HomeMy WebLinkAboutNC0046728_Industrial User_20180412 OF MOORF
..+. .. op,
0
Air
April 12, 2018 RECEIVED/DENR/DWR
APR 2 4 2018
Water Resources
Permitting Section
Ms. Shannon Hilton
Carolina Beverage Group, LLC
110 Barley Lane-PO Box 1183
Mooresville, NC 28115
Subject: Transmittal Letter for Industrial User Pretreatment Permit(IUP 0017)
Dear Ms. Hilton:
The Permit Modifications for Carolina Beverage Group, LLC (IUP# 0017)are enclosed. These
permit modifications are being issued due to changed conditions and will be effective 7-1-2018.
Any changes are issued pursuant to the requirements of North Carolina General Statute 143-
215.1 and local Sewer Use Ordinance and the Pretreatment Program.
Please read these permit modifications carefully.
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within
(30)days following receipt of this letter. Unless such demand is made, this decision shall be final
and binding. All changes will be in the History Section and highlighted in yellow.
Sincerely,
Eric Brackett
Environmental Compliance
(Local Pretreatment Control Authority)
cc. Jeff Campbell, Environmental Compliance Supervisor
Jamie Levis,WWTP Plant Manager
enclosure: IUP# 0017
Town of Mooresville, RRWWTP
Control Authority and/or Municipality
PERMIT
Industrial User Pretreatment Permit(IUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
0017 N/A
IUP Number 40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable
federal categorical pretreatment regulations, all other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and
the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry
hereafter referred to by name or as the permittee:
Industry name,permittee:
Carolina Beverage Group, LLC
Facility Located at Street Address
110 Barley Park Lane, PO Box 1183
City
Mooresville
State,Zip
North Carolina, 28115
Is hereby authorized to discharge wastewater from the facility located at the above listed address
into the sanitary sewer collection system and the wastewater treatment facility of the Control
Authority and/or Municipality listed below:
IUP Control Authority and/or Municipality WWTP name:
Rocky River Wastewater Treatment Plant
NPDES Number:
NC0046728
WWfP Address:
369 Johnson Dairy Road
City,State,Zip
Mooresville,North Carolina, 28115
In accordance with effluent limitations, monitoring requirements and all other conditions set
forth in Parts I, II,and III of this Industrial User Pretreatment Permit(IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date:
July 1St, 2018
Expiration date,this permit and the authorization to discharge shall expire at
midnight on this date:
December 31st 2018
LVV-4-1'?, - a „ 0 3
Date signed Jeff Enb�irdr►mental Compliance Supervisor
Campbell
Date signed Eric Environmental Compliance Officer
Brackett
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits& Monitoring Requirements
G.) Definitions and Limit Page(s)notes
A. IUP Basic Information:
Receiving Control Authority&WWTP name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP Name: IUP Number:
Carolina Beverage Group, LLC 0017
IUP Effective date: Pipe Numbers,list all regulated pipes:
July 1st, 2018 001
IUP Expiration date: IUP 40 CFR#(if applicable),or N/A:
December 31st, 2018 N/A
B. IUP History. A Complete Permit History is required):
Effective Renewal or Description of changes over previous IUP.
Date Modification
January 1st,2004 Issued Permit Issued Permit
May 23rd,2005 Modification Flow modification from 0.025 MGD to 0.035 MGD monthly avg.:
0.035 MGD to 0.050 MGD daily max.
*pH low level changed from 6.0 to 6.5
August 19th,2005 Modification Special Conditions section added about"Certified Operator"
December 5th, Modification I. pH lower limit to 6.0 units,higher limit to 12.5 units
2005 2. Mass Loading on BOD changed from 4170 lbs.Daily Max.to
1251 lbs.Daily Max.and 6-month average from 1751.4 lbs.to
437.85 lbs.
3. TSS mass base from 417 lbs.Daily Max.to 83.4 lbs.Daily Max.
and 6-month average from 145.95 lbs.to 43.785 lbs.
4. Deleted Barium from permit monitoring requirements.
2
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
May 26th,2006 Modification 1. Changed Daily Max.Flow from 0.050 MGD to 0.120 MGD;
changed Average flow for 6 months from 0.035 MGD to 0.080
MGD.
2. Sample collection and storage increased to maintaining composite
samples for 14 days in a refrigerator. [NC DENR recommends
that Pretreatment Staff have access to industrial samples if
violations should occur at the POTW.]See Section III,Special
Conditions.
3. Changed cyanide detection from 0.002mg/I to 0.005mg/1,since
WWTP no longer has cyanide limit on permit.
4. Changed reporting authority from Rickie Stutts to Pretreatment
Staff.Rickie Stutts retired from the Town of Mooresville on
12/31/05.
