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HomeMy WebLinkAboutNCG500604_NOD Response_20180608rRECEIVED/NCDE N RIDW R JUN 1 1 L018 WOROS MOORESVILLE REGIONAL OFFICE June 8, 2018 Mr. Andrew Pitner/Mr. Corey Basinger North Carolina Department of Environmental Quality - Division of Water Resources, Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: NPDES General Permit NCG500000 NOD -2018 -PC -0012 3537 Fieldstone Trace Midland, NC Dear Mr. Pitner and Mr. Basinger: The purpose of this letter is to inform you on our progress in addressing deficiencies identified at our Midland, NC, facility by the North Carolina Division of Water Resources (NCDWR) per NOD -2018 - PC -0012. On February 16, 2018, Linde LLC (Linde) sent you a letter to communicate our investigation and improvement plan in response to NOD -2018 -PC -0012. In our response, we identified as one of our actions to engage a cooling tower treatment service contractor for the purposes of developing cooling tower chemistry to improve the control of chlorine level in the cooling tower and to properly add a dechlorination chemical additive to the cooling tower blow down prior to discharging to the facility's retention pond. Nalco Water (Nalco) was engaged for the above described purpose and has developed an updated cooling tower treatment plan to actively t. RECEIVED/NCDENR/DWR JUN 1 1 '?_018 WQROS MOORESVILLE REGIONAL OFFICE control our cooling tower chemistry, which has been implemented. The plan also includes a continuous monitoring and alarm system. Therefore, we take this opportunity to notify you of our revised current cooling tower chemistry: • Dechlorination chemical additive - Nalco 7408 (sodium bisulfite) • Corrosion Inhibitor - Nalco 3DT230 • Biocide - Nalco Stabrex St70 • Algaecide - Nalco 9005 Note that the planned changes in chemistry were discussed via telephone conversation with Mr. Roberto L. Scheller on March 13, 2018. Finally, in addition to the above, we have maintained our retention pond to restore its original retention volume. With the above actions, Linde believes that we are adequately addressing the deficiencies identified in NOD -2018 -PC -0012. We look forward to continue working with NCDWR in making this improvements to our wastewater discharge. If you have any questions or concerns, please contact me at 704-322-7537. Sincerely, ri Nakia L. Isler Charlotte Zone Production Manager Linde LLC Water Resources ENVnt0NME4TAL QUAUTY ROY COOPER Golvinor XIICIHAEL S. REGAN Secretmr LINDA CUTLPEPPER Interim Director Certified Mail #7016 1370 0000 2595 8068 RECEIVED/NCOENROWR Return Receipt Reauested JUN 112018 4 June 2018 WOROS MOORESVILLE REGIONAL OFFICE Everette Owens, Owner South Fork Industries Inc PO Box 742 Maiden, NC 28650 SUBJECT: NOTICE OF VIOLATION & INTENT TO ASSESS CIVIL PENALTY Tracking Number: NOV-2018-LV-0389 Permit No. NC0006190 South Fork Industries - Maiden Plant Catawba County Dear Mr. Owens: A review of the January 2018 Discharge Monitoring Report (DMR) for the subject facility revealed the violation(s) indicated below: Limit Exceedance Violation(s): Sample Limit Reported Location Parameter Date Value Value Type of Violation 001 Effluent BOD, 5 -Day (20 Deg. C) - 1/3/2018 325 516.4 Daily Maximum Exceeded Quantity Daily (QD310) 001 Effluent BOD, 5 -Day (20 Deg. C) - 1/4/2018 325 532.2 Daily Maximum Exceeded Quantity Daily (QD310) 001 Effluent Oxygen Demand, Chem. (High 1/4/2018 5,604 6,544.7 Daily Maximum Exceeded Level) (COD) (00340) 001 Effluent Solids, Total Suspended - 1/4/2018 1,853 1,877.5 Daily Maximum Exceeded Quantity Daily (QD530) 001 Effluent BOD, 5 -Day (20 Deg. C) - 1/9/2018 325 373.9 Daily Maximum Exceeded Quantity Daily (QD310) 001 Effluent BOD, 5 -Day (20 Deg. C) - 1/10/2018 325 445.3 Daily Maximum Exceeded Quantity Daily (QD310) 001 Effluent BOD, 5 -Day (20 Deg. C) - 1/11/2018 325 373.3 Daily Maximum Exceeded Quantity Daily (QD310) State of North Carolina i Environmental Quality i Water Resources 610 East Center Avenue, Suite 301, Mooresville, NC 28115 704-663-1699 t V V 5 0 AIVW South Fork Industries Inc. P.O. Box 742 100 West Pine Street TO: W.COREY BASINGER FROM: EVERETTE OWENS SOUTH FORK INDUSTRIES INC. DATE: JUNE 6, 2018 NOTICE OF VIOLATION Telephone 828-428-9921 Fax 828-428-9964 Maiden, North Carolina 28650 RECEIVEDMODENR/DWR iili4 I) �IIL� WOROS MOORESVILLE REGIONAL OFFICE I am writing this letter in response to the NOV I received for violations of our daily BOD, COD, TSS and our monthly average for BOD for the month of January 2018. 