NC0024911_Industrial User_20180525 (5)

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L LiMetropolitan Sewerage District
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OF BUNCOMBE COUNTY,NORTH CAROLINA
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COUNTY,
May 23, 2018
Deborah Gore
PERCS Unit Supervisor
1617 Mail Services Center RECEIVED/DEN
Raleigh, NC 27699-1617 R/DWR
MAY 2 5 2018
Re: NOV-2018-PC-0161 Water Resources
Pemi milting Section
Dear Ms. Gore:
Although I have yet to receive a hardcopy of your letter of Notice of Violation issued to MSD
Pretreatment Program dated May 16, 2018, I am responding to the one received via email on Monday,
May 21st. Needless to say, MSD's management was stunned to learn of the omission of required
documents and is pursuing immediate action to correct this. Our intentions are to send all documents
by the June 15th deadline. I am enclosing with this letter thirteen signed copies of SIU permits, permit
rationale and applications. In all, of the 20 permitted SIUs only six permits remain outstanding.
We take this matter very seriously and will conduct a thorough investigation on how this normal
administrative process could have been overlooked. And rest assured that follow up measures will be
taken to make sure this will not happen again. In the meantime, please direct all future correspondence
to my direct attention. As we continue to work to get the requested information together should you
have any questions,you may contact me on my direct line [phone].
Respg.ctfu,Y,
Monty lyne
Field Operations Manager, MSD
Metropolitan Sewerage District, BC
2028 Riverside Dr.
Asheville, NC 28804
CC: Thomas E. Hartye, P. E., MSD
Peter C. Weed, MSD
Roger Edwards, MSD
Vivien Zhong, PERCS Unit
Linda Wiggs, ARO
Protecting Our Natural Resources
2028 RIVERSIDE DRIVE, ASHEVILLE,NORTH CAROLINA 28804 TELEPHONE:[phone] FAX:[phone] WEBSITE:www.msdbc.org

- Qo\Sc SEWER4C� - .
4tp -Metropolitan Sewerage. istrict . .
• �`-'�`–� '`}= . . OF BUNCOMBE COUNTY,NORTH CAROLINA .
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• - December 6,2016
Mr.Matthew Rice,PlantManager .
' Mr:Grover DeHart,EH&S Engineer '
, BorgWarner Thernial.Systems
- 40 Cane Creek:IndustrialPark RECEIVED/DENRIDWR
• • Fletcher,North Carolina 28732 - ,
•
Re:Renewal-Permit to Discharge Industrial Wastewater - . MAY 2 5 208
Permit Number S-030-17 - Water Resources
• Permitting.Section '
Dear Gentlemen: - ' ' -
• Pursuant to the Application for of Permit to Discharge Industrial Wastewater dated June 23.2016? '
-We are enclosing herewith your Permit tb Discharge Industrial Wastewater: .Please th4 effective date •
: of this Permit will,be.January 1,2.017: Ifyou'have any comments.conceining this Permit,please advise in '
• • writing no later than thirty(30)days.following receipt'of this letter: - . - - •
- The conditions and"requirements included in the Permit; the.Permit Application and MSD Sewer
' ' ' Use Ordinance(SUO)are integral parts of this Permit. ' - ' ' _
. 'Please pay particular note to the following significant changes in this Permit: • , ..
• . :• Changes m tl e Daily Maximum Effluent_Limits for.Cadnuum,Chromium-Copper,Lead,
. Silver and Cyanide,:based on Combined Waste Stream formula:(page 5,Part II,Section •'
B�.
- •. This permit is valid until Decemb'er:31,2021.•:If there is.a•significant change in your wastewater= ,
.discharge'as defined in Sections 4:.03 of the'MSD Sewer USe.Ordinance; or your facilities ate reassigned, •
transferred,cif sold to a new:user,anew permit application must.be submitted to MSD'at least one hundred :
-. ' and eighty'(180)days prior to any the above events. , ; -
- Sincerely;
. am' r
: . '
/ . . . •,. - j :•0!: E.Hartye,P.B. •
General Manager
• '
-Protecting Our`Natural Resoijrces;- : - '
2028 RIVERSIDE'DRIVEi ASHEVILLE,NORTH.CAROLINA'288044 TELEPHONE:[phone] .FAX:.[phone] WEBSITES www.msdbc.org

THE METROPOLITAN SEWERAGE DISTRICT
OF
BUNCOMBE COUNTY,NORTH CAROLINA
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• .
COUNTY'NOU'T
PERMIT TO DISCHARGE INDUSTRIAL WASTE
FOR
SIGNIFICANT INDUSTRIAL USER
Permit No. 3-03047 - '40 CFR Category:433.17
In accordance with all terms and conditions of the Sewer Use Ordinance (SUO) of the
District Board of the Metropolitan Sewerage District of Buncombe County, North Carolina
(MSD), NPDES Permit No. NC0024911 for the operation of the Metropolitan Wastewater
Treatment Plant by•MSD,North Carolina General Statute 143-215.1, and other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management -
Commission and the District Board of the Metropolitan Sewerage District of Buncombe County,
North Carolina:
PERMISSION IS HEREBY GRANTED TO:
• BorgWarner Thermal Systems '
40 Cane Creek Industrial Park
Fletcher,North Carolina 28732
FOR THE
operation of industrial wastewater pretreatment facilities as specified in this Permit and the
discharge of wastewater from sanitary facilities and process facilities .classified by North
American.Industry Classification System (NAICS) Code No. 336399 into the•District Sewerage
Systema of the Metropolitan Sewerage System at 40 Cane Creek Industrial Park, Fletcher, North
Carolina 28732. • The discharge shall be in accordance with effluent limitations, monitoring
requirements and other conditions set forth in this Permit to Discharge .Industrial Waste (the
"Permit").
Effective this 1st day of January,2017
This Permit expires the 31st day of December,2021. • '
• - METROPOLITAN SEWERAGE DISTRICT OF
BUNCOMBE COUNTY,NORTH CAROLINA
.144
Thomas (' e,P.E. • / Date
General Manager •
1

Permit No. S-030-17
PARTI
OPERATION AND CONSTRUCTION OF FACILITIES
FOR THE PRETREATMENT OF INDUSTRIAL WASTEWATER
A. Continued operation of the industrial wastewater pretreatment facilities below is hereby
approved subject to the conditions and requirements contained in the Permit and the MSD
Sewer Use Ordinance.
•
1. Ultrafiltration for oily wastewater
2. filtration
3. Equalization
4. Chemical Precipitation '
5. Flocculation
6. Clarifier_
7. Thickening tank • - •
8. Filter Press
B. Construction and operation of the additional industrial pretreatment facilities set forth below is
hereby approved.
Not Applicable
C. Permit Modification History V •
November 22,1988 Permit to Discharge issued V
April 30,1990 Modified Permit to increase wastewater flow
February 28,1991 Renewed Permit.
June 10,1991 Modified Permit to correct an error in self-monitoring requirement
March 1,1994 Renewed Permit ,
March 15,1994 Amended Permit to reflect an.increase allocation for BOD&TSS
April 1,1998 , Increased effluent limitations for BOD&TSS. The Daily Maximuin for
BOD was raised to 450 ppm and the Monthly Average was increased
to 400 ppm. The Daily Maximum for TSS was increased to.250 ppm
and the Monthly Average was raised to 200 ppm. •
March 1,1999 Renewed Permit 'No.. S-030-91 as Permit No. S-030-99 to Eaton
Corporation-Fletcher Plant. -
-March 13,2000 Permit No.3-030-99 was amended to show the change ownership from
Eaton Corporation to BorgWarner Cooling Systems. •
July 1,2001. - Removed.the.BOD&TSS.limitations and monitoring requirements.
January 1,2002 Renewed Permit 3-030-99 as S-030-02 to BorgWarner Cooling Systems.
January 1,2007 . Renewed pennit S-030-02 as S-030-07 to BorgWarner Cooling Systems.
May 1,2008. Amended the Monthly Average limit for cadmium to reflect the 433.17
regulatio , and used the combined waste stream formula to
determin effluent limitations.
October 6,2008 Rerouted discharge pipe from MP 01" to Pipe 03. The original .
discharge pipe (now Pipe 01-A) had become partly obstructed and
BorgWarper was unable to dean pipe because of excessive turns.
January 1,2012 Renewed Permit. •
January 1,2017 • Renewed (Permit. Updated limits to reflect les dilution flow from
cooling tower/boiler blow down and higher average flow.
2

