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HomeMy WebLinkAboutNC0023981_Industrial User_20180613 (c !:i; CITY or `. Y SERE THE E HIGH COUNT/y rfC/N s Public Utilities Lower Creek Wastewater Treatment PO BOX 958 Elisa Triplett,Superintendent Lenoir, NC 28645 Irtriplett@ci.lenoir.nc.us (828)757-2198 June 13, 2018 Deborah Gore, PERCS Unit Supervisor Division of Water Resources Department of Environmental Quality 1617 Mail Service Center Raleigh, NC 27699-1617 RECEIVJUEDIDEN�DWR N 202018 Subject: SIU revised and signed permits Water Resources Permitting Section Dear Ms. Gore: Here are the revised and signed SIU permits, along with each transmittal letter that was sent to the industry. If anything else is needed please let me know. Thank you for your help is getting this task completed. (044 AO(SA, Elisa Triplett, Superintendent June 12, 2018 Mr. Kendall Foster Site Head Operations RECEIVE®1®ENNDWR Stallergenes Greer JUN 20 2018 639 Nuway Circle esources Lenoir NC 28645 Water Permitting Section Subject: Transmittal Letter for Industrial User Pretreatment Permit (IUP) Dear Mr. Foster: Your revised Industrial User Pretreatment Permit (IUP#0012) is enclosed. Please disregard the previously issued permit and replace with this modified permit. This permit is issued in response to your Industrial User Wastewater Survey and application which was received by the City of Lenoir Pretreatment Coordinator on December 21, 2017. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the local Sewer Use Ordinance. Please read your permit carefully. If any parts, measurements, frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to adjudicatory hearing upon written request within thirty (30) days following the receipt of this letter. Unless such demand is made,this decision shall be final and binding. Sincerely ji,t6tt Elisa Triplett WWTP Superintendent/Pretreatment Coordinator Cc: NCDEQ/PERCS division Enclosure: IUP#0012 City of Lenoir Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 0012 439.27 B IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry, hereafter referred to by name(Greer) or as the permittee: Industry name,permittee Stallergenes Greer Facility Located at Street Address 639 Nuway Circle City Lenoir State,Zip North Carolina 28645 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality VWVTP name City of Lenoir-Lower Creek WWTP NPDES Number NC0023981 WWTP Address 1905 Broadland Road City,State,Zip Lenoir,North Carolina 28645 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date June 15, 2018 Expiration date,this permit and the authonzation to discharge shall expire at midnight on this date December 31, 2022 q(A. la ( ao (c tL Date signed Title WWTP Superintendent/Pretreatment Coordinator Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits &Monitoring Requirements G.) Definitions and Limit Page(s) notes A. IUP Basic Information: Receiving Control Authority&WWTP name POTW NPDES# City of Lenoir-Lower Creek WWTP NC0023981 IUP Name• IUP Number Greer Laboratories, Inc. 0012 IUP Effective date Pipe Numbers,list all regulated pipes June 15, 2018 001, 002, 003 IUP Expiration date IUP 40 CFR#(if applicable),or N/A December 31, 2022 439.27 B B. IUP History. A Complete Permit History is required): Effective Renewal or Description of changes over previous IUP. Date Modification 6/15/2018 Modification To address name change, update Rationale 2 to include 5%MAHL values, and to add a Slug/Spill control statement, and to add collection methods on Part 1 Section 5 1/31/2018 Renewal Name change from Greer Laboratories Inc. to Stallergenes Greer 1/1/2013 Renewal 4/10/12 New Permit 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: I.) The Stallergenes Greer is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Lenoir. 2.) Stallergenes Greer is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units Descriptions. N/A 3.) Stallergenes Greer is hereby authorized to, if required by the City of Lenoir and/or the Pretreatment Coordinator and after receiving Authorization to Construct (A to C) from the City of Lenoir, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe # 001 , Description of Discharge: Building 5, wastewater for incubation, extraction and harvest areas Pipe # 002, Description of Discharge: Building 4, wastewater from mix room, equipment wash, and laboratory Pipe#003,Description of Discharge: Building 4,wastewater from crushed vials 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 4 IUP W Part 1 Section F: Receiving POTW name=> Lower Creek WTP IU name=> Stallergenes Greer Laboratories Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_> NC0023981 IUP#_> 0012 - Effective date for these Limits=> June 15,2018 Pipe#_> 001,002,003 The Permittee may discharge from this specific Expiration date for these Limits=> December 31,2022 40 CFR#_> 439.27 B Pipe number according to these specific dates, if not applicable put N/A effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE,(Check one below): LIMITS for ENTIRE permit period => X INTERIM Limits for period# 1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency 1 Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 1 Flow* 0.025* MGD Every sample continuous 2 BOD mg/1 1/year C 2 mg/1 3 TSS mg/1 1/year C 1 mg/1 4 Temperature 66 °C Every sample G 5 PH 5.0- 12.5 SU Every sample G *Total flow from all 3 pipes OTHER PARAMETERS;Please List Alphabetically 6 Acetone 4.26 mg/1 1/6 mos G 0.10 mg/1 7 Ammonia as N mg/1 1/year C 0.10 mg/1 8 n-Amyl acetate 4.26 mg/I 1/6 mos G 0.10 mg/I 9 Anthracene mg/1 1/6 mos C 0.05 mg/1 10 Arsenic mg/1 1/year C 0.01 mg/I 11 Cadmium mg/1 1/year