NC0024911_Industrial User_20180523 (5)

o\$c SEW 6'e
cC �(Pc, Metropolitan Sewerage District
OF BUNCOMBE COUNTY, NORTH CAROLINA
C0 PQ
yBPG
000NTY,NOP-c'6
May 23, 2018
Deborah Gore
PERCS Unit Supervisor
1617 Mail Services Center RECEIVED/DEN
Raleigh, NC 27699-1617 RJOWR'
MAY 2 5 2018
Re: NOV-2018-PC-0161
W
a
r Resources
P rmittmg Section
Dear Ms. Gore:
Although I have yet to receive a hardcopy of your letter of Notice of Violation issued to MSD
Pretreatment Program dated May 16, 2018, I am responding to the one received via email on Monday,
May 215t. Needless to say, MSD's management was stunned to learn of the omission of required
documents and is pursuing immediate action to correct this. Our intentions are to send all documents
by the June 15th deadline. I am enclosing with this letter thirteen signed copies of SIU permits, permit
rationale and applications. In all, of the 20 permitted Sills only six permits remain outstanding.
We take this matter very seriously and will conduct a thorough investigation on how this normal
administrative process could have been overlooked. And rest assured that follow up measures will be
taken to make sure this will not happen again. In the meantime, please direct all future correspondence
to my direct attention. As we continue to work to get the requested information together should you
have any questions,you may contact me on my direct line [phone].
R�tfu,Y,
Monty "dyne
Field Operations Manager, MSD
Metropolitan Sewerage District, BC
2028 Riverside Dr.
Asheville, NC 28804
CC: Thomas E. Hartye, P. E., MSD
Peter C. Weed, MSD
Roger Edwards, MSD
Vivien Zhong, PERCS Unit
Linda Wiggs, ARO
Protecting Our Natural Resources-.
2028 RIVERSIDE DRIVE, ASHEVILLE,NORTH CAROLINA 28804 TELEPHONE:[phone] FAX:[phone] WEBSITE:www.msdbc.org

•
•
o�`c•• SEWER : :.
•
o °��4 • Metro of tan Sewerage- District :. -
, ` •
f OF BUNCOMBE COUNTY,NORTH.CAROLINA ' • -
• 04, GPQ• _ ( . .
•
• - December 5,2016
Mr.Dale Spivey,Plant Manager • iiR '
Mr.Jeff Moore;Facility Engineer ' . ' : - •RECEA\��. _ '
Baldor Electric Company . . . . e !)1
70 Reems Creek Road ` MA'.` �+
• Weaverville,North Carolina..28787
Water Resources
Re:Renewal-Permit to Discharge Industrial.Wastewater Permitting Section
. Permit Number S-070-17 '
•• Dear Gentlemen:. ,' ;
•
Pursuant to the Application for of Permit to Discharge" Industrial Wastewater dated August 31, 2016; we-:
are enclosing herewith your Permit to Discharge Industrial,Wastewater: Please note that effective date of this
' Permit will be January 1,2017. If you have any comments concerning-this Permit,please advise in writingno'later. -
than thirty.'(30):days following receipt of this letter., t ' : -
'. - The conditions and requirements included'in the Permit; the Permit-.Application'and MSD Sewer Use ,
Ordinance(SUO)are integral parts of this Permit, . ' - . . -
Please pay particular note to the following significantschanges in this:Permit •
• MP(11;Hasbeet removed from the permit. If you decide to recommission—the monitoring point,you must • • • , .
- .'submit anew permit application.- . ; .
- This permit is valid until December 31;,2021.•.If there'is a,significant change in your wastewater discharge;
as defined:in Sections 4.03 of the MSD Sewer Use.Ordinance; or your facilities are reassigned,transferred, or'sold
toa new user,.a new permit application must be submitted to MSD at least one hundred and eighty(180)days:prior. . ,
to•anythe above.events.• ... ' • ' : : - : '
Sipcerhly,
. -
.<
' ' General Manager .
: , —Protecting Our Natural Resources- -
- ' . 2028 FZIVERSIDE DRIVE; ASHEVILLE,NORTH CAROLINA2$804 TELEPHONE:[phone] FAX:(82$)254-329.9 .WEBSITE www.msdbc.org
.

THE METROPOLITAN SEWERAGE DISTRICT
OF
BUNCOMBE COUNTY,NORTH CAROLINA
QQcSEWEggCe
)••
o0'b6 aq��aoWen. GPP�
P��UNTY•NORSt�
PERMIT TO DISCHARGE INDUSTRIAL WASTE
FOR
SIGNIFICANT INDUSTRIAL USER
•
Permit No. S-070-17 40.CFR Category:471.104 (e) and 433.15
In accordance with all terms and conditions of the Sewer Use Ordinance (SUO) of the
District Board of the Metropolitan Sewerage District of Buncombe County, North Carolina
(MSD), NPDES Permit No. NC0024911 for the operation of the Metropolitan Wastewater
Treatment Plant by MSD,North Carolina General Statute 143-215.1, and other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission and the District Board of the Metropolitan Sewerage District of Buncombe County,
North Carolina: •
PERMISSION IS HEREBY GRANTED TO: •
Baldor Electric Company
• 70 Reems Creek Road
• Weaverville,North Carolina 28787
FOR THE
•
• operation of industrial wastewater pretreatment facilities as specified in this Permit and the
• • discharge of wastewater from sanitary facilities and process facilities classified by Standard
• Industrial Classification(SIC) Code Nos.3568 and 3566:into the District Sewerage System of the
Metropolitan Sewerage System at 70 Reems•Creek Road, Weaverville, North Carolina 28787.
The 'discharge shall be in accordance with effluent limitations,-monitoring requirements and •
other conditions set forth in this Permit to Discharge Industrial Waste.(the"Permit").
Effective this 1st day of January,2017
This Permit expires the 31st day of December,2021.
METROPOLITAN SEWERAGE.DISTRICT OF '
BUNCOMBE COUNTY,NORTH CAROLINA
•
•
�toi.--11fr
Thomas rarty,e;RE. Date
•Gener• Manager
•
1

Permit No. S-070-17
PART I
OPERATION AND CONSTRUCTION OF FACILITIES
FOR THE PRETREATMENT OF INDUSTRIAL WASTEWATER
A. Continued operation of the industrial wastewater pretreatment facilities below is hereby
approved subject to the conditions and requirements contained in\the Permit and the MSD
Sewer Use Ordinance.
N/A-no pretreatment equipment in operation
B. Construction and operation of the additional industrial pretreatment facilities set forth below is
hereby approved.
Not Applicable
C. Permit Modification History
January 1,2002 Issued Permit S-070-02 to Dodge Rockwell Automation.
January.1,2007 Renewed Permit S-070-02 as Permit S-070-07 to Dodge Rockwell
Automation. In addition facility changed name back to Reliance
Electric Company.
May 1,2008 Amended Permit S-70-07 effluent limits to reflect production rate for
CY 2007.
September 1,2008 Reliance Electric merged into its parent company Baldor Electric
Company. The merger did not result in a change in ownership only
change in name.
August 21,2009 Amended Permit S-07-07 to reflect the addition of the Black Oxide
Process.
August 27,2010 Amended Permit S-07-07 to reflect the new monitoring point while
retaining original monitoring point as back-up for the Black Oxide
Process.
January 1,2012 Renewed Permit.
January 1,2017. ' Renewed Permit. Removed MPO1 and all pretreatment equipment
associated with MPO1. MPO1 has not been used in several years.
All wastewater generated from MPO1 is hauled off site.
•
2

Permit No. S-070-17
PART II .
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
A. Description of Discharges
Pipe No. Description
01 Pretreated Metal Powders wastewater
02,03,04 Domestic wastewater and non-contact cooling water
05 Black Oxide process water
Monitoring Point Description
MP01 Effluent discharge from Metal Powders pretreatment facility- all
wastewater now hauled off site.
MPO2 Batch discharge from equalization tank for Black Oxide rinses.
Site Layout
L. 2-172
• 1
EZZEM
0y40604. 6. ..
NIP 01
,
1 ,,�p
SZED
/ g Pipe 01
/ •
,;. .,
Pipe 05
N
MP 01 - ''' •
Pipe 02 .
f r
/
�. P.
�, / ' :max.
� '
! {'y Pipe 03 . r
f
`i o /
- • - : . Q�-
I
*Discharge at Pipes 02,03 &04 may be monitored periodically and unannounced by MSD to assess
compliance. Prior to the discharge of process wastewaters into these pipes, a Permit Application
must be submitted to the MSD and a new Permit issued.
3

Permit No. S-070-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
Monitoring Point 02
s .: `.. I s li F
, ,,,„,„_,,....
` -
t:- isolit 1 F . If
MP 02 L.
—
_ _ 1 �,, '1
,, e
4'''11-‘''''''''‘I'l':"1:114::pl:\:<\'.4.‘144.4":11: ''lli
y S :.
/,.x:''"10'= 1 ._
A
d,
J .:r., • -
h
ow vit4