Permit No. S-03047
PART H
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
A. Description of Discharge(s)
Pipe No. Description
01 Pretreated Metal Finishing wastewater, facility mop water, non-
contact
oncontact cooling water,and boiler blow-down.
• 01-A Obstructed discharge pipe for MP 01
02 and 03 Domestic wastewater
Monitoring Point Description
MPO1 Effluent discharge from pretreatment facility
Site Layout
Pipe 01-A ' '
NIPO1
J Pipe 02Pipr01
t .
Pio
Pipe 03
*Discharge at Pipes 02 & 03 may be monitored periodically and unannounced by MSD to assess
compliance. Prior to the discharge of process wastewaters into these pipes, a Permit Application
must be submitted to the MSD and a new Permit issued.
3 S

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
Monitoring Point 01
.14•
TANK #11
NIP 01 "
•
111
4.FI
4

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
B. . Effluent Limitations
Effective immediately and lasting until the expiration of the Permit, the Industrial User
. is authorized to dischargeprocess waste to Pipe No. 01. The pretreatment facility is a batch
operation and'the discharge shall be limited and monitored at MP 01 based on Combined Waste
• Stream Formula as specified below: .
. EFFLUENT LIMITATIONS
Limited Daily ' Sample .. MonitoringFreguency
Parameter Maximum Units • Type MSD Industry,.
Flow 0.020 , - .MGD Continuous Once/Year Daily
pH 6.0 to 10.5 Std.Units Grab Once/Year Daily
Cadmium 0.069 mg/I. Grab • Once/Year Twice/Month*
Chromium 0985 mg/1 • Grab , Once/Year Twice/Month*
Copper 0.98.5 mg/1 . Grab Once/Year . Twice/Month •
Lead ' •0.394 mg/1 Grab Once/Year Twice/Month*,
• Nickel 1.00 mg/I Grab Once/Year Twice/Month
Silver 0.236 mg/I Grab Once/Year Twice/Month*
'Zinc 1.00 mg/1 Grab Once/Year Twice/Month .
Cyanide . . 0.640 .mg/1 Grab , Once/Year Twice/Month
• • TTO** 2.098 mg/1 Grab Once/6 Months
•
* Monitoring Relief:.See Part II,Section C.10. "
**Total Toxic Organics;See Part II,Section D.3.
C. Effluent Monitoring Conditions • •
1. Combined Waste Stream Formula is the calculated ratio of Industrial Wastewater to
Non-Industrial Wastewater discharged to MP 01. The .assigned limit for each
parameter is.the lower calculated value based on the ratio of-the CFR Categorical -
Limits or MSD's Sewer Use Ordinance Limits. Some parameters.may retain the
• originally assigned limit;but that limit must be equal to or lower than the calculated
CWS formula based on CFR Categorical,Limits.
•
2. The scheduled monitoring frequencies are minimum requirements and may'be "
adjusted by MSD.
3. Flow is in million gallons per day(MGD). The"permitted flow is monitored at the end
. of the pretreatment system and the flow meter is to be calibrated'or changed out on an
• annual bases. A copy of the calibration report is to be submitted to MSD with the
subsequent Monthly Monitoring Report. .
5

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
4. The pH shall be not less than 6.0 or greater than 10.5 standard units. Deviations from
these limits shall be handled in accordance with MSD Pretreatment Program Guidance
Policy.
5. Where continuous pH recording equipment is utilised,the lowest and highest reading
shall be taken from a 24 hour chart. The reading closest to the pH range limits,is the
reading to report on the Monthly Monitoring Report.
6. Discharge of Parameters not specifically limited in this Part is limited to Domestic
Sewage Levels as established by the District's Sewer Use Ordinance.
7. No dilution, such as unregulated process wastewater, domestic or non-process
wastewater shall be introduced into Pipe 01 as identified in the Site Layout on Page 3
.of the Permit.
8. Continuous and composite samples shall be at least twelve (12) portions collected
during a twenty-four (24) hour period or the total duration of waste discharge if less
than twenty-four (24)hours. •Alternate sampling requirements may be established in a
User's Permit to Discharge Industrial Waste or by the General Manager.
9. A "grab" sample, for monitoring requirements, is defined as a single "dip and take"
sample collected at a representative point in the discharge stream.
10. An instantaneous measurement, for monitoring requirements, is defined as a single
reading,observation,or measurement.
11. The first self-monitoring report during each Semiannual Reporting Period (i.e.January
. and July of each year) shall be analyzed for all limited parameters except TTO. If the
following conditions are met
a. Parameter is not used in process operations and
b. The analysis show the concentration to be below 0.01 ppm
no further monitoring duffing that six months will 'be required unless process
operations change which could indicate the possible introduction of.the limited
parameters not previously discharged.. In addition each subsequent Monthly
Monitoring Report, for the remainder of the Semiannual Reporting Period, shall be
supplemented with the following statement
"Tie heavy metal(s) listed below and not found'in the process waste
discharge during tie last prior analyses have not been subsequently
introduced into plant process operations."
6

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONI.I'ORING REQUIREMENTS
D. Monitoring and Reporting
1. Representative Sampling •
a. Samples and measurements taken as required herein shall be representative of the
volume and.nature of the monitored discharge. All-samples shall be taken from
Pipe numbers specified in the Permit and, unless otherwise specified, before the
effluent joins or is diluted by any other wastestream,body of water, or substance:
Pipe numbers shall not be changed without notification to and approval by MSD.
b. Samples must be collected and composite (a minimum of twelve portions) over an
entire operating day. Where weekly samples are required,a progressive schedule
will be used,Monday one week,Tuesday the next;etc.
c. Test procedures for the analysis of pollutants shall be performed in accordance
with the techniques prescribed in 40 CFR part 136 and amendments thereto unless
specified otherwise in the monitoring conditions of the Permit.
•
d. All records of analysis and measurement performed by the Industrial User.must
be retained by the Industrial User for three(3)years. •
-
2. Reporting
• - a. "Monitoring results obtaiined•by the Industrial User shall be reported on the Self-
Monitoring Monthly Report Forms on.MSD's website with signed hardcopies.of
' the Forms and supporting lab analyses postmarked no later than the twentieth •
day of the month•following the month.in which the samples were taken. If no
discharge occurs during the reporting period, -"no discharge" shall be indicated
on the Forms. . Copies of these and contract laboratory reports shall be faxed,
emailed or submitted to the MSD at the following address:
Attention: Industrial Pretreatment Coordinator .
Metropolitana Sewerage District •
2028 Riverside Drive
Asheville,North-Carolina 28804
•
b. In the event of an accidental discharge,slug loading or self-monitoring indicating
non-compliance with the SUO or the Permit,the Industrial User shall notify MSD
within 24 hours of becoming aware of the violation by using the Report Forms on
MSD's Self-Monitoring Monthly Report Form website. .
7

