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HomeMy WebLinkAboutNC0043176_Compliance Report_20180613 ."WrOWER fW . „Rest " •T. = ! June 13, 2018 Steven Neuschafer City of Dunn PO Box 1065 Dunn, NC 28335 SUBJECT: Compliance Inspection Report Dunn WWTP RECEIVED/DENR/DWR NPDES WW Permit No. NC0043176 Harnett County JUN 21 2018 Water Resources Dear Permittee: Permitting Section The North Carolina Division of Water Resources conducted an inspection of the Dunn WWTP on 5/15/2018. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0043176. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". The cooperation of Mrs. Donrie Dukes, facility ORC, was greatly appreciated. Comments • Facility was clean and neat in appearance at the time of the inspection. • The Division of Water Resource's records has Ronald Autry listed as the city manager. Please complete and return the enclosed change of ownership form with the current city manager's, Mr. Steven Neuschafer, information. • The influent sampler was out of service because it was not cooling properly.- Repairs__ were being made during the inspection. Samples were being collected by hand until sampler was repaired. • Several air leaks for the air distribution system were noted during the inspection. The division understands that only limited repairs are being made at this time because an upgrade to the aeration system is scheduled to begin in the near future. • A laboratory inspection and records review were not conducted because the North Carolina DWR Laboratory Certification Section performed their inspection on January 31, 2018. State of North Carolina I Environmental Quality I Water Resources 225 Green Street,Suite 714,Fayetteville,NC 28301-5043 910-433-3300 • Maintenance records and ORC logs were up to date. • As part of the inspection, samples were taken and sent to the NC Division of Water Resources Laboratory for testing. The samples were collected using the facility's composite sampler. Results for these samples are listed below: Parameter Results BOD 2.5 mg/L Coliform, MF Fecal * 2700 CFU/100 NH3 as N 1.0 mg/L Total suspended solids 6.2 mg/L *Fecal coliform sample was analyzed outside of hold time. If you should have any questions, please do not hesitate to contact Mark Brantley with the Water Quality Regional Operations Section in the Fayetteville Regional Office at 910-433-3300 or via email at mark.brantley@ncdenr.gov. Sincerely, Mark Brantley, Assistant Regional Supervisor Water Quality Regional Operations Section Fayetteville Regional Office Division of Water Resources, NCDEQ ATTACHMENTS Cc: WQS Fayetteville Regional Office — Inspection File NPDES Compliance/Enforcement Unit State of North Carolma I Environmental Quality I Water Resources 225 Green Street,Suite 714,Fayetteville,NC 28301-5043 910-433-3300 United States Environmental Protection Agency Form Approved. E PA - _ Washington,0 C 20460_ - - -OMB No 2040-0057 - - - - - •- - =Water-Compliance Inspection Report Approval expires 8-31-98 - - - - Section A National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 [ I 2 Li 3 I NC0043176 111 12 1 18/05/15 117 18 IA I 19 Li 201 I 2111II I I I I I III I I I I I I I I I I I I I I I I I I I I I I III I I1 1 1 166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 67I I 701LJ, I 71 I—I 72 I �,LJ I 73I I I74 75I 1 1 1 1 1 1 180 Section B:Facility Data 1 Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10.00AM 18/05/15 12/08/01 Dunn WWTP Susan Tart Rd Exit Time/Date Permit Expiration Date Dunn NC 28335 02.45PM 18/05/15 16/09/30 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donne Eldridge Dukes/ORC/910-892-8162/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Ronald D Autry,P0 Box 1065 Dunn NC 28335//910-892-2633/ No Section C:Areas Evaluated During Inspection(Check only those areas evaluated) Permit • Flow Measurement •Operations&Maintenance • Records/Reports • Self-Monitoring Program El Sludge Handling Disposal • Facility Site Review Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Mark Brantley FRO WQ//910-433-3300 Ext.727/ "s4 VI, Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Mark Brantley FRO WQ//910-433-3300 Ext.72i EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 • NPDES yr/mo/day Inspection Type (Cont.) 1 31 NC0043176 I11 121 16/05/15' - - 117 _ 18 al ... I `. ---_ - Section D.Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Comments Facility was clean and neat in appearance at the time of the inspection. The Division of Water Resource's records has Ronald Autry listed as the city manager. Please complete and return the enclosed change of ownership form with the current city manager's, Mr. Steven Neuschafer, information. The influent sampler was out of service because it was not cooling properly. Repairs were being made during the inspection. Samples were being collected by hand until sampler was repaired: Several air leaks for the air distribution system were noted during the inspection. The division understands that only limited repairs are being made at this time because an upgrade to the aeration system is scheduled to begin in the near future. A laboratory inspection and records review were not conducted because the North Carolina DWR Laboratory Certification Section performed their inspection on January 31,2018. Maintenance records and ORC logs were up to date. As part of the inspection, samples were taken and sent to the NC Division of Water Resources Laboratory for testing. The samples were collected using the facility's composite sampler. Results for these samples are listed below: Parameter Results BOD 2.5 mg/L Coliform, MF Fecal* '2700 CFU/100 - NH3 as N 1.0 mg/L Total suspended solids 6.2 mg/L *Fecal coliform sample was analyzed outside of hold time. Page# 2 Permit: NC0043176 Owner-Facility: Dunn WWTP Inspection Date: 05/15/2018 Inspection Type: Compliance Sampling - •. - - - --- -. - - Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • 0 0 0 Does the facility analyze process control parameters,for ex. MLSS, MCRT, Settleable • 0 0 0 Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less) Has the permittee submitted a new • 0 ❑ 0 application? Is the facility as described in the permit? • ❑ 0 0 #Are there any special conditions for the permit? 0 0 • ❑ Is access to the plant site restricted to the general public? • 0 ❑ 0 Is the inspector granted access to all areas for inspection? • 0 0 0 Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • 0 ❑ ❑ Is all required information readily available, complete and current? • 0 0 0 Are all records maintained for 3 years(lab. reg. required 5 years)? • 0 ❑ ❑ Are analytical results consistent with data reported on DMRs? - • 0 ❑ ❑ Is the chain-of-custody complete? • ❑ O. ❑ Dates,times and location of sampling • Name of individual performing the sampling • Results of analysis and calibration • • Dates of analysis • Name of person performing analyses • Transported COCs • Are DMRs complete.do they include all permit parameters'? • ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? • ❑ 0 ❑ (If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ 0 • 0 on each shift? Is the ORC visitation log available and current? • ❑ 0 0 Is the ORC certified at grade equal to or higher than the facility classification? • 0 ❑ 0 Is the backup operator certified at one grade less or greater than the facility classification? • ❑ ❑ 0 Is a copy of the current NPDES permit available on site? • ❑ ❑ 0 Page# 3 Permit: NC0043176 Owner-Facility: Dunn wwTP - _ Inspection Date: 05/15/2018Inspection Type: Compliance Sampling Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? • 0 0 0 Comment: Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? • ❑ 0 0 Is flow meter calibrated annually? • 0 0 0 Is the flow meter operational? • 0 0 0 (If units are separated)Does the chart recorder match the flow meter? 0 0 0 0 Comment: Flow meter was last calibrated in Sepember 2017. Aerobic Digester - Yes No NA NE Is the capacity adequate? • ❑ 0 0 Is the mixing adequate? • 0 0 0 Is the site free of excessive foaming in the tank? • 0 0 0 #Is the odor acceptable? • 0 0 0 #Is tankage available for properly waste sludge? • 0 0 0 Comment: Drying Beds Yes No NA NE Is there adequate drying bed space? 0 0 0 0 Is the sludge distribution on drying beds appropriate? 0 0 0 0 Are the drying beds free of vegetation? 