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HomeMy WebLinkAboutNCG510002_Application_20180503 p May 3, 2018 RECEIVEDIDENRIDW North Carolina Department of Environmental Quality MAY 11 2.018 Division of Water Resources 1617 Mail Service Center Water Resources Raleigh, North Carolina 27699-1617 permitting Section Attention: Mr. Derek Denard Reference: Blue Ridge Hospital Spruce Pine Discharge Permit Blue Ridge Hospital—Spruce Pine 125 Hospital Drive Spruce Pine, Mitchell County, North Carolina NCDEQ, UST Incident No. 3659 S&ME Project No.4305-17-109E Dear Mr. Denard: S&ME, Inc. (S&ME) is submitting the attached application for coverage under general permit NCG510000 (Attachment I). An existing groundwater remediation system (previously covered under permit NCG510002) is currently in operation at the subject property to remove petroleum free product and petroleum-impacted groundwater stemming from a leak from an underground storage tank(UST) system. S&ME is currently under contract with the North Carolina Department of Environmental Quality UST Section to perform the operations and maintenance of the groundwater remediation system. This permit application is being submitted on behalf of the responsible party, Blue Ridge Hospital, at the request of the NCDEQ UST Section. On April 19, 2018, via electronic mail, Mr.Jeff Dulaney, representative of Blue Ridge Hospital,Inc., authorized S&ME to submit this permit application on behalf of Blue Ridge Hospital, Inc. The documentation of authorization is included in Attachment H. 4 Importance of the Treatment System As will be summarized in greater detail in the attached specification package, the current groundwater treatment system removes petroleum free product and petroleum-impacted groundwater that is present just west of the hospital structure. The continued operation of the system is imperative to remediate the contaminated groundwater and, more importantly, to reduce the potential for petroleum-impacted groundwater to discharge aboveground at the toe of the slope adjacent to Highway 19E. This occurrence would lead to surface migration of petroleum contaminants via stormwater management features— meaning the contaminants would be directly discharged to nearby surface water bodies, such as Beaver Creek and the North Toe River. Effluent Discharge Options In an effort to determine if there is an alternative method to discharge the system effluent, S&ME contacted the Spruce Pine Wastewater Treatment plant to determine the feasibility of sending the treated system effluent to the S&ME,Inc.144 Buck Shoals Road,Suite C-3 I Arden, NC 28704 I p 828.687.9080 I www.smeinc.com NCG510000 New Application 8) Treatment system components: [Required by 15A NCAC 02H .0105(c)(3)] Please note: Final design specifications for the actual system that will be installed must be included in this section. Do not submit this application if only bid specifications are known. Check all of the following that apply: ® Oil/Water Separator ® Air Stripper ® Carbon Adsorption ® Filters ❑ Other: a) If an Oil/Water separator is present,please provide the following information: i) Rated flow capacity of the unit(in GPM): 34 Rpm(a,20 microns to 77 Rpm(aii 30 microns ii) Volume of unit(gal): 56-gallon sludge collection chamber iii) Detention time(min): Unknown iv) Free product disposal method: Gravity to an AST b) If an air stripper is present,please provide the following information: i) Rated flow capacity of the unit(in GPM): 1 - 125 ii) Air provided for stripping(in CFM): 900 iii) Air to Water ratio: 135:1 iv) Number of trays(if applicable): 3 (Removal efficiencies for all chemicals of concern should be included in this submittal. Efficiencies should be expressed as a percentage,i.e.98%or 0.98) c) If carbon adsorption is present,please provide the following information: i) Rated flow capacity of the unit(s)(in GPM): 75 ii) Number of carbon units and arrangement if number exceeds one(i.e.,in parallel or in series): 2,series iii) Pounds of carbon in each unit: 1,000 iv) Specify carbon breakthrough time: Unknown (The method used to calculate breakthrough time must included in the submittal.) d) If filters are used,please provide the following information: i) Rated flow capacity of each unit(s)(in GPM): Up to 220 gpm ii) Arrangement of particulate filters within the system: ❑ Parallel ® Series e) Solids disposal method: 0 If other components to be included,please specify: See description of process. 9) Receiving waters: [Required by 15A NCAC 02H .0105(cX 1)1 a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility wastewater discharges into? If the wastewater discharge is to a separate storm sewer system(4S),name the operator of the 4S (e.g.City of Raleigh). Beaver Creak[Stream Index 7-2-41-(2)j b) Stream Classification(i.e.WS-IV,C,SA,etc): C; Tr, 10) Alternatives to direct discharge: [Evaluation required by G.S. § 143-215.1(b)(5)(a)and 15A NCAC 02H.0105(c)(2)] Address the feasibility of implementing each of the following non-discharge alternatives: a) Connection to a Municipal or Regional Sewer Collection System b) Subsurface disposal(including nitrification field,infiltration gallery,injection wells,etc.) c) Spray irrigation Page 3 of 5 Revised 9/1/13 NCG510000 New Application The alternatives to discharge analysis should include boring logs and/or other information indicating that a subsurface system is neither feasible nor practical as well as written confirmation indicating that connection to a POTW is not an option. It should also include a present value of costs analysis as outlined in the Division's "Engineering Alternatives Analysis(EAA)Guidance Document". Additional Application Requirements: For new or proposed discharges,the following information must be included in triplicate with this application or it will be returned as incomplete;per 15A NCAC 02H .0105(c). a) 7.5 minute series USGS topographic map(or a photocopied portion thereof)with discharge location clearly indicated. b) A site map clearly tracing the pathway of the discharged water from the site to its discharge point,if the discharge is not directly to a stream. c) If the discharge will cross or empty into any easements, right-of-ways, or other public/private property, i.e. DOT, utilities, ditches, etc., before entering the permitted discharge stream, proof that approval was received from the appropriate landowners and/or agencies must be provided prior to issuance of the permit. d) If this application is being submitted by a consulting engineer(or engineering firm),include documentation from the applicant showing that the engineer (or firm) submitting the application has been designated an authorized representative of the applicant;per 15A NCAC 02H.0138(b)(1). e) Final plans for the treatment system(if application is for a new or modified permit). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped-"Final Design-Not released for construction;"per 15A NCAC 02H.0139. f) Final specifications for all major treatment components (if application is for a new or modified permit). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed,per 15A NCAC 02H .0139. g) Site map identifying the location of the monitoring wells,the recovery wells,and the treatment system unit. h) Analytical monitoring data which sufficiently characterizes the type and concentration of contaminants on site. This includes a listing of any chemicals found with the maximum observed concentrations reported. The data provided must be no older than one year prior to the date of this application. At a minimum,the following parameters must be reported: Benzene,Toluene,Ethylbenzene,Xylene,Lead,Phenol,MTBE,and 1,2-Dichlorethane. Page 4 of 5 Revised 9/1/13 NCG510000 New Application CERTIFICATION I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: David R. Loftis,P.E. Title: Senior Engineer (Please review 15A NCAC 02H .0106(e)for authorized signing officials) f1�J e0 May 3,2017 (Signature of Applicant) (Date Signed) North Carolina General Statute$ 143-215.6B provides that: Any person who knowingly makes any false statement representation, or certification in any application, record,report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article;or who falsifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the Commission implementing this Article,shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). 18 U.S.C. Section 1001 provides a punishment by a fine or imprisonment not more than 5 years,or both,for a similar offense. • • • • • This application must be accompanied by a check or money order for$100.00 1per G.S.$143-215.3(a)(1b)l made payable to: NCDENR • • • • • Mail this application and one copy of the entire package (with check) to: NC DENR/DWR/Water Quality Permitting Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attn: Charles Weaver Final Checklist This application will be returned as incomplete, as allowed by 15A NCAC 02H .0107(b),unless all of the following items have been included: ['Complete application with all supporting documents(plus one copy of entire package) ❑ Check or money order for$100.00, payable to NCDENR w/ DEC. Z.o n fl �G o tV� 2/3 copies of county map or USGS quad sheet with location of facility clearly marked on map 2/3 sets of plans and specifications signed and sealed by a North Carolina P.E. (if new or modified permit) 2/Thorough responses to items 1-11 on this application DI/Alternatives analysis including present value of costs for all alternatives Note: The submission of this document does not guarantee the issuance of an NPDES permit. Page 5 of 5 Revised 9/1/13 Attachment II - Blue Ridge Hospital, Inc. Authorization Email Archived:Thursday,April 26,2018 2:0134 PM From:Jeff Dulaney Sent:Thursday,April 19,2018 5:19:43 PM To:Bradley S.Keyse Cc:David Loftin;Michael Mace Subject:RE:Blue Ridge Hospital Permit Importance:Normal Yes please submit permit application. I am unaware of other NPDES permits associated with this facility. Thanks From:Bradley S.Keyse[mailto:BKeyse@smeinc.com] Sent:Thursday,April 19,2018 1:36 PM To:Jeff Dulaney<Jeff.Dulaney@msj.org> Cc:David Loftis<DLoftis@smeinc.com> Subject:[EXTERNAL]Blue Ridge Hospital Permit Jeff, Will you confirm that the Blue Ridge Hospital,Inc.authorizes S&ME to submit the NPDES permit application for the groundwater remediation system at 125 Hospital Drive in Spruce Pine, NC on behalf of Blue Ridge Hospital,Inc.? Also do you know of any other NPDES permits associated with the hospital? Thank you, Bradley S.Keyse, E.I. Environmental Staff Professional S&ME & 44 Buck Shoals Road,Suite C-3 Arden,NC 28704 map _ 0:828.483.3013 III M:828.329.3367 www.smeinc.com Linkedln I Twitter I Facebook This electronic message is subject to the terms of use set forth at www.smeinc.com/email.If you received this message in error please advise the sender by reply and delete this electronic message and any attachments.Please consider the environment before printing this email. This message and its attachments may contain confidential and/or legally-sensitive information that is intended for the sole use of the addressee(s).Any unauthorized review,use,disclosure,or distribution of the information contained in this message and its attachments is prohibited.If you have received this message or any of its attachments in error,please destroy all originals and copies of the same and notify the sender immediately. Attachment III — Groundwater Remediation System Specifications II _ Groundwater Remediation System Specifications Blue Ridge Hospital — Spruce Pine NCDEQ Incident No. 3659 125 Hospital Drive 0`\`,►CR,,,,� Spruce Pine, Mitchell County, North Car : 4.ssio' ' '; S&ME Project No. 4305-17-109E ,� �� /1_ _ • 183.5 9 � 111 PREPARED FOR' NCDEQ, UST Section 1646 Mail Service Center Raleigh, NC 27699 DPF-DAPEn P Y: S&ME, Inc. 44 Buck Shoals Road, Suite C-3 Arden, NC 28704 May 3, 2018 Groundwater Remediation System Specifications MI/ft & Blue Ridge Hospital-Spruce Pine, NCDEQ Incident No. 3659 Spruce Pine, Mitchell County, North Carolina S&ME Project No.4305-17-109E ` Table of Contents 1.0 Description of Groundwater Remediation System 1 1.1 Background 1 1.2 Recovery Wells 1 1.3 Interceptor Trench 2 1.4 Flow Origin and Volume 2 1.5 Wastewater Characterization 2 2.0 System Design 3 2.1 Oil/Water Separator 3 2.2 Shallow Tray Air Stripper 4 2.3 Filters 5 2.3.1 50 Micron Bag Filters 5 2.3.2 10 Micron Bag Filters 5 2.4 Activated Carbon Units 5 2.5 Other Major Components 6 2.5.1 Batch Tank 6 2.5.2 Batch Tank Transfer Pump 6 2.5.3 Shallow Tray Stripper Transfer Pump 6 2.5.4 Air Compressor 7 2.6 Controls and Alarms 7 Appendices Appendix I-Figures Appendix II-Site Photographs Appendix III-Pneumatic Pumps Specifications Appendix IV-System Influent Laboratory Report Appendix V-Oil/Water Separator Specifications Appendix VI-Shallow Tray Air Stripper Software Output Appendix VII-Shallow Tray Air Stripper Specifications Appendix VIII-Particulate Filter Specifications Appendix IX-Carbon Vessel Specifications Appendix X-Specification of Other Components May 3, 2018 ii Nam Groundwater Remediation System Specifications Blue Ridge Hospital—Spruce Pine, NCDEQ Incident No. 3659 amp Spruce Pine, Mitchell County, North Carolina I maw S&ME Project No. 4305-17-109E 1.0 Description of Groundwater Remediation System 1.1 Background The UST system installation contractor failed to connect the excess fuel return line from the exterior foundation wall of the boiler room (part of the main hospital building at that time) to the 20,000-gallon UST. Excess fuel not used by the boiler discharged to the subsurface rather than returning to the UST system. The release was discovered in May 1988. From 1988 to 2007, soil and groundwater assessment activities were conducted to determine the extent of the release to the soil and groundwater. The groundwater beneath the hospital historically flows to the northwest toward Beaver Creek, a tributary of the North Toe River, along with the petroleum free product and petroleum-impacted groundwater. The impacted area is located on a localized topographic high and there is a relatively steep gradient from the source area to the northern property boundary along Highway 19E. In 1994, a remediation system consisting of a groundwater and free product recovery system was installed and began operation. The existing system was designed to induce hydraulic control over the groundwater contaminant plume by reducing the migration rate of the plume as it travels northwest towards Highway 19E and then to Beaver Creek. A portion of the system was also designed to capture shallow, contaminated groundwater in the vicinity where the contaminant plume intersections the right-of-way associated with Highway 19E. The remediation system removes both No. 2 fuel oil and dissolved petroleum hydrocarbons from groundwater that is extracted from the subsurface. The existing pump and treat system consists of 16 recovery wells and 11 trench wells (located along the North Carolina Department of Transportation right-of-way for Highway 19E) equipped with total fluid pneumatic pumps, associated piping, an oil/water separator, air stripper, bag filters, and carbon vessels. Treated water from the remediation system discharges to an unnamed tributary of Beaver Creek (Class C, Trout water), which flows to the North Toe River within the French Broad River basin. The system components are depicted in the figures in Appendix I. Site photographs are included in Appendix II. The major components of the system are listed below: 1.2 Recovery Wells A total of 16 recovery wells are installed at various locations across of the contaminated site to remove free product and petroleum-impacted groundwater. All recovery wells consist of either a four or six inch well with an installed pneumatic pump. The pumps installed are either a QED Hammerhead or AP-4 top loading pumps capable of extracting both free product and petroleum-impacted groundwater. A copy of the specification sheets for both pneumatic pumps used at the site have been included in Appendix III. May 3, 2018 1 Groundwater Remediation System Specifications & Blue Ridge Hospital—Spruce Pine, NCDEQ Incident No. 3659 Spruce Pine, Mitchell County, North Carolina I S&ME Project No.4305-17-109E 1.3 Interceptor Trench An interceptor trench consisting of 11 recovery wells to prevent the downward migration of the product plume. The purpose of the interceptor trench is to prevent migration of the free product plume towards the North Toe River. Again, the pumps installed into the interceptor trench are either QED Hammerhead or AP-4 top loading pumps. The interceptor trench was installed using pea gravel and coarse sand. The recovery wells located in the trench are six inch in diameter and constructed of stainless steel casing. 1.4 Flow Origin and Volume Original conception of the system estimated that approximately 1 gallon per minute would be produced from each well associated with the treatment system. Under normal operating conditions, the average influent flow (between March 15 and March 29, 2018) was measured at approximately 10 gallons per minute (gpm) or 14,400 gallons per day(gpd). Over the course of operations, heavy rainfall event have shown to temporarily increase the influent flow to approximately 20 gpm (28,800 gpd). Therefore, for system design/modification purposes we have assumed a flowrate of 20 gpm. The current system as currently designed is able to handle an influent flow rate of at least 40 gpm (57,200 gpd). The system was originally designed with the assumption that additional recovery wells/trenches may be required to prevent migration of free product and groundwater contamination. However, since additional expansions have not taken place, the system is operating at about 50%of its design capacity. 1.5 Wastewater Characterization A groundwater sample was collected on March 30, 2018 from the sample port located after the confluence of the oil/water separators, but prior to treatment of the influent groundwater by the air stripper and filtration units. The groundwater sample was analyzed for the following: 4 benzene, toluene, ethylbenzene, total xylenes (BTEX), methyl tert-butyl ether (MTBE), naphthalene, and 1,2-Dichloroethane by Method 6200; « lead by Method 6010; total suspended solids (TSS) by Method 2540; e oil &Grease by Method 1664; and phenol by Method 420.1. The laboratory report associated with the influent sample is included in Appendix IV. The results of the influent sample analysis is summarized in Table 1-1 below May 3, 2018 2 Groundwater Remediation System Specifications Blue Ridge Hospital—Spruce Pine, NCDEQ Incident No. 3659 Spruce Pine, Mitchell County, North Carolina I I = S&ME Project No. 4305-17-109E Table 1-1 — Influent Data Constituent Concentration Benzene 46 pg/L Ethylbenzene 18 pg/L Toluene 13 pg/L Total Xylenes 84 pg/L MTBE <1.0 pg/L Naphthalene 76 pg/L Lead <0.010 mg/L 1,2-dichloroethane <2.0 Phenol 0.077 mg/L TSS 2.2 mg/L Oil &grease <1.4 mg/L pg/L= micrograms per liter mg/L=milligrams per liter 2.0 System Design As the system was originally designed in 1993 and installed in 1994, the treatment system components are present and are in operation at the facility. The information that is provided below details each major piece of equipment associated with the groundwater treatment system and provides confirmation that the existing system is still effective at reducing contaminant concentrations found at the site. 2.1 Oil/Water Separator There are currently two oil/water separators installed at the site. The first oil/water separator receives groundwater recovered from the recovery wells located across the site. The second oil/water separator receives groundwater recovered from the recovery wells associated with the interceptor trench. Influent flow from each individual recovery well is combined into three trunk lines that enter the treatment system building. The oil/water separators that were installed are Hydro-Flo Technologies (Model No. DP-24). The following are the specifications associated with the two oil/water separators: Manufacturer: Hydro-Flo Technologies Inc. Overall Dimensions: Approximately 9 feet long by 3 feet wide by 5.5 feet tall Design Flow Rate: 34 gpm @ 20 microns to 77 gpm @ 30 microns Oil Droplet Removal Rate: 10 mg/L of oil droplets > 20-30 microns Coalescing Media Pack Size: 48 inches long by 24 inches wide by 36 inches tall Minimum Coalescing Surface Area: 1,632 square feet Maximum Cross-sectional Velocity: 0.75 to 1.72 feet per minute Minimum Separation Retention Time: 7.48 to 1.0 minutes May 3, 2018 3 MIMI Groundwater Remediation System Specifications Blue Ridge Hospital—Spruce Pine, NCDEQ Incident No. 3659 Spruce Pine, Mitchell County, North CarolinaI ' ItilMMIF S&ME Project No.4305-17-109E Emir mom Sludge Chamber Capacity: 56 gallons Device for Oil Removal: Rotary Pipe Skimmer Specification sheets for each oil/water separator have been included in Appendix V. 2.2 Shallow Tray Air Stripper The influent groundwater contaminant data collected in March 2018 was used to confirm the system design capacity for the air stripper. For reference, the original design characteristics from 1993 are included. Software was utilized from Northeast Environmental Products (NEEP-Shallow Tray) who designed the shallow tray stripper system currently on site. The software computes the shallow tray air stripper outlet concentrations of select contaminants of concern based on the system's