Permit No. S-070-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
'B. Effluent Limitations
•
• Effective immediately and lasting until the expiration of the Permit, the Industrial User
is authorized to discharge process waste to Pipe Nos. 01 and 05. Effluent discharge from each
pipe originates from continuous operations. The discharge shall be limited and monitored at
MP 02 as specified below.
MP01
EFFLUENT LIMITATIONS
•
• No Discharge shall occur from this process line without written permission from MSD. •
•
•
•
• • MP 02
•
EFFLUENT LIMITATIONS •
. Limited Daily Sample ' . . _ • Monitoring.Frequency
• Parameter Maximum Units . Type MSD Industry
Flow 0.030 MGD •Continuous Once/Year Daily
pH 6.0 to 10.5 Std.Units Grab Once/Year . Daily
•
Cadmiwm . '0.07 ing/1.. .: composite Once/Year Once/Month*
•
Chromium . 1.00 mg/1 • composite 'Once/Year Once/Month* . •
Copper• 1.00 mg/1 Composite Once/Year Once/Month
Lead 0.40' mg/1 . Composite Once/Year Once/Month*
Nickel 1.00 mg/1 • Composite ' Once/Year Once/Month*
Silver - 0.24 mg/1 Composite Once/Year Once/Month*
Zinc 1.00 mg/1 Composite Once/Year Once/Month*
Cyanide 0.65 mg/1 Grab Once/Year Once/Month
TTO** 2.13 mg/1 Grab Once/6 Months
•
•
*Monitoring Relief:See Part II,Section C.10.
**Total Toxic Organics;See Part II,Section D.3.

Permit No. S-070-17
C. Effluent Monitoring Conditions
1. The scheduled monitoring frequencies are minimum requirements and may be
adjusted by MSD.
2. Flow is in million gallons pe'r day(MGD). The permitted flow for MP 01 is monitored
at the end of the pretreatment system. The permitted flow for MP 02 is monitored at
the beginning of the Black Oxide process. Each flow meter is to be calibrated or
changed out on an annual bases. A copy'of the calibration report is to be submitted to
MSD with the subsequent Monthly Monitoring Report
3. The pH shall be not less than 6.0 or greater than 10.5 standard units. Deviations from
these limits shall be handled in accordance with MSD Pretreatment Program Guidance
Policy.
4. Where continuous pH recording equipment is'utiili7ed,the lowest and highest reading
shall be taken from a 24 hour chart. The reading closest to the pH range limits,is the
reading to report on the Monthly Monitoring Report.
5. Discharge of Parameters not specifically limited in this Part is limited to Domestic
Sewage Levels as established by the District's Sewer Use Ordinance.
6. No dilution, such as unregulated process wastewater, domestic or non-process
wastewater shall be introduced into Pipe 01 as identified in the Site Layout on Page 3
• of the Permit
7. Continuous and composite samples shall.be at least twelve (12) portions collected
during a twenty-four (24) hour period or the total duration of waste discharge if less
than twenty-four(24)hours. Alternate sampling requirements maybe established in.a
User's Permit to Discharge Industrial Waste or by the General Manager.
8. A "grab" sample, for,monitoring requirements,is defined as a single "dip and take"
• sample collected at a representative point in the discharge stream.
9. An instantaneous measurement, for monitoring requirements, is defined as a single
reading,observation,or measurement.
•
•
•
6

Permit No. S-070-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
10. The first self-monitoring report during each Semiannual Reporting Period(i.e.January
and July of each year) shall be analyzed for all limited parameters except TTO. If the
following conditions are met:
a. Parameter is not used in process operations and
b. The analysis show the concentration to be below 0.01 ppm
no further monitoring during that six months will be required unless process
operations change which could indicate the possible introduction of the limited
parameters not previously discharged. In addition each subsequent Monthly
Monitoring Report, for the remainder of the Semiannual Reporting Period, shall be
supplemented with the following statement:
"The heavy metal(s) listed below and not found in the process waste
discharge during the last prior analyses have not been subsequently
introduced into plant process operations."
D. Monitoring and Reporting •
1. Representative Sampling .
. a. Samples and measurements taken as required herein shall be representative.of the
•volume and nature of the monitored discharge. All samples shall be taken from
• Pipe numbers specified in the Permit and, unless otherwise specified, before the
effluent joins or is diluted by any other wastestream,body of water, or substance.
Pipe numbers shall not be changed without notification to and approval by MSD.
b. Samples must be collected and composite (a minimum of twelve portions) over an
entire operating day. Where weekly samples are required, a progressive schedule
' will be used,Monday one week,Tuesday the next,etc..
•c. .Test procedures for the analysis of pollutants shall'be performed in accordance
with the techniques prescribed in 40 CFR part 136 and amendments thereto unless
specified otherwise in the monitoring conditions of the Permit.
d. All records of analysis and measurement performed by the Industrial User must
be retained by the Industrial User for three(3)years.
•
•
7 "

Permit No. S-070-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
2. Reporting
a. Monitoring results obtained by the Industrial User shall be reported on the Self-
Monitoring Monthly Report Forms on MSD's website With signed hardcopies of
the Forms and supporting lab analyses postmarked no later than the twentieth
day of the month following the month in which the samples were taken. If no
discharge occurs during the reporting period, "no discharge" shall be indicated
on the Forms. Copies of these and contract laboratory reports shall be faxed,
emailed or submitted to the MSD at the following address:
Attention: Industrial Pretreatment Coordinator
Metropolitan Sewerage District
2028 Riverside Drive
Asheville,North Carolina 28804
b. In the event of an accidental discharge,slug loading or self-monitoring indicating -
noncompliance with the SUO or the Permit,the Industrial User shall notify MSD
within 24 hours of becoming aware of the violation by using the Report Forms on
MSD's Self-Monitoring Monthly Report Form website.
c. If the accidental discharge, slug loading, or self-monitoring is suspected of
severely impacting the MSD sewer system, endangering public safety or the
safety of MSD•ernployees, the Industrial User shall immediately notify MSD by
telephone of the non-compliant event. The telephone numbers to contact are:
Time and Days Contact Telephone Number
8:30 am to 4:30 pm,Monday-Friday Industrial Pretreatment Coordinator [phone]
after 4:30 pm,weekends,and holidays Operator on.duty [phone]
d. Within five (5) days of the accidental discharge; slug loading or other.non-
compliant
oncompliant discharge, a written report by the authorized representative of the
Industrial User shall be submitted to the General-Manager of the MSD. The
•
report must include as.a minimum: •
(i) The date, time and duration of the accidental discharge, slug loading or
discharge not in compliance with conditions and requirements.of the SUO
• or the Permit
(ii) The quantity and waste characteristics of the discharge;
(iii) The corrective action taken to prevent future accidental discharges, slug
loadings or discharges not in compliancewith the SUO or the Permit.
8

Permit No. S-070-17
PART II
EkFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
e. If self-monitoring by an Industrial User indicates a violation, the Industrial User
shall repeat the self-monitoring and analysis and submit the results of the repeat
analysis to MSD within thirty (30) days after becoming aware of the violation.
The requirements of this paragraph are in additionto the requirements set forth
in subparagraphs b.,c.,and d.of this Part.
3. Total Toxic Organics
The term Total Toxic Organics (TTO's) shall mean the sum of the masses or
concentrations of each of the toxic organic compounds listed in 40 CFR Part 413 and
Part 433 for Electroplating Point Source Category and Metal Finishing Point Source
Category,which are found at a concentration greater than 0.010 mg/L. Total Toxic
Organics,shall be monitored and reported as follows:
a. The industry must monitor at.least once for TTO's within the first three (3)
months of the effective date of this permit.
D. Monitoring and Reporting(continued)
b. If the following conditions exist
(i) No toxic organics.as listed in 40 CFR Part 413 and Part 433 are used at the
Industrial User's facility;and
.(ii) If all parameters analyzed are below 0.010 mg/1
Then the Industrial User may submit the following certification by July 15th and
December 15th of each year and will not have to monitor for TTO's again for the
duration of the Permit:
"I hereby certify that no toxic organics, as defined by EPA are used by
this facility, and thus, no dumping of concentrated toxic organics into
the MSD Sewerage System has occurred since filing the last report
dated "
c. If the following conditions exist:
(i) Any toxic organics as defined by EPA are listed, stored or utilised at this
Industrial User's facility;
(ii) A Solvent Management Plan for the toxic organic compounds has been
submitted to MSD in written. form listing the compounds used,
quantities, method of storage, and disposal demonstrating procedures
used to prevent discharge into the MSD Sewerage System;and
9

