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HomeMy WebLinkAboutNC0065749_AtC Desing Calculations_20180522CHARLOTTE WATER ASH PLANTATION WWTP 4/10/2018 EXISTING WWTP DESIGN CALCULATIONS Q= 0.1 MGD & BOD5 = 250 MG/L PHASE I BASIS OF DESIGN: Alpha = FLOW 0.1 MGD BOD5 250 MG/L 208.5 LBS/D TKN 35 MG/L 29.19 LBS/D 02 REQ'D FOR BOD5 2 LBS/LB. BOD5 APPLIED (NEGLECT BOD5 IN EFFLUENT) 02 REQ'D FOR TKN 4.6 LBS/LB. TKN F/M 0.1 LBS BOD5 / LBS MLVSS (Typical Design M&E =0.05 - 0.15) MLVSS / MLSS 0.7 MLVSS REQ'D = LBS BOD5 / F/M RATIO = 2085 LBS MLVSS PROPOSED AER. BASIN VOL. 78,540 Gal = 10500 CF MLVSS CONC. IN AER. BASIN 3,183 LBS MLVSS MLSS 4,547 MG/L (Typical Design M&E =3000 - 6000) MLVSS 3,183 MG/L REQ'D VOL = LBS MLSS /(CONC X 8.34) = 0.08 MG = 10,500 CF DENTION TIME = AER. BASIN VOL/Q = 0.79 DAYS = 19 HRS ORGANIC LOADING 19.9 LBS BOD5/1000 CF (Typical Design M&E =10 - 25) WAS PRODUCTION: 0.85 LBS WAS / LB BOD5 APPLIED WAS CONCENTRATION: 8000 MG/L = 0.8% WAS PER DAY = 177 LBS WAS / DAY WAS SPECIFIC GRAVITY: 1.05 WAS VOLUME/DAY = 2530 GPD @ 0.8% Solids 02 REQ'D FOR BOD5 = BOD5 MG/L X 8.34 X Q MGD X 1.25 = 417.0 LBS 02/DAY = 17.4 LBS 02/HR 02 REQ'D FOR TKN = TKN MG/L X 8.34 X Q MGD X 4.6 = 134.3 LBS 02/DAY = 5.6 LBS 02/HR TOTAL 02 FOR BOD5 & TKN REQ'D (AOR) 551.3 LBS 02/DAY = 23.0 LBS 02/HR AERATION REQUIRED: FIELD OXYGEN TRANSFER FACTOR (FTR FTR = Alpha x Theta^(t-20) x [Beta x Csm]/Cstm = 0.651 0.567 Where: Alpha = Ratio of mass transfer rate of 02 in process water to clean water = 0.75 Beta = Ratio of saturation of 02 in process water to clean water = 0.95 Theata = Temperature correction factor for 02 in process water to clean water = 1.024 T = Design Reactor Temperature = 20 degree C 20 degree C Cstm = Saturation DO at Mid -Depth and Standard Conditions = 10.96 mg/I 10.96 mg/I Csm = Cstm corrected for site elevation and temperature = 10.82 mg/I Cr = Residual Dissolved Oxygen concentration = 2 mg/1 2 mg/I STANDARD CONDITIONS: STANDARD OXYGEN TRANSFER RATE (SORh) SORh = AOR / FTR = 41 LBS 02/HR AERATION / CYCLE = 24.00 HR/DAY 24 HRS/DAY SORh = 40.5 LBS 02/HR STANDARD CUBIC FEET OF AIR PER MINUTE (SCFM) SCFM = (SOR LBS/HR/BASIN)/(60 x 0.0175 x SOTE/FT X Dsub) = 184 SCFM Where: 0.0174 = LBS 02 PER CUBIC FOOT OF AIR AT STANDARD CONDITIONS (0.075 X 0.232) SOTE/FT = STANDARD OXYGEN TRANSFER EFFICIENCY PER FOOT SUBMERGENCE = 1.0%/FT (PER AQUA A.) Dsub = AVERAGE DIFFUSER SUBMERGENCE = 11.67 FT CLARIFIER: SURFACE AREA = 144 SQ FT SURFACE OVERFLOW RATE: 694 GPD/SF L:\Projects\Charlotte Accounts Payable\2017021700CL - Ash Plantation WWTP Design Con struction\Documents\G_Design Calculations\2018-04- 09 Charlotte Water Ashe WWTP Calculations jwh.xlsx CHARLOTTE WATER ASH PLANTATION WWTP EXISTING WWTP DESIGN CALCULATIONS