•
Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
c. If the accidental discharge, slug loading, or self-monitoring is suspected of
severely impacting the MSD sewer system, endangering public safety or the
safety of MSD.employees, the Industrial User shall immediately notify MSD by
telephone of the non-compliant event. The telephone numbers to Contact are:
Time and Days Contact Telephone Number
8:30 am to 4:30 pm,Monday-.Friday Industrial Pretreatment Coordinator [phone] .
after 4:30 pm,weekends,and holidays V Operator on duty [phone]
d. Within five (5) days of the accidental discharge, slug loading or other non-
compliant
oncompliant discharge, a written report by the authorized representative of the
Industrial User shall be submitted to the General-Manager of the MSI). The
report must include as a minimum: V
(i) The date, lime and, duration of the accidental discharge, slug loading or
. discharge not in compliance with conditions and requirements of the SUO
or the Permit; . .
, (ii) The quantity and waste characteristics of the discharge; .
(iii) The corrective action taken to prevent future accidental discharges, slug
loadings or discharges not in compliance with the SUO or the Permit
e. If self-monitoring by an Industrial User indicates a violation, the Industrial User.
shall repeat the.self-monitoring and analysis and submit the results of the repeat V
analysis to MSD within thirty (30) days after becoming aware of the violation.
The requirements of this paragraph are in addition to the requirements set forth
in subparagraphs b.,c.,and d.of this Part. •
3. Total Toxic Organics
The term Total Toxic Organics (1.10's) shall mean the sum of the masses or
concentrations of each of the toxic organic compounds listed in 40 CFR Part'413 and
Part 433 for Electroplating Point Source Category'and Metal Finishing Point Source
Category,which are found at a concentration•greater than 0.010 mg/L. Total Toxic •
Organics,shall be monitored and reported as follows:
a. The industry must monitor at least once for TTO's within. the first three (3)
months of the effective date of this permit.
8

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
b. If the following conditions exist:
(i) No toxic organics as listed in 40 CPR Part 413 and Part 433 are used at the
Industrial User's facility;and
(ii) If all parameters analyzed are below 0.010 mg/l.
Then the Industrial User may submit the following certification by July 15th and •
December 15th of each year and will not have to monitor for TTO's again for the
duration of the Permit
• "I hereby certify that no toxic organics,as defined by EPA are used by
this facility, and thus, no dumping of concentrated toxic organics into
the MSD Sewerage System has occurred since filing the last report •
dated .17
c. If the following conditions exist: .
(i) Any toxic organics as defined by EPA are listed, stored or utilized at this
Industrial.User's facility;
(ii) A Solvent Management Plan for the toxic organic compounds has been
submitted to MSD in written form listing the compounds used,
quantities, method ofstorage, and disposal demonstrating procedures
used to prevent discharge into the MSD Sewerage System;and
(iii)The sum of the masses is below 2.13 mg/1
Then the following certification can be submitted for the remainder of the -
Permit. This certification must be submitted to MSD by July 15th and
December 15th of each year:
•
"Based on my inquiry of the person or persons directly responsible for •
managing compliance with the pretreatment standard for total toxic
organics MO),O),I certify that to the best of my knowledge and belief no
dumping of concentrated toxic organics into the. MSD Sewerage
System has occurred since filing of the last report dated
I further certify that this facility is implementing -a Solvent
Management Plan submitted to MSD."
9

Permit No. S-030-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
d. Certification is a substitute for monitoring only if the above requirements are met If
the certification is not submitted for both periods within 7 days of the respective due
dates; MSD shall collect a TTO sample before December 31 of that year and the
Industry may be billed for the cost of the monitoring and analysis.
•
•
•
•
10

Permit No. S-03047
PART III
GENERAL CONDTI'IONS AND REQUIREMENTS
A. Duty to Comply
The Industrial User must comply with all conditions of the Permit. Any non-compliance
with the Permit constitutes a violation of the SUO and may be grounds for possible
enforcement action. The MSD may levy fines of up to twenty-five thousand dollars
($25,000.00)per day per violation. The Industrial User may be subject to criminal penalties
levied by the State of North Carolina or the United States of America.
B. • Duty to Mitigate-Prevention of Adverse Impact
The Industrial User shall take all reasonable steps to minimize or prevent any discharge in
violation of the Permit which has 'a reasonable likelihood of adversely affecting human
health,the MSD Treatment Plant,the French Broad River,or the environment.
C. 'General Prohibitive Standards
In addition to the requirements of the Permit, the Industrial User shall comply with the
general prohibitive discharge standards in 40' CFR 403.5(a) and. (b) of the Federal
-pretreatment regulations.
D. Facilities Operation
• The Industrial User shall at all times maintain in,good working order and operate as
efficiently as possible, all control facilities Or systema installed or used by theIndustrial
User to achieve compliance with the terms and conditions of the Permit and the SUO.
E. Bypass
1. Bypass of treatment facilities is prohibited. MSD may take enforcement action against
the Industrial User for bypass unless MSD approves when such bypass. is in
compliance with 40 CFR 403.17. Such conditions are: •
a. Bypass was unavoidable to prevent loss of life,personal injury or severe property -.
damage;
b. There were no feasible alternatives to the bypass. This condition is not satisfied if
.adequate bark-up equipment should have been installed in .the exercise of
reasonable engineering judgment to prevent a bypass which occurred during
normal periods of equipment downtime or preventative maintenance;and
c. The Industrial.User knows in advance of the need for the bypass, submits prior
• notice of the bypass to MSD.
ii

Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
•
2. If the Industrial user does not know of the bypass in advance, it must submit verbal
notice to MSD as soon as the Industrial User becomes aware of the bypass. The verbal
notice shall be followed with a written submission. The written submission shall
describe the bypass and its cause; state how long the bypass occurred including exact
• dates and times, and if the bypass has not been corrected, the anticipated time it is
expected to continue; and steps taken Or planned to reduce, eliminate and prevent
• reoccurrence of the bypass.
F. Flow Measurement
1.. Flow measuring and recording facilities shall be maintained to provide an accurate
measurement of the volume discharged. If it is the determination of the MSD that
when,in the opinion of the MSD or Industrial User,the flow measuring and recording
facilities are not sufficiently measuringthe flow,the MSD may require recalibration or
change-out at the expense of Industrial User. _
2. Any malfunction of flow monitoring and recording equipment shall be reported by the
Industrial User immediately to MSD by phone followed:by a written report submitted
to the General-Manager of MSD within five (5) days of the malfunction. Any
malfunction must be corrected within seven(7) days. Certification of accuracy must be
provided to MSD within fifteen(15) days of the date of repair. .
G. V Reports of Changed Conditions
• 1. The Industrial User shall give notice to the General. Manager of any planned
significant changes to the operations or system which might alter the nature, quality,
or volume of its wastewater at least 180 days before the change. The Industrial User
shall not begin the changes until receiving•written approval from MSD. Significant
changes may.include but are not limited to the following:
a. increases or decreases to production; ,
b. increases in discharge of previously reported pollutants; ' .
c. discharge of pollutants not previously reported; V.
d. new or changed product lines; .
e. new or changed manufacturing processes.
2. Discharge of wastewater with changes as indicated above shall not begin until a Permit
to Discharge Industrial Waste has been issued by MSD for the proposed discharge or
• until MSD amends an existing Permit.
• r
•
•
•
12 `

