HomeMy WebLinkAboutNC0046728_Industrial User_20180620 Carolina Beverage Group, LLC
PERMIT # 0017
January 1, 2019
Thru
December 31, 2023
Rev. 0
RECEIVEDIDENRJDWR
JUL 05 2018
Water Resources
Permitting Section
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June 20,2018
Hand Delivered
Mrs.Shannon Hilton
Carolina Beverage Group,LLC
PO Box 1183
Mooresville, NC 28115
Subject: Transmittal Letter for Industrial User Pretreatment Permit(IUP 0017)
Dear Mrs. Hilton:
New Permit being issued to Carolina Beverage Group,LLC(IUP# 0017)is enclosed.This
permit is being issued in response to the Application received on 6/15/18.These changes are
issued pursuant to the requirements of North Carolina General Statute 143-215.1 and local Sewer
Use Ordinance and the Pretreatment Program.
Please read this permit carefully.
If any parts,measurement frequencies,or sampling requirements contained in this permit are
unacceptable to you,you have the right to an adjudicatory hearing upon written request within
(30)days following receipt of this letter. Unless such demand is made,this decision shall be final
and binding.
Sincerely,
Eric Brackett
Official for the POTW
(Local Pretreatment Control Authority)
cc. James A.Levis,WWTP Plant Manager
Jeff Campbell,Environmental Compliance Supervisor
enclosure: IUP#0017
Town of Mooresville, RRWWTP
Control Authority and/or Municipality
PERMIT
Industrial User Pretreatment Permit(IUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
0017 N/A
IUP Number 40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable
federal categorical pretreatment regulations, all other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and
the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry
hereafter referred to by name or as the permittee:
Industry name,permittee
Carolina Beverage Group, LLC
Facility Located at Street Address
110 Barley Park Lane, PO Box 1183
City
Mooresville
State,Zip
North Carolina, 28115
Is hereby authorized to discharge wastewater from the facility located at the above listed address
into the sanitary sewer collection system and the wastewater treatment facility of the Control
Authority and/or Municipality listed below:
IUP Control Authority andlor Municipality WWTP name.
Rocky River Wastewater Treatment Plant
NPDES Number
NC0046728
WWTP Address:
369 Johnson Dairy Road
City,State,Zip
Mooresville, North Carolina, 28115
In accordance with effluent limitations, monitoring requirements and all other conditions set
forth in Parts I, II, and III of this Industrial User Pretreatment Permit{IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date:
January 1St, 2019
Expiration date,this permit and the authorization to discharge shall expire at
midnight on this date:
December 31St, 2023
q -ai aoi U 1)
Date signed Jeff viro e I Compliance Supervisor
Campbell
Date signed Eric Environmental Compliance Officer
Bracken
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART OUTLINE:
UI,
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits&Monitoring Requirements
G.) Definitions and Limit Page(s)notes
A. IUP Basic Information:
Receiving Control Authority&WWTP name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP Name: IUP Number:
Carolina Beverage Group, LLC 0017
IUP Effective date: Pipe Numbers,list all regulated pipes:
January 1St, 2019 001
(UP Expiration date: [UP 40 CFR#(if applicable),or N/A:
December 31st, 2023 N/A
B. IUP History. A Complete Permit History is required):
Effective Renewal or Description of changes over previous IUP.
Date Modification
January I°t,2004 Issued Permit Issued Permit
May 23rd,2005 Modification Flow modification from 0.025 MGD to 0.035 MGD monthly avg.:
0.035 MGD to 0.050 MGD daily max.
*pH low level changed from 6.0 to 6.5
August 19th,2005 Modification Special Conditions section added about"Certified Operator"
December 5th, Modification 1. pH lower limit to 6.0 units,higher limit to 12.5 units
2005 2. Mass Loading on BOD changed from 4170 lbs.Daily Max.to
1251 lbs.Daily Max.and 6-month average from 1751.4 lbs.to
437.85 lbs.
3. TSS mass base from 417 lbs.Daily Max.to 83.4 lbs.Daily Max.
and 6-month average from 145.95 lbs.to 43.785 lbs.
4. Deleted Barium from permit monitoring requirements.
2
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
May 26th,2006 Modification 1. Changed Daily Max.Flow from 0.050 MGD to 0.120 MGD;
changed Average flow for 6 months from 0.035 MGD to 0.080
MGD.
2. Sample collection and storage increased to maintaining composite
samples for 14 days in a refrigerator. [NC DENR recommends
that Pretreatment Staff have access to industrial samples if
violations should occur at the POTW.J See Section III,Special
Conditions.
3. Changed cyanide detection from 0.002mg/I to 0.005mg/1,since
WWTP no longer has cyanide limit on permit.
4. Changed reporting authority from Rickie Stutts to Pretreatment
Staff.Rickie Stutts retired from the Town of Mooresville on
12/31/05,
5. Changed Pipe 01 to 001 to correspond with other permits.
6. Fixed grammatical errors.
August I9',2006 Modification Increased flow for new production line:
a. 6-month average increased from 0.080 MGD to 0.200 MGD:
b. Year average increased from 0.120 MGD to 0.250 MGD
Date Modified Modification Increased flow for new production line:
October 19',2006 a) 6-month average increased from 0.200 MGD to 0.500
(NJ) MUD;
b) Daily Max.increased from 0.250 MGD to 0.600 MGD
New streamlining as well as modifications
Date Modified Modification 1) Raised pH excursion lower limit to 5.0 units from 3.0 per
June I51,2007 EPA Guidelines
(EB) 2) Changed report due date from the 15th to the 20'h
3) Dropped the 14-day sample collection storage for samples
4) Changed POTW sampling frequency to 1 /6 months
5) Changed CB&13 sampling frequency(sec limits page)
Date Modified Modification 1) Changed required detection limit to recommended detection
February 1",2008 limit.
(EB) 2) Changed Oil&Grease sampling to monthly.
3) Changed cyanide daily max.limits from 0.007 mg/I to 0.015
mg/I
4) Changed cyanide monthly avg.limits from 0.005 mg/I to 0.01
mg/1
January P',2009 Issued New Issued New Streamlined Permit
(EB) Permit
January 1",2010 Modification 1) Changed limits from monthly average to six-month average.
(EB) 2) Took off ADMI color monitoring.(not on POTW limits)
3) Added explanation for pH excursions#9-part d.in special
conditions&added pH excursion report sheet.
January 191,2014 Issued New Issued New Permit(Renewal)
(EB) Permit Increased zinc limit from 0.25 mg/l to 0.35 mg/I and six-month average to
0.30 mg/I
August P',2015 Modification Increased flow due to Engineering Study,CIP time changes and
(EB) Rev. 1 Pasteurizing more product:
A) Daily Max to 0.800 MOD from 0.600 MOD.
B) 6-month average to 0.700 MOD from 0.500 MGD
3
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
July 1st,2016 Modification Increased flow due to temperature of incoming water and the addition of
1 (EB) Rev.2 another pasteurizer.
A) Daily Max to 1.0 MGD from 0.8 MGD
B) 6-month average to 0.9 MGD from 0.700 MGD
C) Gave an immediate permit variance due to
multiple daily max.violations.Effective June 15th,
2016
July 1,2018 Modification Decreased flow due to bad Totalizer meter.
(EB) Rev.3 A) Daily Max to 0.8 MGD from 1.0 MGD
B) 6-month average to 0.7 MGD from 0.9 MGD
C) Gave an immediate 550 gpm Max.with(4) 15 minute
excursions for 600 gpm.
D) Lowered BOD max. limit to 10,000 lbs./day from
15,012 lbs./day
E) Lowered 6/month average to 5,000 lbs./day from
(6,255)
January 1,2019 Issued New Issued New Permit(Renewal)with same limits as the last
(EB) Permit Rev. 0 Modification(July 1,2018)see above.
4
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance
with the effluent limitations,monitoring requirements, and all other conditions
set forth in this Industrial User Pretreatment Permit (IUP) into the sewer
collection system and wastewater treatment facility of the Control Authority
and/or Municipality.
2.) The Permittee is hereby authorized to continue operation of and discharge
wastewater from the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection forms.
IU Treatment Units
List all Treatment Units: Descriptions:
pH adjustment and Treatment system consists of chemical addition for pH adjustment
Sedimentation box and sedimentation box to reduce the solids in the discharge.
See: SOP attachment
3.) The Permittee is hereby authorized to, if required by the Control Authority
and/or Municipality and after receiving Authorization to Construct (A to C)
from the Control Authority and/or Municipality, construct and operate
additional pretreatment units as needed to meet final effluent limitations.
D.) Description of IUP Discharge(s):
1. Describe the discharge(s) from all regulated pipes.
Pipe#001, Description of Discharge:
Carolina Beverage Group, LLC is allowed to discharge to Pipe 001 wastewater
consisting of process water&wash down water. This discharge usually consists of high
BOD and TSS.
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes. See Attachment
5
IUP, Part 1 Section F: Receiving POTW name=> Mooresville IU name='-• Carolina Beverage
Group,LLC
Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_: NC0046728 IUP#_> 0017
Effective date for these Limits=:- 1/1/2019 Pipe#_: 001
The Permittee may discharge from this specific Expiration date for these Limits== 12/31/2023 40 CFR#—: N/A
Pipe number according to these specific dates, if not applicable put N/A
effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE,(Check one below):
LIMITS for ENTIRE permit period=>
INTERIM Limits for period# 1
INTERIM Limits for period#2=>
FINAL Limits Page=` X
Concentration Limits Mass Limits Monitoring Frequency
Sample Recommended
I Collection Laboratory
6/Month 6/Month Method Detection
Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level
1 Flow 0.800 0.700 MGD 550 GPM GPM Continuous Record 1
2 BOD mg/1 10,000 5,000lbs./day 1 /WEEK 1/6 months C 2
3 TSS mg/1 1000.8 625.5 . lbs./day 1 /WEEK 1/6 months C 5
4 Temperature Deg.C . Deg.C
5 pH* 6.0- 12.0 Std.Units Std. Units Continuous 1/6 months G
OTHER PARAMETERS;Please List Alphabetically
6 Aluminum monitoring only mg/1 lbs./day 1/quarter 1/6 months C 0.01
7 Cadmium 0.0050 0.003 mg/I lbs./day 1/quarter 1/6 months C 0.001
8 Chloride monitoring only mg/1 lbs./day 1/quarter 1/6 months C 1
9 Chromium 0.075 0.050 mg/1 lbs./day 1/quarter 1/6 months C 0.01
10 Copper 0.250 0.200 mg/I lbs./day 1/quarter 1/6 months C 0.01
11 Cyanide 0.015 0.01 mg/1 lbs./day 1/quarter 1/6 months G 0.01
12 Fluoride monitoring only mg/1 lbs./day 1/quarter 1/6 months C 0.2
13 Lead 0.048 0.032 mg/1 lbs./day 1/quarter 1/6 months C 0.005
14 Oil&Grease 150 100 mg/I lbs./day 1/month 1/6 months G 5
15 Phosphorus monitoring only mg/1 lbs./day 1/quarter 1/6 months C 5
16 Nickel 0.075 0.050 mg/1 lbs./day 1/quarter 1/6 months C 0.005
17 Nitrogen,ammonia 10 7.5 mg/1 lbs./day 1/quarter 1/6 months C 0.1
18 Zinc 0.35 0.30 mg/I lbs./day 1/quarter 1/6 months C 0.01
19 *pH—(4)20 min.excursions from permitted limits allowed within a 24-hr.period;(Any spike below 5.0 or above 12.5,no matter how brief a time,is
considered a violation)
6
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
G.) Definitions and Limit Page(s) notes:
In addition to the definitions in the Town of Mooresville's Sewer Use Ordinance
the following definitions and requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume, not less than 100 ml, collected
every hour during the entire discharge period on the sampling day.
Sampling day shall be a typical production, and discharge day.
2. Composite Sample, alternative definition:
A composite sample for the monitoring requirements of this IUP is the
same as described above unless specifically defined below as the
automatic or manual collection of constant volume and constant time grab
samples collected and composited according to the following criteria:
specific volume of each grab sample= Milliliters
specific time interval between samples= Hours
total duration of sample collection period= Hours
Total number of grab samples to be composited= Samples
3. Daily Monitoring Frequency
Daily Monitoring Frequency as specified in this IUP shall mean each day
of discharge.
4. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a
sample which is taken from a waste stream on a one-time basis without
regard to the flow in the waste stream and over a period of time not to
exceed 15 minutes at a representative point in the discharge stream.
5. Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this
IUP is defined as a single reading,observation, or measurement.
7
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART II,
1. Representative Sampling 16. Federal and/or State Laws
2. Reporting 17. Penalties
3. Test Procedures 18. Need to Halt or Reduce
4. Additional Monitoring by 19. Transferability
Permittee
5. Duty to comply 20. Property Rights
6. Duty to Mitigate 21. Severability
7. Facilities Operation,Bypass 22. Modification, Revocation,
Termination
8. Removed substances 23. Reapplication
9. Upset Conditions 24. Dilution Prohibition
10. Right of Entry 25. Reports of Changed Conditions
11. Availability of Records 26. Construction of pretreatment
facilities
12. Duty to provide information 27. Re-opener
13. Signatory Requirements 28. Categorical Re-opener
14. Toxic Pollutants 29. General Prohibitive Standards
15. Civil and Criminal Liability 30. Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the
volume and nature of the monitored discharge. All samples shall be taken at the
monitoring point specified in this permit and, unless otherwise specified, before the
effluent joins or is diluted by any other wastestream, body of water, or substance.
Monitoring points shall not be changed without notification and approval by, the permit
issuing authority.
