 in. (1194-1600 mm) 60 -in. (1524 -mm) housing for MILL of 64-84 in. (1626-2134 mm) 66 -in. (1676 -mm) housing for MILL of 85-112 in. (2159-2845 mm) r For 12- and 15 -in. (300- and 375 -mm) only; use slide rail option when only one access is available for the filter chamber Distributed By: Biotube Effluent Filter 8-,12-, and 15 -inch (200-, 300- and 375 -mm) Handle ass Biotube filo cartridge Inlet holes Housing High water alarm float (optional) Discharge coupling with flow -modulat- ing orifice Support coupling and bracket (12" and 15" only) APS-FTL-1 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA Rev. 5.0 © 04/17 800-348-9843 • 541-459-4449 • www.orenco.com Page 2 Bio -Tube Pump Vaults L Universal BiotubeO Pump Vaults For use with Orenco® 4 -inch (100 -mm) Submersible Effluent Pumps Applications Orenco Biotube° Pump Vaults are used to filter effluent that is pumped from septic tanks or separate dosing tanks in STEP systems and onsite wastewater treatment systems. They remove two-thirds of suspended solids, on average. Pump vaults house a Biotube effluent filter and one or two Orenco high -head effluent pumps and can be used in single - compartment septic tanks with flows up to 40 gpm (2.5 Usec). When flows are greater than 40 gpm (2.5 Usec), a double -compartment sep- tic tank or separate dosing tank is recommended. Support pir External flc Inlet holes Side view elr Tank Access and Riser Diameters Diameter, in. (mm) PVU with simplex pump PVU with duplex pumps Tank access, minimum 19 (483) 19 (483) Tank access, recommended 20 (508) 20 (508) Riser, minimum 24 (600) 30 (750) General The Orenco Biotube Pump Vault includes a molded polyethylene hous- ing with an internal Biotube filter cartridge constructed of polypropylene and PVC. Schedule 80 PVC support pipes are included to suspend the vault in a tank opening. "Earless" 68 -inch (1727 -mm) vaults, which rest on the bottom of the tank instead of on support pipes, are also available. The filter cartridge can be removed without pulling the pump or the vault. Effluent enters through inlet holes around the perimeter of the Biotube vault and flows through the Biotubes to the external flow inducer. The external flow inducer accommodates one or two pumps. Orenco Biotube Pump Vaults are covered by U.S. patents #4,439,323 and 5,492,635. Standard Models PVU57-1819, PVU68-2419, PVU84-2419, PVU95-3625. Product Code Diagram PvuO❑-❑❑-❑ ------ Tupport pipe length: Blank = standard, for 24" (600 mm) riser L = long, for 30" (750 mm) riser NB = no support pipe bracket fearless) Inlet hole height, standard: 13" (330 mm) 19" (482 mm) 25' (635 mm) Cartridge height, standard: 18" (457 mm) 24" (610 mm) 36" (914 mm) Vault height:' 57" (1448 mm) 68" (1727 mm) 72" (1829 mm) 84" (2134 mm) 95" (2413 mm) or custom specification Biotube® filter mesh: Blank =1/8" (3.2 mm) mesh P =1/16" (1.6 mm) mesh Universal Pump Vault ' Custom heights from 42" to 135' available Materials of Construction Support pipe Schedule 80 PVC Biotube® vault Polyethylene Biotube filter cartridge Polypropylene/PVC Float stem Schedule 40 PVC Drain valve ball Polypropylene Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PVU-1 Rev. 1.3, © 09/14 Page 1 of 2 Support pipes 2 -inch (50 -mm) m J ' H 2 Drain B valve ball Side view cutaway Specifications C Top view Dimensions A, in. (mm) 3 (76) B, in. (mm) 4 (102) C, in. (mm) 17.3 (439) D, in. (mm) 16.6 (422) E, in. (mm) 12 (305) Model PVU57-1819 PVU68-2419 PVU84-2419 PVU95-3625 F, vault height, in. (mm) 57 (1448) 68 (1727) 84 (1727) 95 (2413) G, lowest float setting point, in. (mm) 29 (737) 35 (889) 51 (1295) 50 (1270) H, inlet hole height, in. (mm)' 19 (483) 19 in. (483) 19 (482) 25 (635) J, Biotube® cartridge height, in. (mm) 18 (457) 24 (610) 24 (610) 36 (914) Biotube mesh opening, in. (mm) 0.125(3) 0.125(3) 0.125(3) 0.125(3) Filter flow area, ft' (m2) 4.4 (0.4) 5.9 (0.5) 5.9 (0.5) 9.0 (0.84) Filter surface area, ft2 (m2) 14.5(l.35) 19.7(l.83) 19.7(l.83) 30 (2.79) Maximum flow rate, gpm (Usec) 140 (8.8) 140 (8.8) 140 (8.8) 140 (8.8) * May vary depending on the configuration of the tank NTD-PVU-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 1.3, © 09/14 Page 2 of 2 Flow Equalization, Discharge & Re -circulation Pumps PF Series 60 -Hz, 4 -inch (1 00 -mm) Submersible Effluent Pumps Applications Our 4 -inch (100 -mm) Submersible Effluent Pumps are designed to transport screened effluent (with low TSS counts) from septic tanks or separate dosing tanks. All our pumps are constructed of lightweight, corrosion -resistant stainless steel and engineered plastics; all are field - serviceable and repairable with common tools; 60 -Hz PF Series models are CSA certified to the U.S. and Canadian safety standards for effluent pumps, meeting UL requirements. Orenco's Effluent Pumps are used in a variety of applications, includ- ing pressurized drainfields, packed bed filters, mounds, aerobic units, effluent irrigation, effluent sewers, wetlands, lagoons, and more. These pumps are designed to be used with a Biotube° pump vault or after a secondary treatment system. Franklin Liquid End Franklin Super Stainless Motor Discharge Connection Bypass Orifice — Suction Connection 0 Powered by S.® Franklin Electric C US LRB0980 LR2053896 Features/Specifications To specify this pump for your installation, require the following: • Minimum 24-hour run -dry capability with no deterioration in pump life or performance" • Patented 1B -inch (3 -mm) bypass orifice to ensure flow recirculation for motor cooling and to prevent air bind • Liquid end repair kits available for better long-term cost of ownership • TRI -SEAL TM floating impeller design on 10, 15, 20, and 30 gpm (0.6, 1.0, 1.3, and 1.9 Vsec) models; floating stack design on 50 and 75 gpm (3.2 and 4.7 Vsec) models • Franklin Electric Super Stainless motor, rated for continuous use and frequent cycling • Type SCOW 600-V motor cable * Not applicable for 5 -hp (3.73 k% models Standard Models See specifications chart, pages 2-3, for a list of standard pumps. For a complete list of available pumps, call Orenco. Product Code Diagram PF❑❑❑❑❑'❑ Tord length, ft (m):$ Blank = 10 (3) 30 = 30 (9) Check valve: Blank = no internal check valve CV = internal check valve' Voltage, nameplate: 1 = 115* 200 = 200 2 = 230 4 = 460 Frequency: 1 = single-phase 60 Hz 3 = three-phase 60 Hz Horsepower (kW): 03 = 'A hp (0.25) 05 = 16 hp (0.37) 07 = 3/a hp (0.56) 10 = 1 hp (0.75) 15 = 1Y2 hp (1.11) 20 = 2 hp (1.50) 30 = 3 hp (2.24) 50 = 5 hp (3.73) Nominal flow, gpm (Vsec): 10=10(0.6) 15=15(1.0) 20 = 20 (1.3) 30 = 30 (1.9) 50 = 50 (3.2) 75 = 75 (4.7) Pump, PF Series Ys -hp (0.37kw) only Available for 10 gpm (0.6 Usec), 1/2 hp (0.37 kw) only Note: 20 -ft cords are available only for single-phase pumps through 1 Yz hp 20 = 20 (6) 50 = 50 (15) Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 4.0, © 12/16 Page 1 of 5 Specifications 01 �^ iN N O Pump Model i p CL N 12 R S R a R 0� E Z CD R Y ate+ a C Ql H 'y cL C cc N E X rL iv G. _ y Cc a1 R L E V -p C lC0 C 'T7 CD C J �- d C E � t Q1 T \� NT G1 A PH 00511 10(0.6) 0.50 (0.37) 1 115 120 12.7 12.7 6 1 Y4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PH 00511 CV 10(0.6) 0.50 (0.37) 1 115 120 12.7 12.7 6 1 '/4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PH 00512 10(0.6) 0.50 (0.37) 1 230 240 6.3 6.3 6 1 Y4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF10053200 10(0.6) 0.50 (0.37) 3 200 208 3.8 3.8 6 1 Y4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF100712 4,5 10(0.6) 0.75 (0.56) 1 230 240 8.3 8.3 8 1 Y4 in. GFP 25.9 (658) 17 (432) 30 (14) 300 PH 0073200 4,1 10(0.6) 0.75 (0.56) 3 200 208 5.1 5.2 8 1 Y4 in. GFP 25.4 (645) 17 (432) 31 (14) 300 PF101012 5,6 10(0.6) 1.00 (0.75) 1 230 240 9.6 9.6 9 1 Y4 in. GFP 27.9 (709) 18 (457) 33 (15) 100 PH 0103200 5,6 10(0.6) 1.00 (0.75) 3 200 208 5.5 5.5 9 1 Y4 in. GFP 27.3 (693) 18 (457) 37 (17) 300 PF102012 5, 6, 7, 6 10(0.6) 2.00 (1.49) 1 230 240 12.1 12.1 18 1 Y4 in. SS 39.5 (1003) 22 (559) 48 (22) 100 PF102032 5, 6.8 10(0.6) 2.00 (1.49) 3 230 240 7.5 7.6 18 1 Y4 in. SS 37.9 (963) 20 (508) 44 (20) 300 PH 0203200 5, 1,1 10(0.6) 2.00 (1.49) 3 200 208 8.7 8.7 18 1 Y4 in. SS 37.9 (963) 20 (508) 44 (20) 300 PF150311 15(1.0) 0.33 (0.25) 1 115 120 8.7 8.8 3 1 Y4 in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF150312 15(1.0) 0.33 (0.25) 1 230 240 4.4 4.5 3 1 Y4 in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF200511 20(1.3) 0.50 (0.37) 1 115 120 12.3 12.5 4 1 Y4 in. GFP 22.3 (566) 18 (457) 25 (11) 300 PF200512 20(1.3) 0.50 (0.37) 1 230 240 6.4 6.5 4 1 Y4 in. GFP 22.5 (572) 18 (457) 26 (12) 300 PF20053200 20(1.3) 0.50 (0.37) 3 200 208 3.7 3.8 4 1 Y4 in. GFP 22.3 (566) 18 (457) 26 (12) 300 PF201012 4,5 20(1.3) 1.00 (0.75) 1 230 240 10.5 10.5 7 1 Y4 in. GFP 28.4 (721) 20 (508) 33 (15) 100 PF20103200 4,1 20(1.3) 1.00 (0.75) 3 200 208 5.8 5.9 7 1 Y4 in. GFP 27.8 (706) 20 (508) 33 (15) 300 PF201512 4,5 20(1.3) 1.50 (1.11) 1 230 240 12.4 12.6 9 1 Y4 in. GFP 34.0 (864) 24 (610) 41 (19) 100 PF20153200 4.5 20(1.3) 1.50 (1.11) 3 200 208 7.1 7.2 9 1 Y4 in. GFP 30.7 (780) 20 (508) 35 (16) 300 PF300511 30(1.9) 0.50 (0.37) 1 115 120 11.8 11.8 3 1 Y4 in. GFP 21.3 (541) 20 (508) 28 (13) 300 PF300512 30(1.9) 0.50 (0.37) 1 230 240 6.2 6.2 3 1 Y4 in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF30053200 30(1.9) 0.50 (0.37) 3 200 208 3.6 3.6 3 1 Y4 in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF300712 30(1.9) 0.75 (0.56) 1 230 240 8.5 8.5 5 1 Y4 in. GFP 24.8 (630) 21 (533) 29 (13) 300 PF30073200 30(1.9) 0.75 (0.56) 3 200 208 4.9 4.9 5 1 Y4 in. GFP 24.6 (625) 21 (533) 30 (14) 300 PF301012 4 30(1.9) 1.00 (0.75) 1 230 240 10.4 10.4 6 1 Y4 in. GFP 27.0 (686) 22 (559) 32 (15) 100 PF30103200 4 30(1.9) 1.00 (0.75) 3 200 208 5.8 5.8 6 1 Y4 in. GFP 26.4 (671) 22 (559) 33 (15) 300 PF3015124,5 30(1.9) 1.50 (1.11) 1 230 240 12.6 12.6 8 1 Y4 in. GFP 32.8 (833) 24 (610) 40 (18) 100 PF30153200 4,5 30(1.9) 1.50 (1.11) 3 200 208 6.9 6.9 8 1 Y4 in. GFP 29.8 (757) 22 (559) 34 (15) 300 PF3015344,5 30(1.9) 1.50 (1.11) 3 460 480 2.8 2.8 8 1 Y4 in. GFP 29.5 (685) 22 (559) 34 (15) 300 PF302012 5, 6.7 30(1.9) 2.00 (1.49) 1 230 240 11.0 11.0 10 1 Y4 in. SS 35.5 (902) 26 (660) 44 (20) 100 PF30203200 5,6 30(1.9) 2.00 (1.49) 3 200 208 9.3 9.3 10 1 Y4 in. SS 34.0 (864) 24 (610) 41 (19) 300 PF303012 5, 6, 7, 6 30(1.9) 3.00 (2.23) 1 230 240 16.8 16.8 14 1 Y4 in. SS 44.5 (1130) 33 (838) 54 (24) 100 PF303032 5, 6, 8 30(1.9) 3.00 (2.23) 3 230 240 10.0 10.1 14 1 Y4 in. SS 44.3 (1125) 27 (686) 52 (24) 300 PF305012 5, 6, 7, a 30(1.9) 5.00 (3.73) 1 230 240 25.6 25.8 23 1 Y4 in. SS 66.5 (1689) 53 (1346) 82 (37) 100 PF305032 5, 6, 6 30(1.9) 5.00 (3.73) 3 230 240 16.6 16.6 23 1 Y4 in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF30503200 5.6, s 30(1.9) 5.00 (3.73) 3 200 208 18.7 18.7 23 1 Y4 in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF500511 50(3.2) 0.50 (0.37) 1 115 120 12.1 12.1 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500512 50(3.2) 0.50 (0.37) 1 230 240 6.2 6.2 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500532 50(3.2) 0.50 (0.37) 3 230 240 3.0 3.0 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF50053200 50(3.2) 0.50 (0.37) 3 200 208 3.7 3.7 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500534 50(3.2) 0.50 (0.37) 3 460 480 1.5 1.5 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500712 50(3.2) 0.75 (0.56) 1 230 240 8.5 8.5 3 2 in. SS 23.7 (602) 25 (635) 31 (14) 300 PF500732 50(3.2) 0.75 (0.56) 3 230 240 3.9 3.9 3 2 in. SS 23.7 (602) 25 (635) 32 (15) 300 NTD-PU-PF-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 4.0, © 12/16 Page 2 of 5 Specifications, cont.CD R i CM CLd R 61 R = U CD y C1 R Q iN N in R 1= ate+ 'y C. X Q. R f�..1 C •C t Q1 O S d Z a C R O R J ME Pump Model PF50073200 50(3.2) 0.75 (0.56) 3 200 208 4.9 4.9 3 2 in. SS 23.1 (587) 26 (660) 32 (15) 300 PF500734 50(3.2) 0.75 (0.56) 3 460 480 1.8 1.8 3 2 in. SS 34.8 (884) 25 (635) 31 (14) 300 PF501012 50(3.2) 1.00 (0.75) 1 230 240 10.1 10.1 4 2 in. SS 27.0 (686) 26 (660) 35 (16) 100 PF50103200 50(3.2) 1.00 (0.75) 3 200 208 5.7 5.7 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF501034 50(3.2) 1.00 (0.75) 3 460 480 2.2 2.2 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF5015124 50(3.2) 1.50 (1.11) 1 230 240 12.5 12.6 5 2 in. SS 32.5 (826) 30 (762) 41 (19) 100 PF501532004 50(3.2) 1.50 (1.11) 3 200 208 7.0 7.0 5 2 in. SS 29.3 (744) 26 (660) 35 (16) 300 PF503012 1, 5, 7,1 50(3.2) 3.00 (2.23) 1 230 240 17.7 17.7 8 2 in. SS 43.0 (1092) 37 (940) 55 (25) 100 PF50303200 4, 5,1 50(3.2) 3.00 (2.23) 3 200 208 13.1 13.1 8 2 in. SS 43.4 (1102) 30 (762) 55 (25) 300 PF503034 1, 5,1 50(3.2) 3.00 (2.23) 3 460 480 5.3 5.3 8 2 in. SS 40.0 (1016) 31 (787) 55 (25) 300 PF505012 5,1,7,1 50(3.2) 5.00 (3.73) 1 230 240 26.2 26.4 13 2 in. SS 65.4 (1661) 55 (1397) 64 (29) 300 PF505032 5,1,7,1 50(3.2) 5.00 (3.73) 3 230 240 16.5 16.5 13 2 in. SS 59.3 (1506) 49 (1245) 64 (29) 300 PF751012 75(4.7) 1.00 (0.75) 1 230 240 9.9 10.0 3 2 in. SS 27.0 (686) 27 (686) 34 (15) 100 PF751512 75(4.7) 1.50 (1.11) 1 230 240 12.1 12.3 4 2 in. SS 33.4 (848) 30 (762) 44 (20) 100 1 GFP = glass -filled polypropylene; SS = stainless steel. The 1 %4 -in. NPT GFP discharge is 2 7/8 in. octagonal across flats; the 1 Y4 -in. NPT SS discharge is 2 A in. octagonal across flats; and the 2 -in. NPT SS discharge is 2 7B in. hexagonal across flats. Discharge is female NPT threaded, U.S. nominal size, to accommodate Orenco® discharge hose and valve assemblies. Consult your Orenco Distributor about fittings to connect hose and valve assemblies to metric -sized piping. 2 Minimum liquid level is for single pumps when installed in an Orenco Biotube® Pump Vault or Universal Flow Inducer. In other applications, minimum liquid level should be top of pump. Consult Orenco for more information. 3 Weight includes carton and 10 -ft (3-m) cord. 4 High-pressure discharge assembly required. 5 Do not use cam -lock option (Q) on discharge assembly. 6 Custom discharge assembly required for these pumps. Contact Orenco. 7 Capacitor pack (sold separately or installed in a custom control panel) required for this pump. Contact Orenco. 8 Torque locks are available for all pumps, and are supplied with 3 -hp and 5 -hp pumps. Materials of Construction Discharge Glass -filled polypropylene or stainless steel Discharge bearing Engineered thermoplastic (PEEK) Diffusers Glass -filled PPO (Noryl GFN3) Impellers Celcon® acetal copolymer on 10-, 20, and 30-gpm models; 50-gpm impellers are Noryl GFN3 Intake screen Polypropylene Suction connection Stainless steel Drive shaft 7/16 inch hexagonal stainless steel, 300 series Coupling Sintered stainless steel, 300 series Shell Stainless steel, 300 series Motor Franklin motor exterior constructed of stainless steel. Motor filled with deionized water and propylene glycol for constant lubrication. Hermetically sealed motor housing ensures moisture -free windings. All thrust absorbed by Kingsbury -type thrust bearing. Rated for continuous duty. Single- phase motors and 200 and 230 V 3-phase motors equipped with surge arrestors for added security. Single-phase motors through 1.5 hp (1.11 k" have built-in thermal overload protection, which trips at 203-221° F (95-105° C). Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 4.0, © 12/16 Page 3 of 5 Using a Pump Curve A pump curve helps you determine the best pump for your system. Pump curves show the relationship between flow and pressure (total dynamic head, or TDH), providing a graphical representation of a pump's optimal performance range. Pumps perform best at their nominal flow rate. These graphs show optimal pump operation ranges with a solid line and show flow rates outside of these ranges with a dashed line. For the most accurate pump specification, use Orenco's PumpSelecf" software. Pump Curves 800 700 CD CD = 600 x 500 400 E 300 c� 200 w 0 ~ 100 400 350 CD CD a 300 x 250 200 E 150 a > 100 ev ~ 50 0 PF10 Series, 60 Hz, 0.5 - 2.0 hp PF1005-FC w/'/4" flow controller 0 2 4 6 8 10 12 14 16 Flow in gallons per minute (gpm) PF20 Series, 60 Hz, 0.5 -1.5hp IPF2015 IPF2005 0 5 10 15 20 25 30 35 40 Flow in gallons per minute (gpm) 160 140 CD m = 120 x 100 CD 80 M 60 > c� 40 w 0 20 0 UUU 800 CD 'CD 700 0 600 ca 500 CD 400 > 300 ;g 200 PF15 Series, 60 Hz, 0.3 hp 0 3 6 9 12 15 18 21 24 Flow in gallons per minute (gpm) 100 , 1 1 1 1 1 1 1 1 1 i 5 10 15 20 25 30 35 40 45 Flow in gallons per minute (gpm) NTD-PU-PF-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 4.0, © 12/16 Page 4 of 5 Pump Curves, cont. 450 400 w as 350 x 300 0 250 M W 200 E 150 c a 100 50 0L 0 PF50 Series, 60 Hz, 05-' 5.0 hp 10 20 30 40 50 60 70 80 90 Flow in gallons per minute (gpm) 100 90 .r 80 as c 70 v 60 n3 Q 50 40 ca c 30 c 20 t- 10 0 Flow in gallons per minute (gpm) 0 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 4.0, © 12/16 Page 5 of 5 AX -Max Treatment Unit Installation anual An illustrated guide to installing an Orenco AdvanTex' AX -Max'' or AX -Mobile' Treatment System. • 541LJV Orenco Systems® Incorporated Changing the Way the World Does Wastewater 800-348-9843 +1 (541) 459-4449 www.orenco.com Installation Manual: AdvanTex°R AX -Max' and AX -Mobile' Treatment Units Table of Contents Before You Begin............................................................. Page 1 Overview.------------------------------------------------------------- Page 3 Installation S e1 Section 1: In -Ground Installation, AX-Max'M Step 1: Prepare Site, In -Ground Installation ........................................ Page 4 Step 2: Install Primary Tank (If Necessary) ........................................ Page 5 Step 3: Set AX -Max Unit ...................................................... Page 5 Step 4: Install Antibuoyancy.................................................... Page 6 Step 5: Partially Backfill....................................................... Page 6 Step 6: Connect Pumps, Plumbing, and Ventilation ................................. Page 6 Step 7: Install Control Panel .................................................... Page 7 Step 8: Complete Backfill...................................................... Page 7 Step 9: Prepare System for Operation ............................................ Page 7 Section 2, Above -Ground Installation, AX -Mobile"', Orenco T MaxT" Step 1: Prepare Site, Above -Ground Installation .................................... Page 9 Step 2: Install Primary Tank (If Necessary) ........................................ Page 9 Step 3: Set AX -Mobile Unit .................................................... Page 10 Step 4: Install Platform and Railing .............................................. Page 10 Step 5: Connect Pumps, Plumbing, and Ventilation .................................. Page 10 Step 6: Connect Control Panel Wiring ............................................ Page 10 Step 7: Prepare System for Operation ............................................. Page 10 Before You Begin MEN" I The AX -Maxim is a complete, modular, fully -plumbed AdvanTex® Wastewater Treatment Plant for residential, com- mercial, and municipal applications with medium to large flows and permits requiring secondary treatment or better. The AX -Mobile' offers the features of the AX -Max in a transportable, temporary, plug -and -play platform. Either can be installed as stand-alone units or in multi -unit arrays. This manual covers basic installation steps for the AdvanTex AX -Max and AX -Mobile Treatment Systems. Please read through this entire manual before starting installation. NIM -ATX -AX -3 © 2011 Orenco Systems* Inc. Rev. 1.1,12/11 Installation Manual: AdvanTex° AX-Max7' and AX -Mobile' Treatment Units This installation manual is generic in nature and not intended to replace requirements and instructions detailed in your engineering plans. If you discover any inconsistencies between your engineering plans and the instructions in this manual, bring the matter to your engineer's attention. As the installer of an Orenco wastewater treat- ment system, you play a crucial role. Property owners, operators, regulators, dealers, manufac- turers ... we all rely on your expertise and quality work. Orenco Systems% Inc. is one of America's leading suppliers of equipment for residential, commercial, and community wastewater col- lection and treatment systems. At Orenco, we manufacture complete systems, and wastewater collection and treatment is our only job. You can be confident that you are installing the best equipment available. And we've worked hard to make your installation as easy and "hassle -free" as possible. Property owners, neighbors, regulators, dealers, manufacturers, and service providers all depend on your careful installation. Before you begin installing your AX -Max or AX -Mobile Treatment System, please read this entire manual, and call your AdvanTex Dealer if you have any questions. In particular, review the preparation steps and the installa- tion sequence before doing anything. We recommend that you follow the installation sequence described. You'll save yourself time and money on installation day, and you'll reduce the potential for call-backs. Also, be sure to schedule a preconstruction meeting with an Orenco representative, the engineer, contractor, elec- trician, operator, inspector/regulator, and owner to discuss the installation process, inconsistencies in the plans, vague or missing specs, key inspection points, and possible regulatory issues. Lastly, inspect your order for completeness and inspect each component for shipping damage. Check to be sure instructions and items supplied comply with your state and local regulations. Carefully read and follow all instructions. Improper installation may void warranties. We're very proud of this wastewater treatment system. Like all our products, the AdvanTex Treatment System has gone through extensive research, development, and field-testing. Then each component is built to written specifica- tions and subjected to quality review, before shipping. If you need any technical support, please contact your author- ized AdvanTex Dealer. The Dealer can also provide repair and replacement instructions and replacement compo- nents. If there is no Dealer in your area, call Orenco Systems, Inc. at (800) 348-9843 or +1 (541) 459-4449. About Pipe Sizes All pipe diameters provided are U.S. nominal PVC pipe sizes. If you are using metric pipe, you may need adapters to connect to the U.S. fittings supplied with AdvanTex Treatment Systems. © 2011 Orenco Systems' Inc. NIM -ATX -AX -3 Rev. 1.1, 12/11 Installation Manual: AdvanTex °R AX-Maxr' and AX -Mobile' Treatment Units Overview. • Typical AX -Max and AX -Mobile Treatment Processes 0 Passive primary treatment takes place in the primary treatment tank (or primary treatment chamber in some AX -Max and AX -Mobile models), where wastewater separates into a scum layer, a clear zone, and a sludge layer. Wastewater from the clear zone in the primary treatment tank or primary treatment chamber is transported to the recirc-blend chamber located inside of the AX -Max or AX -Mobile unit, where it is blended and diluted with filtrate before being dosed onto the AdvanTex filter by the recirc pumps. The recirc pumps transport the effluent to a distribution manifold above the AdvanTex filter. Effluent percolates down through the textile media, where organic matter is treated by naturally occurring microorganisms in the filter. The flow of filtered effluent is divided between the recirc-blend chamber and the recirc-filtrate chamber by means of a tank baffle; the liquid levels within the recirc-blend chamber and the recirc-filtrate chamber are controlled by the recirc-return valve. During extended periods of low forward flow, 100% of the treated effluent is returned to the recirc-blend chamber. In the recirc-filtrate chamber, effluent can be further treated or disinfected before it is discharged to dispersal. See the system specifications for information on additional treatment or disinfection components for your system. Standard Components (AX-MAX125-21 shown): O Inlet, not shown © Recirc-blend chamber © Tank baffle Q Recirc-transfer line © Recirc-pump chamber baffle Q Recirc-pump chamber Q Recirc pumping assemblies 0 Distribution manifold 0 Spray nozzles G Lateral ball valves m AdvanTex textile media ® Recirc-return valve ® Recirc-filtrate chamber Q Discharge pumping assembly ® Outlet, discharge G) Vent fan assembly m Air inlet G Air outlet m Hinged lid, typical NIM -ATX -AX -3 © 2011 Orenco Systems® Inc. Rev. 1.1,12/11 Installation Manual: In -Ground Installation, AX -Max' This section provides general information on installing AX -Max Treatment Units for in -ground applications. For certain applications, AX -Mobile units can also installed in -ground. For specifics on installing AX -Mobile units in - ground, contact your Dealer or Orenco. Table 1. Required Spacing for Units Equipped with Anti -Buoyancy Measures Burial Depth, ft (mm) Required Spacing, ft (mm) 5.5(1680) 8 (2440) 6.5(1980) 10 (3050) 7.5(2290) 12 (3660) • ao o. �o ooP ;o Excavate the site and lay a bed 4 inches (100 mm) thick �Q o © 2011 Orenco Systems' Inc. Step 1: Prepare Site — In -Ground Installation When installing AX -Max units in -ground, there are specific spacing distances, based on anti -buoyancy calculations, that must be maintained between AX -Max units and between the AX -Max units and other buried components, based on depth of bury. See Table 1 for spacing requirements. NOTE: Burial depths provided are measured from the bottom of the AX -Max unit. An AX -Max unit should be installed with the underside of the lid at a minimum of 6 inches (150 mm) and a maximum of 36 inches (915 mm) above final grade for ease of O&M. Step 1a: Check the engineering plans to verify that there are no obstructions at the construction site that might prevent installation. Check that the elevations and orientations of all components match the site plans. If the primary tank uses gravity discharge, be sure the piping from the primary tank maintains a minimum slope of '/s inch per foot (10 mm per meter or 1%). Step 1b: Mark out the location of the excavation site. Step 1c: Excavate the site. • Excavate the hole for the unit to the depth shown in the plans. • Consult the engineer of record for shoring requirements and install shoring, if necessary, before continuing. • Make sure the bottom of the excavation is free of debris, rocks and other sharp objects. • Lay a level bed of concrete, sand, 3/4 -inch minus (<19 mm) crushed aggregate, or pea gravel in the bottom of the excava- tion. Make the bed 4 inches thick X 7 1/2 feet wide (100 mm X 2286 mm) and as long as the AX -Max unit. Compact the material for a smooth, even, and level surface. If the base soil is unstable (peat, quicksand, muck, soft or highly expansive clay, etc.), overexcavate the site depth and set a firm, 6 -inch (152 -mm) compacted pad of <_1/2 -in. to <3/4 -in. (13- to 19 -mm) aggregate or pea gravel. In extremely unstable soil, a concrete layer may be needed to stabilize the bottom of the excavation. If you have doubt about the soil's stability, consult the project engineer. NIM -ATX -AX -3 Rev. 1.1, 12/11 Installation Manual: In -Ground Installation, AX -Max' Step 2.