5. Changed Pipe 01 to 001 to correspond with other permits.
6. Fixed grammatical errors.
August 15t,2006 Modification Increased flow for new production line:
a. 6-month average increased from 0.080 MGD to 0.200 MGD;
b. Year average increased from 0.120 MGD to 0.250 MGD
Date Modified Modification Increased flow for new production line:
October 15t,2006 a) 6-month average increased from 0.200 MGD to 0.500
(NJ) MGD;
b) Daily Max.increased from 0.250 MGD to 0.600 MGD
New streamlining as well as modifications
Date Modified Modification 1) Raised pH excursion lower limit to 5.0 units from 3.0 per
June ISt,2007 EPA Guidelines
(EB) 2) Changed report due date from the 15th to the 20th
3) Dropped the 14-day sample collection storage for samples
4) Changed POTW sampling frequency to 1/6 months
5) Changed CB&B sampling frequency(see limits page)
Date Modified Modification 1) Changed required detection limit to recommended detection
February Pt,2008 limit.
(EB) 2) Changed Oil&Grease sampling to monthly.
3) Changed cyanide daily max.limits from 0.007 mg/Ito 0.015
mg/1
4) Changed cyanide monthly avg.limits from 0.005 mg/Ito 0.01
mg/1
January 15t,2009 Issued New Issued New Streamlined Permit
(EB) Permit
January 151,2010 Modification 1) Changed limits from monthly average to six-month average.
(EB) 2) Took off ADMI color monitoring.(not on POTW limits)
3) Added explanation for pH excursions#9-part d.in special
conditions&added pH excursion report sheet.
January 15t,2014 Issued New Issued New Permit(Renewal)
(EB) Permit Increased zinc limit from 0.25 mg/1 to 0.35 mg/1 and six-month average to
0.30 mg/1
August I5t,2015 Modification Increased flow due to Engineering Study,CIP time changes and
(EB) Rev. 1 Pasteurizing more product:
A) Daily Max to 0.800 MGD from 0.600 MGD.
B) 6-month average to 0.700 MGD from 0.500 MGD
3
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance
with the effluent limitations, monitoring requirements, and all other conditions
set forth in this Industrial User Pretreatment Permit (IUP) into the sewer
collection system and wastewater treatment facility of the Control Authority
and/or Municipality.
2.) The Permittee is hereby authorized to continue operation of and discharge
wastewater from the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection forms.
IU Treatment Units
List all Treatment Units: Descriptions:
pH adjustment and Treatment system consists of chemical addition for pH adjustment
Sedimentation box and sedimentation box to reduce the solids in the discharge.
See: SOP attachment
3.) The Permittee is hereby authorized to, if required by the Control Authority
and/or Municipality and after receiving Authorization to Construct (A to C)
from the Control Authority and/or Municipality, construct and operate
additional pretreatment units as needed to meet final effluent limitations.
D.) Description of IUP Discharge(s):
1. Describe the discharge(s) from all regulated pipes.
Pipe#001,Description of Discharge:
Carolina Beverage Group, LLC is allowed to discharge to Pipe 001 wastewater
consisting of process water&wash down water. This discharge usually consists of high
BOD and TSS.
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes. See Attachment
5
Receiving POTW name=> Mooresville IU name=> Carolina Beverage
IUP, Part 1 Section F: Group,LLC
Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=> NC0046728 IUP#=> 0017
Effective date for these Limits=> 7/1/2018 Pipe#_> 001
The Permittee may discharge from this specific Expiration date for these Limits=> 12/31/2018 40 CFR#_> N/A
Pipe number according to these specific dates, if not applicable put N/A
THE LIMITS ON THIS PAGE ARE,(Check one below):
effluent limits, and monitoring requirements LIMITS for ENTIRE permit period=>
INTERIM Limits for period# 1 =>
INTERIM Limits for period#2=>
FINAL Limits Page=> X
IConcentration Limits Mass Limits Monitoring Frequency
Sample Recommended
Collection Laboratory
6/Month 6/Month Method Detection 1
Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level
1 Flow 0.800 0.700 MGD 550 GPM GPM Continuous Record
2 BOD mg/1 10,000 5,250 lbs./day 1 /WEEK 1/6 months C 2
3 TSS mg/1 1000.8 625.5 lbs./day 1 /WEEK 1/6 months C 5
4 Temperature Deg.C Deg.C
5 pH* 6.0- 12.0 Std.Units i Std.Units Continuous 1/6 months G
OTHER PARAMETERS;Please List Alphabetically
6 Aluminum monitoring only mg/1 lbs./day 1/quarter 1/6 months C 0.01
7 Cadmium 0.0050 0.003 mg/1 lbs./day 1/quarter 1/6 months C 0.001
8 Chloride monitoring only mg/1 lbs./day 1/quarter 1/6 months C 1
9 Chromium 0.075 0.050 mg/1 lbs./day 1/quarter 1/6 months C 0.01
10 Copper 0.250 0.200 mg/1 lbs./day 1/quarter 1/6 months C 0.01
11 Cyanide 0.015 0.01 mg/1 lbs./day 1/quarter 1/6 months G 0.01
12 Fluoride monitoring only mg/1 lbs./day 1/quarter 1/6 months C 0.2
13 Lead 0.048 0.032 mg/1 lbs./day 1/quarter 1/6 months C 0.005
14 Oil&Grease 150 100 mg/1 lbs./day 1/month 1/6 months G 5
15 Phosphorus monitoring only mg/1 lbs./day 1/quarter 1/6 months C 5
16 Nickel 0.075 0.050 mg/1 lbs./day 1/quarter 1/6 months C 0.005
17 Nitrogen,ammonia 10 7.5 mg/1 lbs./day 1/quarter 1/6 months C 0.1
18 Zinc 0.35 0.30 mg/1 lbs./day 1/quarter 1/6 months C 0.01
19 *pH—(4)20 min.excursions from permitted limits allowed within a 24-hr.period;(Any spike below 5.0 or above 12.5,no matter how brief a time,is
