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HomeMy WebLinkAboutWQ0039856_Project Manual_20180702- � .SEAL 9e 9 - 40364J�$ r �' GI1+IE• El. J. SMtt'�'`� Edgewater Developers, INC. North Carolina Edgewater on Tillery - Phase 2 Project Manual February 2018 Rev. June 2098 CEPA Project No: 20171101 pr -'M chambers _ engineering, pa 129 North First Street I 704.984.8427 ph Albemarle, NC 28001 www.ce-pa.com TABLE OF CONTENTS DIVISION 1 - GENERAL REQUIREMENTS 01010 SUMMARY OF WORK 01060 SPECIAL CONDITIONS 01340 SHOP DRAWINGS, PRODUCT DATA & SAMPLES; OPERATION & MAINTENANCE MANUALS; AND MISCELLANEOUS SUBMITTALS 01560 ENVIRONMENTAL PROTECTION & SPECIAL CONTROLS 01600 PRODUCT DELIVERY, STORAGE, AND HANDLING 01640 PRODUCT SUBSTITUTIONS 01700 CONTRACT CLOSEOUT DIVISION 2 - SITEWORK 02110 SITE CLEARING 02200 EARTHWORK 02221 TRENCHING, BACKFILLING AND COMPACTING FOR UTILITIES 02224 PIPELINE UNDERCROSSINGS 02260 TOPSOILING AND FINISHED GRADING 02271 STONE REVETMENT (RIP RAP) 02272 SOIL EROSION AND SEDIMENT CONTROL 02513 ASPHALTIC CONCRETE VEHICULAR PAVING 02515 PRECAST CONCRETE UTILITY STRUCTURES 02660 FORCE MAIN CONSTRUCTION 02930 SEEDING, SODDING AND LANDSCAPING DIVISION 11 - EQUIPMENT 11060 PUMPING EQUIPMENT: BASIC REQUIREMENTS 11076 PUMPING EQUIPMENT: SUBMERSIBLE NON -CLOG 11077 PUMPING EQUIPMENT: PACKAGED LP GRINDER PUMPS DIVISION 15 - MECHANICAL 15060 PIPE AND PIPE FITTINGS: BASIC REQUIREMENTS 15061 STEEL 15062 PIPE: DUCTILE 15064 PIPE: PLASTIC 15099 WATER SYSTEM APPURTENANCES 15100 VALVES: BASIC REQUIREMENTS 15101 GATE VALVES 15102 PLUG VALVES 15106 CHECK VALVES 15114 MISCELLANEOUS VALVES 15510 FIRE HYDRANTS 1 2 3 PART 1- GENERAL SECTION 01010 SUMMARY OF WORK 4 1.1 WORK COVERED BY CONTRACT DOCUMENTS 5 A. The Work of this Project generally includes, but is not limited to, the following: 6 1. Low Pressure Sewer Collection 7 2. Erosion Control 8 B. The Contractor is responsible for furnishing and installing all required labor, materials, 9 equipment, and accessories so as to provide a complete and functioning system. 10 1.2 CONTRACTOR'S USE OF PREMISES 11 12 13 14 15 16 17 18 19 20 21 IA A. Contractor shall limit his use of the premises for work and storage. B. Confine operations to areas within the immediate vicinity of the work site. C. Coordinate use of premises with Owner. D. Contractor shall assume full responsibility for the protection and safekeeping of materials under this contract stored on site, including receiving, unloading and storage. E. Move materials under Contractor's control that interfere with operations of the Owner or Owner's representatives. 1.3 PERMITS AND LICENSES A. Contractor shall obtain, at his expense, all permits and licenses necessary for the construction of the Project such as building permits, business licenses, etc. Owner will obtain the following permits: NC DENR Public Water Supply, NC DENR Erosion Control, NC DOT Driveway. END OF SECTION 01010-1 0� 3 PART 1- GENERAL SECTION 01060 SPECIAL CONDITIONS 4 1.1 DRAWINGS AND CONTRACT DOCUMENTS FOR CONTRACTOR USE 5 A. Refer to General Conditions. 6 B. Contractor shall pickup all "no -charge" documents within 10 days from date of Notice 7 to Proceed. 8 C. Additional documents after "no -charge" documents will be furnished to Contractor at 9 cost. 10 1.2 ORDER OF CONSTRUCTION AND CONSTRUCTION SCHEDULE 11 A. At no time shall Contractor or his employees modify operation of the existing facilities 12 or start construction modifications without approval of the Owner except in emergency 13 to prevent or minimize damage. 14 B. Within 10 days after award of Contract, submit for approval a critical path type 15 schedule. Account for schedule of Subcontracts. Include proper sequence of 16 construction, various crafts, purchasing time, shop drawing approval, material delivery, 17 equipment fabrication, startup, demonstration, and similar time consuming factors. 18 Show on schedule as a minimum, earliest starting, earliest completion, latest starting, 19 latest finish, and free and total float for each task or item. 20 21 Evaluate schedule no less than monthly. Update, correct, and rerun schedule and 22 submit to Engineer in triplicate with pay application to show rescheduling necessary to 23 reflect true job conditions. When shortening of various time intervals is necessary to 24 correct for behind schedule conditions, indicate steps to implement to accomplish work 25 in shortest schedule. Information shall be submitted to Engineer in writing with revised 26 schedule. 27 C. If Contractor does not take necessary action to accomplish work according to schedule, 28 he may be ordered by Owner in writing to take necessary and timely action to improve 29 work progress. Order may require increased work forces, extra equipment, extra shifts 30 or other action as necessary. Should Contractor refuse or neglect to take such action 31 authorized, under provisions of this contract, Owner may take necessary actions 32 including, but not necessarily limited to, withholding of payment and termination of 33 contract. 34 1.3 PROJECT MEETINGS 35 A. The Engineer will conduct construction meetings involving: 36 1. Contractor's project manager. 37 2. Contractor's project superintendent. 38 3. Owner's designated representative(s). 39 4. Engineer's designated representative(s). 40 5. Contractor's subcontractors as appropriate to the work in progress. 41 B. Meetings conducted may be called by ENGINEER at convenient times throughout 42 duration of the Project. 01060-1 I C. The Engineer will take meeting minutes and submit copies of meeting minutes to 2 participants and designated recipients identified at the Preconstruction Conference. 3 Corrections, additions or deletions to the minutes shall be noted and addressed at the 4 following meeting. 5 D. The Engineer will schedule meetings for most convenient time frame. 6 E. The Engineer will have available at each meeting full chronological file of all previous 7 meeting minutes. 8 F. The Contractor shall have available at each meeting up-to-date record drawings. 9 1.4 SPECIAL CONSIDERATIONS 10 A. Contractor shall be responsible for negotiations of any waivers or alternate 11 arrangements required to enable transportation of materials to the site. 12 B. Store and stockpile materials in an orderly manner on the NCDOT right-of-way and 13 keep the encroachment on the roadway to a minimum. Ensure that the road is totally 14 clear by the end of day's work. 15 C. Maintain in good repair temporary structures, fences, barricades, and other related 16 items. 17 D. Electrical Power and Lighting. The electrical power required during construction shall 18 be provided by each Contractor as required by him. This service shall be installed by a 19 qualified electrical contractor. Lighting shall be provided by each Contractor in all 20 spaces at all times where necessary for good and proper workmanship, for inspection or 21 for safety. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 E. Special Hazards. Each Contractor and his subcontractor's Public Liability and Property Damage Insurance shall provide adequate protection against the following special hazards: Blasting Excavation Flooding F. Safety. Each Contractor alone shall be solely and completely responsible for conditions of the job site in connection with his work, including safety of all persons and property, preparatory to and during performance of the work. This requirement shall apply continuously and not be limited to normal working hours. The Construction Documents, and the construction hereby contemplated are to be governed, at all times, by applicable provisions of local and State laws and regulations, and Federal laws, including but not limited to, the latest amendments of the following: Department of Labor, Bureau of Labor Standards Safety and Health Regulations for Construction, and Williams and Steiger Occupational Safety and Health Act of 1970, including rules and regulations pursuant thereto, applicable to the Work and performance of the Contract (OSHA). The duty of the Engineer to conduct construction review of each Contractor's performance is not intended to include review of the adequacy of the Contractor's safety measures in, on, or near the construction site. 01060-2 All explosives shall be stored in a secure manner and all storage places shall be marked clearly "DANGEROUS EXPLOSIVES", and shall be in the care of competent watchmen at all times. 5 G. Inspections by Federal and State Agencies. Authorized representatives and agents of 6 the State and Federal Government shall be permitted to inspect all work, materials, 7 payrolls, records of personnel, invoices of materials, and other relevant data and 8 records. 9 10 H. Water. Water used on the project shall be fresh and of drinkable quality. Water 11 obtained from nearby streams will not be acceptable for use on the project. The 12 Contractor shall schedule with Stanly County at least 48 hours in advance, the water to 13 be used for testing, disinfecting and flushing lines. 14 15 1.5 DATA AND MEASUREMENTS 16 17 A. The data given in the specifications and shown on the Plans and Drawings is believed 18 to be accurate but the accuracy is not guaranteed. The Contractor must take all levels, 19 locations, measurements, and verify all dimensions of the job site prior to construction 20 and must adapt his work into the exact construction. Scale measurements taken from 21 prints are not considered for more than reference, larger scale drawings take precedence 22 over smaller scale, and shop drawings take precedence over all others. 23 24 1.6 PROTECTION AND RESTORATION OF PUBLIC AND PRIVATE PROPERTY, 25 INCLUDING EASEMENTS 26 27 A. General. Carefully protect all public and private property affected by construction 28 operations. Such restorations shall include clearing of rock and debris, seeding, 29 sodding, and transplanting of lawns, hedges, or ornamental plantings and repair or 30 replacement of driveways, driveway culverts, walks, or other private facilities. 31 32 Trees that are to be protected will be shown on the Plans or will be marked by the 33 Owner prior to construction. Prior to any clearing, the Contractor shall schedule 34 meeting with a representative of the Owner, and the Engineer to discuss the work and 35 agree on marking trees that can be protected. 36 37 Confirm the marking of trees with the Inspector at least seventy-two (72) hours prior to 38 the start of any construction, to insure that all trees to be protected have been marked. 39 40 Take every precaution to protect trees from damage by boarding or wrapping of 41 trunks, tying back limbs, etc. On all standing trees, marked or otherwise, any broken 42 limbs shall be neatly removed, any scarred or barked areas shall be neatly repaired, any 43 cut roots shall be trimmed and all painted with a tree paint approved by the Engineer. 44 45 B. Repair of Lawn or "Kept" Areas. Any area stripped of vegetation shall not be left for 46 more than fifteen (15) days without topsoiling and seeding. This includes stockpiled 47 dirt, regardless of its location. 01060-3 2 All areas disturbed by construction shall be regraded to original contours leaving the 3 ground free from lumps, ridges and depressions which would cause standing water. 4 5 All lawn or "kept" areas shall be reseeded as per Section 02930. 6 7 Properly care for all areas, and supply sufficient water to insure proper growth of grass. 8 Replant all areas where grass is not established at intervals of ten (10) days, continuing 9 until a good growth of grass is established. 10 11 Topsoil as defined in this section shall be original topsoil removed and stockpiled for 12 this purpose. 13 14 C. Restoration of Driveways, Driveway Culverts, and Pavements. When opencutting of 15 driveways is approved, saw all asphaltic and concrete drives and pavements prior to 16 excavation. Protect wet area from cracks or other change. Replace all drives, driveway 17 culverts, and pavements with materials similar in color, surface, texture and alignment 18 of the existing pavements and in accordance with the pavement replacement detail on 19 the Plans. Coordinate any driveway closing with the property Owner. 20 21 1.7 SITE CONDITIONS 22 A. The Contractor acknowledges that he has investigated prior to bidding and satisfied 23 himself as to the conditions affect in the work, including but not restricted to those 24 bearing upon transportation, disposal, handling and storage of materials, availability of 25 labor, water, electric power, roads, and uncertainties of weather, river stages, water 26 tables, or similar physical conditions at the site, the conformation and conditions of the 27 ground, the character of equipment and facilities needed preliminary to and during 28 prosecution of the work. The Contractor further acknowledges that he has satisfied 29 himself as to the character, quality, and quantity of surface and subsurface materials or 30 obstacles to be encountered insofar as this information is reasonably ascertainable from 31 an inspection of the site, including all exploratory work done on behalf of the Owner on 32 the site or any contiguous site, as well as from information presented by the drawings 33 and specifications made a part of this Contract, or any other information made available 34 to him prior to receipt of Bids. Any failure by the Contractor to acquaint himself with 35 the available information will not relieve him from responsibility for estimating 36 properly the difficulty or cost of successfully performing the work. The Owner 37 assumes no responsibility for any conclusions or interpretations made by the Contractor 38 on the basis of the information made available by the Owner. 39 40 1.8 CLEANUP REQUIREMENTS 41 A. Cleanup operations shall be conducted daily. 42 1. Contractor shall keep the work areas free at all times from accumulations of waste 43 materials and rubbish. 44 2. Volatile waste shall be properly stored in covered metal containers and removed 45 daily. 01060-4 1 3. Wastes shall not be buried or burned on the site or disposed of into storm drains, 2 sanitary sewers, streams, or waterways. All wastes shall be removed from the site 3 and disposed of in a manner complying with local ordinances and anti -pollution 4 laws. 5 B. Contractor shall make the necessary arrangements for proper off-site storage areas. 6 C. Contractor shall keep all equipment and materials within construction easements of 7 road right-of-ways and protect private property from damage due to construction. 8 9 1.9 SERVICE CONNECTIONS 10 A. Exact locations for final service connections shall be coordinated with the Owner. 11 12 1.10 HISTORICAL AND ARCHAEOLOGICAL 13 A. If during the course of construction, evidence of deposits of historical or archaeological 14 interest is found, the Contractor shall cease operations affecting the find and shall notify 15 the Owner. No further disturbance of the deposits shall ensue until the Contractor has 16 been notified by the Owner that Contractor may proceed. Compensation to the 17 Contractor, if any, for lost time or changes in construction resulting from the find, shall 18 be determined in accordance with changed or extra work provisions of the Contract 19 Documents." 20 PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) 21 PART 3 - EXECUTION - (NOT APPLICABLE TO THIS SECTION) 22 END OF SECTION 01060-5 I SECTION 01340 2 SHOP DRAWINGS, PROJECT DATA & SAMPLES, OPERATION AND MAINTENANCE 3 MANUALS, EQUIPMENT RECORD SHEETS 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. General: 7 1. Section Addresses: 8 a. Mechanics of Shop Drawing Process. 9 B. Related Sections include but are not necessarily limited to: 10 1. Sections in Divisions 2 through 16 identifying submittal requirements. 11 1.2 SUBMITTALS: GENERAL 12 A. Transmit all submittals to: 13 Chambers Engineering, PA 14 129 North First St./ PO Box 1726 15 Albemarle, NC 28001 16 Attn: Mr. Samuel Smith, PE 17 B. Utilize two copies of attached Exhibit "A" to transmit all shop drawings and samples. 18 C. Utilize two copies of attached Exhibit "B" to transmit all Operation and Maintenance Manuals 19 and Equipment Record Sheets (Exhibit Q. 20 D. Insure all transmittals are from Contractor and bear his approval stamp. Transmittals will not be 21 received from or returned to subcontractors. 22 E. Provide submittal information defining specific equipment or materials utilized on the project. 23 Generalized product information not clearly defining specific equipment or materials to be 24 provided will be rejected. 25 F. Calculations required in individual specification sections will be received for information 26 purposes only and will be returned stamped "E. Engineer's Review Not Required" to 27 acknowledge receipt. 28 G. Assure submittals meet the following schedule: 29 1. Shop drawings: 30 a. Submittal and approval prior to start of contemplated phase of work. 31 2. Schedule of shop drawings. 32 a. Submitted and approved within 60 days of receipt of Notice to Proceed. 33 3. Operation and Maintenance Manuals and Data Record Sheets: 34 a. Initial submittal within 90 days after date shop drawings are approved. 35 b. Payment will not be made on any equipment or materials until an approved Operation 36 and Maintenance Manual is received. 37 H. Retainage will not be reduced below 10 percent until all shop drawings are approved. 38 I. Final payment on the project shall not be made until final approved copies of all Operation and 39 Maintenance Manuals including Equipment Record Sheets (with equipment serial numbers) 40 have been received. 41 1.3 SUBMITTALS: SHOP DRAWINGS 42 A. Transmittal Mechanics: 43 1. Utilize two copies of attached Exhibit "A" to transmit all shop drawings and samples. 01340-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 2. Number transmittals consecutively beginning with 1. 3. Assure resubmitted items retain the original number but with an added suffix letter starting with "A." 4. Assure only one specification section is covered by one letter of transmittal. 5. Provide breakout of each transmittal component on transmittal form "A." Each component thus defined shall receive specific action by the Engineer. Define manufacturer, item, tag number, and Drawing/Specification reference. 6. Do not change the scope of any resubmittal from the original transmittal scope. If some components of the original transmittal are approved and others are not, the Contractor shall not resubmit the approved components in subsequent resubmittal packages. Provide a summary sheet containing all components of the original transmittal at the front of each resubmittal. Indicate each component as either "approved," "outstanding," or "submitted for action." Items previously approved shall be referenced to the transmittal in which approval was received. "Outstanding" items are defined as items unapproved and not yet resubmitted for action. "Submitted for action" shall indicate items which are included for review in the transmittal. 7. Provide three (3) copies of each page for the Engineer plus the number required by the Contractor. The total number of copies shall not exceed ten (10). 8. For items not covered in paragraph 7, submit one reproducible transparency and one print of each drawing until approval is obtained. Utilize mailing tube, do not fold. The reproducible shall be marked and returned to the Contractor for his reproduction and distribution. 9. Provide clear space (3 IN SQ) for Engineer stamping of each component defined in A.1. 10. Marks on transmittal by Contractor shall not be in red and shall be duplicated on all copies transmitted. Outline Contractor marks on reproducible transparencies with a rectangular box. B. Transmittal Contents: 1. Coordinate and identify shop drawing contents so that all items can be easily verified by the Engineer. 2. Identify equipment or material use, tag number, drawing detail reference, weight, and other project specific information. 3. Provide sufficient information together with technical cuts and technical data to allow an evaluation to be made to determine that the item submitted is in compliance with the Contract Documents. 4. Submit items like equipment brochures, cuts of fixtures, product data sheets or catalog sheets on 8-1/2 x 11 IN pages. Indicate exact item or model and all proposed options. 5. Include legible scale details, sizes, dimensions, performance characteristics, capacities, test data, anchoring details, installation instructions, storage and handling instructions, color charts, layout drawings, parts catalogs, rough -in diagrams, wiring diagrams, controls, weights and other pertinent data. Arrange data and performance information in format similar to that provided in Contract Documents. Provide, at minimum, the detail provided in the Contract Documents. 6. If proposed equipment or materials deviate from the Specifications or Drawings in any way, clearly note the deviation and justify the said deviation in detail in a separate letter immediately following transmittal sheet. If explanation is not given, shop drawings will be returned without action. 46 1.4 SUBMITTALS: SAMPLES 47 A. Identify sample as to: manufacturer, item, use, type, project designation, tag number, 48 specification section or drawing detail reference, color, range, texture, finish and other pertinent 49 data. 50 B. Include application specific brochures, and installation instructions. 51 C. Provide Contractor's stamp of approval on samples as indication of his checking and verification 52 of dimensions and coordination with interrelated work. 01340-2 1.5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 D. Resubmit samples of rejected items. E. Approved samples submitted or constructed, constitute criteria for judging completed work. Finished work or items not equal to samples will be rejected. F. Samples may be retained for comparison purposes and the Contractor shall remove samples when directed. Contractor include in bid all costs of furnishing and removing samples. SUBMITTALS: OPERATION AND MAINTENANCE MANUALS AND EQUIPMENT RECORD SHEETS A. Transmittal Mechanics: 1. See Paragraph 1.2 C. 2. Provide transmittal form for Operation and Maintenance Manual with original number of the approved item plus a suffix "O -M." 3. Submit one copy until approval is received. 4. Acceptable submittals will be retained with the transmittal form returned with a request for five additional copies. 5. Deficient submittals will be returned along with the transmittal form which will be marked to indicate deficient areas. 6. Identify resubmittals with the original number plus a suffix letter starting with "A." 7. Submit Operation and Maintenance Manuals printed on 8-1/2 x 11 IN size heavy first quality paper with standard three -hole punching and bound in stiff metal hinged binder constructed as a three -post style. Provide binders with titles. Tab each section of manuals for easy reference with plastic -coated dividers. Provide index for each manual. 8. Reduce drawings or diagrams bound in manuals to an 8-1/2 x 11 IN or 11 x 17 IN size. However, where reduction is not practical to ensure readability, fold larger drawings separately and place in vinyl envelopes which are bound into the binder. Identify vinyl envelopes with drawing numbers. B. Transmittal Content: 1. Submission of Operation and Maintenance Manuals is applicable but not necessarily limited to: a. Major equipment. b. Equipment used with electrical motor loads of 1/6 HP nameplate or greater. c. Valves. 2. Prepare operation and maintenance manuals which include, but are not necessarily limited to, the following detailed information, as applicable: a. Equipment function, normal operating characteristics, limiting operations. b. Assembly, disassembly, installation, alignment, adjustment, and checking instructions. c. Operating instructions for start-up, routine and normal operation, regulation and control, shutdown, and emergency conditions. d. Lubrication and maintenance instructions. e. Guide to "troubleshooting." f. Parts list and predicted life of parts subject to wear. g. Outline, cross-section, and assembly drawings; engineering data; and electrical diagrams, including elementary diagrams, wiring diagrams, connection diagrams, word description of wiring diagrams and interconnection diagrams. h. Test data and performance curves. i. A list of recommended spare parts with a price list and a list of spare parts provided under these specifications. j. Copies of installation instructions, parts lists or other documents packed with equipment when delivered. k. Instrumentation or tag numbers relating the equipment back to the Contract Documents. 1. Include a filled -out copy of the Equipment Record Sheet as the first page(s) of each Operation and Maintenance Manual. Complete maintenance requirements in detail. Simple reference to the Manual is not acceptable. 