C 0.002 mg/1 12 Carbon Tetrachloride mg/1 1/year G 0.05 mg/1 13 Chloroform mg/1 1/year G 0.05 mg/1 14 Chromium mg/1 1/year C 0.005 mg/1 15 Copper mg/1 1/year C 0.01 mg/1 16 Cyanide mg/1 1/year G 0.01 mg/I_ 17 Ethyl Acetate 4.26 mg/1 1/6 mos G 0.10 mg/1 18 Isopropyl Acetate 4.26 mg/1 1/6 mos G 0.10 mg/1 19 Lead mg/1 1/year C 0.01 mg/1 20 Mercury mg/1 1/year C 0.0002 mg/1 21 Methylene Chlroide 0.36 . mg/1 1/6 mos G 0.05 mg/1 22 Molybdum mg/1 1/year C 0.1 mg/1 5 Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory , Daily Monthly Monthly Method Detection Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 23 Nickel mg/1 1/year C 0.05 mg/I 24 Phenol mg/1 1/year G 0.01 mg/1 25 Selenium mg/1 1/year C 0.005 mg/1 26 Silver mg/1 1/year C 0.005 mg/1 27 Tetrachloroethylene mg/1 2/year G 0.10 mg/1 28 TKN mg/1 1/year C 0.10 mg/1 29 Toluene mg/1 1/year G 0.01 mg/1 30 Total Phosphorus mg/1 1/year C 0.5 mg/1 _ 31 Xylene mg/1 1/year G 0.01 mg/1 32 Zinc mg/I 1/year C 0.01 mg/1 6 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Lenoir Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: specific volume of each grab sample= Milliliters specific time interval between samples = Hours total duration of sample collection period= Hours Total number of grab samples to be composited= Samples 3. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 4. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 5. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a.) Monitoring results obtained by Stallergenes Greer shall be reported on forms specified by the City of Lenoir Pretreatment Coordinator, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the following address: Elisa Triplett Superintendent/Pretreatment Coordinator City of Lenoir PO Box 958 Lenoir,NC 28645 b.) If the sampling performed by Stallergenes Greer indicates a violation, Stallergenes Greer shall notify the City of Lenoir Pretreatment Coordinator within 24 hours of becoming aware of the violation. Stallergenes Greer shall also repeat the sampling and analysis and submit the 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions results of the repeat analysis to the City of Lenoir Pretreatment Coordinator, within 30 days after becoming aware of the violation. c.) If no self-monitoring is required by this IUP, and the sampling performed by the City of Lenoir indicates a violation,the City of Lenoir shall notify Greer within 24 hours of becoming aware of the violation, and Stallergenes Greer shall sample for the applicable parameter and submit the results of this analysis within 30 days after the POTW became aware of the violation. Or the City of Lenoir Pretreatment Staff can repeat the sampling and analysis for a fee inclusive of sampling and analysis within 30 days of becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If Stallergenes Greer monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Lenoir Pretreatment Coordinator. The City of Lenoir may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply Stallergenes Greer must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Lenoir Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact Stallergenes Greer shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation, Bypass Stallergenes Greer shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by Stallergenes Greer to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Control Authority and/or Municipality. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. Stallergenes Greer is responsible for assuring its compliance with any requirements regarding the generation,treatment, storage, and/or disposal of "Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with categorical Pretreatment Standards because of factors beyond the reasonable 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions control of Stallergenes Greer. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. Stallergenes Greer has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry Stallergenes Greer shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the Control Authority and/or Municipality, and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon the premises of Greer where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports Stallergenes Greer shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by Greer until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with terms of this permit shall be available for public inspection at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information Greer shall furnish to the Director of Public Works or his/her designees,within a reasonable time, any information which the Director, his/her designee, or the Division of Water Resources may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. Stallergenes Greer shall also furnish, upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to [POTW Director] prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more 10 Industrial User Pretreatment Permit (IUP) PART II General Conditions stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and Greer so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve Greer from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve Greer from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal 11 Industrial User Pretreatment Permit (IUP) PART II General Conditions Greer is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 24. Dilution Prohibition Stallergenes Greer shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions Greer shall give notice to the Control Authority and/or Municipality of any planned significant changes to Greer's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. Greer shall not begin the changes until receiving written approval from the Control Authority and/or Municipality. Also see Part II, 30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Control Authority and/or Municipality and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards 12 Industrial User Pretreatment Permit (IUP) PART II General Conditions Greer shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a)and(b)of the Federal pretreatment regulations. 