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HomeMy WebLinkAboutNC0021601_Inspection_20180420 State of North Carolina | Environmental Quality | Water Resources 2090 U.S. Highway 70 Swannanoa, NC 28778 828 296 4500 April 20, 2018 Zach Ollis Town Manager Town of Tryon 301 N Trade St. Tryon, NC 28782 SUBJECT: Pretreatment Compliance Inspection Town of TryonWWTP Permit No: NC0021601 PolkCounty Dear Mr. Ollis: Enclosed please find a copy of the Pretreatment Compliance Inspection conducted on March 8, 2018. The pretreatment program was found to be in compliance with permit NC0021601 and applicable pretreatment regulations. The attached North Carolina Division of Water Resources Pretreatment Compliance Inspection (PCI) Report lists any additional items of importance noted during the inspection. The assistance provided by Ronnie Pack, Deborah Bradley and Christopher Cochran during the inspection was greatly appreciated. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 828-296-4686 or Vivien Zhong at (919) 807-6310 vivien.zhong@ncdenr.gov. Sincerely, Mikal Willmer, Environmental Specialist Water Quality Regional Operations Section Asheville Regional Office Division of Water Resources, NCDEQ Enc.: PCI Ec: Ronnie Pack, ORC WQS-ARO Server PERCS-LF 20180328_NC0021601_PCI DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 EPA United States Environmental Protection Agency Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N 52 NC0021601 18/03/08 P S31112171819 20 21 66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ----------------------Reserved------------------- N67707172 73 74 75 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Tryon WWTP 1526 E Howard St Tryon NC 28782 Entry Time/Date Permit Effective Date Exit Time/Date Permit Expiration Date 09:30AM 18/03/08 16/06/01 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Other Facility Data 01:30PM 18/03/08 18/12/31 Name, Address of Responsible Official/Title/Phone and Fax Number Deborah Bradley, /ORC/828-894-2048/Contacted Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Pretreatment Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s)Agency/Office/Phone and Fax Numbers Date Mikal Willmer ARO WQ//828-296-4686/ Beverly Price Division of Water Quality//828-296-4500/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page#1 DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 4/20/2018 4/20/2018 NPDES yr/mo/day 18/03/08 Inspection Type P3111218 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Inspectors Mikal Willmer and Beverly Price, with the Asheville Regional Office, conducted a Pretreatment Compliance Inspection of the Town of Tryon's Pretreatment Program on March 8, 2018. This inspection consisted of a file review of all program elements in relation to the SIU Carolina Yarn Processors. The program was well maintained and appeared to be in compliance with all requirements. Please refer to the Pretreatment Compliance Inspection Report for additional comments or recommendations. NC0021601 17 Page#2 DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 Permit:NC0021601 Inspection Date:03/08/2018 Owner - Facility: Inspection Type: Tryon WWTP Pretreatment Compliance Yes No NA NE Page#3 DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: Town of Tryon 2. Control Authority Representative(s): Ronnie Pack,/Deborah Bradley/Christopher Cochran 3. Title(s): Pretreatment Coordinator/ORC/BORC 4. Last Inspection Date: 05/19/2016 Inspection Type (Check One): PCI Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? YES NO 6. Is POTW under an Order That Includes Pretreatment Conditions? YES NO Order Type, Number, Parameters: _______________________________ Are Milestone Dates Being Met? YES NO ICIS CODING Main Program Permit Number MM/DD/YY | N | C | 0 | 0 | 2 | 1 | 6 | 0 | 1 | | 03 | 08 | 18 | 7. Current Number Of Significant Industrial Users (SIUs)? 1 8. Number of SIUs With No IUP, or With an Expired IUP ? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 0 16. Number of CIUs in SNC? 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? YES NO 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass-Through, Blockage, Citizens’ Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? YES NO See Summary 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Semi-Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC for Limits:0 SNC for Reporting:0 Not Published:N/A 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 0 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? YES NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? YES NO 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? YES NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? YES NO Is Table Adequate? YES NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? YES NO Inspector, please verify yourself! 