2. Reporting
a.) Monitoring results obtained by the permittee shall be reported on forms specified
by the Control Authority and/or Municipality, postmarked no later than the
twentieth day of the month following the month in which the samples were
taken. If no discharge occurs during a reporting period (herein defined as each
calendar month) in which a sampling event was to have occurred, a form with
the phrase "no discharge" shall be submitted. Copies of these and all other
reports required herein shall be submitted to the Control Authority and/or
Municipality and shall be sent to the following address:
Rocky River WWTP
Town of Mooresville
P.O. Box 878
Mooresville,NC 28115
Att:Pretreatment Staff
8
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
b.) If the sampling performed by the permittee indicates a violation, the permittee shall
notify the Control Authority and/or Municipality within 24 hours of becoming aware
of the violation. The permittee shall also repeat the sampling and analysis and
submit the results of the repeat analysis to the Control Authority and/or Municipality
within 30 days after becoming aware of the violation.
c.) If no self-monitoring is required by this IUP, and the sampling performed by the
Control Authority and/or Municipality indicates a violation, the Control Authority
and/or Municipality shall notify the permittee within 24 hours of becoming aware of
the violation, and the permittee shall sample for the applicable parameter and submit
the results of this analysis within 30 days after the POTW became aware of the
violation.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the
techniques prescribed in 40 CFR part 136 and amendments thereto unless specified
otherwise in the monitoring conditions of this permit.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more
frequently than required by this permit, using approved analytical methods as specified
above, the results of such monitoring shall be submitted to the Control Authority and/or
Municipality. The Control Authority and/or Municipality may require more frequent
monitoring or the monitoring of other pollutants not required in this permit by written
notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit.Any permit noncompliance
constitutes a violation of the Control Authority and/or Municipality Sewer Use
Ordinance and is grounds for possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in
violation of this permit which has a reasonable likelihood of adversely affecting human
health,the POTW,the waters receiving the POTW's discharge,or the environment.
7. Facilities Operation, Bypass
The permittee shall always maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve
compliance with the terms and conditions of this permit. Bypass of treatment facilities is
prohibited except when approved in advance by the Control Authority and/or
Municipality. Bypass approval shall be given only when such bypass is in compliance
with 40 CFR 403.17.
9
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
8. Removed Substances
Solids, sludge, filter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in a manner such as to prevent any pollutants
from such materials from entering the sewer system. The permittee is responsible for
assuring its compliance with any requirements regarding the generation, treatment,
storage, and/or disposal of "Hazardous waste" as defined under the Federal Resource
Conservation and Recovery Act.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and
temporary noncompliance with the effluent limitations of this permit because of factors
beyond the reasonable control of the permittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed or
inadequate treatment facilities, lack of preventative maintenance, or careless or improper
operations.
An upset may constitute an affirmative defense for action brought for the
noncompliance. The permittee has the burden of proof to provide evidence and
demonstrate that none of the factors specifically listed above were responsible for the
noncompliance.
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of
Environment and Natural Resources, Division of Water Quality, the Regional
Administrator of the Environmental Protection Agency, the Control Authority and/or
Municipality, and/or their authorized representatives, upon the presentation of
credentials:
1. To enter upon the permittee's premises where a real or potential discharge is
located or in which records are required to be kept under the terms and
conditions of this permit;and
2. At reasonable times to have access to and copy records required to be kept
under the terms and conditions of this permit; to inspect any monitoring
equipment or monitoring method required in this permit; and to sample any
discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration
and maintenance records as well as copies of reports and information used to complete
the application for this permit for at least (3) three years. All records that pertain to
matters that are subject to any type of enforcement action shall be retained and preserved
by the permittee until all enforcement activities have concluded and all periods of
limitation with respect to any and all appeals have expired.
Except for data determined to be confidential under the Sewer Use Ordinance,all reports
prepared in accordance with terms of this permit shall be available for public inspection
at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance,
effluent data shall not be considered confidential.
10
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
12. Duty to Provide Information
The permittee shall furnish to the Director of Public Works or his/her designees, within a
reasonable time, any information which the Director,his/her designee, or the Division of
Water Quality may request to determine whether cause exists for modifying, revoking
and reissuing, or terminating this permit or to determine compliance with this permit.
The permittee shall also furnish, upon request, copies of records required to be kept by
this permit.
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be
signed and certified by the Authorized Representative as defined under the Sewer Use
Ordinance. If the designation of an Authorized Representative is no longer accurate
because a different individual or position has responsibility for the overall operation of
the facility, or overall responsibility for environmental matters for the company, a new
authorization satisfying the requirements of this section must be submitted to [POTW
Director] prior to or together with any reports to be signed by an authorized
representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance
specified in such effluent standard or prohibition) is established under Section 307(a) of
the Federal Clean Water Act for a toxic pollutant which is present in the discharge and
such standard or prohibition is more stringent than any limitation for such pollutant in
this permit, this permit may be revised or modified in accordance with the toxic effluent
standard or prohibition and the permittee so notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal
penalties for noncompliance.
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, Iiabilities, or penalties established
pursuant to any applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the Control Authority and/or Municipality provides that
any person who violates a permit condition is subject to a civil penalty not to exceed
$25,000 dollars per day of such violation.
Under state law,(NCGS 143-215.6B under certain circumstances it is a crime to violate
terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly
make any false statement,representation, or certification in any record or other document
submitted or required to be maintained under this permit, including monitoring reports or
reports of compliance or noncompliance. These crimes are enforced at the prosecutorial
discretion of the local District Attorney.
11
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity to maintain compliance with the
conditions of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user,
different premises, or a new or changed operation without approval of the Town.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or
any exclusive privileges, nor does it authorize any injury to private property or any
invasion of personal rights, nor any infringement of Federal, State or local laws or
regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the
application of any provision of this permit to any circumstance is held invalid, the
application of such provision to other circumstances and the remainder of this permit
shall not be affected thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in
accordance to the requirements of the Control Authority and/or Municipality Sewer Use
Ordinance and North Carolina General Statute or implementing regulations.
23. Re-Application for Permit Renewal
The permittee is responsible for filing an application for re-issuance of this permit at
least 180 days prior to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way
attempt to dilute the discharge as a partial or complete substitute for adequate treatment
to achieve compliance with the limitations contained in this permit.
12
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
25. Reports of Changed Conditions
The permittee shall give notice to the Control Authority and/or Municipality of any
planned significant changes to the permittee's operations or system which might alter the
nature, quality, or volume of its wastewater at least 180 days before the change. The
permittee shall not begin the changes until receiving written approval from the Control
Authority and/or Municipality. Also see Part II, 30 below for additional reporting
requirements for spill/slug issues.
Significant changes may include but are not limited to
(a) increases or decreases to production;
(b) new or changed manufacturing processes and/or chemicals;or
(c) new or changed customers.
(d) increases in discharge of previously reported pollutants;
(e) discharge of pollutants not previously reported to the Control Authority and/or
Municipality;
(t) new or changed product lines;
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final
Plans and Specifications have been submitted to the Control Authority and/or
Municipality and written approval and an Authorization to Construct(A to C)have been
issued.
27. Re-opener
The permit shall be modified or, alternatively, revoked and reissued to comply with any
applicable effluent standard or limitation for the control of any pollutant shown to
contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by
the POTW discharge permit. The permit as modified or reissued under this paragraph
may also contain any other requirements of State or Federal pretreatment regulations
then applicable.
28. Categorical Re-opener
This permit shall be modified, or alternatively,revoked and reissued,to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)
and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or
limitation so issued or approved:
I.) contains different conditions or is otherwise more stringent than any
effluent limitation in this permit;or
2.) controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other
requirements of the Act then applicable.
13
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR
403.5 (a)and(b)of the Federal pretreatment regulations.
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of prohibited
materials and other substances regulated by this permit. The permittee shall also notify
the POTW immediately of any changes at its facility affecting the potential for spills and
other accidental discharge, discharge of a non-routine, episodic nature, a non-customary
batch discharge,or a slug load as defined in the Sewer Use Ordinance.
Additionally, the permittee shall notify by telephone and e-mail the Control Authority
and/or Municipality immediately of all discharges that could cause problems to the
POTW including any slug loadings as defined in the Sewer Use Ordinance. If the
permittee experiences such a discharge, they shall inform the Control Authority and/or
Municipality immediately upon the first awareness of the commencement of the
discharge. Notification shall include location of the discharge, type of waste,
concentration and volume if known and corrective actions taken by the permittee. A
written follow-up report thereof shall be filed by the permittee within five (5) days,
unless waived by the Control Authority and/or Municipality.
14
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
1. Slug/Spill Control Measures
In addition to the requirements in Part It, 30, the Permittee shall complete installation
and/or commence implementation, operation, and/or maintenance of the following
specific protection Measures, Activities, Plans. Etc. (Items without specific completion
dates, or marked as "Continuous." must be performed for the entire duration of the
permit):
Required
Completion/
Implementation
Description of Measure,Activity, Plan,etc. Date
Submit Slug/Spill Control Plan in accordance with SUO Implemented.
Revised with permit application September 2008
Revised with permit application September 2013
Revised with permit application June 2018
The permittee shall provide updates to the Control Authority as required by Part II, 30,of
this IUP. Modifications to the measures shall be approved by the Control Authority prior
to installation/implementation. If a measure fails, the Control Authority shall be notified
within 24 hours.
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment facility,
the permittee shall submit a sludge management plan to the Control Authority.
3. Flow Measurement Requirements
(For SIUs with discharge flow meters)
The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved scientific practices to ensure the accuracy and
reliability of measurements of the volume of monitored discharges. Devices installed
shall be a continuous recording flow meter capable of measuring flows with a maximum
deviation of less than 10% from true discharge rates throughout the range of expected
discharge volumes. The devices shall be installed, calibrated, and maintained to ensure
accuracy. At the time of issuance of the permit, this method consists of a Parshall
Flume and 4" Magnetic Flow Meter. The meter shall be calibrated every three (3)
months. Modifications or other flow metering equipment shall be approved by the
Control Authority prior to installation. If a required flow measurement device fails, the
Control Authority shall be notified within 24 hours.
15
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water Quality
Certified Laboratory that is certified in the analysis of the pollutant in wastewater. All
analysis is to be paid by the Permittee.
5. Certified Operator (N/A) not classified
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification
of the facility by the Certification Commission, the permittee shall employ a certified
wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater
treatment facilities. Such operator must hold a certification of the type and grade
equivalent to, or greater than the classification assigned to the wastewater treatment
facilities by the Certification Commission. The permittee must also employ a certified
backup operator of the appropriate type and grade to comply with the conditions of Title
15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as
required; must properly manage and document daily operation and maintenance of the
facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The
permittee shall submit a letter designating the operator in responsible charge to the
Certification Commission or their designee within thirty days after facility classification.
6. Toxic Organic Management Plan
Within ninety days of the issuance of this permit,the permittee shall develop and submit
to the Control Authority a toxic organic management plan.
7. Monitoring Waiver Parameters
Monitoringbythepermittee and the Control Authorityhas been waived for the following
parameters in accordance with 40 CFR 403.12(e)(2).
Parameter Name 40 CFR Standards
The permittee shall provide the following certification with each report required by Part
II,2,of this IUP, but in no case less than once every six months.
"Based upon my inquiry of the person or persons directly responsible for managing
compliance with the Pretreatment Standards for 40 CFR , I certify that, to
the best of my knowledge, there has been no increase in the level of
in the
wastewaters due to the activities at the facility since filing of the [[[last monitoring
report]]] [[[last periodic report under 40 CFR 403.12(e)(1).]]]"
16
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
In the event that a waived parameter is found to be present or is expected to be present
based on changes that occur in the permittee's operations, the permittee shall
immediately notify the Control Authority and sample for the parameter within
days of the notification.
8. Equivalent Mass Limits
This S1U is subject to 40CFR , and has been approved for Equivalent Mass Limits
for Concentration Limits as allowed by 40CFR 403.6(c)(5). In order to remain eligible
for the Equivalent Mass Limits,the following conditions must be met.
a. Maintain and effectively operate control and treatment technology adequate to
achieve compliance with the equivalent mass limit. Currently consisting of: BOD
and TSS.
b. Continue appropriate effluent flow monitoring. Currently consisting of Parshall
Flume with Magnetic Flow Meter for continuous monitoring,
c. Continue to record production rates.
d. Notify the POTW immediately if production rates vary by more than 20% of the
production used as the basis for calculating the equivalent mass limits.
e. Submit monthly flow and production rate summaries by the 20th day of the following
month, with an analysis of flow and production rate changes to demonstrate no
dilution.
f. Continue to employ the same or comparable water conservation measures.
Failure to comply with any of the above conditions disqualifies the User from coverage
by equivalent mass limits. Pre-existing concentration-based Pretreatment Standards will
be automatically enforceable at the time of disqualification.
17
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
9. pH CONTINUOUS MONITORING AND CALIBRATION
a. The pH monitoring frequency for this permit is continuous. In addition,the pH meter
is to be verified once(1 time) per week as a minimum.The permittee shall
calibrate and maintain the accuracy of all pH controllers,monitors and recorders to the
accepted capability of that type of device.May be done by Permit Holder.
b. All pH monitoring and calibration records shall be available during inspections by
Town officials,NCDENR(North Carolina Department of Environment and Natural
Resources),and/or by EPA(Environmental Protection Agency).
c. The Town will allow for reasonable meter"downtime"to address calibration and
maintenance needs, as well as power failures. It is the responsibility of the permittee to
keep a log of the time, date,and reason for"downtime".
d. Reporting requirement for brief period of time for excursions below 6.0 pH units:
I) It is the permittee's responsibility to report the maximum and minimum for
each time period the pH was outside the limits,providing the maximum or
minimum of that excursion as well as the time and length of the excursion.