•
Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
H. Removed Substances
Solids, sludge, filter backwash, or other pollutants removed in the course of treatment or
. control of wastewaters shall be disposed of in a manner such as to prevent any pollutants
from such materials from entering the sewer system. The Industrial User is responsible for
assuring its compliance with any. requirements regarding the generation, treatment,
storage, or disposal of "Hazardous Waste" as defined under the Federal Resource
Conservation and Recovery Act.
Upset Conditions
An "Upset" of Pretreatment Facilities means an exceptional incident in which there is an
unintentional and temporary noncompliance with the effluent limitations of the Permit
because of factors beyond the reasonable control of the Industrial User. An Upset does riot
include noncompliance to the extent caused by operational error,improperly designed or
inadequate treatment facilities, lack of preventative maintenance,or careless or improper
operations.
An Upset may constitute an affirmative defense for action brought for the noncompliance.
The Industrial User has the burden of proof to provide evidence and demonstrate that none
of the factors listed in the preceding paragraph were responsible for the noncompliance:
J. . Toxic Pollutants
If a toxic effluent standard or prohibition (including,any schedule of compliance specified
in such effluent standard or prohibition) is established under Section 307(a) of the Federal
Clean Water Act or North Carolina General Statutes 143-215.1 for a Toxic Pollutant which
is present in the discharge and such standard Or prohibition is more stringent than any
limitation for:such pollutant in the Permit, the Permit may be revised or modified in
accordance with the toxic effluent standard or prohibition..
K. Accidental Discharges and Slug Loads.
The Industrial User shall provide protection from accidental and slug discharges of •
prohibited materials or other substances regulated by the Permit.
1. Such protection shall include, but is not limited to; the construction of containment
' dikes,the rerouting of all floor drains in the manufacturing area to a holding area,and
the plugging of floor 'drains. Modifications to the.measures shall be approved by
MSD prior to installation or implementation. .
2: A written contingency plan shall be submitted to MSD, which outlines the
procedures to be taken by the Industrial User in the event,that an accidental spill or
leak of a prohibited substance occurs. The plan shall also include notification
procedures outlined in Part II,Section D.3.b.,c.,and d. of this Permit.
13

Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
a. The Industrial User shall review and revise,as needed,the written contingency
plan every three (3)years.
Description of Plan - Completion Date
Submit revised version of"Spill Prevention June,2017
Control and Countermeasures Plan"
3. A Notice shall be permanently posted at a.prominent place in the facility for which the
Permit has been issued advising employees whom to call in the event of an Accidental
Discharge. Users shall insure that all employees who observe or who may cause or
suffer such an Accidental Discharge to occur are advised of the emergency notification
procedure. The notification procedure outlined in Part II, Section D.3.b., c., and d. of
this Permit shall be followed.
L. Need to Halt or Reduce not a Defense
It shall not be a defense for an Industrial User in an enforcement action that it would have
been necessary to halt or reduce the permitted activity to maintain compliance with the
conditions of the Permit.
M. Dilution
The Industrial User shall not increase the use of potable or process water or in any other'
way attempt to dilute the discharge as, a, partial or complete substitute for adequate
treatment to achieve compliance with'the limitations contained in the Permit.
N. Right of Entry •
The Industrial User shall allow the staff of the Metropolitan Sewerage District, the North
Carolina Department of Environmental Quality, the Environmental Protection Agency
and/or their authorized representatives,upon the presentation of credentials: '
1. TO enter upon the Industrial User's premises where a real or potential discharge is
located or in which records are required to be kept under the terms and conditions of
the Permit;and
2. At reasonable times to have access to and copy records required to be kept under the
terms and conditions of the Permit;to inspect any monitoring equipment or monitoring
method required in the Pemit;and to sample any discharge of pollutants. •
O. Monitoring Access
MSD, the Approval Authority and HPA shall have the right to set up on the Industrial
User's Property such devices as are necessary to conduct sampling,inspection,compliance
monitoring and flow metering operations.
14

Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
P. Availability of Records and Reports
The Industrial User shall retain records of all monitoring information, including all
calibration and maintenance records as well as copies of reports and information used to
complete the application for the Permit for at least three(3)years. All records pertaining to
any enforcement action shall be retained and preserved by the Industrial User until all
enforcement activities have concluded and all periods of limitation with respect to any and
all appeals have expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports
prepared in accordance with terms of the Permit shall be available for public inspection at
the Metropolitan Sewerage District. Effluent data shall not be considered confidential.
Q. Duty to Provide Information
The Industrial User shall furnish to the General Manger or his designees, within a.
reasonable time, any information MSD, or its designee, or the North Carolina.Department
of Environmental Quality may request to determine whether cause exists for modifying,
revoking and reissuing, or terminating the Permit or to determine compliance with the
•
Permit. The Industrial User shall also furnish,upon request,copies of records required to
be kept by the Permit. •
R. Penalties for Falsification of Reports
The Metropolitan Sewerage District SUO provides that any person who knowingly makes
any false statements or representation in any application or report or other document
submitted or required to be maintained pursuant to.the-SUO or the Permit, or who
knowingly renders inaccurate any monitoring device or method required under this
ordinance, shall upon conviction be punished by a fine of not more.than$25,000.for each
violation. NCGS 143-215.6B provides that similar offenses may be punished by a fine of up
to$10,000 per violation.
S. Signatory Requirements •
.
All reports or information submitted pursuant to the requirements of the Permit must be
signed and certified by the Authorized Representative of the Industrial User as specified in
the Application for Permit to Discharge Industrial Waste. If the designation of the
Authorized Representative is no longer accurate, a new authorization satisfying the
requirements of this section must be submitted to General Manager prior to or together
with any reports to be signed by the new Authorized Representative.
•
15 '
1

Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
•
T. Civil and Criminal Liability
Nothing in the Permit shall be construed to relieve the Industrial User from civil or
criminal penalties for noncompliance with provisions of the Permit.
U. Federal and State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities,liabilities,or penalties established pursuant
to any applicable Federal and State law or regulation.
V. Property Rights
The Permit does not convey any property rights in either real or personal property, or any
executive privileges,nor does it authorize any injury to private property or any invasion of
personal rights,nor anyinfringement of Federal,State or local laws or regulations.
�
W. Severability
The provisions of the Permit are severable and, if any provision of the Permit or the
application of any provision of the Permit to any circumstance is held invalid, the
• - application of such provision to other circumstances and the remainder of the Permit shall
not be affected thereby.
X. Re-opener Provision
The Permit shall bemodified, or alternatively, revoked and reissued, to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)
and(D),304(b)(2) and 307(a)(2) of the Clean Water Act,if the effluent standard or limitation
so issued or approved:
•
•
1. Contains different conditions or is otherwise more stringent than any
effluent limitation in the Permit; or
2. Controls any pollutant not limited in the Permit..
The Permit as modified.or reissued under this paragraph shall also contain any other
requirements of the Clean Water Act then applicable..
16