30. Potential Problems Stallergenes Greer shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. Greer shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally, the Stallergenes Greer shall notify by telephone the City of Lenoir immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If Greer experiences such a discharge, they shall inform the City of Lenoir Pretreatment Coordinator immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by Greer. A written follow-up report thereof shall be filed by the Greer within five(5)days,unless waived by the City of Lenoir 13 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, Greer shall submit a sludge management plan to the Control Authority. 2. Flow Measurement Requirements (For SIUs currently without discharge flow meters) a.) Temporary Flow Measurement Method Until such time as discharge flow measurement devices for individual regulated pipes are required by the Control Authority, the permittee shall record the water meter reading providing water to the facility at the beginning and end of each composite sample collection time period, convert this to an estimate of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 5. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility the last monitoring report. 14 IUP Synopsis A. IUP Basic Information Receiving POTW name POTW NPDES# Lower Creek WWTP NC0023981 IUP name IUP Number Stallergenes Greer 0012 IUP Effective date: Pipe Numbers,list all regulated pipes June 15,2018 001, 002, 003 IUP expiration date IUP 40 CFR#,if applicable December 31,2022 439.27 B B. IUP Survey &Application form Attach a completed copy of the Industrial User Wastewater Survey & Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for Stallergenes Greer to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority cannot results in an Over Allocation situation for any pollutants. Acetone, n-Amyl acetate, Ethyl acetate, Isopropyl Acetate, and Methylene Chloride 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet,Appendix 6-F) Were used(attach calculations) Were not used x The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Categorical limits the same RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. • 2 IUP Synopsis RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not in over allocations. RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale 3 • a • IUP Synopsis RATIONALE#5: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5%MAHL, lbs/day Ammonia 2.00 0.367 50.4 Anthracene <0.001 0 N/A Arsenic <0.0005 0 0.0165 BOD 240 44.4 463 Carpon Tetrachloride <0.005 0 N/A Cadmium <0.0002 0 0.0059 Chloroform 0.023 0.0042 N/A Copper 0.027 0.0050 0.1027 Chromium <0.001 0 0.2594 Cyanide 0.007 0.0013 0.0487 Lead 0.0029 0.0076 0.0649 Mercury <0.0001 0 0.002159 Molybdum <0.001 0 0.0411 Nickel 0.003 0.0006 0.1810 Phenol 0.012 0.0022 _ N/A Selenium <0.0005 0 0.0362 Silver <0.001 0 0.0010 Tetrachloroethylene <0.005 0 N/A TKN 5.41 0.993 N/A Toluene <0.005 0 N/A Total P 3.39 0.622 20.016 TSS 110 20.2 475 Xylene <0.005 0 N/A Zinc 0.183 0.336 1.08 4 June 12, 2018 Mr.JR McCormick, RECEIVED/DENRIDWR Operations Manager JUN 2® 2018 BeoCare, Inc. 1905 International Blvd. Water Resources Hudson, NC 28638 Permitting Section Subject: Transmittal Letter for Industrial User Pretreatment Permit (IUP) Dear Mr. McCormick: Your revised Industrial User Pretreatment Permit (IUP#0008) is enclosed. Please disregard the previously issued permit and replace with this modified permit. This permit is issued in response to your Industrial User Wastewater Survey and application which was received by the City of Lenoir Pretreatment Coordinator on December 21, 2017. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the local Sewer Use Ordinance. Please read your permit carefully. If any parts, measurements, frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to adjudicatory hearing upon written request within thirty (30) days following the receipt of this letter. Unless such demand is made,this decision shall be final and binding. Sincerely eitti, Elisa Triplett WWTP Superintendent/Pretreatment Coordinator Cc: NCDEQ/PERCS division Enclosure: IUP#0008 City of Lenoir Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit (IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 0008 N/A IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee BeoCare, Inc Facility Located at Street Address 1905 International Boulevard City Hudson State,Zip North Carolina 28638 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality WWTP name City of Lenoir-Gunpowder Creek WWTP NPDES Number NC0023736 WWTP Address 450 Pine Mountain Road City,State,Zip Hudson,NC 28638 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date June 15, 2018 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date December 31, 2022 0-( JAAP)11(-- Date signed Title• WWT Superintendent/Pretreatment Coordinator Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits &Monitoring Requirements G.) Definitions and Limit Page(s) notes A. IUP Basic Information: Receiving Control Authority&WWTP name. POTW NPDES# City of Lenoir-Gunpowder Creek