(e.g.,below 6.0 from 10:08 to 10:14 am,max was 5.7,min was 5.2.
These excursions are to be reported by the twentieth of the following
month on a separate IDMR form.
2) The Town will allow an excursion of no longer than 20 minutes/4 times
per day to be discharged to the sewer system. Also,the Town reserves the
right to determine any excursion that causes inhibition or pass through
(including damage to the collection system or any POTW equipment)a
violation no matter how brief a time. (This applies to a pH excursion from
5.0 to 5.99 and 12.0 to 12.49.)
3) Any spike below 5.0 or above 12.5,no matter how brief a time,is
considered a violation,and must be reported immediately to the POTW.
Furthermore,the user will be subject to fines and violations.
18
IUP Synopsis
A. IUP Basic Information
Receiving POTW name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP name: IUP Number:
Carolina Beverage Group,LLC 0017
IUP Effective date: Pipe Numbers,list all regulated pipes:
July 1st,2018 001
IUP expiration date: IUP 40 CFR#,if applicable:
December 31st,2018 N/A
B. IUP Survey&Application form
Attach a completed copy of the Industrial User Wastewater Survey&Application
Form(see appendix 6-A)
C. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7)completed by the
Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s), PART I,Section F of the IUP.
RATIONALE#1:
Review of IU Monitoring Data,with no Over Allocation situation:
The following pollutants were assigned numerical limits in this 1UP based on a
review of monitoring data for the permittee to determine what ranges of
concentrations are currently being discharged. To account for sample variability a
factor was applied to the monitoring data to determine the permit limit. Permit
limits assigned by the Local IUP Control Authority can not result in an Over
Allocation situation for any pollutants.
These limits were already in place from the previous permit.
Raised Zinc Limit from 0.25mg/1 to 0.35 mg/1 and 6/month avg. to
0.30. They rarely exceeded 0.35 or 0.42 TRC. They have also
changed some BMP's to eliminate SNC.
1
IUP Synopsis
RATIONALE #2a:
Categorical Industrial Limits,with no Over Allocation situation:
Check here if Combined Wastestream Formula (CWF) or other categorical limits
calculations were used. If used, please attach calculations: (see CWF Spreadsheet,
Appendix 6-F)
Were used(attach calculations)
Were not used
The following pollutants were assigned numerical limits in this IUP based on the
categorical regulations. These limits do not result in over allocations.
RATIONALE#3a:
Over Allocation Prevention,with IU pollutant reduction:
The following pollutants were assigned numerical limits in this IUP based on
allocating the Maximum Allowable Industrial Loading (MAIL) determined with
the Headworks Analysis (HWA) among all Industrial Users. The total loading of
each pollutant from all permitted discharges does not exceed the MAIL. These
limits do not result on over allocations.
RATIONALE#3b:
Interim Limits for IU pollutant reduction:
The following pollutants were assigned interim numerical limits in this IUP to
allow time for the industry to come compliance with final limits that will not in
over allocations.
2
IUP Synopsis
RATIONALE#4:
4.) Other Rationale for Limitations:
The following rationale was used for developing IUP Limits.
Parameter Rationale
Flow Explained in the History
BOD Explained in the History
RATIONALE#5a:
Non-Categorical Parameters where No Limit needed or assigned in an IUP:
The following pollutants were not assigned numerical limits in this IUP because
the loadings for these pollutants from this lU were less than 5% of the MAHL.
The loading of these pollutants from this IU is considered insignificant at this time.
Pollutant Avg SIU mg/l Avg SIU lbs/day 5% MAHL, lbs/day
Flow
RATIONALE#5b:
Categorical Parameters with Waived Monitoring:
Monitoring is waived for the following categorical parameters (attach
documentation of waiver justification).
3
Carolina Beverage Group, LLC
PERMIT # 0017
January 1, 2019
Thru
December 31, 2023
2018 Allocation Table
Workbook Name : 2013AllocationTable rev 6 - 7-1-2018 History - Copy, Worksheet Name:PArted:6/19/2018,4:30 PM
Page 1 of 4
Allocation Table Spreadsheet Instructions:
Headworks last approved: 01/14/14 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is
,.2..
Allocation Table updated: 07/01/18 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C.
Permits last modified: 07/01/18 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load
in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in
columns AT through BK.
Pores=> Rocky River WWTP
NPDESi=> NC0046728
FLOW BOD TSS
Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load
Count (please list aiphabeecl).) number number Industry Date Date Expires MGD gal/day mg/1 lbs/day lbs/day
1 Bestco,Inc. 0006/01 0001 Candy 07/01/17 05/01/18 06/30/22 0.2000 200,000 1500.00 2502.00 540.00 900.72
2 Carolina Beverage Group,LLC 0017/01 0001 iEnergy D 01/01/14 07/01/18 12/31/18 0.7000 700,000 1071.00 5225.00 107.10 625.25
3 Niagra Bottling LLC 0018/01 0001 Water 01/01/17 10/15/15 12/31/21 0.3000 300,000 250.00 625.50
4
5 ,
6
7
8
9
10
Column Totals=> 1.20001 1,200,000 8353 15261
Basis=> NPDES Design Design
MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 7.5000 20204 21455
Uncontrollable Loading(lbs/day)=> _ 2.9811 6738 9348
Total Allowable for Industry(MAIL)(lbs/day)_> 4.5189 13466 12106
Total Permitted to Industry(lbs/day)=> 1.2000 8353 1526
MAIL left(lbs/day)=> 3.3189 5113 10580
Percent Allow.Ind.(MAIL)still available(%)=> 73.4% 38.0% 87.4%
Percent MAHL still available(%)=> 44.3% 25.3% 49.3%
5 Percent MAHL(lbs/day)_> 0.3750 1010 1073
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 6 - 7-1-2018 History - Copy, Worksheet Name:PArted:6/19/2018,4:30 PM
Page 2 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
POTW=> Rocky River WWTP
NPDES#=> NC0046728
Ammonia Arsenic Cadmium Chromium Copper Cyanide
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please list alphabetic()) number number mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
1 Bestco,Inc. 0006/01 0001 ' 7.50 12.51 ( 0.0030 0.0050 0.0500 0.0834, 0.2000 0.33360.0300 0.0500
2 Carolina Beverage Group,LLC 0017/01 0001 7.50 43.79 0.0030 0.0175 0.0500 0.2919 0.2000 1.1676 0.0100 0.0584
3 Niava Bottling LLC 0018/01 0001
4
5
6
7
8
��
9
10
Column Totals=> 56 0.0000 0.000�1 0.0225 1 0.3753 1.5012 0.10841
Sludge Sludge
Basis=> Design Ceiling Stream Std Stream Std Ceiling NPDES
MAHL from HWA(lbs/day)=> 1438.65 0.1066 0.1796 8.2311 0.4345
Uncontrollable Loading(lbs/day)=> 673.77 0.0671 0.0746 0.0870 0.9075 0.0646
Total Allowable for Industry(MAIL)(lbs/day)=> 764.88 0.0394 0.1050 8.1441 2.3054 0.3698
Total Permitted to Industry(lbs/day)=> 56.30 0.0000 0.0225 0.3753 1.5012 0.1084
MAIL left(lbs/day)_> 708.58 0.0394 0.0825 7.7688 0.8042 0.2614
Percent Allow.Ind.(MAIL)still available(%)=> 92.6% 100.0% 78.6% 95.4% 34.9% 70.7%
Percent MAHL still available(%)=> 49.3% 37.0% 45.9% 94.4% 25.0% 60.2%
5 Percent MAHL(lbs/day)_> 71.93 0.0053 0.0090 0.4116 0.1606 I 0.0217
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 6 - 7-1-2018 History - Copy, Worksheet Name:PArfed:6/19/2018,4:30 PM
Page 3 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
POTW=> Rocky River WWTP
NPDESit=> NC0046728
Lead Mercury Molybdenum Nickel Selenium Silver
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please listalphabettcly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day
1 Bestco,Inc. 0006/01 0001 0.0320 0.05340.0500 0.0834 ______I-
2 Carolina Beverage Group,LLC 0017/01 0001 0.0320 0 8 0.0502919 l
3 Niagra Bottling LLC 0018/01 0001
4
5 -
6
7
8
9
10
Column Totals=> 1 0.2402 0.000000 0.0000 0.3753 0.0000 0.00001
Sludge
Sludge Ceiling Sludge AS/Nit/TF
Basis=> Ceiling NPDES HASL Ceiling Stream Std inhibition
MAHL from HWA(lbs/day)_> 0.8805 0.017510 0.9428 0.6394 0.2963 6.7346
Uncontrollable Loading(lbs/day)=> 0.0646 0.004227 0.1566 0.0920 0.1343 0.0671
Total Allowable for Industry(MAIL)(lbs/day)=> 0.8159 0.013283 0.7862 0.5474 0.1621 6.6674
Total Permitted to Industry(lbs/day)_> 0.2402 0.000000 0.0000 0.3753 0.0000 0.0000
MAIL left(lbs/day)_> 0.5757 0.013283 0.7862 0.1721 0.1621 6.6674
Percent Allow. Ind.(MAIL)still available(%)=> 70.6% 100.0% 100.0% 31.4% 100.0% 100.0%
Percent MAHL still available(%)_> 65.4% 75.9% 83.4% 26.9% 54.7% 99.0%
5 Percent MAHL(lbs/day)_> 0.0440 0.000875 0.0471 0.0320 0.0148 0.3367
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 6 - 7-1-2018 History - Copy, Worksheet Name:PArfed:6/19/2018,4:30 PM
Page 4 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
POTw=> Rocky River WWTP
NPDES#=> NC0046728
Zinc Total Nitrogen Total Phos.
Industry Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load
Count mleasetistalpl sticly) number number mg/I lbs/day mg/I lbs/day mg/I lbs/day
1 Bestco,Inc. 0006/01 0001 1.2000 2.0016
2 Carolina Beverage Group,LLC 0017/01 0001 0.2000 1.1676
3 Niagra Bottling LLC 0018/01 0001
4
5
6
7
8
9
10
Column Totals=> 3.1692 0.00 0.00
Sludge
Basis=> Ceiling Design
MAHL from HWA(lbs/day)_> 8.2956 347.15
Uncontrollable Loading(lbs/day)_> 3.5479 45.56
Total Allowable for Industry(MAIL)(lbs/day)_> 4.7478 301.60
Total Permitted to Industry(lbs/day)_> 3.1692 0.00 0.00
MAIL left(lbs/day)_> 1.5786 301.60
Percent Allow.Ind.(MAIL)still available(%)=> 33.2% ####### 100.0%
Percent MAHL still available(%)_> 19.0% ####### 86.9%
5 Percent MAHL(lbs/day)=> 0.4148 17.3576
HWA.AT
Revised:November 2005
Carolina Beverage Group, LLC
PERMIT # 0017
January 1, 2019
Thru
December 31, 2023
2018 Inspection Complete
SIU INSPECTION FORM
Name Of Industry: Carolina Beverage Group,LLC IUP#0017
Address Of Industry: P.O. Box 1 183 IUP Expiration Date:
Mooresville,NC 28115 December 3131,2018
Industry Representatives: Title
Drew Maki Technical Quality Process Manager
Bobby Cook PT Operator
POTW Representatives: Title
Eric Brackett Environmental Compliance Officer
Jeff Campbell Environmental Compliance Super.
Date of Inspection: 3/7/2018 Time of Inspection: 10:00 am am/pm
Purpose of Inspection: Annual X Other(Describe)
POTW to which IU discharges Rocky River WWTP NPDES# NC 0046728
Is SIU currently in SNC? No If yes,for what?
PART I-INITIAL INTERVIEW
Has anything changed since the last inspection or IUP application in the following:
COMMENTS
Product YES/NO Increased Production—Energy Drinks with&Juice Seltzer
Raw materials used YES/NO Dextrose,Sucrose and Fresh Juice
Manufacturing processes YES/NO
Categorical,if applicable YES/NO N/A
Production rate YES/NO No Change
Number of employees YES /NO 241 Employees (239 last year) 12 Temps
Number of shifts YES/NO 4/ 12 hour shifts 24/7 and one 8 hour shifts M-F
Comments:
Added last high speed production line 2013.4 total high-speed lines.They are at capacity(no room)
PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the
POTW.
Plant Tour Section A-PRODUCTION AND STORAGE AREAS
1. Are there floor drains in the production area? [YESI/NO Where do they go? To equalization tank
2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the
WWTP,especially from spills or slugs? YES/NO Comments: Spill Kits available
3. Are there floor drains in the storage area? YES/NO Where do they go? EQ Pit
4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm
to the WWTP,especially from spills or slugs? YES/NO Comments: Plan implemented 12/31/08
Notify PT Staff of anv spills currently(revised 12/17/14)
5. Are process and storage tanks and pipes labeled? YES/NO
6. How are off-spec raw materials,and products disposed of? Hauled off or recycled(Hodge)
7. When is the production area cleaned? After production runs or as needed&floor scrubber filter added
8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO
9. What non-process wastewaters are discharged to POTW? Sewer
Comments: clean EQ tanks 1 &2 and in ground tank skimmed quarterly and clean all tanks completely
during shut downs. Cleaned by Zebra
Title: SIU Inspection Form
File name: COMP.INSP App 7-D
Revision data: August 1, 1994 Page 1
SIU INSPECTION FORM
PART H-Plant Tour Section B-PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgeable about the system? YES/NO Comments: pH adjustments and
checks effluent readings against a calibrated bench meter
2. Are all units operational? YES /NO
3. How often does operator/maintenance erson check system? Monitored Daily&Notified by e-mails
4. Is there an operator for each shift? Y S/NO Lab Techs after hours.
5. How and when is sludge disposed of? N/A
6. Is there a schedule for preventative maintenance? YES/NO
Comments:
Daily cleaning of the effluent flume&Weekly EQ pH probes
PART II-Plant Tour Section C-SAMPLING POINT(S)AND FLOW MEASUREMENT
(Collect a sample if desired.)