Permit No. S-030-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
Y. Permit Modification,Revocation,Termination
The Permit may be modified, revoked and reissued or terminated in accordance with the
requirements of the SUO, North Carolina General. Statute 143-215.1 and regulations
promulgated thereunder.
The Permit shall be modified, alternatively or revoked and reissued, to comply with any
applicable effluent standard or limitation for the control of any pollutant shown to
contribute to the toxicity of the MSD Wastewater Treatment Plant effluent or any pollutant
that is otherwise limited by the MSD Discharge Permit. The Permit as modified or reissued
under this paragraph may also contain any other requirements of State or Federal
• pretreatment regulations then applicable.
• Z. Application for Permit Renewal •
The Industrial User is responsible for filing application for re-issuance of the Permit within
one hundred and eighty(180) days of its expiration date.
AA. Transferability •
The Permit shall not be reassigned or transferred or sold to a newowner, new Industrial
User, different premises or a new or changed operation without the written approval of
MSD. Any succeedingowner or Industrial User shall also agree in writing to comply with
the terms and conditions of the Permit and shall be provided a copy of the Permit
BB. Construction
No construction of pretreatment facilities or additions thereto shall commence until Final
Plans'and Specifications have been submitted to MSD and written approval and an
Authorization to Construct(A to C)have been issued. -
•
•
•
•
•
17 .

Permit No.S-030-17
THE METROPOLITAN SEWERAGE DISTRICT
OF
BUNCOMBE COUNTY,NORTH CAROLINA
.40 SEWEp46,
x
P coUNTY,NO? '
PERMIT RATIONALE
FOR
Permit No. S-030-17
Effective Date: January 1,2017
Expiration Date: December 31,2021
A. Basic Information
1. Name and Address of User
BorgWarner Thermal Systems
40 Cane Creek Industrial Park
Fletcher,North Carolina 28732
2. Description of User's Operation
i) NAICS Code No. 336399: Manufacturer of viscous fan drive units for
cars, light and heavy trucks.
ii) 40 CFR Category: 433.17
3. Name of WWTP Receiving Wastewater
Metropolitan Sewerage District of Buncombe County,NC
French Broad River Water Reclamation Facility
NPDES Permit No.NC 0024911
1

Permit No. S-030-17
B. Rationale For Limitations and Effluent Limits
The following pollutants were assigned numerical limits in this Industrial User
Permit for Monitoring Point 01 based Combined Waste Stream Formula calculations of
the categorical regulations and the MSD Sewer Use Ordinance which-ever is more
restrictive. Some parameters may retain the originally assigned limit, but that limit must
be equal to or lower than the calculated CWS formula based on CFR Categorical Limits.
These limits do not result in over allocation the Maximum Allowable Industrial
Loading determined with the Headworks Analysis among all Users.
Daily
Pollutants Maximum Units
Cadmium 0.069 mg/1
Chromium 0.985 mg/1
Copper 0.985 mg/1
Lead 0.394 mg/1
Nickel 1.00 mg/1
Silver 0.236 mg/1
Zinc 1.00 mg/1
Cyanide 0.640 mg/1
TTO 2.098 mg/1
The Metropolitan Sewerage Treatment Plant is experiencing no difficulty treating
the industrial waste it is receiving at this time. Permit limits are based on the current
Headworks Analysis, which considers most recent available industrial monitoring and
analytical characterization of the MSD Wastewater System. Limits established in
Permits to Discharge Industrial Waste were utilized in the Headworks Analysis to
determine the capability of the Wastewater Treatment Plant to operate within design and
Permit Limits, pass-through and receiving stream Water Quality Criteria, and without
chemical inhibition.
C. Rationale For Other Pollutants
1. The following pollutants are Priority Pollutants known to be used in the
manufacturing process!but do not come in contact with process waste water.
Pollutants
Mercury
Toluene
2

Permit No. S-030-17
2. The following pollutant is known to be used in the manufacturing process.
Concentrations discharged at Monitoring Point 01 are expected to be at or
below domestic concentrations.
Pollutants
Aluminum
•
3 •

1
I

June 22, 2016
Ms. Shannon Bergeron
Metropolitan Sewerage District of
Buncombe County, North Carolina
2028 Riverside Drive
Asheville, NC 28804
Re: Authorized Representative
Dear Ms. Bergeron:
Due to restructuring at the BorgWarner Thermal plant in Fletcher the Authorized Representative
responsibilities have changed. Matt Rice is our plant manager and Bill Hoffman or Tim Biddix will
serve as Authorized Representatives during his absences from the facility.
Sincerely,
Matt Rice
Plan anager
ak.:_441
Bill Hoffman
Maintenance Manager
LetaxTim Biddix
Operations Manager
Grover DeHart
Environmental Specialist

SIGNIFICANT INDUSTRIAL USER APPLICATION P'i SEWr
FORMSD
Fc
PERMIT TO DISCHARGE
AND
WASTEWATER SURVEY
MSD USE ONLY Metropolitan Sewerage District of Buncombe County,North Carolina
Industrial&Commercial Waste Division
ISSUED: 20 2028 Riverside Drive
Asheville,North Carolina 28804
Telephone[phone]
RECEIVED: 20 Telecopier(828)232-5546
REVIEWED: 20
RETURNED FOR COMMENT: 20
Pursuant to the Sewer Use Ordinance of the Metropolitan Sewerage District of Buncombe County,North Carolina(MSD),all
persons who are users or may become users of the sewerage systems are subject to regulation. Some of the objectives of our
Ordinance and this wastewater survey/and application are:
• To prevent the introduction of pollutants into the Sewerage System which will interfere with the operation of the Sewerage
System or contaminate the resulting sludge generated;
• To prevent the introduction of pollutants into the Sewerage System which will pass through the system,inadequately treated, into
any waters of the State or otherwise be incompatible with the Sewerage System;
• To promote reuse and recycling of industrial wastewater and sludges from the Sewerage System;and
• To provide for the regulation of direct and indirect contributors to the Sewerage System,through the issuance of permits to certain
nondomestic Users and through enforcement of general requirements for the other Users;authorizes monitoring and enforcement
activities,requires User reporting and provides for the setting of fees for the equitable distribution of costs.
1. COMPANY BUSINESS NAME: BorgWarner Thermal Systems
Site Location: 40 Cane Creek Industrial Park Road Phone:[phone]
City: Fletcher State: NC Zip: 28732
Mailing Address:
City: State: ' Zip:
2. CHIEF EXECUTIVE OFFICER
Name: Matthew Rice Title: Plant Manager
Mailing Address: 40 Cane Creek Industrial Park Road Phone: [phone]
City: Fletcher State: NC Zip: 28732
3. PERSON ON SITE (Authorized to Represent this Firm in Official Dealings with the MSD)
Name: Grover DeHart Title: Environmental Technician
4. TYPE S APPLICATION&WASTEWATER SURVEY
2 Renewal for existing facility
❑Revision for change in discharge or facilities modification
❑New facility (Anticipated date of discharge commencement: )
❑Change in ownership
1