Q= 0.1 MGD & BOD5 = 250 MG/L PRESENT SYSTEM DESIGN SOLIDS HANDLING SYSTEM - CONDITION 1 WASTE ACTIVATED SLUDGE (WAS) YIELD: INFLUENT FLOW: INFLUENT BODS: EFFLUENT BODS: DESIGN WAS SOLIDS CONCENTRATION: WAS PRODUCED: DIGESTED SOLIDS @ 0.7 MLVSS/MLSS & 50% DESTUCTION: SPECIFIC GRAVITY OF WAS: ESTIMATED WAS VOLUME: Volume if decant to 2.5% solids in digester: Volume after 50% VSS Destruction and 2.5% solids in digester: Digester Volume Digester HRT 4/10/2018 0.85 LBS WAS / LB BODS REMOVED 0.1 MGD 250 MG/L 5 MG/L 0.80% OR 8,000 MG/L 177 LBS/DAY (7 DAYSIWEEK BASIS) 115 LBS/DAY (7 DAYSIWEEK BASIS) 42,047 LBS/YR 1.05 2,530 GPD (7 DAYSIWEEK) 810 GPD (7 DAYSIWEEK) 526 GPD (7 DAYS/WEEK) 10,500 Gal 19.95 Days L:\Projects\Charlotte Accounts Payable\2017021700CL - Ash Plantation WWTP Design Con struction\Documents\G_Design Calculations\2018-04- 09 Charlotte Water Ashe WWTP Calculations jwh.xlsx PUMP STATION DESIGN CALCULATIONS Project: Charlote Water- Ashe Plantation Package Plant Design Calculations WKD # 20170217.00.CL Date: February 6, 2017 DESIGN CALCULATIONS I. Narrative Rehabilitation of 30 -year old Ashe Plantation package plant. Consists of new package plant, along with a new pump station. II. Pump Station Design A. Wastewater Flows Design flow to pump station - gpd B. Peak Flow Thus: C. Target Pumping Rate D. Piping 100,000 gpd. x (1 day / 24 hrs) x 2.5 Use 174 gpm Pump Discharge Force Main Force Main Length Force Main Length to High Point Force Main Length to Calculate TDH Pump Capacity Velocity at Pumping Rate Friction Coefficient Headloss in FM per 1,000 ft. "Flow Away" Calculation Force Main Storage Average Force Main Detention E. Dimensions and Initial Elevations Wet Well Dimensions Surface Area Pump Station Rim Elevation Invert of Influent Line High Level Alarm Ph W K WDICKSON community infrastructure consultants 100,000 gpd x (1 hr / 60 min) = 174 GPM = 174 GPM 4 " DIP 4 " DIP 48 ft. 48 ft. 48 ft. 174 gpm 4.45 fps C= 130 21.21 ft. gpm ter an pumping rate, calculated 31 gallons force main length to high point and 0.45 min Ehighoint elevation. Install combination acuum valve at highest point. 8.00 ft. inside diameter 50.27 sq. ft. 591.50 ft. MSL 582.94 ft. MSL 583.25 ft. MSL 582.50 ft. MSL 581.50 ft. MSL Ashe Plantation Assessment 20170217.00.CL Pump Off 579.50 ft. MSL 1 ea. @ 28.00 ft./ea. = Bottom Wet Well 577.50 ft. MSL 10 Force Main Discharge @ High Point 608.58 ft. MSL ea. @ ft./ea. = Detention Volume = Area x (Pump On - Pump Off) x (7.48 gal./cf) = 752 gal. Pump On Time = Detention Volume / (Pump Capacity - Q) = 7.19 min. Run Time per Day = Pump On Time x # of Cycles x 24 hours/day = 574.71 min. Pump Off Time = Detention Volume / Q = 10.83 min. Pumping Cycle = Pump On + Pump Off = 18.02 