configuration, flow rate, water temperature, and measured influent concentrations. The software output is included in Appendix VI. The estimated concentrations of the effluent exiting the shallow tray stripper are summarized below: Table 2-1 — Air Stripper Evaluation Air Air Influent Effluent Influent Effluent Effluent Effluent Conc. Conc. Removal Conc. Conc. Removal Constituent Conc. Conc. (ppb) - (ppb) - Efficiency (ppb) - (ppb)— Efficiency 1993 1993 (ppmv) 2018 2018 (ppmv) 1993 2018 Benzene 4,600 <1 8.30 99.99% 46 <1 0.04 100% Toluene 3,900 <1 5.96 99.99% 13 <1 0.01 100% Ethyl 3,400 <1 4.51 100% 18 <1 0.01 100% benzene Total 13,000 <1 17.28 99.99% 84 <1 0.06 100% Xylenes Naphthalene 4,600 6 5.05 99.86% 76 <1 0.04 99.97% MTBE 10* <1 0.02 96.43% 1* <1 0.00 99.76% 1,2-DCA 10* <1 0.01 99.10% 1* <1 0.00 99.99% *-MTBE and 1,2-DCA concentrations are assumed. They were not sampled in 1993 and were below laboratory detection limits in 2018. ppb= parts per billion ppmv= parts per million by volume May 3, 2018 4 Groundwater Remediation System Specifications Blue Ridge Hospital—Spruce Pine, NCDEQ Incident No. 3659 IMP Spruce Pine, Mitchell County, North Carolina III S&ME Project No. 4305-17-109E Following are the specifications for the Shallow Tray Stripper: Manufacturer: Northeast Environmental Products Inc. (NEEP) Model Number: 3631 Air Flow Rate: 900 cubic feet per minute Water Flow Rate: 1-125 gpm Air/Water Ratio: 134.6 cubic feet per minute of air per cubic feet per minute of water Number of Trays: 3 Overall Dimensions: 6.17 feet long by 5 feet wide by 6.5 feet tall Specification sheets for the shallow tray stripper have been included in Appendix VII. 2.3 Filters Two sets of bag filters were installed to allow for filtration of solids that may be in the influent groundwater stream. The first set of filters were installed prior to the shallow tray air stripper and is capable of capturing contaminants/solids greater than 50 microns. The second set of filters were installed prior to the carbon filtration units and is capable of capturing contaminants/solids greater than 10 microns. Both sets of filters are in a parallel configuration to allow the water to take the path of least resistance. The following are the specifications for the two sets of bag filters: 2.3.1 50 Micron Bag Filters Manufacturer: FSI Model Number: BFN 12 Filter Bags: 1— 50 Micron Surface Area per Bag: 4.4 squre feet Maximum flow: Up to 220 gpm 2.3.2 10 Micron Bag Filters Manufacturer: Krystil Klear Model Number: 88 Filter Bags: 1- 10 Micron Surface Area per Bag: 4.4 square feet Maximum flow: Up to 220 gpm Specification sheets for each filter have been included in Appendix VIII. 2.4 Activated Carbon Units Two activated carbon units will receive the effluent from the shallow tray air stripper. The carbon units are meant as a polishing step prior to the discharge point. The units are meant to capture some of the more difficult contaminants (such as naphthalene) that were not completely stripped. Based on the calculations above, it is not May 3, 2018 5 NMI Groundwater Remediation System Specifications P Blue Ridge Hospital-Spruce Pine, NCDEQ Incident No. 3659 moor Spruce Pine, Mitchell County, North Carolina S&ME Project No.4305-17-109E / I I anticipated that elevated concentrations of the contaminants of concern are expected to reach and be removed by the carbon system. The carbon units are setup in series to allow effluent water to flow through both carbon vessels prior to discharge. Following are the specifications for the carbon units currently installed at the site: Manufacturer: Carbonair Model Number: PC7F Carbon Capacity: 1,000 pounds each Design Flow Rate: 75 gpm li Design Pressure: 90 pounds per square inch (psi) Bed Area: 7 square feet Dimensions: 3 feet diameter by 6 feet tall Specification sheets for the carbon vessels have been included in Appendix IX. 2.5 Other Major Components Other major components of the treatment system include two transfer pumps, a batch settlement tank, and an air compressor. The pumps allow for the transfer of water between the batch tank and the shallow tray stripper and between the shallow tray stripper and the carbon vessels. The air compressor provides the pneumatic power for the recovery well pumps. The following are the specifications for the batch tank, transfer pumps, and air compressor: 2.5.1 Batch Tank Manufacturer: Chemtainer Industries Capacity: 500 gallons Dimensions: 5 feet diameter by —3.5 feet tall 2.5.2 Batch Tank Transfer Pump Manufacturer: Price Pumps Model Number: EC150 Flow: 60-80 gpm (based on pump curve) Horsepower: 1.5 horsepower 2.5.3 Shallow Tray Stripper Transfer Pump Manufacturer: Grundfos Model Number: CRN-8-40 Flow: 30-40 gpm (based on pump curve) Horsepower: 3 horsepower May 3, 2018 6 Groundwater Remediation System Specifications Blue Ridge Hospital-Spruce Pine, NCDEQ Incident No. 3659 azior Spruce Pine, Mitchell County, North Carolina ' I S&ME Project No.4305-17-109E MEV MINIM 2.5.4 Air Compressor Manufacturer: Ingersoll-Rand Model Number: U25HE-SP Capacity: 100 cubic feet per min Operating Press.: 125 psi Horsepower: 25 horsepower A specification sheet for the air compressor could not be provided by Ingersoll-Rand as it is obsolete and the manufacturer no longer supports this model. A specification sheet was not provided for the batch tank as it is a general water holding tank and dimensions are widely available. Specification sheets for the two transfer pumps listed are included in Appendix X. 2.6 Controls and Alarms The followingtable describes the system controls and alarms that have been installed on the treatment system: Y Y Table 2-2— Summary of Controls and Alarms Features Item Type Location Control Batch Transfer Pump Float switch Within Batch Tank Low and Hi float switch turns the transfer pump on/off Within Batch Batch Tank Alarm Float switch Wi t atc Tank Hi-Hi float switch shuts the treatment system off when activated Shallow Tray Transfer Float switch Within Shallow Tray Low and Hi float switch turns Pump Sump the transfer pump on/off Shallow Tray Stripper Float switch Within Shallow Tray Hi-Hi float switch shuts the Alarm Sump treatment system off when activated Shallow Tray Stripper Pressure Switch Within Shallow Tray Shuts down the treatment Alarm Stripper system due to pressure buildup/fouling of trays Product Storage Tank Float Switch Within Tank Hi-Hi float switch shuts down Alarm the treatment system when activated May 3, 2018 7 Appendices Appendix I - Figures I^ N''. ;61,/„. /,‘ E O P et S �D a P- $ d f q D Fe LoopR O m m D _- o .__m 8 1r L - -- __y a° ° s ' a \a\lo,d - _ ._ Q a - a S SI,..ae h._.r. G R° s a°° 'te,ra ccing4Ock I I aF sV9 a Shannon0 It.4, p�. 0� ¢ 94 0St f. 4 0 'J $Ulnrrle t I e y qcr In \1J'. Fabin¢ ¢ Cle, top�^y s^aa.,.,._.w �:11.E g aervv v,aa•.,.tom... . o n a 110.1.1. Si,,,,,,,, o e. o iisF 41,3 o ,I-I's r Ra D a 5 .,t m F i \F e ac .9 a 6� E Dee,Par es s so c 4 ♦ pr 4. ° �,y°°° h ,r 0, n In .f O V' h 4a La'k� i n 'a� A ° B NO 0 G 1 P'''':# �/ o. 'O off. se" Q ;Spruce PIOea'rgL Pine Ave i '+ Y a Walnut Ave O C%4O a/ e r Ave `Y , a°,s „ O Dy a Ct u e�ock Ave L a4po'St d I •2, 5 na° e F , S Bal,., use. tee English Rd p , ^Qhs1 Si a C. ° j c i J, a e S 0 '5 ,a t`s b - - .._3 to/D, .1'4 a4 ,'C Rd : t .� O i &ant 4' 3 u 3 i n o o 4i P,.. t ace. 5 d'D e'-'1.=1:::, O e tauoa c;. FF c• e,,,. Ist'dn0'-PG as �b orad a y It,. ^ t e Si of Regain 5 hlarnorel4 ,S B,fa1 i u P 0`dd Pr Farkn � a `i,' n Carpenter Rd r o (� ,a s, N atria _. 'hi ry G O tin,-; . c _ Z o44 ROd9ery o O -e > �o p e 'Y C,••v .. I 4 S d -` 2 10b'ROck Rd e H ^ea Ga{ - •`,o o' are areO ill'', n4040 da' .' �‘ BarrV D, henry c�' b Fairway Ln t'+ ad o C aye p• t _c nt D a v S'7ci C/ine G gra U Wyatt` Fain,R O e • ea Dr m Z. .. J. Ca very Rr64n"g V a y6�H m woodland Rd o. �p m ✓ a 2 ''•,n,s C.,,., Cook In tG O ^Lau\ 0 6 .::,Cce�I� �Ounta' Gato o °O m ,;1,iortnnJ Q !'0un,rn'_srtl +0 Rock/ 0 2,000 4,000e, as d • t I(FEET) t :'Qe ?' d .rru, '0 0' r REFERENCE: v\ a BASE MAPPING OBTAINED FROM ESRI. THIS MAP IS FOR INFORMATIONAL PURPOSES °ot4std®e • ONLY. ALL FEATURE LOCATIONS DISPLAYED ARE APPROXIMATED.THEY ARE NOT BASED ON y Project Location 0 CML SURVEY INFORMATION,UNLESS STATED OTHERWISE. SCALE: FIGURE NO. a SITE VICINITY MAP 1 " = 2,000 ' MEMDATE: "I . BLUE RIDGE HOSPITAL 10-24-17 1 125 HOSPITAL DRIVE PROJECT NUMBER SPRUCE PINE, MITCHELL CO., NORTH CAROLINA 405-17-109 '• ."*n .,.,:".:1,4' . a • t 1 ) + Es. / of 11 16 t; ; ,,4,..-74....11:4?t.ft., rl ,,, � v „ ; 3x fil Ni , ( . 1f �rw `; • r ! 'N & '$04 A .„ Y}• t ' •* T - ,! ...ii.!' ` w . .'I•' MW-9 4 : . t -, ,i• i ,, j4 J,T �• I A� ' vOC V' A lit* l� '"I',;:;-;* y .( RW-26 i ")'4 '..f 1.A•R p I r`�� + 1 ;+ , + •'may p OW-11 ,, (lam RW-25- \\ •s >r jr `1® ,❑ OW-10 I it ` TREATMENT �ee �, p ,..-.. 4 SYS • TEM -4 v ;�4k • ❑ BUILDING y, � .4 • (c-‘''' w RW-23 a JQC r 7Z RW-22 13 Mg) RW 21WRA OW-6 r •y • ; 41. RW 20 - .� I 1P/7PP/I�� ��. . Z 13 OW-5 --',;..4-44r-- 4. RW-1. .i.►• "' A� O „..,-. as RW 19G Q, 11 +• t �f**4 cc Q y - 9 9 i2W 18 OW-4 MW 1 WR[fie 1N }� i '" •4. V ' !T p WR 22 • 2 OW-3 �. , •s? gssy RW-17 ♦ ►I RW-2 1 Z + Ect !y�- G OW-2 ^ i 9 Q M 1 WR 23 ;Pt.... > z a 7a •OW-1 Q t v) H- �� �� MW-6 I .itCO Z r' 0 RW-3 w C O r MW-8 /�OK � ' r RW-7 _ ► ,� 1 •`• / N J &If. I*/'. 7 K ---it co '-I 5 CI �.' r aj`l + RW 16 RW-9 ❑ ,:1, p' RW-6I • Z ; r v RVU-13 ® . a MW-10' 1441110 U i 1 1 S�;'If 9�l HOSPITAL QR •� ' ! / t ' D ce Z.-, -', • . V:.• N II , .. ¢ .• _ .. 90 RW-14 • :4 N " - '.- , RW-10 p r \ vii f .. .� r .r p :0 - N a ti ! m �1 RW-15 i RW 12 ® )N • , T. ,, ,t , -j, CI 7 E * .7.,-;,,W ►1 • + RW 11 MW-4 �� '^) efit "V, MW-13 / _ ,. 5) '' „..siiiihm.4.___-_,,,,,.,‘;. ..., } n4 ..' • ``.. 'A s ',-.'t ,,, ''., P°;# „ . .. - 1 i o r.' ,. a ,•• , ) ' ' SCALE: F ),'' ter \' . t 1 ' = 80 62 ,: a '• e k • Monitoring Wells (Located) �, �y9Q \tr / '� •- if .�� IN Monitoring Wells (Unconfirmed) DATE: A MW-14 ` i r i Hs 10-24 17 y ,� c \I Ak.j d ® 4' rt h ' '� X Monitoring Wells (Abandoned /Not Located) PROJECT NUMBER o F:r, ,, , Y .0, 4305-17-109 , , A. _0 f r. N• ' a Recovery Wells a REFERENCE: 1 e• ,y V-", A Observation Wells FIGURE NO. , \ it GIS BASE LAYERS WERE OBTAINED FROM NC ONEMAP AND MITCHELL COUNTY GIS DEPARTMENT. 0 80 160 P ` ` 011.r\I\ -►Recovery Lines I THIS MAP IS FOR INFORMATIONAL PURPOSES ONLY. ALL FEATURE LOCATIONS DISPLAYED ARE i a • APPROXIMATED.THEY ARE NOT BASED ON CML SURVEY INFORMATION,UNLESS STATED OTHERWISE. ._� _ (FEET) )Ni ., .. .111 Approximate UST Locations 1 < j a ' 1 ••�*1,tt NC OneMa c 3,000 Gallon Free Product Storage Tank w/Secondary Containment Steel Tank Institute Model F911 Batch Transfer Pump I Price Pump Model EC150A Influent from recovery wells ow hoses) I A Oil/Water Separator#1 / / /500 Gallon Poly1111: Hydro Flo Technologies Model DP-24 -f-- Batch Tank Treating Recovery Wells 1-16 Chemtainer Ind. ► LEGEND (TYF) / \ // A A WATER FLOW PATH(Dashed where below ground) AIR FLOW PATH(Dashed where below ground) APRODUCT FLOW PATH `4‘ et Oil/Water Separator#2 — C Hydro Flo Technologies Model DP-24 (13 Treating Trench Recovery Wells 17-27 a N O > m Q 'C u Shallow Tray Air Stripper 2-50 Micron Bag Filters Notes: Dimensions of equipment are approximate based on CU - Skid w/supporting FSI Model BFNP-12(304SS) equipment cut sheets for models shown. w O 2) Piping between equipment consists of Sch.40 PVC of tT . Z NEEP Shallow Tray Model — various sizes as well as flexible piping(either HDPE or -0 'O C 3631 hose). E _ _ 3) Valving and sample ports have not been included on CIJ N i6-- this figure. E7 N UJ Et) e--I v 7 A Q 1.4 cc [ I V1 2 CV Transfer Pump Grundfos Model CRN-8-40 0 C0 Controls and Compressed Air 2-1,000 lb Carbon Vessels a CarbonAir Model PC7F vl w _2 Building N a Ace I OP 21) o s Air Supply to 3 Recovery Wells N • Service Entrance o ) i= q 2-10 Micron Bag Filters 4 E Krystal Klear Model 88-30 Vessel Backwashing TE 0 v m c T A dtil Discharge from system c — 2 N to NPDES point E w E , o ° SCALE: Groundwater Treatment Building o As Shown DATE: N a o: a, a0 4-9-18 a oPROJECT NUMBER To S - 4305-17-109J a V al v 0 4 8 FIGURE NO. I , GRAPHIC SCALE (IN FEET) 1 c / � Discharge to / �o Ste ' �\ tributary /=�oo. . `mo/ / / , �� 00 \sem `• 1 / / BEAVER C%. / IV 00<\ \\<z5, / �' / / / ,' o,, , `\ \ Remediation / `♦\ ♦ System ti , / • ♦♦\♦\ \ / / r/ / SEABOARD SYSTEM 1 \ ` Effluent Sample Location J RAILROAD \♦\\ in the S stem /1 •Q / • Off/ ?.(,.()q,,-0'jso 00 ♦ Solid II 0000 / s.rr.D.l`c Underground T- •• Pipe lNi 04 0,: i •\�,� ♦`• / yS.W.D.I. 2 / / \ I / — / \\ t4 / \ ›. / / S.W.D.I. // // Underground / / \ Piping i J SPRUCE PINE / / ,„, ,,I HOSPITAL / / Effluent Discharge i� / from Remediation t System to Storm a / Water System, c\ ' a D Imo ' v------1-''<-->''''' ' - '''''' ''''''''- * F-7 ` Hospital --..„1-7--.1 \ ' ' \, \------- - -”-, . L ti I . , A \ `, \ , \ \ REFERENCE: Figure from S&ME's October 1998 Site Map for Engineering Drawings SCALE: FIGURE NO. SITE MAP-DISCHARGE PATH NTS DATE: 3 : BLUE RIDGE HOSPITAL 10-31-2017 125 HOSPITAL DRIVE PROJECT NUMBER SPRUCE PINE, MITCHELL COUNTY, NORTH CAROLINA 4305-17-109E Influent From Influent From Recovery Wells Recovery Wells OIL/WATER SEPARATOR OIL/WATER SEPARATOR 110(Original) (Supplemental) - V To Recovery Wells ® V 3,000 GALLON 25 HP 500 GALLON PRODUCT HOLDING TANK WITH SECONDARY AIR COMPRESSOR BATCH TANK CONTAINMENT 1.I ( BATCH TANK TRANSFER PUMP LEGEND V 2-50 MICRON WATER FLOW PATH BAG FILTERS rr���f AIR FLOW PATH (TURBINE FLOW METER) PRODUCT FLOW PATH BALL VALVE 3-TRAY SHALLOW VACUUM RELIEF VALVE AIR STRIPPING SYSTEM SAMPLE POINT -0 PRESSURE GAUGE V AIR STRIPPER TRANSFER PUMP 2-10 MICRON BAG FILTERS 3 w > a 1000 LB GRANULAR -c ACTIVATED CARBON 3 VESSEL 0 E: o S y c a NOTE: 2 1000 LB GRANULAR ALARMS HAVE BEEN INSTALLED AS FOLLOWS: a ACTIVATED CARBON 0 1) HI LEVEL IN TRAY STRIPPER SUMP VESSEL 2) HI PRESSURE IN TRAY STRIPPER o \ 3) HI LEVEL IN PRODUCT AST Y \ 4) HI LEVEL IN BATCH TANK Cl ANY OF THE ALARMS ACTIVATED ABOVE WILL SHUT SYSTEM DOWN TO PREVENT OVERFLOW CONDITION. V Discharge from system to NPDES point under gravity flow conditions SCALE: FIGURE NO. Treatment System Flow Diagram Not to Scale DATE: Blue Ridge Hospital 4-9-18 125 Hospital Drive PROJECT NUMBER Spruce Pine, North Carolina 4305-17-109J I Appendix II - Site Photographs I '` 1 A ` ri to v ., umm i `—lir1 1 Oil/Water Separator within treatment building receiving recovery 2 •il/Water Separator within treatment building receiving recovery ells located throughout the site. ells associated with the interceptor trench. 1 41 INV � B.grcH 1 ` TiMrK .R 3 Product storage AST with secondary containment located 00 gallon batch tank located within treatment building. outside of the primary treatment building. Blue Ridge Hospital —Groundwater Treatment System S&ME Project 4305-18-109J 1 1 Spruce Pine, NC Taken by: GS I Date Taken:4/9/18 „. r. ..\ , i P 7 Ir .. . t - - .'i.-7,'',,,,. = jw, r: Y IIP flifi it �►,�r 5 Batch tank transfer pump 6 0-micron filters plumbed in parallel tl //41 , _. 4.-,- - is• .' t.. I 1 4'( r I y '. ir ,, ,,, , ,, i , 1, _ ,, ... , ,-,,,,„..,-, ; , 4.' IN i .41111, ': "Iii '-'-ammix t''' ill II .141, i ii i r 7 Shallow Tray Air Stripper system 8 Shallow Tray transfer pump `� Blue Ridge Hospital - Groundwater Treatment System S&ME Project 4305-18-109J 7 Spruce Pine, NC Taken by: GS I Date Taken:4/9/18 _ i l ._ L -.1, MC ti g illk . iIli' ,.. -: , 1:-. ' 9 10-micron filters plumbed in parallel 10 Two 1,000 lb carbon vessels plumbed in series { ii i c. Ev^ w~� 11 'it compressor located in secondary treatment building 12 Electrical panel located inside secondary treatment building Blue Ridge Hospital —Groundwater Treatment System S&ME Project 4305-18-109J Spruce Pine, NC Taken by: GS I Date Taken:4/9/18 Appendix III - Pneumatic Pumps Specifications V QED Specifications - Top Inlet, Long Environmental Systems Description Max. Flow 10 gpm (38 Ipm) The AP4+ Top Inlet Long AutoPump provides maximum O.D. 3.6 in (91 mm) ui capabilities and flow in a top inlet pump for 4" diameter = and larger wells needing an elevated inlet, such as pumping Length 56.7 in. (144 cm) total fluids from wells contaminated with LNAPLs. It is offered in optional versions to handle even the most severe remediation and landfill pumping applications, and delivers flow rates up to 10 gpm*. The AP4+ Long Top Inlet 111 AutoPump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site specific requirements. Call QED for prompt, no- obligation assistance on your pumping project needs. The AutoPump Heritage The AP4+ Top Inlet Long AutoPump is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they've proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can't, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/ stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connec- Advantages tors, wellhead caps and accessories to help your installa- tion go smoothly. This superior pumping heritage, applica- 1. The original automatic air- tion experience and support back up every AutoPump you powered well pump, proven put to work on your project. worldwide over 23 years 2. The highest flow rates and deepest pumping capabilities in the industry 3. Patented, proven design for superior reliability and durability, even in severe applications 4. Handles solids, solvents, hydrocarbons corrosive conditions, viscous fluids and high temperatures beyond the limits of electric pumps 5. Five-year warranty 33 V QED Specifications - Top Inlet, Long Environmental Systems Pump Dimensions Specifications & Operating Requirements Liquid Discharge Model 4"-Long AP4+Top Inlet Liquid Inlet Location Top 0.D. 3.6 in.(91 mm) I I( Inlet Overall Length(Pump&Fittings) 56.7 in.(144 cm) Weight 16.5 lbs.(7.6 kg) Maximum Flow Rate 10 gpm(38 Ipm)*-See Flow Rate Chart Pump Volume/Cycle 0.58-0.78 gal (2.2-3L) Air Supply Minimum Accuation Level 53.3 in.(135 cm) (lpo Exhaust Standard Pump Maximum Depth 250 ft.(76 m) Air Pressure 5-120 psi(0.4-8.4 kg/cm2) • Air Usage 0.35-1.1 scf/gal.(3.0-8.4 liter of air/ fluid liter)- See air usage chart High Pressure Pump Maximum Depth 425 ft.(130 m) Air Pressure 5-200 psi(0.4-14.1 kg/cm2) Minimum Liquid Density 0.7 SpG(0.7 g/cm3) •• Standard Construction Materials, M Pump Body Fiberglass or Stainless Steel LL7, Pump Ends Stainless Steel I° o Internal Components Stainless Steel,Viton,PVDF,Hastelloy-C Tube&Hose Fittings Brass or Stainless Steel Fitting Type Barbs,Quick Connects or Easy Fittings � a Tube&Hose Options Tubing Materials, Nylon Sizes-Liquid Discharge 1 in.(25 mm)or 1-1/4 in.(32 mm)OD Pump Air Supply 1/2 in.(13 mm)OD Air Exhaust 5/8 in.(16 mm)OD Hose Material Nitrile Sizes-Liquid Discharge 3/4 in.(19 mm)or 1 in.(25 mm)ID Pump Air Supply 3/8 in.(9.5 mm)ID Air Exhaust 1/2 in.(13 mm)ID i Applies to QED supplied tubing; other tubing sources may not conform to QED fittings. - - O 13 3 6' (91 nun, Long and short AP4+ AutoPumps are warranted for five(5) years: Low-Drawdown AP4+ AutoPumps are Application Limits (Base model) warranted for one (1) year. AP4+ AutoPumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED about AP4+ upgrades. Maximum Temperature: 180°F (82°C) pH Range: 4-9 Solvents and Fuels: diesel, gasoline, JP1-JP6,#2 heating oils, BTEX, MTBE, landfill liquids *Consult QED for higher flow requirements 34 V QED Specifications - Top Inlet, Long Environmental Systems Flow Rates' 3/4 inch (19 mm) 1 inch (25.4 mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D.Tubing) (Equivalent to 1.25-Inch O.D.Tubing) 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 I I I I I I I 68.1 16 - 60.6 16 I AIR INLET PRESSURES 1 60.6 GALLONS 14 S3 14 53 APPROXIMATE GALLONS APPROXIMATE PER 12 1 AIR INLET PRESSURES - 45.4 LITERS PER 12 45.4 LITERS MINUTE10 37.9 PER MINUTE 10 379 PER WITH MINUTE WITH MINUTE 3/4-INCH 8 303 WITH 1-INCH 8 30.3 WITH I.D.HOSE 6 22.7 19mm I.D.HOSE 6 i00 PS 22.7 25.4mm 4 \ 100 0 PS 15.1 LD.HOSE 4 7 Kg/cm` 15.1 I.D.HOSE Kg /cm' - 40 PSI 7.6 2 40 PSI 70 PSI 7.6 70 PSIME 0 _ 3 Kg/cm2 5 Kg/cm2 0 0 3 Kg/cm 2 5 Kg/cm 2 0 O 20 40 60 80 100 120 14r7617111-6 200 FT. DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters I IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters ]IN WELL 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 60.6 16 60.6 14 - 53 14 AIR INLET PRESSURES t- 53 GALLONS APPROXIMATE GALLONS APPROXIMATE PER 12 AIR INLET PRESSURES 45.4 LITERS PER 12 45A LITERS MINUTE 10 37.9 PER MINUTE PER 10 37.9 WITH MINUTE WITH MINUTE 3/4-INCH 8 30.3 WITH 1-INCH 8 30.3 WITH I.D.HOSE 622.7 19 mm 100 PSI 0 PSI I.D.HOSE 6 1022.7 25.4 mm 7 Kg/cm 2 I 15 1 I.D.HOSE 7Kg/crr I.D.HOSE 4 4 15.1 40 PSI 2 - 40 PSI 70 PSI 7.6 2 ' 3 K/cm 2 70 PSI 7.6 0 3 Kg/cm' 5 Kg/cm 2 0 0 9 1 5 Kg/cm 2 0 O 20 40 60 80 100 120 140 160 180 200 FT. 1 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters j IN WELL 10 FT.