1. Does an outside lab complete sampling? YES/NO If yes,name of lab. Statesville Analytical
2. If industry completes sampling,ask the industry representative to describe sampling procedures.
Comments: N/A
3. Is flow measurement equipment operational? YES/NO Comments: Magnetic Flow Meter
4. Is there a calibration log for the flow meter? YES/NO Comments: Quarterly by contract company
Comments:
Clearwater,Inc.calibrates both flow and pH meters quarterly
PART III-EXIT INTERVIEW
Review monitoring records and other SIU records required by IUP.
1. Are files well organized? YES /NO Comments:
2. Are sample collection/chain-of-custody forms filled out properly? YES /NO Comments:
Contract lab Statesville Analytical
3. Do results in files agree with reports sent to POTW? YES/NO Comments:
Contract lab is Statesville Analytical
4. Who has authority to shut down production should a spill or slug discharge occur?
QC&Plant Manager also added person who runs PT system
5. How does SIU inform employees of whom to call at POTW in case of spill/slug? Call list
POTW and Pretreatment Staff Spill&Slug Plan
If slug/spill plan is already required by POTW,review procedures.
6. Is SIU implementing slug/spill plan? YES 1 NO Comments: Updated with Permit Application
12/17/14
Comments:
Any spill or slug is reported to QC,Plant Manager and they will stop production and contact POTW&
Pretreatment Staff
INSPECTION RESULTS
Slug/Spill Control Plan Needed? YES/NO
Comments, Required or Recommended Actions: CB&B is always willing to accommodate and resolve
issues or problems that arise. (see attachment for deficiencies and concerns)
Signature of Inspector(s) 'W' Date: 3/07/2018 EB
-es ec,. t i. SLA Date: 3/07/2018 JC
Date:
Title: SIU Inspection Form
File name: COMP.INSP App 7-D
Revision data: August 1, 1994 Page 2
Of MOOgp
•
046
totir 9
leis +'
AE8V14��'
March 7,2018
Carolina Beverage Group LLC
Mr. Drew Maki
Quality Technical and Process Manager
Mr. Maki,
Thank you for taking time to assist us while we performed our annual 2018 inspection.
During our inspection we observed a few things that may benefit the reporting and help
maintain compliance at your facility.
1 —Update your Spill & Slug Prevention Plan with your permit
application. June 30`h, 2018
2 —Continue to clean tanks 1 and 2 on a scheduled basis and the 5,000 gallon inground
equalization tank when you have scheduled downtime.
3 —Continue maintaining records for hauled off liquids avoiding high BODs.
4 —Create a detailed diagram and understanding for the piping in outside tank farm.
5 —Take corrective actions to maintain the composite pH=to or> 6.5
6 —Evaluate better mixing in Tank 1 & 2) as discussed during inspection
7—Lower alarm set point to allow the use of the garden hose to keep pH probe wet
during shut downs. Return to normal set points when running.
8 —Add pH min&max and daily max flow to IDMR Flow and pH page.
Jeff and I were very impressed on the strides you have made over the last year at your
facility and the preventative measures you have made to help eliminate
any impacts to our wastewater treatment plant.
Any questions concerning these matters, please contact me at (704)662-3051.
Sincerely,
Eric Brackett
Environmental Compliance Officer
Town of Mooresville
cc. Jamie Levis, WWTP Plant Manager
Jeff Campbell, Environmental Compliance Supervisor
DUE DATE 6/30/2018
MOORESVILLE
PREATREATMENT
PRO GRAM
INDUSTRIAL WASTEWATER SURVEY
AND
PERMIT APPLICATION
FOR
Carolina Beverage Group, LLC
PERMIT # 0017
RETURN TO: TOWN OF MOORESVILLE
P.O BOX 878
MOORESVILLE, NC 28115
ATTN: PRETREATMENT STAFF
Industrial User Wastewater Survey
& Permit Application
COVER PAGE
Company Name: Carolina Beverage Group,LLC
Name()I'responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations.
company in official dealings with the Sewer Authority and/or the City, environmental pennitting requirements, monitoring. record ke ping, and
Shannon Hilton data management. Bob Williams
Title CFO Years with line 16 Title COO Years with lion 14
Phone 704-201-9156 Fax tl 704-799-2341 Phone 8 704-201-6784 Fax 8 704-799-2341
Physical street address of facility Official mailing address,ifdilrexent. Note if same.
110 Barley Park Lane P.O.Box 1183
'
City Mooresville State NC Zip 28115 City Mooresville State NC Zip 28115
The information provided by you on this questionnaire serves two functions:
1. The information is used to determine if your facility needs an Industrial
User Pretreatment Permit (IUP) for the discharge of wastewater to the
local sewer.
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey
serves as the application for an Industrial User Pretreatment Permit(IUP).
Requests for confidential treatment of information provided on this form shall be governed by
procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations
Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in
this questionnaire which identifies the content, volume and frequency of discharge shall be available to
the public without restriction.
This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance,Section 1.2,after completion of this form.
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based upon my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the information,
the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I
am aware that there are significant penalties for submitting false information,including the possibility
of and/or imprisonmen f r knowing violations.
ITAA" t/ ' (e/2 i
/ I
ignature of Authorized Representative Date
listed above (seal if applicable)
Page 1 of 38
Industrial User Wastewater Survey
& Permit Application
Provide a brief narrative description of the type of business, manufacturing
processes, or service activities your firm conducts at this site.
Canning energy drinks and functional beverages.
2. List the primary products produced at this facility:
Red Bull Energy Drinks
Monster Energy Drinks
Spindrift Seltzers
3. List raw materials and process additives used:
Citric Acid, Corn Syrup, Flavorings, Carbon Dioxide, Water,
Fruit Juices, Sodium Citrate
4. Are biocides added to any water discharged to the POTW,
if yes describe:
Yes X
Additions made to Boilers and Cooling Towers
No
5. Describe weekly production schedule, including shifts worked per day,
employees per shift, and primary operation during shift.
24/7, Two 12-hour shifts, Canning/Bottling energy products,
Total 253 Employees.
6. Production process is: Check, if all continuous
Check, if all batch X
If both please enter, %continuous= % % Batch=
Page 2 of 28
Industrial User Wastewater Survey
& Permit Application
7. Does production vary significantly(+-20 %)by season. Describe.
Yes
No X
8. Are any significant (+- 20 %) changes in production that will affect wastewater
discharge expected in the next 5 years. If yes,please describe.
Yes
No X
9. List all current waste haulers. Give name, address, phone numbers, volume and
materials hauled off.
Liquid Waste:
-50 gallons every 60 days
Safety Kleen
2320 Yadkin Ave
Charlotte,NC 28205
704-375-0098
Cardboard, Plastic, Aluminum Recyclables:
1 forty-foot trailer, mixed materials, daily
Sonoco
300 East Henderson Street
Salisbury,NC 28144
704-663-5891
Product Liquid Waste:
6,000 tanker,4 times per week
Hodge
495 E. Liberty Street
Sumter, SC 29151
1-803-934-1900
Trash Service:
2"8 yard"dumpsters, 6 times per week
BSS
282 Scotts Creek Road
Statesville,NC 28625
704-872-2668
Page 3 of 28
Industrial User Wastewater Survey
& Permit Application
10. Attach a copy of laboratory analyses performed in the last year on the wastewater
discharge(s) from your facilities. Summarize data on the attached Data Summary
Form.
Attached
11. Attach sketch or schematic showing sampling points and all connections to the sewer.
Attachment:
12. Complete the Wastewater Pollutants Checklist attached to this Survey.
13. Do you have, or have you ever applied for, been issued, or been denied
an NPDES permit to discharge to the surface waters or storm sewers of
North Carolina? If yes, list all other NPDES permits, permit numbers,
dates, and names used to apply for them, or reason denied.
if yes: Permit,#,date,applicant name
Yes
If yes: Permit,#,date,applicant name X
No
14. Do you have, or have you ever applied for or been issued an Industrial
User Pretreatment Permit (IUP) to discharge wastewater to the sewer
collection system. If yes, list all other IUP permits, permit numbers,
dates, and names used to apply for them.
If yes: Permit,#,date,applicant name 1UP#0017 Carolina Beer&Beverage,LLC Yes X
January 1,2004
If yes: Permit,#,date,applicant name
No
15. Do you have, or have you ever applied for or been issued any other
Environmental Permits (for example; air, RCRA, groundwater,
stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all
other permits, permit numbers, dates, and names used to apply for them.
If yes: Permit type,#,date,applicant name Yes X
Stonnwater Permit,#NCG060000, 11/26/2013,Bob Williams
If yes: Permit type,#,date,applicant name
No
If yes: Permit type,#,date,applicant name
Page 4 of 28
Industrial User Wastewater Survey
& Permit Application
16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan
prepared for this facility?
Yes X
No
17. Is a Spill /Slug Control Plan required by the POTW, prepared for this
facility?
Attached Yes X
No
18. Do you have any underground storage tanks at your facility? If yes, list
contents and volume of each tank.
Yes X
5,000 US Gallons/Equalization
19. Do you have any above ground storage tanks at your facility? If yes,
for each tank, list the contents, volume, whether the tank has any spill
prevention or containment devices, such as dikes, and procedures for
draining any containment devices.
Yes X #of Tanks Two
4,100 US Gallons each/pH adjusting No
Page 5 of 28
Industrial User Wastewater Survey & Permit Application
PART II, Water Supply, Use, & Disposal Worksheet:
Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E
gal/day gal/day e st gal/day gal/day e st
Sources) a i Method(s) a i
s m S m
u at u at
re e re e
d d d d
(see Source List below) 4 (see Disposal List below)
1. Process water City/Public supply 35,735 72,776 X Sanity Sewer with PT 366,199 468,570 X
2. Washdown water City/Public supply 10,000 15,000 X Sanity Sewer with PT 10,000 15,000 X
3. Water into product City/Public supply 268,132 335,165 X Water into Product 1,000 4,000 X
4. Air Quality Permitted units N/A N/A
5. Domestic-toilets,drinking,cafe City/Public supply 22,000 24,239 X Sanity Sewer w/o PT 6,812 16,345 X
6. Cooling water, Process NON-Contact City/Public supply 25,000 32,000 X Sanity Sewer with PT 4,865 11,675 X
7. Boiler/Cooling tower blowdown City/Public supply 35,000 40,776 X Sanity Sewer with PT 5,838 14,010 X
8. Cooling water, HVAC N/A X N/A X
9. Other: N/A N/A
Totals=> 360,902 519,956 Totals=> 394,714 529,600
Typical Water Sources: Possible Water Disposal Methods
1. City/Public supply X 1. Sanitary sewer,with pretreatment X
2. Private wells,drinking 2. Sanitary sewer,without pretreatment
3. Groundwater remediation wells 3. Storm sewer
4. Private ponds 4. Surface waters of NC
5. Surface waters of NC, please identify 5. Evaporation
6. Include others if applicable 6. Land applied
7. To groundwater
8. Septic Tank
9. Waste Haulers(identify)
10. Water into Product
11. Include others, if applicable
Page 6 of 28
PART III, PRETREATMENT FACILITIES:
Are there any pretreatment devices or processes used for treating wastewater
before being discharged to the sewer? Check all that are present and describe.
No pretreatment facilities =>
1. Flow equalization Aerated equalization=>
NON-Aerated equalization=> X
Total volume of equalization(million gal.)=> 0.0134
2. Activated Carbon Yes No Describe any, if present.
3. Activated Sludge Yes No
4. Air Stripping Yes No
5. Centrifugation Yes No
6. Chemical Precipitation Yes No
7. Chlorination Yes No
8. Cyanide Destruction Yes No
9. Cyclone Yes No
10. Dissolved Air Floatation Yes No •
11. Filtration Yes No
12. Flocculation Yes No
13. Grease Trap Yes No
14. Grit Removal Yes No
15. Ion Exchange Yes No
16. Neutralize,pH adjust Yes X No
17. Other Biological Treatment Yes No
18. Ozonation Yes No
19. Reverse Osmosis Yes No
20. Screening Yes No
21. Sedimentation Yes No
22. Septic Tank Yes No
23. Silver Recovery Yes No
24. Solvent Separation Yes No
25. Spill protection Yes X No
List any others.
Page 7 of 28
PART IV, CATEGORICAL INFORMATION:
1. When were operations started at this facility Facility start-up date Feb.18, 1998
2. List all Standard Industrial Classification(SIC)codes for your facility.
These may be found on State Unemployment forms,tax forms,
accounting records,or from the Chamber of Commerce.
2802
3. Has this facility ever been considered a Categorical Industrial User
(CIU) as described by the Code of Federal Regulations (40 CFR)?
If yes, give complete 40 CFR number=>
No X
4. Are any other facilities owned and/or operated by your company
permitted as Categorical Industrial Users (CIUs)as described bythe
g
Code of Federal Regulations(40 CFR)?