0 0 0 0 #Is the site free of dry sludge remaining in beds? 0 0 0 0 Is the site free of stockpiled sludge? 0 0 0 0 Is the filtrate from sludge drying beds returned to the front of the plant? 0 0 0 0 #Is the sludge disposed of through county landfill? 0 0 0 0 #Is the sludge land applied? 0 0 0 0 (Vacuum filters)Is polymer mixing adequate? 0 0 0 0 Comment. Solids Handling Equipment Yes No NA NE Is the equipment operational? • 0 0 0 Is the chemical feed equipment operational? • 0 0 0 Page# 4 Permit: NC0043176 Owner-Facility: Dunn WWTP Inspection•Date: 05/15/2015 ' - • Inspection Type: Compliance Sampling •• - Solids Handling Equipment Yes No NA NE Is storage adequate? • ❑ 0 0 Is the site free of high level of solids in filtrate from filter presses or vacuum filters? 0 0 I 0 Is the site free of sludge buildup on belts and/or rollers of filter press? 0 ❑ • 0 Is the site free of excessive moisture in belt filter press sludge cake? 0 0 II ❑ The facility has an approved sludge management plan? • 0 0 0 Comment: Pump Station -Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? • ❑ ❑ 0 Are all pumps present? • 0 0 0 Are all pumps operable? • ❑ 0 0 Are float controls operable? • 0 ❑ ❑ Is SCADA telemetry available and operational? • 0 0 0 Is audible and visual alarm available and operational? - 0 ❑ ❑ • Comment: Pump Station -Influent Yes'No NA NE Is the pump wet well free of bypass lines or structures? • 0 0 0 Is the wet well free of excessive grease? • ❑ 0 0 • Are all pumps present? • ❑ ❑ ❑ Are all pumps operable? • 0 0 0 Are float controls operable? • 0 0 ❑ Is SCADA telemetry available and operational? - -I 0 ❑ 0 Is audible and visual alarm available and operational? 0 0 0 II Comment: Bar Screens • Yes No NA NE Type of bar screen a.Manual ❑ ' b.Mechanical • Are the bars adequately screening debris? • 0 0 0 Is the screen free of excessive debris? • 0 0 ❑ Is disposal of screening in compliance? U ❑ 0 0 Page# 5 Permit: NC0043176 Owner-Facility: Dunn WWTP . Inspection Date: 05/15/2018 Inspection Type: Compliance Sampling Bar Screens Yes No NA NE Is the unit in good condition'? • 0 0 0 Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical • Is the grit free of excessive organic matter? • 0 0 0 Is the grit free of excessive odor? • 0 0 0 #Is disposal of grit in compliance? • 0 0 0 Comment: Disinfection-Gas Yes No NA NE Are cylinders secured adequately'? 0 0 • 0 Are cylinders protected from direct sunlight? 0 0 • 0 Is there adequate reserve supply of disinfectant? • 0 0 0 Is the level of chlorine residual acceptable? • 0 0 0 Is the contact chamber free of growth,or sludge buildup's • 0 0. 0 Is there chlorine residual prior to de-chlorination? • 0 0 0 Does the Stationary Source have more than 2500 lbs of Chlorine(CAS No.7782-50-5)'? 0 0, 0 • If yes,then is there a Risk Management Plan on site? 0 0 0 MI If yes,then what is the EPA twelve digit ID Number?(1000- - ) If yes,then when was the RMP last updated' Comment: Standby Power Yes No NA NE Is automatically activated standby power available? • 0 0 0 Is the generator tested by interrupting primary power source'? • 0 0 0 Is the generator tested under load? • 0 0 0 Was generator tested&operational during the inspection? 0 0 0 • Do the generator(s)have adequate capacity to operate the entire wastewater site? • 0 0 0 Is there an emergency agreement with a fuel vendor for extended run on back-up power? 0 0 0 • Is the generator fuel level monitored'? • 0 0 0 Page# 6 Permit: NC0043176 Owner-Facility: Dunn wwTP inspection Date: 05/15/2018 Inspection Type: Compliance Sampling - •-- - ,. - - • Standby Power Yes No NA NE Comment: Disinfection-Liquid Yes No NA NE Is there adequate reserve supply of disinfectant? • 0 ❑ 0 (Sodium Hypochlorite)Is pump feed system operational? • 0 0 ❑ Is bulk storage tank containment area adequate?