(300 cm)) SUBMERGENCE OF PUMP HEAD 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 60.6 16 - 60.6 GALLONS 14 53 APPROXIMATE GALLONS 14 AIR INLET PRESSURES 53 APPROXIMATE PER 12 AIR INLET PRESSURES 45.4 LITERS PER 12 - 45 4 LITERS MINUTE 10 37.9 PER MINUTE 10 379 PER WITH MINUTE WITH MINUTE 3/4-INCH R - 7 30.3 WITH 8 30.3 WITH l 1-INCH I.D.HOSE 6 100 PSI 22.7 19 mm I.D.HOSE 6 22.7 25.4 mm 4 7Kg/cm 2 15.1 I.D.HOSE 4 151 I.D.HOSE 2 - 40g PSI 2 70g PSI 2 7.6 2 - 40 PSI I-,I 70 PS 100 PSI 7.6 0 3 K/cm 5 K/cm 0 0 3 Kg/cm 2 ILII 5 Kg/cm 2 I��IIUUII 7Kg/cm 2 0 O 20 40 60 80 100 120 140 160 180 200 FT. 1 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. �I DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters J IN WELL 'FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE. 35 1 V QED Specifications - Top Inlet, Long Environmental Systems Air Consumption 1 6 12 3/4 inch (19 mm) 12 Inside Diameter Discharge Hose 10.5 (Equivalent to 1-Inch O.D. Tubing) 1.3 9.7 1.2 9.0 100 PSI STANDARD 71'9 82 APPROXIMATE CUBIC FEET OF AIR STANDARD PER o 7.5 LITER OF AIR 70 PSI PER GALLON PUMPED 516g/cm 7 (SCF/GAL) 9 6.7 LITER PUMPED 77 (STD ULITER) [1, u�> 7 5.2 e Y 6 4.5 Irl 40 PSI �' 3 Kq/cm- 5 / 3.7 q / 3.0 3 2.2 2 1.5 20 40 60 80 100 120 140 160 180 200 FT. ]DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 16 12 1.5 11.2 1 inch(25.4 mm) Inside Diameter Discharge Hose 1.4 10.5 (Equivalent to 1.25-Inch O.D.Tubing) 1 3 9.7 1.2 9.0 100 PSI 1.1 7 Kg/an 2 , 8.2 STANDARD / APPROXIMATE CUBIC FEET OF AIR STANDARD PER 10 7 5 LITER OF AIR GALLON PUMPED PER (SCF/GAL) .9 6.7 LITER PUMPED 70 PSI (STD ULITER) 5 Kg/cm' 8 6.0 7 5.2 6 4.5 40 PSI 3 Ky/cn .5 3.7 4 3.0 3 2.2 2 1.5 20 40 60 80 100 120 140 160 180 200 FT, DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters_I IN WELL 36 QED Specifications - Top Inlet, Short Environmental Systems Description Max. Flow 9 gpm (34 Ipm) The AP4+ Top Inlet Short AutoPump provides maximum 111 capabilities and flow in a top inlet pump for 4" (100 mm) O.D. 3.6 in (91 mm) diameter and larger wells with shorter water columns and the need for an elevated inlet, such as pumping total fluids Length 45 in. (110 cm) from wells contaminated with LNAPLs. It is offered in (_r=o optional versions to handle even the most severe remediation and landfill pumping applications, and delivers flow rates up to 9 gpm (34 Ipm)` The AP4+ Short Top Inlet AutoPump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site specific requirements. Call QED for prompt, no- obligation assistance on your pumping project needs. The AutoPump Heritage The AP4+ Top Inlet Short AutoPump is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they've proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can't, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/ stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, Advantages wellhead caps and accessories to help your installation go smoothly. This superior pumping heritage, application 1. The original automatic air- experience and support back up every AutoPump you put to powered well pump, proven work on your project. worldwide over 23 years 2. The highest flow rates and deepest pumping capabilities in the industry 3 Patented, proven design for superior reliability and durability, even in severe applications 4.Handles solids, solvents, hydrocarbons corrosive conditions, viscous fluids and high temperatures beyond the limits of electric pumps 5.Five-year warranty 37 V QED Specifications - Top Inlet, Short Environmental Systems Pump Dimensions Specifications & Operating Requirements Model 4"-Short AP4+Top Inlet Liquid Inlet Location Top O.D. 3.6 in.(91 mm) Overall Length(Pump&Fittings) 45 in.(110 cm) Weight 15.8 lbs.(7.2 kg) Liquid Discharge Maximum Flow Rate 9 gpm(34 Ipm)`-See Flow Rate Chart Pump Volume/Cycle 0.22-0.36 gal (.83-1.36 L) Minimum Accuation Level 41.6 in.(106 cm) I Inlet Standard Pump Maximum Depth 250 ft.(76 m) Air Pressure 5-120 psi(0.4-8.4 kg/cm2) Air supply Air Usage 0.35.1.5 scf/gal.(2.4-8.4 liter of air/ .44 Exhaust fluid liter)- See air usage chart I High Pressure Pump Maximum Depth 425 ft.(130 m) Air Pressure 5-200 psi(0.4-14.1 kg/cm2) Minimum Liquid Density 0.7 SpG(0.7 g/cm3) a "TT, Standard Construction Materials LL > Pump Body Fiberglass or Stainless Steel Pump Ends Stainless Steel Internal Components Stainless Steel,Viton,PVDF,Hastelloy-C Tube&Hose Fittings Brass or Stainless Steel Fitting Type Barbs,Quick Connects or Easy Fittings Tube&Hose Options Tubing Materials' Nylon Sizes-Liquid Discharge 1 in.(25 mm)or 1-1/4 in.(32 mm)OD Pump Air Supply 1/2 in.(13 mm)OD Air Exhaust 5/8 in.(16 mm)OD Hose Material Nitrile Sizes-Liquid Discharge 3/4 in.(19 mm)or 1 in.(25 mm)ID Pump Air Supply 3/8 in.(9.5 mm)ID Air Exhaust 1/2 in.(13 mm)ID O.D.3.6"(91 mm) I Applies to QED supplied tubing; other tubing sources may not conform to QED fittings. Long and short AP4+ AutoPumps are warranted for five(5) years: Low-Drawdown AP4+ AutoPumps are Application Limits (Base model) warranted for one (1)year. AP4+ AutoPumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED about AP4+ upgrades. Maximum Temperature: 180°F (82°C) pH Range: 4-9 Solvents and Fuels: diesel, gasoline, JP1-JP6,#2 heating oils, BTEX, MTBE, landfill liquids *Consult QED for higher flow requirements 38 V QED Specifications - Top Inlet, Short Environmental Systems Flow Rates' 3/4 inch (19 mm) 1 inch (25.4 mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D.Tubing) (Equivalent to 1.25-Inch O.D.Tubing) 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 60.6 16 • 60.6 GALLONS 14 53 APPROXIMATE GALLONS 14 • 53 APPROXIMATE 1 PER 12 AIR INLET PRESSURES - 45.4 LITERS PER 12 -I AIR INLET PRESSURES 45.4 LITERS MINUTE 10 379 PER MINUTE 10 379 PER WITH MINUTE WITH MINUTE 8 30.3 WITH 1.25-INCH 8 30.3 3/4-INCH WITH I.D.HOSE 6 22.7 19 mm O.D.TUBING 6 100 PSI 22.7 31.75 mm 4 100 PSI 15.1 I.D.HOSE 4 7 Kg/cm 2 O.D.TUBING 15.1 7 Kg/cm 2 2 40 PSI 7.6 2 40 PSI 70 PSI , 7.6 0 3 Kg/cm 2 57K cmSIm 2 0 0 _ 3 Kg/cm 2 i 5 Kg/cm 2 _ 0 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. j]DEPTH 6.1 12.2 183 244 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 - 60.6 16 .. 60.6 14 GALLONS 14 53 APPROXIMATE GALLONS - 53 APPROXIMATE PER 12 AIR INLET PRESSURES - 45.4 LITERS PER 12 AIR INLET PRESSURES - 45.4 LITERS MINUTEPER MINUTE 10 37.9 PER 10 37.9 WITH MINUTE WITH MINUTE 6 30.3 WITH 1.25-INCH 8 30.3 WITH 3/4-INCH I.D.HOSE 6 22.7 19 mm O.D.TUBING 6 100 PSI 22.7 31.75 mm 100 PSI 7Kg/cm 2 O.D.TUBING 4 7Kg/cm 2 t s.l W.HOSE 4 156 2 - 40 PSI - 7.6 2 40 PSI 70 PSI - 7'6 2 70 PSI 0 3 Kg/cm 2 _ 5 Kg/cm _ 0 0 3Kg/cm SKg/cm 2 0 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. .J DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 427 48.8 549 61 Meters IN WELL 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 60.6 16 60.6 14 . 53 GALLONS 14 AIR INLET PRESSURES 53 APPROXIMATE GALLONSAPPROXIMATE PER 12 AIR INLET PRESSURES - 45.4 LITERS PER 12 45.4 LITERS MINUTEPER MINUTE 10 37.9 PER 81 37.9 WITH MINUTE WITH MINUTE 8 30.3 3/4-INCH & 303 WITH 1.25-INCH WITHO.D.TUBING 6 100 PSI 22.7 31.75 mm I.D.HOSE 6 100 PSI 22.7 19 mm 1 Kg/cm 2 O.D.TUBING I.D.HOSE 4 15.1 4 761 2 - 40 PSI 70 PSI - 7.6 2 40 PSI 70 PSI 0 3 Kg/cm 2 5 Kg/cm _ 0 0 3 Kg/cm 2 - 5 Kg/cmz_ 0 0 20 40 60 80 100 120 140 160 180 200 FT. 7 DEPTH 0 20 40 60 so 140 160 180 200 FT. •J DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 122 18.3 24.4 30.5 36.6 42.7 48.8 549 61 Meters IN WELL 1FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE. 39 V QED Specifications - Top Inlet, Short Environmental Systems Air Consumption 12 100 P51 3/4 inch (19 mm) 5 Kg°° 12 Inside Diameter Discharge Hose 14 10.5 (Equivalent to 1-Inch O.D. Tubing) 1.3 9 7 70 PSI /Cm] 1.2 5 K 9.0 8.2 APPROXIMATE STANDARD CUBIC FEET OF AIR STANDARD PER 1 6 45.2 il 41 o zs LITER OF AIR GALLON PUMPED PER (SCF/GAL) 9 g 6.7 LITER PUMPED (STD L/LITER) 6.0 • 40 PSI �>p i ID q .5 d 5 q .2 3.7 30 3 2.2 1.5 20 40 60 80 100 120 140 160 180 200 F7, DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters 1 IN WELL 1.6 12 1.5 '4 3 11.2 10.5 1 inch(25.4 mm) I00 P51 hgm: Inside Diameter Discharge Hose (Equivalent to 1.25-Inch O.D.Tubing) 9.7 12 70 PSI 9.0 5 Kg/cm, 1.1 82 STANDARD APPROXIMATE CUBIC FEET OF AIR STANDARD PER 1.0 7 5 LITER OF AIR GALLON PUMPED PER (SCF/GAL) .9 6.7 LITER PUMPED (STD L/LITER) 8 6.0 40 PSI 7 3 Kg cm- 5.2 .6 4.5 .5 37 I .4 30 3 22 2 1.5 20 40 60 80 100 120 140 160 180 200 F7, 1 DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 40 VQED Specifications - Low-Drawdown Top Inlet Environmental Systems Description Max. Flow 6.4 gpm (24 Ipm) The Low-Drawdown AP4+Top Inlet AutoPump provides O.D. 3.6 in (91 mm) maximum capabilities and flow in a top inlet pump for 4" (100 mm) diameter and larger wells with very short water columns and/or the need to pump down to as low as 27.4 Length 30.75 in. (78 cm) inches (70 cm) above the bottom. It is offered in optional versions to handle even the most severe remediation and landfill pumping applications, and delivers flow rates up to 6.4 gpm(24 Ipm). The Low Drawdown AP4+ Top Inlet AutoPump is complemented by the most comprehensive selection of accessories to provide a complete system to meet site specific requirements. Call QED for prompt, no- tobligation assistance on your pumping project needs. The AutoPump Heritage The Low-Drawdown AP4+Top Inlet AutoPump is part of the famous AutoPump family of original automatic air-powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they've proven their durability at thousands Advantages of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can't, such 1. The original automatic air- as solvents, suspended solids, corrosives, temperature powered well pump, proven extremes, viscous fluids and frequent start/stop cycles. worldwide over 23 years Beyond just the pump, AutoPump systems offer the most complete range of tubing, hose, connectors, caps and 2. The highest flow rates and accessories to help your installation go smoothly. This deepest pumping capabilities in superior pumping heritage, application experience and the industry in a low drawdown support back up every AutoPump you put to work on top-fill pump your project. 3. Patented, proven design for superior reliability and durability, even in severe applications 4. Handles solids, solvents, corrosive conditions, viscous fluids and high temperatures beyond the limits of electric pumps 5. One-year warranty 41 P VQED Specifications - Low-Drawdown Top Inlet Environmental Systems Pump Dimensions Specifications & Operating Requirements Model 4"-Low Drawdown AP4+Top Inlet Liquid Inlet Location Top O.D. 3.6 in.(91 mm) Overall Length(Pumps&Fittings) 30.75 in.(78 cm) Weight 9.8 lbs.(4.4 kg) Maximum Flow Rate 6.4m gP (24 Ipm) ) Pump Volume/Cycle 0.11-0.16 gal (.42-.61 L1 Minimum Accuation Level 27.4 in.(70 cm) Maximum Depth 250 ft.(76 m) Air Pressure 5-120 psi(0.4-8.4 kg/cm2) Air Usage .31-2.85 scf/gal.(2.2-21.5 liter of air/ fluid liter)- See air usage chart Liquid Discharge Minimum Liquid Density 0.7 SpG(0.7 g/cm3) ' 11 Inlet Standard Construction Materials' Pump Body Fiberglass or Stainless Steel Pump Ends Stainless Steel Internal Components Stainless Steel,Viton,PVDF,Hastelloy-C Kir Supply Tube&Hose Fittings Brass or Stainless Steel o f_am4 Exhaust Fitting Type Barbs,Quick Connects or Easy Fittings z -- Tube&Hose Options N Tubing Materials' Nylon Sizes-Liquid Discharge 1 in.(25 mm)or 1-1/4 in.(32 mm)OD Pump Air Supply 1/2 in.(13 mm)OD Air Exhaust 5/8 in.(16 mm)OD Hose Material Nitrile Sizes-Liquid Discharge 3/4 in.(19 mm)or 1 in.(25 mm)ID Pump Air Supply 3/8 in.(9.5 mm)ID Air Exhaust 1/2 in.(13 mm)ID O.D.3.6"(91 mm) I Applies to QED supplied tubing; other tubing sources may not conform to QED fittings. Low-Drawdown AP4+ AutoPumps are warranted for one (1) year. Application Limits (Base model) AP4+ AutoPumps are designed to handle the application ranges described below. For applications outside these ranges, consult QED about AP4+ upgrades. Maximum Temperature: 180°F (82°C) pH Range: 4-9 Solvents and Fuels: diesel, gasoline, JP1-JP6,#2 heating oils, BTEX, MTBE, landfill liquids *Consult QED for higher flow requirements 42 VQED Specifications - Low-Drawdown Top Inlet Environmental Systems Flow Rates ' 3/4 inch (19 mm) 1 inch (25.4 mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D.Tubing) (Equivalent to 1.25-Inch O.D.Tubing) 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 9 I I I I I I I 34.1 9 l l l l 1 34.1 8 -I AIR INLET PRESSURES I-- 30.3 8 AIR INLET PRESSURES E-- 30.3 7 26.5 GALLONS 7 26.5 APPROXIMATE GALLONS APPROXIMATE 1 PER 6 22.7 LITERS PER 6 22.7 LITERS MINUTEPER MINUTE 5 18.9 PER 5 18.9 WITH MINUTE WITH MINUTE 15.1 1-INCH 4 100 PSI 15.1 WITH 3/4-INCH 4 100 PSI WITH 7 Kg/cm^ 11.4 19 mm I.D.HOSE 3 7 Kg/cm 2 11.4 25.4 mm LD.HOSE 3 \` I.D.HOSE 2 •`� 7.6 I.D.HOSE 2 40 PSI 7 7.6 40 P>I 70 PSI 1 _ 3 Kg/cm 2 5gl2 _ 3. 1 - 3Kgcm% - 5Kg/cm2 3.8 8 0 1 I I I I 0 0 I I I Kg/cmI I 0 O 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. 1 DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELT 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 9 34.1 9 34.1 8 - 30.3 8 30.3 7 AIR INLET PRESSURES F- 26.5GALLONS 7 --IAIR INLET PRESSURES H 26.5 GALLONS APPROXIMATE APPROXIMATE PER 6 22.7 LITERS PER 6 - 22.7 LITERS MINUTE5 . PER MINUTE 5 18.9 PER 18.9 WITH MINUTE WITH MINUTE 15.1 WITH 1-INCH 4 700 P51 15'' WITH3/4-INCH 4 -' 100 PSI I.D.HOSE 37 Kg, 11.4 19 mm LD.HOSE 3 7Kg/cm2 11.4 25.4 mm \\�� - I.D.HOSE 2 - 40 PSI 7.6 LD.HOSE 2 - 40 PSI 70 PSI >``. 7.6 3 Kg/cm2 70 PSI ._- 1 Kg/cm' 5Kg/cm2 3.8 1 - 5Kg/cm2 3.8 0 I I 0 0 I I 10 O 20 40 60 80 100 120 140 160 180 200 FT. 7 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 6.1 12.2 183 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELT 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 9 34.1 9 34.1 8 - 303 8 30.3 AIR INLET PRESSURES - 26.5 AIR INLET PRESSURES - 26.5 GALLONS 7 APPROXIMATE GALLONS APPROXIMATE PER 6 22.7 LITERS PER 6 22.7 LITERS MINUTEPER MINUTE 5 . 18 9 PER 5 18.9 WITH MINUTE WITH 100 FSI MINUTE q 15.1 WITH 1-INCH 4 -K r. - 15.1 WITH 3/4-INCH lOC PSI 11.4 25.4 mm 11.4 19 mm I.D.HOSE 3 LD.HOSE 3 ?Egan' - I.D.HOSE d 40 PSI 7.6 I.D.HOSE 2 40 PSI 3Kg'cm` 3 Kg/cm 1� 7.6 2 70PSI -4.,-4., 2 ( 1 70PSI 1 3.8 1 5Kg/cm2 3.8 1 S Kg/cm 2 0 I I I o 0 I I I I o O 20 40 60 80 100 120 140 160 180 200 FT. -I DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. 1 DEPTH J IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters FLOW RATES MAY VARY WITH SITE CONDITIONS.CALL QED FOR TECHNICAL ASSISTANCE. 43 VQED Specifications - Low-Drawdown Top Inlet Environmental Systems Air Consumption 2.9 217 3/4 inch (19 mm) 2.8 00 PSI 7Kgkm2 20.9 27 ._ 20.2 Inside Diameter Discharge Hose 2.6 19.4 (Equivalent to 1-Inch O.D. Tubing) 2.5 18.7 2.4 18.0 1 MN 2.3 17.2 2.2 16.5 2.115.7 2.0 15 ill STANDARD19 142 APPROXIMATE FEET OF AIR STANDARD CUBIC PER 1.8 13.5 LITER OF AIR GALLON PUMPED 1.7 12.7 PER (SCF/GAL) 1.6 12 LITER PUMPED 1.5 11.2 (STD L/LITER) 70 PSI 1.4 5 Kg/cm' 10.5 1.3 9.7 ;>1 >1 1.2 9.0 6 la 1.1 8.2 4'1- ,.0 7.5 .9 6.7 +' .8 40 PSI 6.0 . { • 7 5.2 .6 4.5 .5 3.7 .4 3.0 I .3 2.2 .2 1.5 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 2 21.7 z 8• 20.9 1 inch (25.4 mm) 2.7 . 100 PSI / 20.2 Inside Diameter Discharge Hose 7Kgkm2 2.6 19.4 (Equivalent to 1.25-Inch O.D.Tubing) 2.5 18.7 2.4• 18.0 2.3 17.2 2.2• 16.5 2.1 15.7 2.0• / 15 APPROXIMATE STANDARD 19 14.2 CUBIC FEET OF AIR STANDARD PER 1.8• 13.5 LITER OF AIR GALLON PUMPED 1.7 12.7 PER (SCF/GAL) 1.6 12 LITER PUMPED 15 11.2 (STD L/LITER) 10PSI 1.4 , 10.5 1.3 9.7 1.2• 9.0 1.1 8.2 1.0• 7.5 .9 6.7 8 4 40 PSI 6.0 3 Kg/cm .7 5.2 6 / 4.5 .5 / 3.7 .4 > 3.0 .3 2.2 .2 1.5 20 40 60 80 100 120 140 160 180 200 Fr. DEPTH 6.1 12.2 18.3 244 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 44 A uto ' umpo _a ., _ , . : ,. , HHP4T Top Inlet HammerHead Pro Description Max. Flow 9.8 gpm (37.1 Ipm)[., The HammerHead Pro HHP4T Top Inlet AutoPump provides economy and high flow in a top inlet pump for 4" iiiiI! O.D. 3.5 in (8.9 cm) (100 mm)wells for applications requiring an elevated inlet, such as pumping total fluids from wells contaminated with Length 56 in. (142.2 cm) I� LNAPLs, and delivers flow rates up to 9.8 gpm (37.1 Ipm). 11 The HHPro Top Inlet AutoPump is complemented by the lir most comprehensive selection of accessories to provide a complete system to meet site specific requirements. Call QED for prompt, no-obligation assistance on your pumping project needs. The AutoPump Heritage The HammerHead Pro HHP4T Top Inlet AutoPump is part of the famous AutoPump family of original automatic air- powered pumps, developed in the mid 1980s specifically to handle unique pumping needs at remediation and landfill sites. Over the years they've proven their durability at thousands of sites worldwide. AutoPumps are designed to handle difficult pumping challenges that other pumps can't, such as hydrocarbons, solvents, suspended solids, corrosives, temperature extremes, viscous fluids and frequent start/stop cycles. Beyond just the pump, AutoPump systems offer the most complete range of Advantage tubing, hose, connectors, wellhead caps and accessories to help your installation go smoothly. This superior 1. Delivers higher flow rates than pumping heritage, application experience and support all competitive pumps back up every AutoPump you put to work on your project. 2. Outstanding value in a high reliability, high durability pump 3. Easier to service and lighter weight than other 4" pumps 4. Handles solids, solvents, corrosive conditions, viscous fluids and high temperatures beyond the limits of electric pumps 5. Three-year warranty V QED fi.r.ni+:l tn.r 38 AutoPump° Pro HHP4T Top Inlet HammerHead Pump Dimensions Specifications & Operating Requirements Model 4"HammerHead Pro Top Inlet Liquid Inlet Location Top OD 3.5 in.(8.9 cm)OD Length Overall(pump&fittings) 56 in.(142.2 cm)OD Weight 16.5 lbs.(7.5 kg) Inlet Max. Flow Rate 9.8 gpm(37.1 Ipm)-See Flow rate chart Pump Volume/Cycle 0.58-0.66 gal(2.2-2.5L) ' Liquid Discharge Standard Model Max. Depth 250 ft.(76 m) air supply Air Pressure Range 5-120 psi(0.35-8.4kg/cm2) Min.Actuation Level 53 in.(134.6 cm) Exhaust Air Usage 0.34-1.13 scf/gal. (2.24-8.23 liters of air/fluid liter) See air usage chart E Min. Liquid Density 0.7 SpG(0.7 g/cm3) Standard Construction Materials Pump Body Fiberglass ;g A Pump Ends Stainless Steel,Brass,Acetal c k Internal Components Stainless Steel,Viton Tube&Hose Fittings Brass LL Fitting Type Barb or Quick Connect 0 0. g 2 Tube&Hose Options t Tubing Material Nylon cp a Sizes'-Liquid Discharge 1 in.(25 mm)or 1-1/4 in.(32 mm)OD Pump Air Supply 1/2 in.(12 mm)OD Air Exhaust 5/8 in.(16 mm)OD Hose Material Nitrile Sizes-Liquid Discharge 3/4 in.(19 mm)or 1 in.(25 mm)ID Pump Air Supply 3/8 in.(9 mm)ID Air Exhaust 1/2 in.(12 mm)ID 'Applies to QED supplied tubing; other tubing sources may not conform to QED fittings. t O.D.3.5"(89 mm) Application Limits HammerHead Pro Pumps are warranted for three (3) The HHP4T Top Inlet HammerHead Pro AutoPump years: 100% materials and workmanship. is designed to handle the application ranges described below. For applications outside this range, choose the appropriate AP4 model. Maximum Temperature: 150° F (65° C) pH Range: 4-9 Solvents and Fuels: diesel, gasoline, JP1-JP6, #2 heating oil, BTEX, MTBE, landfill liquids 39 P.O.Box 3726 Arm Arbor,MI 48106-3726 USA 1.800.624.2026 F 1.734.995.1170 info@qedenv.com www.qedenv.com AutoPump® HP4T Top Inlet HammerHead Pro Flow Rates' 1.00 inch (25.4 mm) 0.D. 1.25 inch (32 mm) 0.D. Fluid Discharge Tubing Fluid Discharge Tubing (Equivalent to 3/4-inch. (19 mm) Hose) (Equivalent to 1- inch. (25.4 mm) Hose) 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 6-INCH(15 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 60.6 16 - 60.6 14 AIR INLET PRESSURES 53 14 53 GALLONS APPROXIMATE GALLONS APPROXIMATE PER 12 45.4 LITERS PER 12 -I AIR INLET PRESSURES 45.4 LITERS MINUTE - 37 9 PER MINUTE 10 37 9 PER WITH MINUTE WITH MINUTE 1-INCH 8 30.3 WITH 1.25-INCH 8 30.3 WITH O.D.TUBING 6 _ 22.7 25.4 mm O.D.TUBING 6 100 P51 22.7 31.75 mm 100 PSI 15.1 O.D.TUBING 4 \' 7Kg/cm 2 151 O.D.TUBING 4 Kglcm 2 40 PSI ' 7.6 2 - 40P51 . 70 PSI '' 7.6 70 PSI 0 3 Kg:mac. S Kg-cm 2 0 0 3 Kg'cm- 5 Kg/cm 2 0 01 20 40 60 80 100 120 140 160 180 200 FT. 1 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. -I DEPTH 6.1 12.2 183 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 183 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 2 FT.(60 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 - - 60.6 16 - . 60.6 14 - 53 GALLONS 14 53 APPROXIMATE GALLONS APPROXIMATE PER 12 AIR INLET PRESSURES - 45.4 LITERS PER 12 AIR INLET PRESSURES 45.4 LITERS MINUTE 10 , 37.9 PER MINUTE 10 , , 37.9 PER WITH MINUTE WITH MINUTE 8 30.3 WITH 1.25-INCH 8 30.3 1-INCH WITH O.D.TUBING 6 100 PSI 223 25.4 mm O.D.TUBING 6 - 100 PSI 22.7 31.75 mm \� 0.D.TUBING 7Kg/cm2 O.D.TUBING 4 \ 7Kg/cm 2 1.6 4 15.1 2 40 PSI \ 70 PSI 76 2 40 PSI 70 PSI 7'6 0 3 K y'cm= 5Kg/cm 2 0 0 13 Kg cm _ 0 0 20 40 60 80 100 120 140 160 180 200 FT. 7 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. DEPTH 6.1 12.2 18.3 24.4 303 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters 1 IN WELL 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 10 FT.(300 cm) SUBMERGENCE OF PUMP HEAD 18 68.1 18 68.1 16 - 60.6 16 60.6 14 53 14 N'II' 'I f 77 ,JkeS 53 GALLONS APPROXIMATE GALLONS APPROXIMATE PER 12 -I AIR INLET PRESSURES 45.4 LITERS PER 12 4S.4 LITERS MINUTE 10 - 37.9 PER MINUTE 10 37.9 PER WITH MINUTE WITH MINUTE 1-INCH 8 - 30.3 WITH 1.25-INCH 8 30.3 WITH O.D.TUBING 6 - 100 PSI 22.7 25.4 mm O.D.TUBING 6 100 PSI 22.7 31.75 mm 7 Kg/cm 2 4 7 15.7 O.D.TUBING 4 15.1 O.D.TUBING 2 40 PSI 70 PSI 7.6 2 - 40 PSI '- - 70 PSI 7'6 0 3 Kg/cm 2 5Kg-cm 2 0 0 3 Kg/cm 2 5 Kg/cm 2 r 0 02'040-7-.80-100-1-2 -0-1W217)0 0 14FT. -1 DEPTH 0 20 40 60 80 100 120 140 160 180 200 FT. -1 DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 'FLOW RATES MAY VARY WITH SITE CONDITIONS. CALL QED FOR TECHNICAL ASSISTANCE. ♦QED 5nfonne I-I, 40 AutoPum ° Top Inlet t HammerHead Pro HHP4T Air Consumption 1.6 12 1.00 inch (25.4 mm) 0.D. 1.5 1.4 1.3 11.2 ,0.5 Fluid Discharge Tubing ( (Equivalent to 3/4-inch. - (19 mm) Hose) 9.7 1.2 9.0 STANDARD 1.1 82 APPROXIMATE CUBIC FEET OF AIR STANDARD PER 1.0 7.5 LITER OF AIR 70 PH PER GALLON PUMPED (SCF/GAL) .9 6.7 LITER PUMPED (STD ULITER) 6.0 5.2 4.5 3.7 .4 3.0 3 2.2 2' 1.5 20 40 60 80 100 120 140 160 180 200 FT. 