• Install Primary Tank (If Necessary) � Follow the instructions below for new systems when primary treatment tanks have not been installed. For systems with existing primary treatment tanks installed, go to Step 3. Step 2a: Install primary tanks and risers according to their manu- facturer's instructions. For information on installing Orenco T Max Primary Treatment Tanks in -ground, contact your Dealer, project engineer, or Orenco. Step 2b: After the tanks are set, plug the inlet and outlet, and then fill the tank with clean water to a level no more than 1 inch (25 mm) above the adhesive joint in the riser or the lid, to test the watertightness of the tank and the joint. If there is any leakage in two hours, reseal the connections and retest. NOTE: Check the tank manufacturer's guidelines before filling the tanks. Some tank manufacturers require a partial or complete backfill before a tank is filled. Itep 3: Set AX -Max Unit ff WARNING: Before attempting to off-load the AdvanTex* AX -Max unit; make sure that you identify the weight of the specific AX -Max unit that you are unloading and that the proper equipment is used to off-load and place the unit. AX -Max units vary in weight to more than 12,000 lbs (5443 kg) depending on unit configuration and accessories. If you are unsure of the unit's weight, contact Orenco before attempting to unload it. Step 3a: Drive the transport vehicle as close to the site as possible before unloading, to minimize travel with the suspended unit. Step 3b: The AX -Max unit ships with 4 -inch X 2 -inch X 18 -inch (100 -mm X 50 -mm X 460 -mm) steel tubing and bolts. When the unit is ready to be off-loaded, attach the steel tubing to the unit using the supplied bolts in the pre -drilled holes at the unit's base. Step 3c: Attach the provided lifting cable to the four steel lifting plates on the unit and raise it until all the lifting cables are taut. Check to make sure the cables are properly attached to the lifting plates before continuing. Step 3d: Lift the AX -Max unit off the transport vehicle and move the unit into position over the installation site. Step 3e: Lower the AX -Max unit into the excavation, making sure that the unit is centered on the bed. Step 3f: Check to make sure the underside of the AX -Max unit's lid will have a minimum of 6 inches (150 mm) and a maximum of 36 inches (915 mm) clearance above final grade. NIM -ATX -AX -3 © 2011 Orenco Systems' Inc. Rev. 1.1, 12/11 Installation Manual: In-Ground Installation, AX-Max- Step 4: Install Antibuoyancy Measures (If Necessary) The common method of installing AX -Max antibuoyancy mea- sures is described below. For other methods, contact Orenco. Step 4a: Build forms for the 12 -inch high X 20 -inch wide (300 mm X 545 mm) concrete antibuoyancy measures along the full length of both long sides of the unit. Step 4b: Place three evenly spaced runs of #4 rebar perpendicular to the top of the exposed steel tubing along the entire length of the unit. Tack weld or wire -tie the rebar pieces in place. Step 4c: Pour concrete for the antibuoyancy measures into the forms and allow the concrete to set before backfilling. Step 5.• Partially Backfill and Test Watertightness 'M Step 5a: Backfill and compact around the unit in 12 -inch (300 -mm) lifts to a point just below the lowest plumbing or electrical point. Use a mechanical compactor to compact around the unit. If neces- sary, moisten the backfill material with water to help compaction. NOTE: Do not use native material to backf ll if it is very soft or highly expansive clay; or if it contains debris, large (>3/ -in. or 19 -mm) rocks, sharp rocks, peat, or muck. In these cases, use <3/ inch (519 mm) rounded gravel, crushed stone, or pea gravel as fill material. This material should be washed, free flowing, and free of debris. Step 5b: Orenco recommends testing AX -Max units for watertight- ness. To perform a watertightness test, plug the inlet and outlet of the AX -Max unit and fill the unit to 1 inch (25 mm) above the inlet. If there is any leakage in two hours, locate the leaks, repair or reseal as needed, and retest the unit. Step 6.• Connect Pumps, Plumbing and Ventilation Step 6a: Consult the design plans to identify the location of all of the AX -Max unit's pumps and plumbing connections. Step 6b: Check that all of the pumps in the AX -Max unit are installed and connected to the discharge assemblies. Remove any packing materials, if necessary. Step 6c: Connect the transport line and any fittings between the outlet of the primary tank and the inlet of the AX -Max unit, as well as between the outlet of the AX -Max unit and the downstream treatment components or final dispersal.. If the primary tank uses gravity discharge, maintain a minimum slope of %a inch per foot (10 mm per meter or 1%) between the primary tank and the AX - Max unit. Step 6d: Connect the inlet and outlet vent piping to the unit. © 2011 Orenco Systems Inc. NIM -ATX -AX -3 Rev. 1.1, 12/11 o:�o�o�o �d OA •q off'. •o . ;o o•bp ago � Step 4: Install Antibuoyancy Measures (If Necessary) The common method of installing AX -Max antibuoyancy mea- sures is described below. For other methods, contact Orenco. Step 4a: Build forms for the 12 -inch high X 20 -inch wide (300 mm X 545 mm) concrete antibuoyancy measures along the full length of both long sides of the unit. Step 4b: Place three evenly spaced runs of #4 rebar perpendicular to the top of the exposed steel tubing along the entire length of the unit. Tack weld or wire -tie the rebar pieces in place. Step 4c: Pour concrete for the antibuoyancy measures into the forms and allow the concrete to set before backfilling. Step 5.• Partially Backfill and Test Watertightness 'M Step 5a: Backfill and compact around the unit in 12 -inch (300 -mm) lifts to a point just below the lowest plumbing or electrical point. Use a mechanical compactor to compact around the unit. If neces- sary, moisten the backfill material with water to help compaction. NOTE: Do not use native material to backf ll if it is very soft or highly expansive clay; or if it contains debris, large (>3/ -in. or 19 -mm) rocks, sharp rocks, peat, or muck. In these cases, use <3/ inch (519 mm) rounded gravel, crushed stone, or pea gravel as fill material. This material should be washed, free flowing, and free of debris. Step 5b: Orenco recommends testing AX -Max units for watertight- ness. To perform a watertightness test, plug the inlet and outlet of the AX -Max unit and fill the unit to 1 inch (25 mm) above the inlet. If there is any leakage in two hours, locate the leaks, repair or reseal as needed, and retest the unit. Step 6.• Connect Pumps, Plumbing and Ventilation Step 6a: Consult the design plans to identify the location of all of the AX -Max unit's pumps and plumbing connections. Step 6b: Check that all of the pumps in the AX -Max unit are installed and connected to the discharge assemblies. Remove any packing materials, if necessary. Step 6c: Connect the transport line and any fittings between the outlet of the primary tank and the inlet of the AX -Max unit, as well as between the outlet of the AX -Max unit and the downstream treatment components or final dispersal.. If the primary tank uses gravity discharge, maintain a minimum slope of %a inch per foot (10 mm per meter or 1%) between the primary tank and the AX - Max unit. Step 6d: Connect the inlet and outlet vent piping to the unit. © 2011 Orenco Systems Inc. NIM -ATX -AX -3 Rev. 1.1, 12/11 Installation Manual: In -Ground Installation, AX -Max' Step 7.• Install Control Panel and Connect Wiring � A qualified and licensed electrician should install and service the panel and all ancillary wiring, in compliance with applicable fed- eral, state, and local electrical codes. Complete wiring diagrams can be found in the panel's installation manual and in the pouch on the inside of the control panel's door. NOTE: If the control panel installation instructions are missing or have been removed from the door pouch inside the control panel, call your Dealer or Orenco for a replacement. Wiring will include the following items: • Incoming power to the control panel. One or more circuits may be required, depending upon the number of pumps and applicable codes. • Phone or ethernet wiring for modem connection (for TCOM remote telemetry control panels). • Wiring from the control panel to the junction box on each AX -Max unit. NOTE: Control panels should be protected from direct sunlight because ultraviolet light can degrade the surface of fiberglass over time. Shading the panel also helps avoid excessive temperatures in the panel. If possible, install the panel under a protective covering and mount it on weather -resistant material and supports. Step 8.• Complete Backfill Backfill and compact around the unit to final grade in 12 -inch (300 -mm) lifts. Use a mechanical compactor to compact around the unit. If neces- sary, moisten the backfill material with water to assist with com- paction. When finished, make sure the underside of the AX -Max unit's lid has a minimum of 6 inches (150 mm) and a maximum of 36 inches (915 mm) clearance above final grade. Be sure that the final grade slopes away from the treatment unit(s). �• Prepare System for Operation Before placing the AX -Max unit in service, make sure that the unit and all of its components are functioning properly. See (AIM -OM -ATX -4) for specific information covering start-up for AX -Max Treatment Systems. NOTE: Before testing the pumps in the AX -Max unit, the unit must be partially filled with water to avoid damaging the pumps. Step 9a: Switch the control panel circuit breakers to "ON." 1°J 6 -in. (150 mm) minimum NIM -ATX -AX -3 © 2011 Orenco Systems Inc. Rev. 1.1,12/11 Installation Manual: In -Ground Installation, AX-Maxm Step 9b: Equalize pressure in the pressure gauges. Step 9c: Check that all of the laterals are turned so the spray nozzle turbines are pointed up, and then open the outlet valves on the ends of the laterals. Next, open the manifold valve. Step 9d: Toggle the recirc pump switches to "MAN" and allow the pumps to flush debris out of the pod's manifold and laterals. Toggle the switches to "OFF" when you are finished flushing. Step 9e: Close the outlet valves on the ends of the laterals. Turn all laterals so the spray nozzle turbines are pointed down. Step 9f: Toggle the recirc pump switches to "MAN" again and pressurize the manifold and laterals to 3.0-3.5 psi (20.7-24.1 kPa). �11�1��I111 II Irl Check the nozzles for square spray patterns to the edge of the f splash guards, but not over them; adjust the manifold pressure for good spray patterns. Toggle the switches to "OFF" when finished. © 2011 Orenco Systems' Inc. Step 9g: Make sure the following components are functional and operating properly. • Recirc pumps and liquid level sensors Toggle the pump control switches to "AUTO," and then check the function of the recirc pump liquid level sensors by lifting the low-level, mid-level, and high-level sensors in turn and verifying that the pumps cycle on and off for each. NOTE: For 3-phase pumps, check pump rotation by noting pump performance. If the pump is rotating backward, it will still pump but at a reduced pressure and flow To correct back- wards rotation in pumps, swap the pump wire connections in the control panel to achieve correct polarity. • Discharge pump (if applicable) If the unit is equipped with a discharge pump, verify that the discharge pump (and liquid level sensors, depending on system configuration) is operating correctly. For pumps with timer controls: toggle the discharge pump switch to "MAN" and verify that the pump runs. For pumps with on -demand controls and liquid level sen- sors: Toggle the pump control switches to "AUTO" and then check the function of the liquid level sensors for discharge pumps by lifting the low-level, mid-level, and high-level sensors in turn and verifying that the pumps cycle on and off for each. • Ventilation system — Verify that the ventilation fan is operational and that there is air flow at the air vent inlet and at the vent exhaust. • Control panel touch screen — Verify operation of the touch screen. NIM -ATX -AX -3 Rev. 1.1, 12/11 Installation Manual: Above -Ground Installation, AX -Mobile"; Orenco T-Max7m This section provides general information on installing AX -Mobile Treatment Units and Orenco T Max primary treatment tanks in above -ground applications. In some applications, AX -Max units can also installed above- ground. For specifics on installing AX -Max units above -ground, contact your Dealer or Orenco. Step 1Mare Site -AAbove-Ground Installation Step 1a: Check the engineering plans to verify there are no obstruc- tions at the site that might prevent the installation. Make sure all component elevations and orientations match the site plans. Step 1 b: Mark out the locations of the AX -Mobile units and T Max tanks. Units typically require a minimum of 36 in. (914 mm) spacing between the unit and other system components, and more than 36 in. (914 mm) spacing for units with catwalks. Step 1c: Prepare the site for the treatment unit and tank: • Clear and level the site for the unit. Make sure the site is free of debris, large or sharp rocks, and other sharp objects. • Construct a 4 -in. (100 -mm) thick pad of material on which to place the unit. The pad must be level and extend a minimum of 36 in. (914 mm) on all sides of the unit. Use a solid material that can be compacted to 95% to ensure minimal settling. Orenco recommends concrete, 3/4 -in. minus ( <19 mm) crushed aggregate, or pea gravel. • Compact the material for a level, smooth, and even surface. On extremely unstable soil, a concrete pad may be needed to sta- bilize the installation. If you have doubt about the soil's stability, consult the project engineer. Step 2: Set All Units and Tanks WARNING: AX -Mobile units and Orenco T -Max tanks can vary in weight to more than 12,000 lbs (5443 kg) depending on configuration and accessories Before off-loading, confirm the weight of the AX -Mobile unit or T -Max tank and use proper off-loading and placement equipment If you are unsure of the unit's weight, contact Orenco before attempting to unload it Step 2a: Drive the transport vehicle as close to the site as possible before unloading, to minimize travel with the suspended unit. Step 2b: If the tank or unit is designed to be bolted to a concrete pad, attach the mounting apparatus to the unit. Step 2c: Attach the provided lifting cable to the four steel lifting plates on the unit and raise it until all the lifting cables are taut. Make sure the cables are properly attached to the lifting plates before continuing. Step 2d: Lift the unit off the transport vehicle and move the unit into position over the installation site; and then lower the unit onto the pad, making sure that it is centered. NIM -ATX -AX -3 Rev. 1.1,12/11 2c .M.x 77 ■ R� /--� © 2011 Orenco Systems Inc. Installation Manual: Above -Ground Installation, AX -Mobile'. Orenco T -Max' Step 3: Install Catwalks � i _ Catwalks for AX -Mobile units and T -Max tanks are disassembled into their component parts for shipping, including installation hardware. Step 3a: Fold the platforms out into a horizontal position, install the platform posts, and secure with the supplied hardware. Step 3b: Place and secure the railings with the supplied hardware. Step 3c: Install the ladder and secure it with the supplied hardware. SOW Test Tank Watertightness (If Necessary) E Step 5a: Perform watertightness tests on all T Max tanks. Plug the inlet and outlet. Fill the tank with clean water to a level no more than 1 inch (25 mm) above the inlet or outlet, whichever is high- er. If there is any leakage in two hours, locate the leaks, repair or reseal as needed, and retest the tank. Step 5b: Orenco recommends testing AX -Mobile units for water- tightness, also. To perform a watertightness test, plug the inlet and outlet of the unit and fill the unit to 1 inch (25 mm) above the inlet. If there is any leakage in two hours, locate the leaks, repair or reseal as needed, and retest the unit. Step 5.• Connect Pumps, Plumbing and Ventilation AX -Mobile units and T -Max tanks are equipped with threaded fittings and quick disconnect fittings for temporary plumbing con- nections. Step 5a: Consult the design plans to identify the location of all of the unit's pumps and plumbing connections. Step 5b: Check that the unit's pumps are installed and connected to the discharge assemblies. Remove packing materials, if necessary. Step 5c: Connect the transport line between the outlet of the T -Max tank and the inlet of the AX -Mobile unit, as well as between the outlet of the AX -Mobile unit and the downstream treatment com- ponents or final dispersal. Step 5d: Connect the inlet and outlet vent piping to the unit. Step 6: Connect Control Panel Wiring W ' Connect primary power to the built-in control panel, following all applicable electrical codes. Step 7.• Prepare System for Operation Prepare the system for operation as described in Section 1, Step 9. © 2011 Orenco Systems' Inc. NIM -ATX -AX -3 Rev. 1.1, 12/11 Orenco Systems© Incorporated Chang ng the Way the World Doer Wrutewater' 800-348-9843 +1 )541) 459-4449 www.orenco.com www.vericomm.net LISTED UV Disinfection Unit El ��I VIII 11 1 J I l -IJ lE0ill ULTRAVIOLET WATER PURIFIERS Model S2400C 40 GPM Certified to NSF/ANSI 61 & 372 9 SINCE 1963 ATLANTIC U ULTRAVIOLET Since 1963, Atlantic Ultraviolet Corporation® has pioneered the discovery and development of beneficial uses of ultraviolet energy. Over the years, these efforts have led to the development of valuable, cost effective, and environmentally sound techniques and products now known and respected throughout the world. The UV Application Specialists at Atlantic Ultraviolet Corporation® assist customers in the selection of germicidal lamps and equipment. Their specialized knowledge is a valuable resource in formulating effective and cost-conscious ultraviolet solutions. Extensive inventories and a dedicated staff enable Atlantic Ultraviolet Corporation' to fulfill its commitment to provide fast deliveries and responsive customer service. �1F�r �— ios �? Ultraviolet water purification is a unique and rapid method of water disinfection without the use of heat or chemicals. SANITRON' Ultraviolet Purifiers utilize germicidal ultraviolet lamps that produce short wave radiation lethal to bacteria, viruses and other microorganisms present in water. Through the years ultraviolet technology has become well established as a method of choice for effective and economical water disinfection. SANITRON' Ultraviolet Water Purifiers are the ideal solution for an ever growing range of water treatment applications. Atlantic Ultraviolet Corporation' equipment and systems are manufactured in the USA. ModelS50C 20 GPM Ah (For larger flow rates, see page 9) E Model S23A 6 GPM Model S17A 3 GPM ® Certified to NSF°/ANSI 61 & 372 SINCE 1963 RTLRNTIC ULTRRVIOLET CORPORATION' Effective Virtually all microorganisms are GERMICIDAL LAMP IN QUARTZ SLEEVE susceptible to SANITRON® HEAD CLAMP ultraviolet disinfection ULTRAVIOLET RAYS5QOUTLET REMOVEABLE INLET HEAD OSIGHTo Economical PORT Hundreds of gallons are purified EASY-OFFTM END CAP for each penny of operating cost WIPER LOCK Safe No danger of overdosing, no addition of chemicals d Fast ®WI PER KNOB DRAIN _ WIPER Water is ready for use as soon ROD PATENTED STAINLESS WIPER as it leaves the purifier - no STEEL MECHANISM CHAMBER further contact time required Model S23A ELECTRICAL Easy 6GPM ENCLOSURE Simple installation and maintenance— Compact units require minimum space Automatic 0 The water enters the purifier and flows into the annular space between the quartz Provides continuous disinfection sleeve and the chamber wall. without special attention or measurement The wiper segments induce turbulence in the flowing liquid to assure uniform Chemical Free exposure of suspended microorganisms to the lethal ultraviolet rays. No chlorine taste or corrosion problems 0 Translucent sight port provides positive indication of germicidal lamp operation. Versatile ® The wiper assembly facilitates periodic cleaning of the quartz sleeve without any Capacities available from 3 to disassembly or interruption of purifier operation. 