considered a violation)
6
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
G.) Definitions and Limit Page(s) notes:
In addition to the definitions in the Town of Mooresville's Sewer Use Ordinance
the following definitions and requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume, not less than 100 ml, collected
every hour during the entire discharge period on the sampling day.
Sampling day shall be a typical production, and discharge day.
2. Composite Sample, alternative definition:
A composite sample for the monitoring requirements of this IUP is the
same as described above unless specifically defined below as the
automatic or manual collection of constant volume and constant time grab
samples collected and composited according to the following criteria:
specific volume of each grab sample= Milliliters
specific time interval between samples = Hours
total duration of sample collection period= Hours
Total number of grab samples to be composited= Samples
3. Daily Monitoring Frequency
Daily Monitoring Frequency as specified in this IUP shall mean each day
of discharge.
4. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a
sample which is taken from a waste stream on a one-time basis without
regard to the flow in the waste stream and over a period of time not to
exceed 15 minutes at a representative point in the discharge stream.
5. Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this
IUP is defined as a single reading, observation, or measurement.
7
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART II,
1. Representative Sampling 16. Federal and/or State Laws
2. Reporting 17. Penalties
3. Test Procedures 18. Need to Halt or Reduce
4. Additional Monitoring by 19. Transferability
Permittee
5. Duty to comply 20. Property Rights
6. Duty to Mitigate 21. Severability
7. Facilities Operation, Bypass 22. Modification, Revocation,
Termination
8. Removed substances 23. Reapplication
9. Upset Conditions 24. Dilution Prohibition
10. Right of Entry 25. Reports of Changed Conditions
11. Availability of Records 26. Construction of pretreatment
facilities
12. Duty to provide information 27. Re-opener
13. Signatory Requirements 28. Categorical Re-opener
14. Toxic Pollutants 29. General Prohibitive Standards
15. Civil and Criminal Liability 30. Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the
volume and nature of the monitored discharge. All samples shall be taken at the
monitoring point specified in this permit and, unless otherwise specified, before the
effluent joins or is diluted by any other wastestream, body of water, or substance.
Monitoring points shall not be changed without notification and approval by, the permit
issuing authority.
2. Reporting
a.) Monitoring results obtained by the permittee shall be reported on forms specified
by the Control Authority and/or Municipality, postmarked no later than the
twentieth day of the month following the month in which the samples were
taken. If no discharge occurs during a reporting period (herein defined as each
calendar month) in which a sampling event was to have occurred, a form with
the phrase "no discharge" shall be submitted. Copies of these and all other
reports required herein shall be submitted to the Control Authority and/or
Municipality and shall be sent to the following address:
Rocky River WWTP
Town of Mooresville
P.D. Box 878
Mooresville,NC 28115
Att:Pretreatment Staff
8
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
b.) If the sampling performed by the permittee indicates a violation, the permittee shall
notify the Control Authority and/or Municipality within 24 hours of becoming aware
of the violation. The permittee shall also repeat the sampling and analysis and
submit the results of the repeat analysis to the Control Authority and/or Municipality
within 30 days after becoming aware of the violation.
c.) If no self-monitoring is required by this IUP, and the sampling performed by the
Control Authority and/or Municipality indicates a violation, the Control Authority
and/or Municipality shall notify the permittee within 24 hours of becoming aware of
the violation, and the permittee shall sample for the applicable parameter and submit
the results of this analysis within 30 days after the POTW became aware of the
violation.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the
techniques prescribed in 40 CFR part 136 and amendments thereto unless specified
otherwise in the monitoring conditions of this permit.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more
frequently than required by this permit, using approved analytical methods as specified
above, the results of such monitoring shall be submitted to the Control Authority and/or
Municipality. The Control Authority and/or Municipality may require more frequent
monitoring, or the monitoring of other pollutants not required in this permit by written
notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit.Any permit noncompliance
constitutes a violation of the Control Authority and/or Municipality Sewer Use
Ordinance and is grounds for possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in
violation of this permit which has a reasonable likelihood of adversely affecting human
health,the POTW,the waters receiving the POTW's discharge,or the environment.