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters DEPTH IN WELL 1.6 12 1.5 11.2 1.25 inch (32 mm) 0.D. Fluid Discharge Tubing 1.4. 10.5 (Equivalent to 1- inch. • 13 97 (25.4 mm) Hose) 1.2 9.0 100 P51 1.1 7 Kg/cm 8.2 STANDARD APPROXIMATE CUBIC FEET OF AIR STANDARD PER 1.0 7.5 LITER OF AIR GALLON PUMPED PER (SCF/GAL) .9 - 6.7 LITER PUMPED (STD ULITER) .8 6.0 .7 5.2 .6 4.5 40 PSI 3 Kg/cm 2 5 / 3.7 .47.- 3.0 .3 2.2 .2 1.5 20 40 60 80 100 120 140 160 180 200 FT. 1DEPTH 6.1 12.2 18.3 24.4 30.5 36.6 42.7 48.8 54.9 61 Meters IN WELL 41 P.O.Box 3726 Ann Arbor,MI 48106-3726 USA 1.800.624.2026 F 1.734.995.1170 info@gedenv.com www.qedenv.com Appendix IV - System Influent Laboratory Report I dUIC UI 1,UIIL I IL con-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 April 9,2018 Bradley Keyse S&ME,Inc-Arden,NC 44 Buck Shoals Road C-3 Arden,NC 28704 Project Location: 125 Hospital Drive,Spruce Pine,NC Client Job Number: Project Number:4305-17-109H Laboratory Work Order Number: 18C1284 Enclosed are results of analyses for samples received by the laboratory on March 30,2018.If you have any questions concerning this report,please feel free to contact me. Sincerely, tan) ArAte. Kerry K.McGee Project Manager Page 1 of 16 J I dUtG UI VUI ILCIIL Table of Contents Sample Summary 3 Case Narrative 4 Sample Results 5 18C1284-01 5 Sample Preparation Information 8 QC Data 9 Volatile Organic Compounds by GC/MS 9 B200229 9 Metals Analyses(Total) 10 B200353 10 Conventional Chemistry Parameters by EPA/APHA/SW-846 Methods(Total) 11 B199948 11 B200134 11 B200328 11 Flag/Qualifier Summary 12 Certifications 13 Chain of Custody/Sample Receipt 14 Page 2of16 Id..., L UI IteI ILJ itig) comitESt® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 S&ME,Inc-Arden,NC 44 Buck Shoals Road C-3 REPORT DATE: 4/9/2018 Arden,NC 28704 PURCHASE ORDER NUMBER: ATTN:Bradley Keyse PROJECT NUMBER: 4305-17-109H ANALYTICAL SUMMARY WORK ORDER NUMBER: I 8C1284 The results of analyses performed on the following samples submitted to the CON-TEST Analytical Laboratory are found in this report. PROJECT LOCATION: 125 Hospital Drive,Spruce Pine,NC FIELD SAMPLE# LAB ID: MATRIX SAMPLE DESCRIPTION TEST SUB LAB Influent 18C1284-01 Ground Water EPA 1664B EPA 420.1 SM21-22 2540D SM21-22 6200B SW-846 6010C-D Page 3 of 16 I I dUIC UI I,UI ILCI ILS ton-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405'TEL.413/525-2332 CASE NARRATIVE SUMMARY All reported results are within defined laboratory quality control objectives unless listed below or otherwise qualified in this report. For method 6200B elevated reporting limits for samples 18C1284-01 due to high concentrations of target compounds. Only a select list of analytes was requested and reported. SM21-22 6200B Qualifications: RL-11 Elevated reporting limit due to high concentration of target compounds. Analyte&Samples(s)Qualified: 18C1284-01[Influent] SW-846 6010C/D SW-846 6020A/B For NC,Metals methods SW-846 6010D and SW-846 6020B are followed,and for all other states methods SW-846 6010C and SW-846 6020A are followed. II The results of analyses reported only relate to samples submitted to the Con-Test Analytical Laboratory for testing. I certify that the analyses listed above,unless specifically listed as subcontracted,if any,were performed under my direction according to the approved methodologies listed in this document,and that based upon my inquiry of those individuals immediately responsible for obtaining the information,the material contained in this report is,to the best of my knowledge and belief,accurate and complete. r)/1/46 . . Lisa A.Worthington Project Manager Page 4 of 16 , I dUlt;UI l,UI ltl;l It, con-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 Project Location: 125 Hospital Drive,Spruce Pine, Sample Description: Work Order: 18C1284 Date Received: 3/30/2018 Field Sample#: Influent Sampled: 3/29/2018 14:30 Sample ID: 18C1284-01 Sample Matrix: Ground Water Sample Flags:RL-11 Volatile Organic Compounds by GC/MS Date Date/Time Analyte Results RL DL Units Dilution Flag/Qual Method Prepared Analyzed Analyst Benzene 46 1.0 0.24 µg/L 2 SM21-22 6200B 4/5/18 4/6/18 10:38 EEH 1,2-Dichloroethane ND 2.0 0.39 µg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH Ethylbenzene 18 1.0 0.26 sg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH Methyl tert-Butyl Ether(MTBE) ND 1.0 0.18 µg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH Naphthalene 76 10 0.24 tsg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH Toluene 13 1.0 0.34 µg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH m+p Xylene 43 2.0 0.51 AWL 2 SM21-22 6200B 4/5/18 4/6/18 10:38 EEH o-Xylene 41 1.0 0.26 µg/L 2 SM2I-22 6200B 4/5/18 4/6/18 10:38 EEH Xylenes(total) 84 3.0 µg/L 2 SM21-22 6200B 4/5/18 4/6/18 10:38 EEH Surrogates %Recovery Recovery Limits Flag/Qual 1,2-Dichloroethane-d4 93.2 70-130 4/6/18 10:38 Toluene-d8 98.5 70-130 4/6/18 10:38 4-Bromofluorobenzene 98.0 70-130 4/6/18 10:38 Page 5 of 16 I dull~UI IiUI IICI Ilb COfltESt® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 Project Location: 125 Hospital Drive,Spruce Pine, Sample Description: Work Order: 18C1284 Date Received: 3/30/2018 Field Sample#: Influent Sampled: 3/29/2018 14:30 Sample ID: 1801284-01 Sample Matrix: Ground Water Metals Analyses(Total) Date Date/Time Analyte Results RL DL Units Dilution Flag/Qual Method Prepared Analyzed Analyst Lead ND 0.010 0.0044 mg/L 1 SW-846 6010C-D 4/6/18 4/6/18 18:55 QNW Page 6 of 16 I dUIC UI UI ILLI IL, conotEst® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 Project Location: 125 Hospital Drive,Spruce Pine, Sample Description: Work Order: 18C1284 Date Received: 3/30/2018 Field Sample#: Influent Sampled: 3/29/2018 14:30 Sample ID: 18C1284-01 Sample Matrix: Ground Water Conventional Chemistry Parameters by EPA/APHA/SW-846 Methods(Total) Date Date/Time Analyte Results RL DL Units Dilution Flag/Qual Method Prepared Analyzed Analyst Phenol 0.077 0.050 0.047 mg/L 1 EPA 420.1 4/4/18 4/5/18 14:00 MMH Total Suspended Solids 2.2 1.0 0.61 mg/L 1 SM21-22 2540D 4/2/18 4/2/18 13:10 LL Oil&Grease(HEM) ND 1.4 0.99 mg/L I EPA 1664B 4/6/18 4/6/18 13:00 LL Page 7 of 16 414.) o I du.,,. ..,,.....,....b ® 1 ANALYTICAL LABORATORY 39 Spruce Street'East Longmeadow,MA 01028*FAX 413/525-6405'TEL.413/525-2332 Sample Extraction Data EPA 1664B Lab Number[Field ID] Batch Initial]mL] Date 18C1284-01[Influent] B200328 1000 04/06/18 EPA 420.1 Lab Number[Field ID] Batch Initial[mL] Final[mL] Date 18C1284-01[Influent] B200134 50.0 50.0 04/04/18 SM21-22 2540D Lab Number[Field ID] Batch Initial[mL] Date 18C1284-01[Influent] B199948 500 04/02/18 Prep Method:SW-846 5030B-SM21-22 6200B Lab Number[Field ID] Batch Initial[mL] Final[mL] Date 18C1284-01[Influent] B200229 2.5 5.00 04/05/18 Prep Method:SW-846 3005A-SW-846 6010C-D Lab Number[Field ID] Batch Initial[mL] Final[mL] Date 18C1284-01[Influent] B200353 50.0 50.0 04/06/18 Page 8 of 16 I dL)IC UI L.UIIWIILS 4 Con-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 QUALITY CONTROL Volatile Organic Compounds by GC/MS-Quality Control Reporting Spike Source %REC RPD Analyte Result Limit Units Level Result %REC Limits RPD Limit Notes Batch B200229-SW-846 5030B Blank(B200229-BLKI) Prepared:04/05/18 Analyzed:04/06/18 Benzene ND 0.50 µg/L 1,2-Dichloroethane ND 0.50 µg/L Ethylbenzene ND 0.50 µg/L Methyl tert-Butyl Ether(MTBE) ND 0.50 µg/L Naphthalene ND 0.50 µg/L Toluene ND 0.50 µg/L m+p Xylene ND 1.0 µg/1- o-Xylene ND 0.50 µg/L Xylenes(total) ND 1.5 µg/L Surrogate:1,2-Dichloroethane-d4 23.1 µg/L 25.0 92.4 70-130 Surrogate:Toluene-d8 24.9 µg/L 25.0 99.5 70-130 Surrogate:4-Bromofluorobenzene 24.0 µg/L 25.0 96.1 70-130 LCS(B200229-BSI) Prepared&Analyzed:04/05/18 Benzene 10.1 0.50 µg/1. 10.0 101 70-130 1,2-Dichloroethane 8.73 0.50 µg/L 10.0 87.3 70-130 Ethylbenzene 10.2 0.50 µg/L 10.0 102 70-130 Methyl tert-Butyl Ether(MTBE) 9.43 0.50 µg/L 10.0 94.3 70-130 Naphthalene 9.26 0.50 µg/L 10.0 92.6 70-130 t Toluene 9.73 0.50 µg/L 10.0 97.3 70-130 m+p Xylene 20.4 1.0 µg/1. 20.0 102 70-130 o-Xylene 10.1 0.50 µg/L 10.0 101 70-130 Surrogate:1,2-Dichloroethane-d4 23.3 µg/1. 25.0 93.4 70-130 Surrogate:Toluene-d8 24.6 µg/L 25.0 98.3 70-130 Surrogate:4-Bromofluorobenzene 24.6 µg/L 25.0 98.4 70-130 LCS Dup(8200229-BSDI) Prepared:04/05/18 Analyzed:04/06/18 Benzene 10.0 0.50 µg/L 10.0 100 70-130 0.894 25 1,2-Dichloroethane 8.83 0.50 µg/L 10.0 88.3 70-130 1.14 25 Ethylbenzene 10.2 0.50 µg/L 10.0 102 70-130 0.295 25 Methyl tert-Butyl Ether(MTBE) 9.61 0.50 µg/L 10.0 96.1 70-130 1.89 25 Naphthalene 8.93 0.50 µg/L 10.0 89.3 70-130 3.63 25 t Toluene 9.63 0.50 µg/L 10.0 96.3 70-130 1.03 25 m+p Xylene 20.0 1.0 µg/L 20.0 99.8 70-130 2.03 25 o-Xylene 10.0 0.50 µg/1. 10.0 100 70-130 0.895 25 Surrogate:1,2-Dichloroethane-d4 23.8 11g/1. 25.0 95.2 70-130 Surrogate:Toluene-d8 24.7 µg/L 25.0 98.8 70-130 Surrogate:4-Bromofluorobenzene 24.4 µg/L 25.0 97.8 70-130 Page 9 of 16 I GUIC UI liUI!Lel Ilb con-tEst® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405*TEL.413/525-2332 QUALITY CONTROL Metals Analyses(Total)-Quality Control Reporting Spike Source %REC RPD Analyte Result Limit Units Level Result %REC Limits RPD Limit Notes Batch B200353-SW-846 3005A Blank(B200353-BLK1) Prepared&Analyzed:04/06/18 Lead ND 0.010 mg/L LCS(B200353-BSI) Prepared&Analyzed:04/06/18 Lead 0.501 0.010 mg/L 0.500 100 80-120 LCS Dup(B200353-BSDI) Prepared&Analyzed:04/06/18 Lead 0.494 0.010 mg/L 0.500 98.9 80-120 1.44 20 Page 10 of 16 1 I dUIC UI I,UI ILLI Ilb ODcon-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405'TEL.413/525-2332 QUALITY CONTROL Conventional Chemistry Parameters by EPA/APHA/SW-846 Methods(Total)-Quality Control Reporting Spike Source %REC RPD Analyte Result Limit Units Level Result %REC Limits RPD Limit Notes Batch B199948-SM21-22 2540D Blank(B199948-BLK1) Prepared&Analyzed:04/02/18 Total Suspended Solids ND 2.5 mg/L LCS(8199948-BSI) Prepared&Analyzed:04/02/18 Total Suspended Solids 176 20 mg/L 200 88.0 66.7-117 Batch B200134-EPA 420.1 Blank(B200134-BLK1) Prepared:04/04/18 Analyzed:04/05/18 Phenol ND 0.050 mg/L LCS(B200134-BSI) Prepared:04/04/18 Analyzed:04/05/18 Phenol 0.53 0.050 mg/L 0.500 107 71.1-117 LCS Dup(B200134-BSDI) Prepared:04/04/18 Analyzed:04/05/18 Phenol 0.55 0.050 mg/L 0.500 110 71.1-117 2.81 9.35 Batch B200328-EPA 1664B Blank(B200328-BLKI) Prepared&Analyzed:04/06/18 Oil&Grease(HEM) ND 1.4 mg/L Blank(B200328-BLK2) Prepared&Analyzed:04/06/18 Oil&Grease(HEM) ND 28 mg/L LCS(B200328-BSI) Prepared&Analyzed:04/06/18 Oil&Grease(HEM) 16 mg/L 20.0 79.0 78-114 LCS(B200328-BS2) Prepared&Analyzed:04/06/18 Oil&Grease(HEM) 380 mg/L 400 94.0 78-114 Page 11 of 16 I dUIC UI VUI IICI ILb t ri".4 con tEst® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028'FAX 413/525-6405*TEL.413/525-2332 FLAG/QUALIFIER SUMMARY * QC result is outside of established limits. t Wide recovery limits established for difficult compound. $ Wide RPD limits established for difficult compound. # Data exceeded client recommended or regulatory level ND Not Detected RL Reporting Limit is at the level of quantitation(LOQ) DL Detection Limit is the lower limit of detection determined by the MDL study MCL Maximum Contaminant Level Percent recoveries and relative percent differences(RPDs)are determined by the software using values in the calculation which have not been rounded. No results have been blank subtracted unless specified in the case narrative section. RL-11 Elevated reporting limit due to high concentration of target compounds. 1 Page 12 of 16 I i1UIC UI 1rV111C111J ton-test® ANALYTICAL LABORATORY 39 Spruce Street*East Longmeadow,MA 01028*FAX 413/525-6405 TEL.413/525-2332 CERTIFICATIONS Certified Analyses included in this Report Analyte Certifications EPA 1664E in Water Oil&Grease(HEM) CT,MA,NH,NY,RI,NC,ME,VA EPA 420.1 in Water Phenol CT,MA,NH,NY,RI,NC,ME,VA SM2I-22 2540D in Water Total Suspended Solids CT,MA,NH,NY,RI,NC,ME,VA SM2I-22 6200B in Water Benzene NC 1,2-Dichloroethane NC Ethylbenzene NC Methyl tert-Butyl Ether(MTBE) NC Naphthalene NC Toluene NC m+p Xylene NC o-Xylene NC SW-846 6010C-D in Water Lead CT,NH,NY,ME,VA,NC The CON-TEST Environmental Laboratory operates under the following certifications and accreditations: Code Description Number Expires AIHA AIHA-LAP,LLC-IS017025:2005 100033 03/1/2020 MA Massachusetts DEP M-MA100 06/30/2018 CT Connecticut Department of Publilc Health PH-0567 09/30/2019 NY New York State Department of Health 10899 NELAP 04/1/2019 NH-S New Hampshire Environmental Lab 2516 NELAP 02/5/2019 RI Rhode Island Department of Health LA000112 12/30/2018 NC North Carolina Div.of Water Quality 652 12/31/2018 NJ New Jersey DEP MA007 NELAP 06/30/2018 FL Florida Department of Health E871027 NELAP 06/30/2018 VT Vermont Department of Health Lead Laboratory LL015036 07/30/2018 ME State of Maine 2011028 06/9/2019 VA Commonwealth of Virginia 460217 12/14/2018 NH-P New Hampshire Environmental Lab 2557 NELAP 09/6/2018 VT-DW Vermont Department of Health Drinking Water VT-255716 06/12/2018 NC-DW North Carolina Department of Health 25703 07/31/2018 Page 13 of 16 1 I `-"-C— bLi http://www.contesttabs.com Doc#379 Rev 1.03242017 1.,..,_.•.+ Con—test' Phone:413-525-2332 CHAIN OF CUSTODY RECORD(North Carolina) 39 Spruce Street Page 1_of_1_ ANALYTH LARORATO«- East Longmeadow,MA 01028 Fax:413-525-6405 Requested Turnaround Time Email:infotzcontestlabs.com 7-Day 0 10-Day 0 6 1 1 2 1 II of Containers Company Name: S&ME,Inc. -Asheville Due Date: HUNNH 2 Preservation Code Address: 44 Buck Shoals Road,C-3,Arden,NC 28704 Rush-Approval Required VP A AP 1 Container Code Phone: 828-483-3013 1-Day 0 3-Day ❑ p ANALYSIS REQUESTED Dissolved Metals Samples Project Name: TF-3659 Blue Ridge Hospital-Spruce Pine 2-Day 0 4-Day ❑ ❑ Field Filtered Project Location: 125 Hospital Drive,Spruce Pine,NC Data Delivery 1LI Lab to Filter Project Number: 4305-17-10911 Format: PDF 0 EXCEL 0v ,o Project Manager: Bradley Keyse Other: a Orthophosphate Samples Con-Test Quote Name/Number: CLP Like Data Pkg Required: Li z - 0 al Field Filtered Invoice Recipient: Email To: bkeVSe(@,,SrrleinC.COf11 os c CI to Filter • Sampled By: Gary Simcox Fax To tl: Fs A Con-Test 13eglnning Ending Y146atrax *Inc °c i ClientSample10/Description Composite` Grab ,n 9 -Work Corded/ late/Time Date/Time I- H a O Matrix Codes: Code GW=Ground Water � � WW=Waste Water . - ii Influent 3/29/2018 1430 x GW U X X XX. X DW=Drinking Water A=Air - S=Soil SL=Sludge .- -' — - SOL=Solid 0=Other(please . define) 2 Preservation Codes: I=Iced -HCl . _. M=Methanol. N=Nitric Acid S=Sulfuric Acid B=Sodium Bisulfate ... ..... : X-Sodium Hydroxide T=Sodium Comments: Thiosulfate 0=Other(please Please use the following codes to indicate possible sample concentration define) within the Conc Code column above: H-High;M-Medium;L-Low; C-Clean; U-Unknown a Container Codes: ' A=Amber Glass Relinquished by:(signature) Date/Time: 3/29/18 2130 Li North Carolina Detection Limit Requirements Program Information G=Glass 2L IIDSCA ❑ UST/Trust Fund P=Plastic Received by:(s nature) Date/Time: CIGWPC ❑ SWS Landfill ❑ REC SZ'=Sterile V=Vial A_t '1 X ,/ UCJ ' ,yam/,e /c,,22;' SWSL • ❑ IHSB Orphaned Landfill S=Summa Canister Relin fished by: ignatu ) Date/Time: J *HSB s'. : Q State Lead T=Tedlar Bag J /yg� // RM!R 4.,.;--':-/r\- 1,1„,/ / cL '� -�t`l'c.C� /& ❑ MSCC Z.0111111 ❑Other O=Other(please ted by (sl. atu e)` , l �- 3 3 Date/Time: Other: — define) _ co K4L.,1,4fit 431118i0 co nquished by:(signature) to/Time: Project Entity Other PCB ONLY c_ 4, ❑ Government ❑ Municipality ❑ Chromatogram ❑ Soxhlet C 0 dived by: (signature) Date/Time: 0 Federal ❑ Brownfield 0 AIHA-LAP,LLC ❑ Non Soxhlet c ❑ City ❑ School R cov I dUIC UI liUIILCI Iib 3/31/2018 Track your package or shipment with FedEx Tracking Ex. IMPORTANT! FedEx is closely monitoring the winter storms across portions of the U.S. Learn More eCit X Tracking 771882256414 Ship date: Actual delivery: Fri 3/30/2018 0- Sat 3/31/2018 10:31 am Raleigh,NC US Delivered EAST LONGMEADOW,MA US Signed far by:R.FR!D 2 Piece shipment Travel History a.Date/Time Activity Location 3/31/2018-Saturday 10:31 am Delivered EAST LONGMEADOW MA 8'.41 am On FedEx vehicle for delivery WINDSOR MOCKS CT 8:07 am At local FedEx facility ti"NDSOR LOCKS.DT 6:34 am At destination sort facility EAST GRANEY.CT 3:23 am Departed FedEx location MEMPHIS.TN 3/30/2018-Friday 11.01 pm Arrived at FedEx location MEMOH1S.IN 9:36 prn Left FedEx origin facility DURHAM.NC 4:13 pm Picked up RALEIGH_NC 2'53 pm Shipment information sent to FedEx Shipment Facts Tracking Number 771882256414 Service FedEx Priority Overnight Master tracking 771882256414 Weight 15 lbs/6.8 kgs number Delivered To Receptionist/Front Desk Dimensions 24x14x14 in. Total shipment weight 30 lbs/13.61 kgs Total pieces 2 Shipper reference 80 Terms Third Party Special handling For Saturday Delivery,Additional Packaging Your Packaging section Handling Surcharge SSttand t rd r 3/31/2018 by 12:00 pm III OUR COMPANY ,t7 (() About FedEx Our Portfolio $ CD Investor Relations >< X Careers FedEx Blog �,,, •; Corporate Responsibility Newsroom Contact Us MORE FROM FEDEX FedEx Compatible Page 15 of 16 https://www.fedex.com/apps/fedextrack/?action=track&tracknumbers=771882256414&locale=en_US&cntry_code=us I cdUIC UI L,UI I1 I I1J (Mr-) CC" Ili—tEt ANALYTICAL LABOR.TORY :: Doc#:27 7:•Rev.B:2017 Login Sample Receipt Checklist -(Rejection Criteria Listing - Using Acceptance Policy) Any False Statement will be brought to the attention of the Client - State True or False Client ) nil ,; Received By ' L_:� Date --;.:1--)13t l 1E-; Time t( )-_)1 How were the samples In Cooler ---\-- No Cooler On Ice mf No Ice received? Direct from Sampling Ambient Melted Ice Were samples within By Gun# 5-17 Actual Temp- -_�.->> C.. Temperature? 2-6°C By Blank# Actual Temp- Was Custody Seal Intact? k_ r- , Were Samples Tampered with? 1-kA Was COC Relinquished ? ._1 Does Chain Agree With Samples? j Are there broken/leaking/loose caps on any samples? I Is COC in ink/ Legible? j Were samples received within holding time? T Did COC include all Client 1 Analysis -T Sampler Name pertinent Information? Project ID's t Collection Dates/Times -- Are Sample labels filled out and legible? T Are there Lab to Filters? j= Who was notified? Are there Rushes? Who was notified? Are there Short Holds? 1— Who was notified? Is there enough Volume? rt Is there Headspace where applicable? 1-- MS/MSD? {.-- Proper Media/Containers Used? `t' Is splitting samples required? TT-- Were -Were trip blanks received? - a— On COC? Do all samples have the proper pH? Acid l 1 � Base yj-� Unp- 1 Liter Amb. 1 Liter Plastic 16 oz Amb. HCL- K 500 mL Amb. t 500 mL Plastic l 8oz Amb/Clear Meoh- 250 mL Amb. 250 mL Plastic , 4oz Amb/Clear Bisulfate- Col./Bacteria Flashpoint 2oz Amb/Clear DI- Other Plastic Other Glass Encore Thiosulfate- SOC Kit Plastic Bag Frozen: Sulfuric- Perchlorate Ziplock Unused Media', ;. llnalla # r6 # ._ ES MMS__ _, _, , : : wa Unp- 1 Liter Amb. 1 Liter Plastic 16 oz Amb. HCL- 500 mL Amb. 500 mL Plastic 8oz Amb/Clear Meoh- 1 250 mL Amb. 250 mL Plastic 4oz Amb/Clear Bisulfate- Col./Bacteria Flashpoint 2oz Amb/Clear DI- Other Plastic Other Glass Encore . Thiosulfate- SOC Kit Plastic Bag Frozen: Sulfuric- Perchlorate Ziplock _ Comments: Page 16 of 16 Appendix V - Oil/Water Separator Specifications . , .. DYNA- PAK 1. OIL/WATER SEPARATORS ' For the Removal of Both Dispersed Oils & Settleable Solids I 11 - ; - iC. - r .'f .�� '(: F' -:) .fir• �• �L,``' _ ,.....::•:::.I.::.:.::".:.4%...: • .:-4.•:••..:/1,....: :*•••:).••. ei:•:-• INN. - •.. •.•••••SO. •. loomo •C ° • o • - . e . o •• I. _ ^^Tt ••� ••�• o O • • • • •� I i , I t ' . , , , - .--. - , ' , , , LI J ,p/*A r',t, mar %I t' 'i 74',y •,r `.V�Z11�`+� L ll • .1 . .17:11 114Y/4411J 4541:;i' Z. iff.......,......-211. •, 7- •••••V r...4!•...a•L„..c--C1.__:__.,---- F .. '11'. , ...oil/.g-ge.„tii-lt t%ie.,Tr•4 • • • I /, r '• i_ , , _ , , i, ; ,,' ♦ t../: `,`, \,--s-,. 1 am, l ,...,� i / i . u.%•-....,_ , ,,- I, ` 1t..t • _-, . _''i1 Imo, .-,...,-. 1 / / Iy` s ' , ,' •. Mr WI E._. ��/1\ tW ar■ • ■ `•er ■ ■1 �• • IN mouri injIl 1� liii• Jof a7':!'ilt; J....f• C! I tAlill Pc! C • •..•Z j ^' .''._ i •-Ai,. 4'1" tiivra..,i; 7...:.;.il‘...".: .'; ':• ..'• ... a .. 7, = : : H N . .':'-'• •- •' . ' � •1-'66... '•- ,''•1. .