WWTP NC0023736 IUP Name IUP Number Beocare, Inc. 0008 IUP Effective date Pipe Numbers,list all regulated pipes June 15, 2018 001 IUP Expiration date. IUP 40 CFR#(if applicable),or N/A December 31, 2022 N/A B. IUP History. A Complete Permit History is required): Effective Date Renewal or Description of changes over previous IUP. Modification Modification To include the permit renewal long form application, and June 15, 2018 slug/spill control document January 31, 2018 Renewal January 1, 2013 Renewal October 28, 2008 Modification Transfer of ownership April 1, 2007 Renewal More stringent Cu limit; dropped F January 1, 2002 Renewal Less stringent Cr, Cu limits; more stringent Zn limit, Total N and Total P limit dropped July 1, 1997 Modification Revised to mass-based limits March 1, 1996 Renewal August 31, 1993 Modification Transfer of ownership 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: 1.) BeoCare, Inc. is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Lenoir. 2.) BeoCare, Inc. is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units Descriptions Holding Tank Temperature reduction Screens in Holding Tank Screening of fibers 3.) BeoCare, Inc. is hereby authorized to, if required by the City of Lenoir and after receiving Authorization to Construct (A to C) from the City of Lenoir, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 001 , Description of Discharge: Process water from dyehouse Washdown water from process Boiler blowdown Domestic wastewater 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 4 IUP Part 1 Section F: Receiving POTW name=> Gunpowder Creek IU name=> BeoCare,Inc Receiving POTW NPDES#=> NC0023736 IUP#=> 0008 Effluent Limits and Monitoring Requirements Effective date for these Limits=> 6/15/2018 Pipe#=> 001 BeoCare, Inc may discharge from this specific Expiration date for these Limits=> 12/31/2022 40 CFR#=> N/A Pipe number according to these specific dates, if not applicable put N/A effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE,(Check one below): LIMITS for ENTIRE permit period => X INTERIM Limits for period# 1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 1 Flow 0.060 Every Sample Continuous 2 BOD 400 mg/1 1/quarter C 2 mg/1 3 TSS 400 mg/1 1/quarter C ,1 mg/1 4 Temperature 66 °C Every sample G 5 PH 5.0—12.5 Std.Units 1 Every sample G OTHER PARAMETERS;Please List Alphabetically 6 Ammonia as N mg/1 1/year C 0.1 mg/1 7 Arsenic mg/1 1/year C 0.01 mg/1 8 Cadmium mg/1 1/year C 0.002 mg/1 9 Chromium 0.400 mg/1 1/6 mos C 0.005 mg/1 10 Copper 0.300 mg/1 1/6mos C 0.002 mg/1 11 Cyanide mg/1 1/year G 0.01 mg/1 12 Lead mg/1 1/year C 0.01 mg/1 13 Mercury _ mg/1 1/year C 0.0002 mg/1 14 Molybdenum mg/1 1/year C 0.1 mg/1 15 Nickel mg/1 1/year C 0.01mg/1 16 Selenium mg/1 1/year C 17 Silver mg/1 1/year C 0.005 mg/1 18 Zinc 0.500 mg/1 1/6 mos C 0.005 mg/1 19 TKN mg/1 1/year C 0.01 mg/1 20 Total P mg/1 1/year C 0.5 mg/1 21 22 5 • Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Lenoir Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: specific volume of each grab sample= N/A Milliliters specific time interval between samples = N/A Hours total duration of sample collection period= N/A Hours Total number of grab samples to be composited= N/A Samples 3. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 4. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 5. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 6 • Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a.) Monitoring results obtained by BeoCare,Inc. shall be reported on forms specified by the Pretreatment Coordinator for the City of Lenoir, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the following address: Elisa R. Triplett WWT Superintendent/Pretreatment Coordinator City of Lenoir-Wastewater Treatment PO Box 958 b.) If the sampling performed by BeoCare,Inc. indicates a violation,BeoCare,Inc. shall notify the City of Lenoir within 24 hours of becoming aware of the violation. BeoCare, Inc. shall 7 • Industrial User Pretreatment Permit (IUP) PART II General Conditions also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Lenoir/Pretreatment Coordinator within 30 days after becoming aware of the violation. If no self-monitoring is required by this IUP, and the sampling performed by the City of Lenoir Pretreatment Staff indicates a violation, the City of Lenoir Pretreatment staff shall notify BeoCare,Inc.within 24 hours of becoming aware of the violation, and BeoCare,Inc. shall sample for the applicable parameter and submit the results of this analysis within 30 days after the POTW became aware of the violation. Or The City of Lenoir Pretreatment Staff can repeat the sampling and analysis for a fee inclusive of sampling and analysis within 30 days of becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If BeoCare, Inc. monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Lenoir. The City of Lenoir may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply BeoCare, Inc. must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Lenoir Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact BeoCare,Inc. shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation, Bypass BeoCare, Inc. shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by BeoCare, Inc.to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Lenoir. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. BeoCare, Inc. is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with categorical Pretreatment Standards because of factors beyond the reasonable 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions control of BeoCare, Inc. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. BeoCare,Inc.has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry BeoCare, Inc. shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the City of Lenoir Pretreatment Staff, and/or their authorized representatives, upon the presentation of credentials: 1. To enter upon BeoCare, Inc's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports BeoCare, Inc. shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by BeoCare, Inc. until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Lenoir. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information BeoCare, Inc. shall furnish to the Director of Public Works or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Resources may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. BeoCatre, Inc. shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to [POTW Director] prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants 9 • Industrial User Pretreatment Permit (IUP) PART II General Conditions If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve BeoCare, Inc. from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve BeoCare, Inc. from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of City of Lenoir provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City of Lenoir. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the City of Lenoir Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 10 Industrial User Pretreatment Permit (IUP) PART II General Conditions 23. Re-Application for Permit Renewal BeoCare, Inc. is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. Which will be June 30, 2022 24. Dilution Prohibition BeoCare,Inc.shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions BeoCare, Inc. shall give notice to the City of Lenoir of any planned significant changes to BeoCare, Inc's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. BeoCare,Inc. shall not begin the changes until receiving written approval from the City of Lenoir Pretreatment Coordinator. Also see Part H, 30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) -increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. (g) New ownership or change of facility name 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Lenoir and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener BeoCare, Inc. shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D), 304(b)(2), and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 11 Industrial User Pretreatment Permit (IUP) PART II General Conditions 29. General Prohibitive Standards BeoCare, Inc.shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b)of the Federal pretreatment regulations. 30. Potential Problems BeoCare,Inc.shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. BeoCare, Inc. shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally,BeoCare,Inc.shall notify by telephone the City of Lenoir Pretreatment Coordinator immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If BeoCare,Inc. experiences such a discharge,they shall inform the City of Lenoir Pretreatment Coordinator immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by BeoCare, Inc. A written follow-up report thereof shall be filed by BeoCare, Inc. within five (5) days, unless waived by the City of Lenoir Pretreatment Coordinator. 12 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the Control Authority. 3. Flow Measurement Requirements (For SIUs currently without discharge flow meters) a.) Temporary Flow Measurement Method Until such time as discharge flow measurement devices for individual regulated pipes are required by the City of Lenoir, BeoCare, Inc. shall record the water meter reading providing water to the facility at the beginning and end of each composite sample collection time period, convert this to an estimate of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 5. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 13 IUP Synopsis A. IUP Basic Information Receiving POTW name POTW NPDES# Gunpowder Creek WWTP NC0023736 IUP name IUP Number BeoCare,Inc. 0008 IUP Effective date. Pipe Numbers,list all regulated pipes. June 15, 2018 001 IUP expiration date IUP 40 CFR#,if applicable December 31, 2022 N/A B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for BeoCare, Inc.to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP City of Lenoir can not results in an Over Allocation situation for any pollutants. BOD, TSS, Cr, Cu, Zn 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet,Appendix 6-F) Were used(attach calculations) Were not used X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5%MAHL, lbs/day Flow 0.012 MGD 0.100 Ammonia as N 2.33 0.03 20.85 As <0.001 0 0.0079 Cd <0.0002 0 0.0051 CN 0.010 0.001 0.0097 Pb .0014 .0001.4 0.0488 Hg <0.0001 0 0.000038 Mo <0.001 0 0.0198 Ni .0003 0.00003 0.0538 Se <0.001 0 0.0126 Ag <0.001 0 0.0030 TKN 8.54 0.85 Total P 1.97 0.20 RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 June 12, 2018 Mr. Andrew Mayberry, President and CEO RECEIVED/DENIPJUWR Lenoir Mirror Company JUN 20 2018 401 Kincaid Street, NW Lenoir, NC 28645 Water Resources Permitting Section Subject: Transmittal Letter for Industrial User Pretreatment Permit (IUP) Dear Mr. Mayberry: Your revised Industrial User Pretreatment Permit (IUP #0007) is enclosed. Please disregard the previously issued permit and replace with this new modified permit. This permit is issued in response to your Industrial User Wastewater Survey and application which was received by the City of Lenoir Pretreatment Coordinator on December 7, 2017. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the local Sewer Use Ordinance. Please read your permit carefully. If any parts, measurements, frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to adjudicatory hearing upon written request within thirty (30) days following the receipt of this letter. Unless such demand is made,this decision shall be final and binding. Sincerely elm , Elisa Triplett WWTP Superintendent/Pretreatment Coordinator Cc: NCDEQ/PERCS division Enclosure: IUP#0007 City of Lenoir Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 0007 4.13.74-G IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee Lenoir Mirror Company Facility Located at Street Address 401 Kincaid Street City Lenoir State,Zip North Carolina 28645 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality VVWTP name City of Lenoir- Gunpowder Creek WWTP NPDES Number NC0023736 VUVVTP Address 450 Pine Mountain Road City,State,Zip Hudson,NC 28638 in accordance with effluent limitations, monitoring requirements, and all other cond tions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date June 15, 2018 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date December 31, 2022 C4 Date signed Title WWTP Superintendent/Pretreatment Coordinator Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits &Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP name• POTW NPDES# City of Lenoir Gunpowder Creek WWTP NC0023736 IUP Name. IUP Number Lenoir Mirror Company 0007 IUP Effective date. Pipe Numbers,list all regulated pipes June 15, 2018 001 IUP Expiration date IUP 40 CFR#(if applicable),or N/A December 31, 2022 413.74-G B. IUP History. A Complete Permit History is required): Effective Renewal or Description of changes over previous IUP Date Modification To include slug/spill control document, Modification monitoring sampling point, CWF calculation, 6-15-18 and Rationale 1,2,and 5 1-31 Renewal -2018 1-1-2013 Renewal 6-1-2012 Renewal Limits change for various parameters, additional clarification on conditions 1-1-2002 Renewal Stricter limits on TSS, Cr,CN,Ni,Ag,F 1-1-1997 Modification Revised to mass-based limits 3-1-1996 Renewal 2-8-1991 Modification Flow measurement requirement added 10-1-1990 Renewal 10-1-1987 Renewal 2 I Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: 1.) Lenoir Mirror Company is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Lenoir 2.) Lenoir Mirror Company is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units Descriptions: Silver Recovery Holding units and discharge trough are Units for the containment of silver spray; cleaned manually Primary Clarifiers Flocculant is added andpH is adjusted with skimmers amd (sodium hydroxide); the majority of the baffles sedimentation occurs in these tanks Secondary The final sedimentation occurs in these Clarifiers with tanks skimmers and baffles The effluent from the clarifiers is either Sampling Pit with pumped from the clarifiers or gravity fed 60°V notch weir into the discharge pit for sampling and flow mesurment 3.) Lenoir Mirror Company is hereby authorized to, if required by the City of Lenoir Pretreatment Coordinator and after receiving Authorization to Construct (A to C) from the City of Lenoir Pretreatment Coordinator, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. 4 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions Pipe# 001 , Description of Discharge: Process Water: Beveling and polishing machines Plating mirror operations Washdown water from the process Boiler blowdown Wash pit discharge All the above discharges go through pretreatment sedimentation and flocculation E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. 5 IUP, Part 1 Section F: Receiving POTW name=> Lenoir-Gunpowder IU name= Creek WWTP > Lenoir Mirror Plant# 1 Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_> NC0023736 IUP#_> 0007 Effective date for these Limits=> June 15,2018 Pipe#_> 001 The Permittee may discharge from this specific Expiration date for these Limits=> December 31,2022 40 CFR#_> 403.74-G Pipe number according to these specific dates, if not applicable put N/A THE LIMITS ON THIS PAGE ARE,(Check one below): effluent limits, and monitoring requirements LIMITS for ENTIRE permit period => X INTERIM Limits for period# 1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Daily Monthly Monthly Method Detection Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 1 Flow 0.060 MGD 1/quarter continuous 2 BOD mg/1 1/quarter C 2 mg/1 3 TSS 500 mg/I 1/quarter C 1 mg/1 4 Temperature 66 °C Every sample 5 pH 5.0-12.5 SU Every sample 6 Ammonia as N mg/1 1/quarter _ C 0.1 mg/1 7 Arsenic 0.060 mg/1 1/6 mos C 0.01 mg/1 8 Cadmium 0.010 mg/1 1/quarter C , 0.002 mg/1 9 Chromium 0.100 mg/I 1/quarter C 0.005 mg/1 10 Copper 1.200 mg/1 1/quarter C 0.002 mg/1 11 Cyanide 0.020 mg/1 1/6 mos G 0.01 mg./1 13 Lead 0.075 mg/1 1/quarter C 0.01 mg/1 14 Mercury mg/1 1/year C 0.0002 mg/1 15 Molybdenum mg/1 1/year C 0.1 mg/1 16 Nickel 0.050 mg/1 1/quarter C 0.01 mg/1 17 Selenium mg/I 1/year C 0.005 mg/I 18 Silver 0.075 mg/1 1/6 mos C 0.005 mg/1 19 Zinc 0.600 mg/1 1/quarter C 0.01 mg/1 20 Total Metals* 1.95 mg/1 1/quarter C 21 TKN mg/1 1/year C 0.5 mg/1 22 Total Phosphorus mg/1 1/year 23 TTO** 2.12 mg/1 1/6 mos C 0.5 mg/1 24 *The term Total Metals is defined as the sum of the concentration or mass of Copper(Cu),Nickel(Ni),Chromium(Cr,total),and Zinc(Zn) **TTO(total toxic organics,defined Part III,6.)shall be monitored within 6 months of permit issuance;thereafter a TTO certification statement may be used(Part 111,7.) 