Permit No. S-070-17
PART II
EFFLUENT LIMITS AND MONITORING REQUIREMENTS
D. Monitoring and Reporting(continued)
(iii)The sum of the masses is below 2.13 mg/1
Then the following certification can be submitted for the remainder of the
Permit. This certification must be submitted to MSD by July 15th and
December 15th of each year:
"Based on my inquiry of the person or persons directly responsible for
managing compliance with the pretreatment standard for total toxic
organics (1'1 0),I certify that to the best of my knowledge and belief no
dumping of concentrated toxic organics into the MSD Sewerage
System has occurred since filing of the last report dated
I further certifij that this facility is implementing a Solvent
Management Plan submitted to MSD."
d. Certification is a substitute for monitoring only if the above requirements are met If
the certification is not submitted for both periods within 7 days of the respective due
dates, MSD shall collect a TTO sample before December 31 of that year and the
• Industry may be billed for the cost of the monitoring and analysis.
4. Long-Term Production Rates and Limits
For the purpose of determining long-term effluent limits from the Powder Metal
production, purchase amounts in pounds shall be maintained and submitted to the
MSD with the January Self-Monitoring Report. This information shall cover the
previous 12 months. The report shall indicate the amount of Metal Powder,
Acrawax,and the unprocessed scrap Metal Powder.
10

Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
A. Duty to Comply
The Industrial User must comply with all conditions of the Permit. Any non-compliance
with the Permitconstitutes a.violation of the SUO and may be grounds for possible
enforcement action. The MSD may levy fines of up to twenty-five thousand dollars
($25,000.00)per day per violation. The Industrial User may be subject to criminal penalties
levied by the State of North Carolina or the United States of America.
B. Duty to Mitigate-Prevention of Adverse Impact
The Industrial User shall take all reasonable steps to minimize or prevent any discharge in
violation of the Permit which has a reasonable likelihood of adversely affecting human
health,the MSD Treatment Plant,the French Broad River,or the environment.
C. General Prohibitive Standards -
In addition to the requirements of the Permit, the Industrial User shall comply with the
general prohibitive discharge standards in 40 CFR 403.5(a) and (b) "of the Federal
pretreatment regulations.
D. Facilities Operation
•
The Industrial User shall at all times maintain in good working order and operate as
efficiently as possible, all control facilities or systems installed or used by the Industrial
• User to achieve compliance with the terms and conditions of the Permit and the SUO.
E ' Bypass
1. Bypassof treatment facilities is prohibited. MSD may take enforcement action against
the Industrial User for bypass unless MSD. approves when such bypass is in
compliance with 40 CFR 403.17. Such conditions are:
•
a. Bypass was unavoidable to prevent loss of life, personal injury or severe property
damage;
b. There were no feasible alternatives to the bypass. This condition is not satisfied if
adequate back-up equipment should have been installed in the exercise of
reasonable engineering judgment to prevent a bypass'which occurred during.
. : normal periods of equipment downtime or preventative maintenance;and
c.. The Industrial User knows in advance of the need for the.bypass, submits prior
notice of the bypass to MSD.
11 '

Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
2. If the Industrial user does not know of the bypass in advance, it must submit verbal
notice to MSD as soon as the Industrial User becomes aware of the bypass. The verbal
notice shall be followed with a written submission. The written submission shall
describe the bypass and its cause;.state how long the bypass occurred including exact
dates and times, and if the bypass has not been corrected, the anticipated time it is
expected to continue; and steps taken or planned to reduce, eliminate and prevent
reoccurrence of the bypass.
F. Flow Measurement
1. Flow measuring and recording facilities shall be maintained to provide an accurate
measurement of the volume discharged. If it is the determination of the MSD that
when,in the opinion of the MSI) or Industrial User,the flow measuring and recording
•facilities are not sufficiently measuring the flow,the MSD may require recalibration or
• change-out at the expense of Industrial User.
2. Any malfunction of flow monitoring and recording equipment shall be reported by the
Industrial User immediately to MSD by phone followed by a written report submitted
to the General-Manager of MSD within five (5) days of the malfunction. Any
malfunction must be corrected within seven(7) days. Certification of accuracy must be
provided to MSD within fifteen(15) days of the date of.repair.
G. Reports of Changed Conditions
1.. The Industrial User shall give notice to the General Manager of any planned
significant changes to the operations or system which might alter the nature,quality,
or volume of its wastewater at least 180 days before the change. The Industrial User
shall not begin the changes until receiving written approval from MSD. Significant
changes may include but are not limited to the following:
• a. increases or decreases to production;
b. increases in discharge of previously reported pollutants;
c. discharge of pollutants not previously reported;
d. new or changedoduct lines;
e. new or changed manufacturing processes.
2. Discharge of wastewater with changes as indicated above shall not begin until a Permit
to Discharge Industrial Waste has been issued by MSD for the.proposed discharge or
until MSD amends an existing Permit
12

Permit No. S-070-17
PART III
•
•
GENERAL CONDITIONS AND REQUIREMENTS
H. Removed Substances
Solids, sludge,filter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in a manner such as to prevent any pollutants
from such materials from entering the sewer system. The Industrial User is responsible for
assuring its compliance with any requirements regarding the generation, treatment,
storage, or disposal of "Hazardous Waste" as defined under the Federal Resource
Conservation and Recovery Act.
L Upset Conditions
An "Upset" of Pretreatment Facilities means an exceptional incident in which there is an
unintentional and temporary noncompliance with the effluent limitations of the Permit
because of factors beyond the reasonable control of the Industrial User. An Upset does not.
include noncompliance to the extent caused by operational error, improperly designed or
inadequate treatment facilities, lack of preventative maintenance, or careless or improper
operations. -
An Upset may constitute an affirmative defense for action brought for the noncompliance.
The Industrial User has the burden of proof to provide evidence and demonstrate that none
of the factors listed in the preceding paragraph were responsible for the noncompliance.
J. Toxic Pollutants
If a toxic effluent standard or prohibition (including any.schedule of compliance specified
in such effluent,standard or prohibition) is established under Section 307(a) of the Federal
Clean Water Act or North Carolina General Statutes 143-215.1 for a Toxic Pollutant which
is present in the discharge and such standard or prohibition is more stringent than any
limitation fpr such pollutant in the Permit, the Permit may be revised or modified in
accordance with the toxic effluent standard or prohibition.
K. Accidental Discharges and Slug Loads
The Industrial User shall provide protection from accidental and slug discharges of
.prohibited materials or other substances regulated by the Permit.
1. Such protection shall include, but is not limited to; the construction of containment
dikes,the rerouting of all floor drains in the manufacturing area to a holding area,and
the plugging of floor drains. Modifications to the measures shall be approved by
MSD prior to installation or implementation. . •
2. A written contingency plan shall be submitted to MSD, which outlines the
procedures to be taken by the Industrial User in the event that an accidental spill or
leak of a 'prohibited substance occurs. The plan shall also includenotification
procedures outlined in Part II,Section D.3.b.,c.,and d. of this Permit.
13

Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
a. The Industrial User shall review and revise,as needed,the written contingency
plan every three (3)years.
Description of Plan Completion Date
Submit revised version of"Spill Control December,2017
and Countermeasure-Plan"
3. A Notice shall be permanently posted at a prominent place in the facility for which the
Permit has been issued advising employees whom to call in the event of an Accidental
Discharge. Users shall insure that all employees who observe or who may cause or
suffer such an Accidental Discharge to occur are advised of the emergency notification
procedure. The notification procedure outlined in Part II, Section D.3.b.,c., and d. of
this Permit shall be followed.
L. Need to Halt or Reduce not a Defense
It shall not be a defense for an Industrial User in an enforcement action that it would have
been necessary to halt or reduce the permitted activity to maintain compliance with the
conditions-of the Permit.
M. Dilution '
The Industrial User shall not increase the use of potable or process water or in any other
way attempt to dilute the discharge as a partial or complete substitute for adequate
treatment to achieve compliance with the limitations contained in the Permit.
N. Right of Entry
The Industrial User shall allow the,staff of the Metropolitan Sewerage District, the'North
Carolina" Department of Environmental and Natural Resources, the Environmental
Protection Agency .and/or their authorized representatives, upon the presentation of
credentials: .
• 1. To enter upon the Ind trial User's premises where a real or potential discharge is
located or in which recon. are required'to be kept under the terms and conditions of
the Permit;and
2. At reasonable times to" .ve access to and copy records required to be kept under the
terms and conditions of e Permit;to inspect any monitoring equipment or monitoring
method required in the Permit;and to sample any discharge of pollutants.
O. MonitoringAccess
•
MSD, the Approval Authority and EPA shall have the right to set up on the Industrial
User's Property such devices as are necessary toconduct sampling,inspection,compliance
monitoring and flow metering operations.
14 -