1 would like to first start with what we determined to be the major causes for these violations. Our waste water holding areas had frozen over with ice and foam during the first several weeks of January creating several problems that we were not prepared for due to our inexperience with the facility complicated by the absence of our facility ORC Wayne Kelly. Wayne had surgery over the Thanksgiving holidays and unfortunately had to be admitted to rehab on January 1, 2018. We had been dependent on Wayne as our ORC and his experience with the facility. Our back-up ORC Allen Lynch had just started a few weeks before and actually was not prepared for the conditions that were caused by the freezing and we could not get into contact with Wayne during his rehabilitation. We did reach out to others to get help. The problems that were created by the freezing were responsible for our violations. The first problems was that freezing put too much strain on the motors of our aerators and three of the five we had in operation were damaged and had to be replaced. As we had only been in this facility a short time we did not have sufficient backup motors available. I ordered new ones immediately but they had an eight week delivery. We temporarily set up an air injection system but it took a few days and that created our violations of BOD and COD. The TSS violation was also a factor of the frozen foam and improper aeration. We had determined that our air pollution device was discharging too much oil into the facility and we had stopped it but we were dealing with accumulation of the oil in our basin. We were treating it and had it reduced but when the foam froze we think it contributed the violation. The freezing of foam and our inexperience with it was a learning experience for our employees and for me as I am responsible for our proper operation of the facility. We have taken several steps to insure that we do everything possible to operate within our permit. First I have hired Donald Burkey as our ORC as Wayne Kelly did not return and retired. We are training and sending another employee to begin certification to back up the two certified operators we have on staff. We have replaced all the aerator motors and have two backup motors on site. We now have eight aerators operating and that has vastly helped our facility operation. We have eliminated the accumulated oil. We also will report all future problems that arise as soon as they are created. We also have been working with Wes Bell on proper operation and reporting. South Fork Industries has only been operating at this location for just over a year and we had no prior experience with this type wastewater treatment facility. I did have a prior permit in Lincolnton NC for over twenty years that allowed us to discharge to the city sewer facility. We also had a holding tank and were responsible for the same type limits and requirements but not the actual treatments that we are responsible for here. I hope I have provided you with the proper response and will provide any further information if needed. I want to thank you for working with us and let you know that I take this very seriously and appreciate all that Wes Bell has done to help us during our transition period. Please contact me if needed at everette@southforkind.com or 828-428-9920 ext103. RWXIVEWNCOENR/DWR t/ V JUN � ; ' i EVERETTE OWENS WORDS MOORESVILLE REGIONAL OFFICE Carolina Water Service of North Carolina*" W. Cory Basinger, Regional Supervisor Regional Office, Division of Water Resources Water Quality Regional Operations Section 610 East Center Avenue Suite 310 Mooresville NC 28115 RE: Notice of Violation & Intent to Assess Civil Penalty Tracking Number: NOV-2018-LV-0366 NPDES NCO060755 Saddlewood WWTP Gaston County Dear Mr. Basinger We are in receipt of your letter dated May 31, 2018 and