If yes please give name(s), location,and 40 CFR number. Yes
No X
Page 8 of 28
PART IV, CATEGORICAL INFORMATION:
continued
5. Check any activities listed below that are performed at your facility:
Check 40 Industrial Activity Check 40 Industrial Activity
below CFR# below CFR#
467 Aluminum Forming 432 Meat products
427 Asbestos Manufacturing 433 Metal finishing
461 Battery Manufacturing 464 Metal molding and casting
431 Builders paper&board mills 436 Mineral mining and processing
407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders
408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing
458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics,
411 Cement Manufacturing &Synthetic Fiber Manufacturing
437 Centralized Waste Treatment 435 Oil&gas extraction
434 Coal Mining 440 Ore mining and dressing
465 Coil Coating 446 Paint formulating
468 Copper Forming 443 Paving and roofing materials Mfg.
405 Dairy products processing 455 Pesticide Manufacturing
469 Electrical,electronic components 419 Petroleum Refining
413 Electroplating 439 Pharmaceutical Manufacturing
457 Explosives Manufacturing 422 Phosphate Manufacturing
412 Feedlots 459 Photographic supplies
424 Ferro allay Manufacturing 463 Plastics molding and forming
418 Fertilizer Manufacturing 466 Porcelain enameling
464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard
426 Glass Manufacturing 428 Rubber Manufacturing
406 Grain mills 417 Soap&Detergent Manufacturing
454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation
460 Hospitals 409 Sugar processing
447 Ink formulating 410 Textile Mills
415 Inorganic chemical Manufacturing 429 Timber products processing
420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning
425 Leather Tanning&Finishing Others
Page 9 of 28
Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration'
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Acid Extractable Organics
2-Chlorophenol 34586 N/D
2,4-Dichlorophenol 34601 N/D
2,4-Dimethylphenol 34606 N/D
2,4-Dinitrophenol 34616 N/D
2-Methyl-4,6-dinitrophenol 34657 N/D
4-Chloro-3-methvlphenol 34452 N/T)
2-Nitronhenol 34591 N/D
4-Nitrophenol 34646 NM
Pentachlorophenol 39032 N/D
Phenol 34694 N/D
2,4,6-Trichlorophenol 34621 N/i)
Base Neutral Organics _
1,2,4-Trichlorobenzene 34551 N/D
1,2-Dichlorobenzene 34536 N/D
1,2-Diphenvlhvdrazine 34346 N/D
1,3-Dichlorobenzene 34566 N/D
1,4-Dichlorobenzene 34571 N/D
2,4-Dinitrotoluene 34611 N/D
2,6-Dinitrotoluene 34626 N/D
2-Chloronaphthalene 34581 _ N/D
3,3-Dichlorobenzidine 34631 N/D
4-Bromophenyl phenyl ether 34636 N/D
4-Chlorophenyl phenyl ether 34641 N/D
Acenaphthene 03405 N/D
Acenaphthylene 34200 N/D
Anthracene 34220 N/D
Benzidine 39120 N/D
Benzo(a)anthracene 34526 N/D
Benzo(a)pyrene 34247 N/D
Benzo(b)fluoranthene 34230 N/D
Benzo(ghi)perylene 34521 N/D
Benzo(k) fluoranthene 34242 N/D
Bis(2-chloroethoxy)methane 34278 N/D
Bis(2-chloroethyl)ether 34273 N/D
Bis(2-chloroisopropyl)ether 34283 N/D
Bis(2-ethylhexyl)phthalate 39100 N/D
Butyl benzyl phthalate 34292 N/D
Chrysene 34320 N/D
Di-n-butyl phthalate 39110 N/D
Page 10of2S
Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/I)
Base Neutral Organics (continued)
Di-n-octyl phthalate 34596 N/D
Dibenzo (a,h) anthracene 34556 N/D
Diethyl phthalate 34336 N/D
Dimethyl phthalate 34341 N/D
Fluoranthene 34376 N/D
Fluorene 34381 N/D
Hexachlorobenzene 39700 N/D
Hexachlorobutadiene 34391 N/D
Hexachlorocyclopentadiene 34386 N/D
Hexachloroethane 34396 N/D
Indeno(1,2,3-cd)pyrene 34403 N/D
Isophorone 34408 N/D
N-nitroso-di-n-propylamine 34428 N/D
N-nitrosodimethylamine 34438 N/D
N-nitrosodiphenylamine 34433 N/D
Naphthalene 34696 N/D
Nitrobenzene 34447 N/D
Phenanthrene 34461 N/D
Pyrene 34469 N/D
Metals
Aluminum 01104 x 0.49
Antimony 01097 ND
Arsenic 01002 x 0.0018
Beryllium 01012 ND
Cadmium 01027 x ND
Chromium 01034 x 0.0065
Copper 01042 x 0.097
Lead 01051 x 0.0063
Mercury 71900 x ND
Molybdenum 01062 ND
Nickel 01067 x 0.0056
Selenium 01147 x 0.0027
Silver 01077 ND
Thallium 00982 ND
Zinc 01092 x 0.42
Page 11 of28
Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Other Inorganics
Barium 01007 N/D
Chloride 00940 X 3.83
Cyanide 00720 X 0.0871
Fluoride 00951 1.40
Purgeable Volatile Organics
1,1,1-Trichloroethane 34506 N/D
1.1,2,2-Tetrachloroethane 34516 N/D
1.1.2-Trich loroethane 34511 N/D
1.1-Dichloroethane 34496 N/D
1,I-Dichloroethvlene 34501 N/D
1.2-Dich loroethane 34531 N/D
1.2-Dichloropropane 34541 N/D
2-Chloroethvl vinyl ether 34576 N/D
Acrolein 34210 N/D
Acrylonitrile 34215 N/D
Benzene 34030 N/D
Bromodichloromethane 32101 6.9
Bromoform 32104 N/D
Bromomethane 34413 N/D
Carbon tetrachloride 32102 N/D
Chlorobenzene 34301 N/D
Chloroethane 34311 N/D
Chloroform 32106 17
Chloromethane 34418 N/D
cis 13-Dichloropropene 34704 N/D
Dibromochloromethane 32105 N/D
Ethvlbenzene 34371 N/D
Methylene chloride 34423 N/D
Tetrachloroethylene 34475 N/D
Toluene 34010 N/D
trans 1,3-Dichloropropene 34699 N/D
trans-l.2-Dichloroethylene 34546 N/D
Trichloroethylene 39180 N/D
Trichlorofluoromethane 34488 N/D
Vinyl chloride 39175 N/D
Others
Xylene N/D
Page 12 of 28
\
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CB&B # 0017 i.e., Give IU Name,IUP#,and/or pipe#
BOD TSS Ammonia
Lab=> Laboratory performing analysis=> Statesville Statesville Statesville
MDL=> Laboratory Method Detection Limits=> 2.0 1.0 0.10
Notes=> Notes=>
Q = Flow
Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results
ID, or Sample E=Estimated from Lab from Lab from Lab
Count Collected
mgd gal/day <? lbs/day <? lbs/day <? mg/I
1 2/26/2014 Industry M 0.3504 789 90.6 0.25
2 4/10/2014 Industry M 0.2832 3685 102.3 0.25
3 5/8/2014 POTW M 0.3961 1718 138.7 0.27
4 Total 31 31 27 5
5 Max. 0.5195 7382 259.2 0.27
6 Avg. 0.3279 2864 91.9 0.21
7 7/9/2014 Industry M 0.4020 206 162.6 0.25
8 8/7/2014 POTW M 0.3885 3564 168.5 0.11
9 10/15/2014 Industry M 0.4905 3599.9 165.3 0.25
10 Total 28 28 28 3
11 Max. 0.4905 11501.4 200.0 0.25
12 Avg. 0.3420 3662.3 128.6 0.20
TNS => Total number of samples=> 59 55 8
Max. value=> Maximum data value (mg/1)=> 11501.4 259.2 0.27
Avg.(use 1/2 BDL)_> Avg. data value 3263.2 110.25 0.20
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CB&B # 0017 i.e., Give IU Name, IUP#, and/or pipe#
Arsenic Copper Chromium Cadmium COD Aluminum
Lab => Statesville Statesville Statesville Statesville
MDL=> 0.002 0.002 0.001 0.10
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/l <? mg/1 <? mg/1
1 2/26/2014 0.095 0.0038 0.0027 0.50
2 4/10/2014 0.090 0.0060 0.0005
3 5/8/2014 0.0011 0.075 0.0030 0.0005 0.13
4 Total 1 3 3 3 2
5 Max. 0.0011 0.095 0.0060 0.0027 0.50
6 Avg. 0.011 0.09 0.0040 0.001 0.32
7 7/9/2014 0.050 0.0051 0.0013 0.050
8 8/7/2014 0.0034 0.110 0.0031 0.0005 0.45
9 10/15/2014 0.055 0.0040 0.001 0.5
10 Total 1 3 3 3 3
11 Max. 0.0034 0.110 0.051 0.0013 0.50
12 Avg. 0.0034 0.07 0.004 0.001 0.48
TNS=> 2 6 6 6 0 5
Max. Value=> 0.0034 0.11 0.006 0.0027 0 0.5
Avg. (use 1/2 BDL)=> 0.0023 0.079 0.004 0.0013 0 0.4833
Page 14 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e.,Give IU Name,IUP#,and/or pipe#
Cyanide Lead Mercury 1631 Nickel Silver Zinc
Lab => Statesville Statesville Statesville Statesville
MDL => 0.002 0.005 0.005 0.01
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 < mg/1 <? ng/1 < mg/1 <? mg/1 <? mg/1
1 2/26/14 0.0025 0.00125 0.00125 0.087
2 4/10/14 0.00125 0.00125 0.0038 0.10
3 5/8/14 0.022 0.0035 5.0 0.0027 0.0005 0.072
4 Total 3 3 1 3 1 3
5 Max. 0.022 0.0035 5.0 0.0038 0.0005 0.10
6 Avg. 0.0086 0.002 5.0 0.003 0.0005 0.087
7 7/9/2014 0.0025 0.00125 0.00125 0.078
8 8/7/2014 0.0081 0.0057 0.0028 0.0005 0.077
9 10/15/2014 0.0025 0.00125 0.0035 0.10
10 Total 3 3 3 1 3
11 Max. 0.0081 0.0057 0.0035 0.0005 0.10
12 Avg. 0.004 0.003 0.003 0.0005 0.09
TNS => 6 6 1 6 2 6
Max. Value=> 0.022 0.0057 5.0 0.0038 0.0005 0.10
Avg. (use1/2 BDL) _> 0.006 0.0023 5.0 0.0026 0.0005 0.086
Page 15 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
il
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name,IUP#, and/or pipe#
Color Chloride Fluoride Oil& Grease Selenium Molybdenum
Lab=> Statesville Analytical Statesville Statesville Statesville Statesville
MDL=> 25 5.0 0.10 5.0 0.010
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
2014 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1 2/26/2014 63.3 _ 1.06 17
2 4/10/2014 27.7 0.79 26
3 5/8/2014 57 1.8 65 0.0038 0.001
4 Total 3 3 8 1 1
5 Max. 63.3 1.0665 0.0038 0.001
6 Avg. 49.3 1.2 1 35.4 0.0038 0.001
7 7/2/2014 53.2 _ 0.907 24
8 7/9/2014 48.7 1.04 17
9 8/7/2014 64.0 2.5 79 0.01 0.001
10 10/15/2014 25.5 0.084 _ 26
11 Total 3 3 7 1 1
12 Max. 64.0 2.5 79 0.01 0.001
13 Avg. 47.9 1.3 31 0.01 0.001
TNS => 0 7 5 15 2 2
Max. Value=> 0 64.0 2.5 79 0.01 0.001
Avg. (use//2 BDL) _> 0 48.5 1.27 33.2 0.0069 0.001
Page 16 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name, IUP#,and/or pipe#
BOD TSS Ammonia
Lab=> Laboratory performing analysis=> Statesville Statesville Statesville
MDL=> Laboratory Method Detection Limits=> 2.0 1.0 0.10
Notes=> Notes=>
Q = Flow
Sample Date Sample Notes about Sample M =Metered Conc. Results Conc. Results Conc. Results
ID,or Collected E=Estimated from Lab from Lab from Lab
Count
2015 mgd gal/day <? lbs/day <? lbs/day <? mg/1
1 1/28/2015 Industry M 0.2419 3262 82.7 0.25
2 4/22/2015 Industry 0.4280 5718 120.2 0.25
3 6/4/2015 POTW 0.4003 2304 116.8 0.20
4 6/5/2015 POTw 0.4041 2292 168.5 0.25
5 Total Total 27 27 27 4
6 Max. Max 0.5105 11627 224.2 0.25
7 Avg. Avg 0.3832 3812.3 117.9 0.24
8 7/8/15 Industry 0.4208 1769 170 0.25
9 7/9/15 POTW 0.5371 5823 130 0.05
10 10/8/15 Industry 0.7605 4680.8 107 0.25
11 Total Total 27 27 27 3
12 Max. Max 0.7813 14759 277 0.25
13 Avg. Avg. 0.5080 4285.6 140.7 0.18
TNS => Total number of samples=> 54 54 7
Max. value=> Maximum data value(mg/1)_> 14759 277 0.25
Avg. (use 1/2 BDL)_> Avg. data value 4049 129.3 0.25
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e.,Give IU Name,IUP#, and/or pipe#
Arsenic Copper Chromium Cadmium COD Aluminum
Lab => Statesville Statesville Statesville Statesville
MDL => 0.002 0.002 0.001 0.10
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
2015 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/I
1 1/28/2015 0.090 0.004 0.0024 0.50
2 4/22/2015 0.138 0.006 0.0013 0.50
3 6/4/2015 0.0036 0.060 0.004 0.0005 0.25
4 6/5/2015 0.0032 0.067 0.004 0.0005 0.2
5 Total 2 4 4 4 4
6 Max. 0.0036 0.138 0.006 0.0024 0.5
7 Avg. 0.0034 0.09 0.004 0.001 0.36
8 7/8/15 0.090 0.003 0.0015 0.50
9 7/9/15 0.0054 0.140 0.003 0.0005 0.30
10 10/8/15 0.075 0.001 _ 0.0005 0.50
11 Total 1 3 3 3 3
12 Max. 0.0054 0.140 0.001 0.0.0015 0.5
13 Avg. 0.0054 0.10 0.002 0.001 0.43
TNS=> 3 7 7 7 7
Max. Value=> 0.0054 0.140 0.006 0.0024 0.50
Avg. (use//2 BDL)=> 0.004 0.095 0.003 0.001 0.39
Page 18 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name,IUP#,and/or pipe#
Cyanide Lead Mercury 1631 Nickel Silver Zinc
Lab=> Statesville Statesville Statesville Statesville
MDL=> 0.002 0.005 0.005 0.01
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
2015 <? mg/1 <? mg/1 <? ng/1 <? mg/I <? mg/I <? mg/I
1 1/28/2015 0.0025 0.0068 0.0038 0.10
2 4/22/2015 0.0025 0.0036 0.0035 0.066
3 6/4/2015 0.0025 0.0026 1.8 0.0027 0.0005 0.066
4 6/5/2015 0.0025 0.0028 0.0028 0.0005 0.075
5 Total 4 4 4 2 4
6 Max. 0.0025 0.0068 0.0038 0.0005 0.10
7 Avg. 0.0025 0.004 0.003 0.0005 0.075
8 7/8/15 0.0025 0.004 0.003 0.07
9 7/9/15 0.0025 0.0086 0.0024 0.0005 0.085
10 10/8/15 0.0025 0.00125 0.00125 0.03
II Total 3 3 3 1 3
12 Max. 0.0025 0.0086 0.003 0.0005 0.085
13 Avg. 0.0025 0.005 0.002 0.0005 0.06
TNS=> 7 7 1 7 3 7
Max.Value=> 0.0025 0.0086 1.8 0.038 0.0005 0.10
Avg.(usel/2 BDL)_> 0.0025 0.004 1.8 0.0027 0.0005 0.07
Page 19 of 28
Data Summary Form
Rocky River WWTP <=Receiving POTW
NC 0046728 <=Receiving NPDES#
Pipe#001 <= Specific Sample Location!
