HomeMy WebLinkAboutNCG030664_Owner Affiliation Change Supporting Info_20180517�� Southwire'
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May 14, 2018
Division of Energy, Mineral, and Land Resources
Stormwater Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
SUBJECT: Southwire Huntersville Plant
12331 Commerce Station Drive, Huntersville, NC 28078
NPDES Permit Certification of Coverage #NCG030664
- Permit Owner Affiliation Designation Form
- Delegation of Authority
- Solvent Management Plan
To whom it may concern,
Southwire Huntersville Plant located at the address specified above, NPDES Permit
Certification of Coverage #NCG030664, has a new plant manager, Chris McGill,
effective May 2018.
Please note the attached (1) Permit Owner Affiliation Designation Form, (2) Delegation
of Authority letter, and (3) Solvent Management Plan. Please contact me at (704) 379-
9626 if you have any questions or need any additional information.
Sincerely,
Allan Oracion
Southwire Huntersville Plant
EHS Manager
RECEIVE®
MAY 17 2016
DENR-LAND QUALITY
STORMWATER PERMITTING
Division of Energy, Mineral, and Land Resources FOR AGENCY USE ONLY
Quality Section / Stormwater Program Date Received
Land
Q g Year Month Da
M National Pollutant Discharge Elimination System (NPDES)
Energy. Mineral & PERMIT OWNER AFFILIATION DESIGNATION FORM
Land Resources
ENVIRONMENTAL DUALITY (Individual Legally Responsible for Permit)
Use this form if there has been:
NO CHANGE in facility ownership or facility name, but the individual
who is legally responsible for the permit has changed.
If the name of the facility has changed, or if the ownership of the facility has changed,
do NOT use this form. Instead, you must fill out a Name -Ownership Change Form
and submit the completed form with all required documentation.
What does "legally responsible individual" mean?
The person is either:
• the responsible corporate officer (for a corporation);
• the principle executive officer or ranking elected official (for a municipality, statcRa EarWLr1Dlic
agency);
• the general partner or proprietor (for a partnership or sole proprietorship); MAY 17 2018
• or, the duly authorized representative of one of the above.
DENR-LAND QUALITY
1) Enter the permit number for which this change in Legally Responsible Individ A iWW ''M�iraTi &")
applies:
Individual Permit
N I C I S.
2) Facility Information:
Facility name:
Company/Owner Organization:
Facility address:
(or) Certificate of Coverage
N _C °G 0 1 3 1 0 1 6 1 6 4
Southwire Huntersville Plant
Southwire Company LLC
12331 Commerce Station Dr.
Address
Huntersville NC 28078
City State Zip
To find the current legally responsible person associated with your permit, go to this website:
http://deq.nc. gov/about/divisions/energy-mineral-land-resources/energy-mineral-land-permits/stormwater-program
and run the Permit Contact Summary Report.
3) OLD OWNER AFFILIATION that should be removed:
Previous legally responsible individual:
Jim
First MI
4) NEW OWNER AFFILIATION (legally responsible for the permit):
Person legally responsible for this permit: Chris
First
Page 1 of 2
SM -OW NERAFFIL-23March2017
MI
Perdue
Last
McGill
Last
NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form
(if no Facility Name/Ownership Change)
Plant Manager
Title
12331 Commerce
Station Dr.
Mailing Address
Huntersville NC 28078
City State Zip
(704) 379-9726 chris.mcgill@southwire.com
Telephone E-mail Address
( )
Fax Number
5) Reason for this change:
A result of: ® Employee or management change
❑ Inappropriate or incorrect designation before
❑ Other
If other please explain:
The certification below must be completed and signed by the permit holder.
PERMITTEE CERTIFICATION:
I, Chris McGill, attest that this application for this change in Owner Affiliation (person legally responsible
for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand
that if all required parts of this form are not completed, this change may not be processed.
� v
May 14, 2018
Signature Date
PLEASE SEND THE COMPLETED FORM TO:
Division of Energy, Mineral, and Land Resources
Stormwater Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
For more information or staff contacts, please call (919) 707-9220 or visit the website at:
httl2://deq.nc.gov/about/divisions/energy-mineral-land-resources/stormwater
Page 2 of 2
SWU-OWNERAFFI L-23Mar2017
Southwire'
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May 14, 2018
Division of Energy, Mineral, and Land Resources
Stormwater Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
SUBJECT: Southwire Huntersville Plant
12331 Commerce Station Drive, Huntersville, NC 28078
NPDES Permit Number: NCG030664
Delegation of Authority
To whom it may concern:
I, Chris McGill, hereby designate the specifically described position below to be a duly
authorized representative for the purpose of overseeing compliance with environmental
reporting requirements included in the NPDES Permit Certificate of Coverage
#NCG030664. The designee is authorized to sign any reports, stormwater pollution
prevention plans and all other documents required by the permit.