min. Cycles = 60 min/hr / Pumping Cycle = 3.3 cycles/hr 2.1 144 One Pump Operation F. System Works 0.72 Three Pump = < 2 cycles/hr 1. Static Head: FM High Point 608.58 ft. Force Main Discharge 608.58 154 Pump Off Elevation: 579.50 ft. Pump Off Elevation: 579.50 0.81 Total Static Lift 29.08 ft. Total Static Lift 29.08 2. Friction Losses: a. Station Loss 4" Ductile Iron Pipe 4" Plug Valve 4" Swing Check Valve 4" 45 Degree Bend 4" 90 degree bends 6" x 8" Reducer Elbow 4" x 6" Reducer b. Force Main 4" Force Main (as previously identified) 4" 90 degree bends " 90 degree bends 4" Gate Valve 3. System curve 1 ea. @ 10.00 ft./ea. = 10 1 ea. @ 28.00 ft./ea. = 28 2 ea. @ 5.00 ft./ea. = 10 4 ea. @ 11.00 ft./ea. = 44 ea. @ ft./ea. = 0 ea. @ ft./ea. = 0 Total Equivalent Length 92 124 48 ea. @ ft./ea. = 0 ea. @ ft./ea. = 0 ea. @ ft./ea. = 0 Total Equivalent Length Flow (gpm) Static Hd. (ft.) Station HL (ft.) FM HL (ft.) Vel. HL (ft.) TDH (ft.) Fluid HP 49.5 124 29.1 1.04 0.54 0.16 30.8 1.9 134 29.1 1.20 0.63 0.18 31.1 2.1 144 29.1 1.37 0.72 0.21 31.4 2.3 154 29.1 1.56 0.81 0.24 31.7 2.5 164 29.1 1.75 0.91 0.27 32.0 2.7 174 29.1 1.95 1.02 0.31 32.4 2.8 184 29.1 2.16 1.13 0.34 32.7 3.0 194 29.1 2.39 1.24 0.38 33.1 3.2 204 29.1 2.62 1.37 0.42 33.5 3.5 214 29.1 2.86 1.49 0.46 33.9 3.7 224 29.1 3.11 1.62 0.51 34.3 3.9 234 29.1 3.38 1.76 0.55 34.8 4.1 244 29.1 3.65 1.90 0.60 35.2 4.3 254 29.1 3.93 2.05 0.65 35.7 4.6 264 29.1 4.22 2.20 0.71 36.2 4.8 Z'/4 29.1 4.b2 2.36 U./6 36.%2 6.1 Flow Increments: F&WK WDICINUSON community infrastructure consultants 10 gpm 'rel. Pump selection 210 190 175 151 125 100 lantation Assessment 20170217.00.CL W w 20 x A 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 FLOW (GPM) G. Pump Selection Sulzer (ABS) XFP100E CB1 Pump Capacity: �74 gpm @ � � TDH Motor Horsepower: HP @ RPM Electrical Service: volt Phase Impeller Diameter: inch (See sample pump curve in manufacturer's information attached) Fkamwl< DICKSON community infrastructure consultants Ashe Plantation Assessment 20170217.00.CL mft�WK aVE>14C1011<SC>N community infrastructure consultants Project: Ashe Plantation Pump Station Owner: Charlotte Water ASSUMPTIONS: W.K. DICKSON & CO., INC Community Infrastructure Consultants 616 Colonnade Drive Charlotte, North Carolina 28205 Buoyancy Resistance Calculations Unit Weight of Saturated Soil [gsat] = 120 pcf Unit Weight of Concrete [gco„d = 160 pcf Unit Weight of Water [gw] = 62.4 pcf Base Length [L] = 11.17 ft Base Width [W] =1 13.34 ft KNOWN: Inside Width of Structure (ft) = Outside Width of Structure (ft) = Inside Length of Structure (ft) = Outside Length of Structure (ft) = Length of Interior Walls (ft) = Number of Interior Walls = Depth of Structure (ft) = Minimum Base Slab Thickness (in) = Minimum Top Slab Thickness (in) = Average Wall Thickness (in) = Base Slab Area (ft2) = Displacement Volume, Main Structure (ft3) = Displacement Volume, Outlet Box Structure (ft3) = Displacement Volume, Base Slab (ft3) = Buoyant Force = Effective Weight of Soil Over Slab Extension = Structure Weight, Walls = Structure Weight, Interior Walls = Structure Weight, Top Slab = Structure Weight, Base Slab = Structure Weight, Total = TABLE OF CALCULATIONS: WKD No: 20170217.00.CL Date: 02/05/18 IW OW IL OL Lw #w D T Tts Ti A VW VWaS ybs B S WW Wi Wt. Wb. W FORMULA 6.00 6.83 6.00 6.83 0.00 5.00 6.00 6.00 6.00 =(LxW) = OL*OW*D = ILOS*IWOS*D = A(T/12) _ (Vw+Vb09w (9sat-9w)(A-0W*0L)D _ (0W*0L-IW*IL)D9conc = L*#W*D Ti'9conc = N/A = A(T/12)9conc =Ww+Wi+Wts+Wbs A WW Wi Wt. Wb. W (ft2) (lbs) (lbs) (lbs) (lbs) (lbs) 149.0 8,556 0 0 11,921 20,476 VW Vb. VWOS B S (ft3) (ft3) (ft3) (lbs) (lbs) IS W+S>=B? Safety Factor 233.5 74.5 0.0 19,218 29,466 YES 2.6 CONCLUSION: Since the weight of the structure and the base slab is greater than or equal to the bouyancy force for the wetwell, the resistance to buoyant force is provided. MWK RrD1C:1<SC)N community infrastructure consultants Project: Ashe Plantation Pump Station Owner: Charlotte Water W.K. DICKSON & CO., INC Community Infrastructure Consultants 616 Colonnade Drive Charlotte, North Carolina 28205 WKD No: 20170217.00.CL Date: 02/05/18 Buoyancy Resistance Calculations for 8' Diameter Wetwell with Circular Base ASSUMPTIONS: Unit Weight of Saturated Soil [gsat] = 120 pcf Unit Weight of Concrete [gcond = 160 pcf Unit Weight of Water [gw] = 62.4 pcf Base Length [L] = 11.17 ft Base Width [W] =1 11.17 ft KNOWN: Inside Diameter of Structure (ft) = Outside Diameter of Structure (ft) = Depth of Structure (ft) = Minimum Base Slab Thickness (in) = Minimum Top Slab Thickness (in) = Average Invert Thickness (in) = Base Slab Area (ft) = Displacement Volume, Wetwell (ft) = Displacement Volume, Base Slab (ft) = Buoyant Force = Effective Weight of Soil Over Slab Extension = Structure Weight, Walls = Structure Weight, Invert = Structure Weight, Top Slab = Structure Weight, Base Slab = Structure Weight, Total = TABLE OF CALCULATIONS: ID OD D T Tts Ti A VW Vb. B S WW Wi Wt. Wb. W A WW Wi Wt. Wbs W (ft2) (lbs) (Ibs) (lbs) (Ibs) (lbs) 97.9 40,659 4,021 9,122 13,058 66,861 VW Vbs B S 957.8 81.6 64,862 23,803 CONCLUSION: FORMULA 8.0 9.3 14.0 10 10 6 =(LxW) = p(OD/2)2D = A(T/12) (VW+Wbs)gw (gsat-gJA-p(OD/2)2)D _ (p(OD/2)2-p(ID/2)2)Dgconc = p(ID/2)2Tigconc = p(OD/2)2(Tts/12)gconc = A(T/12)9aonc =Ww+WI+Wts+Wbs IS W+S>=B? YES y Factor 1.4 Since the weight of the structure and the base slab is greater than or equal to the bouyancy force for the wetwell, the resistance to buovant force is provided.