01340-3 m. For equipment items involving components or subunits, an Equipment Record Sheet for each operating component or subunit is required. PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) PART 3 - EXECUTION 3.1 SUBMITTALS: APPROVAL OR REJECTION 6 A. Items within Transmittals will be reviewed for overall design intent and will receive one of the 7 following Actions: 8 A - FURNISH AS SUBMITTED 9 B - FURNISH AS NOTED (BY ENGINEER) 10 C - REVISE AND RESUBMIT 11 D - REJECTED 12 B. Transmittals returned with approval "A" or "B" are considered ready for fabrication and 13 installation. If for any reason a transmittal that has an "A" or "B" approval is resubmitted, it must 14 be accompanied by a letter defining the changes that have been made and the reason for the 15 resubmittal. The Contractor shall assure that previously approved documents are destroyed when 16 they are superseded by a resubmittal as such. 17 C. Transmittals with Approval "A" or "B" combined with Action "C" (Revise and Resubmit) or "D" 18 (Rejected) will be individually analyzed giving consideration as follows: 19 1. The portion of the transmittal given "C" or "D" will not be distributed (unless previously 20 agreed to otherwise at the Preconstruction Conference). The "C" or "D" drawings will be 21 marked up and returned to the Contractor. It shall be the Contractor's responsibility to 22 ensure that these items are corrected and resubmitted. 23 2. Items marked "A" or "B" will be fully distributed. 24 3. If a portion of the items or system proposed are acceptable, however, the major part of the 25 individual drawings or documents are incomplete or require revision, the entire submittal 26 may be given "C" or "D" action. This is at the sole discretion of the Architect/Engineer. In 27 this case, some drawings may contain relatively few or no comments or the statement, 28 "Resubmit to maintain a complete package." Distribution to the Owner and field will not be 29 made (unless previously agreed to otherwise). 30 D. Failure to include any specific information specified under the submittal paragraphs of the 31 specifications shall result in the transmittal being returned to the Contractor unapproved. 32 E. All costs, associated with the review of any shop drawing resubmitted more than once shall be 33 borne by the Contractor with said costs being deducted from the lump sum amount shown in the 34 Contractor's proposal. 35 F. In addition to calculations stamped and returned "E. Engineer's Review Not Required," other 36 transmittals such as submittals which the Engineer considers as "Not Required," submittal 37 information which is supplemental to but not essential to prior submitted information, or items 38 of information in a transmittal which have been reviewed and approved in a prior transmittal, 39 will be returned with action "E. Engineer's Review Not Required." 40 END OF SECTION 41 01340-4 2 SECTION 01560 3 ENVIRONMENTAL PROTECTION AND SPECIAL CONTROLS 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Addresses: 7 1. Minimizing the pollution of air, water, or land; control of noise, the disposal of solid waste 8 materials, and protection of deposits of historical or archaeological interest. 9 1.2 SUBMITTALS 10 A. Shop Drawings: 11 1. See Section 01340. 12 2. Prior to the start of any construction activities submit: 13 a. A detailed proposal of all methods of control and preventive measures to be utilized for 14 environmental protection. 15 b. A drawing of the work area, haul routes, storage areas, access routes and current land 16 conditions including trees and vegetation. 17 PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) 18 PART 3 - EXECUTION 19 3.1 INSTALLATION 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 A. Employ and utilize environmental protection methods, obtain all necessary permits, and fully observe all local, state, and federal regulations. B. Land Protection: 1. Except for any work or storage area and access routes specifically assigned for the use of the Contractor, the land areas outside the limits of construction shall be preserved in their present condition. Contractor shall confine his construction activities to areas defined for work within the Contract Documents. 2. Manage and control all borrow areas, work or storage areas, access routes and embankments to prevent sediment from entering nearby water or land adjacent to the work site. 3. Restore all disturbed areas including borrow and haul areas and establish permanent type of locally adaptable vegetative cover. 4. Unless earthwork is immediately paved or surfaced, protect all side slopes and backslopes immediately upon completion of final grading. 5. Plan and execute earthwork in a manner to minimize duration of exposure of unprotected soils. 6. Except for areas designated by the Contract Documents to be cleared and grubbed, the Contractor shall not deface, injure or destroy trees and vegetation, nor remove, cut, or disturb them without approval of the Engineer. Any damage caused by the Contractor's equipment or operations shall be restored as nearly as possible to its original condition at the Contractor's expense. C. Surface Water Protection: 01560-1 1 1. Utilize, as necessary, erosion control methods to protect side and backslopes, and minimize 2 the discharge of sediment to the surface water leaving the construction site as soon as rough 3 grading is complete. These controls shall be maintained until the site is ready for final 4 grading and landscaping or until they are no longer warranted and concurrence is received 5 from the Engineer. Physically retard the rate and volume of runon and runoff by: 6 a. Implementing structural practices such as diversion swales, terraces, straw bales, silt 7 fences, berms, storm drain inlet protection, rocked outlet protection, sediment traps and 8 temporary basins. 9 b. Implementing vegetative practices such as temporary seeding, permanent seeding, 10 mulching, sod stabilization, vegetative buffers, hydroseeding, anchored erosion control 11 blankets, sodding, vegetated swales or a combination of these methods. 12 c. Providing Construction sites with graveled or rocked access entrance and exit drives 13 and parking areas to reduce the tracking of sediment onto public or private roads. 14 2. Discharges from the construction site shall not contain pollutants at concentrations that 15 produce objectionable films, colors, turbidity, deposits or noxious odors in the receiving 16 stream or waterway. 17 D. Solid Waste Disposal: 18 1. Collect solid waste on a daily basis. 19 2. Provide disposal of degradable solid waste to an approved solid waste disposal site. 20 3. Provide disposal of nondegradable solid waste to an approved solid waste disposal site or in 21 an alternate manner approved by Engineer and regulatory agencies. 22 4. No building materials wastes or unused building materials shall be buried, dumped, or 23 disposed of on the site. 24 E. Fuel and Chemical Handling: 25 1. Store and dispose of chemical wastes in a manner approved by regulatory agencies. 26 2. Take special measures to prevent chemicals, fuels, oils, greases, herbicides, and insecticides 27 from entering drainage ways. 28 3. Do not allow water used in onsite material processing, concrete curing, cleanup, and other 29 waste waters to enter a drainage way(s) or stream. 30 4. The Contractor shall provide containment around fueling and chemical storage areas to 31 ensure that spills in these areas do not reach waters of the state. 32 F. Control of Dust: 33 1. The control of dust shall mean that no construction activity shall take place without 34 applying all such reasonable measures as may be required to prevent particulate matter from 35 becoming airborne so that it remains visible beyond the limits of construction. Reasonable 36 measures may include paving, frequent road cleaning, planting vegetative groundcover, 37 application of water or application of chemical dust suppressants. The use of chemical 38 agents must be approved by the State of North Carolina DOT. 39 2. Utilize methods and practices of construction to eliminate dust in full observance of agency 40 regulations. 41 3. The Engineer will determine the effectiveness of the dust control program and may request 42 the Contractor to provide additional measures, at no additional cost to Owner. 43 G. Burning: 44 1. Do not burn material on the site. If the Contractor elects to dispose of waste materials by 45 burning, make arrangements for an off-site burning area and conform to all agency 46 regulations. 47 H. Control of Noise: 48 1. Control noise by fitting equipment with appropriate mufflers. 49 I. Completion of Work: 50 1. Upon completion of work, leave area in a clean, natural looking condition. 51 2. Ensure all signs of temporary construction and activities incidental to construction of 52 required permanent work are removed. 01560-2 J. Historical Protection: 1. If during the course of construction, evidence of deposits of historical or archaeological interests are found, cease work affecting find and notify Engineer. Do not disturb deposits until written notice from Engineer is given to proceed. 2. The Contractor will be compensated for lost time or changes in construction to avoid the find based upon normal change order procedures. END OF SECTION 01560- 3 I SECTION 01600 2 PRODUCT DELIVERY, STORAGE, AND HANDLING 3 PART1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Scheduling of product delivery. 7 2. Packaging of products for delivery. 8 3. Protection of products against damage from: 9 a. Handling. 10 b. Exposure to elements or harsh environments. 11 B. Related Sections include but are not necessarily limited to: 12 1. Division 0 - Bidding Requirements, Contract Forms, and Conditions of the 13 Contract. 14 2. Division 1 - General Requirements. 15 C. Payment: 16 1. No payment will be made to Contractor for equipment or materials not properly 17 stored and insured or without approved shop drawings. 18 a. Previous payments for items will be deducted from subsequent progress 19 estimate(s) if proper storage procedures are not observed. 20 1.2 DELIVERY 21 A. Scheduling: 22 1. Schedule delivery of products or equipment as required to allow timely installation 23 and to avoid prolonged storage. 24 B. Packaging: 25 1. Deliver products or equipment in manufacturer's original unbroken cartons or other 26 containers designed and constructed to protect the contents from physical or 27 environmental damage. 28 C. Identification: 29 1. Clearly and fully mark and identify as to manufacturer, item, and installation 30 location. 31 D. Protection and Handling: 32 1. Provide manufacturer's instructions for storage and handling. 33 PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) 34 PART 3 - EXECUTION 35 3.1 PROTECTION, STORAGE AND HANDLING 36 A. Manufacturer's Instruction: 37 1. Protect all products or equipment in accordance with manufacturer's written 38 directions. 01600-1 I a. Store products or equipment in location to avoid physical damage to items 2 while in storage. 3 b. Handle products or equipment in accordance with manufacturer's 4 recommendations and instructions. 5 3.2 FIELD QUALITY CONTROL 6 A. Inspect Deliveries: 7 1. Inspect all products or equipment delivered to the site prior to unloading. Reject all 8 products or equipment that are damaged, used, or in any other way unsatisfactory 9 for use on Project. 10 B. Monitor Storage Area: 11 1. Monitor storage area to ensure suitable temperature and moisture conditions are 12 maintained. 13 END OF SECTION 01600-2 2 3 PART1- GENERAL 4 1.1 SUMMARY SECTION 01640 PRODUCT SUBSTITUTIONS 5 A. Section Includes: 6 1. The procedure for requesting substitution approval for a product which is specified 7 by descriptive or performance criteria or defined by reference to one or more of the 8 following: 9 a. Name of manufacturer. 10 b. Name of vendor. 11 c. Trade name. 12 d. Catalog number. 13 2. This Section does not address substitutions for major equipment. See "Instructions 14 to Bidders." 15 B. Related Sections include but are not necessarily limited to: 16 1. Division 0 - Bidding Requirements, Contract Forms, and Conditions of The 17 Contract. 18 2. Division 1 - General Requirements. 19 C. Requests for Substitution - General: 20 1. Base all bids on materials, equipment, and procedures specified. 21 2. Certain types of equipment and kinds of material are described in specifications by 22 means of references to names of manufacturers and vendors, trade names, or 23 catalog numbers. When this method of specifying is used, it is not intended to 24 exclude from consideration other products bearing other manufacturer's or vendor's 25 names, trade names, or catalog numbers, provided said products are capable of 26 accomplishing the same tasks as the products specifically indicated. 27 3. Other types of equipment and kinds of material may be acceptable. 28 1.2 QUALITY ASSURANCE 29 A. In making request for substitution or in using an approved product, Contractor 30 represents: 31 1. He has investigated proposed product, and has determined that it is adequate or 32 superior in all respects to that specified, and that it will perform function for which 33 it is intended. 34 2. He will provide same guarantee for substitute item as for product specified. 35 3. He will coordinate installation of accepted substitution into work, to include 36 building modifications if necessary, making such changes as may be required for 37 work to be complete in all respects. 38 4. He waives all claims for additional costs related to substitution which subsequently 39 arise. 40 1.3 DEFINITIONS 41 A. Product: Manufactured material or equipment. 42 1.4 PROCEDURE FOR REQUESTING SUBSTITUTION 43 A. Considered after award of Contract. 01640-1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B. Written requests through Contractor only. C. Transmittal Mechanics: 1. Follow the transmittal mechanics prescribed for shop drawings in Section 01340. Product substitution will be treated in a manner similar to "deviations," as described in paragraph 1.04-A.10.f of Section 01340. List the letter describing the deviation and justifications on the transmittal form in the space provided under the column with the heading "DESCRIPTION." Include in the transmittal letter, either directly or as a clearly marked attachment, the items listed in paragraph D below. D. Transmittal Contents: 1. Product identification: a. Manufacturer's name. b. Telephone number and representative contact name. c. Specification section or drawing reference of originally specified product, including discrete name or tag number assigned to original product in the Contract Documents. 2. Manufacturer's literature clearly marked to show compliance of proposed product with Contract Documents. 3. Itemized comparison of original and proposed product addressing product characteristics including but not necessarily limited to: a. Size. b. Composition or materials of construction. c. Weight. d. Electrical or mechanical requirements. 4. Product experience: a. Location of past projects utilizing product. b. Name and telephone number of persons associated with referenced projects knowledgeable concerning proposed product. c. Available field data and reports associated with proposed product. 5. Data relating to changes in construction schedule. 6. Data relating to changes in cost. 7. Samples: a. At request of Engineer. b. Full size if requested by Engineer. c. Held until substantial completion. d. Engineer not responsible for loss or damage to samples. 36 1.5 APPROVAL OR REJECTION 37 A. Written approval or rejection of substitution given by the Engineer. 38 39 40 41 42 43 44 45 46 B. Engineer reserves the right to require proposed product to comply with color and pattern of specified product if necessary to secure design intent. C. In event substitution results in a change of Contract price or time, provisions in General Conditions will be applied for adjustment. D. Substitutions will be rejected if - 1. £1. Submittal is not through the Contractor with his stamp of approval. 2. Requests are not made in accordance with this Section. 3. In the Engineer's opinion, acceptance will require substantial revision of the original design. 01640-2 4. In the Engineer's opinion, substitution is not equal to original product specified or will not perform adequately the function for which it was intended. END OF SECTION 01640-3 I SECTION 01700 2 CONTRACT CLOSEOUT 3 PART1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Description of procedures to be followed and related work required to accomplish an 7 orderly transfer of Project deliverables from the Contractor to the Owner. 8 B. Related Sections include but are not necessarily limited to: 9 1. Division 0 - Bidding Requirements, Contract Forms, and Conditions of the Contract. 10 2. Division 1 - General Requirements. 11 1.2 DEFINITIONS 12 A. Punch List: The stated qualification accompanying either the Engineer's Certificate of 13 Substantial Completion or the Certificate of Final Payment, or any list of construction items 14 found to be deficient or incomplete through review of the Work by Engineer and communicated 15 in writing to Contractor at any time during the Contract Period. 16 B. Record Drawings: Drawings showing changes made during actual construction. 17 1.3 SUBMITTALS 18 A. Substantial Completion: 19 1. Contractor to notify Engineer that the Contractor considers the Work as a whole to be in 20 Substantial Completion and request for a Substantial Completion inspection. 21 2. Record Drawings. 22 3. Certificates of Inspection and Occupancy if required in local jurisdiction. 23 4. A list of work not yet completed not to be considered for Substantial Completion. 24 5. Inventory of extra materials and spare parts ready for delivery to the Owner. 25 a. Organize by Specification Sections. 26 B. Final Completion: 27 1. Contractor to notify Engineer that the Contractor considers the entire Work to have 28 progressed to final completion and provide the following documents:. 29 a. Submittals required for Substantial Completion, and; 30 b. Record Drawings; 31 c. "Contractor's Affidavit, Release, and Waiver of Claim." 32 d. Consent of Surety to Final Payment with Power of Attorney attached. 33 e. Sales Tax Certification. 34 f. Evidence of payments, if requested by Owner. 35 g. Final Payment Request. 36 PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) 37 PART 3 - EXECUTION 38 3.1 SUBSTANTIAL COMPLETION, ADJUSTMENT AND RELEASE OF RETAINAGE 39 A. When the Work is found to be in a state of Substantial Completion with stated qualifications: 40 1. Retainage will be reduced to five (5) percent. 41 2. Or at Owner's sole discretion: 01700-1 a. Engineer: Determine the value of the punch list work using either the Project approved schedule of values or other method at his discretion. b. The value of incomplete work will be multiplied by 2 and retainage reduced to that amount. 5 B. No partial payments of the Substantial Completion retainage will be allowed. 6 C. The Substantial Completion retainage will be released with final payment. 7 3.2 DELIVERY OF EXTRA MATERIALS AND SPARE PARTS 8 A. Provide security, protection from the elements and maintenance, such as rotation of bearing 9 supported shafts, for the entire Contract Period. 10 B. No deliveries of partial inventories accepted. 11 C. Upon Substantial Completion, Engineer will notify Contractor in writing that extra materials and 12 spare parts may be delivered. 13 1. Deliver to Owner through Engineer unless otherwise directed in writing. 14 2. Contractor and representatives of Owner and Engineer shall inspect and inventory all items 15 delivered. 16 3. Inventory shall be revised to indicate any items delivered that were damaged or defective. 17 4. Contractor and Owner's and Engineer's representatives shall sign inventory certifying that 18 all items listed were delivered and that, unless otherwise noted on the inventory, all items 19 were in good condition at the time of delivery to Owner. 20 D. Engineer will review inventory for completeness and inform Contractor promptly of any 21 deficiencies therein. 22 E. Contractor shall replace all damaged and defective items noted on the inventory before 23 requesting final inspection. 24 3.3 INSPECTION FOR FINAL ACCEPTANCE AND PAYMENT 25 A. When the items of Work on the Punch List(s) have been completed, and Contractor considers the 26 Work of the entire Project is complete, he shall submit written certification that: 27 1. Contract Documents have been reviewed. 28 2. Work has been inspected for compliance with Contract Documents. 29 3. Work has been completed in accordance with Contract Documents. 30 4. Equipment and systems have been tested in the presence of Owner's representative and are 31 operational. 32 5. Work is completed and ready for final inspection. 33 B. Engineer and Owner will make an inspection with the Contractor to verify the status of 34 completion within 7 calendar days after receipt of such certification. 35 C. Should Engineer consider that the Work is incomplete or defective: 36 1. Engineer: Notify the Contractor in writing within 7 calendar days, listing the incomplete or 37 defective work. 38 2. Contractor: Remedy the stated deficiencies, and send a second written certification to 39 Engineer that the Work is complete. 40 3. Engineer will reinspect the Work. 41 D. When Engineer finds the Work acceptable in accordance with the Contract Documents: Engineer 42 requests Contractor to make closeout submittals. 43 E. Reinspection costs incurred by the Engineer will be billed to the Owner and deducted by the 44 Owner from the final payment to the Contractor. 45 3.4 FINAL APPLICATION FOR PAYMENT 46 A. Complete demobilization prior to submitting final application for payment. 01700-2 I B. Submit final application for payment in accordance with procedures and requirements stated in 2 the Conditions of the Contract. 3 C. Engineer will review application and recommend final payment within 7 calendar days of receipt 4 of application. 5 END OF SECTION 01700-3 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 02110 SITE CLEARING 6 A. Section Includes: 7 1. Site clearing, tree protection, stripping topsoil and demolition. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 02272 - Soil Erosion and Sediment Control. 10 1.2 QUALITY ASSURANCE I l A. Perform all work in accordance with OSHA, EPA, State, and local requirements. 12 PART 2 - PRODUCTS - (NOT APPLICABLE TO THIS SECTION) 13 PART 3 - EXECUTION 14 3.1 PREPARATION 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 A. Protect existing trees and other vegetation to remain against damage. 1. Do not smother trees by stockpiling construction materials or excavated materials within drip line. 2. Avoid foot or vehicular traffic or parking of vehicles within drip line. 3. Provide temporary protection as required. B. Repair or replace trees and vegetation damaged by construction operations. 1. Repair to be performed by a qualified tree surgeon. 2. Remove trees which cannot be repaired and restore to full -growth status. 3. Replace with new trees of minimum 4 IN caliper. C. Install erosion control measures. 3.2 SITE CLEARING A. Topsoil Removal: 1. Strip topsoil to depths encountered. a. Remove heavy growths of grass before stripping. b. Stop topsoil stripping sufficient distance from such trees to prevent damage to main root system. c. Separate from underlying subsoil or objectionable material. 2. Stockpile topsoil where directed. a. Construct storage piles to freely drain surface water. b. Seed or cover storage piles to prevent erosion. 3. Do not strip topsoil in wooded areas where no change in grade occurs. 4. Borrow topsoil: a. Reasonably free of subsoil, objects over 2 IN DIA, weeds and roots. B. Clearing and Grubbing: 1. Clear from within limits of construction all trees not marked to remain. 02110-1 I a. Include shrubs, brush, downed timber, rotten wood, heavy growth of grass and weeds, 2 vines, rubbish, structures and debris. 3 2. Grub (remove) from within limits of construction all stumps, roots, root mats, logs and 4 debris encountered. 5 a. Grubbing under areas to be paved: 6 1) Totally grub. 7 b. Grubbing in lawn areas: 8 1) In cut areas, totally grub. 9 2) In fill areas, where fill is less than 3 FT totally grub ground. 10 3) Where fill is 3 FT or more in depth, stumps may be left no higher than 6 IN above 11 existing ground surface. 12 C. Disposal of Waste Materials: 13 1. Do not burn combustible materials on site. 14 2. Remove all waste materials from site. 15 3. Do not bury organic matter on site. 16 3.3 ACCEPTANCE 17 A. Upon completion of the site clearing, obtain Engineer's acceptance of the extent of clearing, 18 depth of stripping and rough grade. 19 20 END OF SECTION 02110-2 2 3 4 PART 1 - GENERAL 5 1.1 SUMMARY SECTION 02200 EARTHWORK 6 A. Section Includes: 7 1. Earthwork. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 02110 —Site Clearing. 10 2. Section 02221 — Trenching, Backfilling, and Compacting for Utilities. 11 3. Section 02272 — Soil Erosion and Sediment Controls. 12 1.2 QUALITY ASSURANCE 13 A. Referenced Standards: 14 1. American Society for Testing and Materials (ASTM): 15 a. D698, Test Method for Laboratory Compaction Characteristics of Soil Using Standard 16 Effort (12,400 ft-lb/ft3). 17 b. D 1557, Test Method for Laboratory Compaction Characteristics of Soil Using 18 Modified Effort (56,000 ft-lbf/f(2,700 kN-m/m)). 19 c. D2487, Standard Classification of Soils for Engineering Purposes (Unified Soil 20 Classification System. 21 d. D4253, Standard Test Methods for Maximum Index Density of Soils Using a Vibratory 22 Table. 23 e. D4254, Test Methods for Minimum Index Density of Soils and Calculation of Relative 24 Density. 25 1.3 SUBMITTALS 26 A. Shop Drawings: 27 1. See Section 01340. 