416 gallons per minute (GPM) O Water leaving the purifier is instantly ready for use. ultraviolet.com • buyultra violet. com 3 Quick Lamp Change Exclusive EASY -OFF"' End Cap enables effortless lamp replacement without shutdown of water pressure or drainage of tank. No tools required. Removable Flanged Head Units disassemble completely and easily in the event that repairs are necessary. No special tools or fixtures required. (Models S2400C and larger feature dual removable heads.) P r ' i ;z = Drain Plug Convenient, in-place drainage of purifier chamber. Wiper Lock Locks wiper mechanism in retracted position. Patented Dual Action Wiper Mechanism Facilitates periodic cleaning of quartz sleeve without interruption of purifier operation. No disassembly required. Complies with U.S Public Health Guidelines. INSTALLATION & MAINTENANCE CRYSTAL CLEAR TM Quartz Sleeve Ensures optimum lamp output at normal potable water temperatures. (See interior detail page 3.) Sight Port Plug Visible glow provides positive indication of germicidal lamp operation. W _. `' UIiXNY�UIEI p�iER IU0.1FIf Model S2400C 40 GPM Type 316 Stainless Steel Construction Chamber, head, and clamp are made from electropolished and passivated stainless steel for an attractive finish and dependable service. STER-L-RAY' Germicidal Lamp (not shown) Provides the utmost in quaility, sustained output, and longevity. The purifier is installed horizontally as close as possible to the point of use. Connection of the inlet and outlet to water supply and insertion of power plug into 3 -wire GFCI grounded outlet is all that is required. Ordinary maintenance consists of cleaning the quartz sleeve with the manual wiper once monthly or more frequently where conditions dictate. Lamp replacement is recommended every 10,000 hours of operation (approximately 14 months of continuous service). 4 SINCE 1963 RTLRNTIC ULTRRVIOLET CORPORATION® PromateTM Audio Alarm Activated by the SENTRYTM or GUARDIANTM and alerts user to any malfunction detected PromateTM Elapsed Time Indicator Real-time, non-resettable �J display of accumulated operating hours of PromateTM Solenoid Valve Operates with the GUARDIAN TM or SENTRYTM and prevents flow during detected malfunctions PromateTM Time Delay Mechanism Operates with GUARDIAN TM or SENTRYTM and PromateTM solenoid valve to provide a 2 -minute warm-up period for lamp to achieve full germicidal output SureFLOTM Flow Control Valve • Limits water flow to rated capacities • Available in PVC and stainless steel PromateTM Wall Mounting Kit • Stainless steel material provides professional finish • Pre -drilled and ready for quick and easy mounting of water purifier • Optimizes free air circulation to cool ballast housing QUANTU MTM Thermal Optimizer Used to help regulate the water temperature inside the purifier's chamber Good "iKA 01 Better R The STERALERTTM Lamp Status Alarm monitors visible light emitted through the sight port plug of the water purifier and activates an audible alarm when visible light falls below acceptable levels. • Easy installation, no tools required • Mounts on the sight port plug • Operates on a 9v battery • Monitors the visible light emitted by the ultraviolet lamp (does not monitor the ultraviolet intensity) • Produces a high frequency tone, pulsed at two to three cycles per second • Warns of lamp or power failure • Available with Remote Sounder • Available with Dry Contact for Connection to PLC • Optional 120v 60Hz Power Adapter available • Available for use with all MIGHTY*PURE° and SANITRON° models The SENTRYTM Safety Sensor provides constant monitoring of the water purifier's ballast and germicidal lamp operation to give an indication of ballast and germicidal lamp status. The SENTRYTM Safety Sensor is capable of operating an optional audio alarm and/or solenoid valve. • Easy installation • Plug SENTRYTM into an electrical outlet, then plug water purifier into SENTRYTM • Operates optional Solenoid Valve and/or Audio Alarm • Easily adaptable for use with other water purifier brands • Warns of lamp failure • Available for 120v 50/60Hz or 220v 50/60Hz (water purifiers operating with electronic ballasts) • Available for use with most Bio -Logic°, MINIPURE°, MIGHTY*PURE° and SANITRON° models BeSt The GUARDIAN TM Ultraviolet Monitor visually indicates the level of germicidal ultraviolet energy that penetrates the quartz sleeve and the water within the disinfection chamber. The GUARDIAN TM Ultraviolet Monitor is capable of operating an optional Audio Alarm and Solenoid Valve. In addition, the GUARDIAN TM s Ultraviolet Monitor will detect loss of ultraviolet due to lamp outage, component or power failure. Use of the Ultraviolet Monitor is recommended by the US Public Health Service "Criteria for the Acceptability of an Ultraviolet Disinfection Unit." The GUARDIAN TM Ultraviolet Monitor will detect reduction of ultraviolet levels due to: • Fouling or deposits on quartz sleeve. • Poor ultraviolet transmission through the water. (Color, turbidity, organic or other impurities in the water can reduce or interfere with the transmission of ultraviolet rays.) • Depreciation of lamp output due to usage or other cause. Lamp output gradually depreciates with use. • Lamp replacement is recommended once each year. • Available for use with all MIGHTYPUREO and SANITRON° models. Options may be obtained when purchase of SANITRON° unit is made or added at a later date. For further details visit Ultraviolet.com and BuyUltraviolet.com. ultraviolet.com • buyultra violet. com 5 ULTRAVIOLET 1 • Germicidal lamps provide effective protection against microorganisms. A small cross-section is shown below. ORGANISM F ALTERNATE NAME Will - III1 ad Bacillus subtilis spores B. subtilis Bacteria DOSE* III Bacteriophage Phage Virus 6,600 Coxsackie virus Virus Intestinal infection 6,300 Shigella spores Bacteria Bacterial Dysentery 4,200 Escherichia coli E. coli Bacteria Food poisoning 6,600 Fecal coliform Bacteria Intestinal infection 6,600 Hepatitis A virus Infectious Hepatitis virus Virus Hepatitis of the liver 8,000 Influenza virus Flu virus Virus Influenza 6,600 Legionella pneumophila Bacteria Legionnaires' Disease 12,300 Salmonella typhi Bacteria Typhoid Fever 7,000 Staphylococcus aureus Staph Bacteria Food poisoning, Toxic Shock Syndrome, etc. 6,600 Streptococcus spores Strep Bacteria Strep throat 3,800 When used as directed to disinfect clear water, SANITRON® Water Purifiers provide an ultraviolet dosage in excess of 30,000 microwatt seconds per square centimeter (pWSec/cm2). * Nominal Ultraviolet dosage (pWSec/cm2) necessary to inactivate better than 99% of specific microorganism. Consult factory for more complete listing. OPERATING CHARACTERISTICS - Relative Spectral Energy Germicidal Effectiveness Distribution (Typical) As Related to Wavelength 100 100 N U) 80 Z 80 W 60 U 60 v1 ,^ W LL E c iz z 40 N ur W 40 N — Iw > 20 E E E E soo c Q 20 M M Ln Ln R J W so 0 Ln I cc 0 1 1 1 1 0 200 300 400 500 600 200 225 250 275 300 WAVELENGTH (NANOMETERS) WAVELENGTH (NANOMETERS) Approximately 95% of the ultraviolet energy emitted from STER-L-RAY® germicidal E lamps is at the mercury resonance line of 254 nanometers, the region of germicidaleffectiveness most destructive to bacteria, mold, and virus. SINCE 1963 ATLANTIC U ULTRRVIOLET 6 CORPORATION® STER-L-RAY® Germicidal Lamps are shortwave, low pressure mercury vapor discharge tubes that produce ultraviolet wavelengths lethal to microorganisms. STER-L-RAY° Germicidal Lamps are well suited to applications requiring high ultraviolet intensity such as water purification. STER-L-RAY° Instant Start Germicidal Lamps are instant starting and utilize a coil filament on each end which operates hot. Lamp life is governed by the life of the electrodes and is affected by the frequency of starting. STER-L-RAY® Preheat Germicidal Lamps are operated by a preheat -start circuit that employs a compact and economical ballast. The preheat circuit requires four electrical connections per lamp and a slight to moderate delay is needed to start the lamp. STER-L-RAY° GX Germicidal Lamps yield up to 2/3 more ultraviolet output than standard lamps of the same length. STER-L-RAY' and the STER-L-RAY° logo are trademarks of Atlantic Ultraviolet Corporation®. CAUTION: Exposure to direct or reflected germicidal ultraviolet rays will cause painful eye irritation and reddening of the skin. Persons subject to such exposure must wear suitable face shield, gloves and protective clothing. Instant Start Germicidal Lamps v; Preheat Germicidal Lamps i GX Germicidal Lamps GERMICIDAL LAMP DATA Purifier ModelNumber • Nominal Lamp Length PowerLamp Consumption1 Output 2 Effective Life 05-1098-R S1 7A 11 V (302mm) 14 Watts 4.0 Watts 10,000 Hrs 05-1097-R S23A 17%" (451mm) 21 Watts 7.3 Watts 10,000 Hrs 05-1343-R S37C 33%" (860mm) 41 Watts 15.0 Watts 10,000 Hrs 05-1334-R S50C 45%" (1165mm) 55 Watts 21.0 Watts 10,000 Hrs 05-1311-R @ S2400C & Larger 46%" (1175mm) 110 Watts 48.0 Watts 10,000 Hrs Wattage is lamp watts only and does not include ballast loss (approximate). Maximum rated output at 254 nanometers. Patented by Atlantic Ultraviolet Corporation°. The lamps listed above have been especially developed and are recommended for use with SANITRON® Water Purifiers. All STER-L-RAY' lamps used in SANITRON® units are low pressure type which afford the maximum efficiency in producing the required germicidal rays. In addition, has advantage of high efficiency and low power requirements. ultraviolet.com • buyultra violet. com 7 • 0 App - Model S37C 12 GPM Maximum Concentration Levels Before Ultraviolet Turbidity 5 NTU Suspended Solids 10 mg/L Color None / Iron 0.3 mg/L Manganese 0.05 mg/L pH 6.5-9.5 Hardness 6 gpg Effectively treating water with higher concentration levels than listed above can be accomplished, but may require added measures to improve water quality to treatable levels. S1 7A 3 180 3/4" (19mm) 05-1098-R 18 Watts 17-3/8 4-5/16 8-3/16 11 8 NPT (441 mm) 110mm) (208mm) S23A 6 360 3/4" (19mm) 05-1097-R 25 Watts 23-3/8 4-5/16 8-3/16 13 12 NPT (594 mm) (110mm) (208mm) Aft *S37C 12 720 1" (25mm) 05-1343-R 48 Watts 37-3/8 5-11/16 9-1/2 25 25 ® NPT (949mm) (144mm) (241 mm) ® S50C 20 1,200 1-1/2" (38mm) 05-1334-R 65 Watts 50-3/8 5-11/16 9-1/2 34 29 NPT (1280mm) (144mm) (241 mm) Aft *S2400C 40 2,400 2" (51 mm) 05-1311-R 140 Watts 52-1/8 6-5/8 11-1/8 40 36 ® NPT (1324mm) (168mm) (283mm) Note: When used as directed to disinfect clear water, SANITRON® Water Purifiers provide an ultraviolet dosage in excess of 30,000 microwatt seconds per square centimeter (NWSec/cm2). All inlets and outlets are male pipe threads. Total power consumption including ballast loss. ® Certified to NSF 0/ANSI 61 & 372 * C E compliant version available 93 • Maximum recommended operating pressure for all purifiers is 100 PSI. • Pressure drop at maximum recommended flow rate is less than 5 PSI. • Flow rates are based on Maximum Concentration Levels. • 120 Volt and 220 Volt units are standard. • 12 and 24 Volt units are also available for S17A, S23A and S37C • SANITRON® is available for operation on public power supplied throughout the world. • Consult factory with specific power requirements. • Model S2400C is available with alternate inlet/outlet fittings. SINCE 1963 RTLRNTIC ULTRRVIOLET CORPORATION® FEATURES [S] - Standard [O] - Optional [X] - Yes Bio -Logic® Pure water Pack T"^ 1.5 GPM MINIPURE® 1 to 9 GPM Ultimate® 4 to 9 GPM MIGHTY*PURE® 3 to 20 GPM SANITRON® 3 to 416 GPM MEGATRON® 90 to 450 GPM Chamber Material (Stainless Steel Type) 316 304 304 316 316 316 STER-L-RAY® Germicidal Ultraviolet Lamp with 10,000 Hours Rated Effective Life Quick Lamp Change with the EASY-OFFTm End Cap S S S S S S S S — S S S CRYSTAL CLEAR TM Quartz Sleeve S S S S S S Lamp Out Indicator Light(s) S S — — — S Sight Port to View Lamp Operation — — S S S S Drain Fitting — — — S S S Dual Action Wiper Mechanism — — — — Manual Manual or Automatic Suggested Mount Installation Horizontal Horizontal Vertical Horizontal Horizontal Horizontal Removable or Rotatable Heads S — — — S S Alternate Inlet/Outlet Fittings — — — — O O Sediment and Carbon Filter S — — — — — PromateTM Mounting Kit/ Bracket S S S O 0T — GUARDIAN GUARDIANTM Ultraviolet Monitor — — — O O S SENTRYim Safety Sensor O O — O O — PromateTm Audio Alarm S S S O O — PromateTM Solenoid Valve — O — O O — SureFLOTm Flow Control Valve — O S O O — PromateTm Elapsed Time Indicator O O — O O S PromateTm Time Delay Mechanism — O — O O — Residential Use X X X X X — Commercial Use — — — X X X Industrial Use — — — — X X C E Certified Models 0 — — — X X — ® Certified Models— — — X X ® — 1D SANITRON® Model S10,000C through S25,000C come equipped with mounting rack. zQ MIGHTY*PURE® MP36C and SANITRON® S37C, S2400C, S5000C, S10,000C, S15,000C, S20,000C, and S25,000C are available as CC Certified. QQ MIGHTY*PURE® MP36C and MP49C are available with NSF®/ANSI 55 for Disinfection Performance, Class B. ® SANITRON® Models S37C, S50C, and S2400C are certified to NSF®/ANSI 61 & 372. Model S2400C is used in modular form to build larger models. • When used as directed to disinfect clear water, Atlantic Ultraviolet Corporation® water purifiers provide an ultraviolet dosage in excess of 30,000 micro -watt seconds per square centimeter (NWSec/cm2). • This list depicts options for 120v 50/60Hz operation. Consult factory for options with other power requirements. ultraviolet.com • buyultraviolet.com The Standard of Excellence In Ultraviolet / 111010000 Manufacturers / Engineers / Sales / Service — Germicidal Ultraviolet - Equipment & Lamps (� SINCE � ultraviolet.com flTIRNTIC � ULTRRVIOLIT � b aviolet.com 375 Marcus Boulevard • Hauppauge, NY 11788 • 631.273.0500 • Fax: 631.273.0771 E-mail: Sales@AtlanticUV.com • Ultraviolet.com • BuyUltraviolet.com The information and recommendations contained in this publication are based upon data collected by the Atlantic Ultraviolet Corporation° and are believed to be correct. However, no guarantee or warranty of any kind, expressed or implied, is made with respect to the information contained herein. Specifications and information are subject to change without notice. MADE IN THE Document No. 98-1169 • January 2018 ® ©2018 by Atlantic Ultraviolet Corporation 1 E� El to Li ,� J. i fl. 1 ULTRAVIOLET WATER PURIFIERS Models S2400C, S5,000C — S259000C High Capacity Systems Read and Follow All Safety Instructions. Save These Instructions. Installation, Operation & Maintenance 9 SINCE 1963 ATLANTIC U ULTRAVIOLET CORPORATION° Manufacturers / Engineers / Sales / Service Germicidal Ultraviolet - Equipment & Lamps 375 Marcus Boulevard • Hauppauge, NY 11788 631.273.0500 • Fax: 631.273.0771 Email: info@Ultraviolet.com Ultraviolet.com • BuyUltraviolet.com C E Extensive Product Information Available at: ultraviolet.com M® buyultraviolet.com MM Document No. 98-1132F1 • December 2017 • ©2017 Atlantic Ultraviolet Corporation® Certified to NSF/ANSI 61 & 372 Our S2400C water purifier, used to build Model S5,000C and up, is certified to NSF O/ANSI Standard 61 & 372. TABLE OF CONTENTS SAFETYWARNINGS.......................................................................................................................................................................3 SAFETYINSTRUCTIONS ..............................................................................................................................................................3 SAFETYLABELING........................................................................................................................................................................3 CAUTION...........................................................................................................................................................................................3 PRODUCTAPPLICATION .............................................................................................................................................................4 CONSTRUCTION.................................................................................................................................................................................................... 4 PRINCIPLEOF OPERATION.................................................................................................................................................................................... 4 LIMITATIONOF USE.............................................................................................................................................................................................. 4 WATERQUALITY................................................................................................................................................................................................. 4 INSTALLATION...............................................................................................................................................................................5 LOCATION.........................................................................................................................................................................................5 INSTALLATION............................................................................................................................................................................... 6-7 RECOMMENDEDOPTIONS................................................................................................................................................................7-8 MAINTENANCE...............................................................................................................................................................................8 INSPECTION.......................................................................................................................................................................................8 DISPOSALOF MERCURY ADDED LAMP................................................................................................................................................9 QUARTZ SLEEVE CLEANING USING WIPER MECHANISM........................................................................................................................9 LAMP INSTALLATION OR REPLACEMENT............................................................................................................................................. I0 QUARTZ SLEEVE INSTALLATION OR REPLACEMENT.............................................................................................................................I I REPLACEMENT OF BROKEN QUARTZ SLEEVE......................................................................................................................................I2 CLEANING OF OPTIONAL GUARDIAN TM ULTRAVIOLET MONITOR SENSOR PROBE...................................................................................I3 TROUBLESHOOTING..................................................................................................................................................................14 OPTIONALACCESSORIES.........................................................................................................................................................14 TECHNICAL SPECIFICATIONS.................................................................................................................................................15 REPLACEMENTPARTS........................................................................................................................................................16-17 HIGHCAPACITY SYSTEMS.......................................................................................................................................................18 DIMENSIONALDATA S2,400C & S5,OOOC.......................................................................................................................................I8 DIMENSIONAL DATA SIO,000C, S15,000C, S20,000C & S25,OOOC...............................................................................................I9 DECLARATION OF CONFORMITY..........................................................................................................................................20 MAINTENANCENOTES....................................................................................................................................................... 21-23 USERASSISTANCE.......................................................................................................................................................................24 PATENTNOTICE...............................................................................................................................................................................24 WARRANTY & PRODUCT REGISTRATION...........................................................................................................................24 These instructions generally describe the installation, operation and maintenance of the SANITRON® Model S2400C line of water purifiers. Models S5,000C and S I O,000C through S25,000C High -Capacity Systems utilize the Model S2400C single lamp water purifier in various configurations. Questions that are not specifically answered by these instructions should be directed to the Factory. Atlantic Ultraviolet Corporation' takes all possible precautions when packaging equipment to prevent damage. Carefully inspect and report all damages. Do not install damaged equipment. Follow all instructions on any labels or tags. Carefully inspect all packing materials before discarding to prevent the loss of accessories, mounting hardware, spare parts or instructions. NSF/ANSI 61 is a set of national standards that relates to water treatment and establishes stringent requirements for the control of equipment that comes in contact with either potable water or products that support the production of potable water. NSF/ANSI 372 was set in 2011 to establish procedures to meet the 0.25% lead content requirement of the RLDWA (Reduction of Lead in Drinking Water Act) using a wetted surface area average calculation or just simply using all no -lead materials for areas in contact with drinking water. NSF/ANSI 372 includes a broader scope of drinking water products covered by the law which may not be covered under NSF/ANSI 61 and enables large or complex products and 0 assemblies to achieve certification. SINCE 1963 The information and recommendations contained in this publication are based upon data collected RTLRNTIC ULTRRVIOLET by the Atlantic Ultraviolet Corporation® and are believed to be correct. However, no guarantee or warranty of any kind, expressed or implied, is made with respect to the information contained 2 herein. Specifications and information are subject to change without notice. CORPORATION° SAFETY WARNINGS • All personnel should be alerted to the potential hazards indicated by the product safety labeling on this purifier. • The following conventions are used to indicate and classify precautions in this manual and on product safety labeling. Failure to observe precautions could result in injury to people or damage to property. AThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger indicates an IMMINENTLYj Warning indicates a POTENTIALLY hazardous situation, which, if not AWA R N I N G I hazardous situation, which, if not avoided, avoided, WILL result in death or COULD result in death or serious injury. serious injury. Caution indicates a POTENTIALLY ACAUTION hazardous situation, which, if not avoided, MAY result in minor or moderate injury. AThis symbol/pictorial is used to identify an ELECTRICAL SHOCK or ELECTROCUTION hazard. This symbol/pictorial is used to identify the need to wear approved ultraviolet blocking eyewear. This symbol/ pictorial is used to identify the need to wear protective gloves. CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in property damage. ®This symbol/pictorial is used to identify an ULTRAVIOLET LIGHT hazard. 