•'-_ .I.r •l. ' .' - 'h',::f. r' - 'i 1•':z:�•:♦ b • a' _ �_;- r . i . - r.. T• i I N-L O,_-G I� . C MASTERING THE ART OF OIL/WATER SEPARATION HYDRO-FLO'S Dyna-Pak oil/water j separators provide maximum efficiency and t ! higher capacities in a 4111114111°. l compact, cost effective package. QS I i I-` BASIC CONCEPTS The basic concept used by .. -10. S.t manufacturers'of gravity type oil water of the 1 separators is that materials of different velocity and direction plates. Solids specific gravities will rise and settle at of flow, material of an entering the pack predictable rates. By using the basic construction, and solids 4.,160 encounter a 60 degree formulas, as outlined in Stokes Law, we handlingcapabilities.AtHydro- angle of inclination which can predict the retention time necessary to Flo we usea proprietary Dyna-Pak is optimum for solids settling. separate oil of any specific gravity and cross corrugated coalescing media. The solids slide down the plates droplet size,from any given waste stream at The Dyna-Pak media was designed with gathering both mass and velocity as they the desired flow rate.The problem is that a consideration of all these factors. The near the bottom of the pack and drop into separator based solely on retention time specific shape and spacing of the Dyna-Pak the sludge collection chamber. cannot effectively separate oil particles plates provides greater coalescing smaller than 150 microns,and if they could performance than any other media available, C) they would be prohibitively large. while also assuring maximum protection SLUDGE COLLECTION from blinding. The Dyna-Pak media is CHAMBER: By placing certain materials in the waste moldedofahighlyoleophilic(oil attracting) The sludge collection chamber is located stream,the efficiencies of oil/watersepara- material which greatly enhances our oil- directly beneath the Dyna-Pak and pro- don can be greatly improved due mainly to water separation capabilities. vides ample volume for the settled sludge. The sides of the chamber are sloped at 45 OPERATION degrees to insure easy and complete re- WITH DYrrA-PAx moval of the sludge. . 1 pr COALESCING INFLUENT DIFFUSION CHAMBER: OIL REMOVAL: Flow enters the inlet chamber where it is The separated oil accumulates at the sur- evenly dispersed through a non-clog cid- face of the separation chamber where it 411 ..1:==-1---1---- wrrHOUT DYNA-PAK ! fuser across the width and depth of the displaces the water, as the oil layer in- COALESCING MEDIA Dyna-Pak.Large solids fall out of suspen- creases, oil automatically spills over an sion here before entering the separation adjustable oil skimming weir into an into- ' impingement on their surfaces.As fine oil i chamber. grad oil reservoir where it can either flow by droplets impinge upon the plate surfaces ' gravity or be pumped automatically to they coalesce,or merge,with previous drop- SEPARATION CHAMBER: remote storage tanks. lets to produce much larger droplets.There I The separation chamber is filled with the they continue to Brow in size until they are Dyna-Pak coalescing media.The pack cre- large enough to break free and rapidly rise ates a uniform cross-sectional resistance EFFLUENT CHAMBER: to the surface where they are skimmed or which further helps disperse the flow ThecleanwaterleavingtheDyna-Pakflows decanted. This coalescing action allows throughout the separation chamber. The under the oil reservoir and up over the ad- removal of smaller droplets than is possible I sinuosidial flow of wastewater through the justable effluent weir,which maintains the with a standard gravity separator. pack serves to promote intimate contact liquid level throughout the separator. .s between the oil droplets and the plate sur- the clean water passes over the effluent The effectiveness of any coalescing media faces. The coalesced oil has the least re-_ weir it enters the effluent or clean water is governed by several critical variables, stricted path to exit the waste scream, and chamber where itcan either flow by gravity . shape, density, available surface area, slides to the top of the pack on the surfaces or be pumped automatically.• LARGE DROPLETS ". . .OveralI effluent oil VENT OUT * content has been MIXTURE __ _ reported OF OIL ' y- ti ti, _ _= � .. . beto 60° WATER .i uni _ . �-�: .. __ awl [� CLEAN t oup /O lower &SOLIDSla ...1,!-;',. ....„1-1_-1:-H-:-1• ---2-.:-1.--.:-.7.-•.:-_-- - - WATER • • w. for parallel plate -„-_,-;22.:.. .:-.:--_-.-1---::-.:-:-:-. '. .. ' •- � �- • =--__:-, . systems, with a higher SMALL tip, z��:�-�==-==- = •' DROPLETS proportion L\ 'N';:;>; ;.(11;;,.,x: of small oil droplets .t,,- OIL K.�.�.: .M recovered" * Shown with Design & Operation of • SOLIDS optional oil Oil-Water Separators • { reservior API Publication 421, Feb. 1990 ' Note:Any reference to the API is not meant as an MAJOR SECTION endorsement by the American Petroleum Institute. ❑ Removes both dispersed oil(down to 10 0 PPM@ 20 microns)and settleable solids MATERIALS OF I 0 Sludge pump out package ❑ Custom designs for specialized 0 Recovered oilpackageapplications-no matter what your CONSTRUCTION: pumpout ❑ Effluent oil content monitor requirements are,Hydro-Flo is your best Standard materials of construction include, choice for oilywaste solutions but are not limited to,carbon steel,stainless ❑ Heater package for freeze protection i steel, PVC, neoprene, schedule 40 pipe, 0 Hazardous environment upgrades ' 15N ANSI flanges, and grade 5 stainless available APPLICATIONS: steel fasteners, 0 All stainless steel construction 0 Automotive Maintenance Facilities as ers all water tight weld Joints g 0 Elevated temperature protection (For 0 Airports are double welded and tested either hydro- staticalI , magnafluxed, d Y e- ne[rant or applications over 140 Degrees F.) 0 Bus terminals Y gn l� 0 Special coating systems for severe 0 Bulkplants NDE methods in accordance with current military specifications. interior/exterior environments 0 Chemical plants - ❑ Sludge auger package 0 Cosmetic industry COATINGS: ❑ Oil drag skimmer package 0 Electro chemical plants 0 Chemical pre and post treatment for 0 Fabricated metal plant Above grade carbon steel tanks have an complex emulsions. 0 Glass factories exterior surface that is prepared to a SSPC- 0 Grinding and honing operations SP6,commercial blast, and given one(1) 0 Lens grinding and polishing coat of self priming epoxy paint(6DMT). FEATURES: O Military bases All steet tanks have an interior surface that ❑ Sizes from 2 GPM to 3000 GPM 0 Oil fields&Refineries is prepared to a SSPC-SP10, near white O Sludge collection chamber-keep media 0 Petroleum plants metal blast,and given two(2)coats of coal maintenance free 0 Pulp and paper mills tar epoxy(16 DMT). As a standard on all ❑ Compactdesign-takes up less space than 0 Railroad yards i buried equipment, Hydro-Flo will supply competitive units 0 Rolling mill quench oil dielectric insulators and anodes to insure ❑ Best possible oil removal without 0 Steam cleaning facilities state-of-the-art corrosion protection for chemical treatment 0 Textile mills years of trouble free operation. 0 Fast and easy installation 0 Tramp oil separation O Fast delivery ❑ Truck maintenance terminals AVAILABLE OPTIONS: 0 High quality-we can compare every 0 Utility companies ❑ Flow control packages aspect of our equipment against any of 0 Wire drawing operation O Influent pump package the competition 0 Wash racks Mastering the Art of Oil/water beparazzo"" . DP-211/STI,/1:15/0 design info Designed flow rate = 15 GPM a 70 microns to 34 GPM a 30 microns Specific gravity of the wastewaters aqueous phase = 1 .0 Specific gravity of the oil phase = .8Z Oil droplet removal rate = 10 mg/1 of oil droplets > 20 to 30 microns Media pack size to be 24"W x 36"0 }: 4U"L Minimum projected surface area = 360 square feet Minimum coalescing surface area = 720 square feet Ma;:i m.cm crass sectional velocity = .37 to .76 f eel'/min 29 to 10 ruin - Minimum separation chamber retention time - Minimum sludge chamber capacity = 36 gallons device for oil removal = Integral oil reservoir with adjustable 011 skimming weir DP--24/STL/1121/0 design iiifo Designed flow rate = 21 GPM a 20 microns to 47 GPM a 30 microns Specific gravity of the wastewaters aqueous phase = 1.0 Specific gravity of the oil phase = .85 Oil droplet removal rate = 10 mg/1 of oil droplets > 20 to 30 microns Media pack size to be 24"W tc 36"D x 48"L Minimum projected surface area = 504 square feet Minimum coalescing surface area = 1008 square feet Maximum crass sectional velocity = .47 to 1.15 feeo t/min Minimum separation chamber retention time Minimum sludge chamber capacity = 56 gallons device for oil removal = Integral oil reservoir with adjustable oil skimming weir There are two oil/water separators at the site. Both are the same model listed below- • DP-24/STL/*34/0 design info Designed flow rate = 34 GPM 2 20 microns to 77 GPM a 30 microns i Specific gravity of the wastewaters aqueous phase = 1.0 Specific gravity of the oil phase = .85 - Oil droplet removal rate = 10 mg/1 of oil droplets > 20 to 30 micro Media pack size to be 24"W x 36''D x 48"1. Minimum projected surface area = G16 square feet Minimum coalescing surface area = 1632 squo are feett min Maximum cross sectional velocity = .75 Minimum separation chamber retention time = 10 to 7.4G min Minimum sludge chamber Capacity = 56 gallons device for oil removal = Integral oil reservoir with adjustable oil skimming weir "DP" SERIES COALESCING TYPE Cross Corrugated Plate 0il/Water Separators Page 01 s� qn oN str: nT Ct; r.7. da.S yggt7st7Rbnl Z ' oN '1g I 1NT ��Q . 1 • )RC INC - TEL No .17048434664 Sep 2' ,93 10 :43 No .003 P.0? f Hi-j-----.-. ---- 1."'" ... 7'r•O} .-.. -03F41-41.-Aq. -110 ltd e-bS1021 xllrn /n J I%1 0 f`'1 J --6OJN J`vd35 'c3iV1n/MO • , Sd?-,.L 7Crl>S jl`COJ -xVd-vN,t,0 S t-7O11t"111 r)3.I. 0 _ 0 ,.- - f \_ 1 ----/7 r`t01_1270-1 !:10c1 601•I jf'IV ( , 1 i . I �i.� tal),„ _ I /inn r v 4 rI GN 1 C _.. r10IIn=0N::( .Z " .1;1.., aorl7rrt-V?4 -60. 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I`ll 9.11 .0-,t, D G .0-,S F,4 .b,,� 1,1•.Z P!.Z ,O-,c 4 0 .0 ,4.-a_ .O-,c .0-.6 1-.c .Z-d0 .1 . . .6 ,. n A '*9 .-0570 - A A- .4 „ .6 .. , a k'-SIF -l•-?w. •• 0,a .,-fe .7 .-Y e'/A 9-K. . c 21 , d N •iTa,.ol.0 1 r H 9 4 >s x--4 a D Q d ,aou. - Appendix VI - Shallow Tray Air Stripper Software Output 1 1 i 1 an low profile f t r l p p e f s Original Design Criteria from 1993 System Performance Estimate Series chosen: 3600 3600 Client and Proposal Information: Water Flow Rate: 40.0 GPM US 9.1 m3/hr Air Flow Rate: 900 CFM 1529 m3/hr Blue Ridge Hospital Water Temp: 55°F 12.8°C 125 Hospital Drive Air Temp: 59°F 15.0°C Spruce Pine,NC A/W Ratio: 168:1 168:1 S&ME Project 4305-17-1097 Safety Factor: 10% 10% Water Discharge Temp. 55.2°F 12.9°C :IUCED DRI' Model 3611 Model 3621 Model 3631 Model 3641 Model 3651 Model 3661 Untreated Influent Effluent Effluent Effluent Effluent Effluent Effluent Contaminant Effluent Target ppmv , hr ppmv Lbs/hr ppmv Lbs/h: ppmv Lbs/hr ppmv Lbs/hr ppmv %removal %removal %removal %removal %removal %removal Benzene 4600 ppb 185 ppb 7 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 1,780 ppm ppb .. 7.96 8.28 0.09 8.30 n ie< 8.30 0.09 8.30 0.09 8.30 Mwt 78.12 71-43-2 r 95.99% 99.84% 99.99% 100.00% 100.00% 100.00% Toluene 3900 ppb 185 ppb 9 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 515 ppm ppb o? 5.68 0.00 5.95 0.08 5.96 0.115 5.96 0.08 5.96 0.08 5.96 Mwt 92.13 108-88-3 95.25% 99.77% 99.99% 100.00% 100.00% 100.00% Ethyl Benzene 3400 ppb 118 ppb 4 ppb <I ppb <1 ppb <1 ppb <I ppb Solubility 152 ppm ppb 0.07 4.36 0.0' 4.51 0.07 4.51 0.07 4.51 0.07 4.51 0.07 4.51 Mwt 106.16 100-41-4 96.51% 99.88% 100.00% 100.00% 100.00% 100.00% Xylenes 13000 ppb 502 ppb 19 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 175 ppm ppb :[, 16.61 0.26 17.25 0.26 17.28 0.26 17.28 0.26 17.28 0.26 17.28 Mwt 106 1330-20-7 96.14% 99.85% 99.99% 100.00% 100.00% 100.00% Naphthalene 4600 ppb 516 ppb 58 ppb 6 ppb <1 ppb <1 ppb <1 ppb Solubility 30 ppm ppb 4.49 4.99 0.09 5.05 0.09 5.06 0.09 5.06 0.09 5.06 Mwt 128.16 91-20-3 88.79% 98.74% 99.86% 99.98% 100.00% 100.00% 1,2-Dichloroethane 10 ppb 2 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 550 ppm ppb '!00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 Mwt 98.96 107-06-2 79.23% 95.68% 99.10% 99.81% 99.96% 99.89% MTBE 10 ppb 3 ppb 1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 43,000 ppm ppb 0.01 0.00 0.01 0.00 0.02 0.00 0.02 0.00 0.02 0.00 0.02 Mwt 88.15 1634-04-4 67.08% 89.16% 96.43% 98.83% 99.61% 99.87% Total ppb 29520 ppb 1512 ppb 99 ppb 9 ppb 1 ppb 0 ppb 0 ppb Total VOC Lbs/hr - ppmv 0.56 39.13 0.59 41.02 0.59 41.13 0.59 41.14 0.59 41.14 0.59 41.14 Total 94.88% 99.66% 99.97% 100.00% 100.00% 100.00% This report has been generated by ShallowTray Modeler software version IMP.This software is designed to assist a skilled operator in predicting the performance of a ShallowTray air stripping system.Hydro Quip,Inc.is not responsible for incidental or consequential damages resulting from the improper operation of either the software or the air stripping equipment.This software is Copyright Hydro Quip,Inc.,2015. Report Generated:4/17/2018 Modeler VIMP SEPT 2015 Shad Design Based on March 29, 2018 low profile a.r strippers - Influent Sample Data System Performance Estimate Series chosen: 3600 3600 Client and Proposal Information: Water Flow Rate: 14.0 GPM US 3.2 m3/hr Air Flow Rate: 900 CFM 1529 m3/hr Blue Ridge Hospital Water Temp: 55°F 12.8°c 125 Hospital Drive Air Temp: 59°F 15.0°C Spruce Pine,NC A/W Ratio: 481:1 481:1 S&ME Project 4305-17-109H Safety Factor: 10% 10% Water Discharge Temp. 55.6°F 13.1°C INDUCED DRAF Model 3611 Model 3621 Model 3631 Model 3641 Model 3651 Model 3661 Untreated Influent Effluent Effluent Effluent Effluent Effluent Effluent Contaminant Effluent Target .l.t;hr ppmv Lbs/hr ppmv Lbs/hr ppmv Lbs/hr ppmv LI. ppmv ppmv %removal %removal %removal %removal %removal %removal Benzene 46 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 1,780 ppm ppb 0.00 0.03 0.00 0.03 0.00 0.03 0.00 0.03 0.03 0.00 0.03 Mwt 78.12 71-43-2 99.56% 100.00% 100.00% 100.00% 100.00% 100.00% Toluene 13 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 515 ppm ppb 1.00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 0.00 0.01 Mwt 92.13 108-88-3 99.42% 100.00% 100.00% 100.00% 100.00% 100.00% Ethyl Benzene 15 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 152 ppm ppb 0.01 0.00 0.01 0.00 0.01 0.00 0.01 0.01 0.00 0.01 Mwt 106.16 100-41-4 99.65% 100.00% 100.00% 100.00% 100.00% 100.00% Xylenes 84 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 175 ppm ppb '100 0.04 0.00 0.04 0.00 0.04 0.00 0.04 0.00 0.04 0.00 0.04 Mwt 106 1330-20-7 99.59% 100.00% 100.00% 100.00% 100.00% 100.00% Naphthalene 76 ppb 4 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 30 ppm ppb n0 0.03 O..'' 0.03 0.00 0.03 0.00 0.03 a.n0 0.03 0.00 0.03 Mwt 128.16 91-20-3 94.31% 99.68% 99.99% 100.00% 100.00% 100.00% 1,2-Dichloroethane 1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb <1 ppb Solubility 550 ppm ppb on 0.00 0.Of` 0.00 0.00 0.00 0.00 0.00 0.0n 0.00 0.00 0.00 Mwt 98.96 107-06-2 97.66% 99.95% 100.00% 100.00% 100.00% 100.00% MTBE 1 ppb <1 ppb <1 ppb <I ppb <1 ppb <1 ppb <1 ppb Solubility 43,000 ppm ppb 00 0.00 0.00 0.00 0.00 0.00 0.00 1.0c, 0.00 0.00 0.00 Mwt 88.15 1634-04-4 90.84% 99.16% 99.92% 99.99% 100.00% 100.00% Total ppb 239 ppb 5 ppb 0 ppb 0 ppb 0 ppb 0 ppb 0 ppb Total VOC Lbs/hr - ppmv 0.00 0.11 0.00 0.11 0.00 0.11 0.00 0.11 0.00 0.11 0.00 o.11 Total 97.65% 99.69% 99.99% 100.00% 100.00% 100.00% This report has been generated by ShallowTray Modeler software version IMP.This software is designed to assist a skilled operator In predicting the performance of a ShallowTrey air stripping system.Hydro Quip,Inc. is not responsible for incidental or consequential damages resulting from the improper operation of either the software or the air stripping equipment.This software is Copyright Hydro Quip,Inc.,2015. Report Generated:4/17/2018 Modeler VIMP SEPT 2015 Appendix VII — Shallow Tray Air Stripper Specifications NOV-18-93 THU 15:38 North East Env Prod FAX NO, 16032987063 P. 02 low profile air strippers System Performance Estimate Clio..t A t,upwatl h.rv.nial4H I_ rvwur. CI wsr.I. .,o u.,. National Environmental 'Centrations have been updated using ave bAicf Tamp: 50..0 ' ` from actual influent concentrations Air temp: 50.0 = collected March 30, 2018. Model 3631 is A/W Ratio: 134 J cu.ft/Cu.ft currently installed at site. Safety Factor Nc le Untreated. Model 9611 Model 3621 odel 3631 / lode) 3641 Contornlnont Influent Effluent Effluent ffluent Effluent Water Water Water Water Air(lbs/hr) Air(lbs/hr) Air(lbs/hr) Air(lbs/hr) 75 removal %removal •• removal %removal Bonzono 4600 ppb 378 ppb 32 ppb 3 ppb <1 ppb 0.105596 0,114250 114978 0.115045 91.7862% 99.3253% • 9446 _ 99.9954% Ethyl Benzene 3400 ppb 248 ppb 19 ppb <1 ppb 0.078810 0.084562 0.• 0.085 35 92.6785% 99.464U% 39. 1 • 99.99%1% Naphthalene 4900 ppb 3060 ppb 2329 ppb 148 944 ppb f0,023510 0.056800 0.0 0.091440 20.4507% 09.3752%, 117 79.4971% p-Xylene 13000 ppb 905 ppb b9 ppb - P. 1 ppb 0.302509 0.323567 950 0.325119 03.0440% 00.6161% 0.0669 00.0077% Talueno 3000 ppb 050 ppb 05 ppb 4 ppb I ppb 0.088339 0.096668 0.097443 0.097519 90.5784% 99.1123% 99.9164% 99.9921% ' I - I As requested, listed above is the modeling for the Model 3631. Bis (2-ethyl Hexyl Phthalate), Phenanthrene, and phenol are difficult to strip and will not see much or any removal with air stripping. Bis(2-ethyl Hexyl Phthalate) is not water soluable and has a low vapor pressure, Phenol Is water soluable with a low vapor pressure and phenanthrene, in best case, will strip apporximately 40%. , i . t ' This report has been generated by ShallowTray Modeler software version 1.4.1.This software is designed to assist a skilled operator in prodding the performance of a ShalbwTray air stripping system.The software wil accurately predict the system performance when both the equipment and the software are operated according to the written documentation and standard operation. North East Environmental Products,inc.cannot be responsible for incidental or consequential damages resulting from the improper operation of either the software or the air stripping equipment Report generated:11/18/93 ®Copyright 1992 North East Environmental Products, Inc.• 17 Technology Drive,West Lebanon,NH 03784 Voice:603-298-7061 FAX:603-298-7063•All Rights Reserved. atp ansasas am puc a tuanosdtu Icnupuoa jo auo s1 Attiod snp saasuatdas ca -3uI•ssanposd Irtuadiuo4au3 tstg ytsoN 1661 saccd papnsas uo patuud 'DUI'stanposd Irtuamuosieu313 tploNJo 3imuapr.tu c s!''*s.LNolIMls i { •(2it3s!Trip uot33e to ker moireris E}o uorpas sson IAO siDeq uo 030tid -noon tit Aen uonElaE sauaS 00a Jo maw dol uaAO3]UOJ�u0 O]Ot d ;__� •artptrad s3uared reuonetua3uI puE•S•n Jat{3p'SIZ`S.frO`c-oN 3ua3t;d•S•n Japan pa3oaaoid 1 7192 papoyr m1Cv11rzopprys v.� ay; ag uasatda.i n uoun.usf11?ny1 j • • 1 .-- .r....f.•:"-z.1- •:,.----,-\-- .3p.re3 au!pioti o3ui s sire;Ja3Em pa3Eax1,x :,y • veir/w 1. i' •Ja3Em alis Dior rapt! i % _ �.y_) Jo spaJpunti ianoiri3 f �r ;_ w' n. Sfu~t t� I :i I do.1re s. oiq tred -,- ( x _, --:." '.,_--,._._.'1-.:rr:27,L.4.4 JA,,,A. -:•a--'''.1 '. '- - '''-'''''' IS 1 i --"— -,1.5 I. .•r • -1° 'N.. • _ /iii - IL , '4111I03ti mi ,...,._. .,. .., . .4., -., ._.r, • _ 4' kb.....,e.� r pal tIUL 3uo) urino; • u -?----....:q;.-.,...--al`s;, istsai saiotj .91�t -.:,.....--c:-•, .�,,_. ie:- -.)& ..-..:-;:, ti \ , •AEJ3 uot3EJae a sJnoos ue , •Jautaio diantssaJ2oJd - tP p &unuooaq 'dei3 pageg uonezrineioA saznu -etu i ay Jo ri3.2uai Hu;ati3 �' aury3oJ}3uaingsnl, pun ore sianen Ja3e • j L./ -aototio JO 3uaunt:an asetid ioden oz Jo a.atidsotuar 21{3 0a p4uaA sl Jry • • SS :21" A. . . It, ei - Pi 1 AllE1111111111111/11111111111111111Mii=iiiMffiallin L o w Profile be easily cleaned through ports using a washing 'y"he discreet size of a ShallowTray„ air stripper does wand and pressure washer. Trays can also be easily -nor advertise a contamination sire. It is easily removed for a thorough inspection and cleaning. accessed for maintenance and can be installed inside a building.The system is also ideal as a trailer- Full Range Turndown mounted, portable stripper for pump rests, pilot Not only are ShallowTray systems forgiving of studies, short-term cleanup, or emergency response. "surprise" inorganics in the water, they also allow There is no tower. operation anywhere within the rated flow range. In fact, as the flow rate is Treatment reduced, performance The airforms afroth of bubbles approximately- increases. Also as demands The ShallowTray process 6 inches deep on the aeration tray,generating a Also, uses forced draft, large mass transfer surface area where the change (stricter effluent countercurrent air stripping contaminants are volatilized. contaminant levels) so can through baffled aeration the ShallowTray system. Its p:::—..,_ ' ••.: modular design allows for trays to remove volatile ;i► ''' �' -r `�J:2;.;'f E .-f;�r f.:"r,' �f �.-,1 ,r,--,&!;,:i1.-,f4. the addition of trays which organic compounds -2:-,,,k-i:,-,i4-,/,5,..,-;41.,-i-�a . �i•r`:1;� -f;. from water. - f jl�} ..;,..•."4-4-%2 . 0!'i •ll v S y �s ' �. 1', increase the percent removal r � , ' ,;1„i.r ". a t r ` t 10.4% of contaminants. 1 f, 3 Tt � : Contaminated water is 1;x,11.-,:.9•,,1-JJ .-`.../' t:-,,-.2.,-., '� -.�r,;,. f a sprayed into the inlet t'ii 1- h l �r;G.lr JI�, .-�Z-) -- ;; . f: ).( �, ,;�,f1 rel,? ii '= 71 No Disposal chamber through a coarse *-.. 3,;r z'`r 5 ; t '� '1 Q�` ' )-, x 1 i „^� ShallowTra systems have mist spray nozzle.The .1.?'-i , . • ',, it_F, t si,4�- t ,z4"-.1-.V.-.'' Y Y 9 --.!,....,-.;.•.,..s - •. • ,,i`.. ? 1�.ir -, no packing or diffusers to Darer flows over a flow .�•.� ;,',., .,, _, ?- N.i ,‘, �3' '' Zr ' ,;_:-t.'•�- az ,,f',..;: � ;''...,`=� ,;.�:.t -;.� ` contend with and no costs distribution weir and along `c _'.:`_,.t;'• . • :4.::".:.-- . _-;,:,, the baffled aeration tray. associated with GAC Air, blown up through breakrbrough, fouling or disposal and replacement. 