7. Facilities Operation, Bypass
The permittee shall always maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve
compliance with the terms and conditions of this permit. Bypass of treatment facilities is
prohibited except when approved in advance by the Control Authority and/or
Municipality. Bypass approval shall be given only when such bypass is in compliance
with 40 CFR 403.17.
9
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
8. Removed Substances
Solids, sludge, filter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in a manner such as to prevent any pollutants
from such materials from entering the sewer system. The permittee is responsible for
assuring its compliance with any requirements regarding the generation, treatment,
storage, and/or disposal of "Hazardous waste" as defined under the Federal Resource
Conservation and Recovery Act.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and
temporary noncompliance with the effluent limitations of this permit because of factors
beyond the reasonable control of the permittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed or
inadequate treatment facilities, lack of preventative maintenance, or careless or improper
operations.
An upset may constitute an affirmative defense for action brought for the
noncompliance. The permittee has the burden of proof to provide evidence and
demonstrate that none of the factors specifically listed above were responsible for the
noncompliance.
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of
Environment and Natural Resources, Division of Water Quality, the Regional
Administrator of the Environmental Protection Agency, the Control Authority and/or
Municipality, and/or their authorized representatives, upon the presentation of
credentials:
1. To enter upon the permittee's premises where a real or potential discharge is
located or in which records are required to be kept under the terms and
conditions of this permit; and
2. At reasonable times to have access to and copy records required to be kept
under the terms and conditions of this permit; to inspect any monitoring
equipment or monitoring method required in this permit; and to sample any
discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration
and maintenance records as well as copies of reports and information used to complete
the application for this permit for at least (3) three years. All records that pertain to
matters that are subject to any type of enforcement action shall be retained and preserved
by the permittee until all enforcement activities have concluded and all periods of
limitation with respect to any and all appeals have expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports
prepared in accordance with terms of this permit shall be available for public inspection
at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance,
effluent data shall not be considered confidential.
10
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
12. Duty to Provide Information
The permittee shall furnish to the Director of Public Works or his/her designees,within a
reasonable time, any information which the Director, his/her designee, or the Division of
Water Quality may request to determine whether cause exists for modifying, revoking
and reissuing, or terminating this permit or to determine compliance with this permit.
The permittee shall also furnish, upon request, copies of records required to be kept by
this permit.
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be
signed and certified by the Authorized Representative as defined under the Sewer Use
Ordinance. If the designation of an Authorized Representative is no longer accurate
because a different individual or position has responsibility for the overall operation of
the facility, or overall responsibility for environmental matters for the company, a new
authorization satisfying the requirements of this section must be submitted to [POTW
Director] prior to or together with any reports to be signed by an authorized
representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance
specified in such effluent standard or prohibition) is established under Section 307(a) of
the Federal Clean Water Act for a toxic pollutant which is present in the discharge and
such standard or prohibition is more stringent than any limitation for such pollutant in
this permit, this permit may be revised or modified in accordance with the toxic effluent
standard or prohibition and the permittee so notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal
penalties for noncompliance.
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, liabilities, or penalties established
pursuant to any applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the Control Authority and/or Municipality provides that
any person who violates a permit condition is subject to a civil penalty not to exceed
$25,000 dollars per day of such violation.
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate
terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly
make any false statement, representation,or certification in any record or other document
submitted or required to be maintained under this permit, including monitoring reports or
reports of compliance or noncompliance. These crimes are enforced at the prosecutorial
discretion of the local District Attorney.
11
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity to maintain compliance with the
conditions of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user,
different premises,or a new or changed operation without approval of the Town.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or
any exclusive privileges, nor does it authorize any injury to private property or any
invasion of personal rights, nor any infringement of Federal, State or local laws or
regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the
application of any provision of this permit to any circumstance is held invalid, the
application of such provision to other circumstances and the remainder of this permit
shall not be affected thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in
accordance to the requirements of the Control Authority and/or Municipality Sewer Use
Ordinance and North Carolina General Statute or implementing regulations.