EHS Manager
Southwire Huntersville Plant
12331 Commerce Station Drive
Huntersville, NC 28078
(704)379-9600
By signing this authorization, I confirm that I meet the requirements to make such a
designation as set forth in NPDES Permit #NCG030664, and that the designee above
meets the definition of a "duly authorized representative" as set forth in NPDES Permit
#NCG030664.
I certify under penalty of law that this document and all attachments were prepared under
my direction or supervision in accordance with a system designed to assure that qualified
personnel properly gathered and evaluated the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief, true, accurate, and complete. I am aware that there are significant
penalties for submitting false information, including the possibility of fine and
imprisonment for knowing violations.
Chris McGill
Southwire Huntersville Plant
Plant Manager
ENERGY
DIVISION
00 Sou*wiw
40
ENV -405
Prepared:
Allan Oracion
Prepared date:
2018-05-14
Approved: Approved date:
Chris McGill 5/14/18
Lang: Revision: Page:
en 1
Replaces:
N/A
Applicable for:
Huntersville, North Carolina USA
Status:
Approved
Solvent Management Plan
1. General Information
Southwire- Huntersville Plant
12331 Commerce Station Drive, Huntersville, NC 28078
NPDES Permit Certificate of Coverage #NCG030664
Primary facility contact with 24-hour phone number
Allan Oracion 704-792-8762
Secondary facility contact with 24-hour phone number
Chris McGill 704-491-4226
2. Facility Description
Nature of Business: Manufacture of medium and high voltage underground cable
Operating Hours: 24 hour, 7 days a week
Number of Employees: 77
Drawing of Facility includes locations of the following:
• Location of all raw materials:
o Compound Polymer Pellets located inside PEX Warehouse
o Copper Reels and Rolls located in Manufacturing Areas, Wire Draw Building and Main
Warehouse
o Water Block Drums and Bags located in Manufacturing Areas
Location of all chemicals:
o Diesel Fuel Storage Tank located on NE area of plant (double wall tank
o Diesel Fuel Day Storage Tank located inside Fire Pump Building
o Nitrogen Storage Tank located on NE area of plant
o Used Oil and Hazardous Waste Containers located inside the Shipping Airlock
(secondary containment)
o Xylene Bottles located inside lab hoods in the Materials Lab
o Propane Cylinders located inside Propane Cylinder Storage
o Ink Bottles located inside flammable cabinets in Manufacturing Area.
o Oil and Emulsion Containers located inside Wire Draw Building (secondary containment)
o Lubrication Oil Containers located inside Lube Building (secondary containment)
3. Purpose and Scope
The purpose of the plan is to identify sources of toxic organics in the plant wastewater and describe
controls necessary to ensure that these chemicals are not intentionally or accidentally discharged in
the facility wastewater system. Refer to Appendix A for the toxic organic list.
a. Process Description
The Southwire Huntersville Plant manufactures medium to heavy duty underground cable using
vertical continuous vulcanization (VCV). The manufacturing process begins at the wire drawing
line in which copper or aluminum rod is drawn down to.smaller wire size specifications. At
stranding, the copper or aluminum wire is twisted to form a conductor. The conductor can be
additionally twisted together at the drum twisting line for large size conductors. At VCV line and
tower, up to three (3) layers of insulation are extruded onto the conductor usually involving an
inner layer of insulation / black polyethylene conductor shield, a layer of colorless insulation, and
a black outer layer / black polyethylene insulation shield. Ground wire is added over the cable at
the screening line. At the jacketing line, an outer copper shield layer is added over the cable and
an outer layer black polyethylene insulation shield is extruded onto the cable.
The wire draw line uses oil/ water / emulsion solutions from a closed system to draw the wire
down. The water solution is changed out periodically in which the solution is pumped out a
cleaning tank and into totes or vacuum truck for waste to energy disposition.
Stranding, screening and drum twist lines do no require water.