0 This symbol/pictorial is used to identify the need to wear approved ultraviolet blocking face shield. This symbol/pictorial is used to identify components which must not be disposed of in trash SAFETY INSTRUCTIONS ILWARNINT To guard against injury, basic safety precautions should be observed, including the following: 1. Read and follow ALL safety instructions. 2. Do not use this water purifier for other than its intended purpose as described in this manual. 3. Do not alter design or construction. 4. Do not remove any labels or devices. 5. A, ! 1 To prevent the risk of severe or fatal electrical shock, special precautions must be taken since water is present near electrical equipment. Always disconnect power before performing any service or maintenance. 6. L AWARNING1 Avoid exposure to direct or reflected germicidal ultraviolet rays. Germicidal ultraviolet rays are harmful to the eyes and skin. 7. Intended for indoor use only. The water purifier should be protected from the elements and from temperatures below freezing. 8. Do not operate water purifier if lamp cable, lamp connection, power cord and/or plug are damaged, or if any other damage to the water purifier is visible or suspected 9. Electrical power supplied, to the water purifier, MUST match power requirements listed on the water purifier. 10. ® Plug the water purifier only into an approved ground fault circuit interrupt (GFCI) receptacle. 11. zh. Do not operate without proper electrical ground. 12. Do not exceed water purifier's maximum rated flow capacity. 13. Do not exceed maximum operating pressure of 100 PSI. 14. Read and follow all notices and warnings on the water purifier. 15. SAVE THESE INSTRUCTIONS. SAFETY LABELS SPNIIHON NSF Danger Label: Hazardous Voltage Location of Danger Label and Ultraviolet Radiation (00-0196A1) (00-0196A1) CAUTION It is the user's responsibility to determine and validate the suitability of this equipment for use in the user's system or process. No warranty or representation is made by the manufacturer with respect to suitability or performance of this equipment or to the results that may be expected from its use. The user should periodically inspect, clean as necessary and confirm the presence and good legibility of the product safety labels. Contact the factory for replacement labels in the event that any of the labels are missing or illegible. QHAZARDOUS VOLTAGE Turn off and disconnect power before servicing. QULTRAVIOLET RADIATION Protect ayes antl skin from a�rect ane rnanea raaiauon. SPNIIHON NSF Danger Label: Hazardous Voltage Location of Danger Label and Ultraviolet Radiation (00-0196A1) (00-0196A1) CAUTION It is the user's responsibility to determine and validate the suitability of this equipment for use in the user's system or process. No warranty or representation is made by the manufacturer with respect to suitability or performance of this equipment or to the results that may be expected from its use. The user should periodically inspect, clean as necessary and confirm the presence and good legibility of the product safety labels. Contact the factory for replacement labels in the event that any of the labels are missing or illegible. PRODUCT APPLICATION CONSTRUCTION • The water purifier is designed to mount horizontally. • The water purifier's dual heads are removable and may be rotated independently. (See "Figure 3 - Recommended Positions of Inlet/Outlet Fittings in the "Installation" section.) facilitates ease of installation, maintenance or the retrofitting of an existing system. A drain port on the chamber aids in draining of the purifier. • The water purifier's chamber and chamber heads are passivated and electropolished type 316 Stainless Steel. • The ballast housing is a combination of Stainless Steel Type 304 and Aluminum Alloy. • Coated chambers are available for uses with special applications, consult Factory. Coated chambers are not recommended for use in drinking water applications or in applications where the treated product is consumed. • The dual -action wiper mechanism allows for quick and easy quartz sleeve cleaning, without interrupting service. • EASY -OFF"' End Caps enable quick and easy lamp change, without disconnecting from the water supply or draining the purifier. No tools are required. Always disconnect electrical power when changing lamp. • Certain versions of 220v purifiers have been designed to be CE compliant. These purifiers have been tested to and comply with the requirements of the Electromagnetic Compatibility Directive and the Machinery Directive. The Declaration of Conformity lists the European Norm (EN) standards to which these purifiers were tested, to demonstrate conformity. PRINCIPLE OF OPERATION The SANITRON° design has been carefully conceived to provide adequate germicidal dosage throughout the disinfection chamber. The dosage, as it applies to ultraviolet disinfection, is a function of time and the intensity of ultraviolet radiation to which the water is exposed. The exposure time, in seconds, is the total time it takes the water to flow through the disinfection chamber exposing it to the germicidal lamp. Exposure time is related to the flow rate; the higher the flow rate, the lower the exposure time or the lower the flow rate, the higher the exposure time. The ultraviolet intensity is the amount of energy, per unit time, emitted by the germicidal lamp. The dosage is the product of ultraviolet intensity and the exposure time. The operation of the SANITRON® is as follows: • Water enters the purifier and flows into the annular space between the quartz sleeve and the chamber wall. • Suspended microorganisms are exposed to the ultraviolet rays emitted by the germicidal lamp. • The translucent sight port, or optional ultraviolet monitor, provides visual indication of germicidal lamp operation. • The dual action wiper mechanism facilitates periodic cleaning of the quartz sleeve without disassembly or interruption of purifier operation. • Water leaving the purifier is instantly ready for use, no further contact time is required. LIMITATION OF USE The water purifier is intended for the use with visually clear water, not colored, cloudy or turbid. See "Water Quality" section below. The water purifier is NOT intended for the treatment of water that has an obvious contamination or intentional source, such as raw sewage; nor is the purifier intended to convert wastewater to microbiologically safe drinking water. WATER QUALITY Water quality plays a major role in the transmission of germicidal ultraviolet rays. It is recommended that the water does not exceed the following maximum concentration levels: Table 1 - Maximum Concentration Levels Turbidity < 1 NTU Manganese 0.05 mg/1 Total Suspended Solids 10 mg /1 pH: 6.5-9.5 Color: None Hardness 6 GPG or 102.6 PPM Iron 0.3 mg/1 Tannins: < 0.1 ppm (0.1 mg/1) UV Transmission >85% per cm* Effectively treating water with higher concentration levels than listed on Table 1 can be accomplished, but may require added measures to improve water quality to treatable levels. If, for any reason, it is believed the ultraviolet transmission is not satisfactory, contact the factory. * Contact Factory for recommendations on applications where UV transmission is < 85% INSTALLATION 1. The water purifier is intended for indoor use only. The water purifier is designed to mount horizontally. The water purifier should be protected from the elements and from temperatures below freezing. The ambient temperature, in the area surrounding the water purifier, should be between 35° F and 100° F. 2. Electrical power supplied to the water purifier MUST match power requirements listed on the water purifier. Use of a voltage surge protector is recommended. 3. zt. CAUTION Plug water purifier only into an approved ground fault circuit interrupt (GFCI) receptacle. 4. The water purifier should be located in a dry, well -lit area, which provides enough room to perform routine maintenance. This includes a minimum distance of one chamber length from the wiper end, to allow for cleaning and/or the changing of the lamp and quartz sleeve as well as a minimum of 6" on the opposite end of the water purifier. Minimum clearance to floor 18". 5. The water purifier should always be located closest to the point of use. This reduces the chance of the purified water being re -contaminated by bacteria in the water distribution system after the water purifier. 6. CAUTION As with any water handling device, the water purifier should be located in an area where any possible condensation or leakage from the water purifier, any purifier accessory and/or plumbing will not result in damage to the area surrounding the water purifier. For added protection, it is recommended that a suitable drain pan be installed under the purifier. The drain pan must be plumbed to an adequate, free flowing drain to prevent water damage in event of a leak. There are numerous leak detection/flood stop devices, available on the market today, designed to stop flow of water, reducing the chance of water damage due to leakage. For more details regarding leak prevention and/or limiting damages due to leaks please contact factory. 7. The water purifier should be located after all other water devices, such as De -ionizers, Water Softeners, Carbon Filters, Pre -Filters, Reverse Osmosis, Pressure Tanks, and Pumps. This eliminates the possibility of the purified water being re -contaminated by bacteria in any of these purifiers. Figure 1 - SANITRON° Drawing (S5,000C shown) with options and extra components Solenoid Valve* Union/Flow Control Valve (80 GPM)* 2" Elbow (2 -Places)* 2" Close Nipple (4 -Places)* 2" Union* Interconnect Piping Guardian UV(supplied with S5,000C & Up) Monitor* 2" Valve* * Extra Components (not included with SANITRON® ) IN ORDER TO TO WAR THE NG 1 U EQUIPMENT:SAFEE PERFORM GOGGLES ORA FACE SHIE DEAS WELL FOLLOW AS GLOV S•SAFETY 1. Remove water purifier from shipping carton. Inspect water purifier, power cord and plug for damage. Do not operate if there is any damage to the purifier, power cord or plug. SANITRON® Model S2400C is shipped with the lamp packed separately. Keep the lamp aside for installation once the purifier has been properly installed. 2. Purifiers occasionally experience damage in shipment due to the fragility of the quartz sleeve. It is, therefore, recommended to inspect the water purifier for damage to the quartz sleeve after it has been removed from the shipping carton. Each end of the purifier as well as the inlet and outlet should be viewed to see if the quartz sleeve has experienced damage. If the quartz sleeve shows signs of damage it should be replaced before the purifier is pressurized. See "Quartz Sleeve Installation or Replacement" in the "Maintenance" section for the proper method of replacing the quartz sleeve in your water purifier. Figure 2 - Recommended Installation Note: Solenoid plugs into the top Use of Metal Pipe is recommended for connecting to of the Time Delay, and the Time both the purifier inlet and outlet 12" past the first elbow. Delay into the Ultraviolet Monitor OPTIONAL EQUIPMENT: (avoids ultraviolet degradation of exposed plastic pipe) —„- +- Two Minute Time Delay POINT OF USE (POU) Ultraviolet Water Purifiers should be installed closest to the point of use. t— 12' Manual Wiper —lo I �t�� e p --0- A(-- so° 6"Minimum -�� r -'h Clearance for Recommended Minimum Clearance GlandLcess For Lamp or Quartz Sleeve Removal gra_ Ultraviolet Water Purifier Wall Mounting Kit ---- 1� OPTIONAL EQUIPMENT 3. The water purifier's dual chamber heads are removable and may be rotated independently, which aids in the installation, maintenance or the retrofitting of an existing system. Figure 3 - Recommended Installation 3 O'CLOCK 6 O'CLOCK 9 O'CLOCK o ® o 0 Note: DO NOT rotate head so wiper knob is at 12 o'clock position 4. The water purifier should be mounted horizontally on a flat dry surface. Secure the water purifier using the mounting holes in the ballast housing or with the optional wall mounting kit. The purifier should not be solely supported by its plumbing connections. Cold Water Line Solenoid Valve Flow Control Valve Elbow —11 Incoming COMMON Water PRE-TREATMENT or Supply PUMPING DEVICES1�t—Elbow 1. Deicnizer Outlet Line to 2. Water Softener point of use 3. Carbon Filters (GAC) OPTIONAL EQUIPMENT: to be as short 4. Pressure Tank 5. Pump 6. Reverse Osmosis t— 5 Micron Filter • Ultraviolet Monitor Audio Alarm as possible 7. Prefilters Valve 0 l Valve Ultraviolet Water Purifiers should be installed closest to Union t— Union the point of use. (POU) POINT OF USE (POU) Ultraviolet Water Purifiers should be installed closest to the point of use. t— 12' Manual Wiper —lo I �t�� e p --0- A(-- so° 6"Minimum -�� r -'h Clearance for Recommended Minimum Clearance GlandLcess For Lamp or Quartz Sleeve Removal gra_ Ultraviolet Water Purifier Wall Mounting Kit ---- 1� OPTIONAL EQUIPMENT 3. The water purifier's dual chamber heads are removable and may be rotated independently, which aids in the installation, maintenance or the retrofitting of an existing system. Figure 3 - Recommended Installation 3 O'CLOCK 6 O'CLOCK 9 O'CLOCK o ® o 0 Note: DO NOT rotate head so wiper knob is at 12 o'clock position 4. The water purifier should be mounted horizontally on a flat dry surface. Secure the water purifier using the mounting holes in the ballast housing or with the optional wall mounting kit. The purifier should not be solely supported by its plumbing connections. 5. The water purifier must be connected to the cold waterline only. Inlet water temperature should not exceed 100°F 6. Installation requires that a 5 -micron sediment filter or finer be installed, in line, prior to the water purifier. The sediment filter will stop or trap large particulates from entering the water purifier. Particulates may cause deposits on the quartz sleeve, as well as interfere with the purifier's ability to disinfect the water. The sediment filter may also help to reduce the amount of routine cleanings of the quartz sleeve. 7. Shut off valves should be installed on both the inlet and outlet sides of the water purifier. The use of bypass valves is not recommended. The shut off valves allow the purifier to be isolated from the water supply, which is required when removing the quartz sleeve. 8. Unions should be installed on both the inlet and outlet of the water purifier; this will allow easy removal of the water purifier from the plumbing, if required. Apply Teflon® tape to threads of inlet and outlet ports to ensure a tight seal. 9. When all plumbing connections are complete, allow water to enter the water purifier at a low flow rate, until the purifier is full. NOTE: Close the purifier outlet valve to pressurize the chamber. With the purifier pressurized, it should be checked for leaks. Once it is determined that there are no leaks, the inlet valve can be fully opened. 10. For Models with lamps packed separately, install lamp following the steps in "Lamp Installation or Replacement" section. ACAUTION Lamp and quartz sleeve are easily damaged. Exercise care when handling. it. OLAWARNING� Plug water purifier into approved ground fault circuit interrupt (GFCI) receptacle. Confirm lamp operation indication at sight port. 12. Once the plumbing hook ups are made, it is a good practice to disinfect the "downstream" plumbing between the purifier and point of use. This is done by introducing chlorine or other disinfectant solution into the purifier chamber, a 100 -ppm of chlorine is suggested. With the disinfectant in the purifier chamber, turn the ultraviolet purifier on. Open the "downstream" outlet until a chlorine or disinfectant solution odor is noticed. Close the outlet and allow the disinfectant to remain in the plumbing for three (3) hours. Flush the plumbing with ultraviolet purified water; allow the water to run for a minimum of 5 minutes prior to use (to ensure no chlorine or disinfectant smell can be detected). This will allow the chlorine or disinfectant solution to be flushed from the pipes. RECOMMENDED OPTIONS 1. GUARDIANT"' Ultraviolet Monitor*: Visually indicates the level of germicidal ultraviolet energy that penetrates the quartz sleeve and the water within the water purifier. The ultraviolet monitor is capable of operating an optional PromateT", Audio Alarm and/or PromateT`" Solenoid Valve. The ultraviolet monitor will detect reduction of ultraviolet levels due to: • Fouling or deposits on the quartz sleeve. • Poor ultraviolet transmission through the water; color, turbidity, and organic or other impurities in the water can reduce or interfere with the transmission of ultraviolet rays. • Lamp outage or component failure. (Monitor will not function in power outage.) • Depreciation of the lamp output due to usage or other cause. Lamp output gradually depreciates with use. Lamp replacement is recommended once each year. 2. SENTRY" Safety Sensor: Indicators provide constant visual monitoring of normal operation. In the event of ballast or lamp failure the safety sensor indicates an alarm condition. The safety sensor is capable of operating an optional PromateT' Audio Alarm and/or PromateT"" Solenoid Valve. 3. STERALERTT" Lamp Status Alarm: Produces a high pitched, pulsed tone when the water purifier is no longer functioning when visible light fails. 4. SureFLO"' Flow Control Valve*: Limits water flow to the rated capacity of the purifier. The flow control valve is located in line prior to the water purifier, and should be protected from ultraviolet exposure by the use of a 90 -degree elbow fitting between the flow control valve and the water purifier. 5. PromateTm Audio Alarm*: Activated by the Ultraviolet Monitor or Safety Sensor, alerts the user to any malfunction detected. 6. PromateT"" Solenoid Valve*: Operated in conjunction with the Ultraviolet Monitor, Safety Sensor or Time Delay Mechanism, this valve prevents water flow through the water purifier when an abnormal condition is detected or in the event of power failure. 7. PromateT"" Elapsed Time Indicator: A non-resettable display of the water purifier operating hours. Useful for scheduling and recording maintenance and lamp replacement. 8. PromateT"" Time Delay Mechanism*: Provides a 2 -minute warm up period during which the ultraviolet lamp achieves its full germicidal output before the water is allowed to flow through the water purifier. The time delay mechanism is used in conjunction with, and is electrically connected to the Solenoid Valve. ("Recommended Options" Continued on Page 8) 9. PromateT"" Wall Mount Kit: Model S2400C Stainless steel wall brackets provide quick and easy installation and professional finish. Pre -drilled and ready to install. Optimizes free air circulation to cool ballast housing. 10. QUANTUMTm Thermal Optimizer: Thermal relief valve used to help regulate the water temperature inside the water purifier's disinfection chamber. Since the relative ultraviolet output, of a germicidal lamp, is affected by temperature it is important to keep the lamp's temperature within the peak output temperature range. 11. PromateTM Safety Goggles: Safety eyewear should be used as general-purpose safety protection and for additional shielding from ultraviolet rays. 12. PromateTm Face Shield: Adjustable headgear and lightweight visor provides eye and face protection from germicidal ultraviolet rays. * Use of this option is recommended by U.S. Public Health Service "Criteria for Acceptability of an Ultraviolet Disinfection Unit." Originally issued April, 1966. NOTE: The recommended options above are available from Atlantic Ultraviolet Corporation® or a distributor of their products. For the other devices that may be required for your application, please contact your local water treatment dealer, plumber or plumbing supplier. MAINTENANCE The water purifier is designed to operate with a minimal amount of maintenance, providing the water quality does not exceed maximum concentration levels, see "Water Quality" in the "Product Application" section. Ordinary maintenance consists of. Lamp replacement is recommended every 10,000 hours of operation, approximately 12 months of continuous service. • Cleaning of the quartz sleeve, when conditions warrant. It is recommended that the inspection of quartz sleeve be performed after one month of use. If quartz sleeve is found to be coated (not clear), then frequency of cleaning must be done more often. Deposits or discoloration on the surface of quartz sleeve are caused by excessive levels of the subject contaminant within the water that is in contact with the quartz sleeve. Most deposits on the quartz sleeve are caused by an excess of calcium (hardness), iron or manganese. Table 1 on Page 4 lists the maximum recommended concentration of these minerals in the water that passes through the ultraviolet purifier. If you encounter difficulty due to deposits on the quartz sleeve, your dealer will be able to recommend suitable pretreatment to reduce or eliminate the offending contaminant. If quartz sleeve is clean (clear) then frequency of cleaning may be extended. NOTE: SANITRON® Ultraviolet water purifiers are equipped with a manual wiping mechanism making the process of routine cleaning easier and therefore, recommended weekly or at the very least monthly to insure your performance. NOTE: The use of optional GUARDIAN"' Ultraviolet Monitor will detect loss of transmission due to coating on the quartz sleeve. Always disconnect the water supply and completely drain the water purifier if it will be subjected to temperatures below freezing. • Contact factory with questions. 1. Regularly inspect the water purifier to ensure that the germicidal lamp is still in operation. • On purifiers not equipped with the Ultraviolet Monitor, lamp operation can be verified by a visible glow through the translucent sight port. This provides an indication of lamp operation and does not indicate the level of ultraviolet intensity or transmission through the water. • On purifiers so equipped, the GUARDIAN"' Ultraviolet Monitor provides visual indication of the ultraviolet intensity through the quartz sleeve and water in the purifier chamber. 2. To ensure proper operation of the water purifier, regular biological testing of the purifier output water should be performed on a schedule recommended by local public health authorities, or at minimum; at installation, quarterly for the first year of service and annually, at lamp replacement, for the life of the water purifier. 3. Additional testing should be performed whenever modifications, change, or additions are made to plumbing system, pumps, well source water etc. to ensure adequate disinfection under new condition. 4. As with any water purifier installation, routine maintenance is necessary to ensure you equipment is operating correctly. Regular inspection must also include confirmation that approved ground fault circuit interrupt (GFCI) receptacle is still operational and that water purifier is plugged into this GFCI. Any components which are damaged or broken should be replaced. DISPOSAL OF MERCURY ADDED LAMPS Germicidal ultraviolet lamps, like standard fluorescent lamps contain small amounts of mercury. Mercury added lamps should not be placed in the trash. Dispose of properly. For further information regarding the disposal and recycling of lamps containing mercury, along with Federal and State requirements visit LampRecycle.org. For more information on STER-L-RAY® Germicidal Ultraviolet Lamps, visit Ultraviolet.com or BuyUltraviolet.com. QUARTZ SLEEVE CLEANING USING WIPER MECHANISM Figure 4 - Quartz Sleeve Cleaning Step 1 - Lift wiper clip up Step 2 - Gently pull wiper knob out Step 3 - Push wiper back in Routine cleaning of the quartz sleeve is easily accomplished, using the dual action wiper mechanism. 