26. If NO to 23 - 26, list violations _______________________________________________________________________________ 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? YES NO If yes, which ones? Eliminated: Added:_______________________ DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2 28. PRETREATMENT PROGRAM ELEMENTS REVIEW- Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 10/01/2013 Yes No 06/17/2014 Yes No 09/30/2018 Industrial Waste Survey (IWS) 05/01/2013 Yes No 08/08/2013 Yes No 05/01/2018 Sewer Use Ordinance (SUO) 1/22/2013 Yes No 4/02/2013 Yes No Enforcement Response Plan (ERP) 6/24/2016 Yes No 9/07/2016 Yes No Long Term Monitoring Plan (LTMP) 9/21/2015 Yes No 10/09/2015 Yes No ________________________________________________________________________________________________________________ INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Carolina Yarn Processors 2. 3. 30. IUP Number 001 31. Does File Contain Current Permit? Yes No Yes No Yes No 32. Permit Expiration Date 12/31/2021 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A N/A 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? Yes No Yes No Yes No 35. Does File Contain an Inspection Completed Within Last Calendar Year? Yes No Yes No Yes No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a. Yes No b. Yes No a. Yes No b. Yes No a. Yes No b. Yes No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic Organic Management Plan (TOMP)? Yes No N/A Yes No N/A Yes No N/A 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. Yes No b.Yes No N/A a. Yes No b.Yes No N/A a. Yes No b.Yes No N/A 39. During the Most Recent Semi-Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? Yes No Yes No Yes No 40. Does File Contain POTW Sampling Chain -Of-Custody Forms? Yes No Yes No Yes No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? Yes No N/A Yes No N/A Yes No N/A 41b. During the Most Recent Semi-Annual Period, Did SIU submit all reports on time? Yes No N/A Yes No N/A Yes No N/A 42a. For categorical IUs with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? Yes No N/A Yes No N/A Yes No N/A 42b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? Yes No N/A Yes No N/A Yes No N/A 43a. During the Most Recent Semi-Annual Period, Did the POTW Identify All Limits Non-Compliance from Both POTW and SIU Sampling? Yes No Yes No Yes No 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify All Reporting Non-Compliance from SIU Sampling? Yes No N/A Yes No N/A Yes No N/A 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW’s sampling of the SIU? a.Yes No N/A b.Yes No N/A c.Yes No N/A a.Yes No N/A b.Yes No N/A c.Yes No N/A a.Yes No N/A b.Yes No N/A c.Yes No N/A 46. During the Most Recent Semi-Annual Period, Was the SIU in SNC? Yes No Yes No Yes No 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? Yes No N/A Yes No N/A Yes No N/A 48. Does the File Contain Penalty Assessment Notices? Yes No N/A Yes No N/A Yes No N/A 49. Does The File Contain Proof Of Penalty Collect ion? Yes No N/A Yes No N/A Yes No N/A 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? a.Yes No N/A b.Yes No N/A a.Yes No N/A b.Yes No N/A a.Yes No N/A b.Yes No N/A 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? Yes No Yes No Yes No DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3 FILE REVIEW COMMENTS: 5. Updated ERP has been submitted and approved. 18. ORC and Pretreatment Coordinator report no pass-through interferences; however, inspectors noted more than trace amounts of foam in the discharge. The ORC and BORC stated they did not usually see that amount of foam in the discharge. If this continues, T ryon should take steps, as needed, to mitigate foam in the discharge. 36. CYP created a written spill response plan. A copy is retained in the SIU’s file by the POTW. 43a. During the most recent semi-annual period, there was one limit violation identified from the POTW sampling. CYP’s routine quarterly sampling approximately 30 days following the exceedance showed the facility was in compliance with their Zinc limit. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY | N | C | 0 | 0 | 2 | 1 | 6 | 0 | 1 | | 03 | 08 | 18 | 1. Industry Inspected: File review only. See comments below. 2. Industry Address: 250 Scrivens Rd, Tryon 3. Type of Industry/Product: Textiles-yarn and bandanas 4. Industry Contact: Ken Tucker Title: Director Phone: 828-859-5891 5. Does the POTW Use the Division Model Inspection Form or Equivalent? YES NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Reviewed POTW inspection conducted on 9/7/2017-inspection form contained all elements. Comments: A. Initial Interview YES NO B. Plant Tour YES NO C. Pretreatment Tour YES NO D. Sampling Review YES NO E. Exit Interview YES NO Industrial Inspection Comments: File review only. A pretreatment audit was conducted in May of 2016 and an NPDES inspection of CYP was conducted in August 2016. No reported issues related to CYP. CYP had one TSS limit violation of their NPDES permit in January 2018. OVERALL SUMMARY AND COMMENTS: Comments: Pretreatment Coordinator, Ronnie Pack, does an excellent job of maintaining and organizing all files. All program items were readily available and easily accessible during the inspectio n. Requirements: The POTW is aware of the 2018 due dates for the HWA and IWS. Recommendations: Facility is well managed. Recommended monitoring the effluent for excessive discharge of foam and take steps as needed if it appears to be a continuing occurrence and/or issue. NOD: YES NO NOV: YES NO QNCR: YES NO POTW Rating: Satisfactory X Marginal UnSatisfactory PCI COMPLETED BY: Mikal Willmer & Beverly Price -ARO DATE: 03/08/2018 DocuSign Envelope ID: 933148DE-0BC8-4275-9AB0-49501BBBDE36