The VCV process located at the tower utilizes a closed loop water and nitrogen system to cure
the insulation layers from the extrusion process. Water is recirculated and stored in a recirculation
tank. Waste process water is collected in a clean out tank. When full, the waste water is pumped
into a tote for a waste to energy disposition. Water that overflows during change -over is captured
in a sump pit and transferred to the sewer line.
Water is used to cool the cable from the extrusion process in the jacketing line. This is a closed
loop system. Water is not discharged. The jacketing line is in the main manufacturing area.
b. Inventory of Total Toxic Organic Chemicals present on site
Currently there are no Toxic Organic Chemicals present on site. See "Annual TTO Review" in
"section c" below.
c. Management Procedures and Engineering Measures for assuring that toxic organics do not spill
or leak into stormwater.
• Chemical Approval:
Prior to purchasing, a new chemical is reviewed through an approval process in Southwire's
Safetec SDS system. An EHS review is performed on the chemical to determine the
environmental impact, including TTO.
• Safety Process Review:
All new processes or significant modifications to processes are reviewed through a
Management of Change procedure. Any new chemicals are identified and reviewed for
environmental impact, including TTO.
• Employee Training:
Annually, employees are trained on Spill, Stormwater, and Waste Management procedures.
Spill clean-up, chemical storage and chemical waste management are topics that are
reviewed.
• Engineering Controls:
Liquid chemicals are stored inside the plant or within building structures with spill
containment, inside flammable cabinets, and/or in double wall design containers.
• Spill Control:
Response to spills is immediate and considers containment, proper clean-up of spill, proper
disposal of waste and notification to Southwire and regulatory officials. Storage of chemicals
follows practices identified in "Engineering Controls" in this plan.
• Annual TTO Review:
Annually using the Southwire Safetec database, the CAS numbers of chemicals for this site is
compared to the TTO list (Appendix A) for usage of TTO chemicals. This Solvent
Management Plan is reviewed annually and updated when applicable.
With no inventory of TTO's and no discharging of chemicals into stormwater, the following
statement will be included for the year's discharge monitoring reports after validation:
Based upon my inquiry of the person or persons directly responsible for managing
compliance with the permit monitoring requirement for total toxic organics (TTO), I certify
that to the best of my knowledge and belief, no leak, spill, or dumping of concentrated
toxic organics into the stormwater or onto areas which are exposed to rainfall or
stormwater runoff has occurred since filling the last discharge monitoring report. 1 further
certify that this facility is implementing all the provisions of the Solvent Management Plan
included in the Stormwater Prevention Plan.
Rev.
Ind.
Chapt (C)
Description
Date Dept/Name
-
Initial Release of Policy
May 14, 2018 / Oracion
APPENDIX A: CHEMICALS REGULATED UNDER TOTAL TOXIC ORGANICS (TTO)
Chemical Compound
CAS Number
Acenaphthene
83-32-9
Acenaphthylene
208-96-8
Acrolein
107-02-8
Acrylonitrile
107-13-1
Anthracene
120-12-7
Benzene
71-43-2
Benzidine
92-87-5
benzo(a) anthracene
56-55-3
Benzo(a)pyrene
50-32-8
benzo(b) luoranthene
203-33-8
benzo(k) luoranthene
207-08-9
benzo(g, h, i)perylene
191-24-2
Bis(2-chloroethoxy) methane
111-91-1
Bis(2-chloroethyl) ether
111-44-4
Bis(2-chloroisopropyl) ether