23. Re-Application for Permit Renewal
The permittee is responsible for filing an application for re-issuance of this permit at
least 180 days prior to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way
attempt to dilute the discharge as a partial or complete substitute for adequate treatment
to achieve compliance with the limitations contained in this permit.
12
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
25. Reports of Changed Conditions
The permittee shall give notice to the Control Authority and/or Municipality of any
planned significant changes to the permittee's operations or system which might alter the
nature, quality, or volume of its wastewater at least 180 days before the change. The
permittee shall not begin the changes until receiving written approval from the Control
Authority and/or Municipality. Also see Part II, 30 below for additional reporting
requirements for spill/slug issues.
Significant changes may include but are not limited to
(a) increases or decreases to production;
(b) new or changed manufacturing processes and/or chemicals; or
(c) new or changed customers.
(d) increases in discharge of previously reported pollutants;
(e) discharge of pollutants not previously reported to the Control Authority and/or
Municipality;
(f) new or changed product lines;
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final
Plans and Specifications have been submitted to the Control Authority and/or
Municipality and written approval and an Authorization to Construct(A to C) have been
issued.
27. Re-opener
The permit shall be modified or, alternatively, revoked and reissued to comply with any
applicable effluent standard or limitation for the control of any pollutant shown to
contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by
the POTW discharge permit. The permit as modified or reissued under this paragraph
may also contain any other requirements of State or Federal pretreatment regulations
then applicable.
28. Categorical Re-opener
This permit shall be modified, or alternatively, revoked and reissued,to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)
and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or
limitation so issued or approved:
1.) contains different conditions or is otherwise more stringent than any
effluent limitation in this permit; or
2.) controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other
requirements of the Act then applicable.
13
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR
403.5 (a)and(b)of the Federal pretreatment regulations.
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of prohibited
materials and other substances regulated by this permit. The permittee shall also notify
the POTW immediately of any changes at its facility affecting the potential for spills and
other accidental discharge, discharge of a non-routine, episodic nature, a non-customary
batch discharge,or a slug load as defined in the Sewer Use Ordinance.
Additionally, the permittee shall notify by telephone and e-mail the Control Authority
and/or Municipality immediately of all discharges that could cause problems to the
POTW including any slug loadings as defined in the Sewer Use Ordinance. If the
permittee experiences such a discharge, they shall inform the Control Authority and/or
Municipality immediately upon the first awareness of the commencement of the
discharge. Notification shall include location of the discharge, type of waste,
concentration and volume if known and corrective actions taken by the permittee. A
written follow-up report thereof shall be filed by the permittee within five (5) days,
unless waived by the Control Authority and/or Municipality.
14
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
1. Slug/Spill Control Measures
In addition to the requirements in Part II, 30, the Permittee shall complete installation
and/or commence implementation, operation, and/or maintenance of the following
specific protection Measures, Activities, Plans. Etc. (Items without specific completion
dates or marked as "Continuous." must be performed for the entire duration of the
permit):
Required
Completion/
Implementation
Description of Measure, Activity, Plan, etc. Date
Submit Slug/Spill Control Plan in accordance with SUO Implemented.
Revised with permit application September 2008
Revised with permit application September 2013
Revised with permit application September 2018
The permittee shall provide updates to the Control Authority as required by Part II, 30,of
this IUP. Modifications to the measures shall be approved by the Control Authority prior
to installation/implementation. If a measure fails, the Control Authority shall be notified
within 24 hours.
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment facility,
the permittee shall submit a sludge management plan to the Control Authority.
3. Flow Measurement Requirements
(For SIUs with discharge flow meters)
The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved scientific practices to ensure the accuracy and
reliability of measurements of the volume of monitored discharges. Devices installed
shall be a continuous recording flow meter capable of measuring flows with a maximum
deviation of less than 10% from true discharge rates throughout the range of expected
discharge volumes. The devices shall be installed, calibrated, and maintained to ensure
accuracy. At the time of issuance of the permit, this method consists of a Parshall
Flume and 4" Magnetic Flow Meter. The meter shall be calibrated every three (3)
months. Modifications or other flow metering equipment shall be approved by the
Control Authority prior to installation. If a required flow measurement device fails, the
Control Authority shall be notified within 24 hours.
15
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water Quality
Certified Laboratory that is certified in the analysis of the pollutant in wastewater. All
analysis is to be paid by the Permittee.
5. Certified Operator (N/A) not classified
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification
of the facility by the Certification Commission, the permittee shall employ a certified
wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater
treatment facilities. Such operator must hold a certification of the type and grade
equivalent to, or greater than the classification assigned to the wastewater treatment
facilities by the Certification Commission. The permittee must also employ a certified
backup operator of the appropriate type and grade to comply with the conditions of Title
15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as
required; must properly manage and document daily operation and maintenance of the
facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The
permittee shall submit a letter designating the operator in responsible charge to the
Certification Commission or their designee within thirty days after facility classification.