1. Lift wiper clip up and away from wiper rod. 2. Grasp wiper knob and gently pull out, away, from the purifier until it reaches its stop. 3. Push wiper back in, toward the purifier until it reaches its second stop. 4. Repeat steps 2 and 3 as necessary. 5. Holding wiper in place, return wiper clip and snap over wiper rod, in front of the wiper lock spacer. 9 r T' SWIPER CLIP /V l` DYNAMICGLAND WIPER LOCK WIPER LOCK SPACER pkv WIPER ROD SO & KNOB 114\9m¢ Step 1 - Lift wiper clip up Step 2 - Gently pull wiper knob out Step 3 - Push wiper back in Routine cleaning of the quartz sleeve is easily accomplished, using the dual action wiper mechanism. 1. Lift wiper clip up and away from wiper rod. 2. Grasp wiper knob and gently pull out, away, from the purifier until it reaches its stop. 3. Push wiper back in, toward the purifier until it reaches its second stop. 4. Repeat steps 2 and 3 as necessary. 5. Holding wiper in place, return wiper clip and snap over wiper rod, in front of the wiper lock spacer. 9 LAMP INSTALLATION OR REPLACEMENT Figure 5 - Lamp Replacement CHAMBER STATIC GLAND NUT GERMICIDAPF*'O' LAM LAMP SOCKET & LEAD WIRE EASY OFF ENDCAP rr71 Step 3 - Withdraw Lamp 1 Step 2 - Remove End Cap Step 4 & 5 - Remove Sockets Step 6 - Remove Lamp Q O 0 IN ORDER TO PERFORM THIS TASK, BE SURE TO WEAR THE FOLLOWING SAFETY EQUIPMENT: SAFETY GOGGLES ORA FACE SHIELD, AS WELL AS GLOVES. A 1. ® AWARNINI Disconnect power to water purifier. 2. Remove both EASY -OFF'" End Caps by pulling each cap off static gland nut. Slide each end cap along the wire away from the socket. 3. Carefully withdraw lamp approximately 2 inches from chamber while feeding lamp socket and lead wire on opposite end of chamber. 4. While holding lamp end, carefully remove lamp socket on end now exposed. 5. Next, carefully slide lamp back into chamber, until approximately 2 inches of the lamp is exposed on the opposite end. Hold lamp and remove lamp socket. 6. Lamp should now be disconnected on both ends. Carefully remove lamp from chamber. Be sure to withdraw lamp straight out without angling until completely clear of quartz sleeve. ACAUTION Lamp and quartz sleeve are easily damaged. Exercise care when handling. 7. Rcinstall lamp in reverse order. AWARNIN10 Germicidal ultraviolet rays are harmful to eyes and skin. Do not restore power to water purifier until lamp and both EASY -OFF'' End Caps have been properly reinstalled. mi QUARTZ .SLEEVE INSTALLATION OR REPLACEMENT Figure 6 - Quartz Sleeve Installation or Replacement O-RING QUARTZ SLEEVE SLEEVE 1 O-RING TEFLON ING WASHER /� STATIC r ` y GLAND NUT J\ GERMICIDAL LAMP \ LAMP SOCKET & LEAD WIRE EASY OFF END CAP \ ryi Step 4 - Remove Gland Nuts Step 5 - Remove Washer & O -Ring Step 6 - Remove Quartz Sleeve 0 0 IN LLOWING EQUIPMENT: TER O SAFETY GOGGLES ORA FACRM THIS TASY, BE E SHIE DTO E AS WELLAR THE AS GLOV S,SAFETY 1. QQ Disconnect power to water purifier. 2. Shut off water supply to water purifier via inlet and outlet shut off valves. Drain chamber. Once the chamber is completely drained, remove any old sealing tape from the threads of the drain plug, rewrap with 1/2" wide Teflon® thread sealing tape, reinstall and tighten the drain plug. 3. Follow the steps in "Lamp Installation or Replacement" to remove lamp. ACAUTION Lamp and quartz sleeve are easily damaged. Exercise care when handling. 4. Unscrew static gland nuts from each end of the chamber. Avoid striking quartz sleeve with static gland nut. 5. Remove Teflon® washer and O -Ring from both ends of quartz sleeve. Teflon° washer will sometimes remain within the static gland nut. If so, remove Teflon® washer from static gland nut before proceeding. 6. Carefully remove quartz sleeve from chamber. NOTE: It is advisable to support the quartz sleeve on the opposite end with your finger so that it does not drop to the bottom of the chamber as it slides into the chamber. 7. Once the quartz sleeve is removed, clean with alcohol or a mild, non-abrasive detergent. Stubborn stains usually can be removed with a dilute hydrochloric acid. NOTE: Follow all manufacturer's instructions and precautions when handling chemicals. 8. Reassemble in reverse order. Make sure the quartz sleeve protrudes an equal distance past each threaded nipple. Be sure O -Rings are placed on quartz sleeve before Teflon® washer. 9. Tighten static gland nuts firmly by hand only, DO NOT USE HAND TOOLS. Tightening with hand tools is likely to cause quartz sleeve to break. 10. Slowly restore water supply to water purifier and check for leaks. 11. If no leaks occur, reinstall lamp, following the steps in "Lamp Installation or Replacement" section. rAWARNINiT Germicidal ultraviolet rays are harmful to eyes and skin. Do not restore power to water purifier until lamp and both EASY -OFF'" End Caps have been properly reinstalled. REPLACEMENT OF BROKEN QUARTZ SLEEVE Figure 7 - Quartz Sleeve CHAM HEAD QUARTZ SLEEVE \ O-RING \ TEFLON WASHER /� STATIC GLAND NUT J\ GERMICIDAL LAMP \ LAMP SOCKET & LEAD WIRE EASY OFF END CAP oft.. WIPER ROD CHAMBER ASSEMBLY HEAD CLAMP ntI O-RING BER ft IN DER TO RM THIS TASK, BE TO WE THE FLLOWING O O EQUIPMENT: N : AFEE Y GOGGLES ORA FACE SHIELD, AS WELLAS GLOVES,SAFETY ,&CAUTION Broken Quartz is SHARP. It is recommended that protective goggles and gloves are worn when handling. Q&WARNING Disconnect power to water purifier. Shut off water supply to water purifier via inlet and outlet shut-off valves. Completely drain chamber. Follow the steps in "Quartz Sleeve Installation or Replacement' to remove lamp and quartz sleeve. 1. To prevent damage to the electrical components, it is necessary to separate the ballast housing from the purifier chamber. • On SANITRON® Model S2400C the ballast housing is mounted to the purifier chamber using four (4) 1/4"-20 x 3/8" long hex head bolts. Using a 7/16" wrench or an adjustable wrench, carefully remove the four (4) bolts with the lock and flat washers, from along the top of the ballast housing, and set aside. Separate the housing from the chamber. • Keep ballast housing and mounting hardware in a clean, dry area. 2. ,&CAUTION Carefully remove as much of the broken quartz sleeve as possible, from each end of the chamber. 3. Remove chamber head clamp, by using a 7/16" wrench to loosen and remove the 1/4" nut from the head clamp. 4. Withdraw chamber head and wiper assembly, from the chamber. 5. Any broken pieces of the quartz sleeve can now be removed through the open end of the purifier chamber. Flush water through chamber being careful to remove all quartz fragments from the interior of the chamber. 6. Carefully discard all pieces of the broken quartz sleeve. 7. Inspect the large O -Ring used to seal the chamber and the chamber head. Make sure the O -Ring is seated properly between the chamber head ring and the flare of the chamber head. 8. Insert replacement quartz sleeve through each Teflon® wiper segment, starting from the furthest segment working towards the chamber head. Twisting the quartz sleeve will help work the quartz sleeve through the Teflon® segments. Align the end of the quartz sleeve with the threaded gland nipple of the chamber head, and pass the quartz sleeve through the chamber head. 9. To re -install, carefully slide the chamber head and wiper rod assembly, into the chamber, with drain port pointing down; using your finger, support the far end of the quartz sleeve when passing it through the gland fitting of the chamber. Push chamber head flange into the chamber until flared end, of the chamber and the head, mate against the O -Ring. 10. Replace the head clamp around the flared end of the head and chamber. Install the 1/4" nut and tighten, using a 7/16" wrench, until approximately 3/4" to 7/8" of the bolt protrudes past the nut. 11. Center the quartz sleeve in the chamber, making sure the quartz sleeve protrudes an equal distance past each threaded gland fitting, of the chamber. (Continued on Page 13) 12 12. Re -install O -Rings, Teflon® washers, and static gland nuts. Be sure O -Rings are placed on quartz sleeve before Teflon® washer. Tighten static gland nuts firmly by hand only, DO NOT USE HAND TOOLS. Tightening with hand tools is likely to cause quartz sleeve to break. 13. Re -assemble ballast housing to purifier chamber, using hardware removed in Step 1. NOTE: When re -assembling ballast housing to purifier chamber, electrical power cord should exit ballast housing from the end mounted opposite the drain plug. 14. When all connections are complete, allow water to enter the water purifier at a low flow rate until the purifier is pressurized. With the purifier pressurized, it should be checked for leaks. 15. See "Lamp Installation or Replacement" section on Page 10 to properly re -install the lamp into the water purifier. OPTIONAL GUARDIANTm ULTRAVIOLET MONITOR SENSOR PROBE CLEANING Figure 8 - Ultraviolet Monitor and Sensor Probe Figure 9 - Sensor Probe CHAMBER I �n�poYrn�rio�n GUARDIAN° rAA ofrMoroA ALUMINUM COLLARS WITH SET SCREWS SENSOR PROBE BODY �/ 1 hL S f SENSOR PROBE BODY O-RING O-RING QUARTZ ROD O-RING SENSOR PROBE CAP If, after cleaning the quartz sleeve, there is no significant improvement in the ultraviolet intensity, as shown on the intensity meter, it may be necessary to clean the Ultraviolet Monitor's sensor probe. The sensor probe body mounts in a fitting, located in the center of the disinfection chamber, and protrudes into the chamber. I. Q AWARNING Disconnect power to water purifier. 2. Shut off water supply to the water purifier via the inlet and outlet shut off valves. Remove drain plug and drain the chamber. Once the chamber is drained, remove any old sealing tape from the threads of the drain plug, rewrap with 1/2" wide Teflon® thread sealing tape, reinstall and tighten the drain plug. 3. Disconnect power to the Ultraviolet Monitor; remove from chamber by loosening the two set screws on the aluminum collar and lifting it free from probe body. 4. Unscrew the sensor probe and remove from the chamber. 5. Remove the quartz rod sensor probe cap, from the probe body. Take care not to damage the quartz rod, O -Ring or the threads of the probe body. NOTE: It is recommended, when servicing the sensor probe, to work in a clean, dry area. 6. Once the quartz rod is removed, clean with alcohol or a mild detergent, and rinse with clean water. Stubborn stains usually can be removed with a dilute hydrochloric acid. NOTE: Follow all manufacturer's instructions and precautions when handling chemicals. Once the quartz rod has been cleaned, handle the rod by the sides, to avoid getting fingerprints on the quartz rod faces. 7. Clean the probe body, by removing any dirt or deposits on all surfaces. O -Rings should be inspected and can be replaced if worn or damaged. 8. Reassemble, replacing the O -Rings, quartz rod and securing in place with the quartz rod sensor probe cap. Tighten the quartz rod sensor probe cap by hand only, DO NOT USE HAND TOOLS. Tightening with hand tools may damage the quartz rod or O -Ring seal. 9. Reinstall sensor probe into the center fitting of the chamber and hand tighten. 10. Slowly restore water supply to the water purifier, pressurize, and check for leaks. Once it is determined that there are no leaks, inlet valve can be fully opened. 11. Reposition Ultraviolet Monitor on probe body and tighten set screws. 12. Restore power to the water purifier and ultraviolet monitor. If after the cleaning of the quartz rod, there is still no significant improvement in the ultraviolet intensity, as shown on the intensity meter, proceed to the "Troubleshooting" section. 13 TROUBLESHOOTING ®j AWARNIN(1 Always disconnect power to the water purifier before performing any service or maintenance. IMPORTANT: This purifier is to be serviced ONLY by qualified, and appropriately licensed, personnel. Table 2 - Troubleshooting Problem Possible Cause Corrective Action Purifier not operating No electrical power Verify that the purifier is connected to a live STERALERTTm Lamp Status Alarm S2400C, S5,000C - S25,000C power source. S2400C, S5,000C - S25,000C PromateTA° Elapsed Time Indicator Universal Input Shut down purifier, drain, and replace quartz PromateTm Time Delay Mechanism Cracked or broken quartz sleeve sleeve. See "Quartz Sleeve Installation or S2400C PromateTM Solenoid Valve - (1-1/2") OO Replacement" in the "Maintenance" section. PromateTM Solenoid Valve - (2") ( Shut down purifier, drain, and remove static SureFLOTPA Flow Control - PVC (2") © S2400C Quartz sleeve sealing O-Ring(s) gland nut, replace sealing O -Ring. See "Quartz Water leaking from purifier worn, damaged Sleeve Installation or Replacement" in the "Maintenance" section. Tighten suspect connection or fitting; or shut Poor, or loose, connections or fittings down purifier, drain, and remove fitting or connection. Clean threads; reapply thread sealing tape and reinstall. Quartz sleeve fouled Clean quartz sleeve, see "Quartz Sleeve Cleaning" in the "Maintenance" Section. Sensor Probe, if equipped, lens or Clean lens or Quartz Rod, see "Optional quartz rod fouled Ultraviolet Monitor Sensor Probe Cleaning" in the "Maintenance" section. Replace lamp, as it nears its end of life (EOL). Poor purifier disinfection performance AND/OR Low Germicidal lamp output depreciating See "Lamp Installation or Replacement' in the UV intensity (As indicated on optional GUARDIAN TM "Maintenance" section. Ultraviolet Monitor) Germicidal lamp not functioning Replace lamp. See "Lamp Installation or Replacement' in the "Maintenance" section. Low input voltage Verify input voltage to purifier. Have water tested to confirm that it does not Change in water quality exceed maximum recommended concentration levels for use with this purifier. OPTIONAL ACCESSORIES Table 3 - Optional Accessories Optional Accessories Available For: GUARDIAN TM Ultraviolet Monitor - Analog/Digital S2400C, S5,000C - S25,000C SENTRYT"" Safety Sensor S2400C, S5,000C - S25,000C STERALERTTm Lamp Status Alarm S2400C, S5,000C - S25,000C PromateTm Audio Alarm S2400C, S5,000C - S25,000C PromateTA° Elapsed Time Indicator Universal Input S2400C, S5,000C - S25,000C PromateTm Time Delay Mechanism S2400C, S5,000C - S25,000C PromateTM Wall Mounting Kit S2400C PromateTM Solenoid Valve - (1-1/2") OO S2400C PromateTM Solenoid Valve - (2") ( S5,000C - S25,000C SureFLOTPA Flow Control - PVC (2") © S2400C SureFLOTm Flow Control Valve - Stainless Steel (2") OO S2400C SureFLOTPA Flow Control Valve - PVC (2" Union) © S5,000C - S25,000C 14 Most options are available for operation at 120v 601-lz or 220v 501-1z. Please specify. Not all options may be available for all models, consult factory for availability. OO Solenoid requires 2-150 PSI for satisfactory operation. OO Unless otherwise specified PVC flow control valves are supplied. All PVC and Stainless Steel flow control valves are male NPT. Consult Factory for other flow control valves. TECHNICAL SPECIFICATIONS Table 4 - Technical Specifications Model: S2400C ® *S5,000C *S10,000C *S15,000C *S20,000C *S25,000C Flow Rate (GPM): 40 83 166 250 333 416 Flow Rate (GPH): 2400 5000 10000 15000 20000 25000 Inlet\Outlet Size: 2"m NPT 2"m NPT 2"m NPT 2"m NPT 2"m NPT 2"m NPT Number of Lamps: 1 2 4 6 8 10 Lamp Model No.: 05-1311-R 05-1311-R 05-1311-R 05-1311-R 05-1311-R 05-1311-R Length: 52-1/8" 52-1/8" 52-1/8" 52-1/8" 52-1/8" 52-1/8" Width: 6-9/16" 17" 17" 21-1/8" 21-1/8" 21-1/8" Height: 11-1/8" 15" 34-3/4" 53-1/4" 71-3/4" 90-1/4" Chamber Diameter: 5-1/2" 5-1/2" 5-1/2" 5-1/2" 5-1/2" 5-1/2" Shipping Weight: 49 Lbs 116 Lbs 267 Lbs 400 Lbs 534 Lbs 670 Lbs Voltage: TO 120V 120V 120V 120V 120V 120V Amps: 1.17A 2.34A 4.68A 7.02A 9.36A 11.7A Frequency: 60Hz 60Hz 60Hz 60Hz 60Hz 60Hz Power Consumption: TO 140 Watts 280 Watts 560 Watts 840 Watts 1120 Watts 1400 Watts Lamp Watts: 110 Watts 220 Watts 440 Watts 660 Watts 880 Watts 1100 Watts Max Operating Pressure: 100 PSI 100 PSI 100 PSI 100 PSI 100 PSI 100 PSI Ambient Temperature: 35° F - 100° F 35° F - 100° F 35° F - 100° F 35° F - 100° F 35° F - 100° F 35° F - 100° F Quartz Sleeve: 1 2 4 6 8 10 Drain Plug: 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT Lamp Out Indicator• Translucent Sight Port Translucent Sight Port Translucent Sight Port Translucent Sight Port Translucent Sight Port Translucent Sight Port Ultraviolet Monitor: TO Optional Optional Optional Optional Optional Optional Flow Control Valve: TO Optional Optional Optional Optional Optional Optional Audio Alarm: TO Optional Optional Optional Optional Optional Optional Solenoid Valve: TO Optional Optional Optional Optional Optional Optional Time Delay Mechanism: TO Optional Optional Optional Optional Optional Optional Elapsed Time Indicator: Optional Optional Optional Optional Optional Optional O 220V 50Hz, 220V 60Hz purifiers are also available. Consult Factory for specific voltage requirements. TO Use of this option is recommended by U.S. Public Health Service "Criteria for Acceptability of an Ultraviolet Disinfection Unit." Originally issued April, 1966. TO Total power consumption, including ballast loss (based on 120V purifier). All specifications, dimensional data, etc. are approximate and subject to change without notice. *Our S2400C water purifier, used to build this model, is certified to ®/ANSI Standard 61 & 372. All above models are available with alternate inlet/outlet fittings. 15 REPLACEMENT PARTS SANITRON° Model S2400C 220-240v 0 Figure 10 - Exploded View S2400C 16 220-240v CE/RoHS 23 E \> 21 36 IEy Table 5 - Replacement Parts S2400C Item No. Description 120v/6011z 220-240v/50Hz CE/BoHS 220-240v Qty Part Number Qty Part Number Qty Part Number 1 EASY OFF"' End Cap 2 25-0389A 2 25-0389A 2 25-0389A 2 Rubber O -Ring, Static Gland 2 00-0085A 2 00-0085A 2 00-0085A 3 SteadfastTm Lead Wire & Socket 2 05-2400A 2 05-2400A 2 05-2400A 4 PromateTM Static Gland Nut 2 25-1232C 2 25-1232C 2 25-1232C 5 STER-L-RAY® Lamp 1 05-1311-R 1 05-1311-R 1 05-1311-R 6 Teflon® Washer 2 25-1236A 2 25-1236A 2 25-1236A 7 Rubber O -Ring, Quartz Sleeve 2 00-1239A 2 00-1239A 2 00-1239A 8 CRYSTAL CLEARTm Quartz Sleeve 1 15-1082A 1 15-1082A 1 15-1082A 9 Head, Flared 1 25-0763A1 1 25-0763A1 1 25-0763A1 10 Rubber O -Ring, Flared Head 2 00-0020A 2 00-0020A 2 00-0020A 11 Chamber Head Clamp 2 25-4002A 2 25-4002A 2 25-4002A 12 Wiper Rod Assembly 1 25-0427A 1 25-0427A 1 25-0427A 13 Sight Port Plug 1 30-1075 1 30-1075 1 30-1075 14 Chamber 1 25-7060 1 25-7060 1 25-7060 15 Head, Flared 1 25-0764A1 1 25-0764A1 1 25-0764A1 16 Screw,'/4"-20 x 3/8" long 4 50-1034 4 50-1034 4 50-1034 17 Lock Washer, 1/4" 4 50-1321 4 50-1321 4 50-1321 18 Flat Washer 1/4" 4 50-1317 4 50-1317 4 50-1317 19 Ballast Housing Cover 1 25-0417A 1 25-0417A 1 25-0417A 20 Screw, No. 8 x 3/8" long 6 50-0082 6 50-0082 6 50-0082 21 Ballast Housing 1 25-0418D 1 25-0125A 1 25-0125B 22 Screw, 6-32 x''/2" long 4 50-0155 2 50-0155 2 50-0155 23 SureliteTm Ballast 1 10-0201 1 10-0155 1 10-0116 24 Speed Nut, 6-32 4 50-1314 2 50-1314 2 50-1314 25A Dynamic Gland, Wiper Lock 1 25-1510C1 1 25-1510C1 1 25-1510C1 25B Dynamic Gland, Wiper Lock 1 25-4041A 1 25-4041A 1 25-4041A 26 Drain Plug 1 27-1216 1 27-1216 1 27-1216 27 Wiper Clip 1 25-1507C1 1 25-1507C1 1 25-1507C1 28 Wiper Lock Spacer 1 25-1512A1 1 25-1512A1 1 25-1512A1 29 Wiper Knob 1 25-1222 1 25-1222 1 25-1222 30 Rivet 16 50-1300A 16 50-1300A 16 50-1300A 31 Wiper Backup Ring 4 25-1379A1 4 25-1379A1 4 25-1379A1 32 Teflon® Wiper Segment 8 25-1242A 8 25-1242A 8 25-1242A 33 Welded Wiper Rod 1 25-0425A 1 25-0425A 1 25-0425A 34 Push Nut 16 50-1223A 16 50-1223A 16 50-1223A 35 Lead Cord 1 35-1100 1 35-1452 1 35-1452 36 Ferrite: Broadband Clamp -on - - - 1 35-1766 37 Filter: Power Multi -Stage 1 35-1765 38 Screw, 6-32 x 5/16" long 2 50-0087 39 Nut, 6-32 Tinnerman 2 50-0163 All specifications, dimensional data, etc. are approximate and subject to change without notice. 17 SANITRONO HIGH CAPACITY SYSTEMS DIMENSIONAL DATA 12" [304.80mm] WIPER STROKE 2" NPT INLET/OUTLET 5 1/2" [139.70mm] j 6 9/16" [166.67mm] -I�► 10 3/8" [263.53mm] TYP. m Figure 11 - S2400C& S5,000C Dimensional Data 15 1/4" [387.35mm] MOUNTING i ------------------------------------------ i 5 5/8" [142.88mm] 09/32" [07.14mm] MOUNTING MOUNTING HOLE TYP 4 PL. 52 1/8" [1323.96mm] 50" [1270.10mm] 38 5/16" [973.14mm] SIGHT PORT 19,15/32" [486.56mm] PLUG DRAIN PLUG WIPER LOCK --i 16" [406.40mm] 50" [1270.10mm] MIN. CLEARANCE LAMP/QUARTZ SLEEVE REMOVAL SANITRON® S2400C 52 1/8" [1323.96mm] TYP. 38 5/16" [973.14mm] TYP. .9 SANITRONO S5,000C 2 - SANITRONO S2400C, IN SERIES. INTERCONNECT PIPING SUPPLIED. 11 1/8" [282.66mm] 17" [430.20mm] TYP. 15" [380.42mm] TYP. DIMENSIONAL DATA 21" [533.40mm] Figure 12 - S10,000C, S15,000C, S20,000C, S25,000C Dimensional Data 0 21 1/8" [536.58mm] 18 1/2" 34 3/4" [469.90mm] TYP. [883.29mm] iam SANITRON® S10,000C 2 - SANITRON® S5,000C, IN PARALLEL. MOUNTING STAND SUPPLIED. W' 9mm] SANITRON® S15,000C 3 - SANITRON® S5,000C, IN PARALLEL. MOUNTING STAND SUPPLIED. SANITRON® S20,000C SANITRON® S25,000C 4 - SANITRON® S5,000C, IN PARALLEL. 