28 B. Samples: 29 1. Submit samples and source of fill and backfill materials proposed for use. 30 2. Submit samples and source of borrow materials proposed for use. 31 PART 2 - PRODUCTS 32 2.1 MATERIALS 33 A. Fill and Backfill: Selected material approved by Soils Engineer from site excavation or from off 34 site borrow. 35 B. Granular Fill Under Building Floor Slabs: Clean, crushed, nonporous rock, crushed or uncrushed 36 gravel complying with ASTM C33 gradation size No.67, 3/4 IN to No.4. 37 PART 3 - EXECUTION 38 3.1 PROTECTION 39 A. Protect existing surface and subsurface features on-site and adjacent to site as follows: 02200-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1. Provide barricades, coverings, or other types of protection necessary to prevent damage to existing items indicated to remain in place. 2. Protect and maintain bench marks, monuments or other established reference points and property corners. If disturbed or destroyed, replace at own expense to full satisfaction of Owner and controlling agency. 3. Verify location of utilities. Omission or inclusion of utility items does not constitute non- existence or definite location. Secure and examine local utility records for location data. a. Take necessary precautions to protect existing utilities from damage due to any construction activity. b. Repair damages to utility items at own expense. c. In case of damage, notify Engineer at once so required protective measures may be taken. 4. Maintain free of damage, existing sidewalks, structures, and pavement, not indicated to be removed. Any item known or unknown or not properly located that is inadvertently damaged shall be repaired to original condition. All repairs to be made and paid for by Contractor. 5. Provide full access to public and private premises, fire hydrants, street crossings, sidewalks and other points as designated by Owner to prevent serious interruption of travel. 6. Maintain stockpiles and excavations in such a manner to prevent inconvenience or damage to structures on-site or on adjoining property. 7. Avoid surcharge or excavation procedures which can result in heaving, caving, or slides. B. Salvageable Items: Carefully remove items to be salvaged, and store on Owner's premises unless otherwise directed. C. Dispose of waste materials, legally, off site. Burning, as a means of waste disposal, is not permitted. 26 3.2 SITE EXCAVATION AND GRADING 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 A. The work includes all operations in connection with excavation, borrow, construction of fills and embankments, rough grading, and disposal of excess materials in connection with the preparation of the site(s) for construction of the proposed facilities. B. Excavation and Grading: Perform as required by the Contract Drawings. 1. Contract Drawings may indicate both existing grade and finished grade required for construction of Project. Stake all units, structures, piping, roads, parking areas and walks and establish their elevations. Perform other layout work required. Replace property corner markers to original location if disturbed or destroyed. 2. Preparation of ground surface for embankments or fills: Before fill is started, scarify to a minimum depth of 6 IN in all proposed embankment and fill areas. Where ground surface is steeper than one vertical to four horizontal, plow surface in a manner to bench and break up surface so that fill material will bind with existing surface. 3. Protection of finish grade: During construction, shape and drain embankment and excavations. Maintain ditches and drains to provide drainage at all times. Protect graded areas against action of elements prior to acceptance of work. Reestablish grade where settlement or erosion occurs. C. Borrow: Provide necessary amount of approved fill compacted to density equal to that indicated in this Specification. Include cost of all borrow material in original proposal. Fill material to be approved by Soils Engineer prior to placement. D. Construct embankments and fills as required by the Contract Drawings: 1. Construct embankments and fills at locations and to lines of grade indicated. Completed fill shall correspond to shape of typical cross section or contour indicated regardless of method used to show shape, size, and extent of line and grade of completed work. 02200-2 1 2. Provide approved fill material which is free from roots, organic matter, trash, frozen 2 material, and stones having maximum dimension greater than 6 IN. Ensure that stones larger 3 than 4 IN are not placed in upper 6 IN of fill or embankment. Do not place material in layers 4 greater than 8 IN loose thickness. Place layers horizontally and compact each layer prior to 5 placing additional fill. 6 3. Compact by sheepsfoot, pneumatic rollers, vibrators, or by other equipment as required to 7 obtain specified density. Control moisture for each layer necessary to meet requirements of 8 compaction. 9 3.3 ROCK EXCAVATION 10 A. See Special Provisions. 11 3.4 USE OF EXPLOSIVES 12 A. See Special Provisions. 13 3.5 FIELD QUALITY CONTROL 14 A. Owner will hire and pay for testing laboratory to assure compliance with these specifications. 15 B. Moisture density relations, to be established for all materials to be compacted. 16 C. Extent of compaction testing will be as necessary to assure compliance with Specifications. 17 D. Give minimum of 24 HR advance notice to Owner when ready for compaction or subgrade 18 testing and inspection. 19 E. Should any compaction density test or subgrade inspection fail to meet Specification 20 requirements, perform corrective work as necessary. 21 F. Pay for all costs associated with corrective work and retesting resulting from failing compaction 22 density tests. 23 3.6 COMPACTION DENSITY REQUIREMENTS 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 A. Obtain approval from Owner with regard to suitability of soils and acceptable subgrade prior to subsequent operations. B. Provide dewatering system necessary to successfully complete compaction and construction requirements. C. Remove frozen, loose, wet, or soft material and replace with approved material as directed by Owner. D. Stabilize subgrade with well graded granular materials as directed by Engineer. E. Assure by results of testing that compaction densities comply with the following requirements: 1. Sitework: LOCATION UNDER PAVED AREAS, SIDEWALKS AND PIPING: Cohesive Soils Cohesionless Soils UNPAVED AREAS Cohesive Soils Cohesionless Soils 02200-3 COMPACTION DENSITY 100 percent, ASTM D698 75 percent relative density per ASTM D4253 and D4254 85 percent, ASTM D698 60 percent relative density per ASTM D4253 and D4254 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 IIS 2. Structures: LOCATION Inside of structures under foundations, under equipment support pads, under slabs -on -grade and scarified existing subgrade under fill material Outside structures next to walls, piers, columns and any other structure exterior member 3. Specific areas: LOCATION Outside structures under equipment support foundations COMPACTION DENSITY 95 percent, ASTM D1557 90 percent, ASTM D1557 COMPACTION DENSITY 95 percent, ASTM D1557 3.7 EXCAVATION, FILLING, AND BACKFILLING FOR STRUCTURES — NOT USED - 23 3.8 SPECIAL REQUIREMENTS 24 25 26 27 28 29 A. Erosion Control: Conduct work to minimize erosion of site. Construct stilling areas to settle and detain eroded material. Remove eroded material washed off site. Clean streets daily of any spillage of dirt, rocks or debris from equipment entering or leaving site. B. See Section 02272. END OF SECTION 02200-4 2 SECTION 02221 3 TRENCHING, BACKFILLING, AND COMPACTING FOR UTILITIES 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Excavation, trenching, backfilling and compacting for all underground utilities. 8 2. Water piping (potable). 9 3. Surface drainage conduits and piping. 10 4. All related utility and process appurtenances. 11 B. Related Sections include but are not necessarily limited to: 12 1. Division 1 - General Requirements. 13 2. Section 02224 - Pipeline Undercrossings. 14 1.2 QUALITY ASSURANCE 15 A. Referenced Standards: 16 1. American Society for Testing and Materials (ASTM): 17 a. C33, Standard Specification for Concrete Aggregates. 18 b. D698, Test Method for Laboratory Compaction Characteristics of Soil Using Standard 19 Effort (12,400 ft-lb/ft3). 20 c. D4253, Standard Test Methods for Maximum Index Density of Soils Using a Vibratory 21 Table. 22 d. D4254, Minimum Index Density of Soils and Calculation of Relative Density. 23 2. NC DOT Standard Specifications for Roads and Structures. 24 3. 40 CFR 1926 (OSHA). 25 B. Qualifications: Owner may hire an independent soils laboratory to conduct in-place moisture 26 density tests for backfilling to assure that all work complies with this specification. 27 1.3 DEFINITIONS 28 A. Excavation: 29 1. All excavation will be defined as unclassified. 30 1.4 SUBMITTALS 31 A. Shop Drawings: 32 1. See Section 01340. 33 2. Product technical data including: 34 a. Acknowledgement that products submitted meet requirements of standards referenced. 35 b. Manufacturer's installation instructions. 36 3. Trench Safety Plan and/or trench shoring drawings including current certification of trench 37 shields (trench boxes) if employed. 38 4. Submit respective pipe or conduit manufacturer's data regarding bedding methods of 39 installation and general recommendations. 40 5. Submit sieve analysis reports on all granular materials. 41 1.5 PROJECT CONDITIONS 42 A. Avoid overloading or surcharge a sufficient distance back from edge of excavation to prevent 43 slides or caving. Maintain and trim excavated materials in such manner to be as little 44 inconvenience as possible to public and adjoining property owners. 02221 -1 B. Provide full access to public and private premises and fire hydrants, at street crossings, sidewalks and other points as designated by Owner to prevent serious interruption of travel. C. Protect and maintain bench marks, monuments or other established points and reference points and if disturbed or destroyed, replace items to full satisfaction of Owner and controlling agency. D. Verify location of existing underground utilities. E. Take necessary precautions to protect existing utilities from damage due to construction activity. Repair damages to utility items at our expense. Assess no cost to Owner, Engineer or auxiliary party for any damages. PART 2 - PRODUCTS 10 2.1 MATERIALS 11 A. Backfill Material: 12 1. As approved by Engineer. 13 a. Free of rock cobbles, roots, sod or other organic matter, and frozen material. 14 b. Moisture content at time of placement: 3 percent plus/minus of optimum moisture 15 content as specified in accordance with ASTM D698. 16 B. Bedding Materials: 17 1. As approved by the Soils Engineer. 18 2. Granular bedding materials: 19 a. ASTM C33, gradation 67 (3/4 IN to No. 4 sieve) defined below: 20 21 Sieve Size 1 IN 3/4 IN 3/8 IN No.4 No.20 22 Percent Passing 100 90-100 20-55 0-10 0 23 by Weight 24 25 1) Well -graded crushed stone. 26 3. Subgrade stabilization materials: Provide #67 clean, washed crushed stone. 27 4. Select backfill material: Select material Class II, Type I, per Section 01016 of NCDOT 28 Standard Specifications for Roads and Structures. 29 PART 3 - EXECUTION 30 3.1 GENERAL 31 A. Remove and dispose of unsuitable materials as directed by Soils Engineer to site provided by 32 Contractor. 33 3.2 EXCAVATION 34 A. Rock Excavation: 35 1. Rock excavation shall be defined as that material which can only be removed through the 36 use of explosives or solid boulders of one cubic yard and greater in size not previously 37 excavated. 38 2. Any materials removed without the use of explosives, including smaller boulders, stones, 39 gravel or other similar materials shall not be considered rock excavation and no extra 40 payment will be made for this work. 41 3. Payment for rock excavation will be by the cubic yard at the unit price established in the bid 42 schedule for "'Rock Excavation." This price shall include the cost of furnishing all labor, 43 equipment, and materials required for the removal and disposal of the rock. 02221 -2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 4. The width of trench allowed in measuring for rock excavation will be the allowable trench width specified for pipe installation. Trench depth for rock excavation shall be carried 6- inchs below the invert of the pipe. Trench length shall be per the station numbers of the plans. These measurements shall be recorded and will be used to calculate the volume of rock for which payment will be made. All measurements shall be approved in the field and submitted with each pay request application. 5. No payment for rock excavation will be made for rock removed in excess of that specified or required to complete the work. B. Trench Excavation: 1. Excavate trenches by open cut method to depth shown on Drawings and necessary to accommodate work. 2. Open trenches: a. No more than 300 feet of trench shall be open at any one time.. b. Field adjust limitations as weather conditions dictate. c. No trenches shall be left open overnight. 3. Observe following trenching criteria: a. Trench size. 1) Excavate width to accommodate free working space. 2) Maximum trench width at top of pipe or conduit may not exceed outside diameter of utility service by more than the following dimensions: OVERALL DIAMETER EXCESS DIMENSION 33 -inch and less 18 IN More than 33 inch 24 IN 3) Cut trench walls vertically from bottom of trench to 1 FT above top of pipe, conduit, or utility service. 4) Keep trenches free of water. Include cost of dewatering in original proposal. 5) Brace and sheet trenches in full compliance with OSHA requirements and all applicable codes. 32 3.3 PREPARATION OF FOUNDATION FOR PIPE LAYING 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 A. Over -Excavation: 1. Backfill and compact to 95 percent of maximum dry density per ASTM D698. 2. Backfill with granular bedding material as option. B. Rock Excavation: 1. Remove rock excavation and dispose of to a site approved by the Owner. Rock excavation shall be carried six (6) inches below the invert of the pipe. Pipe shall then be bedded as shown on the drawings and trenches brought back to grade with suitable materials, properly compacted. 2. When the use of explosives is necessary for the execution of the work, the Contractor shall exercise the utmost care not to endanger life or property. The Contractor shall be responsible for any and all damage or injury to persons or property resulting from the use of explosives. 3. All explosives shall be stored in a secure manner, in compliance with all laws, and all such storage places shall be marked clearly "DANGEROUS EXPLOSIVES." The Contractor shall notify each public utility company having facilities in close proximity to the site of the work of his intention to use explosives. The notice shall be given sufficiently in advance to enable the utility companies to take whatever action they may consider necessary to protect the property from injury. The Contractor shall also give the Engineer, all occupants of adjacent property, and all other Contractor's working in or near the project notice of his intention to use explosives. 02221 -3 1 4. Blasting will be done only by experienced men utilizing methods presented in the latest 2 edition of Blaster's Handbook and extreme care and precaution will be used to prevent 3 injury to workmen and to existing pipe, buildings, or other structures, either below or above 4 the surface of the ground. 5 C. Dewatering: 6 1. The Contractor shall at all times provide and maintain ample means and equipment with 7 which to remove and properly dispose of any and all water entering the excavation or other 8 parts of the Work and keep all excavations dry until such time as pipe laying and grading is 9 complete and structures to be built therein are completed. 10 2. No water shall be allowed to rise around the pipe in unbackfilled trenches. All water 11 pumped or drained from the Work shall be disposed of in such a manner as to prevent 12 siltation and erosion to adjacent property or other construction. 13 D. Shoring and Shielding: 14 1. The Contractor shall comply with OSHA trenching and excavation regulations as revised in 15 Subpart P of Part 1926 in the Federal Register. Shoring and/or shielding systems shall be 16 used as specified in Subpart P to prevent caving of trench banks and to provide a safe 17 excavation. 18 2. The Contractor will be responsible for excavation safety and shall designate his "competent 19 person" (as defined in Subpart P) for the determination of proper shielding/shoring systems. 20 E. Subgrade Stabilization: 21 1. Stabilize the subgrade when directed by the Owner. 22 2. Observe the following requirements when unstable trench bottom materials are encountered. 23 a. Notify Owner when unstable materials are encountered. 24 1) Define by drawing station locations and limits. 25 b. Remove unstable trench bottom caused by Contractor failure to dewater, rainfall, or 26 Contractor operations. 27 1) Replace with subgrade stabilization with no additional compensation. 28 3.4 BACKFILLING METHODS 29 A. Carefully Compacted Backfill: 30 1. Furnish where indicated on drawings, specified for trench embedment conditions and for 31 compacted backfill conditions up to 12 IN above top of pipe or conduit. 32 2. Comply with the following: 33 a. Place backfill in lifts not exceeding 8 IN (loose thickness). 34 b. Hand place, shovel slice, and pneumatically tamp all carefully compacted backfill. 35 c. Observe specific manufacturer's recommendations regarding backfilling and 36 compaction. 37 d. Compact each lift to specified requirements. 38 B. Common Trench Backfill: 39 1. Perform in accordance with the following: 40 a. Place backfill in lift thicknesses capable of being compacted to densities specified. 41 b. Observe specific manufacturer's recommendations regarding backfilling and 42 compaction. 43 c. Avoid displacing joints and appurtenances or causing any horizontal or vertical 44 misalignment, separation, or distortion. 45 C. Water flushing for consolidation is not permitted. 46 3.5 COMPACTION 47 A. General: 48 1. Place and assure bedding, backfill, and fill materials achieve an equal or "higher" degree of 49 compaction than undisturbed materials adjacent to the work. 50 2. In no case shall degree of compaction below "Minimum Compaction" specified be accepted. 02221-4 B. Compaction Requirements: Unless noted otherwise on Drawings or more stringently by other sections of these Specifications, comply with following trench compaction criteria: MINIMUM COMPACTIONS LOCATION SOIL TYPE DENSITY 8 1. Carefully compacted backfill: 9 10 All applicable Cohesive soils 95 percent of max 11 areas dry density by 12 ASTM D698 13 14 Cohesionless soils 75 percent of max 15 relative density by 16 ASTM D4253 and D4254 17 18 19 2. Common trench backfill: 20 21 Under pavements Cohesive soils 95 percent of max 22 roadways surfaces, dry density by 23 within highway ASTM D698 24 right-of-ways 25 Cohesionless soils 75 percent of relative 26 density by ASTM D4253 27 and D4254 28 29 Under turfed, Cohesive soils 90 percent of max 30 sodded, plant dry density by 31 seeded, non- ASTM D698 32 traffic areas 33 Cohesionless soils 75 percent of relative 34 density by ASTM D4253 35 and D4254 36 3.6 USE OF EXPLOSIVES 37 A. Blasting with any type of explosive shall only be conducted with proper permits and approvals. 38 B. The use of explosives shall be limited to the magnitude and location of the charge that will not 39 cause damage to adjacent existing construction and utilities through shock vibrations or other 40 stress loadings. Provide adequate blanket protection to ensure that there will not be fragments of 41 rock or other debris flying through the air when discharging explosives. Contractor to employ 42 personnel certified by Stanly County to execute blasting operations if the County requires such 43 certification. Any damage to existing construction or other features caused by blasting 44 operations to be repaired and paid for by Contractor. 45 C. Where explosives and blasting are used, comply with all laws and ordinances of municipal, state, 46 and Federal agencies relating to the use of explosives. Use qualified personnel for blasting and 47 take proper precautions to protect persons, property or the work from damage or injury from 48 blast or explosion. Conduct preblast survey in the company of the Engineer to aid in 49 determining any damage caused by blasting. 50 D. Contractor shall submit a detailed blasting procedure prior to blasting operations. 51 3.7 FIELD QUALITY CONTROL 52 A. Testing: 02221 -5 1 1. Perform in-place moisture -density tests as directed by the Owner. 2 2. Perform tests through recognized testing laboratory approved by Owner. 3 3. Costs of "Passing" tests paid by Owner. 4 4. Perform additional tests as directed until compaction meets or exceeds requirements. 5 5. Cost associated with "Failing" tests shall be paid by Contractor. 6 6. Reference to Engineer in this section will imply Soils Engineer when employed by Owner 7 and directed by Engineer to undertake necessary inspections as approvals as necessary. 8 7. Assure Owner has immediate access for testing of all soils related work. 9 8. Ensure excavations are safe for testing personnel. 10 11 12 END OF SECTION 02221 -6 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 02224 PIPELINE UNDERCROSSINGS 6 A. Section Includes: 7 1. Construction of pipe undercrossings. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 02221 - Trenching, Backfilling, and Compacting for Utilities. 10 2. Section 15061 - Pipe: Steel. 11 3. Section 15062 - Pipe: Ductile. 12 1.2 QUALITY ASSURANCE 13 1.3 SUBMITTALS 14 A. Shop Drawings: 15 1. See Section 01340. 16 2. Product technical data including: 17 a. Acknowledgement that products submitted meet requirements of standards referenced. 18 b. Manufacturer's installation instructions. 19 c. Compliance with submittal requirements of authority or agency having jurisdiction over 20 undercrossing. 21 PART 2 - PRODUCTS 22 2.1 MATERIALS 23 A. Casing Pipe: 24 1. Structural grade steel: Minimum yield strength of 35,000 psi or greater as required by the 25 permits. 26 2. Wall thickness: Minimum 0.250 IN or greater as required by the permits. 27 3. Diameter: As shown on the Drawings or as indicated in Section 15061. 28 4. Furnish casing spacers made by Cascade Waterworks Mfg. Co., or approved equal. 29 PART 3 - EXECUTION 30 3.1 INSTALLATION 31 A. General: 32 1. Install undercrossing to meet requirements of authority or agency having jurisdiction over 33 undercrossing. 34 2. Observe work requirements stipulated in any permit condition. 35 3. Consult Contract Drawings for limitation of construction right-of-way. 36 B. If installation of crossing is by jacking or dry boring, the following will be required unless more 37 rigid requirements are specified by the authority or agency having jurisdiction over the crossing: 38 1. Diameter of the hole: Not exceeding diameter of casing by more than 1-1/2 IN. 39 2. Pressure grout all voids outside of casing, including abandoned or misaligned holes. 02224-1 1 3. Fill void between carrier pipe and casing wall with blow sand. Install watertight grouted 2 plug minimum of 1 FT deep at both ends. 3 4. Undercrossing casing: 4 a. Full lengths. 5 b. Weld pressure tight. 6 5. After casing is installed, attach casing spacers to each length of carrier pipe (minimum of 3 7 per pipe section) to prevent displacement and pull pipe into place. Pipe must be straight and 8 centered in casing when in place. Casing spacers shall be a bolt on style with a shell of 9 stainless steel T-304. Casing spacer shall be made by Cascade Waterwork Mfg. Co., or 10 approved equal. 11 C. Location of jacking or boring pits: 12 1. Confine outside jacking or boring pits at least five (5) ft. clear of termination of fill slope. 13 2. Ensure jacking or boring pits are confined to maximum dimension fifteen (15) ft. wide and 14 are in full conformance with OSHA Regulations. 15 D. Backfill: 16 1. Backfill any open trenches or disturbed areas to pre-existing conditions. Compact backfill 17 in full conformance with trench compaction criteria specified in Section 02221. 18 E. Vegetation and Cover: 19 1. Topsoil disturbed areas and replace ground cover material comparable to initial conditions. 20 END OF SECTION 02224 - 2 I 2 SECTION 02260 3 TOPSOILING AND FINISHED GRADING 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Topsoiling and finished grading. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 02110 -Site Clearing. 10 2. Section 02200 - Earthwork. 11 3. Section 02272 - Soil Erosion and Sediment Control. 12 4. Section 02930 - Seeding, Sodding and Landscaping. 13 C. Location of Work: All areas within limits of grading and all areas outside limits of grading 14 which are disturbed in the course of the work. 15 1.2 SUBMITTALS 16 A. Shop Drawings: 17 1. See Section 01340. 18 B. Project Data: 19 1. Test reports for furnished topsoil. 20 1.3 SITE CONDITIONS 21 A. Verify amount of topsoil stockpiled and determine amount of additional topsoil, if necessary to 22 complete work. 23 PART 2 - PRODUCTS 24 2.1 MATERIALS 25 A. Topsoil: 26 1. Original surface soil typical of the area. 27 2. Existing topsoil stockpiled under Section 02110. 28 3. Capable of supporting native plant growth. 29 2.2 TOLERANCES 30 A. Finish Grading Tolerance: 0.1 FT plus/minus from required elevations. 