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HomeMy WebLinkAboutNC0021849_Compliance Evaluation Inspection_20180706 ROY COOPER Governor - MICHAEL S.REGAN Secretary Water Resources LINDA CTJLPEPPER ENVIRONMENTAL OUALITY Interim Director July 06, 2018 RECEIVED/DENR/DWR Pamela W. Hurdle Town of Hertford JUL 6 2018 PO Box 32 Water Resources Hertford, NC 27944 Permitting Section SUBJECT: Compliance Inspection Report Hertford WWTP NPDES WW Permit No., NC0021849 Perquimans County - Dear Ms. Hurdle: The North Carolina Division of Water Resources conducted an inspection of the Hertford WWTP on 7/05/2018. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0021849. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". Please respond in witting to this office within 30 days of your receipt of this letter regarding your plans or measures to be taken to address the issues noted in the Inspection Report. If you should have any questions, please do not hesitate to contact me with the Water Quality Regional Operations Section in the Washington Regional Office at 252-946-6481 or via email at stewart.white©ncdenr.gov. Sincerely, / // /rl�- Stewart White, Environmental Specialist I Water Quality Regional Operations Section Washington Regional Office Division of Water Resources, NCDEQ ATTACHMENTS Cc: WQS Washington Regional Office NPDES Compliance/Enforcement Unit State of North Carolina I Environmental Quality I Water Resources 943 Washington Square Mall,Washington,NC 27889 252-946-6481 United States Environmental Protection Agency Form Approved EPA Washington,D C 20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A National Data System Coding(i.e,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 2 � 3 1111 121 117 181 , 1 191G1 201 I N 5 NC002184918/07/05IJ I-1 LJ 211111I1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1111I11 11111111111 1 66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 671 I 701 I 711 1 72 1 j 1 731 1 174 75j 1 1 1 1 1 1 180 Section B Facility Data LJ Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10 10AM 18/07/05 18/07/01 ' Hertford WWTP 114 W Grubb St Exit Time/Date Permit Expiration Date Hertford NC 27944 1135AM 18/07/05 22/12/31 Name(s)of Onsite Representative(s)Ttles(s)/Phone and Fax Number(s) Other Facility Data /// Charles Anderson Jones/ORC/252-333-6948/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Brandon Shoaf,PO Box 32 Hertford NC 27944/Town Manager/252-426-1969/2524267060 No Section C.Areas Evaluated During Inspection(Check only those areas evaluated) I. Permit • Flow Measurement • Operations&Maintenance El Records/Reports • Self-Monitoring Program • Sludge Handling Disposal • Facility Site Review I. Effluent/Receiving Waters • Laboratory Section D Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Robert E Bullock Division of Water Quality//252-948-3924, Stewart White WARO WQ//252-948-3940/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date David L May WARO WQ//252-946-6481 Ext.3 EPA Form 3560-3(Rev 9-94)Previous editions are obsolete Page# 1 NPDES yr/mo/day Inspection Type (Cont.) 1 31 NC0021849 111 121 18/07/05 117 18 [...d I Section D Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) The Town of Hertford WWTP was found to be non-compliant.There was no notification of break downs or by-passes from these maintenance issues within 24 hours or letters in writing within 5 days of the time the Permittee became aware of the circumstance. Chuck Jones stated he had verbally informed the town of maintenance issues. 1) Both Automatic Bars Screens down/Using Manual Screen-Solids reaching Effluent Channel 2)Auto Grit Removal System Down 3)#1 Clarifier Down (Sheared Pin) 4) Hydrotech Disk Filters Back-Wash Pumps Burn up 5) Sand Drying Beds not Operational 6) Sludge Digester Pump Clogged Present during Inspection Pamela Hurdle Interim Town Manager, Chuck Jones (ORC), Chris Wharton Public Works Director, David May Regional Supervisor-Water Quality Regional Operations Section, Robbie Bullock,Environmental Specialist II , Stewart White Environmentalist I Page# 2 i Permit: NC0021849 Owner-Facility: Hertford WWTP Inspection Date: 07/05/2018 Inspection Type: Complaint Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ • ❑ application'? Is the facility as described in the permit? • 0 0 0 #Are there any special conditions for the permit? • 0 0 ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • 0 ❑ 0 Comment: Permit Experation