3/ib" diameter holes in the Air is blown up through hundreds of i/6'diameter aeration tray, forms a froth holes in the aeration tray. of bubbles generating a System Size large mass transfer surface To determine the system area where the contaminants are volatilized.The size required for your site, first identify the flow necessary contact or residence time to reach rate. This guides you to the ShallowTray Series required volatilization is achieved through model needed. As an example, with a flow rate of 30gpm, size, addition of trays, and flow rate selection. select the 2600 Series,which is rated for flows from 1 to 50gpm. Resistant to Fouling - ShallowTray systems are resistant to fouling Next, identify the contaminants present and the //b" diameter removal requirement. Generally, this determines the problems. Treatment trays have large 3 aeration holes. In addition, the turbulent action of number of trays required. However, the graphs in the froth scours the surfaces of the tray reducing this brochure should be used as a guideline only. build-up of oxidized iron. For a proposal, send us or your representative the specifications.Request for Quotation-sheets are If, under extreme conditions, oxidized iron available. ' accumulates or hardness begins to scale up, trays can Ji. 6 0 0 Series ,.: .,r le _ ._.., 1 . r ' .� a . '0_ -pl---0-1 . IF ,� ,� }F. "_ Model Pictured: 3631 vs ~-a^o« r �' Options chosen for system pictured: mrALr- p �, ,3d as -r+r� . t0 ® �Ti- C 1� y 4� ` �, :. 1 :. tf' l'EXP Feed and Discharge pumps ®� °' 4} ,` i✓' Two NEMA 7 control panels with O1!� ,, az. k ' f alarm interlocks,motor starters and • r ,, ,i €� I —r i: •ti intrinsically safe relays for the I I' I , i I Pl. it-' i I „ 1�: ShallowTray system,as well as ��• 1 pl EXP controls for two well pumps, 1 =� =: i • an oil water separator and surge - tank =__,.. . ��;<;~ iiNEMA 7 main disconnect switch r +1 C�Low air pressure alarm switch • ` ` ' fK1 < ..1. [if High water level alarm switch . iDischarge pump level switch f`; ;_ ki Water pressure gauges t � ,r �- z I'. ' -7=:' P ' g'Digital water flow indicator and . B ,� 1 totah7er i Air flow meter q ! ifTemperature gauges — _ ` - '' • �' [ Line sampling ports ypical 3641 Configuration* AIR EXHAUST 70-SSB In.OD t 1 I (PRESSURE GAGE I I Ibk? SAMPLE PORT I TEMPERATURE GAGE FLOW METER I ' I 12 in. AIR FLOW GAGE AERATION TRAY AIR PRESSURE GAGE 1:=2=1 I AIR PRESSURE SWITCH 12 m. ' 1 O 6 1AEPATtON TRAY ICS-) G� o _ f CONTROL MAIN 121n, ' PANEL BBox- AERATION TRAY c� 000 _ I 121n. 99 in. 4'CLEANOUT PORTS ' AERATION TRAY HANDLES - n C QALARM HORN .--- WATER-LEVEL BLOWER B'INSPECTION PORT I WATER-LEVEL / ("�^ SIGHT TUBE - AIR INTAKE INLET HOLDING TANK HIGH LEVEL ALARM FLOAT HIGHLEVGLBMFLOATSWCH i BLOWER 0 SAMPLE PORT PRESSURE GAGE O __—.4TEMPERATURE GAGE 0 FLOW CONTROL VALVE OUTLET PUMP FLOAT SWITCH I O VALVE OL OP ul=O DRAIN 1 ( SKID MOUNT FRAME 1 SKID MOUNT FRAME IJ, I i...----— —Ta In — RIGHT SIDE VIEW FRONT VIEW 'Use these drawings as a guideline only.Systems are built to your project's specifications. - , 1 r Percent Removal vs. Flow Rate TCE mo- 1 /11 SU— ..••••••,,... Benzene •• flow # min. approx. Models, rate trays width length height cfm lbs. NS--, .• \• OS - 3611 1-75gpm 1 5' 6'2" 5'3" 900 1240 .. MTBE se- ...„.,., 1 3621 1-75gpm 2 5' 6'2" 6'3" 900 1440 N "..,. ...,.... 1 , — N- 3631 1-75gpm 3 5' 6'2" r3" 900 1640 m- 3641 1-75gpm 4 5' 6'2" 8'3" 900 1840 3D- Four Trays TCE ' MO US— __—NU....•..... Benzene .••• SU— ..... '• , 10 — %... '• N— N.,• 1 _ '‘,.... . N— , ,%,MTBE ss- . ..., ''. so- - ..„----7 ,.,...,............,. so- I i I Shall so._ low pro ile air strippers lir "- Three Trays' TCE i I NS— .6".'" Irlr6.—• ft NO— ft • . • . N.31— •.... . Benzene .. N "."--.. 3600 AERATION TRAY ... ....,. as- •... WATER L c 0,1 . GRUNER 10 '• MTBE so- .411.41.••••...i....., Utm.U1=1,1m1.m.wiftdM00.I., . .. . . .. le 33.. ........ ...,-.......... ..... ' .. ...... '.'...'.....:........... ...... ). Two Trays . •..... •.. •...•...••.. .. • ... 0 0 . ... ... ...-.--• .-. .. .......... .-.....-.-......• .... E too_ . . ... ..... .. ......... .. .... . ....... . . . ... . . ... ..... . .. , ......... . . OnT . . . C. ' ' .• '—" . . . . .......... . ... ••• ..... . ...-. I V ... . .. .... . .. . . ... . . ..... . . 1.. 96_ ... 0.1 .,.. ..... ..... . ., ,...... .. . . ..... ... ..:..,..:........:...••......:....:..:\-..:.......s......s.*........:...'.....,...:......-:........-...:.....::...........:......:...:...::......:............. ...............: Ieso -' .,.,-,. . ..-.. ,.....,,.,. ... ...... •.•.• M•I•ft..M.. .ImitBeOWnIftzefft- ..... .. . .. . ., „ MTBE ...:.... 10— ..e- . , .. ... __ -.- . . ... 3OneTray . . .... . ...... . ... . .......• ..• .....••...........•......-. ..:. o 16 26 oh ih 66 oh- A do sh 'do ' ') ' "... .', .' ".." ..•'•"... ... . ..•-• •• ' "• .. ......... Percent of Rated GPM , . 3600 TOP VIEW GPM 0 10 20 30 40 50 60: 75 The graphs represent approximate removal efficiencies.Use the • ShallOwTrapt modeling program to calculate expected performance. -' A .A1.116. Appendix VIII — Particulate Filter Specifications Pp P FSI Bag Filter Vessels ..b. a 0 4 1.41111111111111 FSI Advanced Design FSI Bag Filter Vessels are designed,built and stamped to meet code requirements in our own FSPN-2500 Shown with ► ', - ASME code manufacturing facilities.Features like the single-gasket seal,permanent piping and Clam Shell Pneumatic =`•r, sturdy perforated metal baskets as standard equipment provide durable and consistent Lid Lifter ............. • , '1, performance.Positive bag hold down is an integral part of the lid.Our advanced basket design ..�. , 1 ,, ^ eliminates the need for under-basket gaskets.Swing-out cover bolts with eyenuts simplify the ' ' r bag changing operation,while our(optional)Displacement Floats reduce spillage and ensure -.. proper seating of the bag. .. Of course,all FSI Bag Filter Vessels are fully compatible with conventional ring type bags as well :' as FSI Polyloc®bags,which feature the most advanced sealing device on the market today. ...: 4~'..... Standard Features Options It- • Completely cleanable;easy cleaning access • Titanium,Hastelloy B&C,and Alloy 20 11,. • Full ports for unrestricted flow available on request 4 • Sturdy baskets standard(no gasket required) • Coatings available # �• • Single gasket lid seal • Heavy duty baskets available • Positive bag sealing • Additional connections including ' 304Ilir•H' housing standard; SanitaryFittings and Socket Weld II � Carbon Steel or SS ous g s a g ,�, -1 r -, 316 SS available on request are available -- ' r 1 i STANDARD FILTER VESSELS Model No. No.of Gags Gag Situ.No. Surface Area Surface Area Inlet S Max f low Pr,r Gag.FL' Pot Vessel.Ft.' Outlet Sire Rate,GPM FSPN-20 1 3 0.5 0.5 r 25 FSPN-35 1 4 1.0 1.0 1" 45 FSPN-40 1 1 2.0 2.0 2' 90 • FSPN-85 1 2 4.4 4.4 2" 200 FSPN-250 2 2 4.4 8.8 3"-4" 400 FSPN-252 2 2 4.4 8.8 3"-4" 400 FSPN-355 3 2 4.4 13.2 3'-6" 600 FSPN-800 4 2 4.4 17.6 4"-6" 800 F5194-1000 5 2 4.4 22.0 4"-8" 1000 Polyloc snap tight bag seal F5PN-1100 6 2 4.4 26.4 4"-8" 1200 F5194-1300 7 2 4.4 30.8 6'-8" 1400 Permanent piping FSPN-2000 8 2 4.4 35.2 6"•8' 1600 F5191-2200 9 2 4.4 39.6 6"-8" 1800 (in-line models available) FSPN-2500 10 2 4.4 44.0 6"-8" 2000 . FSPN-3000 12 2 4.4 52.8 8"-10" 2400 F5494-3500 14 2 4.4 61.6 10--12" 2800 1 FSPN-4000 16 2 4.4 70.4 10"-12" 3200 _FSPN-4200 18 2 4.4 79.2 10"-14' 3600 FSPN-4500 20 2 4.4 88.0 10"-14" 4000 FSPN-4800 22 2 4.4 96.8 10"-14" 4400 ^ FSPN-5000 24 2 4.4 105.6 10"-14" 4800 7,7714 *Maximum flow rate is based on aqueous flaw at 10 PSI AP clean.Inlet and outlet pipe sizes can be changed to meet customer requirements. I STANDARD EASY OPEN LID VESSELS Hinged cover and swing- Model No. No.of Bugs Bag Size No. Soria,c Area Surface Area Inlet& Max Flow out bolts with eyenuts - Pur Gag,It.' Pat Vessol,Fl: Outlet Sire Rafu,GPM' ` FSPZ-800 4 2 4.4 17.6 4"-6" B00 g; FSPZ-1000 5 2 4.4 22.0 4"-8" 1000 - F502-1100 6 2 4.4 26.4 4"-8" 1200 FSPZ-1300 7 2 4.4 30.8 6"-8" 1400 F54PZ-2000 8 2 4.4 35.2 6"-8" 1600 FSPZ-2200 9 2 4.4 39.6 6"-8" 1800 •r FSPZ-2500 10 2 4.4 44.0 6"-8" 2000 FSP2-3000 12 2 4.4 52.8 8"-10" 2400 1•• FSPZ-3500 14 2 4.4 61.6 10"-12" 2800 FSPZ-4000 16 2 4.4 70.4 10"-12" 3200 FSPZ-4200 18 2 4.4 79.2 10"-14" 3600 • FSPZ-4500 20 2 4.4 88.0 10"-14" 4000 FSPZ-4800 22 2 4.4 96.8 10"-14" 4400 I FSPZ-5000 24 2 4.4 105.6 10"-14" 4800 'Maximum flow rate is based on aqueous flow at 1.0 PSI AI'clean.Inlet and outlet pipe sizes can be changed to meet customer requirements. << 1 iiNilL 161.000, . .woFSPN-3500 Available in standard in-line configuration 4 (shown)or side outlet.Custom styles available on request.Features single-gasket seal,easy access - • I II I Ii . cleaning and sturdy baskets.Uses 14 size 2 filter bags. – Hydraulic lid lifter is recommended on 14 bag vessels y " h and larger. %/ FSPN-250 Features single-gasket seal and sturdy [1 baskets.Uses two size 2 filter bags. - I r / FSPN-85 Uses one size 2 bag. Our most popular vessel. " h, - ' • . - Ideal for batch or continuous applications in paint and . ' rOP I resin plants. Y' M bI ¢ FSPN-40 Up to 4"full port that permits non-restricted I ' 1 r I. U. _ fF�- flow.Side in,bottom out design shown;other outlet 1. I ..• — f configurations available.Designed for continuous flow or small batch operations.Uses one size 1 filter bag.Shown • `'`d with optional legs. P adjustable .: FSPN-35 Miniature single bag filter vessel designed for Icontinuous flow or small batch operations. Uses one size 4 bag. See back cover for ordering information. BFN Vessels: Your Cost Effective Alternative _ INLET/OUTLET CONFIGURATIONS AVAILABLE n FSI,the acknowledged leader in liquid bag filtration equipment,is pleased to lam; offer its new BFN Series bag filter vessels for quality filtration in `�« economical applications. ■ BFN vessels are available in Carbon Steel and 304 SS;316 SS available on request. c it 4'1 . ■ + Standard Features _.-• STYLE 6 STYLE 2 • Maximum working pressure BFN 11,12-150 PSI,BFN 13,14-150 and 300 PSI 1 r? SIDE IN/SIDE OUT SIDE IN/BOTTOM OUT • Single gasket cover seal OFFSET • Gasket materials available include BUNA N,Neoprene EPR,Viton,Viton Teflon ''., : It) Encapsulated (others on request) - ion • 304 SS perforated basket for up to 75 PSI differential . - BNP • Two inlet/outlet configurations 1 • Same side inlet/outlet for easy manifolding LI • Low pressuredrops .__. co • Variety of connections available in either NPT or flange BFN 11, 12-1",1 1/4",1 1/2",2",2 1/2",3",4" l 0 _,..1---• BFN 13, 14-1", 1 1/4",1 1/2",2" • Permanently piped housing - -�' • Available with extra length legs,evacuation float Options iiI • Heavy duty baskets available • Additional connections including Sanitary Fittings and Socket Weld are available -1 • t • BFNC 11,12 ASME code versions available I1 og 11;mi BFN VESSELS - Model No. No of Bags Bag Size No. Surface Area Standard Max GPM' Per Bag,Ft.2 Inlet/Outlet BFN 11 _ 1 1 2.0 2" 1001111 Bf N 12 1 2 4.4 r 220 BFN 13 1 3 0.5 1" 25 ` BFN 14 1 4 1.0 1" 45 0 'Maximum flow rate is based on aqueous flow at 1 0 PSI Ti'clean Through vessel only without bags installed. II i I I Ordering Information To order,use the abbreviations from the charts shown on this page. The charts are color coded for your convenience. Single Bag Example — 5 6 FSPN-85 304 150 2FLG 2 COATED These codes describe the following vessel:FSPN-85 Model No.-304 SS construction-150 PSI pressure rating-2"flange connection-Inlet/Outlet Style 2, Side in/Bottom out-Coated Multi Bag Example MIIIII 1.111111 4 IIIIIIMIIIII 6 FSPN-2500 CS 150 8 INLINE 1/16 CA These codes describe the following vessel:FSPN-2500 Model No.-Carbon Steel construction-150 PSI pressure rating-8"flange connection-Inline Inlet/ Outlet-1/16"corrosion allowance BFN Example 2 5 6 BFN P 12 304 150 2FLG 6 These codes describe the following vessel:BFN model series-Polyloc bag style-holds one size 2 bag-304 SS construction-150 PSI pressure rating- 2"flange connection- Inlet/Outlet Style 6,Side in/Side out,offset SINGLE BAG MULTI BAG BFN 5 Inlet/Outlet Configuration 4 Connection Size 2 Bag Style FSPN-20 1-Side In/Side Out-Inline FSPN-250 3"-4"FLG BFN P-Polyloc FSPN-35 2-Side In/Bottom Out FSPN-252 3"-4"FLG S-Snap Ring 6-Side In/Side Out-Offset FSPN-355 3"-6"FLG FSPN-40 1-Side In/Side Out-Inline —._...__ FSPN-800 4"-6"FLG FSPN-85 2-Side In/Bottom Out FSPN-1000 4"-8"FLG 11=(1)it 2-Side In/Bottom Out 3-Side In/Bottom Out-90' FSPN-1100 4"-8"FLG 12=(1)12 6-Side In/Side Out-Offset ESPN-1300 6"-8"FLG Elbow — 13=(1)13 FSPN-2000 6"-8"FLG 14=(1)14 FSPN-2200 6"-8"FLG FSPN-2500 8"-10"FLG CS-Carbon Steel 150-150 PSI _ FSPN-3000 8"-10"FLG 5 Pressure Rating 304-304 Stainless Steel 300-300 PSI _ FSPN-35D0 10"-12"FLG CS-Carbon Steel 150-150 PSI 316-316 Stainless Steel XXX _-Customer Specified FSPN-4000 10"-12"FLG 304-304 Stainless Steel 300-300 PSI __ FSPN-4200 10"-14"FLG 316-316 Stainless Steel FSPN-4500 10"-14"FIG FSPN-20&FSPN-35 fSPN-4800 10"-14"FLG 6 Connection Size and Type 1 NPT 11Iz NPT FSPN-5000 10"-14"FIG 1 NPT 1 FLG 1 1/4 NPT 2 NPT 11/4 NPT 11/4 FLG FSPN-40&FSPN-85 1 V2 NPT 142 FLG 1 NPT 1 FIG CS-Carbon Steel 100-100 PSI 2 NPT 2 FLG 1 1/4 NPT 11/4 FLG 304-304 Stainless Steel 150-150 PSI 21/2 NPT 21/2 FLG 1 1/2 NPT 11/2 FLG 316-316 Stainless Steel 300-300 PSI 3 NPT 3 FIG 2 NPT 2 FIG XXX-Customer Specified 4 FIG 2 1/2NPT 21/2 FLG 3 NPT 3 FLG k1, s comedian Type 11 6 Options 4 FLG Inline CA-Corrosion Allowance FSt's"comprehensive manufacturing control'philosophy ensures that Side Out Coated we will maintain our status as the industry leader in all phases of the 6 Options PSI-Partial Jacket filter business.For more information,technical consultation or details CA-Corrosion Allowance FSJ-Full Jacket about our design capability,contact your FSI representative or our Coated headquarters in Michigan City.Indiana. PSI-Partial Jacket — FSl-Fulllacket rie Dii I ISO CERTIFIED Filter Specialists,Inc. TO LEARN MORE ABOUT FILTER SPECIALISTS PRODUCTS, CONTACT ONE OF THE OFFICES OR VISIT OUR WEBSITE AT: http://www.fsifilters.com USA Europe Central America South America FILTER SPECIALISTS,INC. FILTER SPECIALISTS INTERNATIONAL GMBH FSI de MEXICO FSI SUL AMERICANA INDUSTRIAS SHIP:100 Anchor Road Balterweg 3.1 S. de R.L. de C.V. Rua Oneda Michigan City,IN 46360 D-65817 Eppstein-Bremthal Centeno 119-A 671 Bairro Planalto MAIL:P.O.Box 735 Germany Granjas Esmerelda Sao Bernardo Do Campo Michigan City,IN 46361 Phone: 011-49-6198-58080 Iztapalapa,Mexico D.F.C.P.09810 Sao Paulo, Brazil Phone: 219-879-3307 Fax: 011-49-6198-580815 Phone: 011-52-5-670-2224 Cep 09895-280 800-348-3205 Fax: 011-52-5-670-6068 Phone: 011-55-11-4341-6840 Fax: 219-877-0632 Fax: 011-55-11-4341-6464 There are no expressed or implied warranties,including the implied warranty of merchantability and fitness for a particular purpose not specific herein respecting this agreement or the product being sold hereunder or the service provided herein BFV-015-1001 M....kiln•oku 0n.o I Model 88 Single Liquid Bag Housing flow rates to 220 g.p.m. Krystil Klear's model 88 Single Series of Liquid Bag Housings offer two depths, a 15" and a 30" housing depending upon the needed surface area and volume of _ , fluid to be filtered. FEATURES ► Carbon, 304, or 316 stainless steel material • ► 150 PSI pressure rating ► Low pressure drop ► Quick swing closure with eye nuts ► Viton seals - lid & basket ► Differential, drain, and vent ports ► Adjustable support legs ► 316 stainless steel strainer basket ► 2-part epoxy paint finish on carbon vessels • Our 88 series effectively removes dirt, pipe scale, and other contaminants from process liquids such as water,chemical and E_, petroleum products. Quality construction and design assure protection for all down-stream equipment. VESSEL CONSTRUCTION: Our model 88 single vessels are designed for operating up to 150 PSI at 300°F.The housing design provides a large sump area at the bottom of the basket for particulate accumulation. This design utilizes the filter more efficiently and prolongs the element life. The 316 S.S. basket seals onto a viton o-ring to eliminate particulate bypass between the basket and seat. Optional mesh-lined strainer baskets and o-rings are available. Please refer to their individual brochures in our liquid catalog. A vent in the housing lid and a drain port in the housing speed evacuation and filling. Gauge ports are located on the body of the housing to install gauges for monitoring the differential pressure across the bag. Permanently piped housings are opened with simple tools without disturbing the piping. Swing bolts with eye-nuts allow easy opening and closing of the swing-lid.No need to remove any hardware. As a standard finish, all vessels are blast cleaned and painted inside and out with a 2-part epoxy. Stainless steel vessels are supplied with a satin finish. Threaded Flanged Threaded Flanged Threaded Flanged (NPT) (1501b,A.N,S.1.1 (NPT) (150 Th.A,N.S.1.) (NPT) Vcns (ISO lb.A.N.S.I. A--, .„;'-ti' B1 [441A �� °` r.B-1 ]'A-1• B IN I rt ROILJT fF K I K i r .. .. Idra�ni . L ‘41/14 L-- K'u..r.ni - J t^'OUT H t.- OUT OUT OUT NH Style A" w rah custnrner's elbow All dimensions are approximate to 1111111111111111111111111117111iiwuuwuui o nwMwo uwuu®® '� 2 ; ' 6 7 24 7 5'1'7 0 24 7 26.2 3.4 25 7 P7 2 5 3 6.7 36? 37.4 7.0 36.2 37.7 3 4 37.2 2.3 125. 04 3 5 a 26 5 7.0 24.7 26.5 5.0 26 3 10003 5 4 7-I 36.2 38.0 7.0 36.2 39.2 5 0 38 7 3 1 I 145" 00 71 24.7 .ud 4 54 7,1 24 7 26,6 74) 24 7 29 163 26-9 4 5 4 7 I 36.2 38.1 7.0 36 2 40.6 6.3 38.9 3.8 Nt _ Adjustable support legs have 12"bolt circle and a 16"height adjustment. Easy access vent Poet swing boltsp Housing Operation: Unfiltered liquid enters the housing above the filter bag or strainer ---- /J1fif/f .o-r�og basket; flows down into the housing; and continues through the f� Seal element. Solids arc trapped inside the filter bag or strainer and easily removed when the housing is serviced- Our standard o-ring Contaminated ,: "f'e t ter: seal between the basket and the housing ensures a positive seal to Liquid prevent bypass. -t s saaket aging - - sevBasket data for Model 88 with flow rates to 220 ,,tri a -s �� I :v Pi. a I)�ptII \oniii1 t)tit ctu s,urtao: ' . \cJunx Inlet g '{ , Liquid Inich�SI linche.) (sq II ,cu In I 3165.3. __.i • T „,.., ''a IS 6 7 2.3 500 sv,iner 30 6.7 4.4 1000 Baakel ; I ; u r Howlett -4 :� ::: ; : F ,. .•. ; CAMIeI • • Building a Part Number: 188 15 2 N A C is ii.„,„,m,\IMILA 4. 