CBG #0017 i.e.,Give IU Name,IUP#, and/or pipe#
Color Chloride Fluoride Oil& Grease Selenium Molybdenum
Lab=>Statesville Analytical Statesville Statesville Statesville Statesville
MDL=> 25 5.0 0.10 5.0 0.010
Notes—:-
Sample ID Date Sample Conc.Results Conc. Results Conc. Results Conc.Results Conc.Results Conc. Results
or Count Collected from Lab from Lab from Lab from Lab from Lab from Lab
2015 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
I 1/28/2015 70.9 1.7 32
2 4/22/2015 49.6 1.1 17
3 6/4/2015 59 0.05 400 0.015 0.001
4 6/5/2015 63 11.0 _ 21 0.013 0.001
5 Total _ 4 4 _ 10 2 2
6 Max. 70.9 _ 11.0 400 0.015 0.001
7 Avg. 60.6 3.5 62.3 0.014 0.001
8 7/8/15 42.5 1.7 50
9 7/9/15 65 1.5 58 0.023 0.001
10 10/8/15 140.7 1.8 14
11 Total 3 3 7 1 1
12 Max. 140.7 1.8 80 0.023 0.001
13 Avg. 82.7 1.7 40 0.02 0.001
TNS—: 0 3 3 7 3 3
Max.Value 0 65 11 400 0.023 0.001
Avg.(use//2 BDL)_> 0 62.3 4.2 51.2 0.017 0.001
Page 20 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <=Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name, IUP#,and/or pipe#
BOD TSS Ammonia
Lab=> Laboratory performing analysis=> Statesville Statesville Statesville
MDL=> Laboratory Method Detection Limits=> 2.0 1.0 0.10
Notes=> Notes=>
Q = Flow
Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results
ID, or Sample E=Estimated from Lab from Lab from Lab
Count Collected
2016 mgd gal/day <? lbs/day <? lbs/day <? mg/1
1 1/28/2016 Industry 0.3858 3021 257 0.25
2 4/6/2016 POTW 0.4518 3617 203.3 0.22
3 4/7/2016 Industry 0.4458 3632 151.7 0.25
4 Total 30 30 30 3
5 Max. 0.9084 22,002 813 0.25
6 Avg. 0.5025 54793 250 0.24
7 7/14/2016 Industry 0.9189 11,266 343 0.25
8 10/5/2016 POTW 0.3922 5560.6 137 0.44 _
9 10/6/2016 Industry 0.4345 2134.4 122 0.25
10 Total 31 31 31 3
11 Max. 0.9393 25,505.4 444 0.44
12 Avg. 0.5474 5129.1 239.0 0.31
TNS=> Total number of samples=>- 61 61 6
Max.value=> Maximum data value(mg/1) 25505.4 813 0.44
Avg.(use 1/2 BDL)_> Avg. 5304.2 245 0.28
Page 21 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e.,Give IU Name, IUP#, and/or pipe#
Arsenic Copper Chromium Cadmium COD Aluminum
Lab=> Statesville Statesville Statesville I Statesville
MDL 0.002 0.002 0.001 0.10
Notes=>
Sample ID Date Sample Conc.Results Conc.Results Conc.Results Conc_Results Conc.Results Conc.Results
or Count Collected from Lab from Lab from Lab from Lab from Lab from Lab
2016 <? mg/I <? mg/I <? mg/1 <? mg/I <? mg/I <? mg/I
1 1/28/2016 0.025 0.003 0.0014 0.5
2 4/6/2016 0.0005 0.17 0.001 0.0005 0.29
3 4/7/2016 0.18 0.003 0.001 0.05
4 Total 1 3 3 3 3
5 Max. 0.0005 0.18 0.003 0.0014 0.5
6 Avg. 0.0005 0.13 _ 0.002 0.001 0.28
7 7/14/2016 0.025 0.003 0.0005 0.18
8 10/5/2016 0.001 0.089 0.0057 0.0005 0.5
9 10/6/2016 0.21 0.003 0.0023
10 Total 1 3 3 3 2
11 Max. 0.001 0.21 0.0057 0.0023 0.28
12 Avg. 0.001 0.11 0.004 0.001 0.34
TNS=> 2 6 6 6 5
Max.Value=> 0.001 0.21 0.0057 0.0023
0.29
Avg.(usel/2 BDL) 0.0008 0.12 0.0030 0.001 0.31
Page 22 of 28
Data Summary Form
Rocky River <=Receiving POTW
WWTP
NC 0046728 <=Receiving NPDES#
Pipe # 001 <=Specific Sample Location!
CBG # 0017 i.e.,Give 1U Name, IUP#,and/or pipe#
BOD TSS Ammonia
Lab= Laboratory performing analysis=> Statesville Statesville Statesville
MDL=> Laboratory Method Detection Limits= 2.0 1.0 0.10
Notes=> Notes=>
Q =Flow
Sample Date Sample Notes about Sample M=Metered Conc. Results from Conc. Results from Conc.Results from
ID,or Collected E_Estimated Lab Lab Lab
Count
2017 mgd gal/day <? lbs/day <? lbs/day <? mg/1
1 1/12/2017 Industry M 0.4468 4650.44 154.642 0.25
2 4/5/2017 POTW M 0.5294 3532.16 344.3850.28
3 4/13/2017 Industry M 0.4776 2529.32 209.117 J 0.25
4 Total 27 27 27 3
5 Max. 0.7310 11401 472.5 0.28
6 Avg. 0.5243 4771.0 267.7 0.26
7 7/20/17 Industry M 0.6451 6891.95 333.568 0.25
8 10/4/2017 POTW M 0.4315 1691.39 395.858 0.12
9 10/5/2017 Industry M 0.4689 4055.32 179.889 0.25
10 Total 26 26 26 3
11 Max. 0.6451 10331 438 0.25
12 Avg. 0.4657 3569.9 221.7 0.21
TNS=> Total number of samples=> 53 53 6
Max.value=:- Maximum data value(mg/1)_> 10331 472 0.28
Avg.(use 1/2 BDL)_> Avg.data value 4170 244.7 0.24
Page 23 of 28
- - - -
r
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name,IUP#, and/or pipe#
Arsenic Copper Chromium Cadmium COD Aluminum
Lab=> Statesville Statesville Statesville Statesville
MDL=> 0.002 0.002 0.001 0.10
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1 1/12/2017 0.107 0.004 0.0021 0.5
2 4/5/2017 0.0005 0.086 0.0037 0.0005 0.25
3 4/13/2017 0.17 0.006 0.001 0.5
4 Total 1 3 3 3 3
5 Max. 0.0005 0.17 0.006 0.0021 0.5
6 Avg. 0.0005 0.12 0.005 0.001 0.4
7 7/20/17 0.14 0.004 0.0015
8 10/4/2017 0.0005 0.21 0.0023 0.0005 0.42
9 10/5/2017 0.166 0.004 0.0014
10 Total 1 3 3 3 1
11 Max. 0.0005 0.21 0.004 0.0015 0.42
12 Avg. 0.0005 0.17 0.003 0.001 0.42
TNS => 2 6 6 6 4
Max. Value => 0.0005 0.21 0.006 0.021 0.5
Avg. (use1/2 BDL)_> 0.0005 0.15 0.004 0.001 0.41
Page 24 of 28
6- -
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <= Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e.,Give IU Name,IUP#,and/or pipe#
Cyanide Lead Mercury 1631 Nickel Silver Zinc
Lab=> Statesville Statesville Statesville Statesville
MDL=> 0.002 0.005 0.005 0.01
Notes=>
Sample Date Sample Conc. Results Conc. Results Cone. Results Cone. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? ng/1 <? mg/1 <? mg/1 <? mg/1
1 1/12/2017 0.0025 0.00125 0.0055 0.09
2 4/5/2017 0.0025 0.0033 0.5 _ 0.0029 0.0005 0.054
3 4/13/2017 0.0025 0.00125 _ 0.0035 0.077
4 Total 3 3 1 3 1 3
5 Max. 0.0025 0.0033 0.0055 0.0005 0.09
6 Avg. 0.0025 _ 0.002 0.004 0.0005 0.074
7 7/20/17 0.0025 0.00125 0.0032 0.08
•
8 10/4/2017 0.0025 0.018 0.0022 0.0005 0.11
9 10/5/2017 0.0025 0.00125 0.004 0.10
10 Total 3 3 3 1 3
11 Max. 0.0025 0.018 0.004 0.005 0.11
Avg. 0.0025 0.007 0.003 0.005 0.10
TNS => 6 6 1 6 2 6
Max. Value => 0.0025 0.018 0.5 0.0055 0.0005 0.11
Avg. (use1/2 BDL) => 0.0025 0.005 0.5 0.004 0.0005 0.09
Page 25 of 28
Data Summary Form
Rocky River WWTP <= Receiving POTW
NC 0046728 <=Receiving NPDES #
Pipe # 001 <= Specific Sample Location!
CBG # 0017 i.e., Give IU Name, IUP#, and/or pipe#
Color Chloride Fluoride Oil& Grease Selenium Molybdenum
Lab=> Statesville Analytical Statesville Statesville Statesville Statesville
MDL=> 25 5.0 0.10 5.0 0.010
Notes=>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1 1/12/2017 54 1.11 _ 32.7
2 4/5/2017 43 _ 2.0 15.4 0.0005 0.0005
3 4/13/2017 54 1.21 10
4 Total 3 3 7 1 1
5 Max. 54 2.0 _ 86 0.0005 0.0005
6 Avg. 50.3 1.4 32.5 0.0005 0.0005
7 7/20/17 34.0 1.15 _ 17.0
8 10/4/2017 30.0 _ 1.0 37.0 0.0005 0.0025
9 10/5/2017 37.5 1.3 12.0
10 Total 3 3 7 1 1
11 Max. 37.5 1.3 37 0.0005 0.0025
12 Avg. 33.8 1.2 17 0.0005 0.0025
TNS => 6 6 14 2 2
Max. Value=> 54 2.0 86 0.0005 0.0025
Avg. (use1/2 BDL) _> 42.1 1.3 25.0 0.0005 0.0015
Page 26 of 28
PART V, WASTE REDUCTION INFORMATION:
State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to
include a description of current and projected waste reduction (pollution prevention) activities.
The codes listed are standard EPA codes found on Toxic Release Inventory and other
environmental forms. Please check all applicable codes for your facility related to wastewater
discharge.