•
Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
P. Availability of Records and Reports
The Industrial User shall retain records of all monitoring information, including all -
calibration and maintenance records as well as copies of reports and information used to
complete the application for the Permit for at least three (3)years. All records pertaining to
any enforcement action shall be retained and preserved by the Industrial User until all
enforcement activities have concluded and all periods of limitation with respect to any and
all appeals have expired.
Except.for data determined to be confidential under the Sewer Use Ordinance, all reports
prepared in accordance with terms of the Permit shall be available for public inspection at
the,Metropolitan Sewerage District. Effluent data shall-not be considered confidential.
Q. Duty to Provide Information .
The Industrial User shall furnish to the General Manger or his designees, within a
reasonable time, any information MSD, or its designee, or the North Carolina Department
• of Environment and Natural Resources may request to determine whether cause exists for
modifying;revoking and reissuing, or terminating the Permit or to determine compliance .
with the Permit, The Industrial User shall also furnish, upon request, copies of records
required to be kept by the Permit.
R. Penalties for Falsification of Reports
The Metropolitan Sewerage District SUO providesthat any person who knowingly makes
any false.statements or representation in any application or report or other document
submitted or required to be maintained-pursuant to the SUO or the Permit, or who
knowingly renders inaccurate any monitoring device or method required under this
ordinance, shall upon conviction be punished by a fine of not more than$25,000 for each
violation. NCGS 143-215.6B provides that similar offenses may be punished by a fine of up
to$10,000 per violation. S '
S. • Signatory Requirements
•
All reports or information submitted pursuant to the requirements Of the Permit must be
signed and certified by the Authorized Representative of the Industrial User as specified in
• the Application for Permit to Discharge Industrial Waste. . If the designation of the
Authorized Representative is no longer accurate, a new authorization satisfying the
requirements of this section must be submitted to General Manager prior to or together
with any reports to be signed by the new Authorized Representative.
•
•
15

Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
T. Civil and Criminal Liability
Nothing in the Permit shall be construed to' relieve the Industrial User from civil or
criminal penalties for noncompliance with provisions of the Permit.
U. Federal and State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities,liabilities,or penalties established pursuant
to any applicable Federal and State law or regulation.
V. Property Rights
The Permit does not convey any property rights in eitherreal or personal property,or any
executive privileges,nor does it authorize any injury to private property or any invasion of
personal rights,nor any infringement of Federal,State or local laws or regulations.
•
W. Severability
The provisions of the Permit are severable and, if any provision of the Permit or the
application of any provision of the Permitto any circumstance is held invalid, the
application of such provision to other circumstances and the remainder of the Permit shall
not be affected thereby.
X. Re-opener Provision
•
The Permit shall be modified, or alternatively, revoked and reissued, to comply with any
applicable effluent standard orlimitation issued or approved under.Sections 302(b)(2)(C)
and:(D),304(b)(2) and 397(a)(2) of the Clean Water Act,if the effluent standard or limitation
so issued or approved:
1. Contains different conditions or, is otherwise more stringent than any
effluent limitation in the Permit; or.
•
2. Controls any pollutalnt not limited in the Permit.
The Permit as modified or reissued under this paragraph shall also contain any other
requirements of the Clean Water Act then applicable. .
• 16 .

Permit No. S-070-17
PART III
GENERAL CONDITIONS AND REQUIREMENTS
Y. Permit Modification,Revocation,Termination
The Permit may be modified, revoked and reissued or terminated in accordance with the
requirements of the SUO, North Carolina General Statute 143-215.1 and regulations
promulgated thereunder.
The Permit shall be modified, alternatively or revoked and reissued, to comply with any
applicable effluent standard or limitation for the control of any pollutant shown to
contribute to the toxicity of the MSD Wastewater Treatment Plant effluent or any pollutant
that is otherwise limited by the MSD Discharge Permit. The Permit as modified or reissued
under this paragraph may also contain any other requirements of State or Federal
pretreatment regulations then applicable.
Z. Application for Permit Renewal
The Industrial User is responsible for filing application for re-issuance of the Permit within
one hundred and eighty(180) days of its expiration date.
AA. Transferability
The Permit shall not be,reassigned or transferred or sold to a new owner,new Industrial
User, different premises or a new or changed operation without the written approval of
MSD. Any succeeding owner or Industrial User shall also agree in writing to comply with
the terms and conditions of the Permit and shall be provided_a copy of the Permit.
BB. Construction '
No construction of pretreatment facilities or additions thereto shall commence until Final
Plans and Specifications have been submitted to MSD and written approval and an
Authorization to Construct(A to C)have been issued.
•
•
•
•
•
17.

Permit No. S-070-17
THE METROPOLITAN SEWERAGE DISTRICT
OF
BUNCOMBE COUNTY,NORTH CAROLINA
�QQo�,�pw sEw�Q�114
y ,
•4i?(a.:`.e
�OUMY,NOV"
PERMIT SYNOPSIS
FOR
Permit No. S-070-17
Effective Date: January 1,2017
Expiration Date: December 31, 2021
A. Basic Information
1. Name and Address of User
Baldor Electric Company
70 Reems Creek Road
Weaverville,North Carolina 28787
2. Description of User's Operation
i) SIC Code Nos. 3568 and 3566: Manufacturer of industrial sized pulleys,
couplings,bearings, and bushings used for power transmission.
ii) 40 CFR Categories: 433.15 and 471.104 (e)
3. Name of WWTP Receiving Wastewater
Metropolitan Sewerage District of Buncombe County,NC
French Broad River Water Reclamation Facility
NPDES Permit No.NC 0024911
1

Permit No.S-070-17
B. Rationale For Limitations and Effluent Limits
The following pollutants for each of the Categorical Processes were assigned
numerical limits in this Industrial User Permit based on the categorical regulations and
the MSD Sewer Use Ordinance which-ever is more restrictive. These limits do not result
in over allocation the Maximum Allowable Industrial Loading determined with the
Headworks Analysis among all Users.
The discharge at MP 01 is regulated by 40 CFR 471.104 (e). Baldor no longer
discharges from this process.
The discharge at MP 02 is regulated by 40 CFR 433.17 (a)
Pollutants Daily Maximum (mg/1)
Cadmium 0.10
Chromium 1.00
Copper 1.00
Lead 0.40
Nickel 1.00
Silver 0.24
Zinc 1.00
Cyanide 0.65
TTO 2.13
The Metropolitan Sewerage Treatment Plant is experiencing no difficulty treating
the industrial waste it is receiving at this time. Permit limits are based on the current
Headworks Analysis, which considers most recent available industrial monitoring and
analytical characterization of the MSD Wastewater System. Limits established in
Permits to Discharge Industrial Waste were utilized in the Headworks Analysis to
determine the capability of the Wastewater Treatment Plant to operate within design and
Permit Limits, pass-through and receiving stream Water Quality Criteria, and without
chemical inhibition.
C. Rationale For Other Pollutants
1. The following pollutants are Priority Pollutants known to be used in the
manufacturing process but do not come in contact with process waste water.
Pollutants
Aluminum
Antimony
Arsenic
2

ME3A•MarDOER
A MEMBER OF THE ABB GROUP
-- - — ------ - - ---- Baldor Electric Company
70 Reems Creek Road
August 30, 2016 Weaverville, NC 28787
Phone [phone]
Fax [phone]
www.baldor.com
Subject: Industrial Waste Permit Renewal, Permit Number S-070-12
Baldor Electric Company
70 Reems Creek Road
Weaverville,NC 28787
General Manager
Metropolitan Sewer District of Buncombe County
2018 Riverside Drive
Asheville,NC 28804
Dear Sir/Madam,
Please find the enclosed Permit Application for the subject manufacturing facility.
All of our MSDS information should be on file with MSD so I did not include these with
this application. If you have any questions or need any additional information,please do
not hesitate to contact me at(828) 645-1709.
Sincerely,
eff Moore
Facility Engineer
Enclosure
"To be the best as determined by our customers"

Change in Pretreatment
Section 15 of Permit Application
In the previous Sewerage Permit we had allocations for a pretreatment device identified as
"Wastewarrior." This was identified as Monitoring Point 01 (MP-01). This device is no longer in
use and should not be a part of the new permit. No releases have taken place at this monitoring
point since 2012.