5. GENERAL INSTRUCTIONS
a. All terms used herein are as defined in the Sewer Use Ordinance of MSD.
b. All persons receiving an Application form are to answer Questions 1 through 12., 13., 15,
and 16.
c. If water is used in such manner as to produce possible industrial or commercial wastes as
indicated by positive answers to any of the Questions 10. a) 4., through 10. a) 8., you are
required to furnish additional information by answering Questions 12.And 14.
d. Where industrial or commercial wastes are discharged,a Permit to Discharge Waste will be issued
to the User(or rejected)subject to the requirements of the Sewer Use Ordinance of MSD and any
special requirements as contained in the Permit to Discharge Waste.
e. The User may, if so desired, assert a business confidentiality claim covering all or part of the
information in this Application in accordance with provisions of Section 12 of the Sewer Use
Ordinance of MSD. To file such a claim,contact the General-Manager of MSD for further details.
f. Submit the completed Application/Survey and attachments to:
General Manager
Metropolitan Sewerage District of Buncombe County
2018 Riverside Drive
Asheville,North Carolina 28804
6. GENERAL PERMIT CONDITIONS
a. A Permit issued in response to this Application/Survey is subject to all applicable provisions of the
Sewer Use Ordinance of MSD, NPDES No. NC0024911 for the operation of the Metropolitan
Wastewater Treatment Plant by MSD and all applicable State and Federal Regulations.
b. A Permit issued in response to this Application/Survey is required for construction and operation
of any industrial or commercial wastewater pretreatment facilities and/or continued operation of
existing wastewater pretreatment facilities.
c. This Application/Survey, a Permit issued in response to this Application/Survey and all reports or
information submitted pursuant to the requirements of such Permit must be signed and certified by
an authorized representative of the User.
d. The provisions of a Permit issued in response to this Application/Survey are severable and, if any
provision of such Permit or the Application/Survey of any provision of such Permit to any
circumstances is held invalid,the Application/Survey of such provision to other circumstances and
the remainder of such Permit shall not be affected thereby.
e. It is the responsibility of each Industrial or Commercial User to insure that all sludges generated
by the User of a Permit issued in response to this Application/Survey, are managed under
applicable sludge management requirements specified in all applicable State and Federal
regulations.
f. Notice is hereby given that any and all significant violations of provisions of the Sewer Use
Ordinance of MSD by the User of a Permit issued in response to this Application/Survey or any
other Users of the MSD Sewerage System and a list of resulting enforcement actions taken by
MSD will be published each year in the local newspaper. For the purpose of this Section, a
"significant violation" shall be as defined in Subsection 1.03.68 of the Sewer Use Ordinance of
MSD.
2

7. INDUSTRIAL CATEGORY
If your facility employs processes in any of the industrial categories or business activities listed below,
place a check beside the category or business activity. (Check all that apply.)
a. Industrial Categories
(1) ['Aluminum Forming (27)$A4eta1 Finishing
(2) DAsphalt Manufacturing (28)DMetal Molding and Casting
(3) ['Battery Manufacturing (29)['Mineral and Ore Processing
(4) OBeverage Bottling (30)['Nonferrous Metal,Form&Powders
(5) DCanning Foods (31)['Nonferrous Metals Manufacturing
(6) DCarbon Black Manufacturing (32)DOCPSF,Organic Chemicals,Plastics,&
(7) ❑Cement Manufacturing Synthetic Fiber Mfg.
(8) ❑Coil Coating (33)❑Oil&Gas Extraction
(9) Copper Forming (34)['Paint Formulating
(10) ['Dairy Products Processing (35)['Roofing Materials Manufacturing
(11) ['Electronic Components Mfg. (36)['Pesticide Manufacturing
(12) ['Electroplating (37)['Petroleum Refining
(13) ❑Explosives Manufacturing (38)['Pharmaceutical Manufacturing
(14) ❑Feedlots (39)['Phosphate Manufacturing
(15) ['Ferro Alloy Manufacturing (40)❑P otographic Developing
(16) ['Fertilizer Manufacturing (41) ' astic Injection Molding and Forming
(17) ['Foundries:Metal Mold&Casting (42)['Porcelain Enameling
(18) ['Glass Manufacturing (43)['Printing and Publishing
(19) ['Grain Mills (44)['Rendering
(20) DGum&Wood Chemicals Mfg. (45)['Rubber Manufacturing
(21) ❑Ink Formulating (46)['Soap&Detergent Manufacturing
(22) ❑Inorganic Chemical Manufacturing (47)DTextile Mills
(23) ['Laundry (48)['Timber products processing
(24) ['Leather Tanning&Finishing (49)❑Service
(25) ['Meat Processing (50) ❑Other
(26) ['Medical Care Operations
c. Provide a brief narrative description of the manufacturing,production or service activities your firm
performs.
Number Description of Activities
1 Injection Molding Plastic Fans
2 Machining Aluminum and Steel Components
3 Assemblingt Automotive Fan Clutches
3

7. INDUSTRIAL CATEGORY(Continued)
a. Indicate Standard Industrial Classification Number(s)[SIC Code(s)]or North American Industry
Classification System(s)[NAICS Code(s)]for all processes(if more than one applies,list in
descending order of importance.
336399
b. List chemicals and other materials(both liquid and solid)which are used or stored in containers equal
to or greater than 50 gallons. Please include the Safety Data Sheets for each of the chemicals,except
for oils. (Attach additional sheets if needed.)
Size of #of Containers Size of #of Containers
Chemical/Material Container on Hand Chemical/Material Container _ on }
See Attachment
8) SOURCES OF WATER
a) Source of Incoming Water Gallons Per Day (GPD) Metered
1) City 11444 GPD
2) Well or Spring ' GPD U
3) Surface Water GPD ❑
4) Other GPD ❑ Specify:
b) Name of Water Agency: Hendersonville Water and Sewer
c) Name on Water Bill Account: BorgWarner Corporation
d) Water Bill Account Number: 10125
Meter Number Meter Size(inches)
59700705 3 inch
4

9. DISPOSITION OF WATER
a) How Water Leaves the facility(Gallons Per Day,GPD)
Type of Spring or Surface
Disposition City Well Water Other Metered Estimated
1) Sewer 11353 ❑
2) Storm Drain ❑ ❑
3) Ground [ _
4) Incorporated in Product ❑
5) Waste Hauler 91
6) Septic Tank n n
7) Evaporation [ I I
8) Total(1)through(7) 11444
10. SPECIFIC USES OF WATER IN THE FACILITY
a) Identify the Uses of Incoming Water (Gallons Per Day,GPD)
Use Amount(GPD) Metered Estimated
1. Domestic (Restrooms) 3801 ❑ ��
2. Boiler make-up 5
3. Cooling Water,Non-contact 500 U
4. Cooling Water,Contact U ❑
5. Processing Product 7643
6. Washdown of Plant and/or Equipment ❑ ❑
7. Air Pollution Control Unit n n
8. Other (specify) 0 n
9. Total(1)through(8) 11444
11. BUSINESS HOURS AND NUMBER pF EMPLOYEES
a. Days per week that the facility is open for operations: 7
b. Number of Employees: 310
1'Shift 2"d Shift 3'd Shift
Number of Hours 8 8 8
Average#of Employees 180 65 65
Start Time 6:30AM 2:30PM 10:30PM
5