31 PART 3 - EXECUTION 32 3.1 PREPARATION 33 A. Correct, adjust and/or repair rough graded areas. 34 1. Cut off mounds and ridges. 35 2. Fill gullies and depressions. 36 3. Perform other necessary repairs. 37 4. Bring all sub -grades to specified contours, even and properly compacted. 38 B. Loosen surface to depth of 2 IN, minimum. 02260- 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C. Remove all stones and debris over 2 IN in any dimension. 3.2 ROUGH GRADE REVIEW A. Reviewed by Engineer in Section 02110, Site Clearing. 3.3 PLACING TOPSOIL A. Do not place when subgrade is wet or frozen enough to cause clodding. B. Spread to compacted depth of 4 IN for all disturbed earth areas. C. If topsoil stockpiled is less than amount required for work, furnish additional topsoil at no cost to Owner. D. Provide finished surface free of stones, sticks, or other material 1 IN or more in any dimension. E. Provide finished surface smooth and true to required grades. F. Restore stockpile area to condition of rest of finished work. 3.4 ACCEPTANCE A. Upon completion of topsoiling, obtain Engineer's acceptance of grade and surface. B. Make test holes where directed to verify proper placement and thickness of topsoil. END OF SECTION 02260-2 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 02271 STONE REVETMENT (RIP RAP) 6 A. Section Includes: 7 1. Stone revetment (rip rap) for protection of slopes against erosion. 8 a. Drainage outflow area. 9 b. Slope rip rap. 10 c. Other areas indicated and shown on the Drawings. 11 B. Related Sections include but are not necessarily limited to: 12 1. Section 02221 - Trenching, Backfilling, and Compacting for Utilities. 13 2. Section 02272 - Soil Erosion and Sediment Control. 14 1.2 QUALITY ASSURANCE 15 A. Contractor shall furnish and install Class 2 stone, which complies fully with requirements of 16 NCDOT Standard Specifications for Roads and Structures. 17 1.3 SUBMITTALS 18 A. Shop Drawings: 19 1. See Section 01340. 20 2. Product technical data including: 21 a. Acknowledgement that products submitted meet requirements of standards referenced. 22 3. Certifications. 23 4. Test reports. 24 5. Submit all tests and certification in a single coordinated submittal. Partial submittals will not 25 be accepted. 26 PART 2 - PRODUCTS 27 2.1 MATERIALS 28 A. Stone: 29 1. Durable broken quarry run stone. 30 2. Does not disintegrate on exposure to water or weathering. 31 3. Free from structural fractures and defects. 32 4. Not containing shale, unsound sandstone, or other material, which will disintegrate. 33 5. Graded within limits specified for Class 2 Rip -Rap. 34 6. Breadth and thickness of any stone: Not less than one-third of its length. 35 7. Ensure that dirt and fines accumulated from interledge layers or from blasting or handling 36 operation is less than 2 percent by weight. 37 8. Gradation of the material: Furnish and install Class 2 riprap, which complies fully with 38 NCDOT. 39 2.2 SOURCE QUALITY CONTROL 40 A. Perform all tests at an approved independent laboratory. 41 B. Obtain samples in conformance with Corps of Engineers Specification CRD C100-64. 42 02271 -1 I PART 3 - EXECUTION 2 3.1 PREPARATION 3 A. Trim and dress all areas to required cross sections. 4 B. Bring areas that are below allowable minus tolerance limit to grade by filling with material 5 similar to adjacent material. 6 C. Compact to density specified for backfill. 7 D. Do not place any stone material on prepared base prior to inspection by Engineer. 8 3.2 PLACING 9 A. Place stone revetment material on prepared foundation within limits indicated. 10 B. Place on prepared base to produce a well -graded mass of stone with minimum percentage of 11 voids. 12 C. Place to required thickness and grades. 13 D. Place to full thickness in a single operation to avoid displacing the underlying material. 14 E. Distribute entire mass to conform to gradation specified. 15 1. Do not place stone by dumping into chutes or by similar method likely to cause segregation. 16 F. Keep finished stone revetment free from objectionable pockets of small stones or clusters of 17 larger stone. 18 1. Hand place as necessary to obtain a well -graded distribution. 19 G. Ensure a final tolerance of within 3 IN from indicated slope and grade lines. 20 H. Place stone revetment in conjunction with embankment construction to prevent mixture of 21 embankment and stone revetment materials. 22 I. Maintain stone revetment until accepted. 23 J. Replace any displaced material to lines and grades shown. 24 END OF SECTION 02271 -2 I 2 SECTION 02272 3 SOIL EROSION AND SEDIMENT CONTROL 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Soil erosion and sediment control. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 02110 -Site Clearing. 10 2. Section 02200 - Earthwork. 11 3. Section 02930 - Seeding, Sodding and Landscaping. 12 1.2 QUALITY ASSURANCE 13 A. Referenced Standards: 14 1. Erosion control standards: "Standards and Specifications for Soil Erosion and Sediment 15 Control in Developing Areas" by the U.S. Department of Agriculture, Soil Conservation 16 Service, College Park, Maryland. 17 2. The North Carolina Sedimentation Pollution Control Act of 1973. 18 3. The 'Erosion and Sediment Control Planning and Design Manual' by the North Carolina 19 Sedimentation Control Commission, Department of Natural Resources and Community 20 Development, Raleigh, North Carolina. 21 B. See erosion control details in the Drawings. 22 1.3 DEFINITIONS 23 A. Temporary Diversions: A temporary ridge or excavated channel or combination ridge and 24 channel constructed across sloping land on a predetermined grade. 25 B. Excavated Drop Inlet Protection (Temporary): An excavated area in the approach to a storm 26 drain drop inlet or curb inlet. 27 C. Fabric Drop Inlet Protection (Temporary): A temporary fabric barrier placed around a drop inlet. 28 D. Temporary Sediment Trap: A small, temporary ponding basin formed by an embankment or 29 excavation to capture sediment. 30 E. Sediment Fence (Silt Fence): A temporary sediment barrier consisting of filter fabric buried at 31 the bottom, stretched, and supported by posts. 32 F. Rock Dam: A rock embankment located to capture sediment. 33 G. Check Dam: Small temporary stone dams constructed across a drainageway. 34 H. Seeding: Preparation of topsoil and planting of vegetation to prevent soil erosion. 35 I. Temporary Gravel Construction Entrances/Exit: A graveled area or pad located at points where 36 vehicles enter and leave a construction site. 37 J. Rock Pipe Inlet Protection: Rock embankment located to prevent a drainage pipe inlet from 38 becoming blocked by sediment. 39 K. d50: A mixture of stones in which 50% of the stone by weight would be smaller than the 40 diameter specified. 02272-1 1.4 BORROW AREAS, SPOIL AREAS AND OTHER AREAS DISTURBED BY CONSTRUCTION A. Design, install and maintain erosion control measures in accordance with referenced standards and these specifications. 1.5 NONCOMPLIANCE A. Implement any corrective actions when directed by OWNER or ENGINEER. B. Failure to comply with this Section is grounds for temporary suspension of the Work. 1. Temporary suspension, when invoked, will be effective until satisfactory installation of erosion control measures. 10 C. Pay any cost of fines or penalties levied from NC Division of Environmental Management for 11 erosion control violations. 12 PART 2 - PRODUCTS 13 2.1 MATERIALS 14 A. Temporary Diversion: Use soil available at site, seed, lime, fertilizer. 15 B. Excavation Drop Inlet Protection: Use gravel available at site. 16 C. Fabric Drop Inlet Protection: 17 1. Synthetic Fabric. Nylon, polyester, or ethylene yam with tensile strength of 50 lb/in 18 minimum. The cloth should contain ultraviolet ray inhibitors and stabilizers. Burlap (9.0 19 ounces/sq.yd.) is acceptable if it is replaced after 60 days. 20 2. 2 x 4 inch wood stakes at least 3 feet long. 21 3. 2 x 4 wood strips to frame crest. 22 D. Temporary Sediment Trap: Class B stone with d50 of 9 inches and a maximum size of 14 23 inches. 24 E. Sediment Fence (Silt Fence): 25 1. Using a synthetic filter fabric or a pervious sheet of polypropylene, nylon, polyester, or 26 polyethylene yarn, which is certified by the manufacturer or supplier as conforming to the 27 requirements shown in Table 1. Synthetic filter fabric should contain ultraviolet ray 28 inhibitors and stabilizers to provide a minimum of 6 months of expected usable construction 29 life at a temperature range of 0 to 120 degrees F. 30 2. Ensure that posts for sediment fences are either 4 -inch diameter pine, 2 -inch diameter oak, 31 or 1.33 lb/linear ft. steel with a minimum length of 4 ft. Make sure that steel posts have 32 projections to facilitate fastening the fabric. 33 3. For reinforcement of standard strength filter fabric, use wire fence with a minimum 14 34 gauge and a maximum mesh spacing of 6 inches. 35 4. No. 9 wire staples at least 1-1/2 IN in length. 36 Table 1 37 38 Filtering Efficiency 85% (min.) 39 Tensile Strength at Standard Strength: 40 20% (max.) Elongation 30 lb/lin.in. (min.) 41 50 lb/lin.in. (min.) 42 Slurry Flow Rate 0.3 gal/sq.ft./min. (min.) 43 F. Rock Dam: 44 1. Well graded rock and gravel (NCDOT - 57). 45 2. Extra strength filter fabric of the following specifications: 46 15% minimum elongation 47 400 psi minimum burst strength 02272-2 80 lb. minimum punctures strength 30/130 apparent opening size - max./min. 140 lb. minimum ultraviolet exposure strength retention "No growth" rating for Fungus Resistance Testing 5 G. Check Dam: NCDOT Class A or B erosion control stone. 6 H. Seeding: See Section 02930. 7 I. Temporary Gravel Construction Entrance/Exit: 2-3 IN coarse aggregate. 8 J. Rock Pipe Inlet Protection: No. 5 or No. 57 class A sediment control stone. 9 PART 3 - EXECUTION 10 3.1 PREPARATION 11 A. Prior to General Stripping Topsoil and Excavating: 12 1. Install perimeter dikes and swales. 13 2. Excavate and shape sediment basins and traps. 14 3. Construct pipe spillways and install stone filter where required. 15 4. Machine compact all berms, dikes and embankments for basins and traps. 16 5. Install straw bales where indicated. 17 a. Provide two stakes per bale. 18 b. First stake angled toward previously installed bale to keep ends tight against each other. 19 B. Construct sediment traps where indicated on Drawings during rough grading as grading 20 progresses. 21 C. Temporarily seed basin slopes and topsoil stockpiles: 22 1. Rate: 1/2 LB/1000 SF. 23 2. Reseed as required until good stand of grass is achieved. 24 3. Establish temporary vegetation of critical areas immediately after any land disturbing 25 activity. 26 D. Ditch Lines: Restabilize all disturbed or relocated ditch lines by installing a temporary ditch liner 27 of jute or geotextile fabric on the ditch bottom and side slopes. 28 3.2 INSTALLATION 29 A. Temporary Diversions: 30 1. Remove and dispose of vegetation or other objectionable material. 31 2. Excavate parabolic, trapezoidal, or V-shaped channel with a side slope of 2:1 or flatter, 3:1 32 where vehicles cross. 33 3. A permanent vegetative cover is required for diversion channels with grades between 0.2 34 and 3%. 35 4. Ensure that the minimum cross-section meets all design requirements and that the top of the 36 dike is not lower at any point than the design elevation plus the specified settlement. 37 5. Provide sufficient room around diversions to permit regrading and clean-out. 38 6. Vegetate the ridge immediately after construction, unless it will remain in place less than 30 39 working days. 40 B. Excavated Drop Inlet Protection (Temporary): 41 1. Clear the area of all debris that may hinder excavation. 42 2. Grade the approach to the inlet uniformly. 43 3. Maintain side slopes around the excavation no steeper than 2:1. 44 4. Keep the minimum volume of excavated area around the drop inlet at approximately 35 45 cu.yd./acre disturbed. 46 5. Shape the basin to fit site conditions, with the longest dimension oriented toward the longest 47 inflow area to provide maximum trap efficiency. 02272-3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 6. Protect weep holes by gravel. 7. When the contributing drainage area has been permanently stabilized, seal weep holes, fill the basin with stable soil to final grading elevations, compact it properly, and stabilize. C. Fabric Drop Inlet Protection (Temporary): 1. Space stakes evenly around the perimeter of the inlet a maximum of 3 feet apart, and securely drive them into the ground, approximately 18 inches deep. They should be driven close to the drop inlet so that overflow will fall directly into the structure. 2. To provide stability, frame with 2 x 4 inch wood strips around the crest of the overflow area at a maximum of 1.5 feet above the drop inlet crest. 3. Fasten fabric securely to the stakes and frames. Joints must be overlapped to the next stake. The bottom 12 inches of the fabric should be entrenched with at least 4 inches of crushed stone or 12 inches of compacted soil as backfill. 4. Ensure that both fabric and supporting stakes are sufficiently strong to hold a 1.5 ft. head of water without failures. 5. The top of the frames and fabric must be well below the ground elevation downslopes from the drop inlet to keep runoff from bypassing the inlet. 6. It may be necessary to build a temporary site on the down slope side of the structures to prevent bypass flow. Improved performance and sediment storage volume can be obtained by excavating the area. D. Temporary Sediment Trap: 1. Clean, grub, and strip the area under the embankment of all vegetation and root mat before construction begins. Remove all surface soil containing high amounts of organic matter. 2. Ensure that fill material for the embankment is free of roots, woody vegetation, organic matter, and other objectionable material. Place the fill in lifts not to exceed 9 inches and machine compact it. Over fill the embankment 6 inches to allow for settlement. 3. Construct the outlet section in the embankment. Protect the connection between the riprap and the soil from piping by using filter fabric or a keyway cutoff trench between the riprap structure and the soil. a. Place the filter fabric between the riprap and soil. Extend the fabric across the spillway foundation and sides to the top of the dam; or b. Excavate a keyway trench along the centerline of the spillway foundation extending up the sides to the height of the dam. The trench should be at least 2 ft. deep and 2 ft. wide with 1:1 side slopes. 4. Clear the pond area below the elevation of the crest of the spillway to facilitate sediment cleanout. 5. All cut and fill slopes should be 2:1 or flatter. 6. Ensure that the stone (drainage) section of the embankment has a minimum bottom width of 3 ft. and maximum side slopes of 1:1 that extend to the bottom of the spillway section. 7. Construct the minimum finished stone spillway bottom width, as shown on the plans, with 2:1 side slopes extending to the top of the overfilled embankment. Keep the thickness of the sides of the spillway outlet structure at a minimum of 21 inches. The weir must be level and constructed to grade to assure design capacity. 8. Material used in the stone section should be a well -graded mixture of stone with a d50 size of 9 inches (class B erosion control stone is recommended) and a maximum stone size of 14 inches. The stone may be machine placed and the smaller stones worked into the voids of the larger stones. The stone should be hard, angular, and highly weather -resistant. 9. Ensure that the stone spillway outlet section extends down- stream past the toe of the embankment until stable conditions are reached and outlet velocity is acceptable for the receiving stream. Keep the edges of the stone outlet section flush with the surrounding ground and shape the center to confine the outflow stream (References: Outlet Protection). 10. Direct emergency bypass to natural, stable areas. Locate bypass outlets so that flow will not damage the embankment. 11. Stabilize the embankment and all disturbed areas above the sediment pool and downstream from the trap immediately after construction (References: Surface Stabilization). 02272-4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 12. Show the distance from the top of the spillway to the sediment cleanout level (one-half the design depth) on the plans and mark it in the field. 13. Ensure that the spillway crest is level and 1.5 feet below the top of the dam at all points. 14. Remove sediment and restore capacity to original trap dimensions when sediment has accumulated to 1/2 design depth. E. Sediment Fence (Silt Fence): 1. Construct the sediment barrier of the specified synthetic filter fabrics. 2. Ensure that the height of the sediment fence does not exceed 18 inches above the ground surface. (Higher fences may impound volumes of water sufficient to cause failure of the structure.) 3. Construct the filter fabric from a continuous roll cut to the length of the barrier to avoid joints. When joints are necessary, securely fasten the filter cloth only at a support post with overlap to the next post. 4. Support standard strength filter fabric by wire mesh fastened securely to the upslope side of the posts using heavy duty wire staples at least 1 inch long, or the wires. Extend the wire mesh support to the bottom of the trench. 5. When a wire mesh support fence is used, space posts a maximum of 8 ft. apart. Support posts should be driven securely into the ground to a minimum of 18 inches. 6. Extra strength filter fabric with 6 -foot post spacing does not require wire mesh support fence. Staple or wire the filter fabric directly to posts. 7. Excavate a trench approximately 4 inches wide and 8 inches deep along the proposed line of posts and upslope from the barrier (Figure 6.62a). 8. Backfill the trench with compacted soil or gravel placed over the filter fabric. 9. Do not attach filter fabric to existing trees. F. Rock Dam: 1. Clear the areas under the embankment and strip it of its roots and other objectionable material. Clear the reservoir area to facilitate sediment removal. 2. Excavate a cutoff trench a minimum of 2 feet deep and 2 feet wide with 1:1 side slopes under the total length of the dam at its centerline. Line the trench with extra -strength filter fabric before backfilling with rock. Apply filter fabric under the rock fill embankment, from the upstream edge of the keyway to the downstream edge of the apron. Overlap the material a minimum of 1 foot at all joints, with the upstream strip laid over the downstream strip. 3. Construct the embankment with well -graded rock and gravel to the size and dimensions shown on the drawings. It is important that rock abutments be at least 2 foot higher than the spillway crest and at least 1 foot higher than the downstream face of the dam, all the way to the toe, to prevent scour and erosion at the abutments. 4. Sediment -laden water from the construction site should be diverted into the basin reservoir at the furthest area from the dam. 5. Construct the rock dam before the basin area is cleared to minimize sediment yield from construction of the basin. Stabilize immediately all areas disturbed during the construction of the dam except the sediment pool (References: Surface Stabilization). 6. Safety. Sediment basins should be considered dangerous because they attract children. Steep side slopes should be avoided. Fences with warning signs may be needed if the trespassing is likely. All state and local requirements must be followed. G. Check Dams: 1. Place stone to the lines and dimensions shown in the plan on a filter fabric foundation. 2. Keep the center stone section at least 9 inches below natural ground level where the dam abuts the channel banks. 3. Extend stone at least 1.5 feet beyond the ditch banks to keep overflow water from undercutting the dam as it re-enters the channel. 4. Set spacing between dams to assure that the elevation at the top of the lower dam is the same as the toe elevation of the upper dam. 5. Protect the channel downstream from the lowest check dam, considering that water will flow over and around the dam. 02272-5 1 6. Make sure that the channel reach above the most upstream dam is stable. 2 7. Ensure that channel appurtenances, such as culvert entrances below check dams, are not 3 subject to damage or blockage from displaced stones. 4 H. Seeding: See section 02930. 5 I. Temporary Gravel Construction Entrance/Exit: 6 1. Clear the entrance and exit area of all vegetation, roots, and other objectionable material and 7 properly grade it. 8 2. Place the gravel to the specific grade and dimensions shown on the plans, and smooth it. 9 3. Provide drainage to carry water to a sediment trap or other suitable outlet. 10 4. Use geotextile fabrics because they improve stability of the foundation in locations subject 11 to seepage or high water table. 12 J. Rock Pipe Inlet Protection: 13 1. Clear the pipe inlet area of all vegetation, roots, and other objectionable material. 14 2. Place stone to the lines and dimensions shown on the plan. 15 3.3 MAINTENANCE 16 A. Temporary Diversions: 17 1. Inspect weekly and, after every rainfall, remove sediment from the flow area and repair the 18 diversion ridges. Also check and maintain outlets. 19 2. When the protected area is permanently stabilized, remove the ridges and the channel to 20 blend with the natural ground level and appropriately stabilize it. 21 B. Excavated Drop Inlet Protection (Temporary): 22 1. Inspect, clean, and properly maintain the excavated basin after every storm until the 23 contributing drainage area. 24 2. Remove sediment from the basin when the basin volume has been reduced by one-half. 25 3. Spread excavated material evenly over the surrounding land or stockpile and stabilize it 26 appropriately. 27 C. Fabric Drop Inlet Protection (Temporary): 28 1. Inspect the fabric barrier after each rain and make repairs as needed. 29 2. Remove sediment from the pool area as necessary to provide adequate storage area for the 30 next rain. 31 3. When the contributing drainage area has been adequately stabilized, remove all materials 32 and any unstable sediment and dispose of them properly. Bring the disturbed area to the 33 grades of the drop inlet and smooth and compact it. Appropriately stabilize all bare areas 34 around the inlet. 35 D. Temporary Sediment Trap: 36 1. Inspect temporary sediment traps after each period of significant rainfall. Remove sediment 37 and restore the trap to its original dimensions when the sediment has accumulated to one - 38 half the design depth of the trap. Place the sediment that is removed in the designated 39 disposal area and replace the contaminated part of the gravel facing. 40 2. Check the structure for damage from erosion or piping. Periodically check the depth of the 41 spillway to ensure it is a minimum of 1.5 feet below the low point of the embankment. 42 Immediately fill any settlement of the embankment to slightly above design grade. Any 43 riprap displaced from the spillway must be replaced immediately. 44 3. After all sediment -producing areas have been permanently stabilized, remove the structure 45 and all unstable sediment. Smooth the area to blend with the adjoining areas and stabilize 46 properly. 47 E. Sediment Fence (Silt Fence): 48 1. Inspect sediment fences at least once a week and after each rainfall. Make any required 49 repairs immediately. 50 2. Should the fabric of a sediment fence collapse, tear, decompose, or become ineffective, 51 replace it promptly. Replace burlap every 60 days. 02272-6 1 3. Remove sediment deposits as necessary to provide adequate storage volume for the next 2 rain and to reduce pressure on the fence. Take care to avoid undermining the fence during 3 cleanout. 4 4. Remove all fencing materials and unstable sediment deposits and bring the area to grade. 5 Stabilize it after the contributing drainage area has been properly stabilized. 6 F. Rock Dam: 7 1. Check sediment basins after each rainfall. Remove sediment and restore original volume 8 when sediment accumulates to about one-half the design volume. 9 2. Check the structure for erosion, piping, and rock displacement after each significant 10 rainstorm and repair immediately. 11 3. Remove the structure any any unstable sediment immediately after the construction site has 12 been permanently stabilized. All water and sediment should be removed from the basin 13 prior to dam removal. Sediment should be placed in designated disposal areas and not 14 allowed to flow into streams or drainageways during structure removal. 15 4. Smooth the basin site to blend with the surrounding area and stabilize. 16 G. Check Dam: 17 1. Inspect check dams and channels for damage after each runoff event. 18 2. Anticipate submergence and deposition above the check dam and erosion from high flows 19 around the edges of the dam. Correct all damage immediately. If significant erosion occurs 20 between dams, install a protective riprap liner in that portion of the channel (Practice 6.3 1, 21 Riprap-lined and Paved Channels). 22 3. Remove sediment accumulated behind the dams as needed to prevent damage to channel 23 vegetation, allow the channel to drain through the stone check dam and prevent large flows 24 from carrying sediment over the dam. Add stones to dams as needed to maintain design 25 height and cross section. 26 H. Seeding. See Section 02930. 