5 - SANITRON® S5,000C, IN PARALLEL. MOUNTING STAND SUPPLIED. MOUNTING STAND SUPPLIED. W' 9mm] 19 n375 Marcus Boulevard L LJ SINCE 1963 Hauppauge, New York 11788 Tel: 631.273.0570 ATLANTIC ULTRRVIOUT Equipment: Fax: 63 i .273.077 i CORPORATION" 631.273.0780 Manufacturers / Engineers / Sales / Service www.oltravlolet.com Germicidal Ultraviolet - Equipment & Lamps e-mail: info(Pultraviolet.com Declaration of Conformity We Atlantic Ultraviolet Corporation Of 375 Marcus Boulevard, Hauppauge, New York, 11788 United Slates of America Declare that: Equipment: Water purifier using a germicidal ultraviolet lamp to produce short wave radiation lethal to bacteria, viruses and other microorganisms. Madel Name I Number: 5anitron ® Ultraviolet Water Purifier, Model S2400C Serial Number: As specified on the equipment. In accordance with the following Directives: 89/336/EEC Electromagnetic Compatibility Directive 98/37IEC Machinery Directive Has been designed and manufactured to the following specifications: EN 60335-1:2002 Specification for safety of household and similar electrical appliances. General requirements EN 55011:1998 Limits and methods of measurement of radio disturbance characteristics of Industrial, Scientific, and Medical (ISM) equipment EN 61000-3-2:2000 Electromagnetic Compatibility -Part 3: Testing and measurement techniques - Section 2: Harmonic current emissions test EN 61000-3-3:1995 Electromagnetic Compatibility -Part 3: Testing and measurement techniques — Section 3: Voltage fluctuation and flicker test EN 61547:1995 & A1:2000 Equipment for general lighting purposes — EMC immunity requirements EN 61000-4-2:1995 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 2: Electrostatic discharge immunity test EN 61000-4-3:2002 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 3: Radiated, radio-frequency, electromagnetic field immunity test EN 61000-4-4:1995 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 4: Electrical fast transient/burst immunity test EN 61000-4-5:1995 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 5: Surge immunity test EN 61000-4-6:1996 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 6: Conducted immunity test EN 61000-4-11:1994 Electromagnetic Compatibility -Part 4: Testing and measurement techniques — Section 11: Voltage dips and interruptions immunity test I hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications. The unit complies with all essential requirements of the Directives. Signed By: Date: 0 2 vO 7 Full Name: fJ 14 A Positioner GERMICIDAL LAMPS & FIXTURES I AIR PURIFICATION EQUIPMENT / WATER PURIFICATION EQUIPMENT / LIQUID DISINFECTION EQUIPMENT OZONE GENERATORS / WASTE WATER DISINFECTION SYSTEMS / PHOTOTHERAPY EQUIPMENT / BLACK LICHT LAMPS & EQUIPMENT 20 MAINTENANCE NOTES 21 MAINTENANCE NOTES 22 MAINTENANCE NOTES 23 USER ASSISTANCE Atlantic Ultraviolet Corporation® makes every effort to ensure that the SANITRON® Ultraviolet Water Purifiers are products of superior quality and workmanship. This manual describes the installation, operation and maintenance of the SANITRON® Ultraviolet Water Purifiers. Please read and become familiar with the contents of this manual before installing or using this purifier. If after reading the manual you still have questions, or concerns, regarding the installation or use of this purifier, contact our offices, weekdays between 8:30 am and 5:00 pm Eastern Time, at: Atlantic Ultraviolet Corporation® 375 Marcus Boulevard Hauppauge, New York, 11788 Tel: 631.273.0500 Fax: 631.273.0771 E-mail: info@ultraviolet.com Website: Ultraviolet.com BuyUltraviolet.com PATENT NOTICE No attempt has been made to determine the patent status of applications illustrated or described in this publication. Inclusion in this publication of any design or method of use, which may be patented, is not to be construed as promoting or sanctioning unauthorized use. NSF/ANSI NSF/ANSI 61 is a set of national standards that relates to water treatment and establishes stringent requirements for the control of equipment that comes in contact with either potable water or products that support the production of potable water. NSF/ANSI 372 was set in 2011 to establish procedures to meet the 0.25% lead content requirement of the RLDWA (Reduction of Lead in Drinking Water Act) using a wetted surface area average calculation or just simply using all no -lead materials for areas in contact with drinking water. NSF/ANSI 372 includes a broader scope of drinking water products covered by the law which may not be covered under NSF/ANSI 61 and enables large or complex products and assemblies to achieve certification. WARRANTY & PRODUCT REGISTRATION We warrant this product to the original owner to be free from defects in material and workmanship when installed in accordance with Atlantic Ultraviolet Corporation® specifications for a period of time as follows: UV Water Purifier Chambers – Type 316 stainless steel chambers will have a Twelve (12) year Limited Warranty on the stainless steel chamber, from the date of original purchase while the Type 304 stainless steel chambers will have a Six (6) year Limited Warranty on the stainless steel chamber. UV Air Disinfection Housing – Three (3) year Limited Warranty on the metal housing, from the date of original purchase. Ballast – Three (3) year Limited Warranty, from the date of original purchase. UV lamps and Other parts – One (1) year Limited Warranty from the date of original purchase. Within the warranty period we shall repair or replace such products, which are returned to us with shipping charges prepaid and which are determined by us to be defective. This warranty will not apply to any product, which has been subjected to misuse, negligence or accident; or misapplied; or modified; or repaired by unauthorized person; or improperly installed. Warranty will be null and void if any of the product's original labels are removed. This Limited warranty excludes the cost of labor. The Buyer shall inspect the product promptly after receipt and shall notify us at our main office in writing of claims, including claims of breach of warranty, within thirty (30) days after the Buyer discovers or should have discovered the facts upon which the claim is based. Failure of the Buyer to give written notice of a claim within the time period shall be deemed to be a waiver of such claim. The provisions of the above warranty are our sole obligation and exclude all other remedies or warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose, whether or not purposes or specifications are described herein. We further disclaim any responsibility whatsoever to the customer, or to any person for injury to person, damage to, or loss of property or value caused by any product which has been subjected to misuse, negligence, accident; or modified or repaired by unauthorized persons; or improperly installed. Under no circumstances shall the Company be liable for any incidental, consequential or special damages; losses or expenses arising from the contract for this product, or in connection with the use of, or inability to use, our product for any purpose whatsoever. Be sure to register your product and validate purchase within 30 days — registration is simple and will take less than 2 minutes to do. NOTE – failure to register your purchase may jeopardize warranty. Go to Ultraviolet.com and scroll down to the bottom of the page, under "Trust" click the "Warranty Registration Form", complete and click "Submit". Or click on "Warranty Registration PDF" to download the warranty registration card as a PDF, complete and mail to us at 375 Marcus Boulevard, Hauppauge, NY 11788, or simply fax to 631-273-0771. If you prefer to register by phone, please call 631-273-0500 and our customer service staff will be glad to assist you. For your convenience, record the following information below. The model and serial number can be found on a label located on the SANITRON° Ultraviolet Water Purifier. Keep this manual, along with proof of purchase, handy when contacting our offices. Purchased From: Date: Model: Serial No.: 24 Headworks Components X Globe Valves Standard Features (Sizes 1/2"- 4") • Used for efficient throttling of flow • Positive shut-off • Displays excellent flow regulating character- istics throughout the entire lift of the disc • All sizes rated for full vacuum service • EPDM seals. FKM optional Parts List/Thd-Soc (Sizes 1/2"- 2") PARTS NO. DESCRIPTION PCS. MATERIAL 1 Body 1 PVC, PP 2 Bonnet 1 PVC, PP 3 Stem 1 PVC, PP 4 Gland 1 PVC, PP 5 Gland Nut 1 PVC, PP 6 Sheet Gasket 1 EPDM, Others 7 Gland Packing 2 EPDM, Others 8 Disc 1 PP 9 Stem Holder 1 PP 13 Ring 1 Stainless Steel 304 14 Hand Wheel 1 PP 15 Nut 1 PVC 16 Washer 1 PVC Sample Specification All Globe Valves shall be of a thermoplastic construction and have no metal part that comes in contact with media. Sizes 1/2" through 2" shall be of union bonnet design, 2-1/2" through 4" shall be of outside stem and yoke type. PVC shall conform to ASTM D1784 Cell Classification 12454-A and PP conforming to ASTM D4101 Cell Classification PP02101367272. PVC valves shall berated to 150 psi at 70 degrees F sizes 1/2" thru 2" 110 psi at 70 degrees F sizes 2-1/2" thru 4". PP rated to 110 psi at 70 degrees F sizes 1/2" thru 4", as manu- factured by Asahi/America, Inc. [116 Parts List/Flanged (Sizes 1/2" - 4") PARTS NO. DESCRIPTION PCS. MATERIAL 1 Body 1 PVC, PP 2 Bonnet 1 PVC, PP 3 Stem 1 PVC, PP 4 Gland 1 PVC, PP 5 Gland Nut 1 PVC, PP 6 Gland Gasket 1 EPDM, FKM 7 Gland Packing 1 EPDM, FKM 8 Disc 1 PP 9 Stem Holder 1 PVC, PP 10 Stem with Trapezoid Screw 1 Copper Alloy 11 Bolt, Nut, Washer 8 Stainless Steel 304 12 Stud Bolt, Nut 2 Stainless Steel 304 13 Stem Support 1 PP 14 Hand Wheel 1 PP 15 Nut (A) Washer 1 PVC (1/2" — 2") 2 Stainless Steel 304 16 1 PVC (1/2" — 2") 1 Stainless Steel 304 17 Reinforcing Ring 1 Stainless Steel 304 18 Inserted Nut 1 Copper Alloy 19 Stem Metal Insert 1 Steel 20 Inserted Metal 1 Bronze * PVC nut and washer on sizes 1/2" through 2" Pressure vs. Temperature (Psi, WATER, NON -SHOCK) NOMINAL SIZE PVC PP 30° F 70° F 71° F 106° F 105° F 120° F -5° F 70° F 71° F 121° F 120° F 175° F INCHES mm 1/2-11/2 15-40 150 150 110 110 95 65 2 50 150 150 95 110 75 45 2 1/2 - 3 65-80 110 110 95 110 60 35 4 100 110 80 65 110 60 35 ASAHI/AMERICA Rev. F 8-11 SOCKET AND THREADED END 1 1/2" - 2" FLANGED 21/2"-4" Dimensions (INCHES) SOCKET END 1/211 - 11/4 " FLANGED 1 1/'.. - THREADED END 1/211 1 1/4 DETAIL OF "A" FLANGED 1/111_ 11/." NOMINAL FLANGED SOCKET AND THREADED Cv SIZE WT (LBS) d C D L t LIFT C H (open) WT. (LBS) THREADED d2 L SOCKET d2 L L LIFT C d1 H (open) Values IN. mm 1/2 15 0.88 0.71 2.38 3.50 3.35 0.47 0.31 5.20 0.66 NPT 1/2 3.35 0.85 4.33 1.18 0.32 0.59 5.20 4.1 3/4 20 1.10 0.94 2.75 3.88 3.74 0.55 0.31 5.51 1.10 NPT3/4 3.74 1.06 5.12 1.38 0.32 0.71 5.51 6.4 1 25 2.20 1.10 3.12 4.25 4.33 0.55 0.43 6.34 1.10 NPT 1 4.33 1.33 5.91 1.58 0.43 0.98 6.34 9.7 1 1/4 32 2.90 1.46 3.50 4.62 5.31 0.63 0.51 6.57 1.30 NPT119 5.32 1.67 5.32 0.98 0.51 1.38 6.58 18.0 1 1/2 40 4.41 1.61 3.88 5.00 7.48 0.63 0.79 9.06 2.70 NPT112 5.51 1.91 5.51 0.98 0.79 1.61 9.06 22.0 2 50 5.30 2.05 4.75 6.00 7.87 0.63 0.94 9.92 3.50 NPT2 7.09 2.38 7.09 1.06 0.95 2.05 9.92 29.0 21/2 65 13.25 2.64 5.50 7.00 8.66 0.71 1.38 13.58 - - - - - - - - - 57.0 3 80 15.00 3.07 6.00 7.50 9.45 0.71 1.38 14.13 - - - - - - - - - 78.0 4 100 22.00 3.94 7.50 9.00 11.42 0.71 1.57 16.50 - - - - - - - - - 115.0 35 Green Street, P.O. Box 653, Malden, MA 02148 • Tel: 800-343-3618. 781-321-5409 • Fax: 800-426-7058 • E-mail: asahi(gasahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com (QGEOFLOW SUBSURFACE DRIP Description The Vortex filters are placed between the pump and dripfield to screen out any debris. Spin plates at the top of each screen direct the flow of debris to the base of the screen for easy self cleaning. Features - Simple self cleaning filter. Geoflow's Vortex filter depends on a simple forward flush to self clean. Incoming water is forced through a directional nozzle plate onto the inside of the stainless steel screen. A centrifugal motion starts inside the screen chamber, throwing particles outward against the screen. Gravity moves the debris down the screen wall to the flush outlet at the base of the Vortex Filter. - It is simple to install and operate, requiring very few moving parts. - Can be plumbed to self clean periodically with electronically activated solenoid valves (recommended), or continuously with slightly opened ball valves. - Sturdy stainless steel screen proven effective in onsite wastewater applications. A sintering process in which three pieces of stainless steel mesh are transformed into one; a perforated plate, 30m then 150 mesh. - Body is a two-piece threaded housing with O-ring seal. Molded from high heat ABS and chemical resistant glass reinforced plastic. Vortex Screen Filter 1" Vortex Filter Width 1.5" and 2" Vortex Height Item Number Size Max. (MPT) Flow rate (GPM) Filtration (mesh) Max. Pressure (psi) (ft.) Width Height Flush Port (MPT) Area of Filtration (inches') AP4E-75F 3/4" 10 150 80 185 6.0" 6.0" 3/4" 23.4 AP4E-1F 1" 20 150 80 185 6.5" 7.0" 3/4" 28.4 AP4E-1.5F 1.5" 45 150 100 231 12" 15.5" 3/4" 60.8 AP4E-2F 2.0" 1 70 150 80 185 12" 16.0" 3/4" 60.8 �k AP4E-75F 3/4inch Vortex Filter has been discontinued. Please use a larger filter for onsite wastewater applications. Replacement parts are still available. 150 mesh = 100 micron When in doubt, it is best to choose the filter with the larger screen area. Geoflow, Inc. Tel 415-927-60001800-828-3388 Fax 415-927-0120 www.geoflow.com Product Sheets -2011 Filter VortexScreen12H27.indd T Look for the Genuine stamp of 22 (FT) (PSI) D W 27.7 12 L Q M 18.5 8 L 9.2 4 3/4" Vortex Screen Filter 0 1 2 3 4 5 6 7 8 9 10 11 12 Flow - GPM Specification: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 3/4 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be capable of being serviced by untwisting and shall include an O-ring seal. An additional 3/4 inch MIPT outlet shall be capable of periodic flushing. The 150 -mesh filter screen is all stainless steel, providing a 23.4 square inch filtration area. The screen collar shall be molded from vinyl. The 3/4" filter shall be Geoflow Vortex Filter model number ANE -75E a) (FT.) (PSI) 34.7 15 1" Vortex Screen Filter 0 11.6 5 0 0 5 10 15 20 25 Flow (gpm) Specification: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 1 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be capable of being serviced by untwisting and shall include an O-ring seal. An additional 3/4 inch MIPT outlet shall be capable of periodic flushing. The 150 mesh filter screen is all stainless steel, providing a 28.4 square inch filtration area. The screen collar shall be molded from vinyl. The 1" filter shall be Geoflow Vortex Filter model number ANE -1F. Geoflow Inc. , Toll Free 800-828-3388, Fax: 415-927-0120, www.geoflow.com WATER METERS —mime I'AND' ATER IV �-i VIR'l ERS 'NE TA FIM TM GROW MORE WITH LESS 'M' WATER METER 'M' WATER METER (COPPER ALLOY BODY) (PLASTIC BODY) PRODUCT ADVANTAGES ■ Industry's smallest water meters provide ± 2% accuracy over a wide range of flows. ■ Magnetically driven sealed register are stainless steel encapsulated and guaranteed not to accumulate moisture or fog. ■ 'M' Water Meters utilize the multi -jet principle assuring an equally distributed load on the impeller minimizing wear and maintaining accuracy. ■ 'M' Water Meters have only one moving part, the impeller, is in contact with the water for minimum wear and the utmost reliability. ■ 'WMR' Water Meters contain an in-line axial turbine which allows foreign matter to pass through the meter without clogging. ■ Wide clearances in the measuring chamber provide full pipe flow measurements and high reliability. low —1 'WMR' WATER METER (CAST IRON BODY) APPLICATIONS ■ For main supply lines in agriculture and landscape applications SPECIFICATIONS -'M' WATER METERS ■ Iron Body Sizes: 3/4",1" and 1 1/2" ■ Plastic Body Sizes: 3/4" and 1" ■ Maximum Working Pressure: 140 psi ■ Maximum Liquid Temperature: 122° F ■ Body Material: Corrosion Proof Copper Alloy or Polypropylene (plastic) ■ Connections: Male Pipe Thread ■ Register Options: Reed Switch, Photo Diode or ER Digital ■ Reed Switch Register Pulse Outputs: 0.1 or 1.0 ■ Photo Diode Register Pulse Outputs: 0.0015, 0.0021 or 0.0074 ■ ER Digital Register Pulse Outputs: Gallons - .1,1,10,100,1000 Acre Feet -.0001,.001,.01,.1 ■ Straight Pipe Installation Requirement: None SPECIFICATIONS -'WMR' WATER METER ■ Size: 2" ■ Maximum Working Pressure: 230 psi ■ Maximum Liquid Temperature: 131° F ■ Body Material: Cast Iron with Polyester Coating ■ Connections: Male Pipe Thread ■ Register Options: Reed Switch, Photo Diode or ER Digital ■ Reed Switch Register Pulse Outputs: 10 or 3.26 ■ Photo Diode Register Pulse Outputs: 1.0 or 0.055 ■ ER Digital Register Pulse Outputs: Gallons - .1,1,10,100,1000 Acre Feet -.0001,.001,.01,.1 ■ Straight Pipe Installation Requirement: 10 x D upstream and 5 x D downstream (D=meter size) 'M' AND 'WMR' WATER METERS METER UPSTREAM DOWNSTREAM SIZEDISTANCE DISTANCE LENGTH REQU REMENT 'M' WATER METERS - 0 D X 0 D I 3/4" 0" J 0" 111/4" 111/14" 0" 14 3/4" 14 3/4" 11/2" 0" 17 1/4" 171/4" 'WMR'WATERMETER -10DX5D 2" 20" 10" 14" 44" INSTALLATION REQUIREMENTS 'M' WATER METERS ■ Dial face must be horizontal ■ There are no straight pipe installation requirements ■ Prior to installation of the meter, the pipeline should be thoroughly flushed ■ Meter must be installed so that the pipe will be full of water at all times during metering ■ To eliminate air in the system, continuous acting air vents of proper size and type are required 1 — 01 If STRAIGHT PIPE METER LENGTH BEFORE METER INSTALLATION REQUIREMENTS 'WMR' WATER METER STRAIGHT PIPE AFTER METER ■ The meter may be installed in any position - for non -horizontal positions, the flow should be upwards ■ Straight pipe installation requirement of 10 x diameter pipe upstream (before the meter) and 5 x diameter pipe downstream (afterthe m ete r) ■ Prior to installation of the meter, the pipeline should be thoroughly flushed ■ Meter must be installed so thatthe pipe will be full of water at all times during metering ■ To eliminate air in the system, continuous acting air vents of proper size and type are required REED SWITCH REGISTERS METER REGISTER VOLUME I PULSE OUTPUT SIZE TOTALIZER UNIT (GALS/PULSE) 3/4"'M' GALLON GALLON x 10 0.1 I , 7 POINTER RESOLUTION ter. POINTER 1 POINTER 2 1 POINTER 3 x 0.01 GALLON x0.1 GALLON I x 1.0 GALLON 3/4",1" & 1 1/2"'M' I GALLON GALLON x 100 1.0 x 0.10 GALLON x 1.0 GALLON x 10 GALLON 2"'WMR' GALLON I GALLON x 1,000 10 I x 1.0 GALLON x 10 GALLON I x 100 GALLON 2" 'WMR' I ACRE FEET I ACRE FEET x 1.000 3.26 x 0.000001 x 0.00001 x 0.0001 x 1.0 GALLON x 10 GALLON I x 100 GALLON METER I REGISTER VOLUME FLOW RATE SIZE TOTALIZER UNIT UNITS 3/4"'M' GALLON GALLON x 10 0.0015 POINTER RESOLUTION POINTER 1 POINTER 2 POINTER 3 I x 0.01 GALLON x0.1 GALLON x 1.0 GALLON 1"'M' GALLON GALLON x 100 0.0021 x 0.1 GALLON x 1.0 GALLON I x 10 GALLON i 1 1/2"'M' I GALLON GALLON x 100 0.0074 x0.1 GALLON x 1.0 GALLON x 10 GALLON ,4 4 2"'WMR' GALLON GALLON x 1,000 1.0 x 1.0 GALLON x 10 GALLON x 100 GALLON 2"'WMR' GALLON GALLON x 1,000 0.055 x 1.0 GALLON x 10 GALLON I x 100 GALLON METER REGISTER I PULSE OUTPUT FLOW RATE �- SIZE TOTALIZER (GALS/PULSE) UNITS — 3/4",1",1 1/2"'M' GALLON .1,1,10,100,1000 I GPM x -- 3/4",1",11/2"'M' ACRE FEET .0001,.001,.01,.1 GPM I — 2"'WMR' GALLON I .1,1,10,100,1000 I GPM 2"'WMR' ACRE FEET .0001,.001,.01,.1 I GPM x 'M' WATER METER CUT -AWAY VIEW MEASURING CHAMBER 'M' WATER METERS HEADLOSS CHART 3/4" — ni 11/2" FLOW RATE (GPM) REED SWITCH ALIBRATION CREW 'M' AND'WMR' WATER METERS HERMETICALLY SEALED REGISTER 'WMR' METER TAMPER PROOF SEAL ENSURES UNAUTHORIZED REMOVAL AND/OR TAMPERING OF THE METER REGISTER x 'WMR' WATER METER HEADLOSS CHART 2" *c FLOW RATE @ 5 FT./SEC. Y'-68 GPM FLOW RATE (GPM) METER LOWEST FLOW RATE I LOWEST FLOW RATE NOMINAL FLOW RATEI MAXIMUM FLOW RATE SIZE +/ 5% ACCURACY +/- 2% ACCURACY +/- 2% ACCURACY +/- 2% ACCURACY 3/4"'M' 0.2 GPM 1 0.9 GPM 11 GPM 1 14 GPM 1"'M' 1 0.3 GPM 1 1.2 GPM 1 15.4 GPM 1 20 GPM 1 1/2"'M'l 0.9 GPM 1 3.5 GPM 1 44 GPM 1 55 GPM 2"'WMR' 2.0 GPM 1 8.8 GPM 1 88 GPM I 110 GPM 'M' WATER METERS 1 vol R B L 1 (INCLUDES INSTALLATION COUPLERS) 'WMR' WATER METER WEIGHT I METER HEIGHT HEIGHT LENGTH WIDTH PLASTICWEIGHT IRON 3/4"'M' 41/4" 111/4" 33/4" 3.5 LBS. 4.4 LBS. 1"'M' 41/4" 143/4" 41/4" 4.8 LBS. 6.1 LBS. 1 1/2"'M' 6 3/4" 171/4" 15" 15 LBS. 2 `WMR I 43/4 I 11/2"14 11 LBS. 'M' AND 'WMR' WATER METERS ITEM MODEL BODYNUMBER UMBER SIZER MATERIAL RETYPE I GALLONS R PUL E 70261-002446 70261-002472 70261-002473 36M201TP.1 36M201TP1 36M201TP.0015 3/4"'M" PLASTIC REED SWITCH/GALLON 0.1 REED SWITCH/GALLON 1.0 PHOTO DIODE 0.0015 70261-002715 70261-002727 136M251TP.0021 36M251TP I I 1...M' PLASTIC REED SWITCH/GALLON I 1.0 PHOTO DIODE I 0.0021 70261-002445 70261-002450 136M201T 70261-002447 136M201T0015 36M201T.1 I I 3/4"'M COPPER ALLOY REED SWITCH/GALLON 0.1 REED SWITCH/GALLON I 1.0 PHOTO DIODE I 0.0015 70261-002720 70261-002725 136M251T0021 36M251T I 1 M COPPER ALLOY REED SWITCH/GALLON 1.0 PHOTO DIODE I 0.0021 70261-003230 136M401.5T 70261-003240 I 36M401.510074I 1 1/2"'M' COPPER ALLOY REED SWITCH/GALLON I 1.0 PHOTO DIODE I 0.0074 70261-005060 70261-004900 70261-005050 136WMR2T1 70261-005010 36WMR2T10 36WMR2T10-AF 36WMR2T055 2" ,WMR, CAST IRON REED SWITCH/GALLON 10 REED SWITCH/ACRE FEET 3.26 PHOTO DIODE I 1.0 PHOTO DIODE I 0.055 PLASTIC'M' WATER METERS COPPER ALLOY'M' WATER METERS 1 .r � . mow. ..� CASTIRON'WMR' WATER METER 36 MODEL SIZE REGISTER VOLUME FLOW RATE OUTPUT 1 OUTPUT 2 DIRECTION MODEL SIZE I REGISTER I VOLUME FLOW RATE OUTPUT 1 AND OUTPUT 2 * I FLOW DIRECTION M 201TP = 3/4" P ER = ER DIGITAL 1 = GALLONS j 1 = GPM A = NO OUTPUT F = FORWARD WMR 251TP = 1" P REGISTER 2 = ACRE FEET ] C = .1 GALLON PER PULSE R = REVERSE 201T = 3/4" CA EM = ER DIGITAL 251T = 1" CA REGISTER W/OUTPUT 401.5T = 11/2" CA MODULE 2T = 2- IRON M 3/4" -1 1/2" Sizes only WMR 2" Size only P = Plastic body CA =Copper Alloy body ORDERING EXAMPLE: 36WMR2TER11 EEF 2" WMR Series Water Meter, ER Register, Volume in Gallons, Flow Rate in Gallons per Minute, Pulse Output 1 is 10 Gallons per Pulse, Pulse Output 2 is 10 Gallons per Pulse, Forward Flow Direction INDUSTRY'S LONGEST WARRANTY Netafim stands behind our water meters with an unprecedented warranty - the industry's longest - three (3) years on the metering components (register and metering assembly) and five (5) years on the meter body. D = 1 GALLON PER PULSE A = ALTERNATING E = 10 GALLONS PER PULSE N = NET F = 100 GALLONS PER PULSE G = 1000 GALLONS PER PULSE H = 0.0001 ACRE FT. PER PULSE I = 0.001 ACRE FT. PER PULSE J = 0.01 ACRE FT PER PULSE K = 0.1 ACRE FT. PER PULSE * Pulse rate is based on volume units. If volume is in Acre Feet and Option D is chosen for Output 1 or 2, itwill result in 1 pulse every acre foot of water that passes through the meter. To convert Acre Feet to Gallons per Pulse, multiply by 325,850. e NE TA FIM TM GROW MORE WITH LESS NETAFIM USA 5470 E. HOME AVE. FRESNO, CA 93727 CS 888 638 2346 www.netafimusa.com A029M 08/15 ►k PENTAIR PENTEK° B I G B LU E° WITH D RAI N FILTER HOUSINGS FOR LARGE CAPACITY, HIGH FLOW APPLICATIONS Pentair® Pentek® Big Blue' Filter Housing with drain offers the versatility to meet all of your large -capacity filtration needs, including high-flow and heavy -sediment applications. The extra -large housing allows for greater cartridge capacity, reducing the number of vessels required for high flow rate applications. Sumps are available in both 10" and 20" lengths. The High Flow Polypropylene (HFPP) Cap is available in 3/4", 1 ", or 11/2" NPT inlet and outlet ports. All housings come complete with a 3/8" drain valve. The single Large ACME thread closure ensures quick opening and positive sealing. FEATURES/BENEFITS Large capacity housing suitable for high Row applications Available in 10" and 20" lengths Comes complete with 3/8" drain and drain plug SPECIFICATIONS Housing - Polypropylene Cap - Polypropylene (HFPP) Button Assembly - 300 -Series stainless steel, EPDM, and polypropylene 0 -Ring - Buna-N° Ball Valve - PVC/Buna-N Seals Drain Plug - High Density Polypropylene FILTRATION & PROCESS I PENTEK BIG BLUE WITH DRAIN FILTER HOUSINGS Pressure relief/bleed on inlet side of cap Accepts up to 41/2" diameter cartridges Temperature Rating - 40 -100°F (4.4-37.8°C) Maximum Pressure - 10": 100 psi (6.9 bar) 20" : 90 psi (6.2 bar) SPECIFICATIONS AND PERFORMANCE 150686 3/4" #10 Big Blue® HFPP w/PR and 3/8" Sump Drain Valve 15.79" x 7.38" (401 x 187 mm) 2 psi fa 15 gpm (0.14 bar (a 57 Lpm) 150689 3/4" #20 Big Blue HFPP w/PR and 3/8" Sump Drain Valve 26.08" x 7.38" [662 x 187 mm) 2 psi fa 15 gpm 10.14 bar (d 57 Lpm) 150687 1- #10 Big Blue HFPP w/PR and 3/8" Sump Drain Valve 16.34" x 7.45" (415 x 189 mm) 1 psi fa 15 gpm [0.07 bar (a 57 Lpm) 150690 1" #20 Big Blue HFPP w/PR and 3/8" Sump Drain Valve 26.26" x 7.45" (667 x 189 mm) 1 psi fd 15 gpm (0.07 bar (a 57 Lpm) 150688 1-1/2" #10 Big Blue HFPP w/PR and 3/8" Sump Drain Valve 16.49" x 7.45' (419 x 189 mm) 1 psi fa 20 gpm [0.07 bar (a 76 Lpm) 150691 1-1/2" #20 Big Blue HFPP w/PR and 3/8" Sump Drain Valve 26.78" x 7.45' (680 x 189 mm) 1 psi (a 20 gpm (0.07 bar fa 76 Lpm) CAUTION: Protect against freezing to prevent cracking of the filter and water leakage ACCESSORIES 151039 Pressure Relief Button Kit 151122 Big Blue® 0 -ring 153097 #20 Big Blue Sump with 3/8" NPT Drain 153098 #10 Big Blue Sump with 3/8" NPT Drain 154167 1-1/2" Black HFPP Cap w/PR for Big Blue 144357 3/8" FNPT x 3/8" NPT PVC Ball Valve SH144362 3/8" Drain Plug HDPE 150370 Housing Stand PENTAIR FILTRATION & PROCESS 5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 1 F: 262.238.4404 1 WWW.PENTAIRAQUA.COM I CUSTOMER CARE: 800.279.9404 All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer. 310926 REV B MY14 © 2014 Pentair Residential Filtration, LLC All Rights Reserved. �[ 1 W-- I Flow.