12. INDUSTRIAL WATER USES
If any water is used for purposes 10.a)4.through 10.a)8.,please complete Section 12.
a) A daily average flow limit based on a 30-day period and a maximum 24-hour flow limit will be issued
in the permit to Discharge Industrial Waste based on the information submitted below.
b) A daily average concentration limit based on a 30-day period and a maximum 24-hour concentration
limit for Biochemical Oxygen Demand(BOD)and for Total Suspended Solids(TSS)will not to be
exceeded during the period of the Permit.
1) Total discharges including sanitary wastes for which a Permit to Discharge Industrial Waste is
requested:
Currently During the Period of Upcoming
Permit
Daily Average Maximum Based Daily Average Maximum Based
Based on 30- on 24-Hour Based on 30-Day on 24-Hour Period
Day Period Period Period
Flow (GPD) 11,444 20,000 12,000 20,000
BOD (mg/I)*
TSS (mg/1)*
Oil and Grease(mg/1)*
(*If known) See re 5K1+ hof 6/r(/0 /V1 SJ) 1115 i+
2) Are any process changes or expansions planned during the next 5 years,which would alter
wastewater volumes or characteristics?
❑
Yes
)5a
3) If yes,briefly describe these changes and their effects on the wastewater volume and
characteristics: (Attach additional sheets if needed)
6

13. PROCESS WASTES
a. Are any liquid wastes,by-products,material residues or sludges from this facility disposed of by a
means other than discharging to the MSD sewer lines?
s (If"yes",complete items 13.b.,c.,d.and e.)
//❑No (If"no",skip remainder of Section 14.)
b. These wastes may best be described as:
Estimated Gallons or
Generated Pounds Per Year
Wastes Description Generated
Acids
Alkalies
Heavy Metal Sludges
Inks/Dyes Waste ink <5 gal.
Oil and/or Grease Used oil 600 gal.
Organic Compounds
Paints Waste paint 50 gal.
Pesticides
Settleable Residues
Solvents
Other Hazardous Wastes
By-Products
Other Wastes Waste water treatment sludge 20,000 lbs.
c. For the above checked wastes,does your company practice?
Storage Disposal
)g On-site 0 On-site
0 Off-site )Off--site
--d. Has an Accidental Discharge Control and Countermeasure Plan been prepared for the facility?
2es
❑No
7

14. PROCESS WASTES(Continued)
d. Briefly describe the method(s)of storage or disposal checked above. Indicate whether landfill,
incineration,resource recovery,contract hauling or RCRA regulated practices. Identify contract
parties or facilities involved.
We store used oil in chemical totes,waste paint and ink in drums,and waste
water sludge in a roll off trailer until ready for disposal.
e. Do any of your substances require Resource Conservation and Recovery Act permits?
❑Yes (If"yes",please specify below.)
el<o
8
b

15. PRETREATMENT
Is any water utilized at the facility pretreated before it is discharged to the MSD sewer lines? (Possible
water uses requiring pretreatment are:contaminated cooling water, water used for processing product,
equipment facility washdown,`,_ unit)
,aaiir pollution control
Yes(If"Yes",please complete this section,Section 15.)
/—❑No (If"No",skip this section,Section 15.)
a) Indicate all pretreatment devices or processes used for treating wastewater or sludge. (Check all that are
utilized.)
❑Activated carbon ❑Ion Exchange
❑Air stripping ❑Microfiltration
❑ Centrifuge/Cyclone Separation ❑Nanofiltration
/ Chemical Precipitation ElOzonation
❑Chlorination ❑pH Neutralization
❑Cyanide Destruction ❑Reverse Osmosis
❑Dissolved Air Floatation ❑Screening
FFiltration ❑Septic Tank
flocculation ❑Silver Recovery
❑Flow Equalization ❑Solvent Separation
,Grease or Oil Separation(Petroleum) ❑Biological Treatment
FC.grease Trap(AnimalNegetable) 0 Ultrafiltration
❑ Grit Sedimentation ❑Other*
* specify:
a) Are major pretreatment operations 3i4atch or 0 continuous?
b) If the major pretreatment operations are batch,indicate the average number of batches per 24-hour day.
One
c) Is any new or modified pretreatment planned for this facility within the next 5 years?
❑Yes (If"Yes",attach detailed plans and operational descriptions.)
o
d) List raw materials that come in contact with process water.
1) Steel 5) 9)
2) Aluminum 6) 10)
3) 7) 11)
4) 8) 12)
9

16. OPERATIONS EFFECTING PRETREATMENT
c. Is operation subject to seasonal variation?
❑Yes
d. If"Yes",indicate:
(1) Seasonal maximum waste flow I- gallons per day(GPD)during the months of
(2) Seasonal minimum waste flow I gallons per day(GPD)during the months of
e. Does operation shut down for vacation,maintenance,or other reasons?
l Yes
❑No
f. If"Yes"indicate period when shutdown occurs: One week at Christmas
g. List any water recycling processes in use.
Type of process Describe
h. If a new waste discharge is proposed,describe fully,all materials that will come in contact with
water and anticipated volume and characteristics of wastewater and any by-products,materials
residues or sludges.
10

17. MONITORING
a. Sewer connection and discharge information:
(1) Provide a simple 8 %2"x 11"drawing or sketch of the total plant area showing a flow diagram
of the sewer lines indicating pipe sizes,type of discharge they are carrying manufacturing
processes. Also show streets,alleys,streams,manholes,and sewer sampling points. Label
each sewer outlet from building as Pipe 1,Pipe 2,etc.and the monitoring point at MP 1,MP
2,ect. See of rc v.1 a-f /%51�
(2) Is there an existing sump(s)or manhole(s)on the premises where wastes(industrial waste
other than sanitary waste)can be sampled and flow measured?
ssssss❑No
(3) Describe the physical properties of the wastewater to be discharged.
Characteristic Description
Temperature Room
Color Clear
Clarity Clear
Visible Particulates None
b. Permits and Wastewater Analyses
(1) List all environmental permits. (i.e.:NPDES,air,storm runoff)
Type of Permit Permit Number Expiration Date _
Stormwater NCG030011 10/31/2017
Air 09814R01 08/31/2017
(2) Have your wastes been sampled by MSD or the North Carolina Department of
Environment,Health,and Natural Resources?
)es
❑No
(3) If"Yes",then when was the last date? 06/01/2016
c. If any chemical wastewater analyses have been performed on the wastewater discharge(s)from your
facility,attach a copy of the most recent data to this application.Be sure to include the date of the
analysis,name of laboratory performing the analysis,and location(s)from which sample(s)were taken
(attach sketches,plans,etc.,as necessary).
11