27 I. Temporary Gravel Construction Entrance/Exit: Maintain the gravel pad in a condition to prevent 28 mud or sediment from leaving the construction site. This may require periodic topdressing with 29 2 -inch stone. After each rainfall, inspect any structure used to trap sediment and clean it out as 30 necessary. Immediately remove all objectionable materials spilled, washed, or tracked onto 31 public roadways. 32 J. Rock Pipe Inlet Protection: 33 1. Inspect stone arrangement weekly and after every rainfall event. 34 2. Maintain specified dimensions and remove sediment buildup when the sediment level is 1/2 35 the height of the rocks. 36 3.4 NEAR COMPLETION OF CONSTRUCTION 37 A. Eliminate basins, dikes, traps, etc. 38 B. Grade to finished or existing grades. 39 C. Fine grade all remaining earth areas, then seed and mulch. 40 41 END OF SECTION 02272-7 I SECTION 02513 2 ASPHALTIC CONCRETE VEHICULAR PAVING 3 PART1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Asphaltic concrete vehicular paving. 7 1.2 QUALITY ASSURANCE 8 A. Referenced Standards: 9 1. Federal Specifications (FS): 10 a. TT -P-1 15E, Paint, Traffic (Highway, White and Yellow). 11 2. Construction standards: State of North Carolina, Department of Transportation, "Standard 12 Specifications for Roads and Structures", as amended to date. 13 1.3 SUBMITTALS 14 A. Shop Drawings: 15 1. Asphalt design mix. 16 PART 2 - PRODUCTS 17 2.1 MATERIALS 18 A. Bituminous Concrete: In accordance with the referenced State DOT Specification on drawings. 19 B. Aggregate Base Course: In accordance with the referenced State DOT Specification on 20 drawings. 21 C. Line Paint: 22 1. Nonreflective. 23 2. White. 24 3. Fed Spec TT -P -115E. 25 PART 3 - EXECUTION 26 3.1 INSTALLATION 27 A. Install compacted layer of aggregate base course, in accordance with the referenced State 28 Specifications as shown on drawings. 29 B. Install binder course and surface course, in accordance with NC DOT Specifications as shown 30 on drawings. 31 C. Line Painting: 32 1. Thoroughly clean surfaces which are to receive paint. 33 2. Make completely dry before paint is applied. 34 3. Do not paint until minimum of 5 days has elapsed from time surface is completed. A longer 35 period may be required if directed by Engineer. 36 4. Do not apply paint over wet surfaces, during wet or damp weather, or when temperature is 37 below 40 DegF. 38 5. Width of painted lines: 4 IN. 39 END OF SECTION 02513 - 1 2 SECTION 02515 3 PRECAST CONCRETE UTILITY STRUCTURES 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Precast concrete structures and appurtenant items. 8 a. Sanitary sewer manholes and pump stations. 9 b. Wet wells. 10 B. Related Sections include but are not necessarily limited to: 11 1. Section 02200 — Earthwork. 12 2. Section 02221 - Trenching, Backfilling, and Compacting for Utilities. 13 1.2 QUALITY ASSURANCE 14 A. Referenced Standards: 15 1. American Society for Testing and Materials (ASTM): 16 a. A48, Standard Specification for Gray Iron Castings. 17 b. C150, Standard Specification for Portland Cement. 18 c. C478, Precast Reinforced Concrete Manhole Sections. 19 d. C923, Resilient Connectors Between Reinforced Concrete Manhole Structures and 20 Pipes. 21 e. C990 — Standard Specifications for Joints for Concrete Pipe, Manholes, and Precast 22 Box Sections Using Preformed Flexible Joint Sealants. 23 f. D1227,Emulsified Asphalt Used As a Protective Coating for Roofing. 24 g. D4022, Coal Tar Roof Cement. 25 2. Occupational, Health and Safety Administration (OSHA). 26 1.3 SUBMITTALS 27 A. Shop Drawings: 28 1. See Section 01340. 29 2. Product technical data including: 30 a. Acknowledgement that products submitted meet requirements of standards referenced. 31 3. Fabrication and/or layout drawings: 32 a. Include detailed diagrams of manholes showing typical components and dimensions. 33 b. Itemize, on separate schedule, sectional breakdown of each manhole structure with all 34 components and refer to drawing identification number or notation. 35 PART 2 - PRODUCTS 36 2.1 ACCEPTABLE MANUFACTURERS 37 A. Subject to compliance with the Contract Documents, the following manufacturers are 38 acceptable: 39 1. Precast Structures: 40 a. Tindall. 41 b. Carolina Precast Concrete. 42 c. Oldcastle Pre -Cast 43 2. Manhole steps, rings, covers and frames: 44 a. Neenah Foundry. 02515-1 1 2 3 4 5 6 7 8 9 10 11 12 13 b. Deeter Foundry. c. Dewey Bros. d. Vulcan Foundry. 3. Black mastic joint compound: a. Kalktite 340. b. Tufflex. c. Plastico. 4. Premolded joint compound: a. Ram Nek. b. Kant Seal. 5. Fibered asphalt compound: a. Sonnebom Hydrocide 700B Semi -Mastic. B. Submit request for substitutions to Engineer. 14 2.2 SANITARY SEWER UTILITY STRUCTURE COMPONENTS 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 A. Structure: 1. Design and Reinforcement: ASTM C478. 2. H-20 load rated. 3. Minimum wall thickness: 5 IN. 4. Minimum base thickness: 12 IN for cast -in-place; 8 IN for integral precast. 5. Provide the following components for cast -in-place, 8 IN for integral precast. a. Base (precast) with integral bottom section or cast -in-place as specified. b. Precast bottom section(s). c. Precast riser section(s). d. Precast eccentric transition section. e. Precast adjuster ring(s). f. Precast concrete transition section. g. Precast flat top. 6. Unless dimensioned or specifically noted on Drawings, provide manhole section with minimum 48 IN inside dimensions. B. Nonpressure Type Frames and Cover: 1. Cast or ductile iron frame and covers: ASTM A48, Class 35 (minimum). 2. Use only cast or ductile iron of best quality, free from imperfections and blow holes. 3. Furnish frame and cover of heavy-duty construction a minimum total weight of 450 LBS. 4. Machine all horizontal surfaces. 5. Furnish unit with solid nonventilated lid with concealed pickholes. Letter covers "SEWER" for all collection system structures. 6. Ensure minimum clear opening of 24 IN DIA. C. Pressure Type Frame and Cover: 1. Furnish frame and bolted cover of heavy-duty construction. Equip unit with six countersunk 3/8 IN DIA by 1-1/2 IN long with brass washers. 2. Provide machined horizontal surfaces and furnish solid lid and minimum 1/8 IN thick x 1/2 IN wide continuous strip neoprene gasket. 3. Furnish unit with a minimum of six anchorage holes and six 6 IN long x 3/4 IN DIA anchor bolts. 4. Provide covers with cast letters, marked as per paragraph 2.2 B. Ensure clear opening of 24 IN. D. Manhole Steps: 1. Provide each manhole with copolymer polycoated steel steps with safety tread. Furnish spacing and dimensions of steps complying to ASTM C478. 2. Provide maximum distance from surface to topmost rung is not greater than 16 IN and that maximum spacing on remaining steps is 16 IN OC. Locate step such that center of rung is nominal 5 IN clear of wall. 02515-2 3. Minimum step width of 10 IN and minimum cross section of 0.875 IN of solid material. 4. Embed a minimum of 3 IN and anchor integrally into manhole or structure walls. E. Special Coatings and Joint Treatment: 1. Joints of precast sections: a. Butyl rubber per ASTM C990. 2. Aluminum components embedded in concrete: a. See Section 09905 for protective coating for aluminum embedded in concrete. 8 F. Sanitary Sewer Structure Concrete: 9 1. Provide all sanitary sewer structures constructed with Portland ASTM C150, Type II cement 10 with a tricalcium aluminate content not to exceed 8 percent. 11 2. Minimum compressive strength at 28 days: 4000 psi. 12 3. Provide 3000 psi non -shrink grout for fillets and patches. 13 PART 3 - EXECUTION 14 3.1 CONSTRUCTION 15 A. General: 16 1. Make inverts with a semi -circular bottom conforming to the inside contour of the adjacent 17 sewer sections. 18 2. Shape inverts accurately and steel trowel finish. For changes in direction of the sewer and 19 entering branches into the manhole, make a circular curve in the manhole invert using as 20 large a radius as manhole inside diameter will permit. Pour base slab integral with bottom 21 barrel section. 22 B. Build each structure to dimensions shown on plans and at such elevation that pipe sections built 23 into wall will be true extensions of line of pipe. 24 C. For all horizontal mating surfaces between concrete and concrete or concrete and metal, trowel 25 apply to clean surface black mastic joint compound to a minimum wet thickness of 1/4 IN 26 immediately prior to mating the surfaces. 27 D. For horizontal joints install a preformed flexible type gasket. 28 E. Seal all pipe penetrations. Form pipe openings smooth and well shaped. After installation, seal 29 cracks with, non shrink grout. After grout cures, wire brush smooth and apply two coats 30 emulsified fibered asphalt compound to minimum wet thickness of 1/8 IN to ensure complete 31 seal. 32 F. Set and adjust frame and cover final 6 IN (minimum) to 18 IN (maximum) to match finished 33 pavement or finished grade elevation using precast adjuster rings. 34 END OF SECTION 35 02515 - 3 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 kff 31 32 33 SECTION 02660 FORCE MAIN CONSTRUCTION A. Section Includes: 1. Coordination and interface with existing facilities and utilities. 2. Connections to existing watermains. 3. Testing, flushing and disinfection. B. Related Sections include but are not necessarily limited to: 1. Section 02110 — Site Clearing. 2. Section 02221 — Trenching, Backfilling, and Compacting for Utilities. 3. Section 02515 — Precast Concrete Manhole Structures. 4. Section 15060 - Pipe and Pipe Fittings: Basic Requirements. 5. Section 15062 — Pipe: Ductile. 6. Section 15064 — Pipe: Plastic. 7. Section 15099 — Water System Appurtenances. 8. Section 15100 - Valves: Basic Requirements. 9. Section 15101 - Gate Valves. 10. Section 15510 - Fire Hydrant. 1.2 QUALITY ASSURANCE A. Referenced Standards: 1. American Water Work Association (AWWA): a. B300, Standard for Hypochlorites. b. B301, Standard for Liquid Chlorine. c. C651, Standard for Disinfecting Water Mains. 2. North Carolina Department of Environment & Natural Resources a. Minimum Design Criteria for the Permitting of Pump Stations and Force Mains b. 15A NCAC 02T Waste Not Discharged to Surface Waters 1.3 SUBMITTALS A. Submit results of the leakage tests, identifying the specific length of pipe tested, the test pressure, the duration of test and the amount of leakage. B. Submit satisfactory bacteriological test reports on disinfection requirements. 34 PART 2 - PRODUCTS 35 2.1 MATERIALS 36 A. Pipe: Refer to Sections 15060, 15062 and 15064. 37 B. In -Line Valves: 38 1. Refer to Section 15100. 39 2. Provide adjustable valve boxes. Include price of valve boxes in price of valve installed 40 complete. 41 C. Fire Hydrants: Refer to Section 15510. 42 D. Tracer Wire: Refer to Section 15060. 02660- 1 1 PART 3 - EXECUTION 2 3.1 INSTALLATION 3 A. Install water main to the line and grade on the Drawings 4 B. Field verify depth of utilities that will be crossed. 5 1. Adjust water main elevation as required during construction. 6 2. No separate payment will be made for field verification or adjustment of main depths as 7 required. 8 C. Contractor will restore all existing structures or services damaged by Contractor's operations at 9 no cost to Owner. 10 3.2 INTERRUPTION OF SERVICE 11 A. Interruption of service to water users shall not exceed 4 HRS. Notify property owners of 12 interruption a minimum of 24 HRS in advance. 13 3.3 UNDERGROUND SERVICES 14 A. Notify utility representative prior to construction to obtain available information on location of 15 existing utilities. The Contractor shall be responsible for locating all utilities. 16 B. Existing water services are to be connected to the new watermains. Damage to existing water 17 service to be repaired, using copper pipe and union the same size as existing service. 18 3.4 DRIVEWAY REMOVAL AND REPLACEMENT 19 A. All Portland cement concrete and asphalt noted for removal and replacement shall be cut prior to 20 removal. Cut by sawing, vertical cut to be 1 IN minimum. The remaining depth of section may 21 be broken out in a manner subject to Engineers approval. Width of section removed to be either 22 a width not greater than the outside diameter of the water main plus 4 FT -0 IN or broken out to 23 the nearest joint. 24 B. Replace Portland cement concrete and asphalt equal to or better than original paving plus 2 IN. 25 C. Debris resulting from the above operations shall be removed and hauled as directed by the 26 Engineer. 27 D. Include driveway removal and replacement in cost of the bid unit price of the water main. 28 3.5 GRAVEL SURFACED DRIVES AND ROADWAYS 29 1. The Contractor shall restore all damaged gravel surfaced drives and roadways to a condition 30 equal to or better than original. 31 3.6 PROTECTION OF EXISTING UTILITIES 32 A. Contractor to verify the location of all underground utilities. Omission from, or the inclusion of 33 utility locations on the plans is not to be considered as the nonexistence of or a definite location 34 of existing underground utilities. 35 B. A representative of the underground utilities shall be notified 24 HRS in advance of crossings. 36 3.7 CONNECTIONS TO EXISTING WATERMAINS 37 A. Make connections to existing watermains as shown on Drawings, by attaching to existing or 38 changed fitting. Cost for making connections shall include cost of all fittings including flexible 39 couplings, and shall be included in the bid unit price of the water main. 40 B. Where the connection is made to an existing water main which can be adequately isolated from 41 the distribution system, it shall be termed a "dry connection." 02660-2 C. Contractor is responsible for controlling and disposing of water in the trench at no additional cost to the Owner. 3.8 SEWER/ STORM CROSSINGS 4 A. Watermains crossing house sewers, storm sewers or sanitary sewers shall be laid to provide a 5 vertical separation of at least 24 IN between the bottom of the water main and the top of the 6 sewer, whenever possible. A water main may be laid closer than 10 FT if the crown of the sewer 7 is at least 24 IN below the water main invert. In the event 24 IN of vertical separation cannot be 8 provided at a sewer crossing, the sewer shall be removed for a distance of 10 FT on each side of 9 the water main and replaced with one 20 FT length of ductile iron pipe of the same size. 10 Separations that do not meet NCAC 15A 02T.0305 (f) shall meet NCAC 15A 02T.0305 (g). 11 B. Sewers crossing storm sewers shall be laid to provide a vertical separation of at least 24 IN 12 between the bottom of the sewer main and the top of the storm sewer, whenever possible. A 13 sewer main may be laid closer than 10 FT if the crown of the sewer is at least 24 IN below the 14 storm sewer invert. In the event 24 IN of vertical separation cannot be provided at a storm sewer 15 crossing, the sewer shall be removed for a distance of 10 FT on each side of the storm main and 16 replaced with one 20 FT length of ductile iron pipe of the same size. Separations that do not 17 meet NCAC 15A 02T.0305 (f) shall meet NCAC 15A 02T.0305 (g). 18 C. Concrete collars shall be provided at each end of the ductile iron pipe to connect to the existing 19 sewer pipe. 20 D. Separations shall apply to all sewer lines including service laterals. 21 3.9 TREES 22 A. Do not remove trees without written instructions from the Engineer unless tree removal is shown 23 on drawings. No separate payment will be made for tree removal and the cost shall be included 24 in the bid unit price for transmission main. 25 3.10 FENCES, SIGNS, MAILBOXES, ETC. 26 A. Restore all damaged fences, signs, driveway culverts, headwalls, mailboxes, etc., to their 27 original conditions. No separate payment will be made for these items. 28 3.11 FIELD QUALITY CONTROL 29 A. Sealing, Flushing, and Disinfection of Potable Water Systems: 30 1. Maintain interior of all pipes, fittings, and other accessories free from dirt and foreign 31 material at all times. If, in the opinion of the Engineer, the pipe contains dirt that will not be 32 removed by flushing, the pipe interior shall be cleaned and swabbed with bactericidal 33 solution. At close of day's work or whenever workmen are absent from jobsite, plug, cap or 34 otherwise provide watertight seal from open ends of pipe to prevent ingress of foreign 35 material. If water is in trench, seal shall remain in place until trench is pumped dry. 36 2. After favorable performance of pressure test and prior to final acceptance, thoroughly flush 37 the entire potable water piping system and perform disinfection as prescribed. Perform all 38 work including preventative measures but excluding disinfection procedures during 39 construction in full compliance to AWWA C651. 40 3. Flush each segment of the system to provide a flushing velocity of not less than 2.5 FT per 41 second. 42 4. Drain flushing water to location approved by the Owner. 43 5. Perform disinfection in accordance with the following procedure: 44 a. Apply a chlorine solution in concentrations sufficient to produce a chlorine residual of 45 at least 50 milligrams per liter (or ppm) in the water throughout the distribution system, 46 including all water mains and storage tanks. Liquid chlorine shall comply with AWWA 47 13301. 02660-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 b. Chlorine solution shall remain in contact with interior surfaces of the water system for a period of 24 hours. The water system shall then be flushed with fresh water from an approved water source until the chlorine solution is dispelled. 6. Tag the system during the disinfection procedure. 7. After chlorine solution has been flushed from the water system, representative samples of the water shall be collected. If bacteriological tests of the samples indicate that the water quality is satisfactory, the water mains and storage tanks may be placed in service. If bacteriological tests determine that the water quality is unsatisfactory, repeat disinfection procedure until satisfactory results are obtained. Quality of water delivered by the new water main shall remain satisfactory for a minimum period of 2 days. 8. The Owner will provide the water required to fill the main initially and will pay for the water required to flush the main once. Filling and flushing shall be performed during periods of low usage, between the hours of midnight and 4:00 AM. Flushing water will be based on a maximum of 8 HRS total. Any additional refilling or reflushing will be at the Contractor's expense at the City's commercial water rates. 9. In instances where large volume tanks require more water to fill than is available or in instances where there are no suitable drainage areas for chlorinated water, an alternative disinfection procedure for tanks may be proposed. Such proposals shall be submitted in writing completely describing the proposed disinfection procedure and sustaining the need for an alternate procedure in the particular circumstance. Any alternate procedure must be approved prior to being implemented. The conclusion of the department shall be final. END OF SECTION 02660-4 I SECTION 02930 2 SEEDING, SODDING AND LANDSCAPING 3 PART1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Seeding, sodding and landscape planting: 7 a. Temporary seeding. 8 b. Soil preparation. 9 c. Lawn -type seeding. 10 d. Plants and planting. 11 e. Maintenance of new and transplanted materials. 12 f. Replacement of dead or impaired materials at the end of the first growing season. 13 B. Related Sections include but are not necessarily limited to: 14 1. Section 02260 - Topsoiling and Finished Grading. 15 2. Section 02272 - Soil Erosion and Sediment Control. 16 1.2 QUALITY ASSURANCE 17 A. Referenced Standards: 18 1. American Standard for Nursery Stock (ASNS). 19 2. Standard Methods of the Association of Official Agricultural Chemists. 20 3. United States Department of Agriculture, (USDA): 21 a. Federal Seed Act. 22 B. Perform all work in accordance with state and local specifications and requirements and in 23 accordance with Federal rules and regulations. 24 1.3 SUBMITTALS 25 A. Shop Drawings: 26 1. See Section 01340. 27 2. Product technical data including: 28 a. Acknowledgement that products submitted meet requirements of standards referenced. 29 b. Manufacturer's installation instructions. 30 c. Signed copies of vendor's statement for seed mixture required, stating botanical and 31 common name, place of origin, strain, percentage of purity, percentage of germination, 32 and amount of Pure Live Seed (PLS) per bag. 33 d. Type of herbicide to be used during first growing season to contain annual weeds and 34 application rate. 35 3. Certification: Certify each container of seed delivered will be labeled in accordance with 36 Federal and State Seed Laws and equals or exceeds Specification requirements. 37 1.4 DELIVERY, STORAGE, AND HANDLING 38 A. Furnish seed in sealed standard containers labeled with producer's name and seed analysis. 39 Remove from the site seed which has become wet, moldy, or otherwise damaged in transit. 40 B. Furnish fertilizer uniform in composition, free flowing and suitable for application with 41 approved equipment, delivered to site in bags or other containers, each fully labeled and bearing 42 the name, and warranty of the producer. 02930-1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 PART 2 - PRODUCTS 2.1 MATERIALS A. Seed: 1. Amount. A minimum of 4 lbs per 1,000 square feet. 2. The seed quality requirements for this project are as follows: a. Seed shall be entirely free from bublets or seed of Bermuda Grass, Johnson Grass, Nutgrass, Sanbur, Wild Onion, Wild Garlic, Witchweed, and Crotalaria. b. Seed shall not contain more than 2%, singly or collectively, of crop seed other than the kind or kinds of seed specified. c. The limits of restricted noxious weed seed which are specified for the various kinds of seed refer to the number per pound, singly or collectively, of cocklebur, blessed thistle, wild radish, Canada thistle, Comcockle, field bindweed, quackgrass, giant foxtail, dodders, dock, horsenettle, bracted plantain, buckhorn plantain, sicklepod, partridge pea, spurred anoda, velvetleaf, ragged robin, or wild mustard. However, in no case shall the number of cocklebur, blessed thistle, sicklepod, partridge pea, spurred anoda, or velvetleaf exceed 4 seeds of each per pound; the number of corncockle shall not exceed 10 seeds per pound; the number of wild radish shall not exceed 12 seeds per pound, the number of Canada thistle, field bindweed, ragged robin, or Texas panicum shall not exceed 27 seeds per pound; nor shall the number of quackgrass, giant foxtail, dodder, dock, horsenettle, bracketed plantain, buckhorn plantain, or wild mustard exceed 54 seeds of each per pound. 3. Provide the following Lawn type seed mixture according to planting date: August 1 - June 1 % by Weight KY 31 Tall Fescue 80 Kentucky Bluegrass 10 Hard Fescue 10 May 1 - September 1 % by Weight KY 31 Tall Fescue 65 Kentucky Bluegrass 10 Hard Fescue 10 German or Prountop Mallet 15 4. Provide the following temporary seed mixture according to planting date: 49 B. Mulch: January 1 - May 1 % by Weight Rye (grain) 100 May 1 - August 15 % by Weight German Millet 100 August 15 - December 15 % by Weight Rye (grain) 100 02930-2 1 1. For seeded areas: Clean, seed -free, threshed straw of oats, wheat, barley, rye, beans, 2 peanuts, or other locally available mulch material which does not contain an excessive 3 quantity of matured seeds of noxious weeds or other species that will grow or be detrimental 4 to seeding, or provide a menace to surrounding land. Do not use material which is fresh or 5 excessively brittle, or which is decomposed and will smother or retard growth of grass. 6 2. Trees and shrubs: Hardwood chips, shredded bark, or other material as approved by the 7 Engineer. 8 C. Fertilizer: Commercial fertilizer meeting applicable requirements of State and Federal law. 9 Cyanic compound or hydrated lime not permitted in mixed fertilizers. 10 1. For lawn -type seeding and sod: 5-10-5 analysis. 11 2. For temporary seeding: 5-10-5 analysis. 12 D. Water: Water free from substances harmful to grass or sod growth. Provide water from source 13 approved prior to use. 14 E. Plants: 15 1. See plants on Drawings. 16 2. Sound, healthy, vigorous, with normal top and root systems, free from disease, insect pests 17 or their eggs, grown in same or colder climatic zone as project. 18 a. Nursery grown stock, freshly dug. No heeled -in, cold storage or collected stock. 19 b. Species and size as indicated on Drawings. 20 3. Deciduous shade trees: Single leader, straight trunk, well -branched, free of branches up to 6 21 FT high, and with symmetrical growth. 22 4. Balled and burlapped plants (B&B): Firm, natural balls of soil. 23 5. Container grown plants (CG): Roots well established in soil, grown in container for at least 24 one growing season. 25 6. Bare root plants (BR): Intact root system, cleaned of earth, wrapped immediately in wet 26 straw, moss or other suitable material. 27 2.2 ACCESSORIES 28 A. Tree Stakes: Furnish as detailed or in full accordance with State Specifications. 29 B. Staking Wire: 12 GA galvanized. 30 PART 3 - EXECUTION 31 3.1 SOIL PREPARATION 32 A. General: 33 1. Limit preparation to areas which will be planted soon after. 34 2. Provide facilities to protect and safeguard all persons on or about premises. 35 3. Protect existing trees designated to remain. 