(free of leaks/open drains) • 0 0 0 Is the level of chlorine residual acceptable? • 0 0 0 Is the contact chamber free of growth,or sludge buildup'? • 0 0 0 Is there chlorine residual prior to de-chlorination'? • 0 0 0 Comment: Influent Sampling Yes No NA NE #Is composite sampling flow proportional? ❑ ❑ U 0 Is sample collected above side streams? • 0 0 0 Is proper volume collected? • 0 0 0 Is the tubing clean? • ❑ 0 ❑ #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees _ • 0 0 ❑ Celsius)? Is sampling performed according to the permit? • ❑ 0 0 Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? • 0 0 0 Is sample collected below all treatment units? • ❑ 0 0 Is proper volume collected? • 0 ❑ ❑ Is the tubing clean? • 0 ❑ ❑ #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • ❑ 0 ❑ Celsius)? Is the facility sampling performed as required by the permit(frequency,sampling type • 0 0 ❑ representative)? Comment: Upstream/Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit(frequency,sampling type,and ❑ 0 • ❑ sampling location)? Page# 7 Permit: NC0043176 Owner-Facility: Dunn W\NTP - - Inspection Date: 05/1512018 _Inspection Type: Compliance Sampling Upstream/Downstream Sampling Yes No NA NE Comment: Facility is a member of the Middle Cape Fear River Basin Association. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • 0 0 0 Is the site free of excessive buildup of solids in center well of circular clarifier? • 0 0 0 Are weirs level? • 0 0 0 Is the site free of weir blockage? • 0 0 '0 Is the site free of evidence of short-circuiting? • 0 0 0 Is scum removal adequate? • 0 0 0 Is the site free of excessive floating sludge? • 0 0 0 Is the drive unit operational? • 0 0 0 Is the return rate acceptable(low turbulence)? II 0 0 0 Is the overflow clear of excessive solids/pin floc? 0 0 '0 Is the sludge blanket level acceptable?(Approximately 1/4 of the sidewall depth) 110- 00 Comment: Aeration Basins Yes No NA NE Mode of operation Ext.Air Type of aeration system - Diffused Is the basin free of dead spots? I ❑ ❑ ❑ Are surface aerators and mixers operational? 0 0 II 0 Are the diffusers operational? • ❑ 0 0 Is the foam the proper color for the treatment process? • 0 0 0 Does the foam cover less than 25%of the basin's surface? • 0 0 0 Is the DO level acceptable? • 0 0 0 Is the DO level acceptable?(1.0 to 3.0 mg/I) • 0 0 0 Comment: De-chlorination Yes No NA NE Type of system? Liquid Is the feed ratio proportional to chlorine amount(1 to 1)? • 0 0 0 Is storage appropriate for cylinders? 0 ❑ • 0 #Is de-chlorination substance stored away from chlorine containers? 0 0 • ❑ Page# 8 Permit: NC0043176 Owner-Facility: Dunn WWTP Inspection Date: 05/15/2018 Inspection Type: Compliance Sampling De-chlorination Yes No NA NE Comment: Are the tablets the proper size and type? 0 0 0 0 Are tablet de-chlorinators operational? 0 0 0 0 Number of tubes in use? Comment Page# 9 ROY COOPER Governor 4.;i4 - MICHAEL S. REGAN CecreWry " LINDA CULPEPPER Water Resources Interim Director ENVIRONMENTAL QUALITY PERMIT NAME/OWNERSHIP CHANGE FORM I. CURRENT PERMIT INFORMATION: - Permit Number: NCO() / / / / or NCG5 / / / / 1. Facility Name: II. NEW OWNER/NAME INFORMATION: 1. This request for a name change is a result of: a. Change in ownership of property/company b Name change only . c. Other(please explain): - 2. New owner's name(name to be put on permit): 3. New owner's or signing official's name and title: (Person legally responsible for permit) (Title) 4. Mailing address: City: State: Zip Code: Phone: ( ) E-mail address: THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION UNLESS ALL OF THE APPLICABLE ITEMS LISTED BELOW ARE INCLUDED WITH THE SUBMITTAL. REQUIRED ITEMS: 1. This completed application form 2. Legal documentation of the transfer of ownership (such as a property deed, articles of incorporation, or sales agreement) [see reverse side of this page for signature requirements] State of North Carolina I Environmental Quality I Water Resources _ 1617 Mail Service Center I Raleigh,NC 27699-1617 919 807 6300 919-807-6389 FAX haps://deq.nc.gov/about/divisions/water-resources/water-resources-permits/wastewater-branch/npdes-wastewater-permits NPDES Name&Ownership Change Page 2 of 2 Applicant's Certification: I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included,-this application package will be returned as incomplete. Signature: Date: THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION & MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDDRESS: NC DEQ/ DWR/ NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 11/2017