6 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Lenoir Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: specific volume of each grab sample= N/A Milliliters specific time interval between samples = N/A Hours total duration of sample collection period= N/A Hours Total number of grab samples to be composited= N/A Samples 3. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 4. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 5. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification,Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a.) Any self- monitoring results obtained by the Lenoir Mirror shall be reported on forms specified by the City of Lenoir Pretreatment Program, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase"no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the City of Lenoir Pretreatment Coordinator and shall be sent to the following address: Elisa R.Triplett Superintendent,WWT or Current Pretreatment Coordinator City of Lenoir Wastewater Treatment Address: P.O.Box 958 Lenoir,NC 28645 b.) If the self-monitoring sampling performed by the Lenoir Mirror indicates a violation, Lenoir Mirror shall notify the City of Lenoir Pretreatment Coordinator within 24 hours of becoming aware of the violation. Lenoir Mirror shall also repeat the sampling and analysis and submit 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions the results of the repeat analysis to the City of Lenoir Pretreatment Coordinator within 30 days after becoming aware of the violation. c.) If no self-monitoring is required by this IUP,and the sampling performed by the City of Lenoir Pretreatment program indicates a violation, the City of Lenoir pretreatment coordinator shall notify the Lenoir Mirror within 24 hours of becoming aware of the violation, and the Lenoir Mirror shall sample for the applicable parameter and submit the results of this analysis within 30 days after the POTW became aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If Lenoir Mirror Company monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Lenoir Pretreatment Program. The City of Lenoir Pretreatment Program may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply Lenoir Mirror Company must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Lenoir Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact Lenoir Mirror Company shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation, Bypass Lenoir Mirror Company shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by Lenoir Mirror to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Lenoir Pretreatment Coordinator. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. Lenoir Mirror is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with categorical Pretreatment Standards because of factors beyond the reasonable control of Lenoir Mirror. An upset does not include noncompliance to the extent caused by 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. Lenoir Mirror has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry Lenoir Mirror Company shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the Control Authority and/or Municipality, and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon Lenoir Mirror's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports Lenoir Mirror Company shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by Lenoir Mirror until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City Of Lenoir Pretreatment Program Office located at the Lower Creek Wastewater Treatment Facility. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information Lenoir Mirror Company shall furnish to the Director of Public Works or his/her designees, within a reasonable time, any information which the Director,his/her designee, or the Division of Water Resources may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. Lenoir Mirror shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to [POTW Director] prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water 10 • Industrial User Pretreatment Permit (IUP) PART II General Conditions Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and Lenoir Mirror so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve Lenoir Mirror from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve Lenoir Mirror from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Lenoir provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation, or certification m any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for Lenoir Mirror Company in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the City of Lenoir Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 11 • Industrial User Pretreatment Permit (IUP) PART II General Conditions 23. Re-Application for Permit Renewal LENOIR MIRROR is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date,which shall be June 30,2022. 24. Dilution Prohibition Lenoir Mirror shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions Lenoir Mirror shall give notice to the City Of Lenoir Pretreatment Coordinator of any planned significant changes to Lenoir Mirror's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. Lenoir Mirror shall not begin the changes until receiving written approval from the City of Lenoir Pretreatment Coordinator. Also see Part II,30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals; or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Lenoir Pretreatment Coordinator and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or, alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D), 304(b)(2), and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 12 • Industrial User Pretreatment Permit (IUP) --— - - - PART II General Conditions 29. General Prohibitive Standards Lenoir Mirror shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b)of the Federal pretreatment regulations. 