36 4. Verify location and existence of all underground utilities. Take necessary precaution to 37 protect existing utilities from damage due to construction activity. Repair all damages to 38 utility items at sole expense. 39 5. Provide facilities such as protective fences and/or watchmen to protect work from 40 vandalism. Contractor to be responsible for vandalism until acceptance of work in whole or 41 in part. 42 B. Preparation for Lawn -Type Seeding, Sprigging, Plugging or Sodding: 43 1. Loosen surface to minimum depth of 4 IN. Remove stones over 1 IN in any dimension and 44 sticks, roots, rubbish, and other extraneous matter. 45 2. Prior to applying fertilizer, loosen areas to be seeded with a double disc or other suitable 46 device if the soil has become hard or compacted. Correct any surface irregularities in order 47 to prevent pocket or low areas which will allow water to stand. 48 3. Distribute fertilizer uniformly over areas to be seeded at a rate of 30 LBS per 1000 SF. 02930-3 1 4. Incorporate fertilizer into soil to a depth of at least 2 IN by disking, harrowing, or other 2 approved methods. Remove stones or other substances from surface which will interfere 3 with turf development or subsequent mowing operations. 4 5. Grade lawn areas to a smooth, even surface with a loose, uniformly fine texture. Roll and 5 rake, remove ridges and fill depressions, as required to meet finish grades. Limit fine 6 grading to areas which can be planted soon after preparation. 7 6. Restore lawn areas to specified condition if eroded or otherwise disturbed after fine grading 8 and before planting. 9 C. Preparation for Temporary Seeding: 10 1. Loosen surface to a minimum depth of 4-6 IN. Remove stones over 1 IN in any dimension 11 and sticks, roots, rubbish and other extraneous matter. 12 2. Prior to applying fertilizer loosen areas to be seeded with a double disc or other suitable 13 device if the soil has become hardened or compacted. Correct any surface irregularities in 14 order to prevent pocket or low areas which will allow water to stand. 15 3. Distribute fertilizer at a rate of 700-1000 LB per acre. Fertilizer should be incorporated into 16 the top 4-6 IN of soil. 17 3.2 INSTALLATION 18 A. Lawn -Type and Pasture Seeding: 19 1. Do not use seed which is wet, moldy, or otherwise damaged. 20 2. Perform seeding work from March 15 to April 15 for spring planting, and September 15 to 21 3. October 15 for fall planting, unless otherwise approved by Engineer. 22 3. Employ satisfactory methods of sowing using mechanical power -driven drills or seeders, or 23 4. mechanical hand seeders, or other approved equipment. 24 4. Distribute seed evenly over entire area as specified in 2. LA.3, 50 percent sown in one 25 direction, remainder at right angles to first sowing. 26 5. Stop work when work extends beyond most favorable planting season for species 27 designated, or when satisfactory results cannot be obtained because of drought, high winds, 28 excessive moisture, or other factors. Resume work only when favorable conditions develop. 29 6. Lightly rake seed into soil followed by light rolling or cultipacking. 30 7. Immediately protect seeded areas against erosion by mulching. Spread mulch in continuous 31 6. blanket using 1-1/2 tons per acre to a depth of 4 or 5 straws. 32 B. Temporary Seeding: 33 1. Do not use seed which is wet, moldy, otherwise damaged. 34 2. Seed the appropriate species for the planting season as specified in 2.1 A.4. 35 3. Employ satisfactory methods of sowing using mechanical power driven drills or seeders, or 36 mechanical hand seeders, or other approved equipment. 37 4. Evenly apply seed at the following rates: 38 39 Species Rate (lb/acre) 40 41 Rye 120 42 German Millet 40 43 5. Small grains should be planted no more than 1 inch deep, and grasses no more than 1/2 inch 44 deep. 45 6. Lightly rake seed into soil followed by light rolling or cultipacking. 46 7. Immediately protect seeded areas against erosion by mulching. Spread mulch in continuous 47 blanket using 1-1/2 tons per acre to a depth of 4 or 5 straws. 48 3.3 PLANTING TREES, SHRUBS, AND GROUND COVERS 49 A. Preparation: 50 1. Handle plants so that roots or balls are adequately protected from breakage of balls, from 51 sun or drying winds. Ensure tops or roots of plants are not permitted to dry out. 02930-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 2. During transportation, protect materials from wind and sun to prevent tops and roots from drying out. 3. Protect tops of plants from damage. Plants with damaged tops will be rejected. 4. For purpose of inspection and planting identification, attach durable, legible labels to bundle or container of plant material delivered at the planting site. State correct plant name and size of each plant in weather -resistant ink on labels. 5. Do not prune trees and shrubs at nursery. B. Planting Season: 1. Plant deciduous shade trees and shrubs any time the ground is suitable between October 15 and June 1. 2. Plant evergreen material between September 1 and June 1. 3. Plant ground covers between March 15 to June 1. C. Planting Procedure: 1. Indicate locations of plants for approval by Engineer before excavating plant locations. 2. In event underground construction, utilities, obstructions, or rock are encountered in excavation of plantings, secure alternate locations from Engineer. Make said changes without additional compensation. Where tree locations fall under existing overhead wires, or crowd existing trees, adjust locations as directed by Engineer. 3. Excavate pits and beds as necessary and in accordance with American Standard for Nursery Stock. Loosen bottom of pits prior to planting. Excavation is unclassified, excavate all materials without additional cost. 4. Tree and shrub pits to be circular in shape with vertical sides at least 1 FT greater in diameter than ball diameter. Pit to be of sufficient depth to provide 6 IN of planting soil under ball when set to natural grade. 5. Shrub and ground cover beds: a. Plant shrubs used in mass plantings in individual holes of required size. Strip all sod from among mass planting. b. For ground cover beds, remove sod from within limits of bed. Add soil amendments as specified and mix or rototill with existing topsoil to a depth of 6 IN. 6. Set plants straight or plumb, in locations when indicated and at such level that after settlement they bear same relationship to finished grade as they did in their former setting. Carefully tamp planting soil under and around base of balls to prevent voids. Remove burlap, rope and wires from top of balls. Do not remove burlap from sides and bottom of balls. 7. Backfill plants with planting soil. Tamp to 1/2 depth of pit and thoroughly water and puddle before bringing backfill to proper grade. After planting has been completed, flood pit again so that backfill is thoroughly saturated and settled. 8. After planting is complete, form a level saucer 3 IN high around each tree extending to limit of plant pit for watering purposes. 9. Mulch plant pit after saucer has been shaped. Mulch to limits of pit and uniformly over ground cover beds to a depth of 3 IN. In mass plantings of shrubs, mulch entire area uniformly among shrubs to a depth of 3 IN. If mulching is delayed and soil has dried out, water plants thoroughly before spreading mulch. 10. Staking: Stake trees immediately after planting as detailed on Drawings or in accordance with Nursery Standards. 11. Wrap deciduous trees 2 IN or more in caliper by neatly overlapping wrapping material between ground line and second branch. Place ties at top and bottom of wrapping material and not more than 12 IN apart between top and bottom ties. 12. Remove dead or damaged branches. Thin deciduous material to about two-thirds of initial branching. Remove only dead or damaged branches from evergreens. 13. Water plants during planting operations. Water each plant a minimum of once each week until final acceptance. Apply sufficient water to moisten backfill about each plant so that moisture will extend into the surrounding soil. 02930-5 1 3.4 MAINTENANCE AND REPLACEMENT 2 A. General: 3 1. Begin maintenance of planted areas immediately after each portion is planted and continue 4 until final acceptance. 5 2. Provide and maintain temporary piping, hoses, and watering equipment as required to 6 convey water from water sources and to keep planted areas uniformly moist as required for 7 proper growth. 8 3. Protection of new materials: Provide barricades, coverings or other types of protection 9 necessary to prevent damage to existing improvements indicated to remain. Repair and pay 10 for all damaged items. 11 4. Replace unacceptable materials with materials and methods identical to the original 12 specifications unless otherwise approved by the Engineer. 13 B. Seeded: 14 1. Maintain seeded lawns until final acceptance. 15 2. Maintenance period begins at completion of planting or installation of entire area to be 16 seeded or sodded. 17 3. Engineer will review seeded or sodded lawn area after installation for initial acceptance. 18 4. Maintain lawns by watering, fertilizing, weeding, mowing, trimming, and other operations 19 such as rolling, regrading, and replanting as required to establish a smooth, uniform lawn, 20 free of weeds and eroded or bare areas. 21 5. Lay out temporary lawn watering system and arrange watering schedule to avoid walking 22 over muddy and newly seeded areas. Use equipment and water to prevent puddling and 23 water erosion and displacement of seed or mulch. 24 6. Mow lawns as soon as there is enough top growth to cut with mower set at recommended 25 height for principal species planted. Repeat mowing as required to maintain height. Do not 26 delay mowing until grass blades bend over and become matted. Do not mow when grass is 27 wet. Time initial and subsequent mowings as required to maintain a height of 1-1/2 to 2 IN. 28 Do not mow lower than 1-1/2 IN. 29 7. Remulch with new mulch in areas where mulch has been disturbed by wind or maintenance 30 operations sufficiently to nullify its purpose. Anchor as required to prevent displacement. 31 8. Unacceptable plantings are those areas that do not meet the quality of the specified material, 32 produce the specified results, or were not installed to the specified methods. 33 9. Replant bare areas using same materials specified. 34 10. Engineer will review final acceptability of installed areas at end of maintenance period. 35 C. Temporary Seeding: 36 1. Maintenance period begins at completion of seeding. 37 2. Engineer will review seeded area after installation for initial acceptance. 38 3. Refertilize if growth is not fully adequate. 39 4. Reseed, refertilize and mulch immediately following erosion or other damage. 40 5. Protect from traffic as much as possible. 41 D. Trees and Shrubs: 42 1. Maintenance includes but is not limited to watering when necessary, removing dead or 43 dying branches, removing sprouts and suckers; tightening, repairing or replacing tree stakes 44 and wrapping; maintaining mulch to originally specified depth; and weeding plant beds and 45 pits. 46 2. Remove and replace all new plants supplied, which are impaired, dead, or dying during 1 47 year from initial acceptance. 48 3. Engineer will review completed planting for acceptability of installation. Approval of 49 planting denotes initial acceptance and the beginning of the maintenance period. 50 3.5 FINAL ACCEPTANCE 02930-6 1 A. Lawns will be acceptable provided all requirements, including maintenance, have been complied 2 with, and a healthy, uniform close stand of specified grass is established, free of weeds, bare or 3 dead spots, and surface irregularities. 4 END OF SECTION 02930-7 1 2 3 4 7 1�1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SECTION 11060 PUMPING EQUIPMENT: BASIC REQUIREMENTS PART1- GENERAL 1.1 SUMMARY A. The Contractor shall furnish all labor, materials, tools, equipment, and perform all work and services necessary for or incidental to the furnishing and installation, complete, of all wastewater pumping equipment and miscellaneous appurtenances as shown on drawings and as specified, in accordance with provisions of the Contract Documents, and completely coordinated with work of all other trades. 1. Work included in this section consists of, but is not necessarily limited to the following: a. simplex submersible pump units. b. Control Panels and float -switches. c. Power service details. d. Site work including grading and piping as shown on plans. 2. Although such work is not specifically shown or specified, all supplementary or miscellaneous items, appurtenances and devices incidental to or necessary for a sound, secure, complete and compatible installation shall be furnished and installed as part of this work 21 1.2 QUALITY ASSURANCE 22 A. Referenced Standards: 23 1. Hydraulic Institute (HI): 24 a. Standards for centrifugal, rotary and reciprocating pumps. 25 1.3 SUBMITTALS 26 A. Shop Drawings: 27 1. Product technical data including: 28 a. Performance data and curves with flow (gpm), head (FT), horsepower, efficiency, 29 NPSH requirements, submergence requirement. 30 b. Pump accessory data. 31 c. Bearing supports, shafting details and lubrication provisions. 32 d. Solids passage information. 33 2. Certifications: 34 a. Certified pump performance curves. 35 B. Operation and Maintenance Manuals: 36 1. See Section 01340. 37 C. Miscellaneous: 38 1. Certifications: 39 a. Statement relative to installation and start-up per paragraph 3.2-A.4. 40 PART 2 - PRODUCTS 41 2.1 ACCEPTABLE MANUFACTURERS 42 A. Subject to compliance with the Contract Documents, the following manufacturers are 43 acceptable: 11060-1 1. Pumps: a. See individual pump specification sections. 2. Mechanical seals: a. Chesterton. b. Garlock. 6 B. Submit requests for substitution to Engineer. 7 PART 3 - EXECUTION 8 3.1 INSTALLATION 9 A. See Section 11077. 10 B. Submersible Units: 11 1. Assemble connecting piping with gaskets in place and minimum of four bolts per joint 12 installed and tightened. Test alignment by loosening flange bolts to see if there is any 13 change in relationship of piping flange with equipment connecting flange. Realign as 14 necessary, install flange bolts and make equipment connection. 15 2. Provide pressure gage on discharge of all pumps and on suction of all non -submersible 16 units. 17 3.2 FIELD QUALITY CONTROL 18 A. Provide services of equipment manufacturer's field service representative(s) to: 19 1. Inspect equipment covered by these Specifications. 20 2. Supervise pre -start adjustments and installation checks. 21 3. Conduct initial startup of equipment and perform operational checks. 22 4. Provide a written statement that manufacturer's equipment has been installed properly, 23 started up and is ready for operation by Owner's personnel. 24 5. Instruct Owner's personnel for a minimum number of 4 hours at jobsite on operation and 25 maintenance of Section 11077. 26 END OF SECTION 27 11060-? 2 SECTION 11076 3 PUMPING EQUIPMENT: SUBMERSIBLE NON -CLOG 4 PART 1 - GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Submersible non -clog pumps - wet pit application. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 11005 - Equipment: Basic Requirements. 10 2. Section 11060 - Pumping Equipment: Basic Requirements. 11 1.2 QUALITY ASSURANCE 12 A. Referenced Standards: 13 1. American Iron and Steel Institute (AISI): 14 a. Steel Products Manual. 15 2. American National Standard Institute (ANSI). 16 3. American Society for Testing and Materials (ASTM): 17 a. A48, Standard Specification for Gray Iron Castings. 18 4. Factory Mutual (FM). 19 5. Hydraulic Institute Standards for Centrifugal, Rotary and Reciprocating Pumps (HI). 20 6. National Electrical Manufacturer's Association (NEMA): 21 a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). 22 b. ICS 6, Enclosures for Industrial Controls. 23 7. National Fire Protection Agency (NFPA): 24 a. 70, National Electrical Code (NEC). 25 8. Underwriters Laboratories, Inc.(UL). 26 1.3 SUBMITTALS 27 A. Shop Drawings: 28 1. Requirements in Section 11060. 29 2. Product technical data including: 30 a. Acknowledgement that products submitted meet requirements of standards referenced. 31 b. Manufacturer's installation instructions. 32 B. Operation and Maintenance Manuals: 33 1. See Section 01340. 34 PART 2 - PRODUCTS 35 2.1 ACCEPTABLE MANUFACTURERS 36 A. Subject to compliance with the Contract Documents, the following manufacturers are 37 acceptable: 38 1. Submersible non -clog pumps - wet pit applications: 39 a. Flygt. 40 b. Fairbanks Morse. 41 c. Myers. 42 d. Gorman Rupp. 43 B. Submit requests for substitution to Engineer. 11076-1 2.2 MATERIALS 2 A. Wet Pit Applications Pump Station 1 3 1. Pump case: Cast iron, ASTM A48, Class 30. 4 2. Motor housing: Cast iron, ASTM A48, Class 25. 5 3. Impeller: Cast iron, ASTM A48, Class 30. 6 4. Shaft: Stainless steel, ANSI, Series 300 or 400. 7 5. Wear rings: Corrosion and wear resistant materials. 8 6. 0 -rings: Buna-N or Nitrile rubber or neoprene. 9 7. Fasteners: Stainless steel. 10 8. Guide rails: Stainless steel. 11 9. Lifting chains and cables: Stainless steel. 12 10. Lower ring seal: Tungsten -carbide both faces. 13 11. Upper ring seal: Tungsten -carbide both faces or carbon and ceramic or carbon and Ni -resist. 14 12. Seal metal parts: Stainless steel. 15 2.3 EQUIPMENT 16 A. Pump Station 1: 17 1. Design condition: 120 gpm at 153 FT TDH with minimum pump efficiency of 25 percent. 18 2. Secondary condition: 260 gpm at 128 FT. (Future 6" force main) 19 3. Pump configuration: 20 a. Submersible wet pit. 21 4. Maximum pump speed: 3450 rpm. 22 5. Maximum driver horsepower: 30. 23 6. Drive type: Constant speed. 24 7. Minimum solids passage: 3 IN. 25 26 2.4 COMPONENTS 27 A. General: 28 1. Provide pumps capable of handling raw, unscreened sewage. 29 2. Where watertight sealing is required, machine and fit mating surfaces with 0 -rings. 30 3. Provide with heavy duty lift lugs or hoisting bail designed for lifting the entire pump and 31 motor assembly. 32 B. Impeller: 33 1. Provide nonclog-type dynamically balanced impeller in accordance with HI Standards. 34 2. Provide impeller and volute wear rings as necessary to assure efficient sealing between 35 volute and impeller. 36 C. Shaft: 37 1. Design pump shaft of sufficient size to transmit full driver output. 38 2. Use shaft which is accurately machined and constructed with sufficient materials. 39 3. Design shaft for a maximum deflection of 0.002 IN measured at the stuffing box. 40 D. Shaft Seal: 41 1. Seal shaft with double mechanical seal running in an oil filled chamber. 42 2. Provide seals requiring neither routine maintenance nor adjustment, but capable of being 43 easily inspected and replaced. 44 3. Hold interface in contact by its own spring system. 45 E. Bearings: 46 1. Support shaft on upper and lower permanently lubricated bearings with a minimum B-10 47 life of 40,000 HRS. 48 F. Motors: 49 1. Provide pump with FM or UL listed motor designed for area classification shown on 50 Drawings. 11076-2 2. Provide motor of totally submersible design, constructed with epoxy or poly -seal encapsulated windings, air-filled or dielectric oil filled, with Class F insulation and rated for continuous duty operation. 3. Motor shall be 3 PH, 60 cycle, 480 V. 4. Assure motor is capable of running dry for extended periods without damage to motor or seal. 7 G. Power and Control Cables: 8 1. Provide power cable and control cable to pump suitable for submersible applications in 9 wastewater and indicate same by a code or legend permanently embossed on cables. 10 2. Size cables in accordance with applicable NEC specifications. 11 3. Provide sufficient power cable and control cable to reach control panel without splicing. 12 4. Provide each cable with a strain relief, cord grip, and explosionproof seal installed in 13 accordance with NEC Article 500. 14 5. Provide a separate conduit for each cable. 15 H. Temperature Monitor: 16 1. Furnish each phase of the motor with a temperature monitor embedded in the motor 17 2. windings. 18 2. Arrange controls so as to shut the pump down and sound alarm should any one of the 19 monitors detect high temperature and automatically reset once the motor temperature returns 20 4. to normal. 21 3. Set temperature of the temperature monitors at not higher than 90 percent of insulation 22 6. temperature rating. 23 I. Coatings: 24 1. Protect all metallic surfaces coming into contact with sewage except stainless steel and 25 bronze by a corrosion -resistant coating. 26 J. Wet Pit Applications: 27 1. Provide sliding guide bracket integral to pump unit which properly aligns the pump 28 discharge with the discharge connection elbow for watertight seal during pumping. 29 2. Guide the entire weight of the pumping unit by guide rail(s). 30 3. The guide rail(s) shall not support any portion of the weight of the pump. 31 4. Provide chains or cable of sufficient strength to lift pumps from sump. 32 5. Furnish guiding rail assembly and the discharge flange assembly of nonsparking 33 components. 34 6. Design pump to allow for removal without entering the wet well and without removal of 35 bolts, nuts or other fastenings. 36 7. Provide pump unit connecting to discharge connection with a simple downward motion 37 without rotation. 38 8. Provide necessary sliding guide bracket and discharge connection which, when bolted to the 39 floor of the sump and to the discharge line, will receive the pump discharge connecting 40 flange without need of adjustment, fasteners, clamp, or similar devices. 41 9. No portion of the pump shall bear directly on the floor or the wet well. 42 10. Provide watertight sealing between pump discharge and elbow. 43 2.5 ACCESSORIES 44 A. See Section 11060. 45 B. Controls: 46 1. Provide four sealed float -type mercury switches to control pumps and provide alarm signal. 47 2. Seal mercury tube switches in a solid polypropylene float. 48 3. Provide float with large radius top at electrical cable connection to assure trouble-free 49 operation. 50 4. Suspend floats on their own cable. 51 5. Provide floats to operate at elevation shown on Drawings. 52 6. Design floats to be field -adjustable. 11076-3 1 7. Three floats are to control pumps: One for lead pump start, one for lag pump start and one 2 for low water cutoff. An additional switch provides the signal for high level alarm. 3 8. Provide a intrinsically safe relay for each level control circuit to reduce the energy in the 4 circuit to the point that no spark is created by switching. 5 C. Control Panel: 6 1. Furnish and install locally mounted automatic control panel at location shown on Drawings 7 and rated for area classification. 8 2. Include combination circuit breaker type controller with short circuit, overload, and three 9 overload relays, interior -mounted motor starter(s), and transformer with disconnect and 10 overload protection for control circuit of 24 V. 11 3. Include a terminal board for connection of level sensors. 12 4. Provide the following features: 13 a. NEMA 4X stainless steel watertight enclosure with continuous hinge, neoprene gasket 14 in cover and continuous seam weld. Include locking mechanism complete with padlock. 15 b. Hand -Off -Automatic selector switches. 16 c. Automatic alternator. 17 d. High level alarm with alarm horn, and alarm light. 18 e. Pump running lights. 19 f. Elapsed time meters. 20 g. Overload reset button to reset overload relays. 21 h. Pump sequence selector switch which overrides automatic alternator. 22 i. Lightning protection. 23 j. Condensation heater. 24 k. Moisture detector alarm light and pump shutdown. 25 1. 100 watt utility light outlet. 26 m. Float switch test pushbuttons. 27 n. Inner door in cabinet -mounted on a continuous vertical steel hinge; size to completely 28 cover wiring and components mounted on back panel; provide for mounting of controls 29 and instruments on inner door. 30 D. Access Doors and Frames: 31 1. Furnish and install double hinged door constructed of aluminum. 32 2. Furnish size shown on Drawings. 33 3. Equip with nonsparking upper guide rail support, float bracket, and flush locking 34 mechanism. 35 4. Door shall be able to remain in open position while work is being performed. 36 5. Securely place frame above pump(s). 37 6. Provide doors of skidproof design. 38 7. Provide doors with snap locks and removable handle. 39 8. Provide door hardware including latching mechanism and hinges of stainless steel materials. 40 E. Portable Davit Crane: 41 1. Furnish and install one portable davit crane assembly per each installed wet well. 42 2. Unit shall be "Them" series 5110 or equal installed with pedestal base, zinc plated spur gear 43 winch and stainless steel wire rope of a length capable of reaching all installed pumping 44 equipment in the wet well. 45 3. Unit shall be supplied in factory applied corrosion resistant electrostatic powder coated 46 finish. 47 2.6 SOURCE QUALITY CONTROL 48 A. Secure from the pump manufacturer the following inspections and tests on each pump before 49 shipment from factory: 50 1. Check impeller, motor rating and electrical connections for compliance with Specification. 51 2. Test motor and cable insulation for moisture content or insulation defects. 52 3. Prior to submergence, run pump dry to establish correct rotation and mechanical integrity. 53 4. Run pump for 30 minutes submerged, a minimum of 6 FT under water. 