respond as follows: RECEIVED/NCDENRIDWR JUN 11 2018 WOROS MOORESVILLE REGIONAL OFFICE We have thoroughly investigated the daily BOD and Fecal exceedances that occurred on 1/16/2018. We suspect the cause for the exceedances were contributed to the extreme cold weather that occurred in January 2018. All subsequent samples including monthly averages where within NPDES permit limits. In addition, we reviewed where and how the ORC is pulling samples and did not find anything that would have led to the higher than normal BOD results. The staff of Carolina Water Service, Inc. of NC takes great pride in the environmental stewardship of our facilities and feel that this happened due to the extreme cold weather. If you have any question or if I can provide any additional information, please do not hesitate to contact me at 704-319-0500. racek-. rely, r oManager Cc: Tony Konsul Cc: Bryce Mendenhall • 4944 Parkway Plaza Blvd. Suite 375 • Charlotte, North Carolina 28217 •800-525-7990 LETTER OF TRANSMITTAL June 7, 2018 TO: NCDENR - Mooresville Regional Office Water Quality Section : Attn - Lon Snider 610 E. Center Avenue Mooresville, NC 28115 FROM: Dean Cockinos PROJECT Village at Granite Phase 1 DPR PROJECT #: 17031 RE: Sanitary Sewer: NCDENR DWQ Permitting Water: City of Salisbury 3Mlandscape architecture planning civil engineering RECEIVEDINCDENFUDWR JUN 1 1 2018 WORDS MOORESVILLE REGIONAL OFFICE WE ARE SENDING YOU THE FOLLOWING ITEMS: VIA: USPS COPIES DATE NO. DESCRIPTION 1 Original 06-04-2018 1 -2 Original FTSE 04-16 completed and signed Form THESE ARE TRANSMITTED: FORAPPROVAL FOR YOUR USE FOR REVIEW/ COMMENT OTHER: REMARKS: For review and approval. If further information is required, please contact our office. Hy Nguyen at 704-332-1204 ext. 106 hnguyen@dprassociates.net Dean Cockinos at 704-332-1204 ext. 103 dcockinos@dprassociates.net COPY TO: file T drive : 17031 SIGNED: Dear Dckis os RECIEVED BY: tS76 DPR Associates, Inc. 1420 Hawthorne Lane 1 Charlotte, NC 28204 1 ph. 704.332.1204I &. 704.332.1210I wwwdurassociates.net u State of North Carolina Department of Environmental Quality Division of Water Resources Division of Water Resources Flow Tracking/Acceptance for Sewer Extension Applications (FTSE 04-16) Entity Requesting Allocation: LGI Homes - NC, LLC Project Name for which flow is being requested: Village at Granite -Phase 1 More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: b. WWTP Facility Permit t - Rowan WWTP ( Town Creek Train NC0023884 Crane Crk 3.170 1.268 0.951 0.214 ** 1.165 0.103 * The Firm Capacity of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): Salisbury - Rowan Downstream Permit Number: WQCS00019 Page 1 of 6 FTSE 04-16 AI/ flows are in MGD c. WWTP facility's permitted flow 5.000 d. Estimated obligated flow not yet tributary to the WWTP 0.337 e. WWTP facility's actual avg. flow 2.089 f Total flow for this specific request 0.000 ** Note Next Page g. Total actual and obligated flows to the facility 2.427 h. Percent of permitted flow used 48% II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) (C) (D)=(B+C) (E)=(A-D) Design Obligated, Pump Average Daily Approx. Not Yet Total Current Station Firm Flow** Current Avg. Tributary Flow Plus (Name or Capacity, * (Firm / pf), Daily Flow, Daily Flow, Obligated Available Number) MGD MGD MGD MGD Flow Capacity*** Crane Crk 3.170 1.268 0.951 0.214 ** 1.165 0.103 * The Firm Capacity of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): Salisbury - Rowan Downstream Permit Number: WQCS00019 Page 1 of 6 FTSE 04-16 III. Certification Statement: I Jeffrey Jones, PE PLS certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II phis all attached planning assessment addendums for which I am the responsible party. Signature of this form indicates acceptance of this wastewater flow. Date )EX- 7q6F 704),L)0,6 F-1/2-4/ 9-4SgnJ �,ji ee0,-1C AikvfE4C/JT wrfP C17`/ 0 F !i1US,5U,ey FDe 0, /SCJ M60; -N/SAGCpC.47/dN iS I/U(CUDED IN Ruz---TCcl) Arvo r�AeT=(�), i�+E Q,p42�1 MfiD FoQ 7109 Po3ECi lsi/k�CIEW F2om -ME 0,180 AA61) ALL6(A I?6N A"b 5-00LILCI fVOT -SE g440k3N IN �AM- ._L �i)p Page 2 of 6 RECEIVEDtNCDENR/DWR JUN 1 1 1018 WOROS MOORESVILLE REGIONAL OFFICE FTSE 04-16