108-60-1
Bis(2-ethylhexyl) phthalate
117-81-7
Bromoform
75-25-2
4-bromophenylphenyl ether
101-55-3
Butyl benzyl phthalate
85-68-7
Carbon Tetrachloride
56-23-5
Chlordane
57-74-9
Chlorobenzene
108-90-7
Chlorodibromomethane
124-48-1
Chloroethane
75-00-3
2-chloroethylvinyl ether (mixed)
110-75-8
Chloroform
67-66-3
2-chloronaphthalene
91-58-7
2 -chlorophenol
95-57-8
4-chlorophenylphenyl ether
7005-72-3
Chrysene
218-01-9
Dibenzo(a,h)anthracene
53-70-3
1,2 -dichlorobenzene
95-50-1
1,3 -dichlorobenzene
541-73-1
1,4 -dichlorobenzene
106-46-7
3,3'-dichlorobenzidine
91-94-1
Chemical Compound
CAS Number
Dichlorobromomethane
75-27-4
1,1-dichloroethane
75-34-3
1,2-dichloroethane
107-06-2
1,1-dichloroethene
75-35-4
trans-1,3-dichloropropene
10061-02-6
2,4-dichlorophenol
120-83-2
1,2-dichloropropane
78-87-5
cis-1,3-dichloropropene
10061-01-5
Diethyl Phthalate
84-66-2
2,4 -dimethylphenol
105-67-9
Dimethyl phthalate
131-11-3
Di -n -butyl phthalate
84-74-2
Di-n-octyl phthalate
117-84-0
4,6-dinitro-o-cresol
534-52-1
2,4-dinitrophenol
51-28-5
2,4-dinitrotoluene
121-14-2
2,6-dinitrotoluene
606-20-2
1,2-diphenylhydrazine
122-66-7
Ethyl benzene
100-41-4
Fluoranthene
206-44-0
Fluorene
86-73-7
Hexachlorobenzene
118-74-1
Hexachlorobutadiene
87-68-3
Hexachlorocyclopentadiene
77-47-4
Hexachloroethane
67-72-1
Indeno (1,2,3 -cd) pyrene
193-39-5
Isophorone
78-59-1
Bromomethane
74-83-9
Chloromethane
74-87-3
Methylene chloride
75-09-2
Naphthalene
91-20-3
Nitrobenzene
98-95-3
2-nitrophenol
88-75-5
4-nitrophenol
100-02-7
N-nitrosodimethylamine
62-75-9
N-nitrosodi-n-propylamine
621-64-7
Chemical Compound
CAS Number
N-nitrosodiphenylamine
86-30-6
4 -chloro -3 -methyl phenol
59-50-7
PCB -1016
12674-11-2
PCB -1221
11104-28-2
PCB -1232
11141-16-5
PCB -1242
53469-21-9
PCB -1248
12672-29-6
PCB -1254
11097-69-1
PCB -1260
11096-82-5
PCB Total
1336-36-3
Pentachlorophenol
87-86-5
Phenanthrene
85-01-8
Phenol
108-95-2
Pyrene
129-00-0
1,1,2,2 -tetrachloroethane
79-34-5
Tetrachloroethylene
127-18-4
Toluene
108-88-3
1,2-Trans-Dichloroethylene
156-60-5
1,2,4-trichlorobenzene
120-82-1
1,1,1 -trichloroethane
74-55-6
1,1,2 -trichloroethane
79-00-5
Trichloroethylene
79-01-6
2,4,6 -trichlorophenol
88-06-2
Vinyl chloride
75-01-4
bis(chloromethyl) ether
542-88-1
Dichlorodifluoromethane
75-71-8
Trichlorofluoromethane
75-69-4
Chemical Compound
CAS Number
Aldrin
309-00-2
Alpha -BHC
319-84-6
Beta -BHC
319-85-7
Delta -BHC
319-86-8
Gamma -BHC (Lindane)
58-89-9
4,4' -DDD (p.p-TDE)
72-54-8
4,4' -DDE (p.p-DDX)
72-55-9
4,4' -DDT
50-29-3
Dieldrin
60-57-1
Endosulfan, Total
115-29-7
Alpha-endosulfan
959-98-8
Beta-endosulfan
33213-65-9
Endosulfan sulfate
1031-07-8
Endrin
72-20-8
Endrin aldehyde
7421-93-4
Heptachlor
76-44-8
Heptachlor epoxide
1024-57-3
Toxaphene
8001-35-2
2, 3, 7, 8-Tetrachlorod i benzo -p -dioxin
1746-01-6
lab hood in
als Lab
OFFICES
Attachment C
MAIN MANUFACTURING AREA -
and Hazardous Waste Water Block Drums and Bags
Prs inside Shipping Airlock in Manufacturing Area
(secondary containment)
-d
Propane Cylinde
Storage
n
VCV TOWER •
Copper Reels and Rolls located in
arious locations in Manufacturing
rea and Main Warehouse
Diesel Fuel Storage Tank
Nitrogen Storage Tank
Diesel Fuel Day Tank inside Fire
mp Building.
• Compound Polymer
inside PEX
1
Stormwater
•
Wire
Draw
., Building
Lube'
--- Stormwater
- Bui! dl
Lubrication Oil containers
inside Lube Building
MATERIA S LABORATORY
HEAT TREATMENT
containment)
--
&
& ROUTI
TEST
--
Ink Bottles inside
------
flammable cabinets in
--------
Manufacturing Area
----------'----------
-------- --
v
Oil and Emulsion
r
containers inside Wire
Draw Building (secondary