13a43.cI ')I/ Iin4 OM SI/.Ctins Conn Iype. Out lel Loctilioit Material PSI 2 Style A Carbon=C 1_sx 15 3 NE'I13 304SS=-4 150=15 +n 1 LANtGF=F 4 C 316SS=-6 SPECIFICATIONS Housing lid has a 3-bolt swing closure with a vent port. Connections are( ) inch(NPT)(FLC) with a(side inlet and bottom outictxsidc inlet and side outletXside inlet and 90° bottom outlet). Housing is supplied with two differential prcssurc ports to measure the differential pressure across the filter bag. A two-part epoxy finish is applied on the carbon steel vessels to maximize the life of the housing;stainless steel vessels are supplied with a satin finish. Basket material is constructed of 316 stainless steel with 9164"perforations to act as a strainer or to accept a #1 or#2 size liquid bag. Basket seals onto a Viton o-ring in the basket support. Adjustable tripod leg assembly is supplied with housing. Vessels are rated at a 150 pounds per square inch design. Distributed by: P i 'sti1' P.Xleari ration v'�R""'�o tA Pyramid Technologies Div.Of Geyer's Mfg. & Design, Inc. r 467 Forrest Park Cir 9449 S. 550 W. Phone: 800-869-0325 219-278-7161 Am. Franklin,TN 37064 Winamac, IN 46996 Fax: 219-278-7115 X14° 615-599-419(1 kkfilter@pwrtc.com web site: KrystilKlear.com Appendix IX — Carbon Vessel Specifications CIRBONAIR Temporary Water Treatment Services Carbon • Rental • Service 7500 Boone Ave N, Suite 101,Brooklyn Park,MN 55428 Ph: 800-526-4999 Fax: 763-315-4614 www.carbonair.com Virgin Granular Coal Based Carbon (Liquid Phase) Carbonair's virgin granular coal based carbon is manufactured from selected grades of bituminous coal which give high adsorption surface area with a broad pore size distribution (micropore, mesopore, and macropore). This carbon is recommended for a variety of organic hydrocarbons in molecular size. Typical Applications Groundwater, wastewater, potable water, liquid process purification, decolorization, and dechlorination. Typical Contaminants Petroleum hydrocarbons such as MTBE, BTEX (benzene, toluene, ethylbenzene, xylenes), butylbenzene, isopropylbenzene, isopropylether,propylbenzene, styrene,trimethylbenzene, tetraethyl lead(TEL), low molecular weight PAHs (polyaromatic hydrocarbons such as naphthalene, methylnaphthalene) and high molecular wieght PAHs (fluoranthene, phenanthrene, and pyrene). Chlorinated and brominated hydrocarbons such as bromoform, bromodichloromethane, carbontetrachloride, chlorodibromomethane, chloroform, dibromochloropropane, dichloroethene (DCE), dichloroethane (DCA), ethylenedibromide, trichloroethane (TCA), trichloroethene (TCE),tetrachloroethane, and tetrachloroethene (PCE), and polychlorinated biphenyls (PCBs). Other organic compounds such as dyes,pesticides, herbicides, insecticides, explosives,phenols, pentachlorophenols, and PCBs. Inorganic compounds such as chlorine and chloramines. Typical Physical Properties* Iodine Number 900 (minimum) Molasses Number 200 (minimum) Apparent density (dense packing) 27-31 lbs/ft3 Abrasion Number(Ro-Tap) 75 (minimum) Moisture Content(as packed) 2% (maximum) Mesh Size 8x30, 12x40 * Please consult with Carbonair for your specific application. Call: 1.877.759.8143 30rea.5 C4RBONAIR Hume Equipment Rentals Equipment for Sale Services About Carbonair Careers Contact Us Products for Sale: Liquid Phase Carbon Vessels Carbonair's PC Series,MPC Series,and LPC Series liquid phase carbon vessels are designed for the removal of dissolved contaminants from liquid streams.With flow ranges up to 550 gpm per unit and carbon capacities up to - 20,000,Carbonair can provide the liquid phase carbon vessel to meet your needs.Click here for specifications for our fiberglass PC Series,stecl PC Series,MPC Series,and LPC Scrics of liquid phase carbon adsorption . filters.For more information on Liquid Phase Carbon and Specialty Media available from Carbonair. PC Series Liquid Phase Carbon Vessels Carbonair's PC Series Liquid Phase Filter Vessels are designed and manufactured in accordance with engineering standards set forth by the American Society of Mechanical Engineers(ASME).The materials used in construction are in accordance with standards established by AW WA, FDA and EPA. The PC Series vessels are ideal for applications that require pressure ratings of greater than 75 PSI. Typical applications for this line of filters include municipal drinking water treatment,industrial wastewater treatment and groundwater remediation. Specs Model PC1 PC3 PC5 PC7 PC13 PC20 PC28 PC50 PC78 MPC Series Liquid Phase Diameter 1' 2' 2'-6" 3' 4' 5' 6' 8' 10' Carbon Vessels -0" -0" Height(feet) 4' 4' 6'-0" 6'-0" 8'-4" 8'-5" 12'-5" 13'-3" 17'-7" Carbonair's MPC Series Liquid Phase Carbon 4" 2" Vessels are high quality filters ideal for Bed Area(Square 1.1 2.4 4.9 7 12.6 19.5 28 50 78.5 groundwater remediation,particularly in Feet) applications where the vessels must be moved Nominal Flow 10 20 50 75 100 150 250 300 550 periodically. All MPC Carbon Vessels are Rate(gpm) equipped with lifting eyes and forklift tubes Carbon Capacity 90 250 500 1000 1500 2500 5000 10,000 20,000 allowing for easy movement of these vessels on (pounds) site or in a facility. They have a lower profile than the PC Series vessels making them more compact Connections 1" 1" 2" 2" 2" 3" 4" 6" 6" and easy to ship. MPC Series carbon vessels have Design Pressure 150 150 90 90 90 75 75 75 75 pressure ratings ranging from 75 PSI to 90 PSI. (psi) Weight Empty 23 80 780 980 1230 1800 3150 8100 10,900 (pounds) Weight Loaded 113 330 1280 1980 2730 4300 8150 18,100 30,900 (pounds) LPC Series Liquid Phase Operating Weight 290 805 2670 3670 6150 9200 17,450 40,600 75,600 Carbon Vessels (pounds) 225 650 1900 3230 4600 7400 14,400 30,520 55,750 Carbon Adsorber—Liquid Phase PC 7 12" x 16" 6" x 8" MANWAY —HAND HOLE 36=O.D. $ ,; 1 Vr Pressure Drop for PC7 42" o O o 1.6 1.4 g 1.2 0 1.0 cl 0.8 5 0.6 n — h 0.4 a. 0.2 -- 4-- 0 -- 0 5 10 15 20 25 30 35 40 45 50 42" Flow Rate(gpm) TOP VIEW 3" PIPE COUPLING (CARBON SLURRY IN) LIFT LUG (2) opo 0 2" PIPE FLANGE (INFLUENT) 45" 91 1/4" 2" PIPE FLANGE , (EFFLUENT) oOo o0 32" � 3" X 150# BLIND FLANGE 3" X 150# STODDING FLANGE (CARBON SLURRY OUT) ELEVATION / FRONT VIEW Sales Drawing #121140 03/22/05 n CARBONAIR 2005 Appendix X - Specification of Other Components CLOSE COUPLED CENTRIFUGAL MPS MO ,,,,,o e • TYPE EC , _ 11 ,, Age._ , (ALL IRON & CIBF) Adel" TYPE elooB (ALL BRONZE) APPLICATIONS INDUSTRY—Coolant pumps, hot and cold water 4('----- 41° circulating pumps, chemical transfer pumps, booster pumps. - 1 / ,�x O.E.M.—Circulating, washers, booster, towers and i)) %`-c- sf ., • evaporating condensers, coolants. S : 1 tl ." 4 FEATURES .� • Compact close coupled design using standard A NEMA 56C motors. • Back pull-out design for easy serviceability. : ., / • 303 Stainless Steel shaft standard. • Mechanical Seal: Type 6A Buna. carbon vs ceramic single seal standard. (75 PSI MAX.) ■ Type 21 Viton and Type 9 Teflon single seals optional. Other seal faces and elastomers available. (200 PSI MAX.) s Type EC Features: ‘ 1 ■ Sizes: 1" x VA" x 5" (EC100) and 11/2" x2" x 5" r (EC150). tel., 'i t'i' • Double Type 21 Viton, Neoprene or EPR seals I �� optional. I, • Seal Flush, seal quench optional. Type EIOOB Features: DOUBLE SEAL OPTION ■ All cast bronze construction. • Size: 1" x 11/4" x 5" IN Seal flush optional. ■ Double Type 21 Viton, Neoprene or EPR seals optional. ALSO AVAILABLE AS: with AIR MOTOR DRIVE 316 STAINLESS STEEL _., (see Bulletin #127) °._ Equivalent models. TYPE SC ." (see Bulletin #109) PERFORMANCE CURVES .. ■.c o .. i .. ■■ --■-- • — ai••• III:1 ..c 1800 R.P.M. " : ■■ ••••• =•,::..m.•.."i 3600 R.P.M. m " . 25 • i■■ (nominal speed).� 100 •• •••—••• (nominal speed) — me 4.84.Imp.DI � � ' ■ EC100-150 4.94'rma.otp_ ■■ 1. __I_ _ 20 NNW —. .. -ii. EC100 100 80-4so . . . .. O■ �i ■ 'ff •1•i• . . . . -4.39' ■ -�■ . . : EC100&E100 8 T. ■ EC100-25 I _ • EC100-75 4.25mkt V■��m. i . . . L� " F- ■■ �_. . .. r. ■■ EC100 50 60 __ir•bre .��_ ■■■■— W t .- —••• EC100-33 3.e2 ■■�1*1■.79■-:vu�1'• IL ,' 111111 ��-�•■�–• tr>nrimirizAcmibaniiiiive`lusrr�crr_•■a.. i ����■. ••. _.■ ++ : Z ..— ■■■• _■ I11fG!■ I0 5 .' 11111lip 11111_ ilii 1111 20 1 If MOO M1M3 . 1 0 ■—■ ■.■■■ ■ - ••• .4, . . `Q W –■� ■■■■SOME ■ ■■■ Q 0 10 _ • 20 r •'. 0 10 20 30 40 50 80 70 80 90 • U.S. GALLONS PER MINUTE U.S. GALLONS PER MINUTE *Note:E100-75B and EC100-75CIBF impeller diameter is 4.25! Note Dotted lines show HP required on '''''""' " . - toned motors(Except EC100-25 E100-25B and EC) r .••.els) - •. ,- . seem ' I I i --1800 R.R EC150.30090 4.94" ..-_Imp.Dia. �'• •!•3600 R.P.M."� • '-• (nominal speed) 75 emeeem r_'•.— rr� •• (nominal speed) c 25 i I —•■■••■r_ar� I I EC150-200 4.50"-I�i.-■■—rr■a711"1"■1 ■Ermine = 4.84"Imp.Dia. , _i: ii . , k3, • --11 ■■- 20 11�illl■s..1,l i� II! 60_ 1lR1111 �- EC150-33 r ! EC150-150 3.75" . ._- 'Mail • �=i-u— ���� 11— w 15_. . • .Ml��..■ q 1"a FIr 45 miles' =i•IN, puffin. mamma z10 �■�� ii. 1� lu 3 i1.. . . I1i1IS�quails!LL s 1 _ 1:111 - iMill1®mI lig aro w1 1irr , (•. , •i f, 11 1U•1=■–■u■–�--■-- W _ 1=■r■ V ■u■ _ ■ o■ 1 t 1 0 10 20 --r 40 50 6,7-47 80 r'. . :: 20 40 60 . 80 100 120 140 160 184 U.S. GALLONS PER MINUTE U.S. GALLONS PER MINUTE DIMENSIONS—in inches: Approx.ODP AG Dimensions based on'/60-115/230 V motors. Model No. AG Ship Wght. Desch. Suct. C D L X Y Z AG C7..it. EC100&E10013Y Sizes: 25 7% 34# IT �Jt33 8%2 35# 50 8/ 36# 1 1'/. 513/16 3Y 4'/s 3%z 1% 23/ t • X 75 9'/a 39# ilW ��1 100 93/, 43# i�( U, a `� 150 10%2 49# I 316 D EC150-33 81/2 45# 1 EC150-150 101/2 57# 11/2 2 6% 3% 5 3% 13/4 3% Lam- F._ 8" EC150-200 11% 62# 48� EC150-300 12% 65# PARTS LIST K Double Seal rt , AlECIOCIBF Al 0 EC150CIBF ElODB ®` "VI� (Specify Trim) -- SW ) v • A.Impeller K E F H Sizes' 25 0216 0217 0217 A 33 0218 0219 0231 0258 0219 50 0220 0221 0221 75 0222 0223 0223 100 0224 0225 0225 6 • 11 150 0216 0217 0231 0258 0217 200 0231 0258 ta , r.41 300 0231 0258 -tc \\ B.Volute 0214 0180 0215 wy �� - C.Volute Bolls 0573(4 rqd.) 0573(8 rqd I 0376(4 rqd I 0 Pipe Plugs(2 rqd 1 0557 0557 0558 , E.Bracket 0212 1180 0213 - 1 / r F.Motor Bolts(4 rqd.) 0588 0588 0592 C\ G.Gasket,Synthetic Fiber 0506 J H.Shaft with Set Screws 0226-1 K.Meager 0522 C K.Mechanical Seal Buna 1.6A(Standard) 0538 B G Viton T.6A 0539 Teflon T.9 1150 9 Neoprene w/NiResisl Seat TBA 0675 s\,(13 ,,,D-1-�4 E.PR.T6A 0383 5�t VO AOrp DOUBLE SEAL Viton 1:2112 rqd.) 0985 ��r Q O•\ag5aAQ1 NeopE.PR�121(2 rene g2 d.Irgd 1 0984 1023 . 19612 AOtC\gn-' ,0l6a D.S Seal Cover Gasket 0974 e- Ga`;off\ 38 Seal Cover Bolls(3 rqd.) 0256 So.0O`�e� .(10 VI\VIVVI LI II' JI I% .J .. IIVItlJ CR, CRN GB Installation and operating instructions ( Montage-and Betriebsanleitung ED Notice d'installation et d'entretien �I Istruzioni di installazione e funzionamento �E Instrucciones de instalacion y funcionamiento © Instrucoes de instalacao e funcionamento GR Oarlyfec cykaraorac Kal Aciroupyiac NL Installatie-en bedieningsinstructies CD Monterings-och driftsinstruktion SF Asennus-ja kayttOohjeet DK Monterings-og driftsinstruktion _ . _ _ It s - Lx cn . �"'. imam CR O —,, ..� . _..._.... ._._......_� . rW2 ■A if"141IG' • Declaration of Conformity Konformitatserklarung We GRUNDFOS declare under our sole responsibility that the products CR and 'Mr GRUNDFOS erklaren in alleiniger Verantwortung,dab die Produkte CR and CRN,to which this declaration relates,are in conformity with the Council Direc- CRN,auf die sich diese Erklarung bezieht,mit den folgenden Richtlinien des tives on the approximation of the laws of the EC Member States relating to Rates zur Angleichung der Rechtsvorschriften der EG-Mitgliedstaaten Uberein- - Machinery(98/37/EC). stimmen: Standard used:EN 292. - Maschinen(98/37/EG). I - Electromagnetic compatibility(89/336/EEC). Norm,die verwendet wurde:EN 292. Standards used:EN 61 000-6-2 and EN 61 000-6-3. - Elektromagnetische Vertraglichkeit(89/336/EWG). - Electrical equipment designed for use within certain voltage limits Normen,die verwendet wurden:EN 61 000-6-2 and EN 61 000-6-3. (73/23/EEC)[95]. - Elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Standards used:EN 60 335-1 and EN 60 335-2-51. Spannungsgrenzen(73/23/EWG)[95]. Normen,die verwendet wurden:EN 60 335-1 and EN 60 335-2-51. Declaration de Conform ite Dichiarazione di Conformity Nous GRUNDFOS declarons sous notre seule responsabilite que les produits Noi GRUNDFOS dichiariamo sotto la nostra esclusiva responsabilita the i pro- CR et CRN auxquels se Were tette declaration sont conformes aux Directives dotti CR e CRN,ai quali questa dichiarazione si riferisce,sono conformi alle 1 du Conseil concernant le rapprochement des legislations des Etats membres CE Direttive del consiglio concernenti it rawicinamento delle legislazioni degli Stati relatives a membri CE relative a - Machines(98/37/CE). - Macchine(98/37/CE). Standard utilise:EN 292. Standard usato:EN 292. - Compatibilite electromagnetique(89/336/CEE). - Compatibilita elettromagnetica(89/336/CEE). Standards utilises:EN 61 000-6-2 et EN 61 000-6-3. Standard usati:EN 61 000-6-2 e EN 61 000-6-3. - Materiel electrique destine a employer dans certaines limites de - Materiale elettrico destinato ad essere utilizzato entro certi limiti di tension(73/23/CEE)[95]. tensione(73/23/CEE)[95]. Standards utilises:EN 60 335-1 et EN 60 335-2-51. Standard usati:EN 60 335-1 e EN 60 335-2-51. Declaration de Conform idad Declaragao de Conformidade Nosotros GRUNDFOS declaramos bajo nuestra Unica responsabilidad que los Nos GRUNDFOS declaramos sob nossa Unica responsabilidade que os produtos productos CR y CRN a los cuales se refiere este declaration son conformes con CR e CRN aos quais se refere esta declaragao estao em conformidade com as las Directives del Consejo relatives a la aproximacion de las legislaciones de los Directives do Conselho das Comunidades Europeias relatives a aproximacao das Estados Miembros de la CE sobre legislagoes dos Estados Membros respeitantes a - Maquinas(98/37/CE). - Maquinas(98/37/CE). Norma aplicada:EN 292. Norma utilizada:EN 292. - Compatibilidad electromagnetica(89/336/CEE). - Compatibilidade electromagnetica(89/336/CEE). Normas aplicadas:EN 61 000-6-2 y EN 61 000-6-3. Normas utilizadas:EN 61 000-6-2 e EN 61 000-6-3. - Material electrico destinado a utilizarse con determinados limites de tension - Material electrico destinado a ser utilizado dentro de certos limites de ten- (73/23/CEE)[95]. sao(73/23/CEE)[95]. Normas aplicadas:EN 60 335-1 y EN 60 335-2-51. Normas utilizadas:EN 60 335-1 e EN 60 335-2-51. Ar1Awan FuppdpcpwanS Overeenkomstigheidsverklaring Eµe(c r)GRUNDFOS SrlXWvouµeµe anoKXeiarixa own mac eu0Uvrl On ra Wij GRUNDFOS verklaren geheel onder eigen verantwoordelijkheid dat de pro- npotovra CR Kai CRN auppopcpWvovraiµc-my Obrlv(a Tou Eu1113ouMou en( dukten CR en CRN waarop deze verklaring betrekking heeft in overeenstemming Tic aiiycAiorlc Twv voµwv Twv Kpa'Wv McXWv Trig EupwnatKrjc EvWOTlc ae zijn met de Richtlijnen van de Raad inzake de onderlinge aanpassing van de wet- oXearlµe ra gevingen van de Lid-Staten betreffende - MrlXavrjµara(98/37/EC). - Machines(98/37/EG). flpoTuno nou Xprlaiµononj8nKe:EN 292. Norm:EN 292. - HXeicrpoµayvrlrLKrj auµ(3arerarra(89/336/EEC). - Elektromagnetische compatibiliteit(89/336/EEG). flporuna nou XprlarµonoinenKav:EN 61 000-6-2 Kar EN 61 000-6-3. Normen:EN 61 000-6-2 en EN 61 000-6-3. - HXeKTptKec auaKeuec oXeoiaaµevec via Xprjarl evroc opioµevcov op(wv - Elektrisch materiaal bestemd voor gebruik binnen bepaalde spanningsgren- rlXei rpiKrjc raorlc(73/23/EEC)[95]. zen(73/23/EEG)[95]. rlporuna nou Xpgaiµonoirj0rlKav:EN 60 335-1 Kai EN 60 335-2-51. Normen:EN 60 335-1 en EN 60 335-2-51. Ftirsakran om overensstammelse Vastaavuusvakuutus Vi GRUNDFOS forsakrar under ansvar,att produkterna CR och CRN,som Me GRUNDFOS vakuutamme yksin vastuullisesti,etta tuotteet CR ja CRN,jota omfattas av denna forsakran,ar i overensstammelse med Radets Direktiv om tame vakuutus koskee,noudattavat direktiiveja jotka kasittelevat EY:n jasenvalti- inbordes narmande till EU-medlemsstaternas lagstiftning,ayseende oiden koneellisia laitteita koskevien lakien yhdenmukaisuutta seur.: - Maskinell utrustning(98/37/EC). - Koneet(98/37/EY). Anvand standard:EN 292. Kaytetty standardi:EN 292. - Elektromagnetisk kompatibilitet(89/336/EC). - Elektromagneettinen vastaavuus(89/336/EY). Anvanda standarder:EN 61 000-6-2 och EN 61 000-6-3. Kaytetyt standardit:EN 61 000-6-2 ja EN 61 000-6-3. - Elektrisk material aysedd for anvandning inom vissa spanningsgranser - Maarattyjen janniterajoitusten puitteissa kaytettavat sahkOiset laitteet (73/23/EC)[95]. (73/23/EY)[95]. Anvanda standarder:EN 60 335-1 och EN 60 335-2-51. Kaytetyt standardit:EN 60 335-1 ja EN 60 335-2-51. Overensstem m elseserklmring Vi GRUNDFOS erklfrer under ansvar,at produkterne CR og CRN,som denne Bjerringbro,1st September 2003 I erklaering omhandler,er i overensstemmelse med Radets direktiver om indbyr- des tilnaermelse til EF medlemsstaternes lovgivning om - Anvendt (98/37/EF).dard: C9 i Anvendt standard:EN 292. 7 �„�( - Elektromagnetisk kompatibilitet(89/336/E0F). Anvendte standarder:EN 61 000-6-2 og EN 61 000-6-3. I - Elektrisk materiel bestemt til anvendelse inden for visse spaendingsgraenser Jan Strandgaard (73/23/E0F)[95]. Technical Manager Anvendte standarder:EN 60 335-1 og EN 60 335-2-51. CR, CRN Installation and Page 4 <<B operating instructions Montage- and Seite 9 • 71 Betriebsanleitung Notice d'installation Page 15 ■ F et d'entretien Istruzioni di installazione Pag. 21 1.1 e funzionamento Instrucciones de instalacion Pag. 26 • E I y funcionamiento Instrugoes de instalagao Pag. 31 rP e funcionamento OanyIcS cykarao-raargS XeXIba 37 .3R1 KQI AcIToupyIac Installatie- en Pag. 43 ■ NL bed ien ingsinstructies Monterings- och Sida 48 • S I driftsinstruktion Asennus-ja Sivu 53 • SF kayttoohjeet Monterings- og Side 58 • ')K I driftsinstruktion CONTENTS 3. Applications Page GRUNDFOS multistage in-line centrifugal pumps,types CR and 1. Handling 4 CRN, are designed for a wide range of applications. 2. Type designation 4 Pumped liquids 2.1 Pump key for CR, CRN 2,4, 8 and 16 4 Thin, non-explosive liquids, not containing solid particles or fi- 3. Applications 4 bres.The liquid must not attack the pump materials chemically. 4. Technical data 4 When pumping liquids with a density and/or viscosity higher than 4.1 Ambient temperature 4 that of water,motors with correspondingly higher outputs must be 4.2 Liquid temperature 4 used, if required. 1 4.3 Maximum permissible operating pressure and liquid temperature for the shaft seal 4 CR,CRN 4.4 Minimum inlet pressure 5 For liquid transfer, circulation and pressure boosting of cold or 4.5 Maximum inlet pressure 5 hot clean water. 4.6 Electrical data 5 CRN 4.7 Frequency of starts and stops 5 4.8 Dimensions and weights 5 In systems where all parts in contact with the liquid must be made 4.9 Sound level 5 of stainless steel,CRN pumps must be used. 5. Installation 5 6. Coupling adjustment 6 4. Technical data 7. Electrical connection 6 4.1 Ambient temperature 7.1 Frequency converter operation 6 Maximum +40°C. 8. Start-up 7 If the ambient temperature exceeds+40°C,the motor output(P2) 9. Maintenance 7 must be reduced,see fig. 1. 10. Frost protection 7 Fig. 1 11. Service 8 P2 12. Fault finding chart 8 [°i°] • - 13. Disposal 8 100 90 Before beginning installation procedures,these in- 80 Astallation and operating instructions should be stud- 70 ied carefully.The installation and operation should 60 co also be in accordance with local regulations and ac- 50 1 1 1 1 I m cepted codes of good practice. 20 25 30 35 40 45 50 55 60 65 70 75 80 co cv t[°C] o 1 .Handling 1000 22502 500 m 1 AThe motors of the CR,CRN 2,4,8 and 16 pumps are 4.2 Liquid temperature supplied with lifting eyes which must not be used for lifting the entire pump. Pump type Liquid temperature When the entire pump is to be lifted, observe the following: CR, CRN 2,4, 8 and 16 -20°C to+120°C • CR, CRN 2,4, 8 and 16 pumps fitted with GRUNDFOS MG See also fig.A,page 63,which indicates the relationship between motors should be lifted in the pump head by means of straps liquid temperature and maximum permissible operating pressure. or the like. • For other motor makes, it is recommended to lift the pump in Note:The maximum permissible operating pressure and liquid the pump head by means of straps. temperature ranges apply to the pump only. 4.3 Maximum permissible operating pressure and 2. Type designation liquid temperature for the shaft seal I 2.1 Pump key for CR, CRN 2, 4, 8 and 16 Fig. 2 Example CR 8-30/2-X- X- X-XXXX iP ba RN 2,4,8 and 16: l Pump range: 30 CR, CRN 25 • Nominal flow rate in m3/h Number of stages x 10 20 AUUE/AUUV AUUE• 1 1 Number of impellers(is only used if the y pum p 15 AUUE/AUUV has fewer impellers than chambers) 10 W> I I I RUBE/BURN D D BUBE $ Code for pump version 5 cc cc a Code for pipework connection 0 m Code for materials -40 -20 0 20 40 60 80 100 120 140 160 E. Code for shaft seal and rubber pump parts t[°C] 4.4 Minimum inlet pressure 4.8 Dimensions and weights Fig.3 Dimensions: See fig.C, page 65. Weights: See label on the packing. 4.9 Sound level r See fig. D, page 66. 40 Hf 5. Installation t r - The pump can be installed vertically or horizontally,see fig.4. -� p Ensure that an adequate supply of cool air reaches the motor H NPSH cooling fan. However,the motor must never fall below the hori- Pb m zontal plane. a N Fig.4 1 V [ Hv iIP Ilii The maximum suction lift"H"in metres head can be calculated as , follows: Si'''. H=pbx10.2-NPSH-Hf-H„-HS a Pb = Barometric pressure in bar. -' _- p L El a - (Barometric pressure can be set to 1 bar). - - m In closed systems, Pb indicates the system pressure ~ in bar. Arrows on the pump base show the direction of flow of liquid NPSH = Net Positive Suction Head in metres head through the pump. (to be read from the NPSH curve on page 69 at the Figure C, page 65,shows the dimensions of the base as well as highest flow the pump will be delivering). the diameter and the position of the foundation bolt holes. Hf = Friction loss in suction pipe in metres head at the To minimize possible noise from the pump, it is advisable to fit ex- highest flow the pump will be delivering. pansion joints either side of the pump and anti-vibration mount- Hv = Vapour pressure in metres head,see fig. E on page ings between foundation and pump. 66.tm= Liquid temperature. Port-to-port lengths and pipework connections appear from fig.C, Hs = Safety margin=minimum 0.5 metres head. page 65. If the calculated"H"is positive,the pump can operate at a suction Isolating valves should be fitted either side of the pump to avoid lift of maximum "H"metres head. draining the system if the pump needs to be cleaned, repaired or If the calculated"H"is negative, an inlet pressure of minimum replaced. "H"metres head is required.There must be a pressure equal to Install the pipes so that air locks are avoided,especially on the the calculated"H"during operation. suction side of the pump. Correct pipework shown in fig. 5. Example: Fig. 5 pb= 1 bar. Pump type: CR 16, 50 Hz. Flow rate: 16 m3/h. NPSH (from page 69): 1.5 metres head. Hf=3.0metreshead. temperature:Liquidtemperaerature: +60°C. H„(from fig. E, page 66): 2.1 metres head. H=pb x 10.2-NPSH-Hf-Hv-Hs[metres head]. H= 1 x 10.2-1.5-3.0-2.1 -0.5=3.1 metres head. E i- 1 This means that the pump can operate at a suction lift of maxi- mum 3.1 metres head. I 1 2 3 Pressure calculated in bar: 3.1 x 0.0981 =0.30 bar. o Pressure calculated in kPa: 3.1 x 9.81 =30.4 kPa. . 4.5 Maximum inlet pressure ,U.I�1I I1©1IIIIII�1*N Figure B, page 64, shows the maximum permissible inlet pres- sure. However,the actual inlet pressure+pressure when the Pos. pump is running against a closed valve must always be lower no. Description Function than the"maximum permissible operating pressure". If the system and the pumps are to be pressure-tested at a pres- 1 Expansion Reduces noise and absorbs vibra- sure higher than that stated in fig. B, page 64,the pump shaft joint tions and expansion. must be locked to prevent axial movement. 2 Isolating valve Enables easy service of the pump. 4.6 Electrical data Pipe hanger Supports pipe and absorbs distor- See motor nameplate. 3 tion and strain. 