6. Toxic Organic Management Plan
Within ninety days of the issuance of this permit,the permittee shall develop and submit
to the Control Authority a toxic organic management plan.
7. Monitoring Waiver Parameters
Monitoring by the permittee and the Control Authority has been waived for the following
parameters in accordance with 40 CFR 403.12(e)(2).
Parameter Name 40 CFR Standards
The permittee shall provide the following certification with each report required by Part
II,2, of this HIP,but in no case less than once every six months.
"Based upon my inquiry of the person or persons directly responsible for managing
compliance with the Pretreatment Standards for 40 CFR , I certify that, to
the best of my knowledge, there has been no increase in the level of
in the
wastewaters due to the activities at the facility since filing of the [[[last monitoring
report]]] [[[last periodic report under 40 CFR 403.12(e)(1).]]]"
16
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
In the event that a waived parameter is found to be present or is expected to be present
based on changes that occur in the permittee's operations, the permittee shall
immediately notify the Control Authority and sample for the parameter within
days of the notification.
8. Equivalent Mass Limits
This SIU is subject to 40CFR , and has been approved for Equivalent Mass Limits
for Concentration Limits as allowed by 40CFR 403.6(c)(5). In order to remain eligible
for the Equivalent Mass Limits,the following conditions must be met.
a. Maintain and effectively operate control and treatment technology adequate to
achieve compliance with the equivalent mass limit. Currently consisting of: BOD
and TSS.
b. Continue appropriate effluent flow monitoring. Currently consisting of Parshall
Flume with Magnetic Flow Meter for continuous monitoring,
c. Continue to record production rates.
d. Notify the POTW immediately if production rates vary by more than 20% of the
production used as the basis for calculating the equivalent mass limits.
e. Submit monthly flow and production rate summaries by the 20th day of the following
month, with an analysis of flow and production rate changes to demonstrate no
dilution.
f. Continue to employ the same or comparable water conservation measures.
Failure to comply with any of the above conditions disqualifies the User from coverage
by equivalent mass limits. Pre-existing concentration-based Pretreatment Standards will
be automatically enforceable at the time of disqualification.
17
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
9. pH CONTINUOUS MONITORING AND CALIBRATION
a. The pH monitoring frequency for this permit is continuous. In addition,the pH meter
is to be verified once(1 time)per week as a minimum.The permittee shall
calibrate and maintain the accuracy of all pH controllers, monitors and recorders to the
accepted capability of that type of device. May be done by Permit Holder.
b. All pH monitoring and calibration records shall be available during inspections by
Town officials,NCDENR(North Carolina Department of Environment and Natural
Resources),and/or by EPA(Environmental Protection Agency).
c. The Town will allow for reasonable meter"downtime"to address calibration and
maintenance needs,as well as power failures. It is the responsibility of the permittee to
keep a log of the time,date,and reason for"downtime".
d. Reporting requirement for brief period of time for excursions below 6.0 pH units:
1) It is the permittee's responsibility to report the maximum and minimum for
each time period the pH was outside the limits, providing the maximum or
minimum of that excursion as well as the time and length of the excursion.
(e.g.,below 6.0 from 10:08 to 10:14 am,max was 5.7,min was 5.2.
These excursions are to be reported by the twentieth of the following
month on a separate IDMR form.
2) The Town will allow an excursion of no longer than 20 minutes/4 times
per day to be discharged to the sewer system. Also,the Town reserves the
right to determine any excursion that causes inhibition or pass through
(including damage to the collection system or any POTW equipment)a
violation no matter how brief a time. (This applies to a pH excursion from
5.0 to 5.99 and 12.0 to 12.49.)
3) Any spike below 5.0 or above 12.5,no matter how brief a time,is
considered a violation,and must be reported immediately to the POTW.
Furthermore,the user will be subject to fines and violations.
18
IUP Synopsis
A. IUP Basic Information
Receiving POTW name: POTW NPDES#:
Rocky River Wastewater Treatment Plant NC0046728
IUP name: IUP Number:
Carolina Beverage Group,LLC 0017
IUP Effective date: Pipe Numbers,list all regulated pipes:
July lst,2018 001
IUP expiration date: IUP 40 CFR#,if applicable:
December 31st, 2018 N/A
B. IUP Survey Application A lication form
Attach a completed copy of the Industrial User Wastewater Survey&Application
Form(see appendix 6-A)
C. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the
Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s),PART I, Section F of the IUP.