SIGNIFICANT INDUSTRIAL USER APPLICATION ��`PN SEwE 0
FOR ]\/j PERMIT TO DISCHARGE I
AND
WASTEWATER SURVEY
CO
f
00"
MSD
MSD USE ONLY Metropolitan Sewerage District of Buncombe County,North Carolina
Industrial&Commercial Waste Division
ISSUED' 20 2028 Riverside Drive
Asheville,North Carolina 28804
RECEIVED' 20 Telephone[phone]
Telecopier(828)232-5546
REVIEWED: 20
RETURNED FOR COMMENT: 20
Pursuant to the Sewer Use Ordinance of the Metropolitan Sewerage District of Buncombe County,North Carolina(MSD),all
persons who are users or may become users of the sewerage systems are subject to regulation. Some of the objectives of our
Ordinance and this wastewater survey/and application are:
• To prevent the introduction of pollutants into the Sewerage System which will interfere with the operation of the Sewerage
System or contaminate the resulting sludge generated;
• To prevent the introduction of pollutants into the Sewerage System which will pass through the system,inadequately treated,into
any waters of the State or otherwise be incompatible with the Sewerage System;
• To promote reuse and recycling of industrial wastewater and sludges from the Sewerage System;and
• To provide for the regulation of direct and indirect contributors to the Sewerage System,through the issuance of permits to certain
nondomestic Users and through enforcement of general requirements for the other Users;authorizes monitoring and enforcement
activities,requires User reporting and provides for the setting of fees for the equitable distribution of costs.
1. COMPANY BUSINESS NAME: gi�J/D c j /eC-n J L ComPie' ,7
Site Location: 70 R gE,A c ('fZi r K. 2A Q Phone: (Mr)
City: (k)EAU FlZV 1(1 E State: NC Zip: J P787
Mailing Address: SA P s A 6,01)E
City: State: Zip:
2. CHIEF EXECUTIVE OFFICER
Name: -b Al E S?i t)c y Title: „air Ada A.)11.,
Mailing Address: 70 1 r6Ai S' C•E6Er k Qo A O Phone: (V3) (F/J- („,,-
City: (,.EAv Ep v i l l k State: It)C Zip: a, $'7 8'7
3. PERSON ON SITE (Authorized to Represent this Firm in Official Dealings with the MSD)
Name: V E rF M0017 Title: 6 ci ('F/7
4. TYPE s APPLICATION&WASTEWATER SURVEY
k7.4 Renewal for existing facility
❑Revision for change in discharge or facilities modification
❑New facility (Anticipated date of discharge commencement: )
❑Change in ownership
1

5. GENERAL INSTRUCTIONS
a. All terms used herein are as defined in the Sewer Use Ordinance of MSD.
b. All persons receiving an Application form are to answer Questions 1 through 12., 13., 15.,
and 16.
c. If water is used in such manner as to produce possible industrial or commercial wastes as
indicated by positive answers to any of the Questions 10. a) 4.. through 10. a) 8.. you are
required to furnish additional information by answering Questions 12.And 14.
d. Where industrial or commercial wastes are discharged,a Permit to Discharge Waste will be issued
to the User(or rejected)subject to the requirements of the Sewer Use Ordinance of MSD and any
special requirements as contained in the Permit to Discharge Waste.
e. The User may, if so desired, assert a business confidentiality claim covering all or part of the
information in this Application in accordance with provisions of Section 12 of the Sewer Use
Ordinance of MSD. To file such a claim,contact the General-Manager of MSD for further details.
f. Submit the completed Application/Survey and attachments to:
General Manager
Metropolitan Sewerage District of Buncombe County
2018 Riverside Drive
Asheville,North Carolina 28804
6. GENERAL PERMIT CONDITIONS
a. A Permit issued in response to this Application/Survey is subject to all applicable provisions of the
Sewer Use Ordinance of MSD, NPDES No. NC0024911 for the operation of the Metropolitan
Wastewater Treatment Plant by MSD and all applicable State and Federal Regulations.
b. A Permit issued in response to this Application/Survey is required for construction and operation
of any industrial or commercial wastewater pretreatment facilities and/or continued operation of
existing wastewater pretreatment facilities.
c. This Application/Survey,a Permit issued in response to this Application/Survey and all reports or
information submitted pursuant to the requirements of such Permit must be signed and certified by
an authorized representative of the User.
d. The provisions of a Permit issued in response to this Application/Survey are severable and, if any
provision of such Permit or the Application/Survey of any provision of such Permit to any
circumstances is held invalid the Application/Survey of such provision to other circumstances and
the remainder of such Permit shall not be affected thereby.
e. It is the responsibility of each Industrial or Commercial User to insure that all sludges generated
by the User of a Permit issued in response to this Application/Survey, are managed under
applicable sludge management requirements specified in all applicable State and Federal
regulations.
f. Notice is hereby given that any and all significant violations of provisions of the Sewer Use
Ordinance of MSD by the User of a Permit issued in response to this Application/Survey or any
other Users of the MSD Sewerage System and a list of resulting enforcement actions taken by
MSD will be published eac,i year in the local newspaper. For the purpose of this Section, a
"significant violation" shall be as defined in Subsection 1.03.68 of the Sewer Use Ordinance of
MSD.
2

7. INDUSTRIAL CATEGORY
If your facility employs processes in any of the industrial categories or business activities listed below,
place a check beside the category or business activity. (Check all that apply.)
a. Industrial Categories
(1) ❑Aluminum Forming (27) CI Metal Finishing
(2) ['Asphalt Manufacturing (28)['Metal Molding and Casting
(3) ['Battery Manufacturing (29)['Mineral and Ore Processing
(4) ❑Beverage Bottling (30)tTonferrous Metal,Form&Powders
(5) ❑Canning Foods (31)['Nonferrous Metals Manufacturing
(6) ['Carbon Black Manufacturing (32)DOCPSF,Organic Chemicals,Plastics,&
(7) ['Cement Manufacturing Synthetic Fiber Mfg.
(8) ['Coil Coating (33)❑Oil&Gas Extraction
(9) ❑Copper Forming (34)['Paint Formulating
(10) ['Dairy Products Processing (35)['Roofing Materials Manufacturing
(11) ❑Electronic Components Mfg. (36)['Pesticide Manufacturing
(12) ['Electroplating (37)['Petroleum Refining
(13) ['Explosives Manufacturing (38)['Pharmaceutical Manufacturing
(14) ['Feedlots (39)['Phosphate Manufacturing
(15) ;erro Alloy Manufacturing (40)['Photographic Developing
(16) ['Fertilizer Manufacturing (41)['Plastic Injection Molding and Forming
(17) ['Foundries:Metal Mold&Casting (42)['Porcelain Enameling
(18) ['Glass Manufacturing (43)❑Printing and Publishing
(19) ['Grain Mills (44)❑Rendering
(20) ['Gum&Wood Chemicals Mfg. (45)❑Rubber Manufacturing
(21) ❑Ink Formulating (46)❑Soap&Detergent Manufacturing
(22) ['Inorganic Chemical Manufacturing (47)['Textile Mills
(23) DLaundry (48)❑Timber products processing
(24) ['Leather Tanning&Finishing (49)['Service
(25) ❑Meat Processing (50)['Other
(26) ['Medical Care Operations
c. Provide a brief narrative description of the manufacturing,production or service activities your firm
performs.
Number Description of Activities
-'EE A 44 LhrnJ J1 i
OJ 3 d1 to Tt> eta 6116'1'
►�s
\r\, iS
rV1014e4 lop( a•-•
lo Turn PA.a • !• ' , 3

7. INDUSTRIAL CATEGORY(Continued)
a. Indicate Standard Industrial Classification Number(s)[SIC Code(s)]or North American Industry
Classification System(s)[NAICS Code(s)]for all processes(if more than one applies,list in
descending order of importance.
b. List chemicals and other materials(both liquid and solid)which are used or stored in containers equal
to or greater than 50 gallons. Please include the Safety Data Sheets for each of the chemicals,except
for oils. (Attach additional sheets if needed.)
Size of #of Containers Size of #of Containers
Chemical/Material Container on Hand Chemical/Material Container on Hand
SEE" 47rAc: ME, r
8) SOURCES OF WATER
a) Source of Incoming Water Gallons Per Day (GPD) Metered
1) City g..? f0 GPD
2) Well or Spring GPD U
3) Surface Water GPD ❑
4) Other GPD n Specify:
b) Name of Water Agency: '1-0-(4)A9 p ��^ � � i;11E'
c) Name on Water Bill Account: r Cc>� ! C ;
DO A ja.- ea./Well ,� 9 newieo,v - 61-0.,i4ry &Use
d) Water Bill Account Number: /617 4- /6/k
Meter Number Meter Size(inches)
F& 79 7 s'7'/ 5/" (./ /77
4