Current Projected Code Description
X W13 Improved maintenance scheduling recordkeeping, or procedures
X W14 Changed production schedule to minimize equipment and feedstock
changeovers
W19 Other changes in operating practices (explain briefly in comments)
X W21 Instituted procedures to ensure that materials do not stay in inventory
beyond shelf-life
W22 Began to test outdated material-continue to use if still effective
W23 Eliminated shelf-life requirements for stable materials
X W24 Instituted better labeling procedures
W25 Instituted clearinghouse to exchange materials that would otherwise
be discarded
W29 Other changes in Inventory control (explain briefly in comments)
X W31 Improved storage or stacking procedures
W32 Improved procedures for loading,unloading and transfer operations
W33 Installed overflow alarms or automatic shutoff valves
W34 Installed secondary containment
W35 Installed vapor recovery systems
W36 Implemented inspection or monitoring program of potential spill or
leak sources
W39 Other spill and leak prevention(explain briefly in comments)
W41 Increased purity of raw materials
X W42 Substituted raw materials
W49 Other raw material modifications (explain briefly in comments)
X W51 Instituted recirculation within a process
I
PART V, WASTE REDUCTION INFORMATION:
(continued)
Current Projected Code Description
X W52 Modified equipment, layout,or piping
W53 Use of a different process catalyst
W54 Instituted better controls on operating bulk containers to minimize
discarding of empty containers
X W55 Changed from small volume containers to bulk containers to
minimize discardin of empty containers
W58 Other process modifications (explain briefly in comments)
W59 Modified stripping/cleaning equipment
W60 Changed to mechanical stripping/cleaning devices (from solvents or
other materials)
W61 Changed to aqueous cleaners(from solvents or other materials)
W62 Reduced the number of solvents used to make waste more amenable
to recycling
W63 Modified containment procedures for cleaning units
W64 Improved draining procedures
W65 Redesigned parts racks to reduce dragout
W66 Modified or installed rinse systems
W67 Improved rinse equipment design
W68 Improved rinse equipment operation
W71 Other cleaning and degreasing operation(explain briefly in comments)
W72 Modified spray systems or equipment
W73 Substituted coating materials used
W74 Improved application techniques
W75 Changed from spray to other system
W78 Other surface preparation and finishing(explain briefly in comments)
W81 Changed product specifications
W82 Modified design or composition of product
W83 Modified packaging
W89 Other product modifications (explain briefly in comments)
W99 Other(specify in comments)
Comments (Please list corresponding code)
Page 28 of 28
l
Carolina Beverage Group, LLC
PERMIT # 0017
January 1, 2019
Thru
December 31, 2023
Supporting Data
Control Authority, IndustryPretreatment Annual Report(PAR)
Industrial Data Summary Form (IDSF) Town Name=> Town of Mooresville Name Carolina Beverage Group
Use separate forms for each industry/pipe WWTP Name=> RRWWTP IUP# #0017
Enter BDL values as<(value) NPDES#=> NC0046728 Pipe# #001
1st 6 months,dates= 1/1/2017 to 6/30/2017
2nd 6 months,dates=:- 7/1/2017 to 12/31/201 7
Flow, mgd BOD TSS Ammonia
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 181 184 27 26 27 26 3 3
* Maximum (mg/1) 0.79910 0.67530 0.28 0.25
* or Maximum (lb/d)=> 11401 4890.1 472 438
* or Average(mg/1)_> 0.51535 0.46114 0.26 0.21
* or Average Loading(lb/d)=: 4771 3570 267.7 221.7
%violations,(chronic SNC is>=66%)=> 0% 0% 0% 3.1% 0% 0% 0% 0%
%TRC violations,(SNC is= =33%)_> 0% 0% 0% 3.1% 0% 0% 0% 0%
Arsenic Cadmium Chromium T. Phosphorus
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 1 1 3 3 3 3 3 2
* Maximum (tng/I) 0.0005 0.0005 0.0021 0.0015 0.006 0.004 3.7 4.3
* or Maximum (lb/d)_>
* or Average(mg/1)=> 0.0005 0.0005 0.001 0.001 0.005 0.003 2.6 2.6
* • or Average Loading(lb/d)
%violations,(chronic SNC is>=66%)_: NA NA 0% 0% 0% 0% NA NA
%TRC violations,(SNC is: =33 %)== NA NA 0% 0% 0% 0% NA NA
Copper Cyanide Lead LL Mercury ng/l
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months '2nd 6 months 1st 6 months 2nd 6 months
Total#of samples 3 3 3 3 3 3 1 0
* Maximum (mg/1)=> 0.17 0.21 0.0025 0.0025 0.003 0.018 0.5 0
* or Maximum (lb/d)_>
* or Average(mg/1)_: 0.12 0.17 0.0025 0.003 0.002 0.007 0.5 0
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)_> 0% 0% 0% 0% 0% 0% 0% 0%
%TRC violations,(SNC is= =33%)=> 0% 0% 0% 0% 0% 0% 0% 0%
BDL= Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these IUP=>Industrial User Permit Ib/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL, I/2BDL,or zero values used. TRC==Technical Review Criteria WWTP=1 wastewater treatment plant
Page 1 IDSFCB&B08
Pretreatment Annual Report(PAR)
Industrial Data Summary Form (IDSF) Industry Name Carolina Beverage Group
Use separate forms for each industry/pipe IUP# #0017
Enter BDL values as <(value) Pipe# #001
Nickel Selenium Silver Zinc
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months I st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 3 3 1 1 1 1 3 3
* Maximum (mg/I)== 0.0055 0.004 0.0005 0.0005 0.0005 0.0005 0.08 0.11
* or Maximum (lb/d)=>
* or Average(mg/1)=> 0.004 0.003 0.0005 0.0005 0.0005 0.0005 0.074 0.10
* or Average Loading(Ib/d)
%violations,(chronic SNC is 66%)_> 0% 0% NA NA NA NA 0% 0%
%TRC violations,(SNC is>=33%)=> 0% 0% NA NA NA NA 0% 0%
T. Phos. pH Oil & Grease Mercury (245.1)
1st 6 months 2nd 6 months Ist 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 3 2 27 26 7 7
* Maximum (mg/1) 3.7 4.3 10.61 10.35 86 37
* or Maximum (lb/d)=>
* or Average(mg/I)_> 2.6 2.6 NA NA 33 17
* or Average Loading(lb/d)_=
%violations,(chronic SNC is>=66%)_> NA NA 0% 0% 10% 0% NA NA
%TRC violations,(SNC is>=33 %)_> NA NA 0% 0% 10% 0% NA NA
Aluminum Molybdenum Cl Fl
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 1 1 I 1 3 3 3 3
* Maximum (mg/1)=> 0.25 0.4 0.0005 0.0025 54 37.5 2.0 1.3
* or Maximum (lb/d)
* or Average(mg/1)_> 0.25 0.42 0.0005 0.0025 50.3 33.8 1.4 1.2
* or Average Loading(lb/d)=>
%violations,(chronic SNC is==66%)_> NA NA NA NA NA NA NA NA
%TRC violations,(SNC is>=33%)=> NA NA NA NA NA NA NA NA
BDL=-:-Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these **TRC Violations below 5.0 pH IUP=>Industrial User Permit Ib/d=>pounds per day
four rows, Please indicate how averages were calculated SNC= Significant Non-Compliance mgd=>million gallons per day
Avg period could be month Qtr,or 6-month&if BDL,U2BDL,or zero values used. TRC Technical Review Criteria WWTP=: wastewater treatment plant
Page 2 IDSFCB&B08
Pretreatment Annual Report(PAR) Control Authority, Industry
Industrial Data Summary Form (IDSF) Town Name=> Town of Mooresville Name Carolina Beverage Group
Use separate forms for each industry/pipe WWTP Name=> RRWWTP IUP# #0017
Enter BDL values as<(value) NPDES#_> NC0046728 Pipe# #001
1st 6 months,dates= 1/1/2016 to 6/30/2016
2nd 6 months,dates=> 7/1/2016 to 12/31/2016
Flow, mgd BOD TSS I Ammonia
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months -2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 181 184 30 32 30 32 3 3
* Maximum (mg/1)=> 0.92760 0.99100 0.25 0.44
* or Maximum (Ib/d)_: 22002 25505.4 813.9 425
* or Average(mg/I) 0.51907 0.54391 0.24 0.31
* or Average Loading(lb/d)=> 5479 4989 250 232.2
%violations,(chronic SNC is%=66%)_> 0% 0% 0% 3.1% 0% 0% 0% 0%
%TRC violations,(SNC is>=33%)_> 0% 0% 0% 3.1% 0% 0% 0% 0%
Arsenic Cadmium Chromium T. Phosphorus
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months -2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 1 1 3 3 3 3 3 3
* Maximum (mg/1)=> 0.0005 0.001 0.0014 0.0023 0.0057 0.003 3.5 5.2
* or Maximum (]b/d)_>
* or Average(mg/1)=> 0.0005 0.001 0.001 0.001 0.004 0.002 2.5 3.6
* or Average Loading(lb/d)_;
%violations,(chronic SNC is 66%)_> NA NA 0% 0% 0% 0% NA NA
%TRC violations,(SNC is>=33 %)_> NA NA 0% 0% 0% 0% NA NA
Copper Cyanide Lead LL Mercury ng/1
1st 6 months 2nd 6 months 1st 6 months -2nd 6 months 1st 6 months -2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=:• 3 3 4 3 3 3 1 0
* Maximum (mg/1)=> 0.18 0.21 0.0025 0.0140 0.012 0.0037 0.05 0
* or Maximum (lb/d)_:
* or Average(mg/1)=; 0.13 0.11 0.0025 0.006 0.006 0.003 0.05 0
* or Average Loading(lb/d)_:-
%violations,(chronic SNC is= =66%)_> 0% 0% 0% 0% 0% 0% 0%
0%
%TRC violations,(SNC is>=33%)_> 0% 0% 0% 0% 0% 0% 0% 0%
BDL=;-Below Detection Limit mg/I-1 milligrams per liter
* POTW must enter at least one of these IUP Industrial User Permit Ib/d=>pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd->million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP wastewater treatment plant
Page 1 IDSFCB&B08
I
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF) Industry Name Carolina Beverage Group
Use separate forms for each industry/pipe IUP# #0017
Enter BDL values as<(value) Pipe# #001
Nickel Selenium Silver Zinc
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months -2nd 6 months
Total#of samples=> 3 3 1 1 1 1 4 3 1
* Maximum (mg/1)= 0.004 0.0048 0.0005 0.001 0.0005 0.0039 0.10 0.07
* or Maximum (lb/d)=2-
*
=* or Average(mg/I)= 0.003 0.003 0.0005 0.001 0.0005 0.0039 0.073 0.08
* or Average Loading(1b/d)
%violations,(chronic SNC is>=66%)=> 0% 0% NA NA NA NA 0% 0%
%TRC violations,(SNC is>=33%) 0% 0% NA NA NA NA 0% 0%
T. Phos. pH Oil & Grease l Mercury (245.1)
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples 3 3 30 32 9 7
* Maximum (mg/1)=> 3.5 5.2 10.53 10.3 66 50
* or Maximum (lb/d)
* or Average(mg/I)_> 2.5 3.6 NA NA 35 28
* or Average Loading(1b/d)
%violations,(chronic SNC is 66%)=> NA NA 0% 0% 10% 0% NA NA
%TRC violations,(SNC is>=33%)_> NA NA 0% 0% 10% 0% NA NA
Aluminum Molybdenum CI Fl
1st 6 months 2nd 6 months 1st 6 months 2nd b months 1st 6 months 2nd 6 months 1st 6 months -2nd 6 months
Total#of samples=> 3 2 1 1 3 3 3 3
* Maximum (mg/1) 0.50 0.5 0.0005 0.001 43 73 1.9 1.37
* or Maximum (lb/d)=>
* or Average(mg/1) 0.28 0.34 0.0005 0.001 36.1 57 1.3 2.6
* or Average Loading(lb/d)=>
%violations,(chronic SNC is= 66%)_- NA NA NA NA NA NA NA NA
%TRC violations,(SNC is>=33%)_> NA NA NA NA NA NA NA NA
BDL Below Detection Limit mg/I=- milligrams per liter
* POTW must enter at least one of these **TRC Violations below 5.0 pH IUP=>Industrial User Permit !bid=: pounds per day
four rows, Please indicate how averages were calculated SNC=-Significant Non-Compliance mgd=-•million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL, I/2BDL,or zero values used. TRC a.-Technical Review Criteria WWTP=>wastewater treatment plant
Page 2 IDSFCB&B08
Pretreatment Annual Report(PAR) Control Authority, Industry
Industrial Data Summary Form (IDSL Town Name=>Town of Mooresville Name Carolina Beverage Group
Use separate forms for each industry/pipe WWTP Name=2- RRWWTP IUP# #0017
Enter BDL values as<(value) NPDES#_- NC0046728 Pipe# #001
1st 6 months,dates=> 1/1/2015 to 6/30/2015
2nd 6 months,dates=2- 7/1/2015 to 12/31/2015
Flow,mgd l BOD TSS Ammonia
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 181 184 27 27 27 28 4 3
* Maximum (mg/I)=> 0.58780 0.87590 0.25 0.25
* or Maximum (lb/d)=> 11627 9456 224.2 277
* or Average(mg/1)=2- 0.40300 0.48858 0.24 0.18
* or Average Loading(Ib/d)=> 3812 4286 117.9 140.7
%violations,(chronic SNC is==66%)_> 0% 0% 0% 0% 0% 0% 0% 0%
%TRC violations,(SNC is==33%)=- 0% 0% 0% 0% 0% 0% 0% 0%
Arsenic Cadmium Chromium
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 2 1 4 3 4 3
* Maximum (mg/I)_> 0.0036 0.0054 0.0024 0.0015 0.0041 0.0031
* or Maximum (lb/d)
* or Average(mg/1)== 0.0034 0.0054 0.001 0.001 0.004 0.002
* or Average Loading(Ib/d)=>
%violations,(chronic SNC is 2=66%)=> NA NA 0% 0% 0% 0% NA NA
%TRC violations,(SNC is>=33%)_> NA NA 0% 0% 0% 0% NA NA
Copper Cyanide Lead LL Mercury ng/1
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=:- 4 3 4 3 4 3 1 0
* Maximum (mg/1)_> 0.095 0.14 0.0025 0.0025 0.0068 0.0086 1.8 0
* or Maximum (Ib/d)=3-