4.7 Frequency of starts and stops Note:The pump must always be protected against backflow by means of a non-return valve(foot valve). Motors up to 4 kW: Maximum 100 times per hour. Other motors: Maximum 20 times per hour. In the case of installations in which the discharge pipe slopes 7. Electrical connection downwards away from the pump and there is a risk of siphon ef- The electrical connection should be carried out by an authorized fect and in installations which must be protected against backflow electrician in accordance with local regulations. of unclean liquids, a vacuum valve must be fitted close to the pump, see fig.6. Before removing the terminal box cover and before ® any removal/dismantling of the pump,make sure that Fig.6 the electricity supply has been switched off. The pump must be connected to an external mains switch with a minimum contact gap of 3 mm in all I poles. �_ The operating voltage and frequency are marked on the motor nameplate. Make sure that the motor is suitable for the electricity supply on which it will be used. Single-phase GRUNDFOS motors incorporate a thermal switch and require no additional motor protection. MI*1111:11.I4I f Three-phase motors must be connected to a motor starter. The terminal box can be turned to four positions, in 90°steps: Minimum flows: 1. If necessary, remove the coupling guards. Do not remove the Liquid temperature coupling. 2. Remove the bolts securing the motor to the pump. +120°C 3. Turn the motor to the required position. Pump type 0°C +150°C Up to+80°C +$0 C (only spe- 4. Replace and tighten the bolts. cial version) 5. Replace the coupling guards. The electrical connection should be carried out as shown in the CR,CRN 2 0.2 m°/h 0.5 m3/h - diagram inside the terminal box cover. CR,CRN 4 0.4 m°/h 1.0 m°/h - CR,CRN 8 0.8 m'/h 2.0 m'/h 7.1 Frequency converter operation CR,CRN 16 1.6 m°/h 4.0 m3/h - Motors supplied by GRUNDFOS: Note:The pump must never operate against a closed discharge All three-phase motors supplied by GRUNDFOS can be con- valve. netted to a frequency converter. Dependent on the frequency converter type,this may cause in- 6. Coupling adjustment creased acoustic noise from the motor. Furthermore, it may cause the motor to be exposed to detrimental voltage peaks. For adjustment of coupling in CR, CRN 2 and 4, see fig. F, Note: GRUNDFOS motors types MG 71 and MG 80 as well as page 67. MG 90(1.5 kW,2-pole),all for supply voltages up to and including For adjustment of coupling in CR, CRN 8 and 16,see fig.G, 440 V(see motor nameplate), must be protected against voltage page 68. peaks higher than 650 V(peak value)between the supply termi- nals. It is recommended to protect all other motors against voltage peaks higher than 850 V. The above disturbances, i.e. both increased acoustic noise and detrimental voltage peaks,can be eliminated by fitting an LC filter between the frequency converter and the motor. For further information,please contact the frequency converter or motor supplier. Other motor makes than those supplied by GRUNDFOS: Please contact GRUNDFOS or the motor manufacturer. 8. Start-up CR 2 and 4, Note: Do not start the pump until it has been filled with liquid and CRN 2,4,8 and 16: vented. For these pumps, it is advisable to open the bypass valve during Pay attention to the direction of the vent hole and start-up.The bypass valve connects the suction and discharge take care to ensure that the escaping water does not sides of the pump,thus making the filling procedure easier.When A cause injury to persons or damage to the motor or other components. the operation is stable,the bypass valve can be closed.WhenCD pumping liquids containing air, it is advisable to leave the bypass In hot-water installations, special attention should be valve open. paid to the risk of injury caused by scalding hot water. Fig.7 Step Action 1 :.......16ILL____ Close the isolating valve on Drain plug '4' the discharge side of the Bypass valve o pump and open the isolating valve on the suction side. � �_ :n - I- M 2III ; w Remove the priming plug from :42=1 =:_ r r. the pump head and slowly fill 1 i�� a the pump with liquid. N. - ° Replace the priming plug and c, = tighten securely. lin* E I- 3 9. Maintenance ", See the correct direction of ro- tation of the pump on the mo- 4 o Before starting work on the pump, make sure that all --- IA , tor fan cover. power supplies to the pump have been switched off ./ and that they cannot be accidentally switched on. f//� Ei— }ffl Pump bearings and shaft seal are maintenance-free. If the pump is to be drained for a long period of inactivity,remove 4 one of the coupling guards to inject a few drops of silicone oil on 1 the shaft between the pump head and the coupling.This will pre- it-- , vent the shaft seal faces from sticking. —' a Start the pump and check the Motor bearings: i i- - v direction of rotation. 0 Motors which are not fitted with grease nipples are maintenance- - free. I s I I f Motors fitted with grease nipples should be lubricated with a high- s temperature lithium-based grease,see the instructions on the fan cover. Vent the pump by means of In the case of seasonal operation (motor is idle for more than w the vent valve in the pump 6 months of the year), it is recommended to grease the motor N head.At the same time,open when the pump is taken out of operation. _imi the discharge isolating valve a little. 10. Frost protection i- Pumps which are not being used during periods of frost should be 6 drained to avoid damage. Continue to vent the pump.At Drain the pump by loosening the vent screw in the pump head h. ;,;:z i the same time, open the dis- .....4.670 and by removing the drain plug from the base. co charge isolating valve a little Care must be taken to ensure that the escaping water -Tr more. does not cause injury to persons or damage to the A motor or other components. 1- In hot-water installations, special attention should be 7 paid to the risk of injury caused by scalding hot water. Do not tighten the vent screw and replace the drain plug until the Close the vent valve when a pump is to be used again. ivr, a steady stream of liquid runs CR 2 and 4, 0 out of it.Completely open the discharge isolating valve. CRN 2,4,8 and 16: 1.1..141.64111061111 E Before replacing the drain plug in the base,screw the bypass valve out against the stop,see fig.7. Fit the drain plug by tightening the large union nut followed by the bypass valve. 1 1 11 I 11. Service Note: If a pump has been used for a liquid which is injurious to health or toxic,the pump will be classified as contaminated. If GRUNDFOS is requested to service the pump, GRUNDFOS ® must be contacted with details about the pumped liquid,etc.be- fore the pump is returned for service.Otherwise GRUNDFOS can refuse to accept the pump for service. Possible costs of returning the pump are paid by the customer. However,any application for service(no matter to whom it may be made)must include details about the pumped liquid if the pump has been used for liquids which are injurious to health or toxic. 12. Fault finding chart ABefore removing the terminal box cover and before any removal/dismantling of the pump,make sure that the electricity supply has been switched off and that it cannot be accidentally switched on. Fault Cause Remedy 1. Motor does not run a) Supply failure. Connect the electricity supply. when started. b) Fuses are blown. Replace fuses. c) Motor starter overload has tripped out. Reactivate the motor protection. d) Main contacts in motor starter are not making Replace contacts or magnetic coil. contact or the coil is faulty. e) Control circuit is defective. Repair the control circuit. f) Motor is defective. Replace the motor. 2. Motor starter overload a) One fuse/automatic circuit breaker is blown. Cut in the fuse. trips out immediately b) Contacts in motor starter overload are faulty. Replace motor starter contacts. when supply is switched on. c) Cable connection is loose or faulty. Fasten or replace the cable connection. d) Motor winding is defective. Replace the motor. e) Pump mechanically blocked. Remove the mechanical blocking of the pump. f) Overload setting is too low. Set the motor starter correctly. 3. Motor starter overload a) Overload setting is too low. Set the motor starter correctly. trips out occasionally. b) Low voltage at peak times. Check the electricity supply. 4. Motor starter has not a) Check 1 a), b),d)and e). tripped out but the pump does not run. 5. Pump capacity not a) Pump inlet pressure is too low(cavitation). Check the suction conditions. constant. b) Suction pipe/pump partly blocked by impurities. Clean the pump or suction pipe. c) Pump draws in air. Check the suction conditions. 6. Pump runs but gives a) Suction pipe/pump blocked by impurities. Clean the pump or suction pipe. no water. b) Foot or non-return valve blocked in closed po- Repair the foot or non-return valve. sition. c) Leakage in suction pipe. Repair the suction pipe. d) Air in suction pipe or pump. Check the suction conditions. e) Motor rotates in the wrong direction. Change the direction of rotation of the motor. 7. Pump runs back- a) Leakage in suction pipe. Repair the suction pipe. wards when switched b) Foot or non-return valve is defective. Repair the foot or non-return valve. off. 8. Leakage in shaft seal. a) Shaft seal is defective. Replace the shaft seal. 9. Noise. a) Cavitation occurs in the pump. Check the suction conditions. b) Pump does not rotate freely(frictional resist- Adjust the pump shaft. ance)because of incorrect pump shaft posi- tion. c) Frequency converter operation. See section 7.1 Frequency converter operation. 13. Disposal Disposal of this product or parts of it must be carried out accord- ing to the following guidelines: 1. Use the local public or private waste collection service. 2. In case such waste collection service does not exist or cannot handle the materials used in the product, please deliver the product or any hazardous materials from it to your nearest GRUNDFOS company or service workshop. Subject to alterations. 1 Fig.A 1 1 Gg Maximum permissible operating pressure: O Max.zulassiger Betriebsdruck: O Pression de fonctionnement maxi autorisee: O Massima pressione di esercizio possibile: 0 Presion maxima de funcionamiento permitida: © permissivel: maxima de funcionamento GR Meyuorq emrpenrq nIco, Aeiroupyiaq: Nl. Maximaal toelaatbare werkdruk: O Max.tillatet driftstryck: SF Suurin sallittu kayttopaine: DK Maks.tilladeligt driftstryk: Frequency Pump type Curve Frequenz Pumpentyp Kurve p[barj Frequence Type de pompe Courbe 36 Frequenza Pompa tipo Curva Frecuencia Tipp de bomba Curva 32 Frequencia Modelo da bomba Curva 28 fuxv6Tgra Tunoc avTAiac Kapn iAq Frequentie Pomptype Curve 24 �� 3 Frekvens Pumptyp Kurva 20 2 Taajuus Pumpputyyppi Kayra Frekvens Pumpetype Kurve 16 • 1 CR, CRN 2-20 4 CR, CRN 2-150 1 12 CR, CRN 2-180 4 CR, CRN 2-260 2 8 CR, CRN 4-20/1 4 CR, CRN 4-160 1 CR,CRN 4-190 4 CR, CRN 4-220 2 4 0 50 Hz CR, CRN 8-20/1 4 CR, CRN 8-120 1 0 I CR, CRN 8-140 4 CR, CRN 8-200 3 -40 -20 0 20 40 60 80 100 120 140 160 0 CR, CRN 16-30/2 4 CR, CRN 16-80 1 t[C] 0 CR, CRN 16-100 4 CR,CRN 16-160 3 CR, CRN 2-20 4 CR, CRN 2-150 1 CR, CRN 2-180 4 CR, CRN 2-260 2 CR, CRN 4-20/1 4 CR, CRN 4-160 1 CR,CRN 4-190 4 CR, CRN 4-220 2 60 Hz CR,CRN 8-20/1 4 CR,CRN 8-120 1 CR,CRN 8-140 4 CR, CRN 8-200 3 CR,CRN 16-30/2 4 CR, CRN 16-80 1 CR, CRN 16-100 4 CR,CRN 16-160 3 1 Fig. B Gg Maximum inlet pressure for CR and CRN: O Max.Zulaufdruck fur CR and CRN: Pression maximum d'entree pour CR et CRN: ED Massima pressione in aspirazione per CR e CRN: • Presi6n maxima de entrada para CR y CRN: Pressao maxima de admissao CR e CRN: GR Ma yiarr)nieaq eiaoSou yia CR Kai CRN: NL Maximale inlaatdruk m.b.t.type CR en CRN: O Max.tilloppstryck for CR och CRN: SF Suurin tulopaine CR ja CRN: DK Maks.tillebstryk for CR og CRN: 50 Hz 60 Hz CR,CRN 2 CR, CRN 2-20 6 bar CR, CRN 2-20—> CR, CRN 2-60 10 bar CR, CRN 2-30 —> CR, CRN 2-110 10 bar CR, CRN 2-70 4 2-180 15 bar CR, CRN 2-130 —> CR, CRN 2-260 15 bar CR, CRN 4 CR, CRN 4-20/1 4 CR, CRN 4-20 6 bar CR, CRN 4-20/1 4 CR, CRN 4-20 6 bar CR,CRN 4-30 4 CR, CRN 4-100 10 bar CR, CRN 4-30 4 CR, CRN 4-80/7 10 bar CR, CRN 4-120 4 CR,CRN 4-220 15 bar CR, CRN 4-80 4 CR, CRN 4-160 15 bar CR, CRN 8 CR, CRN 8-20/1 4 CR, CRN 8-60 6 bar CR, CRN 8-20/1 9IR, CRN 8-40 , 6 bar CR, CRN 8-80 4 CR, CRN 8-200 10 bar CR, CRN 8-50 4 CR, CRN 8-140 10 bar CR, CRN 16 CR, CRN 16-30/2 4 CR, CRN 16-30 6 bar CR, CRN 16-30/2 4 CR, CRN 16-30 6 bar CR, CRN 16-40 4 CR, CRN 16-160 10 bar CR, CRN 16-40 4 CR, CRN 16-100 10 bar C) C) C) f) C) C) C) C) Z - Z co Z A Z N - - C) Co A N N 3 T H N 3r.. 0 0 0 3 r 1.1 �J — v 0o ., a, 3 = z o 0 0 3 ° v TMOO 2251 3393 H N N) j j 3 111i_ v o 0 0 0 3 = I D m r--I O O N N 3 0 0) W A -4D. t'� TMOO 2252 3393 H N N N N 3 r E N o 0 0 3 = D 3 s' v cm al w w 3 ° 0 ,-- N N) 3 TMOO 2253 3393 H N) N) � N a) c o 0 3 r i co 0o a, a, 3 Z Z o 0 0 0 3= O Z n) N) N) i) 0 L..q v TMOO 2254 3393 H 3 o o CO 0 01 01 01 01 3 r ." I::' (0 (0 ao 0o v v v v 3 - ° a o o 0 0 01 01 , 01 3 Z ., o ►. . ..._ L v O O O 0 N N 01 (N), Z z TMOO 2255 3393 0) 0) 0) 0) 0 0 0 0 3 r o 0 0 0 0 0 o O 3 -` -.IT nigil- 0 0 CO 0 0 V 0 J 3 N ,�' - v_ 3W 01 01 01 0, 0 0 0 01 3 CO144- N N N N N)_ N_ N_ N 3 co A ✓ 0) V 0) O 0 0 0 3") X C A W A 0) 0) W W 0) 3 m TMOO 2256 3393 0•6ij Fig. D GB Airborne noise emitted by pumps with motors fitted by GRUNDFOS: �D Luftschallemission von Pumpen mit Motoren,die von GRUNDFOS montiert sind: CF Bruit aerien emis par les pompes avec moteurs montes par GRUNDFOS: 01 Rumore aereo emesso da pompe dotate di motori installati da GRUNDFOS: 0 Nivel de ruido producido por bombas con motores montados por GRUNDFOS: Ruido emitido pelas electrobombas montadas pela GRUNDFOS: GR O6pu3oq nou eKnipneTai orov aipa ono avTAicc cq o5iaap*vcc pe Krvrirrjpec ands Tr)GRUNDFOS: NL Geluidsdruk van pompen met een door GRUNDFOS gemonteerde motor: OS Ljudtrycksniva fran pumpar med motorer monterade av GRUNDFOS: SF Ilmassa kantautuva aani GRUNDFOS'in asentamilla moottoreilla: DK Luftbaren stoj fra pumper med motorer monteret of GRUNDFOS: 50 Hz 60 Hz Motor EPA [kW] pA [dB(A)] [dB(A)] 0.25 <70 <70 0.37 <70 <70 0.55 <70 <70 0.75 <70 <70 1.1 <70 <70 1.5 <70 <70 2.2 <70 <70 3.0 <70 <70 4.0 <70 <70 5.5 <70 <70 7.5 <70 72 11 80 84 15 72 77 Fig. E 6n Hv CC/ (ml 150-_45 -40 140-35 -30 130-_25 120120 11015 -12 100110 90- -6,0 -6,0 80�'S,0 -4,0 703.0 60-2,0 -1,5 50- 1,0 40,0,6 0,6 3010,4 M 0,3 rn 20-02 1 0- -0,1 1"1 0- O 2 H CR, CRN 2 and 4 Fig.F N*1 r A B 6-__- 2.....4 �,1I I0ithiit .,. .`��•\ T)IIII r;,, r :I� 4i .741‘1\--9 I I . •• 10' iiiii0 � o' VIII I,o,f, , ,..„m I ! rnN � N co, • G1- C D �1 M6 13 Nm(1,3 kpm) 1• ;ij a M8 32 Nm(3,1 kpm) t1,5 mmj .�01M10 62 Nm(6,2 kpm) 1 �IIIIII�,�r`��`'POI 2 ■of ( ' . ate. O I i 1 1, 1� �������� '' 0 114 co Vil(W,I. 11 / N 2 1 Ipoi N N `�� , N CR, CRN 8 and 16 Fig.G A IB 1 Aiwi 41:11°40 71111II fi!4 SiIlll�lgl�' .,j; 44 W1-- , t 9 1111 ' 4 2 le" -10 8 11111 . C41 Op\, , *11111 %8. i :<-' "*, >1" 4-- 8 `j i A % i,;-- ii CD 3 • 4)0 M613Nm1,3kpm)o M632 Nm�3,1kpm)1 t4M10 62 Nm(6,2 kpm) ° O _till ''rte --16_ � 1 + LIIIIIIIII1 N ( i(I r ''‘.5>,-' , 4 t A\ I l4 1 49 1001 Oil • III.j : :;I41110- 4* �1 ► 1 o 71111 m _ N N P O. i, P NPSH p H [kPa] [m] CR 2,CRN 2 9- 60 Hz 80- 8 7 60- 6 • 50 Hz 5 40- 4 3 20- 2 n 1 a, kr v 0- 0 (N N 0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q[m'/h] tD o I I I I I I I o 0.0 0.2 0.4 0.6 0.8 1.0 Q Ws] 1- P H [kPa] [m] CR 4,CRN 4 • • 2.8 I 24-2.4 60 HZ 2.0 50 H7 16- 1s 1.2 8-0.8 0.4 �' r- rn La 0-0.0 v CD DI 0 1 2 3 4 5 6 7 8 Q[m'/h] `O 1 I I I I I I o 0.0 0.4 0.8 1.2 1.6 2.0 2.4 Q[Ifs] i- P H [kPa] [m] CR 8 CRN 8 3.6 32-3.2 .............1 4N. 2.8 ............ .. 24-2A MEMMENNEN 5o Hz MIAMI 111........ ,M... Nameplate on 16-21.0 ..... ..rM .... ... pump indicates 42 1.2 ..........'41.... gpm. ........__ina..... 8-0.8 �M�MINEzi,....... o-0.o allaill11............ L. N O 1 2 3 4 5 6 7 8 9 10 11 12 13 Q[m'/h] t2 11 1 1 1 1 1 I I I I I 0 0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q[IN 1- P H [kPa] [m] CR 16,CRN 16 9 80- 8 I 60 Hz 7 50 Hz 60- 6- 5 1 I 40- 4 3- 20- 2 1 rn CO N O 2 4 6 8 10 12 14 16 18 20 22 24Q[V/h) af I I I I I I I o O 1 2 3 4 5 6 7Q[Ifs] 1- 1 LIL.. - --- ------- -- - - - - - f Denmark Hong Kong Poland GRUNDFOS DK A/S GRUNDFOS Pumps(Hong Kong)Ltd. GRUNDFOS Pompy Sp.z o.o. Poul Due Jensens Vej 7A Unit 1,Ground floor ul.Klonowa 23 DK-8850 Bjerringbro Siu Wai Industrial Centre Baranowo k.Poznania Tlf.:+45-87 50 50 50 29-33 Wing Hong Street& PL-62-081 Przezmierowo Telefax:+45-87 50 51 51 68 King Lam Street,Cheung Sha Wan Phone:+48-61-650 13 00 E-mail:info GDK@grundfos.com Kowloon Telefax:+48-61-650 13 50 www.grundfos.com/DK Phone:+852-27861706/27861741 Portugal Argentina Telefax:+852-27858664 Bombas GRUNDFOS Portugal,S.A. Bombas GRUNDFOS de Argentina S.A. Hungary Rua Calvet de Magalhaes,241 Ruta Panamericana km.37.500 Lote 34A GRUNDFOS Hungaria Kft. Apartado 1079 1619-Garin Park u.8 P-2770-153 Paco de Arcos Pcia.de Buenos Aires H-2045 Torbkbalint, Tel.:+351-21-440 76 00 Phone:+54-3327 414 444 Phone:+36-34 520 100 Telefax:+351-21-440 76 90 Telefax:+54-3327 411 111 Telefax:+36-34 520 200 Russia Australia India 000 GRUNDFOS GRUNDFOS Pumps Pty.Ltd. GRUNDFOS Pumps India Private Limited Shkolnaya 39 P.O.Box 2040 Flat A,Ground Floor RUS-109544 Moscow Regency Park 61/62 Chamiers Aptmt Phone:+7-095 564 88 00,+7-095 737 30 00 South Australia 5942 Chamiers Road Telefax:+7-095 564 88 11,+7-095 737 75 36 Phone:+61-8-8461-4611 Chennai 600 028 e-mail:grundfos.moscow@grundfos.com Telefax:+61-8-8340 0155 Phone:+91-44 432 3487 Singapore Austria Telefax:+91-44 432 3489 GRUNDFOS(Singapore)Pte.Ltd. GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Indonesia 24 Tuas West Road Grundfosstraf6e 2 PT GRUNDFOS Pompa Jurong Town A-5082 GrOdig/Salzburg JI.Rawa Sumur III,Blok III/CC-1 Singapore 638381 Tel.:+43-6246-883-0 Kawasan Industri,Pulogadung Phone:+65-6865 1222 Telefax:+43-6246-883-30 Jakarta 13930 Telefax:+65-6861 8402 Phone:+62-21-460 6909 Spain Belgium Telefax:+62-21-460 6910/460 6901 p N.V.GRUNDFOS Bellux S.A. Bombas GRUNDFOS Espana S.A. 1 Boomsesteenweg 81-83 Ireland Camino de la Fuentecilla,s/n B-2630 Aartselaar GRUNDFOS(Ireland)Ltd. E-28110 Algete(Madrid) Tel.:+32-3-870 7300 Unit 34,Stillorgan Industrial Park Tel.:+34-91-848 8800 Telecopie:+32-3-870 7301 Blackrock Telefax:+34-91-628 0465 Brazil County Dublin Sweden GRUNDFOS do Brasil Ltda. Phone:+353-1-2954926 GRUNDFOS AB Rua Tomazina 106 Telefax:+353-1-2954739 Box 63,Angeredsvinkeln 9 CEP 83325-040 Italy S-424 22 Angered Pinhais-PR GRUNDFOS Pompe Italia S.r.l. Tel.:+46-771-32 23 00 Phone:+55-41 668 3555 Via Gran Sasso 4 Telefax:+46-31 331 94 60 Telefax:+55-41 668 3554 1-20060 Truccazzano(Milano) Switzerland Canada Tel.:+39-02-95838112 GRUNDFOS Pumpen AG GRUNDFOS Canada Inc. Telefax:+39-02-95309290/95838461 Bruggacherstrasse 10 2941 Brighton Road Japan CH-8117 Fallanden/ZH Oakville,Ontario GRUNDFOS Pumps K.K. Tel.:+41-1-806 8111 L6H 6C9 1-2-3,Shin Miyakoda Telefax:+41-1-806 8115 Phone:+1-905 829 9533 Hamamatsu City Taiwan Telefax:+1-905 829 9512 Shizuoka pref.431-21 GRUNDFOS Pumps(Taiwan)Ltd. China Phone:+81-53-428 4760 14,Min-Yu Road GRUNDFOS Pumps(Shanghai)Co.Ltd. Telefax:+81-53-484 1014 Tunglo Industrial Park 22 Floor,Xin Hua Lian Building Korea Tunglo,Miao-Li County 755-775 Huai Hai Rd,(M) GRUNDFOS Pumps Korea Ltd. Taiwan,R.O.C. Shanghai 200020 6th Floor,Aju Building 679-5 Phone:+886-37-98 05 57 PRC Yeoksam-dong,Kangnam-ku,135-916 Telefax:+886-37-98 05 70 Phone:+86-512-67 61 11 80 Seoul Korea Thailand Telefax:+86-512-67 61 81 67 Phone:+82-2-5317 600 GRUNDFOS(Thailand)Ltd. Czech Republic Telefax:+82-2-5633 725 947/168 Moo 12,Bangna-Trad Rd.,K.M.3, GRUNDFOS s.r.o. Malaysia Bangna,Phrakanong Cajkovskeho 21 GRUNDFOS Pumps Sdn.Bhd. Bangkok 10260 779 00 Olomouc 7 Jalan Peguam U1/25 Phone:+66-2-744 1785...91 Phone:+420-585-716 111 Glenmarie Industrial Park Telefax:+66-2-744 1775...6 Telefax:+420-585-438 906 40150 Shah Alam Turkey Finland Selangor GRUNDFOS POMPA SAN.ve TIC.LTD.STI OY GRUNDFOS Pumput AB Phone:+60-3-5569 2922 Bulgurlu Caddesi no.32 Mestarintie 11 Telefax:+60-3-5569 2866 TR-81190(Jskiidar Istanbul Piispankyla Mexico Phone:+90-216-4280 306 FIN-01730 Vantaa(Helsinki) Bombas GRUNDFOS de Mexico S.A.de C.V. Telefax:+90-216-3279 988 Phone:+358-9 878 9150 Boulevard TLC No. 15 United Arab Emirates Telefax:+358-9 878 91550 Parque Industrial Stiva Aeropuerto GRUNDFOS Gulf Distribution Apodaca,N.L.66600 France P.O.Box 16768 Pompes GRUNDFOS Distribution S.A. Mexico Jebel Ali Free Zone Parc d'Activites de Chesnes Phone:+52-81-8144 4000 Dubai 57,rue de Malacombe Telefax:+52-81-8144 4010 Phone:+971-4-8815 166 F-38290 St.Quentin Fallavier(Lyon) Netherlands Telefax:+971-4-8815 136 Tel.:+33-4 74 82 15 15 GRUNDFOS Nederland B.V. United Kingdom Telecopie:+33-4 74 94 10 51 Postbus 104 GRUNDFOS Pumps Ltd. Germany NL-1380 AC Weesp Grovebury Road GRUNDFOS GMBH Tel.:+31-294-492 211 Leighton Buzzard/Beds.LU7 8TL Schliiterstr.33 Telefax:+31-294-492244/492299 Phone:+44-1525-850000 40699 Erkrath New Zealand Telefax:+44-1525-850011 Tel.:+49-(0)211 929 69-0 GRUNDFOS Pumps NZ Ltd. U.S.A. Telefax:+49-(0)211 929 69-3799 17 Beatrice Tinsley Crescent GRUNDFOS Pumps Corporation e-mail:infoservice@grundfos.de North Harbour Industrial Estate 17100 West 118th Terrace Service in Deutschland: Albany,Auckland Olathe,Kansas 66061 e-mail:kundendienst@grundfos.de Phone:+64-9-415 3240 Phone:+1-913-227-3400 Greece Telefax:+64-9-415 3250 Telefax:+1-913-227-3500 GRUNDFOS Hellas A.E.B.E. Norway 20th km.Athinon-Markopoulou Av. GRUNDFOS Pumper A/S P.O.Box 71 Stremsveien 344 GR-19002 Peania Postboks 235,Leirdal Phone:+0030-210-66 83 400 N-1011 Oslo Telefax:+0030-210-66 46 273 Tlf.:+47-22 90 47 00 Telefax:+47-22 32 21 50 Lit I MINK, I N N V VA I ti i nmking aneaa makes it possioie Innovation is the essence F 96 42 36 35 0903 30 Repl.V7 14 13 54 0500 rr. .Al., A •