9. DISPOSITION OF WATER
a) How Water Leaves the facility(Gallons Per Day,GPD)
Type of Spring or Surface
Disposition City Well Water Other Metered Estimated
1) Sewer 35/6 Cr ❑
2) Storm Drain 0 — ❑
3) Ground C n n
4) Incorporated in Product 0 ❑ ❑
5) Waste Hauler /SCS ❑ ....----
6)
/6) Septic Tank 0 E. H
7) Evaporation 7 g ❑ 1U"
8) Total(1)through(7) 9,'3So
10. SPECIFIC USES OF WATER IN THE FACILITY S/5:( /9/th604611 f
a) Identify the Uses of Incoming Water (Gallons Per Day,GPD)
Use Amount(GPD) Metered Estimated
•
1. Domestic (Restrooms) ❑ n
2. Boiler make-up ❑ n
3. Cooling Water,Non-contact H _
4. Cooling Water,Contact ❑ 1 1 1
5. Processing Product n H
6. Washdown of Plant and/or Equipment H I
7. Air Pollution Control Unit ❑ ❑
8. Other (specify) n n
9. Total(1)through(8)
11. BUSINESS HOURS AND NUMBER OF EMPLOYEES
a. Days per week that the facility is open for operations: 7
]'
b. Number of Employees: /58
1st Shift 2"d Shift 3rd Shift
Number of Hours /1l-7K go /71--Th Va fri. -Se ) i7&
Average#of Employees q g yo .)0
Start Time (,c AS y:30 P14 C/..lu T,� ..poo Ani (o:0044• 6:00?Ai
5

12. INDUSTRIAL WATER USES
If any water is used for purposes 10.a)4.through 10.a)8.,please complete Section 12.
a) A daily average flow limit based on a 30-day period and a maximum 24-hour flow limit will be issued
in the permit to Discharge Industrial Waste based on the information submitted below.
b) A daily average concentration limit based on a 30-day period and a maximum 24-hour concentration
limit for Biochemical Oxygen Demand(BOD)and for Total Suspended Solids(TSS)will not to be
exceeded during the period of the Permit.
1) Total discharges including sanitary wastes for which a Permit to Discharge Industrial Waste is
requested:
Currently During the Period of Upcoming
Permit
Daily Average Maximum Based ! Daily Average Maximum Based
Based on 30- on 24-Hour Based on 30-Day on 24-Hour Period
Day/Period /Period j Period _ <'
' Flow (GPD) y7 °�s' 7�cre 5; s-- ??5-
-
BOD (mg/1)*
TSS (mg/1)*
Oil and Grease(mg/1)*
(*If known)
2) Are any process changes or expansions planned during the next 5 years,which would alter
wastewater volumes or characteristics?
❑/Yes
lNo
3) If yes,briefly describe these changes and their effects on the wastewater volume and
characteristics: (Attach additional sheets if needed)
/)r' t'x' visi c t c f9In f/4&L'4 , S`s1 X 4 At
0/1C for 2Uet S y
6

13. PROCESS WASTES
a. Are any liquid wastes,by-products,material residues or sludges from this facility disposed of by a
means other than discharging to the MSD sewer lines?
es (If"yes",complete items 13.b.,c.,d.and e.)
Y )
❑No (If"no",skip remainder of Section 14.)
b. These wastes may best be described as: SEE T4a me-,,,,,---
�7 Estimated Gallons or
Generated Pounds Per Year
Wastes Description Generated
Acids
Alkalies
Heavy Metal Sludges
Inks/Dyes
Oil and/or Grease
Organic Compounds
Paints
Pesticides
Settleable Residues
Solvents
Other Hazardous Wastes
By-Products
Other Wastes
c. For the above checked wastes,does your company practice?
tor Ee Disposal
On-site i.S)n-site
ElOff-site Off-site
d. Has an Accidental Discharge Control and Countermeasure Plan been prepared for the facility?
es
❑No
7

9
15'96,sEL },0 C► 7,,v 44 (/1 Enda?
eni•SYS cr?c,41.'Vs' 31 c tit/7 .2'r/
oN❑
(-mom Moods asua1d`„sari„31) sad '
Lquuad hod kian000x puu uouuniasuo3 aomosaj a.unbaz saouuisgns jo oQ •a
oe1LCa wv/31l;ncru
-4-1:vcz t't f ra/eni!/+ti 117 t4 /,°
ivtai
/',"s`'Alp fr ,��� c f,/t//.1 (Val /
/lel. 000 p, "iv c c/s%e itcy vey.I pi-9V
541`12/61/ (WO /..f/Yf? -971 n`io 0-1.3(Y5 3-fsv/11\
•panjonui sai;gtoEJ 10 saia.Ed
;oR.quoo Xjpuopi •saoi;Quid po n2ai yull io 2ugnrq puiuoo`A.ian0001 aomosai`uonniau►ou[
`II�3P�I.aq;agM aluo!pui •anoqu palloogo jusodsip JO auiols jo(s)pogiaui aqp aquosap Apaug •p
(panuquoD)SUZSVM ssaaomd 'fit

15. PRETREATMENT — SsE /'1 p£i/, �t•ur a C�Ari}46" ,,,i, At 4d'
Is any water utilized at the facility pretreated before it is discharged to the MSD sewer lines? (Possible
water uses requiring pretreatment are:contaminated cooling water, water used for processing product,
equipment facility washdown,air pollution control unit)
❑//Yes(If"Yes",please complete this section,Section 15.)
No (If"No",skip this section,Section 15.)
N
a) Indicate all pretreatment devices or processes used for treating wastewater or sludge. (Check all that are
utilized.)
❑Activated carbon ❑Ion Exchange
❑Air stripping ❑Microfiltration
❑Centrifuge/Cyclone Separation ❑Nanofiltration
❑Chemical Precipitation ❑Ozonation
❑Chlorination ❑pH Neutralization
❑Cyanide Destruction ❑Reverse Osmosis
❑Dissolved Air Floatation ❑Screening
❑Filtration ❑Septic Tank
❑Flocculation ❑Silver Recovery
❑Flow Equalization ❑Solvent Separation
❑Grease or Oil Separation(Petroleum) ❑Biological Treatment
❑Grease Trap(AnimalNegetable) ❑Ultrafiltration
❑Grit Sedimentation ❑Other*
*specify:
a) Are major pretreatment operations ❑batch or ❑ continuous?
b) If the major pretreatment operations are batch,indicate the average number of batches per 24-hour day.
c) Is any new or modified pretreatment planned for this facility within the next 5 years?
❑Yes (If"Yes",attach detailed plans and operational descriptions.)
❑No
d) List raw materials that come in contact with process water.
1) 5) 9)
2) 6) 10)
3) 7) 11)
4) 8) 12)
9

•
16. OPERATIONS EFFECTING PRETREATMENT
c. Is operation subject to seasonal variation?
❑ Yes
No
d. If"Yes",indicate:
(1) Seasonal maximum waste flowI--; gallons per day(GPD)during the months of
(2) Seasonal minimum waste flow ` gallons per day(GPD)during the months of
e. Does operation shut down for vacation,maintenance,or other reasons?
YYes
❑No
f. If"Yes"indicate period when shutdown occurs: Ho/Lf p/i r .Ate--,,t,;ran, : ,,,L -/ r,.s,i A5.
g. List any water recycling processes in use.
Type of process Describe
h. If a new waste discharge is proposed,describe fully,all materials that will come in contact with
water and anticipated volume and characteristics of wastewater and any by-products,materials
residues or sludges.
10

17. MONITORING
a. Sewer connection and discharge information: 5,�f /�C /iv 74 V
(1) Provide a simple 8'/z"x 11"drawing or sketch of the total plant area showing a flow diagram
of the sewer lines indicating pipe sizes,type of discharge they are carrying manufacturing
processes. Also show streets,alleys,streams,manholes,and sewer sampling points. Label
each sewer outlet from building as Pipe 1,Pipe 2,etc.and the monitoring point at MP 1,MP
2,ect.
(2) Is there an existing sump(s)or manhole(s)on the premises where wastes(industrial waste
other than sanitary waste)c be sampled and flow measured?
Yes
❑No
(3) Describe the physical properties of the wastewater to be discharged.
Characteristic Description
Temperature 6oC- 8o c'
Color ciid/G 74o -54,4,k 4 S721,'av
Clarity C/4-,4g is 54.7k-/), ekud/
Visible Particulates ('J11 j �0 .s-/(;910.
b. Permits and Wastewater Analyses
(1) List all environmental permits. (i.e.:NPDES,air,storm runoff)
Type of Permit Permit Number Expiration Date
tlSD 070-1d 4.747/...'v/4.
ln1NC- Re,Csc l i I�i.�n��4 II-78'J /S 3/'i/.2O.93
14pl eS S'Tf.:p &:k 'NGGo3ovoo /04,//40/7
(2) Have your wastes been sampled by MSD or the North Carolina Department of
Environment,Health,and Natural Resources?
XYes
❑No
(3) If"Yes",then when was the last date? lir 'J 1/7 /6
c. If any chemical wastewater analyses have been performed on the wastewater discharge(s)from your
facility,attach a copy of the most recent data to this application.Be sure to include the date of the
analysis,name of laboratory performing the analysis,and location(s)from which sample(s)were taken
(attach sketches,plans,etc.,as necessary).
11