RATIONALE#1:
Review of IU Monitoring Data,with no Over Allocation situation:
The following pollutants were assigned numerical limits in this IUP based on a
review of monitoring data for the permittee to determine what ranges of
concentrations are currently being discharged. To account for sample variability a
factor was applied to the monitoring data to determine the permit limit. Permit
limits assigned by the Local IUP Control Authority can not result in an Over
Allocation situation for any pollutants.
These limits were already in place from the previous permit.
Raised Zinc Limit from 0.25mg/1 to 0.35 mg/1 and 6/month avg. to
0.30. They rarely exceeded 0.35 or 0.42 TRC. They have also
changed some BMP's to eliminate SNC.
1
IUP Synopsis
RATIONALE#2a:
Categorical Industrial Limits,with no Over Allocation situation:
Check here if Combined Wastestream Formula (CWF) or other categorical limits
calculations were used. If used, please attach calculations: (see CWF Spreadsheet,
Appendix 6-F)
Were used (attach calculations) r
Were not used
The following pollutants were assigned numerical limits in this IUP based on the
categorical regulations. These limits do not result in over allocations.
RATIONALE#3a:
Over Allocation Prevention,with IU pollutant reduction:
The following pollutants were assigned numerical limits in this IUP based on
allocating the Maximum Allowable Industrial Loading (MAIL) determined with
the Headworks Analysis (HWA) among all Industrial Users. The total loading of
each pollutant from all permitted discharges does not exceed the MAIL. These
limits do not result on over allocations.
RATIONALE#3b:
Interim Limits for IU pollutant reduction:
The following pollutants were assigned interim numerical limits in this IUP to
allow time for the industry to come compliance with final limits that will not in
over allocations.
2
IUP Synopsis
RATIONALE#4:
4.) Other Rationale for Limitations:
The following rationale was used for developing IUP Limits.
Parameter Rationale
Flow Explained in the History
BOD Explained in the History
RATIONALE#5a:
Non-Categorical Parameters where No Limit needed or assigned in an RIP:
The following pollutants were not assigned numerical limits in this IUP because
the loadings for these pollutants from this IU were less than 5% of the MAHL.
The loading of these pollutants from this IU is considered insignificant at this time.
Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day
Flow
iKE7
RATIONALE#5b:
Categorical Parameters with Waived Monitoring:
Monitoring is waived for the following categorical parameters (attach
documentation of waiver justification).
3
Workbook Name : 2013AllocationTable rev 5, Worksheet Name: AT Printed:4/16/2018, 11:51 AM
Page 1 of 4
Allocation Table Spreadsheet Instructions:
Headworks last approved: 01/14/14 t)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is
Allocation Table updated: 07/01/18 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C.
Permits last modified: 07/01/18 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load
in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in
columns AT through BK.
POTW=> Rocky River WWTP
NPDES#=> NC0046728
FLOW BOD TSS
Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load
Count (please list alphabcticly) number number Industry Date Date Expires MGD gal/day mg/1 lbs/day lbs/day
I Bestco,Inc. 0006/01 0001 Candy 07/01/12 08/01/15 06/30/17 0.2000 200,000 1500.00 2502.00 540.00 900.72
2 Carolina Beverage Group,LLC 0017/01 0001 Energy 01/01/09 07/01/18 12/31/18 0.7000 700,000 1071.00 5225.00 107.10 625.25
3 Niagra Bottling LLC 0018/01 0001 Water 01/01/17 10/15/15 12/31/21 0.3000 300,000 250.00 625.50
4
5
6
7
8 l
9 -�
10
Column Totals=> 1.20001 1,200,000 8353 15261
Basis=> NPDES Design Design
MARL from HWA(lbs/day)=> NPDES Permitted Flow=> 7.5000 20204 21455
Uncontrollable Loading(lbs/day)_> 2.981 I 6738 9348
Total Allowable for Industry(MAIL)(lbs/day)_> 4.5189 13466 12106
Total Permitted to Industry(lbs/day)_> 1.2000 8353 1526
MAIL left(lbs/day)=> 3.3189 5113 10580
Percent Allow. Ind.(MAIL)still available(%)=> 73.4% 38.0% 87.4
Percent MAHL still available(%)=> 44.3% 25.3% 49.3%
5 Percent MAUI.(lbs/day)_> 0.3750 1010 1073
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 5, Worksheet Name: AT Printed:4/16/2018, 11:51 AM
Page 2 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
PDTW=> Rocky River WWTP
NPDES#=> NC0046728
Ammonia Arsenic Cadmium Chromium Copper Cyanide
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please list alphabelici)i number number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day
I Bestco,Inc. 0006/01 0001 7.50 12.51 0.0030 0.0050 0.0500 0.08340.2000 0.3336 0.0300 0.0500
2 Carolina Beverage Group,LLC 0017/01 0001 7.50 43.79 0.0030 0.0175 0.0500 0.2919 0.2000 1.1676 0.0100 0.0584
3 Niagra Bottling LLC 0018/01 0001
4
5
6
7
it 1..