-Maxe Pleated Cartridges For Reduced Filtration Costs Get more filtration for the money with Flow -Max" pleated cartridges for high flow, long life, greater sediment removal and reduced filtration costs. Flow -Max filter cartridges outperform wound, spun, melt blown, resin bonded and other "depth" type filter elements because our cartridges are pleated to provide increased surface area and longer life. Lower pressure drop is another significant advantage, using Flow -Max pleated cartridges, which allows for increased flow rates and the use of smaller filter housings to reduce capital equipment costs. Further savings are provided because our 100% synthetic filter media is cleanable, five micron and up, to lower cartridge replacement costs. Features Filter media is pleated for greater surface area. Synthetic filter media is cellulose -free. "Thicker" filter media has a greater capacity to capture and retain particles, compared to thin, more rigid media types, which have less void space for particle retention. One micron absolute and 0.35 media use a multi -ply laminate for superior performance. Long lengths have netting to hold pleats in place All cartridge types and lengths are wrapped. Full product line (types, lengths & micron ratings) Benefits Flow -Max filter cartridges outperform other pleated elements because our high- performance filter media is systematically produced using 100% synthetic fibers, with no binders or additives to leave a residue, foam or contaminate. Our filter media is dramatically thicker than other products. For this reason, Flow -Max cartridges provide "depth" filtration for greater sediment removal, along with more surface area with our pleated design. A multi -ply laminate is used with our sub and one micron absolute grades for longer life and greater solids removal. (See right.) Low pressure drop; long life; reduced filtration costs, compared to wound and spun cartridges. No additives or binders, which may cause foaming. Increased dirt holding capacity; longer life; fewer cartridge replacements needed; and reduced filtration costs, compared to other pleated cartridge suppliers. Increased particle removal efficiency; longer life; and reduced cost per gallon filtered. Superior performance and appearance. Provides security at no additional cost. Greater selection from your single source supplier! Flow-Max®cartridges cost less to use ... regardless what they cost to buy! Lower pressure drop for higher flow rates 6 Flow -Max° cartridges are pleated, so initial pressure M 4 drop is significantly less compared to depth cartridges, m 3 such a wound, spun, melt blown and resin bonded. 0 2 As a result, higher flow rates are possible, reducing y , filter housing size requirements to lower capital equipment costs. M C X 0 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 FLOW (GPM) FLOW (GPM) Depth cartridge Flow -Max® cartridge (5 micron) (5 micron) Use the pressure drop charts shown below to help determine the ideal flow rate for your particular application: 1A 0.35 1 1.0 Maximum Flow Rates Per Cartridge (GPM) 1.0 .9 7Z.9 Standard Cartridge 10" Full -Flow 8 Jumbo Cartridge .8 � 29-1/4" 5 � M .7 90 170 m .7 O c .6 6 20 1n c .6 M .5 20 40 m .5 .4 4 8 .4 00 13 50 O .3 1 Micron 4 .3 a .2 10 15 .2 .1 120 5 Micron .1 0 1 2 3 4 5 6 7 8 9 10 21 FLOW (GPM) 25 Standard cartridges (9-3/4") 100 0 6 12 18 24 FLOW (GPM) Full -Flow (B -B) cartridges 1 Mic. 10" 1 Mic. 20" 5 Mic. 10" 5 Mic. 20" Note: Pressure drop data shown above include filter housing and cartridge. Flow rates Maximum flow rate guidelines for Flow -Max cartridges are shown below: 10 9 v 8 D 7 co CM) 6 M 0 5 O 4 v m 3 2 1 0 50 100 FLOW (GPM) Jumbo cartridges 1A 0.35 1 5 20 50 150 Washable & reusable Flow- Max' cartridges are washable and reusable, five micron and up ? to reduce filtration costs. For best results, direct spray into pleats to dislodge sediment. Or, let dry and brush off filter cake from surface of the media. All Flow -Max®` cartridges are individually shrink wrapped for purity r�u�r-lug Maximum Flow Rates Per Cartridge (GPM) Micron Rating Standard Cartridge 10" Full -Flow 20" Full -Flow Jumbo Cartridge 9-3/4" 20" 29-1/4" 40 90 170 1 Absolute 3 6 9 8 12 20 40 80 0.35 Micron 4 8 12 9 13 25 50 100 1 Micron 4 8 12 10 15 30 60 120 5 Micron 7 14 21 15 25 50 100 150 20 Micron 8 16 24 15 25 50 100 150 50 Micron 10 20 30 15 25 50 100 150 Note: Filter housing selection should also be considered when flow rate per cartridge is determined. Washable & reusable Flow- Max' cartridges are washable and reusable, five micron and up ? to reduce filtration costs. For best results, direct spray into pleats to dislodge sediment. Or, let dry and brush off filter cake from surface of the media. All Flow -Max®` cartridges are individually shrink wrapped for purity r�u�r-lug Flow -Max° Full -Flow Cartridges 4-1/2" OD cartridges with cellulose -free filter media for water filtration applications Full -Flow (B -B) 4-1/2" OD x 9-3/4" length One micron absolute rated and 0.35 nominal micron cartridges Ideal for water filtration to remove Cryptosporidium and Giardia cysts. Both grades utilize a multi -ply filter media for greater retention efficiencies and long life. Product Code Length Media Type Micron Rating Number Per Case FM -BB -10-1A 9-3/4" Synthetic 1 Absolute 8 FM -1313-10-0.35 9-3/4" Synthetic 0.35 8 FM -BB -10-1 9-3/4" Synthetic 1 8 FM -BB -10-5 9-3/4" Synthetic 5 8 FM -BB -10-20 9-3/4" Synthetic 20 8 FM -BB -10-50 9-3/4" Synthetic 50 8 Note: Cartridges listed above fit in Full -Flow and Big -Blue® filter housings. Full -Flow (B -B) 4-1/2" OD x 20" length Product Code Length Media Type Micron Rating Number Per Case FM -BB -20-1A 20" Synthetic 1 Absolute 4 FM -BB -20-0.35 20" Synthetic 0.35 4 FM -BB -20-1 20" Synthetic 1 4 FM -BB -20-5 20" Synthetic 5 4 FM -BB -20-20 20" Synthetic 20 4 FM -BB -20-50 20" Synthetic 50 4 Note: Cartridges listed above fit in Full -Flow and Big -Blue® filter housings. Specifications (synthetic media for sediment) Maximum temperature 140°F 60°C Center tubes PVC Minimum temperature 40°F 4.4°C End caps Molded urethane Maximum pressure 40 PSID Maximum flow rate, model 40 50 GPM 12MIHR Recommended change out 25-30 PSID Maximum flow rate, model 90 100 GPM 24WHR Filter media PE & PP Maximum flow rate, model 170 150 GPM (36WHR) NETARM TM WASTEWATER DIVISION AIR VENTS PROVEN DESIGN PROVIDES MORE AIR RELEASE CAPACITY THAN OTHER VENTS OF SIMILAR SIZES IF t 2" COMBINATION 3/4"&1" AUTOMATIC 2" COMBINATION with Vacuum Guard '/4"&1.. GUARDIAN �x 1" COMBINATION IM 3� ". & 1 ". GUARDIAN with Shrader Valve i< '/4"&1.. AUTOMATIC i 2" & 3" GUARDIAN PRODUCT ADVANTAGES ■ Ensures maximum protection of irrigation system with proper sizing and placement. ■ Aerodynamic float design ensures vent closure as water fills the system, remains open when air pressure reaches 5-12 psi depending on model. ■ Large capacity vents dampen water hammer preventing pipes and fittings from cracking or bursting. ■ Unique rolling seal feature allows gradual opening, closing and self-cleaning. ■ Made of corrosion -resistant reinforced UV protected nylon - no metal parts to rust or corrode, no need for spare parts. ■ Guardian with shrader valve is ideal for measuring local line pressure. ■ Five year warranty. APPLICATIONS ■ 1" &2" COMBINATION AIRNACUUM AND CONTINUOUS ACTING AIR VENTS For discharge and intake of large volumes of air at pump and filter stations, along mains and atthe end of mainlines. For continuous air release at high points in pipe network or upstream of manifolds. Every 1,500 feet along mainlines. ■ 2" COMBINATION AIR RELEASENACUUM GUARD & CONTINUOUS ACTING AIR VENT Releases air at pump priming and maintains the prime by not allowing air intake in long and/or undulating suction lines to pump stations. Releases entrapped air while ensuring continuous prime at centrifugal pumps. Builds up siphons with air release, maintains the siphon by continuously releasing air and not allowing air intake. ■ 3/4" & 1" AUTOMATIC CONTINUOUS ACTING AIR VENTS - For high spots where air accumulates. ■ 3/4" &1" CONTINUOUS ACTINGNACUUM GUARD AIR VENTS - For release of entrapped air while ensuring continuous pump prime with no air intake in centrifugal pumps and pump suction lines. Protects mechanical seals in vertical pumps by not allowing air to accumulate in the stuffing boxes. Maintain siphons with continuous air release while not allowing air intake. ■ 3/4",1",2"&3" GUARDIAN AIR/VACUUM RELIEF AIR VENTS Commonly used downstream of valves, primarily at manifolds, to break vacuum caused by system draining. On sloping terrain to prevent collapsing of pipes caused by vacuum when pipe networks drain. Upstream of valves for air discharge during system start-up. AIR VENTS COMBINATION AIRNACUUM AND CONTINUOUS ACTING AIR VENT -STAGES OF OPERATION 1. During start-up, the air vent discharges large volumes of air and as the system builds pressure, the body fills with water, forcing the float upwards and closing the air vent. 2. While the system is pressurized, the "automatic" function continuously releases accumulated air. 3. At shutdown, the air vent's large opening allows air back into the system preventing the pipe and accessories from collapsing, and preventing suction of mud and debris. AUTOMATIC CONTINUOUS ACTING AIR VENT STAGES OF OPERATION 1. While the system is pressurized, air accumulates in the body, systematically dropping the rolling seal mechanism releasing the trapped air. 2. After air is released, water again enters the body and forces the float to close the air vent. GUARDIAN AIR & VACUUM AIR VENTS STAGES OF OPERATION 1. Discharges large quantities of air through an opening and as water enters, the float rises and forces the air vent to close. 2. During normal flow, while the line is under pressure, the air vent remains closed. 3. As the line empties, or during a drop in pressure, the float drops down and opens the air vent admitting air, breaking the vacuum created by the withdrawing water and prevents the collapse of pipelines and suction of soil into driplines. MODEL NUMBER I SIZE/MATERIAL I CONNECTION A B WEIGHT a 65ARIB2 2" COMBO (N) MPT 7.09" 8.23" 4 2.35 LBS. H 2 65ARI132-13 2" COMBO (NB) MPT 7.09" 8.23" 4.75 LBS. � 6 65ARIB2PP 2" COMBO (N) MPT 7.09" 8.23" 1.90 LBS. 1� _2 65ARIB2-BPP 2" COMBO (NBR) MPT 7.09" 8.23" 3.80 LBS. _4 65ARIB2VM 2" COMBO (NV) MPT 8.09" 8.23" 2.50 LBS. -6 65ARIB1 1" COMBO (N) MPT 3.93" 5.51" 0.66 LBS. 65ARIB1-B 1" COMBO (NB) MPT 3.93" 5.51" 1.54 LBS. 65ARIB1-B 1" COMBO (N) MPT 3.93" 5.51" 0.65 LBS. 65ARIS075 3/a" AUTO (N) MPT 3.20" 5.51" 0.56 LBS. 65ARIS075VM 3/4" AUTO (NV) MPT 3.20" 5.51" 0.56 LBS. 65ARIS1 1" AUTO (N) MPT 2.95" 5.51" 0.65 LBS. 65ARISIVM 1" AUTO (NV) MPT 3.20" 5.51" 0.66 LBS. e N = Nylon body NB = Nylon body, brass base NV = Nylon body, vacuum NBR = Nylon body, brass base guard MODEL NUMBER I SIZE CONNECTION A B WEIGHT 65ARIA075 3/" I MPT 2.36" 5.11" 0.22 LBS. 65ARIA075S 3/" SHRADER I MPT 2.55" 5.11" 0.44 LBS. 65ARIA100 1"" MPT 2.36" 4.79" 0.35 LBS. 65ARIA100S 1"'SHRADER MPT 2.55" 5.11" 0.44 LBS. 65ARIA2 2" FPT 2.87" 4.79" 0.44 LBS. 65ARIA3 3" FPT 4.10" 6.50" 1.30 LBS. SPECIFICATIONS ■ Maximum Operating Pressures: 1",2" Nylon Combination: 240 psi 11", 2" Nylon Combination: 150 psi 3/" &1" Automatic: 240 psi All Sizes Guardian: 150 psi COMBINATION AIR & VACUUM FUNCTION 0 Ordinary Air Release Valves Close Here 0 50 100 150 200 250 300 Flow Rate (Cu. Ft./Min.) AUTOMATIC FUNCTION 'A& 0 20 40 60 80 100 120 Air Release (Cu. Ft./min.) GUARDIAN AIR & VACUUM FUNCTION 250 200 150 100 -400 -200 0 200 400 600 Flow Rate (Cu. Ft./Min.) Pressure for Vent to Remain Open: - 3/" &1" Guardian: 5 psi - 2" Guardian: 10 psi - 3" Guardian: 8 psi - All Combination &Automatic: 12 psi Guardian A Automatic NE TA FIM TM NETAFIM USA 5470 E. HOME AVE. FRESNO, CA 93727 CS 888 638 2346 www.netafimusa.com W060 03/18 a v O a �0 LU � LU J = N 3Z wm Lu O Q� LU O U Uz U w I.- E c O Q M I.- w of m z z U O � Ha: LL 3 ..O Eo� LU N coo; ter? O O Q �z E .S C7 0000 0 L�U: wQ °w == w wZ CL LUz v O �w > o z 3�O C-4 = wN z N O = z C� �O OZ w z o N W tnLU > W cc Q J L Q O Z CL a z 3 O O R� U� =)O E c E o oo N� O� N E� UO Eo 0-� Op n O z H 0 O w z O Control Panel OrencoO TCOM Remote Telemetry Board Applications Orenco's line of affordable TCOM remote telemetry units give facil- ity managers, operators, and maintenance providers the ability to remotely monitor and control the performance of mechanical equip- ment in real time. Ideal for: • Wastewater Collection and Treatment • Water Systems • Environmental Monitoring • Industrial Processes Orenco®TeleCommTM (PCOM) ATRTU-NET remote telemetry board Features/Unique Specifications To specify this panel for your installation, require the following: • Automatic call -out to e-mail capable devices during alarm conditions or when panel detects trends that could lead to system failure • Ability to maintain logs for system conditions and events, such as Motor Run Time, Motor Cycles, and Alarm Conditions • Downloadable logs into a *.dif or ASCII format for simple conversion to common spreadsheet or word processor programs • No proprietary computer software needed for remote monitoring and control. VT100 protocol allows remote access and control from any computer modem (Mac or PC) with a simple communications program (e.g. Windows° HyperTerminal). • Bluetooth° adapter available. • Multi-level password security to ensure that only qualified personnel can remotely access site • Simple interface using status, reference, and control parameters (Points). Points are viewable/editable by the operator. The following "point" types are supported: — Digital: on or off condition — Analog: numeric range (± 20,000,000) — Date: mm/dd/yy format — Time: 24 hour clock — Label: Text (7 character max) • Program logic (rules) consists of simple conditional "If ... Then" declara- tions. Rules can be written based on several operands, including the following: — Input/ Output status — Point status — Date: mm/dd/yy format — Time of day: 24 hour clock — Timers — Historical data (allows for control optimization or detection of trends) • Schedule Functions to control digital "Points" based on date or day of week/time • Automatic daylight savings time adjustment • Optional graphical interface software to view system status and permit interactive system control • Ability to upload new programming remotely • Ability to upload firmware updates remotely Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-CP-TCOM-1 Rev. 1.2, © 09/14 Page 1 of 2 Model: ATRTU-NET Hardware Specifications Physical Size • 5.75' x 8.0" Terminations • Removable terminal blocks with screw compression terminals • Accepts 16 to 22 AWG solid or stranded wires Digital Input Features • Eight inputs • Discrete or pulse (25 pulse/sec maximum) • Self -powered: 24 VDC at 10 mA maximum • Yellow LED input indicators • Optically isolated • Expandable to 16 inputs with expansion board Analog Input Features • Eight inputs • Expandable to 16 inputs with expansion board • 0-5 VDC input signal, or 4-20 mA input with jumper) • Linear or 1 Ok ohm thermistor scaling • 12 -bit analog -to -digital resolution Digital Output Features • Eight outputs • Expandable to 16 outputs with expansion board Analog Output Features • Two outputs • 4-20 mA output signal • 10 -bit digital -to -analog resolution Communication Ports • RS -232 port — 9 pin (Bluetooth adapter available) • On -board modem: 33.6-k baud (RJ11 phone jack) • Ethernet port (10 base T, RJ45 jack) • Serial modbus port (RS422/485 terminals) Sensor/External Relay Power Supply • 5 VDC, 30 mA maximum • 24 VDC, 350 mA maximum Power Requirements • 24 VDC, 1.2 A Environment • 32° F to 122° F (0° C to 50° C) • 5% to 95% RH, non -condensing Firmware Specifications Safety Features • Non-volatile memory backup of program • Lithium battery backup of data and program settings (1 -year storage without power) • Hardware Watchdog Timer to restart system in the event of a program corruption • Battery backup to allow continued monitoring and alarm functions dur- ing power outage (optional) Logs • Activity log (a minimum of 2048 defined digital events) • Alarm log (up to 240 board -level events) • Custom designed user logs for recording flow, level, alarms, etc. (up to 32 individual logs, with a total of 65,472 logged data points) • Maintenance log (up to 64 entries of 60 characters) Control Parameters (Points) • 672 available control parameters Program Logic (Rules) • 800 available rules Schedules • 64 available events (time and day or date -based) events Alarm Callout Capability (Mailboxes) • 16 destinations (mailboxes) available for alarm event notifications • E-mail capable (POP3/SMTP e-mail server required) Networking Protocols • Ethernet a. Modbus TCP -capable (permits peer-to-peer communications, up to 16 peers) b. HTTP Web server -capable c. TELNET text terminal compatible • Serial modbus (permits our controller to act as master or slave) a. As "master," modbus permits connection to off-the-shelf, non- proprietary devices that support modbus protocols. Can control and monitor up to 32 clients. b. As "slave," modbus permits connection to and communication with modbus servers. NTD-CP-TCOM-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 1.2, © 09/14 Page 2 of 2 6. Inspection Documentation Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Replacement Wastewater Treatment System Construction Inspection Form NC Land Lease, LLC Countryside Mobile Home Park Please consider the following information when installing this Waste Water Treatment System and preparing the information required for the final Engineer Certification. Construction Inspections and a Final Inspection (by the certifying Professional Engineer) will be required during the system installation. Construction Inspection will be during the system installation and the Final Inspection will be following the system installation. Please note that representatives from the North Carolina Department of Environmental Quality may also attend or inspect the system installation. The installation inspections shall be coordinated with Agri -Waste Technology, Inc. (AWT) at 919-859- 0669. The system installer should provide (AWT) at least 48 hours notice when scheduling an inspection. Construction Inspections The construction inspections shall be scheduled during system installation. Coordination shall be made with AWT such that the following can be inspected: STEP Tank #1 Size _ Flow EQ Tank Size STEP Tank #1 Location _ Flow EQ Tank Loc. STEP Tank #1 Backfill _ Flow EQ Tank Backfill STEP Tank #1 Risers _ Flow EQ Tank Risers _ STEP Tank #2 Size _ STEP Tank #2 Location _ STEP Tank #2 Backfill STEP Tank #2 Risers Pipe Size/Type _ H Connection BioTube Pump Vault Tank Testing AX -Max Unit Size AX -Max Unit Location Return Line Temporary Disc Line Treatment Pod Size Tank Testing" Tank Bases Tank Start Pressure End Pressure Time Period Pass/Fail Septic Tank #1 Septic Tank #2 Flow EQ • Installer to provide documentation of tank testing and document results. • Photographs of the construction progress shall be taken by the inspector. Comments: Installer Name and Signature Inspector Name and Signature Date of Inspection Z 1� Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com Replacement Wastewater Treatment System Construction Inspection Form NC Land Lease, LLC Countryside Mobile Home Park Final Inspection The Final inspection shall be scheduled at the completion of the system installation. The following activities shall be accomplished prior to final inspection; • Complete system installation. • Final grading and stabilization. • Electrical connections made. • Water in tanks to operate system. The following items shall be verified and approved by the inspector at the final inspection: Final Site Grading _ Float Switch Elevations _ Effluent Filter _ Flow Meter _ Venturi Discharge Point Comments: Inspector Name and Signature Installer Name and Signature Tank Lids Installed Safety Nets Installed Pumps Operational _ 5 Micron Filter _ UV Monitor Upstream Mont. UV Unit Operational Control Panel Oper. Spin Filter Sampling Port _ Air Relief Downstream Mont. Date of Inspection ZT\ Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0509 www.agriwaste.com Installer Certification: Replacement Wastewater Treatment System Installer Certification NC Land Lease, LLC Countryside Mobile Home Park I (Installer Company and Name) certify that the installation of the (Project Name) was under my direct supervision. Further, to the best of my abilities, due care and diligence was used in the construction such that the system was built within substantial compliance and intent of the approved plans and specifications. Any deviation (to the extent there were deviations) from the approved plans is noted below. Comments: Installer Name and Signature Date of Certification Appendix D Construction Sequencing Plan CONSTRUCTION SEQUENCING PLAN Items must occur in the order listed; items cannot occur concurrently unless specifically noted. 1. Receive Construction Authorization from NCDEQ. 2. Pre -construction meeting on-site with Contractor, Engineer, and regulatory personnel. 3. Notify Agri -Waste Technology 48 hours prior to beginning system installation. 4. Installation of temporary construction fence. 5. Clearing & grubbing only as necessary for site grading. 6. Rough grading of system area. 7. Preparation of AX -Max excavations. 8. Delivery and installation of AX -Max treatment units. 9. Preparing of Septic Tanks and Flow Equalization Tank excavations. 10. Delivery and installation of Septic Tanks and Flow Equalization Tank. 11. Vacuum testing of Septic Tanks and Flow Equalization Tank. 12. Plumbing connections of all tank and AX -Max components. 13. Build Control Room building and internal Control Room components. 14. Establish electrical connections and pump/float configurations. 15. Connect the discharge of the new treatment system to the existing lift station for the existing wastewater treatment plant. 16. Testing of system components with potable or reclaimed water prior to receiving raw waste. 17. Partial Engineer Certification to NCDEQ indicating the system is ready to treat waste. 18. Construction of new sanitary manhole to receive waste from existing sanitary collection system. 19. Connection of new sanitary to manhole to new treatment system. 20. Perform system testing with raw waste inflow while discharging into the existing wastewater treatment plant lift station. 21. Construct final discharge location and excavate discharge point into stream bank. 22. Allow for inspection by NCDEQ. 23. Connect new treatment system to final discharge location once final testing has been approved by Agri -Waste Technology. Submit Final Engineer Certification to NCDEQ. 24. Decommission and demolition of existing wastewater treatment plant. 