11076-4 1 5. After operational test #4, perform insulation test (#2) again. 2 B. Factory test of head (FT) versus flow (gpm) for one pump of each service category as specified 3 in Section 11060. 4 PART 3 - EXECUTION 5 3.1 INSTALLATION 6 A. See Section 11060. 7 B. For wet pit pumps, permanently install discharge connection elbow in wet well along with 8 discharge piping. 9 C. Seal pump cable end with a high quality protective covering, to make it impervious to moisture 10 or water seepage prior to electrical installation. 11 3.2 FIELD QUALITY CONTROL 12 A. See Section 11060. 13 14 15 END OF SECTION 11076-5 I 2 SECTION 11077 3 PUMPING EQUIPMENT: PACKAGED LOW PRESSURE SEWAGE GRINDER PUMPS 4 6� 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART 1- GENERAL 1.1 SUMMARY A. Section Includes: 1. Packaged low pressure sewage grinder pumps. B. Related Sections include but are not necessarily limited to: 1. Section 11060 - Pumping Equipment: Basic Requirements. 1.2 QUALITY ASSURANCE A. Referenced Standards: 1. American Iron and Steel Institute (AISI): a. Steel Products Manual. 2. American National Standard Institute (ANSI). 3. American Society for Testing and Materials (ASTM): a. A48, Standard Specification for Gray Iron Castings. 4. Factory Mutual (FM). 5. Hydraulic Institute Standards for Centrifugal, Rotary and Reciprocating Pumps (HI). 6. National Electrical Manufacturer's Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. ICS 6, Enclosures for Industrial Controls. 7. National Fire Protection Agency (NFPA): a. 70, National Electrical Code (NEC). 8. Underwriters Laboratories, Inc.(UL). 1.3 SUBMITTALS A. Shop Drawings: 1. Requirements in Section 11060. 2. Product technical data including: a. Acknowledgement that products submitted meet requirements of standards referenced. b. Manufacturer's installation instructions. B. Operation and Maintenance Manuals: 1. See Section 01340. PART 2 - PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. Subject to compliance with the Contract Documents, the following manufacturers are acceptable: 1. Packaged simplex low pressure sewage grinder pump stations a. E -One Environmental. B. Submit requests for substitution to Engineer. 2.2 WARRANTY 11077-1 A. The grinder pump manufacturer shall provide a part(s) and labor warranty on the complete station and accessories, including, but not limited to, control panel, valves, pumps, motors, basins, etc. for a period of twenty-four (24) months after notice of Owner's acceptance, but no greater than twenty-seven (27) months after receipt of shipment. Any defects found during the warranty period will be reported to the manufacturer by the Owner. 7 2.3 EQUIPMENT 8 A. Packaged low pressure sewage grinder pumps. 9 1. See project drawings for pump schedule. 10 2. Minimum driver horsepower: 1. 11 2.4 CHECK VALVES AND BASIN ACCESSORIES 12 A. The pump discharge shall be equipped with a factory installed, gravity operated, flapper -type 13 integral check valve built into the stainless steel discharge piping. The check valve will provide 14 a full -ported passageway when open, and shall introduce a friction loss of less than 6 inches of 15 water at maximum rated flow. Working parts will be made of a 300 series stainless steel and 16 fabric reinforced synthetic elastomer to ensure corrosion resistance, dimensional stability, and 17 fatigue strength. A non-metallic hinge shall be an integral part of the flapper assembly providing 18 a maximum degree of freedom to assure seating even at a very low back pressure. The valve 19 body shall be an injection molded part made of glass filled PVC. Each grinder pump station 20 shall also include one separate check valve for installation of the 1 '/4 -IN service lateral between 21 the grinder pump station and the sewer main preferably near the curb stop. 22 B. Basin and all related operating components shall be supplied as a complete operating system and 23 shall contain all necessary items for the satisfactory operation of the pump station. Basin shall 24 be provided with all equipment as shown on the project drawings. 25 2.5 ACCESSORIES 26 A. See Section 11060. 27 B. Controls: 28 1. Provide automated switches to control pumps and provide alarm signal. Control Panel shall 29 be supplied by the simplex pump unit manufacturer and shall be specifically designed for 30 operation with the pump unit. Enclosure shall be NEMA 4X. 31 C. Control Panel: 32 1. Furnish and install locally mounted automatic control panel. 33 2. Provide the following features: 34 a. High level alarm with alarm horn, and alarm light. 35 b. Weather-proof permanently affixed label indicating 24 -HR contact and telephone 36 number, ref. project drawings. 37 PART 3 - EXECUTION 38 3.1 INSTALLATION START-UP AND FIELD TESTING 39 A. Simplex grinder pump units shall be installed in accordance with the manufacturer's 40 recommendations. CONTRACTOR shall submit manufacturer's installation data for approval. 41 B. The Contractor shall inspect the placement and wiring of each station, perform field tests and 42 instruct the Owner's personnel in the operation and maintenance of the equipment before the 43 stations are accepted by the Owner. All equipment and materials necessary to perform testing 44 shall be the responsibility of the installing Contractor. 11077-2 C. Upon completion of the start-up and testing, the manufacturer shall submit to the Engineer the start-up authorization form describing the results of the tests performed for each grinder pump station. Final acceptance of the system will not occur until authorization forms have been received for each pump station installed. 3.2 OPERATION AND MAINTENANCE SPARES 6 A. The OWNER shall supply spare grinder pump cores or pumps at the rate of 10% of grinder 7 pump stations installed, complete with all operation controls level sensors, check valve, anti - 8 siphon valve, pump/motor unit, and grinder. Units shall be supplied to the Home Owner's 9 Association or other recognized agency/ person responsible for the operation of the low pressure 10 system. END OF SECTION 11077-3 1 SECTION 15060 2 PIPE AND PIPE FITTINGS: BASIC REQUIREMENTS 3 PART 1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Utility piping systems. 7 B. Related Sections include but are not necessarily limited to: 8 1. Division 1 - General Requirements. 9 2. Section 02221 - Trenching, Backfilling, and Compacting for Utilities. 10 3. Section 15064 — Pipe: Plastic. 11 4. Section 15100 -Valves: Basic Requirements. 12 1.2 QUALITY ASSURANCE 13 A. Referenced Standards: 14 1. American National Standards Institute (ANSI)/American Water Works Association 15 (AWWA): 16 a. ANSI/AWWA C110/A21.10, Ductile Iron and Gray Iron Fittings, 3 IN through 48 IN 17 for Water and Other Liquids. 18 b. ANSI/AWWA CI53/A21.53, Ductile -Iron Compact Fittings, 3 IN Through 16 IN, for 19 Water and Other Liquids. 20 2. American Water Works Association (AWWA): 21 a. C111, Gasket Joints for Cast Iron and Ductile Iron Pressure Pipe and Fittings. 22 b. C151, Ductile -Iron Pipe, Centrifugally Cast In Metal Molds or Sand -Lined Molds for 23 Water or Other Liquids. 24 c. C600, Installation of Ductile Iron Water Mains and their Appurtenances. 25 d. C605, Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings 26 for Water. 27 e. C900, Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 IN. through 28 12 IN, for Water Distribution. 29 3. ASTM: 30 a. D2241, Polyvinyl Chloride (PVC) Pressure Rated (SDR series). 31 1.3 SUBMITTALS 32 A. Shop Drawings: 33 1. See Section 01340. 34 2. Acknowledgement that products submitted meet requirements of standards referenced. 35 3. Separate schedule sheet for each piping system scheduled in this Section showing 36 compliance of all system components. Attach technical product data on gaskets, pipe, 37 fittings, and other components. 38 4. Copies of manufacturer's written directions regarding material handling, delivery, storage, 39 and installation. 40 5. Copies of pressure test results on all piping systems. 41 1.4 DELIVERY, STORAGE, AND HANDLING 42 A. Protect pipe coating during handling using methods recommended by manufacturer. Use of bare 43 cables, chains, hooks, metal bars or narrow skids in contact with coated pipe is not permitted. 44 B. Prevent damage to pipe during transit. Repair abrasions, scars, and blemishes. If repair of 45 satisfactory quality cannot be achieved, replace damaged material immediately. 15060-1 PART 2- PRODUCTS 2.1 ACCESSORIES 3 A. Tracer Wire (All Buried PVC Piping). Provide a 12 gauge insulated stranded wire to be taped to 4 top of pipe and extended to ground level at air release valves and/or all possible extrusions to 5 ground level. Provide 5' extra length, coiled, in valve boxes. Provide waterproof connector on 6 all wire ends. Color shall be purple for sewer mains. Provide plastic identification tape for all 7 new sewer mains. Tape shall be three (3) inches wide, purple in color, bearing the continuous 8 message "Caution — Sewer Main Buried Below". Tape shall be buried continuously directly 9 above water main and eighteen (18) inches above pipe. 10 PART 3 - EXECUTION 11 3.1 EXTERIOR BURIED PIPING INSTALLATION 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 A. Unless otherwise shown on the Drawings, provide a minimum of 3 FT earth cover over exterior buried piping systems and appurtenances. B. Install expansion devices as necessary to allow expansion and contraction movement. C. Laying Pipe In Trench: 1. Excavate and backfill trench in accordance with Section 02221. 2. Clean each pipe length thoroughly and inspect for compliance to Specifications. 3. Grade trench bottom and excavate for pipe bell and lay pipe on trench bottom. 4. Install gasket or joint material according to manufacturer's directions after joints have been thoroughly cleaned and examined. 5. Except for first two joints, before making final connections of joints, install two full sections of pipe with earth tamped along side of pipe or final with bedding material placed. 6. Lay pipe in only suitable weather with good trench conditions. Never lay pipe in water except where approved by Engineer. 7. Seal open end of line with watertight plug if pipe laying stopped. 8. Remove water in trench before removal of plug. D. Lining Up Push -On Joint Piping: 1. Lay piping on route lines shown on Drawings. 2. Deflect from straight alignments or grades by vertical or horizontal curves or offsets. 3. Observe maximum deflection values stated in manufacturer's written literature. 4. Provide special bends when specified or where required alignment exceeds allowable deflections stipulated. 5. Install shorter lengths of pipe in such length and number that angular deflection of any joint, as represented by specified maximum deflection, is not exceeded. E. Anchorage and Blocking: 1. Provide reaction blocking, anchors, joint harnesses, or other acceptable means for preventing movement of piping caused by forces in or on buried piping tees, Wye branches, plugs, or bends. 2. Place concrete blocking so that it extends from fitting into solid undisturbed earth wall. Concrete blocks shall not cover pipe joints. 3. Provide bearing area of concrete in accordance with drawing detail. 42 3.2 CONNECTIONS WITH EXISTING PIPING 43 A. Where connection between new work and existing work is made, use suitable and proper fittings 44 to suit conditions encountered. 45 B. Perform connections with existing piping at time and under conditions which will least interfere 46 with service to customers affected by such operation. 15060-2 I C. Undertake connections in fashion which will disturb system as little as possible. 2 D. Provide suitable equipment and facilities to dewater, drain, and dispose of liquid removed 3 without damage to adjacent property. 4 E. Where connections to existing systems necessitate employment of past installation methods not 5 currently part of trade practice, utilize necessary special piping components. 6 F. Where connection involves potable water systems, provide disinfection methods as prescribed in 7 these Specifications. 8 G. Once tie-in to each existing system is initiated, continue work continuously until tie-in is made 9 and tested. 10 3.3 FIELD QUALITY CONTROL 11 A. Pipe Testing - General: 12 1. Utilize pressures, media and pressure test durations as specified on Piping Specification 13 Schedules. 14 2. Isolate equipment which may be damaged by the specified pressure test conditions. 15 3. Perform pressure test using calibrated pressure gages and calibrated volumetric measuring 16 equipment to determine leakage rates. 17 a. Select each gage so that the specified test pressure falls within the upper half of the 18 gage's range. 19 b. Notify the Engineer 24 HRS prior to each test. 20 4. Completely assemble and test new piping systems prior to connection to existing pipe 21 systems. 22 5. Acknowledge satisfactory performance of tests and inspections in writing to Engineer prior 23 to final acceptance. 24 6. Bear the cost of all testing and inspecting, locating and remedying of leaks and any 25 necessary retesting and re-examination. 26 B. Hydrostatic Pressure Testing: 27 1. Tests shall be conducted in accordance with AWWA C600, AWWA C605, and NC 28 Regulations except where modified herein. The pipe shall be tested between each valved 29 section or 4,000 foot sections, whichever is longest in length. The pressure shall be 30 measured at the point of testing. 31 2. After the pipe is laid, the joints completed, and the fire hydrants permanently installed, the 32 piping system or any valved sections of piping system shall be subjected for four hours to a 33 hydrostatic pressure test equal to 150 psi. 34 3. Air Removal. Before applying the specified test pressure, air shall be expelled completely 35 from the pipe, valves, and hydrants. If permanent air vents are not located at all high points, 36 the Contractor shall install corporation cocks at such points so that the air can be expelled as 37 the line is filled with water. After all the air has been expelled, the corporation cocks shall 38 be closed and the test pressure applied. At the conclusion of the pressure test, the 39 corporation cocks shall be removed and plugged, or left in place at the discretion of the 40 Owner. 41 4. Where any section of main is provided with concrete reaction blocking for fittings or 42 hydrants, the hydrostatic pressure test shall not be made until at least seven days after 43 installation of the concrete reaction blocking, unless otherwise approved. 44 5. Test Pressures shall: 45 a. Equal the test pressure specified at the highest point in the section tested. 46 b. Not exceed pipe or thrust restraint design pressures. 47 c. Not vary by more than +/- 5.0 p.s.i. 48 d. Not exceed twice the rated pressure of the valves or hydrants when the pressure 49 boundary of the test section includes closed gate valves or hydrants. 50 e. Not exceed the rated pressure of the valves if resilient- seated butterfly valves are used. 51 6. Do not paint or insulate exposed piping until successful performance of pressure test. 15060-3 7. Repair defective joints, welds, pieces of pipe, jointing material, valves or other defective areas, and repeat pressure testing until pipe system meets test criteria. Pay for any additional costs associated with retesting and repairs. 4 C. Leakage Test. A leakage test shall be conducted concurrently with the pressure test. 5 1. Leakage Defined. Leakage shall be defined as the quantity of water that must be supplied 6 into the newly laid pipe, or any valved section thereof, to maintain pressure within 5 psi of 7 the specified test pressure after the air in the pipeline has been expelled and the pipe has 8 been filled with water. 9 2. Allowable Leakage. No pipe installation will be acceptable if the leakage exceeds 10 10 gallons per inch of pipe diameter per mile of pipe per 24 hours. 11 3. Acceptance of Installation. Acceptance shall be determined on the basis of allowable 12 leakage. If any test of pipe laid discloses leakage greater than that specified, the Contractor 13 shall, at his own expense, locate and repair the defective material until the leakage is within 14 the specified allowance. All visible leaks are to be repaired regardless of the amount of 15 leakage. 16 4. Repair defective joints or other defective areas and repeat pressure testing until pipe system 17 meets test criteria. 18 3.4 CLEANING 19 A. Cleaning: 20 1. Clean interior of piping systems thoroughly before installing. 21 2. Maintain pipe in clean condition during installation. 22 3. Before jointing piping, thoroughly clean and wipe joint contact surfaces and then properly 23 dress and make joint. 24 4. Immediately prior to pressure testing, clean and remove grease, metal cuttings, dirt, or other 25 foreign materials which may have entered the system. 26 5. At completion of work and prior to Final Acceptance, thoroughly flush all lines installed 27 under these Specifications. 28 3.5 LOCATION OF BURIED OBSTACLES 29 A. Contractor shall maintain a record of exact location of buried utilities encountered and any 30 below grade structures. Reference items to definitive reference point locations such as found 31 property corners, entrances to buildings, existing structure lines, fire hydrants, and related fixed 32 structures. Include such information as location, elevation, coverage, supports and additional 33 pertinent replacement servicing, or adjacent construction around any buried facility. 34 B. Incorporate information on "As -Recorded" Drawings. 35 3.6 RELATION OF WATER MAINS TO SEWERS 36 A. Lateral Separation of Sewer and Water Mains. Water mains shall be laid at least 10 feet laterally 37 from existing or proposed sewers, unless local conditions or barriers prevent a 10 -foot lateral 38 separation -- in which case: 39 1. The water main is laid in a separate trench, with the elevation of the bottom of the water 40 main at least 24 inches above the top of the sewer; or 41 2. The water main is laid in the same trench as the sewer with the water main located at one 42 side on a bench of undisturbed earth, and with the elevation of the bottom of the water main 43 at least 24 inches above the top of the sewer. 44 B. Crossing a Water Main over a Sewer. Whenever it is necessary for a water main to cross over a 45 sewer, the water main shall be laid at such elevation that the bottom of the water main at least 24 46 inches above the top of the sewer, unless local conditions or barriers prevent a 24 -inch vertical 47 separation in which case both the water main and sewer shall be constructed of ductile iron pipe 48 for distance of 10 feet on each side of the point of crossing. 15060-4 C. Crossing a Water Main Under a Sewer. Whenever it is necessary for a water main to cross under a sewer, both the water main and the sewer shall be constructed of ductile iron pipe for a distance of 10 feet on each side of the point of crossing. A section of water main pipe shall be centered at the point of crossing. D. In the event 24 inches of vertical separation cannot be provided at a sewer crossing, the sewer shall be removed for a distance of 10 feet on each side of the water main and replaced with ductile iron pipe of the same size. Concrete collars shall be provided at each end of the ductile iron pipe to connect to the existing sewer pipe as shown on the drawings. Payment for crossings shall be at the bid unit price, including concrete collars, removal, etc. constructed complete. 10 3.7 PIPE SCHEDULE 11 A. Buries Sewer Service (PVC) 12 1. Materials: PVC, SDR 21 13 2. Reference: ASTM 2241 14 3. Fittings: PVC 15 4. Joints: Push -on with mechanical joints at fittings. 16 END OF SECTION 15060-5 I 2 3 4 PART1- GENERAL SECTION 15061 STEEL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Steel pipe, fittings, and appurtenances. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15060 - Pipe and Pipe Fittings: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American National Standards Institute (ANSI): 13 2. American Society for Testing and Materials (ASTM): 14 3. American Water Works Association (AWWA): 15 1.3 SUBMITTALS 16 A. Shop Drawings: 17 1. See Section 15060. 18 2. Submit drawings, specifications, installation schedule, and other data showing complete 19 details of fabrication, construction, weld locations, and installation of pipe, fittings, specials, 20 and connections, together with complete data covering all materials proposed for use. 21 1.4 APPLICATION OF SERVICE 22 A. Furnish steel encasement pipe in full accordance with drawings, notations, and drawing 23 schedules. 24 B. Steel Casing Pipe (SCP) for crossings. SCP shall have a minimum yield strength of 35,000 psi 25 and have wall thicknesses sized in accordance with thicknesses listed below. Install 26 undercrossing cased full lengths and welded pressure tight. Provide casing pipe conforming to 27 fabricated steel pipe meeting ASMT A139, Grade B. No protective coating is required. 28 C. Comply with NCDOT requirements. 29 D. Minimum wall thickness: 30 Nominal Thickness, Inches Nominal Diameter, Inches 31 0.250 Under 14 32 0.313 14, 16, 18 33 0.344 20 34 0.375 22 35 0.407 24 36 E. Welded Joints: Ensure that welds are sound and free from embedded scale on slag, and that 37 tensile strength across weld is not less than that of thinner connected sections. Provide 38 watertight joints. 39 END OF SECTION 15061 -1 2 SECTION 15062 3 DUCTILE 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Ductile iron piping, fittings, and appurtenances. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15060 - Pipe and Pipe Fittings: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American National Standards Institute (ANSI): 13 2. American Society for Testing and Materials (ASTM): 14 a. A183, Carbon Steel Track Bolts. 15 b. A193, Standard Specification for Alloy -Steel and Stainless Steel Bolting Materials for 16 High -Temperature Service. 17 c. At 94, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High - 18 Pressure and High -Temperature Service. 19 d. D1330, Rubber Sheet Gaskets. 20 3. American Water Works Association (AWWA): 21 a. C104, Cement -Mortar Lining for Ductile -Iron Pipe and Fittings for Water. 22 b. C110, Ductile Iron and Gray Iron Fittings, 3 IN through 48 IN for Water and Other 23 Liquids. 24 c. C111, Gasket Joints for Cast Iron and Ductile Iron Pressure Pipe and Fittings. 25 d. C115, Flanged Ductile Iron Pipe with Threaded Flanges. 26 e. C 150, Thickness Design of Ductile Iron Pipe. 27 f. C151, Ductile Iron Pipe, Centrifugally Cast -In -Metal Molds or Sand -Lined Molds, for 28 Water or Other Liquids. 29 1.3 SUBMITTALS 30 A. Shop Drawings: 31 1. See Section 15060. 32 2. Certification of factory hydrostatic testing. 33 3. Submit piping, fittings, and appurtenant items which will be utilized to meet system 34 requirements. 35 PART 2 - PRODUCTS 36 2.1 ACCEPTABLE MANUFACTURERS 37 A. Subject to compliance with the Contract Documents the following manufacturers are acceptable: 38 1. Compression sleeve coupling: 39 a. Rockwell (Style 431 (cast) or (Style 411 (steel)). 40 b. Dresser (Style 153 (cast) or (Style 38 (steel)). 41 c. Or approved equal. 42 2.2 MATERIALS 43 A. Ductile Iron Pipe: 15062- 1 1 1. AWWA C115. 2 2. AWWA C150. 3 3. AWWA C151. 4 B. Fittings and Flanges: 5 1. AWWA C110. 6 2. AWWA C115. 7 3. Flanges drilled and faced per ANSI B16.1 for both 125 and 250 psi applications. 8 C. Nuts and Bolts: 9 1. Buried: Cadmium -plated meeting Military Specification QQP416F, Type 1, Class 2 (Cor - 10 Ten) for buried application. Exposed: Mechanical galvanized ASTM B695, Class 40. 11 2. Heads and dimensions per ANSI B 1.1. 12 3. Threaded per ANSI B1.1. 13 4. Project ends 1/4 to 1/2 IN beyond nuts. 14 D. Gaskets: ANSI B16.21, ASTM D1330, Grade 1 (rubber). 15 E. See Piping Schedules in section 15060. 16 2.3 LININGS AND COATINGS 17 A. Provide bituminous coating in accordance with ANSI C151. Provide cement mortar lining in 18 accordance with AWWA C104. 19 B. Ensure final coating is continuous and smooth, neither brittle when cold nor sticky when 20 exposed to sunlight, and stongly adherent to pipe at all temperatures. Repair abrasion marks as 21 required. 22 2.4 SOURCE QUALITY CONTROL 23 A. Factory Test: 24 1. Subject pipe to hydrostatic test of not less than 500 psi with the pipe under the full test 25 pressure for at least 10 seconds. 26 PART 3 - EXECUTION 27 3.1 INSTALLATION 28 A. Joining Method - Push -On Mechanical (Gland -Type) Joints: 29 1. Install in accordance with AWWA C111. 30 2. Assemble mechanical joints carefully according to manufacturer's recommendations. 31 3. If effective sealing is not obtained, disassemble, thoroughly clean, and reassemble the joint. 32 4. Do not overstress bolts. 33 5. Where piping utilizes mechanical joints with tie rods, align joint holes to permit installation 34 of harness bolts. 35 B. Joining Method - Push -On Joints: 36 1. Install in accordance with AWWA C151. 37 2. Assemble push -on joints in accordance with manufacturer's directions. 38 3. Bevel and lubricate spigot end of pipe to facilitate assembly without damage to gasket. Use 39 lubricant that is non-toxic, does not support the growth of bacteria, has no deteriorating 40 effects on the gasket material, and imparts no taste or odor to water in pipe. 41 4. Assure the gasket groove is thoroughly clean. 