date December 31,2022 Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • 0 CI Is all required information readily available, complete and current? • 0 0 0 Are all records maintained for 3 years(lab reg. required 5 years)? • 0 ❑ ❑ Are analytical results consistent with data reported on DMRs? • 0 0 0 Is the chain-of-custody'complete? • 0 ❑ ❑ Dates,times and location of sampling ❑ Name of individual performing the sampling 0 Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete do they include all permit parameters? • ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ • (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator El ❑ 0 ❑ on each shift? Is the ORC visitation log available and current'? ❑ U ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification'? • ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification'? • ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? • ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ II Comment: ORC was using lab sheet for siqh in. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping'? ❑ ® ❑ ❑ Page# 3 l Permit NC0021849 Owner-Facility: Hertford WVVfP Inspection Date: 07/05/2018 Inspection Type: Complaint Operations & Maintenance Yes No NA NE Does the facility analyze process control parameters,for ex.MLSS, MCRT, Settleable • ❑ 0 0 Solids,pH, DO, Sludge Judge, and other that are applicable'? Comment. Not running process control parameters frequent enough such as MLSS. Bar Screens Yes No NA NE Type of bar screen a Manual b Mechanical • Are the bars adequately screening debris'? 0 • ❑ ❑ Is the screen free of excessive debris? • ❑ 0 0 Is disposal of screening in compliance'? ❑ U 0 0 Is the unit in good condition'? 0 • 0 0 Comment: Both automatic bar screens not operational. Flow Measurement-Influent Yes No NA NE #Is flow meter used for reporting'? U 0 ❑ ❑ Is flow meter calibrated annually'? U 0 ❑ ❑ Is the flow meter operational? U ❑ 0 ❑ (If units are separated) Does the chart recorder match the flow meter'? ❑ 0 ❑ Comment: Flow Meter Calibrated 2/1/18 Influent Sampling Yes No NA NE #Is composite sampling flow proportional? ❑ • 0 0 Is sample collected above side streams? I 0 0 0 Is proper volume collected'? U 0 0 ❑ Is the tubing clean'? I ❑ 0 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • ❑ ❑ ❑ Celsius)? Is sampling performed according to the permit'? _ I ❑ ❑ ❑ Comment: Influent Sampler Temp 5 degree celsius Grit Removal Yes No NA NE Type of grit removal a.Manual 0 Page# 4 Permit: NC0021849 Owner-Facility: Hertford VWVTP Inspection Date: 07/05/2018 Inspection Type Complaint Grit Removal Yes No NA NE b Mechanical III Is the grit free of excessive organic matter? 00110 Is the grit free of excessive odor? • 000 #Is disposal of grit in compliance? 01100 Comment The Vortex Grit Removal system is not operational. Pumps-RAS-WAS Yes No NA NE Are pumps in place? • 000 Are pumps operational? • 0 0 0 Are there adequate spare parts and supplies on site'? 0 0 U U Comment RAS is gravity feed. Aerobic Digester Yes No NA NE Is the capacity adequate? • U OD Is the mixing adequate? • 000 Is the site free of excessive foaming in the tank? 110 U U #Is the odor acceptable? , M 0 0 0 #Is tankage available for properly waste sludge? • ❑ ❑ ❑ Comment. Digester next to headworks clogged according to ORC Chemical Feed Yes No NA NE Is containment adequate? 000 • Is storage adequate? U ❑ U • Are backup pumps available? U LI 0 U Is the site free of excessive leaking? ❑ 0 0 M Comment Diving Beds Yes No NA NE Is there adequate drying bed space? ® ❑ 1:11=1 Is the sludge distribution on drying beds appropriate? 0100 Are the drying beds free of vegetation? 0 • 00 #Is the site free of dry sludge remaining in beds'? • 000 Is the site free of stockpiled sludge? 11000 c Page# 5 Permit NC0021849 Owner-Facility: Hertford WWfP Inspection Date: 07/05/2018 Inspection Type: Complaint Drying Beds Yes No NA NE Is the filtrate from sludge drying beds returned to the front of the plant? ❑ 0 0 II #Is the sludge disposed of through county landfill? ❑ ❑ ❑ • #Is the sludge land applied? • ❑ ❑ 0 (Vacuum filters)Is polymer mixing adequate? ❑ 0 0 U Comment: Sludge in liquid form being land applied by Granville Farms,lnc. Standby Power Yes No NA NE Is automatically activated standby power available? • 0 ❑ 0 Is the generator tested by interrupting primary power source? • 0 0 0 Is the generator tested under load? ❑ • 0 0 Was generator tested&operational during the inspection? • 0 ❑ 0 Do the generator(s)have adequate capacity to operate the entire wastewater site? • ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? • 0 ❑ ❑ Is the generator fuel level monitored? • ❑ ❑ ❑ Comment (3) 125 KW Back-up Gererators. Oxidation Ditches Yes No NA NE Are the aerators operational? • ❑ ❑ ❑ Are the aerators free of excessive solids build up? • ❑ ❑ ❑ #Is the foam the proper color for the treatment process? • ❑ ❑ ❑ Does the foam cover less than 25%of the basin's surface? • ❑ ❑ ❑ Is the DO level acceptable? • 0 ❑ ❑ Are settleometer results acceptable(>30 minutes)? ❑ 0 0 Is the DO level acceptable?