25. Construction of diversion swale and final stabilization. Convert temporary construction fence to permanent security fence. Appendix E Engineering Calculations - Historic Monthly Flow and Peaking Factor Determination - Daily Design Flow - Septic Tank Sizing - Flow Equalization Model and Sizing - Effluent Filter Sizing - Septic Tank Pumping Frequency - Elevation Determinations - Buoyancy Calculations Septic Tank 1 Septic Tank 2 Flow Equalization Tank AX -Max Treatment Unit Pump Design Flow Equalization Pumps Discharge Pumps Pollutant Loading Historic Flow and Determination of Peaking Factor PROJECT: NC Land Lease, LLC Date: 6/14/2018 Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Design Peaking Factor 2.0 Permitted Flow 15,000 gpd Monthly gpd Peaking Year Month Average Maximum Minimum Max Flow Factor 2015 December 7,700 10,500 5,300 20,455 1.36 2016 January 6,900 10,600 5,300 23,043 1.54 2016 February 7,700 11,200 4,200 21,818 1.45 2016 March 7,800 13,200 6,000 25,385 1.69 2016 April 6,500 8,000 5,400 18,462 1.23 2016 May 6,700 8,800 5,500 19,701 1.31 2016 June 6,800 8,500 5,300 18,750 1.25 2016 July 8,100 11,200 6,300 20,741 1.38 2016 August 7,200 9,000 6,300 18,750 1.25 2016 September 8,100 10,400 6,400 19,259 1.28 2016 October 7,400 8,300 6,200 16,824 1.12 2016 November 7,857 12,500 3,200 23,864 1.59 2016 December 6,343 7,300 5,200 17,263 1.15 2016 January 7,159 9,000 6,200 18,857 1.26 2017 February 7,268 9,800 5,700 20,226 1.35 2017 March 6,684 7,400 5,700 16,607 1.11 2017 April 5,952 7,100 5,300 17,893 1.19 2017 May 4,155 6,900 2,500 24,910 1.66 2017 June 4,123 5,200 3,200 18,918 1.26 2017 July 4,757 6,400 2,400 20,181 1.35 2017 August 4,374 7,400 2,700 25,377 1.69 2017 September 5,566 7,600 3,800 20,481 1.37 2017 October 5,360 6,900 3,600 19,310 1.29 2017 November 5,978 8,400 4,000 21,077 1.41 2017 December 4,360 6,400 22,018 1.47 2018 January 5,438 7,600 20,964 1.40 2018 February 4,378 5,800 19,872 1.32 Average 6,320 8,570 4,821 20,408 1.36 Maximum 8,100 13,200 6,400 25,385 1.69 Minimum 4,123 5,200 2,400 16,607 1.11 Design Peaking Factor 2.0 Wastewater Treatment System Design Calculations PROJECT: NC Land Lease, LLC Date: 14 -Jun -18 Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC DESIGN FLOW ESTIMATE - Mobile Home Park Daily Flow Estimate - Permittinq and Tank Sizing Flow/Unit # of Units Units (gpd/unit) Flow/Day (gpd) 5 SFR 230.77 15,000 TOTAL DAILY FLOW (Q) = 15,000 gpd Septic Tank Sizing PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Septic Tank Sizing Date: 14 -Jun -18 Flow/Unit # of Units Units (gpd/unit) Flow/Day (gpd) 65 SFR 230.77 15,000 TOTAL DAILY FLOW (Q) = 15,000 gpd Septic Tank Volume/Size (based on maximum daily flow estimate) For Non -SFR Use Flow (gpd) Min. Volume (gal) <600 600<1500 1500<4500 - >4500 15000 Required Minimum Volume = 15,000 gal. (per NCAC T15A:18A .1952(b)(2)) Specified Septic Tank Volume Septic Tank 1 = 10,000 gal. Septic Tank 2 = 10,000 gal. Total Volume = 20,000 gal. TANK SELECTION - Each Tank (2 Total) Shoaf Precast 10,000 -gallon (nominal) Traffic Rated Septic Tank Flow Equalization Tank Sizing PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Total Daily Flow 15,000 gpd Required Flow Equalization (% of Q 25% Required Equalization Volume (gal) 3,750 gpd Date: 14 -Jun -18 Time Morning Flow Percentage of Peaking Flow Return Flow Total Inflow (gallons) Outflow (gallons) Hours per day Daily Flow Daily Flow Flow/Hour 826 Flow Distributioi (hrs) M (gallons/day) (Gallons/hr) 2,500 Morning 4 40% 6,000 1,500 781 Noon 2 20% 3,000 1,500 Evening 4 40% 6,000 1,500 1,250 Total In Flow 15,000 156 781 Daily Return Flow -625 25% % of Q 625 156 3,750 gpd -625 Assume Daily Volume is 5:00 1,500 625 156 pumped out by beginning Total Inflow Residential Flow 15,000 gpd 1,500 of "Morning Period" 625 Peaking Flow 15,000 gpd 875 1,750 7:00 Return Flow 3,750 gpd 156 2,281 1,406 Total Flow to EQ 33,750 gpd 1,500 Time Morning Flow Flow Into Equalization Tank Noon Flow Evening Flow Peaking Flow Return Flow Total Inflow (gallons) Outflow (gallons) Change in Volume (gallons) Volume in EQ Tank (gallons) 0:00 6.8 826 625 156 781 1,406 -625 2,500 1:00 84.0 10,200 625 156 781 1,406 -625 1,875 2:00 625 156 781 1,406 -625 1,250 3:00 625 156 781 1,406 -625 625 4:00 625 156 781 1,406 -625 0 5:00 1,500 625 156 2,281 1,406 875 875 6:00 1,500 625 156 2,281 1,406 875 1,750 7:00 1,500 625 156 2,281 1,406 875 2,625 8:00 1,500 625 156 2,281 1,406 875 3,500 9:00 625 156 781 1,406 -625 2,875 10:00 625 156 781 1,406 -625 2,250 11:00 1,500 625 156 2,281 1,406 875 3,125 12:00 1,500 625 156 2,281 1,406 875 4,000 13:00 625 156 781 1,406 -625 3,375 14:00 625 156 781 1,406 -625 2,750 15:00 625 156 781 1,406 -625 2,125 16:00 625 156 781 1,406 -625 1,500 17:00 1,500 625 156 2,281 1,406 875 2,375 18:00 1,500 625 156 2,281 1,406 875 3,250 19:00 1,500 625 156 2,281 1,406 875 4,125 20:00 1,500 625 156 2,281 1,406 875 5,000 21:00 625 156 781 1,406 -625 4,375 22:00 625 156 781 1,406 -625 3,750 23:00 1 625 156 781 1 1,406 1 -625 1 3,125 Total 6,000 3,000 Required Tank Dimensions Tank Volume/in Filter Height Base Height of Filter Housing Top of Filter to TE Float 6,000 15,000 3,750 33,750 33,750 0 Maximum 5,000 121.5 gpi Total Interior Height of Tank 84 in 18 in 4 in 2 in Depth Volume Tank Volume Components (in) (gallons) Minimum Liquid Level 24.0 2,916 Distance from Timer Enable to Peak Float 6.8 826 Equalization Volume (above Peak Float) 41.2 5,000 Freeboard 12.0 1,458 Total 84.0 10,200 Septic Tank #2 Effluent Filter Sizing Date: 14 -Jun -18 PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC EFFLUENT FILTER SIZING Parameter Units Value FT15-36 Filter Coefficient Cf sq.ft./ pd* r 0.0044 (from Orenco for calculations based on actual flows Daily Flow (Q) gpd 33,750 (Residential flow (with Peaking) plus Return flow) Mean Time Between Filter Cleaning (MTBC) years 0.25 Assume quarterly filter cleanings) Filter Area Required A sq. ft. 37.125 REQ'D FILTER AREA= 37.13 sq. ft. FILTER AND FLOW AREA CHART Series Filter Area (sq. ft.) Flow Area (sq. ft.) FT15-36 50.5 15.2 FT12-36 30.0 9.0 FT08-36 14.6 4.4 FT04-36 5.1 1.5 REQ'D FILTER AREA= 37.13 sq. ft. FILTER SERIES REQUIRED= FT15-36 FILTER SERIES SPECIFIED= FT15-36 Septic Tank Pumping Frequency Date: 14 -Jun -18 PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Septic Tank Characteristics Specified Septic Tank Capacity 20,000 gallons Recommended Solids/Scum Percentage prior to Pumping 34% Allowed Solids/Scum Volume 6,800 gallons Rate of Solids and Scum Accumulation' V = 13.39t + 50.86 V = Volume of Sludge/Soilds per person/year t = time (years) Residential Units 65 Estimated Persons/Unit 2 Total Persons 130 Total Solids/Scum Volume provided per person 52.31 gallons Total Solids/Scum Retention Period 0.11 years 1.30 months The actual rate of scum and solids accumulation will be measured by the ORC. ORC will determine the actual pump out frequency. Elevation Calculations PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road County: Randolph County, NC Elevation Determination Sheet (All Elevations in Feet) New Manhole Septic Tank #1 Septic Tank #2 Invert of Outlet Pipe at Ex. Manhole Invert of Inlet Pipe at Ex. Lift Station Length of Existing Pipe from MH to LS Slope of Existing Pipe from MH to LS Length of Pipe to New Manhole from Existing Inlet Invert of New Manole Drop within New Manhole to New Outlet Invert New Manhole Outlet Invert EL (to ST #1) Manhole Rim Elevation (Flush with Ex. Road) Inside Bottom of Manhole Base EL Extended Base Thickness Exterior Bottom of New Manhole EL Total Manhole Height Outlet Invert EL at New Manhole Pipe Length to Septic Tank Slope of Pipe to Septic Tank Ground Surface at Septic Tank Cover over Septic Tank Elevation at top of Septic Tank (Exterior) Distance to Inlet invert from top Elevation at Inlet invert Distance to Outlet invert from top Elevation at Outlet invert External Height of Septic Tank External Bottom of Tank Elevation Gravel Bed Thickness Bottom of Excavation Elevation Tank Bottom Thickness Elevation at Tank Floor Outlet Invert EL at Septic Tank #1 Pipe Length to Septic Tank Slope of Pipe to Septic Tank Ground Surface at Septic Tank Cover over Septic Tank Elevation at top of Septic Tank (Exterior) Distance to Inlet invert from top Elevation at Inlet invert Distance to Outlet invert from top Elevation at Outlet invert External Height of Septic Tank External Bottom of Tank Elevation Gravel Bed Thickness Bottom of Excavation Elevation Tank Bottom Thickness Elevation at Tank Floor 714.70 ft 712.62 ft 188.22 ft 1.11% 106.56 ft 713.52 ft 3.00 in 0.25 ft 713.27 ft 716.00 ft 713.27 ft 6.00 in 712.77 ft 3.23 ft 38.73 in 713.27 ft 24.00 ft 5.30% 717.00 ft 42.00 in 3.50 ft 713.50 ft 1.50 ft 712.00 ft 1.67 ft 711.83 ft 9.17 in 704.33 ft 6.00 in 703.83 ft 8.00 in 705.00 ft 711.83 ft 2.50 ft 3.33% 717.00 ft 42.00 in 3.50 ft 713.50 ft 1.75 ft 711.75 ft 1.92 ft 711.58 ft 9.17 in 704.33 ft 6.00 in 703.83 ft 8.00 705.00 ft Flow EQ Tank Outlet Invert EL of Septic Tank #2 Pipe Length to Flow EQ Slope of Pipe to Flow EQ Tank Ground Surface at Flow EQ Tank Cover over Flow EQ Tank Elevation at top of Flow EQ Tank (Exterior) Distance to Inlet invert from top Elevation at Inlet invert External Height of Flow EQ Tank External Bottom of Tank Elevation Gravel Bed Thickness Bottom of Excavation Elevation Tank Bottom Thickness Elevation at Tank Floor AX -Max Unit #1 Ground Surface at Max Unit Elevation at Inlet invert Elevation at Outlet Invert Exposed Height of Pod Elevation at top of Pod Height of Max Unit Exterior Elevation at Pod Bottom Pod Bottom Thickness Interior Elevation of Pod Floor Gravel Bed Thickness Bottom of Excavation Elevation AX -Max Unit #2 Ground Surface at Max Unit Elevation at Inlet invert Elevation at Outlet Invert Exposed Height of Pod Elevation at top of Pod Height of Max Unit Exterior Elevation at Pod Bottom Pod Bottom Thickness Interior Elevation of Pod Floor Gravel Bed Thickness Bottom of Excavation Elevation 711.58 ft 2.50 ft 13.33% 717.00 ft 50.00 in 4.17 ft 712.83 ft 1.58 ft 711.25 ft 8.50 ft 704.33 ft 6.00 in 703.83 ft 8.00 in 705.00 ft 718.00 ft 715.83 ft 715.83 ft 36.00 in 3.00 ft 721.00 ft 92.00 in 7.67 ft 713.33 ft 4 in 713.67 ft 6 in 712.83 ft 719.00 ft 716.83 ft 716.83 ft 36.00 in 3.00 ft 722.00 ft 92.00 in 7.67 ft 714.33 ft 4 in 714.67 ft 6 in 713.83 ft Septic Tank #1 Buoyancy Calculation Project: NC Land Lease, LLC 3571 Roy Farlow Road Sophia, NC 27350 Randolph County, NC Tank Size (nominal) = 10,000 gallons Date: Min. liquid level to be maintained in tank at all times after initial installation. Assume groundwater table is equal to or higher than top of chamber. (Buoyancy is the same as long as water table is higher than top of tank.) Effluent Density = 62.4 Ib/ft13 (Specific Weight of Water) Concrete Density = 142.56 Ib/ft^3 Soil Cover Over Tank = 2.00 ft. (minimum) Soil Bulk Density = 1.35 (typical value) I ank ulmenslons (trom supplier): Area of Riser Openings = 9.42 ft^2 Tank Weight (est.) = 106,000 Ib. (based on ma Buoyancy Force Calculation: Buoyancy Force = Specific Weight of Water x Displaced Volume Buoyancy Force = 139,491 Ib. Weight Calculation: Tank Weight = 106,000 Ib Water Weight in Tank = 0 Ib Soil Weight Over Tank = 39,128 Ib Total Weight = 145,128 Ib Note: Total weight must be greater than buoyancy force so that tank will not float during high water table conditions. Exterior Interior Length = 21.33 ft. 20.00 ft. Width = 11.33 ft. 10.00 ft. Total Tank Depth = 9.25 ft. Permanent Liquid Depth in Tank = 0 in. 0.00 ft. Area of Riser Openings = 9.42 ft^2 Tank Weight (est.) = 106,000 Ib. (based on ma Buoyancy Force Calculation: Buoyancy Force = Specific Weight of Water x Displaced Volume Buoyancy Force = 139,491 Ib. Weight Calculation: Tank Weight = 106,000 Ib Water Weight in Tank = 0 Ib Soil Weight Over Tank = 39,128 Ib Total Weight = 145,128 Ib Note: Total weight must be greater than buoyancy force so that tank will not float during high water table conditions. Septic Tank #2 Buoyancy Calculation Project: NC Land Lease, LLC 3571 Roy Farlow Road Sophia, NC 27350 Randolph County, NC Tank Size (nominal) = 10,000 gallons Min. liquid level to be maintained in tank at all times after initial installation. Assume groundwater table is equal to or higher than top of chamber. (Buoyancy is the same as long as water table is higher than top of tank.) Effluent Density = 62.4 Ib/ft^3 (Specific Weight of Water) Concrete Density = 142.56 Ib/ft^3 Soil Cover Over Tank = 2.00 ft. (minimum) Soil Bulk Density = 1.35 (typical value) i ank Ulmenslons Length = Width = Total Tank Depth = Permanent Liquid Depth in Tank = Area of Riser Openings = Tank Weight (est.) _ Exterior 21.33 ft. 11.33 ft. 9.25 ft. 0 in. 0.00 ft. 11.19 ft^2 106,000 Ib. (based on manufacture Buoyancy Force Calculation: Buoyancy Force = Specific Weight of Water x Displaced Volume Buoyancy Force = 139,491 Ib. Weight Calculation: Tank Weight = 106,000 Ib Water Weight in Tank = 0 Ib Soil Weight Over Tank = 38,831 Ib Total Weight = 144,831 Ib Note: Total weight must be greater than buoyancy force so that tank will not float during high water table conditions. Date: 14 -Jun -18 Interior 20.00 ft. 10.00 ft. Flow Equalization Tank Buoyancy Calculation Project: NC Land Lease, LLC 3571 Roy Farlow Road Sophia, NC 27350 Randolph County, NC Tank Size (nominal) = 10,000 gallons Date: 14 -Jun -18 Min. liquid level to be maintained in tank at all times after initial installation. Assume groundwater table is equal to or higher than top of chamber. (Buoyancy is the same as long as water table is higher than top of tank.) Effluent Density = 62.4 Ib/ft^3 (Specific Weight of Water) Concrete Density = 142.56 Ib/ft^3 Soil Cover Over Tank = 1.67 ft. (minimum) Soil Bulk Density = 1.35 (typical value) I ank ulmenslons (trom supplier): Exterior Interior Length = 21.33 ft. 20.00 ft. Width = 11.33 ft. 10.00 ft. Total Tank Depth = 8.50 ft. Permanent Liquid Depth in Tank = 0 in. 0.00 ft. Area of Riser Openings = 12.57 ft^2 Tank Weight (est.) = 102,350 Ib. (based on ma Buoyancy Force Calculation: Buoyancy Force = Specific Weight of Water x Displaced Volume Buoyancy Force = 128,181 Ib. Weight Calculation: Tank Weight = 102,350 Ib Water Weight in Tank = 0 Ib Soil Weight Over Tank = 32,166 Ib Total Weight = 134,516 Ib Note: Total weight must be greater than buoyancy force so that tank will not float during high water table conditions. AX -Max Buoyancy Calculation Project: NC Land Lease, LLC Date: 14 -Jun -18 3571 Roy Farlow Road Sophia, NC 27350 Randolph County, NC Min. liquid level to be maintained in unit at all times after initial installation. Assume groundwater table is equal to or higher than top of unit. Effluent Density = 62.4 Ib/ftA3 (Specific Weight of Water) Concrete Density = 142.56 Ib/ftA3 Soil Cover Over Tank = 0.00 ft. (minimum) Soil Bulk Density = 1.35 (typical value) AA-iviax unit uimensions (from suppuer): 42.00 ft. Width = Exterior Length = 42.00 ft. Width = 7.58 ft. Total Pod Depth = 7.67 ft. Height of Pod Exposed = 36.00 in. Width = 3.00 ft. Depth of Bottom Burial = 56.00 in. Volume of Soil = 4.67 ft. Tank Weight (est.) = 10,000 Ib. (based on manufacturer) buoyancy rorce c;aicuiauon: Buoyancy Force = Specific Weight of Water x Displaced Volume Assume groundwater depth is at the ground surface Volume Displaced by Pod = 1485.68 ftA3 Buoyancy Force = 92,706 Ib. Anti-Bouyancy Beams (per side) Length = 42.00 ft. Width = 2.00 ft. Depth = 1.00 ft. Volume of Beam = 84 ftA3 Soil Weight Over Anti-Bouyancy Beams Length = 42.00 ft. Width = 2.00 ft. Depth = 4.67 ft. Volume of Soil = 392 ftA3 Veight Calculation Tank Weight = 10,000 Ib Anti-Bouyancy Beams = 23,950 Ib Water Weight in Tank = 0 Ib Soil Weight Over Beams = 66,044 Ib Total Weight = 99,994 Ib Note: Total weight must be greater than buoyancy force so that tank will not float during high water table conditions. Groundwater depth from soil surface to be determined prior to ordering units. If groundwater is within 5' of soil surface, Anti-Bouyancy shall be installed. Flow Equalization Pump Design Revised: 6/14/2018 PROJECT NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Friction Losses Suction Head = 0 ft. (submersible = 0) (highest point from pump) = 11.83 ft. Design Pressure At Outlet = 5.00 ft. Supply Line - 2" Schedule 40 PVC iameter (ID) = 2 in. Flow= 25.00 gpm Pipe Length = # ft. Velocity = 2.44 ft/sec i for Fittings = 5 ft. Est. Friction Loss per 100' = 1.17 ft/100 ft. Estimated Friction Loss = 0.64 ft. Supply Line = 0.64 ft. + Design Pressure = 16.83 ft. TOTAL = 17.48 ft. P Selection Manufacturer: Orenco Systems Model: PF300512 900 800 m 700 c C 600 500 m v 400 E c� 300 w 200 F° 100 0 Flow in gallons per minute (gpm) Operating Point AX -Max Discharge Pump Design PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Friction Losses Suction Head = Difference (highest point from pump) _ Design Pressure At Outlet = Supply Line - 2" Schedule 40 PVC Pipe Diameter (ID) = 2 in. Pipe Length = ## ft. Pipe Length for Fittings = 11 ft. Est. Friction Loss per 100' _ Estimated Friction Loss = Friction Losses Supply Line = Spin Filter = UV System = Flowmeter = Revised: 6/14/2018 0 ft. (submersible = 0) 6.33 ft. 5.00 ft. Flow= 25.00 gpm Velocity = 2.44 ft/sec 1.17 ft/100 ft. 1.35 ft. 1.35 ft. Elevation + Design Pressure = 11.33 ft. TOTAL = 12.68 ft. Pump Selection Manufacturer: Orenco Systems Model: PF300512 900 800 Q 400 ro 300 200 r° 100 0 0 5 1C 15 20 25 30 35 40 45 Fla w in gallons per minute (gpm) Operating Point Pollutant Loading Calculation PROJECT: NC Land Lease, LLC Location: 3571 Roy Farlow Road Sophia, NC 27350 County: Randolph County, NC Advantex Treatment System Final Influent Septic Tank AX -Max Unit UV Disinfection Concentration Parameter' mg/I % Removal mg/I % Removal mg/I % Removal mg/I mg/I Biochemical Oxygen Demand 350 25% 262.5 98% 4 - 4 4 Total Suspended Solids 200 50% 100 90% 10 - 10 10 Total Kjeldhal Nitrogen 72.2 5% 68.6 96% 3 - 3 3 Ammonia Nitrogen 65 5% 61.8 97% 2 - 2 2 Nitrate Nitrogen <1.0 0% 0 - 39.61 - 39.61 40 Nitrite Nitrogen <1.0 0% 0 - <1.0 - <1.0 1 Total Nitrogen 73 5% 69.35 40% 41.61 - 41.61 42 Total Phosphorus 20 50% 10 0% 10 - 10 10 Fecal Coliforms (cfu/100ml) >106 106 1000000 99.999% 10 10 'Influent Parameter Results for Biochemical Oxygen Demand and Total Kjedhal Nitrogen are based on a wastewater sample. AdvanTex Treatment Stage Design and Sizing PROJECT NC Land Lease, LL Location: 3571 Roy Farlow R Sophia, NC 27350 County: Randolph Daily Flow Estimate Flow/Unit # of Units Units (gpd/unit) Flow/day (gpd) Average Flow/Day pd 65 BR 230.77 15,000 7,500 (mg/L) (mg/L) (mg/L) Primary Treated Influent (Ave/Max) 262.5 100 68.6 61.8 148 TOTAL DAILY FLOW (Q) =1 15,000 1 7,500 Influent and Permit Parameters Date: 6/14/2018 BODS TSS TKN NH3 - N Alkalinity (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) Primary Treated Influent (Ave/Max) 262.5 100 68.6 61.8 148 Final Effluent (30 -day Average) 4 10 3 2 - Average Day Loading Calculations *To be used when BOD is greater than TSS CFS = 8.34E-06 lbs L/mg-gal Organic Loading: PTE = 258.5 mg/L OLA = 16.17 lbs/d Total Nitrogen Loading: PTE = 65.6 mg/L TNLA = 4.10 lbs/d Ammonia Loading: PTE = 59.8 mg/L ALA = 3.74 lbs/d * Average Day Organic Load * Average Day Nitrogen Load * Average Day Ammonia Load stanaara Pavan i ex stage sizing Design Average Flow = 7500 gpd AdvanTex Organic Loading Rates (OLR) Organic Loading Rates (OLR) Design Average : 0.04 lbs BODS/ft2- d Design Maximum Day: 0.08 lbs BODS/ft2- d OLA= 16.17 lbs/d Treatment Area based on Organic Loading : 404 ft2 Surface Area based on Hydraulic Loading : 300 ft2 Treatment Area based on Total Nitrogen Loading : 293 ft2 Surface Area based on NH3 - N Loading : 374 ft2 OLR = 0.04 Ibs/ft2 Treatment Unit Specified: AX -Max 275-42 AoLR = 404 ft2 Textile/unit 275 ft2 Nunmber of Units 2 AdvanTex Hydraulic Loading Rates Total Amount of Textile 550 ft2 Hydraulic Loading Rates (HLR) Design Average : 25 gpd/ft2 Design Maximum Day: 50 gpd/ft2 Q = 7500 gpd HLR = 25 gpd/ft2 AHLR = 300 ft2 AdvanTex Total Nitrogen Loading Rates (TNLR) Total Nitrogen Loadinq Rates (TNLR) Design Average : 0.014 lbs TN/ft2 - d TNLR = 4.10 Ibs/d TNLR = 0.014 Ibs/ft2 ATNLR = 293 ft2 AdvanTex Ammonia Loading Rates (ALR) Ammonia Loading Rates (ALR) Design Average : 0.01 lbs NH3 - N /ft2 - d ALA= 3.74 lbs/d ALR = 0.01 Ibs/ft2 -d AALRA = 374 ft2 Appendix F Residuals Management Plan Residuals Management Plan Solids removal will primarily occur in Septic Tank #1. The main portion of introduce solids will remain in Septic Tank #1. At a reduced rate (as compared to the accumulation in Septic Tank #1), solids will also accumulate in Septic Tank #2. The accumulation of solids buildup in these components will be monitored by the designated Operator in Responsible Charge (ORC) as part of the operation and maintenance of the system. Once the accumulation of soils and scum reaches a maximum of 34% of the septic tank capacity, the accumulated solids and scum will be removed. Solids storage time is expected to be in excess of 30 days for Septic Tank #1 and in excess of 6 months for Septic Tank #2. As determined by the ORC, accumulated solids will be pumped from Septic Tank #1 and Septic Tank #2, by a licensed Septage Hauler and removed from the facility. No solids will be stored or treated at the facility. Over time, solids may also accumulate in the Flow Equalization Tank and the AX -Max Treatment units. The solids levels will be monitored as part of the operation and maintenance of the system. Solids storage time is expected to be in excess of 12 months in these system components. At a frequency determined by the system ORC, accumulated solids in the flow equalization tank and AX -Units will be pumped out by either a licensed septage hauler and removed from the facility or pumped out by the ORC and returned to Septic Tank #1 for additional treatment. Appendix G Hydraulic Assessment Hydraulic Assessment The peaking factor for the system was deemed to be 2.0. With the 15,000 gpd permitted flow and the "2.0" peaking factor, the peak hourly design flow is 1250 gph. Each point in the system has been design or specified to exceed the peak hourly flow. Evaluation of Flow Points: - Incoming waste stream — the incoming waste enters the initial septic tank (Septic Tank #1) via the existing gravity collection sewer. To facilitate the connection from the gravity sewer to Septic Tank #1, a new manhole and minimum 6" gravity line from the new manhole to Septic Tank #1 will be installed. Under gravity conditions, the 6" inflow line has a flow capacity exceeding 1800 gph with a pipe flow depth of 1.25" - Outflow from Septic Tank #1 — a 6" pipe will be installed from Septic Tank #1 to Septic Tank #2. In addition to the peak flow, a "return flow" of 3750 gpd from the AX -Max treatment units to Septic Tank #1 is also considered. With the "return flow", the total hourly flow leaving Septic Tank #1 is 1406.25 gallons. Under gravity conditions, the 6" line has a flow capacity exceeding 1800 gph with a pipe flow depth of 1.25". - Outflow from Septic Tank #2 — a 15" diameter filter is specified at the outlet of Septic Tank #2. Based on the manufacturer's sizing criteria and a conservative quarterly cleaning frequency, the 15" filter can pass 1912 gph (exceeding the peak flow of 1406 gph). The filter housing is constructed with a 4" outlet pipe that will direct filtered effluent to the flow equalization tank. Under gravity conditions, the 4" line has a flow capacity exceeding 1800 gph with a pipe flow depth of 1.50". - Flow Equalization Pumps — dual flow equalization pumps rated with a design flow of 25 gpm are specified. In the event one pump is not in operation, a single pump can deliver 1500 gph. - AX -Max Recirculation Pumps — the AX -Max units are specified with dual 75 gpm recirculation pumps. With a single pump in operation, the pump can move 4500 gph or approximately 19 min to pump the peak flow (1406 gph). The return flow is supplied by the recirculation pumps. - AX -Max Discharge Nozzles - The design of the unit includes 8 distribution nozzles on the discharge side of the AX -Max unit. Each nozzle is rated for 6.2 gpm. With the 8 nozzles, a total of 49.6 gpm can be delivered to the discharge side of the AX -Max unit. The hourly flow of the nozzles is 2976 gph or over double the peak hourly flow (1250 gph). - AX -Max Discharge Pumps — dual discharge pumps rated with a design flow of 25 gpm are specified. In the event one pump is not in operation, a single pump can deliver 1500 gph. - UV Disinfection System — a dual UV system (in series) is specified. Each UV bulb is rated for a flowrate of 40 gpm. If only a single system is in operation, the rated capacity of the UV system (40 gpm) will exceed the design outflow rate of 25 gpm. The system as designed will accommodate the peak hourly flow for the facility.