8
9
........ 1 , r .,10
Column Totals=> 56 0.0000 0.0225 0.3753 1.5012 0.1084
Sludge Sludge
Basis=> Design Ceiling Stream Std Stream Std Ceiling NPDES
MAHL from HWA(lbs/day)=> 1438.65 0.1066 0.1796 8.2311 3.2128 0.4345
Uncontrollable Loading(lbs/day)_> 673.77 0.0671 0.0746 0.0870 0.9075 0.0646
Total Allowable for Industry(MAIL)(lbs/day)=> 764.88 0.0394 0.1050 8.1441 2.3054 0.3698
Total Permitted to Industry(lbs/day)_> 56.30 0.0000 0.0225 0.3753 1.5012 0.1084
MAIL left(lbs/day)=> 708.58 0.0394 0.0825 7.7688 0.8042 0.2614
Percent Allow. Ind.(MAIL)still available(%)_> 92.6% 100.0% 78.6% 95.4% 34.9% 70.7%
Percent MAHL still available(%)=> 49.3% 37.0% 45.9% 94.4% 25.0% 60.2
5 Percent MARL.(lbs/day)_> 71.93 0.0053 0.0090 0.4116 0.1606 0.0217
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 5, Worksheet Name: AT Printed:4/16/2018, 11:51 AM
Page 3 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
Pores=> Rocky River WWTP
NPDESA#> NC0046728
Lead Mercury Molybdenum Nickel Selenium Silver
Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
Count (please list alphabcticl) number number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day
1 Bestco,Inc. 0006/01 0001 0.0320 0.0534 0.0500 0.0834 11.��
2 Carolina Beverage Group,LLC 0017/01 0001 0.0320 0.1868 0.0500 0.2919
3 Niagra Bottling LLC 0018/01 0001
4
5
6
•
8 _
9
10 n.=••
Column Totals=> 0.2402 0.000000 0.0000 0.3753 0.0000 0.00001
Sludge
Sludge Ceiling Sludge AS/Nit/TF
Basis=> Ceiling NPDES HASL Ceiling Stream Std inhibition
MAHL from HWA(lbs/day)=> 0.8805 0.017510 0.9428 0.6394 0.2963 6.7346
Uncontrollable Loading(lbs/day)=> 0.0646 0.004227 0.1566 0.0920 0.1343 0.0671
Total Allowable for Industry(MAIL)(lbs/day)=> 0.8159 0.013283 0.7862 0.5474 0.1621 6.6674
Total Permitted to Industry(lbs/day)_> 0.2402 0.000000 0.0000 0.3753 0.0000 0.0000
MAIL left(lbs/day)_> 0.5757 0.013283 0.7862 0.1721 0.1621 6.6674
Percent Allow. Ind.(MAIL)still available(%)=> 70.6% 100.0% 100.0% 31.4% 100.0% 100.0%
Percent MAHL still available(%)_> 65.4% 75.9% 83.4% 26.9% 54.7% 99.0%
5 Percent MARL(lbs/day)_> 0.0440 0.000875 0.0471 0.0320 0.0148 0.3367
HWA.AT
Revised:November 2005
Workbook Name : 2013AllocationTable rev 5, Worksheet Name: AT Printed:4/16/2018, 11:51 AM
Page 4 of 4
Allocation Table
Headworks last approved: 01/14/14
Allocation Table updated: 07/01/18
Permits last modified: 07/01/18
POTw=> Rocky River WWTP
NPDES#=> NC0046728
Zinc Total Nitrogen Total Phos. - —
Industry Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load
Count (please list alphabcticlp) number number mg/I lbs/day mg/1 lbs/day mg/I lbs/day
1 Bestco,Inc. 0006/01 0001 0.4000 0.6672
2 Carolina Beverage Group,LLC 0017/01 0001 0.3500 2.0433
3 Niagra Bottling LLC 0018/01 0001
4
5
6
7
8
9 _
10 —�
Column Totals=> 2.7105 0.00 0.001
Sludge
Basis=> Ceiling Design
MAHL from HWA(lbs/day)=> 8.2956 347.15
Uncontrollable Loading(lbs/day)=> 3.5479 45.56
Total Allowable for Industry(MAIL)(lbs/day)=> 4.7478 301.60
Total Permitted to Industry(lbs/day)_> 2.7105 0.00 0.00
MAIL left(lbs/day)=> 2.0373 301.60
Percent Allow.Ind.(MAIL)still available(%)=> 42.9% ####### 100.0%
Percent MAHL still available(%)_> 24.6% ####### 86.9%
5 Percent MARL(lbs/day)=> 0.4148 17.3576
HWA.AT
Revised:November 2005