30. Potential Problems Lenoir Mirror shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. Lenoir Mirror shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally,Lenoir Mirror shall notify by telephone the City of Lenoir Pretreatment Coordinator immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If Lenoir Mirror experiences such a discharge,they shall inform the City of Lenoir Pretreatment Coordinator immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by Lenoir Mirror. A written follow-up report thereof shall be filed by Lenoir Mirror within five(5)days,unless waived by the City of Lenoir Pretreatment Coordinator. 13 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, the Lenoir Mirror shall submit a sludge management plan to the Control Authority. 2. Flow Measurement Requirements (For SIUs currently without discharge flow meters) a.) Temporary Flow Measurement Method Until such time as discharge flow measurement devices for individual regulated pipes are required by the City of Lenoir Pretreatment Program, Lenoir Mirror shall maintain appropriate primary discharge flow measurement devices (weir/flume). Proper access for the City of Lenoir Pretreatment Staff shall be provided for the installation of a flow measurement and recording device. This flow measurement device will be calibrated by the City Pretreatment Staff upon each sampling/flow measurement event. 3. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 4. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, Lenoir Mirror shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. Lenoir Mirror must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. Lenoir Mirror shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 5. Total Toxic Organics (TTO) Definition "TTO", or Total Toxic Organics, is the sum of the concentrations of the toxic organic compounds listed in 40 CFR 413.02 that are found in Lenoir Mirror's process discharge at a concentration greater than 0.01 mg/l. 14 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 6. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO, Lenoir Mirror may, upon submitting to the City of Lenoir Pretreatment Coordinator one sample showing TTO compliance and a toxic organic management plan, make the following certification every six months: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO), I certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewaters has occurred since filing of the last monitoring report. I further certify that this facility is implementing the toxic organic management plan submitted to the Control Authority." At a minimum, the certification statements are due by June 30th of each year covering the January through June six month period, and December 10th of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 10 days of the respective due dates, the City of Lenoir Pretreatment staff shall collect TTO samples before December 31 and Lenoir Mirror will be billed for the cost of the TTO sampling and analysis. 7. Toxic Organic Management Plan Within ninety days of the issuance of this permit, the Lenoir Mirror shall develop and submit to the City of Lenoir Pretreatment Coordinator a toxic organic management plan. 8. Combined Wastestream Formula Flow Condition (for Categorical Industrial Users only) Regulated Categorical Process Flow: Lenoir Mirror shall have available flow monitoring equipment at such locations as necessary to measure the total daily volume of wastewater discharged that is covered by 40 CFR 413. This flow monitoring equipment shall also be capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes, however it is not required that it be continuous recording. At the time of issuance of the permit, this method consists of a 60° V-Notch weir with stilling well, with flow bubbler meter or equivalent supplied by the City of Lenoir Pretreatment program; and the frequency shall be at a minimum, quarterly; the data shall be collected and reported as required in Part II, 1-4 of this IUP. Modifications to the flow metering equipment shall be approved by the City of Lenoir Pretreatment Coordinator prior to installation. 15 IUP Synopsis A. IUP Basic Information Receiving POTW name POTW NPDES# Gunpowder Creek WWTP NC0023736 IUP name IUP Number Lenoir Mirror Company 0007 IUP Effective date. Pipe Numbers,list all regulated pipes 6/15/2018 001 IUP expiration date IUP 40 CFR#,if applicable 12/31/2022 413.74-G B. IUP Survey &Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for Lenoir Mirror to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not results in an Over Allocation situation for any pollutants. TSS, Cd, Cr, Cu, CN, Pb,Ni, Ag, Zn 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) TTO Were not used The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. TTO is stricter than categorical standards. Total Metals Daily max: 1.95 mg/1 (sum of Cu, Cr,Ni, and Zn) Which if the the permit limits are just met the sum is 1.95 mg/1) If they exceed any of the noted parameters they will exceed on the Total Metals Note: Limits assigned for Cd, Cr, Cu, CN, Pb, Ni, Ag, Zn were stricter than the categorical limits (using CWF) RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. As RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter _ Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5%MAHL, lbs/day Flow 0.0245 0.1 MGD BOD 140 28.6 183 Ammonia 3.9 0.8 20.85 Hg <0.0001 0 0.000038 Se 0.0195 0.004 0.0126 TKN 6.04 1.23 _ Total P 0.51 0.10 RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). N/A 3