42 5. For cold weather installation, warm gasket prior to placement in bell. 43 6. Taper of bevel shall be approximately 30 degrees with centerline of pipe and approximately 44 1/4 IN back. 45 C. Joining Method - Flanged Joints: 46 1. Install in accordance with AWWA C115. 15062-2 1 2. Extend pipe completely through screwed -on flanged and machine flange face and pipe in 2 single operation. 3 3. Make flange faces flat and perpendicular to pipe centerline. 4 4. When bolting flange joints, exercise extreme care to ensure that there is no restraint on 5 opposite end of pipe or fitting which would prevent uniform gasket compression or would 6 cause unnecessary stress, bending or torsional strains to be applied to cast flanges or flanged 7 fittings. 8 5. Allow one flange free movement in any direction while bolts are being tightened. 9 6. Do not assemble adjoining flexible joints until flanged joints in piping system have been 10 tightened. 11 7. Gradually tighten flange bolts uniformly to permit even gasket compression. 12 D. Cutting: 13 1. Do not damage interior lining material during cutting. 14 2. Use abrasive wheel cutters or saws. 15 3. Make square cuts. 16 4. Bevel and free cut ends of sharp edges after cutting. 17 E. Support exposed pipe in accordance with Section 15060 18 F. Install buried piping in accordance with Sections 15060, 19 3.2 FIELD QUALITY CONTROL 20 A. Test piping systems in accordance with Section 15060. 21 22 END OF SECTION 15062-3 I SECTION 15064 2 PIPE - PLASTIC 3 PART 1- GENERAL 4 1.1 SUMMARY 5 A. Section Includes: 6 1. Plastic pipe. 7 B. Related Sections include but are not necessarily limited to: 8 1. Section 15060 — Pipe and Pipe Fittings: Basic Requirements 9 1.2 QUALITY ASSURANCE 10 A. See Sections 01340 and 15060. 11 B. Referenced Standards: 12 1. ASTM International (ASTM): 13 a. PVC (polyvinyl chloride) materials: 14 1) D1784, Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds 15 and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds. 16 2) D3139, Standard Specification for Joints for Plastic Pressure Pipes Using Flexible 17 Elastomeric Seals. 18 3) D2241, Polyvinyl Chloride Plastic Pipe SDR -PR 19 2. American Water Works Association (AWWA): 20 a. PVC (polyvinyl chloride) materials: 21 1) C900, Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 in. 22 Through 12 in (100 mm Through 300 mm), for Water Distribution.. 23 b. Polyethylene (PE) materials: 24 1) C901, Polyethylene (PE) Pressure Pipe Tubing and Fittings, 1/2 through 3 IN for 25 Water. 26 1.3 SUBMITTALS 27 A. See Sections 15060. 28 PART 2 - PRODUCTS 29 2.1 ACCEPTABLE MANUFACTURERS 30 A. Subject to compliance with the Contract Documents, the following manufacturers are 31 acceptable: 32 1. PVC Pipe: 33 a. Diamond Plastics Corporation. 34 b. J -M Manufacturing Company, Inc. 35 c. National Pipe & Plastics, Inc. 36 d. North American Pipe Corporation. 37 2. PE Pipe: 38 a. Chevron-Plexco. 39 b. Phillips - Driscopipe. 40 c. CSR - Polypipe. 41 2.2 PRESSURE PIPING (UNDERGROUND) 42 A. Materials: Furnish materials in full compliance with following requirements: 15064- 1 1 1. 2-4 IN: ASTM D2241 PVC (SDR 21) with Pressure Rating of 200 psi. 2 2. 6-12 IN: AWWA C900 PVC (DR 18) 3 3. Joints for polyethylene pipe shall be fusion type in accordance with AWWA C901. 4 4. Joints for PVC pipe shall be the elastomeric-gasket type with a pressure rating not less than 5 pipe pressure rating meeting performance requirements of ASTM D3139. 6 B. Installation: Field threading of PVC pipe will not be permitted. Perform installation procedures, 7 handling, thrust blocking, connections, and other appurtenant operations in full compliance to 8 the manufacturer's printed recommendations and in full observance to plan details when more 9 stringent. 10 C. Uniformity: Ensure that all piping and fittings are integrated into components of the finished 11 system. Utilize products of a single manufacturer. 12 D. PVC pipe shall be manufactured from unplasticized polyvinyl chloride (PVC) compound 13 conforming to ASTM D1784. The pipe shall be approved for conveying potable water by the 14 National Sanitation Foundation and shall bear its seal of approval on each component of the 15 PVC piping system. 16 E. Fittings: All fittings shall be manufactured from ductile iron except for pipe sizes for which 17 ductile iron fittings are not manufactured. The ductile iron fittings shall conform to Section 18 15062. PVC fittings shall conform to ASTM D2464. 19 F. Length: Standard laying lengths shall be 20 feet for all sizes. At least 95 percent of the total 20 footage of pipe of any class and size shall be furnished in standard lengths. The remaining 5 21 percent may be furnished in random lengths, provided that random lengths are not less than 10 22 feet long. Each standard and random length of pipe shall be tested to four times the class 23 pressure of the pipe for a minimum of 5 seconds. The integral bell must be tested with the pipe. 24 PART 3 - EXECUTION 25 3.1 IDENTIFICATION 26 A. Identify each length of pipe clearly at intervals of 5 FT or less. Include manufacturer's name and 27 trademark. Nominal size of pipe, appurtenant information regarding polymer cell classification 28 and critical identifications regarding performance specifications, and "NSF" approvals when 29 applicable. 30 3.2 TESTING 31 A. See Section 15060 for hydrostatic testing requirements. 32 33 END OF SECTION 15064-2 1 SECTION 15099 2 WATER SYSTEM APPURTENANCES 3 PART 1 - GENERAL 4 1.1 SUMMARY 5 A. The Contractor shall furnish all labor, materials, tools, equipment, and perform all work and 6 services necessary for or incidental to the furnishing and installation complete, of all water 7 system appurtenances as shown on drawings as specified, in accordance with provisions of the 8 Contract Documents, and completely coordinated with work of all other trades. 9 B. Although such work is not specifically shown or specified, all supplementary or miscellaneous 10 items, appurtenances and devices incidental to or necessary for a sound, secure, complete, and 11 compatible installation shall be furnished and installed as part of this work. 12 1.2 QUALITY ASSURANCE 13 A. See Section 15060. 14 B. Verify drawing location and arrangement of appurtenances. 15 C. Refer to following standard references with respect to materials, tests, and physical parameters: 16 1. American Water Works Association (AWWA): 17 AWWA C700 Cold Water Meters - Displacement Type 18 AWWA C701 Cold Water Meters - Turbine Type for Customer Service 19 AWWA C800 Threads for Underground Service Line Fittings 20 2. American Society for Testing and Materials (ASTM): 21 ASTM B 88 Seamless Copper Water Tube 22 1.3 SUBMITTALS. 23 A. See Section 01340. 24 B. Detailed information for all water meters including but not limited to size, manufacturers, parts 25 list with exploded view of meter, name of service representative and instructions for installing 26 and repairing meter. 27 C. Details for all fittings, valves, piping, meter boxes, meter mountings, etc. 28 PART 2 - PRODUCTS 29 2.1 MANUFACTURED UNITS 30 A. Water Service Meters: 31 1. Water meters shall be of the positive displacement type and conform to AWWA C700. 32 Meters shall be capable of operation at 150 psi without damage or leakage. The meters shall 33 have straight totalizing registers measuring in gallons. The register box, lid, and measuring 34 chamber shall be constructed of cast bronze. 35 2. Meters shall be installed in meter boxes specified herein and as shown on the drawings. The 36 water meter connection shall include connection of the service tubing or pipe, meter, meter 37 box, meter mounting, corporation stop, service saddles, tapping of the water main, and all 38 other appurtenances and services necessary to provide the Owner with an operable water 39 meter connection. The maximum depth from the top of meter box to meter dial shall not 40 exceed six inches. 15099-1 1 B. Corporation Stops. Shall be all bronze with AWWA inlet and copper outlet. Provide Mueller No. 2 H-15008 or Ford No. F-1000. 3 C. Service Saddles. Service saddles shall be ductile iron with Stainless Steel straps with 4 Corporation outlet threads and neoprene gaskets. 5 D. Service Piping: 6 1. Materials acceptable for service piping 2 inches and smaller in diameter. 7 a. Copper Service Pipe shall be Type K soft -tempered and conforming to ASTM 8 Specification B-88. All joints shall be made with compression fittings unless otherwise 9 shown. 10 2. All service piping shall be buried a minimum of 2 feet deep except at the water meter box. 11 3. Service piping shall be installed in accordance with state and local plumbing code. 12 E. Compression fittings shall be Ford Pack Joints, Mueller 110 Compression, or approved equal. 13 Stainless steel inserts shall be utilized with all compression joints. 14 F. Meter setters shall be McDonald Series 26, Model No. 26-207WD 2D 33 or approved equal. 15 G. Meter boxes shall be high density polyethylene with the following properties: 16 1. Flexural Modulas, psi 90,000 17 2. Compression Strength, 10% def 1100 18 3. Heat Distortion, 66 psi 170 degF 19 4. Specific Gravity 0.6 20 5. Impact Strength, 1016 160 in -lb 21 6. Total Load, center 2800 lbs. min 22 23 H. Lids shall have an integral flip door located in the center of the lid and shall permit viewing 24 access to the meter register. 25 26 27 END OF SECTION 15099-2 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 15100 VALVES: BASIC REQUIREMENTS 6 A. Section Includes: 7 1. Valving, actuators, and valving appurtenances. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15060 - Pipe and Pipe Fittings: Basic Requirements. 10 2. Section 15114 — Miscellaneous Valves. 11 1.2 QUALITY ASSURANCE 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 A. Referenced Standards: 1. American National Standards Institute (ANSI): a. 131.20.1, Pipe Threads, General Purpose. b. B16.1, Cast Iron Pipe Flanges and Flanged Fittings. 2. American Water Works Association (AWWA): a. C111, Rubber -Gasket Joints for Ductile Iron and Gray Iron Pressure Pipe and Fittings. b. C500, Gate Valves for Water and Sewerage Systems. 1.3 SUBMITTALS A. Shop Drawings: 1. See Section 01340. 2. Product technical data including: a. Acknowledgement that products submitted meet requirements of standards referenced. b. Manufacturer's installation instructions. c. Valve pressure and temperature rating. d. Valve material of construction. e. Special linings. f. Valve dimensions and weight. g. Valve flow coefficient. h. Wiring and control diagrams for electric or cylinder actuators. B. Operation and Maintenance Manuals: 1. See Section 01340. 33 PART 2 - PRODUCTS 34 2.1 ACCEPTABLE MANUFACTURERS 35 36 37 38 39 40 41 A. Refer to individual valve specification sections. 2.2 MATERIALS A. Refer to individual valve specification sections. 2.3 FABRICATION A. End Connections: 1. Provide the type of end connections for valves as required in the Piping Schedules presented in Section 15060 or as shown on the Drawings. 15100-1 1 2. Comply with the following standards: 2 a. Threaded: ANSI 131.20.1. 3 b. Flanged: ANSI B16.1 Class 125 unless otherwise noted or AWWA C207. 4 c. Bell and spigot or mechanical (gland) type: AWWA C111. 5 B. Refer to individual valve sections for specifications of each type of valve on Project. 6 C. Nuts, Bolts, and Washers: 7 1. Wetted or internal to be bronze or stainless steel. Exposed to be zinc or cadmium plated. 8 PART 3 - EXECUTION 9 3.1 INSTALLATION 10 11 12 13 14 15 16 17 18 20 A. Install products in accordance with manufacturer's instructions. B. Support exposed valves and piping adjacent to valves independently to eliminate pipe loads being transferred to valve and valve loads being transferred to the piping. C. Install electric or cylinder actuators above or horizontally adjacent to valve and gear box to optimize access to controls and external handwheel. D. Install valves accessible for operation, inspection, and maintenance. 3.2 ADJUSTING A. Adjustment valves, actuators and appurtenant equipment as required. Operate valve, open and close at system pressures. END OF SECTION 15100-2 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 15101 GATE VALVES 6 A. Section Includes: 7 1. Gate valves. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15100 -Valves: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American Water Works Association (AWWA): 13 a. C500, Metal -Seated Gate Valves for Water Supply Service. 14 b. C509, Resilient -Seated Gate Valves for Water and Sewerage Systems. 15 c. C550, Protective Epoxy Interior Castings for Valves and Hydrants. 16 2. Manufacturer's Standardization Society of the Valve and Fittings Industry, Inc (MSS): 17 a. SP -9, Spot Facing for Bronze, Iron and Steel Flanges. 18 b. SP -70, Cast Iron Gate Valves, Flanged and Threaded Ends. 19 c. SP -80, Bronze Gate, Globe, Angle and Check Valves. 20 1.3 DEFINITIONS 21 A. OS&Y: Outside Screw and Yoke. 22 B. NRS: Non -rising Stem. 23 C. RS: Rising Stem. 24 1.4 SUBMITTALS 25 A. Shop Drawings: 26 1. See Section 01340. 27 B. Operation and Maintenance Manuals: 28 1. See Section 01340. 29 PART 2 - PRODUCTS 30 2.1 ACCEPTABLE MANUFACTURERS 31 A. Subject to compliance with the Contract Documents, the manufacturers listed under the specific 32 valve types are acceptable. 33 2.2 VALVE: WATER, 2-1/2 IN AND SMALLER 34 A. Comply with MSS SP -80. 35 B. Acceptable Manufacturers: 36 1. Nibco. 37 2. Stockham. 38 3. Or equal. 39 C. Materials: 15101 -1 1 2 3 4 5 6 7 2.3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1. Body, bonnet, wedge: Bronze. 2. Stem: Silicon bronze. 3. Packing: Teflon or TFE impregnated fiber. D. Design Requirements: 1. Working Pressure: 200 psi. 2. Screw in bonnet, non -rising stem, solid wedge. VALVES: WATER (POTABLE); 3 TO 12 IN DIA A. Resilient Seat Gate Valves (Water), 3 to 12 IN DIA: 1. Comply with AWWA C509. 2. Materials: a. Stem and stem nut - bronze. 1) Wetted bronze parts in low zinc bronze. 2) Aluminum bronze components: heat treated per AWWA C504. b. Body, gate - cast iron. c. Resilient seat - Styrene Butadiene Rubber (SBR). 3. Design requirements: a. 200 psi working pressure. b. Buried - NRS O-ring stem seal. c. Exposed - OS&Y, stuffing box stem seal, handwheel. d. Counter clockwise open rotation. 4. Fusion bonded epoxy coating interior and exterior except stainless steel and bearing surfaces. a. Comply with AWWA C550. 1) Wetted bronze parts in low zinc bronze. 2) Aluminum bronze components: heat treated per AWWA C504. B. Acceptable Manufacturers: 1. Mueller. 2. American Flow Control. 3. M&H. 4. Clow. 5. Or equal. 2.4 ACCESSORIES A. Furnish operator integral with valve. Provide 2 -IN operating nut for buried valves and handwheel for exposed valves unless otherwise shown on drawings. 36 2.5 FABRICATION 37 A. General: Provide valves with clear waterways the full diameter of the valve. 38 PART 3 - EXECUTION 39 3.1 INSTALLATION 40 A. See Section 15100. 41 END OF SECTION 15101 -2 I 2 SECTION 15102 3 PLUG VALVES 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Plug valves. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15100 -Valves: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American National Standards Institute (ANSI): 13 a. A21.11, Rubber -Gasket Joints for Ductile -Iron and Gray -Iron Pressure Pipe and 14 Fittings. 15 b. B 16. 1, Cast Iron Pipe Flanges and Flanged Fittings Class 25, 125, 250 and 800. 16 2. American Society for Testing and Materials (ASTM): 17 a. A126, Gray Iron Castings for Valves, Flanges and Pipe Fittings. 18 1.3 SUBMITTALS 19 A. Shop Drawings: 20 1. See Section 15100. 21 B. Operation and Maintenance Manuals: 22 1. See Section 01340. 23 PART 2 - PRODUCTS 24 2.1 ACCEPTABLE MANUFACTURERS 25 A. Subject to compliance with the Contract Documents, the manufacturers listed under the specific 26 valve types are acceptable. 27 B. Submit requests for substitution to Engineer. 28 2.2 NON -LUBRICATED ECCENTRIC PLUG VALVES ((SEWAGE, SLUDGE, SEWAGE GAS 29 APPLICATIONS)) 30 A. Acceptable Manufacturer: 31 1. DeZurik. 32 2. Keystone. 33 B. Materials: 34 1. Body: Cast-iron ASTM A126, Class B. 35 2. Plug: One piece construction ductile iron, ASTM A536 65-45-12 or cast iron, ASTM 126 36 Class B. 37 3. Plug facing: Grease and/or petroleum -resistant resilient Neoprene or Buna-N compound, 70 38 Type A durometer hardness per ASTM D2240. 39 4. Shaft bearing bushings: Permanently lubricated TFE or Delrin sleeve type stainless steel or 40 bronze. 15102-1 1 5. Valve seats: Welded -in overlay of 90 percent nickel, minimum Brinell hardness of 200, 2 (minimum 1/8 IN thick). 3 6. Stem seal: Nitrile butadiene packing or Buna-N dual U -cups per Sec. 3.7 AWWA C504. 4 2.3 ACCESSORIES 5 A. Refer to Section 15100 for actuator requirements. 6 2.4 DESIGN REQUIREMENTS 7 A. Non -Lubricated Eccentric Plug Valves (Wastewater, Sludge): 8 1. Port area: 9 a. Valves 4 IN through 20 IN: Equal to or exceed 80 percent of full pipe area. 10 b. Valves greater than 20 IN: 100 percent equivalent full pipe area. 11 2. Valve body: 12 a. Fitted with bolted bonnet. 13 3. End connections: See Section 15100. 14 4. Stem seal: 15 a. Adjustable and replaceable without disassembling valve or bonnet. 16 5. Designed for seating drip tight in any flow direction. 17 6. Rating: 18 a. 1/2 through 12 IN, 175 psi working pressure. 19 b. 14 through 36 IN, 150 psi working pressure. 20 c. Three-way valves, 125 psi working pressure. 21 2.5 FABRICATION 22 A. See Section 15100. 23 PART 3 - EXECUTION 24 3.1 INSTALLATION 25 A. See Section 15100. 26 B. Install valves with valve stem horizontal, plug seat on inlet side and with plug rotating up into 27 the open position for valves in horizontal lines. 28 C. Install valve with actuator above pipe or plug centerline. 29 END OF SECTION 15102-2 1 98C19 2 SECTION 15106 3 CHECK VALVES 4 PART1- GENERAL 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Check valves. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15100 -Valves: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American National Standard Institute (ANSI): 13 a. B16.1, Cast Iron Pipe Flanges and Flanged Fittings Class 25, 125, 250 and 800. 14 2. American Water Works Association (AWWA): 15 a. Cl 11, Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings. 16 b. C508, Swing Check Valves for Waterworks Service, 2 through 24 IN NPS. 17 3. Manufacturer's Standardization, Society of the Valve and Fittings Industry, Inc (MSS): 18 a. SP -9, Spot Facing for Bronze, Iron and Steel Flanges. 19 b. SP -71, Cast Iron Swing Check Valves, Flanged and Threaded Ends. 20 c. SP -80, Bronze Gate, Globe, Angle and Check Valves. 21 1.3 SUBMITTALS 22 A. Shop Drawings: 23 1. See Section 15100. 24 B. Operation and Maintenance Manuals: 25 1. See Section 01340. 26 PART 2 - PRODUCTS 27 2.1 ACCEPTABLE MANUFACTURERS 28 A. Subject to compliance with the Contract Documents, manufacturers listed under the valve with 29 types are acceptable. 30 B. Submit requests for substitution in accordance to Engineer. 31 2.2 CUSHIONED SWING CHECK VALVE: 2 TO 24 IN 32 A. Class 250. 33 B. Comply with AWWA C508. 34 C. Acceptable Manufacturers: 35 1. Air: 36 a. Golden Anderson Figure 25D (Class 250). 37 b. APCO Series 6000. 38 c. Or approved equal. 39 D. Materials: 40 1. Body, cover, disc, levers: Cast iron or cast steel. 15106-1 2. Seat: Bronze or stainless steel. 3. Seat ring: Bronze or rubber (Buna-N). 4. Hinge: Stainless steel. 5. Cushion cylinder: Metallic corrosion resistant material. E. Design Requirements: 1. Seat ring: Replaceable. 2. Hinge: Extend out both sides with lever and weight. 3. Cushion: Air type with adjustable speed control. PART 3 - EXECUTION 10 3.1 INSTALLATION 11 A. See Section 15100. 12 B. Install in accordance with manufacturer's instructions. 13 END OF SECTION 15106-2 I 2 3 4 PART1- GENERAL 5 1.1 SUMMARY SECTION 15114 MISCELLANEOUS VALVES 6 A. Section Includes: 7 1. Air release valves. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15100 -Valves: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American National Standards Institute (ANSI): 13 a. B16.1, Cast -Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250, and 800. 14 2. American Water Works Association (AWWA): 15 a. C512, Air -Release, Air/Vacuum, and Combination Air Valves for Waterworks Service. 16 b. C550, Protective Epoxy Interior Coatings for Valves and Hydrants. 17 1.3 SUBMITTALS 18 A. Shop Drawings: 19 1. See Section 15100. 20 B. Operation and Maintenance Manuals: 21 1. See Section 01340. 22 PART 2 - PRODUCTS 23 2.1 ACCEPTABLE MANUFACTURERS 24 A. Subject to compliance with the Contract Documents, the manufacturers listed under the specific 25 valve types are acceptable. 26 B. Submit requests for substitution in accordance to Engineer. 27 2.2 AIR RELEASE VALVES 28 A. General: 29 1. Conform to AWWA C512. 30 B. Air Release Valve (Water): 31 1. Acceptable manufacturers: 32 a. ARI Flow Control, See Plans 33 b. Or approved equal. 34 2. Materials: 35 a. Body and cover: Cast iron or semi -steel. 36 b. Float: Stainless steel. 37 c. Linkage and trim: Bronze or stainless steel. 38 3. Design requirements: 39 a. Working pressure: 150 psi maximum. 40 2.3 PRESSURE REDUCING VALVE -NOT USED- 15114-1 SED- 15114-1 1 2 2.4 ACCESSORIES 3 A. Furnish any accessories required to provide a completely operable valve. 4 2.5 FABRICATION 5 A. Completely shop assemble unit including any interconnecting piping, speed control valves, 6 control isolation valves and electrical components. 7 B. Provide internal epoxy coating suitable for potable water for all iron body valves in accordance 8 with AWWA C550. 9 2.6 MAINTENANCE MATERIALS 10 A. Provide one set of any special tools or wrenches required for operations of maintenance for each 11 type valve. 12 PART 3 - EXECUTION 13 3.1 INSTALLATION 14 A. General: 15 1. See Section 11005 and 15100. 16 B. Air Release Valves: 17 1. Pipe exhaust to a suitable disposal point. 18 3.2 FIELD QUALITY CONTROL 19 A. Clean, inspect, and operate valve to ensure all parts are operable and valve seats properly. 20 B. Check and adjust valves and accessories in accordance with manufacturer's instructions and 21 place into operation. 22 END OF SECTION 15114-2 I 2 3 4 PART1- GENERAL SECTION 15510 FIRE HYDRANT 5 1.1 SUMMARY 6 A. Section Includes: 7 1. Dry -barrel fire hydrant. 8 B. Related Sections include but are not necessarily limited to: 9 1. Section 15060 - Pipe and Pipe Fittings: Basic Requirements. 10 1.2 QUALITY ASSURANCE 11 A. Referenced Standards: 12 1. American Waterworks Association (AWWA): 13 a. C502, Dry -Barrel Fire Hydrant. 14 b. M17, Installation, Operation and Maintenance of Fire Hydrants. 15 1.3 SUBMITTALS 16 A. Shop Drawings: 17 1. See Section 01340. 18 2. Product technical data: 19 a. Acknowledgement that products submitted meet the requirements of the standards 20 referenced. 21 b. Manufacturer's installation instructions. 22 c. Acknowledge and verify dimensions and provide list of integral parts and materials. 23 B. Operation and Maintenance Manuals: 24 1. See Section 01340. 25 PART 2 - PRODUCTS 26 2.1 ACCEPTABLE MANUFACTURERS 27 A. Subject to compliance with the Contract Documents, the following manufacturers are 28 acceptable: 29 1. Mueller — Super Centurion, 5 -1/4 -IN. 30 2. Mueller — Modern Centurion, 5 -1/4 -IN. 31 3. Waterous — Pacer, 5 -1/4 -IN MOD, No. WB -67-250. 32 2.2 FIRE HYDRANT 33 A. Design and Fabrication: 34 1. Conform to AWWA C502. 35 2. Provide with either compression or gate design. 36 3. Provide with water passages to permit full flow of water to minimize friction loss. 37 4. Furnish with multiple weep holes for positive draining to allow water to escape readily from 38 standpipe when hydrant valve is closed. 39 5. Designed to throttle flow when partially opened. 40 6. Designed to allow removal of valve and valve stem without digging up hydrant. 41 7. Suitable for 3-1/2 FT of bury. 42 8. Furnish with mechanical (gland type) joint inlet connections. 15510- 1 1 9. Design to break off at ground line when struck by a vehicle. 2 10. Furnish with O-ring packing only. 3 11. Furnish hose and steamer nozzles with threads conforming to standard threads used by local 4 Fire Department. 5 12. Furnish with direction of opening as required by local Fire Department with direction of 6 opening cast on dome. 7 13. Provide 6 -IN valve and box and connecting 6 -IN piping to main connection and include in 8 hydrant unit price. 9 14. Provide 5 '/a" opening. 10 PART 3 - EXECUTION 11 3.1 INSTALLATION 12 A. Install hydrants at locations indicated in accordance with AWWA M17 and the following: 13 1. Remove foreign material from barrel of hydrant before placement. 14 2. Install plumb and at same elevation as connecting pipe and main. 15 3. Provide restrained joints at all joints between main tee, gate valve, and hydrant. Restrained 16 joints may be IS retainer glands with megalugs. 17 4. Place granular bedding material around base of hydrant to the dimensions shown in the 18 Drawings. 19 5. Firmly tamp carefully compacted backfill around hydrant to surface of ground and to a 20 distance of 5 FT in front of hydrant. 21 3.2 COATINGS AND FINISHES 22 A. Provide hydrant with below grade and above grade coatings as per Section AWWA C502. 23 1. Paint above grade with color conforming to Appendix B — "Uniform Color Scheme for Fire 24 Hydrants" as part of AWWA C502 and as selected by Owner. 25 2. Apply one finish coat after hydrant is installed and testing complete. Finish coat shall be 26 silicone alkyd, Tnemec, or approved equal. 27 END OF SECTION 15510-2