(1.0 to 3 0 mg/I) 0 ❑ 0 MI Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) ❑ ❑ ❑ • Comment MLSS Ightt brown in color. Looked good. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • 0 ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ • 0 ❑ Are weirs level? • ❑ ❑ 0 Is the site free of weir blockage? • ❑ ❑ ❑ Is the site free of evidence of short-circuiting? • ❑ ❑ ❑ Page# 6 Permit: NC0021849 Owner-Facility: Hertford VVVVfP Inspection Date: 07/05/2018 Inspection Type: Complaint Secondary Clarifier Yes No NA NE Is scum removal adequate? • 0 ❑ 0 Is the site free of excessive floating sludge? • ❑ El 0 Is the drive unit operational? 0 • El ❑ Is the return rate acceptable(low turbulence)? ■ ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? ® 0 El ❑ Is the sludge blanket level acceptable? (Approximately%4 of the sidewall depth) • El El ❑ Comment: Clarifier#1 sheared pin non-operational Pump Station -Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? • El El ❑ Are all pumps present? • ❑ ❑ El Are all pumps operable? • ❑ 0 El Are float controls operable? • 0 0 El Is SCADA telemetry available and operational? El ❑ El III Is audible and visual alarm available and operational? ❑ El ❑ • Comment: Effluent contact chamber has to much floating debris.Two Feet of black sludge observed Effluent was cloudy. Hydrotech Disk Filters were not operational. Back wash pumps burn up in pit or filter containment walls. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? • ❑ El ❑ Is flow meter calibrated annually? • ❑ El ❑ Is the flow meter operational? • ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ❑ • Comment: Calibrated 2/5/18 Effluent Meter Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ■ ❑ ❑ Is sample collected below all treatment units? • El ❑ El Is proper volume collected? • ❑ El ❑ Is the tubing clean? ® ❑ ❑ El #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • ❑ El El Celsius)? Is the facility sampling performed as required by the permit(frequency, sampling type ® ❑ El El representative)? Page# 7 Permit: NC0021849 Owner-Facility: Hertford VVWTP Inspection Date: 07/05/2018 Inspection Type: Complaint Effluent Sampling Yes No NA NE Comment: Temp 3.7 degree celsius Pump Station -Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? • ❑ ❑ ❑ Is the wet well free of excessive grease? • ❑ 0 0 Are all pumps present? • ❑ ❑ ❑ Are all pumps operable? • ❑ ❑ ❑ Are float controls operable? • ❑ ❑ 0 Is SCADA telemetry available and operational? 0 ❑ ❑ • Is audible and visual alarm available and operational? ❑ • ❑ 0 Comment: Influent Pump Station Alarm system not operational. Disinfection-Gas Yes No NA NE Are cylinders secured adequately? • ❑ ❑ ❑ Are cylinders protected from direct sunlight? • ❑ ❑ ❑ Is there adequate reserve supply of disinfectant? • ❑ 0 ❑ Is the level of chlorine residual acceptable? ❑ II ❑ 0 Is the contact chamber free of growth, or sludge buildup? ❑ U 0 ❑ Is there chlorine residual prior to de-chlorination? ❑ • ❑ ❑ Does the Stationary Source have more than 2500 lbs of Chlorine(CAS No 7782-50-5)? ❑ • 0 ❑ If yes,then is there a Risk Management Plan on site? ❑ ❑ ❑ ❑ If yes,then what is the EPA twelve digit ID Number?(1000- - ) If yes,then when was the RMP last updated? , Comment Chlorine was out dunnq inspection. De-chlorination Yes No NA NE Type of system? Is the feed ratio proportional to chlorine amount(1 to 1)? ❑ ❑ ❑ • Is storage appropriate for cylinders? • ❑ ❑ ❑ #Is de-chlorination substance stored away from chlorine containers? ❑ • ❑ ❑ Comment. Are the tablets the proper size and type? ❑ ❑ ❑ U Are tablet de-chlorinators operational? ❑ ❑ ❑ • Page# 8 Permit. NC0021849 Owner-Facility: Hertford WWTP Inspection Date: 07/05/2018 Inspection Type: Complaint De-chlorination Yes No NA NE Number of tubes in use? Comment: Using Chlorine Gas Page# 9