18. WASTE CHARACTERIZATION
a. Priority Pollutant Information:Please indicate by placing an"1v"in the appropriate box by each listed
chemical that is in your manufacturing or service activity or generated as a by-product.
Concentration
EPA Check if Check if Check if Check if in Discharge
Chemical Name STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Acid Extractable Organics
2-Chlorophenol 34586 ❑ ❑ ❑
2,4-Dichlorophenol 34601 ❑ ❑ ❑
2,4-Dimethyphenol 34606 ❑ Er ❑ ❑
2,4-Dinitrophenol 34616 ❑ Er ❑ ❑
2-Methyl-4,6-dinitrophenol 34657 ❑ rVT ❑ ❑
4-chloro-3-methylphenol 34452 CI [21 ❑ ❑
2-Nitrophenol 34591 ❑ Pr ❑ ❑
4-Nitrophenol 34646 ❑ V ❑ ❑
Pentachlorophenol 39032 ❑ a ❑ ❑
Phenol 34694 ❑ ❑ ❑
2,4,6,-Trichlorophenol 34621 ❑ ❑ ❑
Base Neutral Organics
1,2,4-Trichlorobenzene 34551 ❑ Z ❑ ❑
1,2-Dichlorobenzene 34536 ❑ I ❑ ❑
1,2-Diphenylhydrazine 34346 ❑ [ ❑ ❑
1,3-Dichlorobenzene 34566 ❑ F ❑ ❑
1,4-Dichlorobenzene 34571 ❑ Z ❑ ❑
2,4-Dinitrotoluene 34611 ❑ ❑ ❑
2,6-Dinitrotoluene 34626 ❑ ,if ❑ ❑
2-Chloronaphthalene 34581 ❑ IBJ ❑ ❑
3,3-Dichlorobenzidine 34631 ❑ vi ❑ ❑
4-Bromophenyl phenyl ether 34636 ❑ ,�,/ ❑ ❑
4-Chlorophenyl phenyl ether 34641 ❑ Yd ❑ ❑
Acenaphthene 03405 ❑ V ❑ ❑
Acenaphthylene 34200 ❑ Pr ❑ ❑
Anthracene 34220 ❑ Er ❑ ❑
Benzidine 39120 ❑ Er ❑ ❑
Benzo(a)anthracene 34526 ❑ ❑ ❑
1
Benzo(a)pyrene 34247 _ ❑ V ❑ ❑
Benzo(b)fluoranthene 34230 ❑ V ❑ ❑
Benzo(ghi)perylene 34521 ❑ ❑ ❑
12

18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Base Neutral Organics (continued)
Benzo(k)fluoranthene 34242 ❑ ❑ ❑
Bis(2-chloroethoxy)methane 34278 ❑ ❑ ❑
Bis(2-chloroethyl)ether 34273 ❑ ❑ ❑
Bis(2-chloroisopropyl)ether 34283 ❑ [1 ❑ ❑
Bis(2-ethylehexyl)phthalate 39100 ❑ Z ❑ ❑
Butyl benzyl phthalate 34292 ❑ Q ❑ ❑
Chrysene 34320 ❑ ❑ ❑
Di-n-butyl phthalate 39110 ❑ ❑ ❑
Di-n-octyl phthalate 34596 ❑ 2 ❑ ❑
Dibenzo(a,h)anthracene 34556 El I1 ❑ ❑
Diethyl phthalate 34336 ❑ [21' ❑ ❑
Dimethyl phthalate 34341 ❑ vJ CI CI
Fluoranthene 34376 CIIELCI CI('
Fluorene 34381 ❑ [2 El
Hexachlorobenzene 39700 CI [ ❑ ❑
Hexachlorobutadiene 34391 ❑ L(a ❑ ❑
Hexachlorocyclopentadiene 34386 ❑ IV ❑ ❑
Hexachloroethane 34396 ❑ lV I ❑ ❑
Indeno(1,2,3-cd)pyrene 34403 ❑ E ❑ ❑
Isophorone 34408 ❑ ❑ ❑
N-nitroso-di-n-propylamine 34428 ❑ V CI CI,
N-nitrosodimethylamine 34438 111 _ Ltd CI CI
N-nitrosodiphenylamine 34433 CICI ❑
Naphthalene 34696 CI 71 ❑ ❑
Nitrobenzene 34447 ❑ WI ❑ ❑
Phenanthrene 34461 0F./ CI
Pyrene 34469 CIL ❑ ❑
Metals,/ S1 �Y'h it�T
Ild �Z
Aluminum 01104 ❑ ❑ ❑
Antimony 01097 Er ❑ El ❑
Arsenic 01002 IV. ❑ ❑ Cl
Beryllium 01012 ❑ 1Z ❑ ❑
Cadmium 01027 217 ❑ ❑ ❑
13

(Chromium I 01034 I 'CJ I ❑ I ❑ I ❑ I
18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Metals (continued)
Copper 01042 � � � ❑❑
Lead 01051
Mercury 71900 ❑ ❑ ®'
Molybdenum 01062 ❑ � ❑ Er
Nickel 01067 Ur ❑ ❑ ❑
Selenium 01147 ❑ ❑ P'
Silver 01077 ❑ 0 ❑ B'
Thalium 00982 ❑ ®' ❑ kr-
Zinc 01092 v ❑ ❑ ❑
Inorganics
Barium 01007 ❑ Qr ❑ ❑
Chloride 00940 ❑ Er ❑ ❑
Cyanide 00720 ❑ ❑ ❑
Fluoride 00951 ❑ CO ❑ ❑
Purgeable Volatile Organics
1,1,1-Trichloroethane 34506 ❑ '21/ ❑ ❑
1,1,2,2-Tetrachloroethane 34516 ❑ ' ❑ ❑
1,1,2-Trichloroethane 34511 ❑ ❑ ❑
1,1-Dichloroethane 34496 ❑ 0T ❑ ❑
1,1-Dichloroethylene 34501 ❑ IR" ❑ ❑
1,2-Dichloroethane 34531 ❑ Ow ❑ ❑
1,2-Dichloropropane 34541 ❑ Z ❑ ❑
2-Chloroethyl vinyl ether 34576 ❑ 2- ❑ ❑
Acrolein 34210 ❑ ®' ❑ ❑
Acrylonitrile 34215 ❑ V ❑ ❑
Benzene 34030 ❑ g' ❑ ❑
Bromodichloromethane 32101 ❑ 2- ❑ ❑
Bromoform 32104 ❑ a ❑ ❑
Bromomethane 34413 ❑ V ❑ ❑
Carbon tetrachloride 32102 ❑ V ❑ ❑
Chlorobenzene 34301 ❑ V ❑ ❑
Chloroethane 34311 ❑ V ❑ ❑
Chloroform 32106 ❑ V ❑ ❑
Chloromethane 34418 ❑ V ❑ ❑
cis l,3-Dichloropropene 34704 ❑ V.
❑ ❑u
Dibromochloromethane 32105 ❑ ❑ ❑
Ethylbenzene 34371 ❑ V ❑ ❑
Methylene chloride 34423 ❑ V- ❑ ❑
14

(Tetrachloroethylene I 34475 I ❑ I I ❑ I ❑ I
18. WASTE CHARACTERIZATIONS (Continued)
Concentration
Chemical Name EPA Check if Check if Check if Check if in Discharge
STORET Present Absent Present in Absent in if Known
Code at Facility at Facility Discharge Discharge (mg/1)
Purgeable Volatile Organics (continued)
Toluene 34010 ❑ Er
❑ ❑
trans 1,3-Dichloropropene 34699 ❑ in/
❑ ❑
trans-1,2-Dichloroethylene 34546 ❑ ❑ ❑
Trichloroethylene 39180 ❑ Er ❑ ❑
Trichlorofluoromethane 34488 ❑ ❑ ❑
Vinyle chloride 39175 ❑ U ❑ ❑
Others
(Xylene 181551 I ❑ I Ell I ❑ I
19. EXECUTION OF APPLICATION
I, '.-D",(e 5 e°‘ve`'-N (print name), r I A '-‘'-1— ril,4 n&A._r (print title),
certify under penalty of law that t s document and all attachments were prepared under my direction or supervision
in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information
submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly
responsible for gathering the information submitted is,to the best of my knowledge and belief,accurate and
complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of
the user. I am aware that there are significant penalties for submitting false information in violation of this
certification,including the possibility of fines and/or imprisonment.
I also certify that I have completed the necessary notification as required by the POTW to document my
qualification as an Authorized Representative as set forth in 40 CFR Part 403.12(1)and the Metropolitan Sewerage
Distric 's Sewer Use Ordinance Section 1.03.04.
0 :31. 10
Authorized ' ature: * Date
*Authorized signature must correspond to Item 2 or 3 from Page I of this Application.
15

Attachment I
Manufacturing activities at Baldor Electric
15. Machining of primarily cast iron industrial sized pulleys, couplings and bushings used for
power transmission
27. Black Oxide coating of power transmission components.
30. Powder metal process of compacting, sintering, machining and vibratory deburring of high
volume power transmission components.
Plain bearing process that includes forming and machining of low volume lead Babbitt
bearings used for heavy duty applications.