*
>* or Average(mg/1)=> 0.1381 0.1 0.0025 0.003 0.004 0.005 1.8 0
* or Average Loading(lb/d)_>
%violations,(chronic SNC is==66%)== 0% 0% 0% 0% 0% 0% 0% 0%
%TRC violations,(SNC is=-=33%)_> 0% 0% 0% 0% 0% 0% 0% 0%
BDL Below Detection Limit mg/I milligrams per liter
* POTW must enter at least one of these IUP= Industrial User Permit Ib/d-- pounds per day
four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=•million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,I/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP= wastewater treatment plant
Page 1 IDSFCB&B08
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF) Industry Name Carolina Beverage Group
Use separate forms for each industry/pipe IUP# #0017
Enter BDL values as<(value) Pipe# # 001
Nickel Selenium Silver Zinc
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 4 3 2 1 2 1 4 3
* Maximum (mg/1)== 0.0038 0.003 0.015 0.023 0.0005 0.0005 0.10 0.08
* or Maximum (lb/d)_:
* or Average(mg/1)=> 0.003 0.002 0.014 0.023 0.0005 0.0005 0.075 0.06
* or Average Loading(Ib/d)_>
%violations,(chronic SNC is=•=66%)_> 0% 0% NA NA NA NA 0% 0%
%TRC violations,(SNC is>=33%)= 0% 0% NA NA NA NA 0% 0%
T. Phos. pH Oil & Grease Mercury (245.1)
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 4 1 27 27 10 7
* Maximum (mg/1)_: 3.0 1.4 9.37 9.33 400 80
* or Maximum (lb/d)_:
* or Average(mg/1)_> 2.1 1.4 NA NA 62 40
* or Average Loading(Ib/d)_>
%violations,(chronic SNC is>=66%)_- NA NA 0% 0% 10% 0% NA NA
%TRC violations,(SNC is: =33%)=: NA NA 0% 0% 10% 0% NA NA
Aluminum 1Molybdenum Cl Fl
1 st 6
1st 6 months 2nd 6 months months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 4 3 2 1 4 3 4 3
* Maximum (tng/1) 0.50 0.5 0.001 0.001 70.9 140.7 11.0 1.8
* or Maximum (Ib/d)=:
* or Average(mg/1)-- 0.36 0.43 0.001 0.001 60.6 82.7 3.5 1.7
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%) NA NA NA NA NA NA NA NA
%TRC violations,(SNC is==33%) NA NA NA NA NA NA NA NA
BDL= Below Detection Limit mg/I=- milligrams per liter
* POTW must enter at least one of these **TRC Violations below 5.0 pH IUP=>Industrial User Permit Ib/d=- pounds per day
four rows, Please indicate how averages were calculated SNC Significant Non-Compliance mgd=>million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,I/2BDL,or zero values used. TRC Technical Review Criteria WWTP== wastewater treatment plant
Page 2 IDSFCB&B08
1
Pretreatment Annual Report (PAR) Control Authority, Industry
Industrial Data Summary Form (IDSF) Town Name=2 Town of Mooresville Name Carolina Beverage Group
Use separate forms for each industry/pipe WWTP Name=> RRWWTP IUP# #0017
Enter BDL values as<(value) NPDES#_> NC0046728 Pipe# #001
1st 6 months,dates=> 1/1/2014 to 6/30/2014
2nd 6 months,dates=> 7/1/2014 to 12/31/2014
Flow,mgd BOD TSS 1 Ammonia
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples== 181 184 31 28 27 28 5 3
* Maximum (mg/I)_= 0.59310 0.51440 0.27 0.25
* or Maximum (Ib/d)=> 6772 11501.4 259.2 200
* or Average(mg/1)== 0.30986 0.32336 0.21 0.20
* or Average Loading(lb/d) 2864 3662 91.9 128.6
%violations,(chronic SNC is>=66%)_> 0% 0% 0% 0% 0% 0% 0% 0%
%TRC violations,(SNC is>=33%) 0% 0% 0% 0% 0% 0% 0% 0%
Arsenic Cadmium Chromium
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months I1st 6 months 2nd 6 months '
Total#of samples=2- 1 1 3 3 3 3
* Maximum (mg/I) 0.0011 0.0034 0.0027 0.0013 0.006 0.0051
* or Maximum (lb/d)=>
* or Average m 0.0011 0.0034 0.001 0.001 0.004 0.004
* or Average Loading(Ib/d)=2
%violations,(chronic SNC is>=66%)=2 NA NA 0% 0% 0% 0% NA NA
%TRC violations,(SNC is>=33%)=2 NA NA 0% 0% 0% 0% NA NA
Copper Cyanide Lead LL Mercury ng/l
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=- 3 3 3 3 3 3 1 0
* Maximum (mg/1)—= 0.095 0.11 0.022 0.0081 0.0035 0.0057 5 0
* or Maximum °b/d)_>
* or Average(mg/I)=2 0.09 0.07 0.0086 0.004 0.002 0.003 5 0
* or Average Loading(lb/d)
%violations,(chronic SNC is>=66%)_= 0% 0% 33% 0% 0% 0% 0% 0%
%TRC violations,(SNC is>=33%)_> 0% 0% 33% 0% 0% 0% 0% 0%
BDL=>Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these IUP=>Industrial User Permit Ib/d pounds per day
four rows, Please indicate how averages were calculated SNC=-Significant Non-Compliance mgd= million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,1/2BDL,or zero values used. TRC=--Technical Review Criteria WWTP= wastewater treatment plant
Page 1 1DSFCB&B08
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF) Industry Name Carolina Beverage Group
Use separate forms for each industry/pipe IUP# #0017
Enter BDL values as<(value) Pipe# #001
Nickel Selenium Silver Zinc
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 3 3 1 1 1 1 3 3
* Maximum (mg/I)=> 0.0038 0.0035 0.0038 0.01 0.0005 0.0005 0.10 0.10
* or Maximum (lb/d)_>
* or Average(mg/I)=> 0.003 0.003 0.0038 0.01 0.0005 0.0005 0.087 0.09
* or Average Loading(lb/d)_>
%violations,(chronic SNC is>=66%)=> 0% 0% NA NA NA NA 0% 0%
%TRC violations,(SNC is 33%)_= 0% 0% NA NA NA NA 0% 0%
T. Phos. I pH Oil & Grease Mercury (245.1)
1st 6 months -2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=: 4 I 31 28 8 7
* Maximum (mg/1)=> 3.6 1.7 10.2 10.8 65 79
* or Maximum (lb/d)_>
* or Average(mg/I)_> 2.7 1.7 NA NA 35 31
* or Average Loading(Ib/d)_:
%violations,(chronic SNC is>=66%)== NA NA 0% 0% 0% 0% NA NA
%TRC violations,(SNC is>=33%)_> NA NA 0% 0% 0% 0% NA NA
Aluminum Molybdenum Cl Fl
1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months
Total#of samples=> 2 3 1 1 3 4 3
* Maximum (mg/1)=: 0.50 0.5 0.001 0.001 63.3 64 1.8 2.5
* or Maximum (lb/d)
* or Average(mg/I)=:- 0.32 0.48 0.001 0.001 49.3 47.9 1.2 1.3
* or Average Loading(lb/d)
%violations,(chronic SNC is:=66%)_> NA NA NA NA NA NA NA NA
%TRC violations,(SNC is>=33%)_: NA NA NA NA NA NA NA NA
BDL Below Detection Limit mg/I=>milligrams per liter
* POTW must enter at least one of these **TRC Violations below 5.0 pH IUP=: Industrial User Permit Ib/d= pounds per day
four rows, Please indicate how averages were calculated SNC=.Significant Non-Compliance mgd=' million gallons per day
Avg period could be month,Qtr,or 6-month&if BDL,I/2BDL,or zero values used. TRC=- Technical Review Criteria WWTP=: wastewater treatment plant
Page 2 IDSFCB&B08
Carolina Beverage Group, LLC
PERMIT # 0017
January 1, 2019
Thru
December 31, 2023
Spill Control Plan
Diagram
Revised 06/08/18
0 OP
1
CAROLINA
BEER & BEVERAGE, LLC
Spill/Slug Control Plan:
1.) Spill containment and prevention
2.) Ph monitoring and correction procedure
1. To ensure spill containment masonry walls have been constructed and baffles have been installed
in the walkways. Plugs have been placed in all of the outgoing drains to prevent any leakage to the
municipal system in the event of a spill. With these measures in place Carolina Beverage Group has an
agreement with Lentz pumping; in the event of a spill there services will be rendered and the spilled
material will be promptly removed.
A series of checks have been installed to ensure the containment of a spill so that it may not reach
the municipal system. With the use of manual and pneumatic valves we can ensure that both the
automated and mechanical system provides adequate redundancy.
2. In order to monitor and maintain the Ph discharge level,a calibrated pH probe has been placed in
the effluent flume. The probe provides a continuous measurement reading of the outgoing pH in the
effluent flume before it is filtered and discharged to the municipality. In order to maintain the pH the
automated control system adds a caustic solution to the effluent sump that is agitated to maintain a
neutral solution that is over the NPDES limit of 6.0. This automated monitoring and metering system
maintains the pH through a series of alarms that are used to alert us in the unlikely event of a system
failure. A chart system is also in place for continuous documentation the outgoing pH.
Carolina Beverage Group, LLC
Standard Operating Procedure
Emergency Spill Response Plan
Revised 06/08/18
Purpose
The function of this document is to provide a detailed plan for notification, control and clean-up
of any material spill that might occur at Carolina Beverage Group, LLC.
II. Organizational Chart
A. Exhibit 1
List Of Major Materials Stored —(Amounts greater than 50Ibs)
Materials: Maximum Quantity:
1. Liquid Dextrose 10,000 US Gallons
2. Liquid Sucrose 30,000 US Gallons
3. Sodium Hydroxide 2,500 Gallons (@
Wastewater)
4. Sodium Hydroxide 3,500 Gallons (@ Chemical
Storage)
III. Employee Training
A. Carolina Beverage Group, LLC will perform yearly training to all concerned hourly employees
and managers on the subject of spill prevention and control. Training will include the following
items:
1.) Effects of High BOD
2.) Sources of High BOD at Carolina Beverage Group, LLC
3.) Effects of pH
4.) Sources of High or Low pH at Carolina Beverage Group
5.) Locations of Stormwater drains and spill containment kits.
6.) Emergency Contact lists.
IV. Emergency Contact List
Company: Carolina Beverage Group.
PO Box 1183
110 Barley Park Lane
Mooresville, NC 28115
Primary Contact: Drew Maki—Quality Technical and Process Manager
Work: (704) 799-2337 ext. 241
Cell: (980) 643-1997
Revised 06/08/18
Secondary Contacts
Tom Rapone—Director of Operations
Work: (704) 799-2337 ext. 266
Cell: (704) 658-3626
Bob Williams—Senior VP
Work: (704) 799-2337 ext. 227
Cell: (704) 658-3631
Emergency Agency Contacts:
Medical Emergency 911
Fire Shepherds Volunteer Fire Department 911
Business 704-663-1245
Police Iredell County Sheriff Department 704-664-7500
Town of Mooresville 704-664-3311
NC Division of Environment Mgmt. 919-733-3867
For Hazardous Waste Spills 919-733-5291
EPA Atlanta Region 404-347-3222
Rocky River Waste Water Treatment Plant 704-663-2840
Eric Brackett—Senior Pretreatment Technician 704-662-3051
James Levis—RRWWTP Plant Manager 704-662-8341
V. pH Monitoring and Adjustment System
A. Involved employees shall be trained on a yearly basis on the operation of the waste water pH
monitoring and adjustment system. Calibration will be done on a quarterly basis or if a drift is
observed by verifying thrice weekly. The results will be documented on a pH calibration log and
stored with Carolina Beverage group, LLC calibration data.
B. Cleaning of the pH probe will be done on a daily basis with the results being documented. The
cleaning will be done by Quality Assurance personnel.
C. Set points will be as follows:
1. Sodium Hydroxide on —pH 7.00
2. Sodium Hydroxide off—pH 8.50
D. Recording charts are stored digitally via AquaVx software.
Revised 06/08/18
VI. Spill Control Plan
A. Tank Farms: a.) Mix room, Sucrose area and Dextrose area
In the event of a liquid Dextrose or Sucrose spill the following actions shall be taken.
1. Locate the nearest "Spill Response Kit"
2. Open the spill response lit and find the "drain cover & or plugs."
3. Immediately plug all floor drains.
A. Sugar and Mix Area: use trench drain cover mats to completely seal trench
drains.
4. Use the appropriate absorbent mats to seal up all emergency baffles and doors from
sugar and mix area.
5. Proceed to shovel product into 55 gallon drums for disposal.
6. Vacuum all liquid sucrose with wet/dry vacuum.
7. When all material that can be removed is gone, mop floor physically with suitable
detergent.
B. Boiler Room
1. Locate "Spill Response Kit."
2. Remove drain plug and secure all drains.
3. Immediately plug all floor drains.
4. Use barrier absorbent materials to block the bottoms of boiler room doors.
5. Use absorbent pads to absorb all chemicals.
6. Dispose of pads in proper manner.
7. Use appropriate detergent to mop floors after pads are removed.
Revised 06/08/18
Carolina Beverage Group, Inc.
Standard Operating Procedure
Spill Reporting Form
1. Product Spilled
2. Amount Spilled
3. Responsible Party
Y
4. Clean Up Method Used
5. Steps taken to maximize containment
Supervisor Date
Department Manager Date
QA Manager Date
VP of Operations Date
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