18. WASTE CHARACTERIZATION
a. Priority Pollutant Information:Please indicate by placing an"1I"in the appropriate box by each listed
chemical that is in your manufacturing or service activity or generated as a by-product.
Concentration
EPA Check if Check if Check if Check if in Discharge
Chemical Name STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Acid Extractable Organics
2-Chlorophenol 34586 ❑ ❑
2,4-Dichlorophenol 34601 ❑ ❑ I-
2,4-Dimethyphenol 34606 ❑ X ❑
2,4-Dinitrophenol 34616 ❑ ❑
2-Methy1-4,6-dinitrophenol 34657 ❑ g, ❑
4-chloro-3-methylphenol 34452 ❑ .. ❑
2-Nitrophenol 34591 ❑ ❑
4-Nitrophenol 34646 ❑ Ft ❑
Pentachlorophenol 39032 ❑ X- ❑
Phenol 34694 ❑ r1 ❑ K
2,4,6, Trichlorophenol 34621 ❑ ❑
Base Neutral Organics
1,2,4-Trichlorobenzene 34551 ❑ ' ❑ t
1,2-Dichlorobenzene 34536 ❑ 3g ❑
1,2-Diphenylhydrazine 34346 ❑ ❑ 5
1,3-Dichlorobenzene 34566 ❑ ❑ YZC
1,4-Dichlorobenzene 34571 ❑ ❑
2,4-Dinitrotoluene 34611 ❑ Ja' ❑ 0.
2,6-Dinitrotoluene 34626 ❑ S ❑ 1g
2-Chloronaphthalene 34581 ❑ 0 ❑ ,�
3,3-Dichlorobenzidine 34631 ❑ W ❑
4-Bromophenyl phenyl ether 34636 ❑ NC ❑
4-Chlorophenyl phenyl ether 34641 ❑ 0 ❑ 1(
Acenaphthene 03405 ❑ X ❑ jZ
Acenaphthylene 34200 ❑ J1 ❑ ',IK
Anthracene 34220 ❑ _ g El /�
Benzidine 39120 ❑ 0- ❑
Benzo(a)anthracene 34526 ❑ 0 ❑ X
Benzo(a)pyrene 34247 ❑ ❑ elK
Benzo(b)fluoranthene 34230 ❑ ❑
Benzo(ghi)perylene 34521 ❑ ❑ X
12

18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Base Neutral Organics (continued)
Benzo(k)fluoranthene 34242 ❑ ❑ ❑
Bis(2-chloroethoxy)methane 34278 ❑ LA. ❑ ❑
Bis(2-chloroethyl)ether 34273 ❑ ❑ ❑
Bis(2-chloroisopropyl)ether 34283 ❑ ❑ ❑
Bis(2-ethylehexyl)phthalate 39100 ❑ 15 ❑ ❑
Butyl benzyl phthalate 34292 ❑ ❑ ❑
Chrysene 34320 ❑ 1g ❑ ❑
Di-n-butyl phthalate 39110 ❑ ❑ ❑
Di-n-octyl phthalate 34596 ❑ lg. ❑ ❑
Dibenzo(a,h)anthracene 34556 ❑ Jg ❑ ❑
Diethyl phthalate 34336 ❑ lg ❑ ❑
Dimethyl phthalate 34341 ❑ 0 ❑ ❑
Fluoranthene 34376 ❑ 14 ❑ ❑
Fluorene 34381 ❑ ❑ ❑
Hexachlorobenzene 39700 ❑ Ig. ❑ ❑
Hexachlorobutadiene 34391 ❑ ❑ ❑
Hexachlorocyclopentadiene 34386 ❑ ❑ ❑
Hexachloroethane 34396 ❑ ,K ❑ ❑
Indeno(1,2,3-cd)pyrene 34403 ❑ T ❑ ❑
Isophorone 34408 ❑ * ❑ ❑
N-nitroso-di-n-propylamine 34428 ❑ E^ ❑ ❑
N-nitrosodimethylamine 34438 ❑ ❑ ❑
N-nitrosodiphenylamine 34433 ❑ ❑ ❑
Naphthalene 34696 ❑ ❑ ❑
Nitrobenzene 34447 ❑ ❑ ❑
Phenanthrene 34461 ❑ _ ❑ ❑
Pyrene 34469 ❑ 1 - ❑ ❑
Metals
Aluminum 01104 ❑ ❑
Antimony 01097 ❑ ,r�-i CI Ig
Arsenic 01002 1=1 'K ❑ }
Beryllium 01012 CICI ,�h
Cadmium 01027 ❑ )g ❑
13

Chromium I 01034 I ❑ I ❑ I I
18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Metals (continued)
Copper 01042 ❑ _ ❑ 0.049
Lead 01051 iri ❑ ❑ <0.005
Mercury 71900 C. ❑ ❑ '0,
Molybdenum 01062 ❑ ❑ lg
Nickel 01067 ❑ W ❑ 0.048
Selenium 01147 ❑ ,'IFC ❑
Silver 01077 ❑ - ❑
Thalium 00982 ❑ ❑ ,�
Zinc 01092 ❑ ❑ 0.206
Inorganics
Barium 01007 ❑ X ❑
Chloride 00940 ❑ ❑
Cyanide 00720 ❑ i ❑ 25
Fluoride 00951 ❑ 35 ❑
Purgeable Volatile Organics
1,1,1 Trichloroethane 34506 ❑ ,^�1.. ❑
IRC3
1,1,2,2-Tetrachloroethane 34516 ❑ ❑ ter
1,1,2-Trichloroethane 34511 ❑ ❑
1,1-Dichloroethane 34496 ❑ ❑
1,1-Dichloroethylene 34501 ❑ g ❑ ,
1,2-Dichloroethane 34531 ❑ ❑ W
1,2-Dichloropropane 34541 ❑ ,g- ❑ K
2-Chloroethyl vinyl ether 34576 ❑ „ig ❑ 'fg.
Acrolein 34210 ❑ g ❑ -
Acrylonitrile 34215 ❑ K ❑ ,K.
Benzene 34030 ❑ ❑ ,
Bromodichloromethane 32101 ❑ ❑
Bromoform 32104 ❑ ❑
Bromomethane 34413 ❑ Ja. ❑
Carbon tetrachloride 32102 ❑ _ ❑
Chlorobenzene 34301 ❑ ❑ K.
Chloroethane 34311 ❑ J ❑
Chloroform 32106 ❑ ❑ ►t
Chloromethane 34418 ❑ la ❑
cis 1,3-Dichloropropene 34704 ❑ ❑
Dibromochloromethane 32105 ❑ .X ❑ 0.
Ethylbenzene 34371 ❑ X ❑
Methylene chloride 34423 ❑ X ❑ ,n-
14
�
14

ITetrachloroethylene I 34475 I ❑ I )- I ❑ , I I
18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Purgeable Volatile Organics(continued)
Toluene 34010 ❑ 0
trans 1,3-Dichloropropene 34699 0 0
trans-1,2-Dichloroethylene 34546 ❑ 0
Trichloroethylene 39180 ❑ 0
Trichlorofluoromethane 34488 0 0 g.
Vinyle chloride 39175 ❑ . _ 0
Others
(Xylene I 81551 1 ❑ I ( ❑ I
19. EXECUTION OF APPLICATION o
I, 1 1 1 Par Rt(A, (print name), C 6,r1i'" inah,Q W— (print title),
certify under penalty of law that this document and all attachments were prepared under 1W direction or supervision
in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information
submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly
responsible for gathering the information submitted is,to the best of my knowledge and belief,accurate and
complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of
the user. I am aware that there are significant penalties for submitting false information in violation of this
certification,including the possibility of fines and/or imprisonment.
I also certify that I have completed the necessary notification as required by the POTW to document my
qualification as an Authorized Representative as set forth in 40 CFR Part 403.12(1)and the Metropolitan Sewerage
District's Sewer Use Ordinance Section 1.03.04.
-z3- I
thorized Signature: * Date
*Authorized signature must correspond to Item 2 or 3 from Page 1 of this Application.
15