Attachment II
Chemical List
Material Description Containers Size
A-RX-REL-11 Iron-Based Metal Powder Blend 8 4,000 lb
A-RX-REL-14 Iron-Based Metal Powder Blend 8 4,000 lb
Nitrogen Nitrogen (cryogenic liquid) 1 10,000 gal tank
Fuchs Anticorit AQ - 1961 R-BIN Water-Based Rust Preventive 4 55 gal
Ammonia Anhydrous Ammonia (gas) 1 1000 gal tank
Waste Oil Mixture. 1 500 gal tank
Big G Janitorial Cleaner 1 55 gal
Nalco-SCN-9194 Rust Cleaner 1 55 gal
Fuchs Anticorit SV Mineral Spirits Rust Preventive 3 55 gal
Fuchs Ecocool 7330 Machining Fluid Concentrate 6 55 gal
Fuchs Renokool Ecocool Syn 005 Machining Fluid Concentrate 3 55 gal
Propane Propane 1 500 gal tank
Mobil Thermrex D-10 30 Wt. Oil Rust Preventive 1 500 gal tank
Mobil DTE-24 Hydraulic Oil 1 55 gal
Mobil DTE-25 Hydraulic Oil 1 55 gal
Mobil DTE-26 Hydraulic Oil 1 55 gal
Mobil Oil 626 Hydraulic Oil 1 55 gal
Mobil Oil 630 Hydraulic Oil 1 55 gal
Mobil Oil 634 Hydraulic Oil 1 55 gal
Mobil Vectra oil#2 Hydraulic Oil 1 55 gal
Mobil Vectra oil#4 Hydraulic Oil 1 55 gal
Mobil Gear Oil 630 Hydraulic Oil 1 55 gal
Mobilmet NU Hydraulic Oil 1 55 gal
Mobilmet 350 Hydraulic Oil 1 55 gal
Mobilmet 416 Hydraulic Oil 1 55 gal
Mobilfluid 350 Transmission Fluid 1 55 gal
Presto Kleen HP Alkaline Cleaner Corrosive, Black Oxide Line 2 - 55 gal
Safe Scrub ST Corrosive, Black Oxide Line 2 55 gal
Oxyprime HP Corrosive, Black Oxide Line 2 • 55 gal
Tru Temp MKP Blackener Corrosive, Black Oxide Line 2 55 gal
Tru Temp RLP Blackener Corrosive, Black Oxide Line 2 55 gal
Satin Sheild SS 10 Sealant Rust Inhibitor, Black Oxide Line 2 55 gal
Dri Touch Amber Non-Voc Rust Inhibitor, Black Oxide Line 2 55 gal
Rockwell ZN_AM Chloride Solutions Corrosive Flux, Babbitt Room 2 55 gal
Solder Alloys of Lead,Tin,Antimony Solder/Primer ingots, Babbitt Room 30,000 lbs
Low Speed Babbitt Lead ingots for bearing pouring, Babbitt Room 15,000 lbs
Phosphoric Acid Corrosive, Black Oxide Line 1 55 gal

Attachment III
2015 GPD WATER FLOW THROUGH DAV — BEST ESTIMATE OF YEARLY AVERAGES
Baldor Dodge Reliance 70 Reems Creek Rd. Weaverville, NC 28787 Dec 2014 thru Nov 2015
* Metered at DAV 585 ► * COOLANT 94 WASTE
213,510 MAKE-UP COOLANT
annual 50 WASTE 156
►
(456) CLINGS TO HAULERS
Discrepancy 441 WASTE CHIP
910
38 ► MOP BUCKET 38
3894 GPD 13,870 WASTE
Billed annual
1,421,350
Total Gallons 287 ► * FURNACE 287
COOLING EVAPORATION 728 ►
* GPD 104,860
INPUT annual MAKE-UP
4350 2657
1,587,750 ► *BLACK OXIDE COATING LINE ► POTW
970,028
Total annual
Gallons
M teres 10 ► VIBROS 10 ► Evaporation
783
773 •
10 gal. per employee per day
► SANITARY Average 4 day work week per employee ► 3440
281.982 SEWER POTW ►
annual

Attachment IV
Liquid wastes not discharged to MSD sewer system
Non Hazardous Liquid Wastes
Generated Waste Description Qty Per Year
Used Oil Used hydraulic oils 1200 gallons
Oily Absorbents/Sludge Clean up materials, oil and coolant sludges 10,324 lbs
Machining Fluid Waste Used coolants from machining centers 42,500 gallons
Cleaning Solvent Safety Kleen non Haz. cleaning solvent 251 lbs
Tru Temp Blackener Blackening Agent for Black Oxide line 29,652 lbs
Oxyprime/Tru Temp Cleaner Cleaning agents for Black Oxide line 5184 lbs
Hazardous Liquid Wastes
Generated Waste Description Qty Per Year
Ammonia/Zinc Chloride Solution Cleaning Agent for Lead Babbitt castings 12,399 lbs
Lead Contaminated mop water Water for floor cleaning in Babbitt area 1355 lbs
These materials are hauled off for disposal by CleanHarbors Environmental Services.
Clean Harbors Environmental
208 Watlington Industrial Drive
Reidsville, NC 27320

i
Attachment V
Sewer Connection and Discharge Information
Pipe No. Size Description
01 4" Pretreated Wastewater
02, 04 4" Sanitary Sewer
03 6" Sanitary Sewer
05 8" All sewer generated at Baldor
06 4" Black Oxide process water
MP01 Monitoring point for powder forming operation (No Longer in Use)
MP02 Monitoring point for Black Oxide rinse discharge
MP03 Monitoring point for Culligan Filtration system (No Longer in Use)
, '. t -_ .� Reems Creek
-' Stream
++, l.
; .)s Manhole
MSD Monitoring
•
_ y Plant Driveway
f [ ? Chlopek Way
gx
g otoo, i
a.1 . 4,1,
Reems Creek Road
... ' 11;9'
d`

Metals Present at Baldor
Please find attached the most recent analyses performed on the wastewater discharges from
Baldor. Concentration of discharges are on the lab reports for the specific monitoring points.
With the exception of aluminum, lead, and zinc the metals checked present at the facility are in
solid form and by products of machining cast iron, ductile iron, or steel. -
Aluminum is in solid form and does not come in contact with any process wastewaters that go
to the sewer.
The lead is used to form plain bearing journals and contains small amounts of antimony and
arsenic.
A zinc chloride solution is used to clean parts before the lead bearings are poured.This material
is disposed of via Clean Harbors Environmental.
None of the lead or zinc processes are exposed to waters that are released to the sewer
system. Wastewater from these areas is disposed of via Clean Harbors Environmental.

/
• PO Box 7565
Asheville,NC 28802
• Phone: [phone]
, Fax: [phone]
. Environmental Testing Solutions,Inc. Certificate of Analysis
Project name: Baldor Dodge Reliance Project number: 160706.510
Collection date: 6-Jul-16
Date received: 6-Jul-16
Sample identification: MP-02-Composite Sample number: 138838
Parameter Method Result RL Units Date Analyst Footnotes
Analyzed
Cadmium 200.8 <0.001 0.001 mg/L 13-Jul-16 DER, 1
Chromium 200.8 <0.005 0.005 mg/L 13-Jul-16 DER 1
Copper 200.8 0.004 0.001 mg/L 13-Jul-16 DER 1
Lead 200.8 <0.005 0.005 mg/L 13-Jul-16 DER 1
Nickel 200.8 <0.010 0.010 mg/L 13-Jul-16 DER 1
Silver 200.8 <0.005 0.005 mg/L 14-Jul-16 DER 1
Zinc200.8 <0.010 0.010 mg/L 13-Jul-16 DER 1
Sample identification: MP-02-Grab Sample number: 138839
i Parameter Method Result RL Units Date Analyst Footnotes
i Analyzed
Cyanide,Total SM 4500-CN E 0.038 0.005 mg/L 12-Jul-16 LCB 1
Footnotes:
RL=Reporting Limit. Values are reported down to the Reporting Limit only.
1. Sample analyzed by Rogers&Callcott Environmental.
Date reviewed: 14-1);-1/401.k.0 NC Certification Number: 600
Data reviewed by: Kelley E. Keenan SC Certification Number: 99053
NC Drinking Water Certification Number: 37786
Signature: t'`'
This report should not be reproduced,exept in its entirety,without the written consent of Enviro nmmeental Testing Solutions,Inc.
The results in this report relate only to the samples submitted for analysis.
L