HomeMy WebLinkAboutNC0044253_CEI_NOV2018PC0121_BIMS_20180411United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN I 2 15 I 3 I NCO044253 111 12 I 18/04/03 I17 18 I S i 19 LG] i 201 I
211111 1 1 1 1 1 111 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 111 1 1 1 1 1 166
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------------------Reserved-------------------
67 2.0 70 I I 71 I �, I 72 I I 73 � 74 751 1 1 1 1 1 1 180
I—I I�
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES oermit Number)
08:40AM 18/04/03
15/07/01
Camp Dogwood WWTP
NCSR 1849
Exit Time/Date
Permit Expiration Date
Sherrills Ford INC 28673
10:OOAM 18/04/03
20/04/30
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Dustin Kyle Metreyeon/ORC/704-506-4255/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Hillary Brodofsky,PO Box 39 Sherrills Frd NC 28673/Executive
Director/828-478-2135/ Yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Flow Measurement Operations & Maintenance Records/Reports
Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters
Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
DocuSigned by:
Wes Bell �� Be& MRO WQ//704-663-1699 Ext.2192/ 4/11/2018
A61696D90CC343T
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
W. Corey Basinger MRO WQ//704-235-2194/
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
DocuSigned by:
4/11/2018
Page#
EA14CC681AF27425...
NPDES yr/mo/day Inspection Type (Cont.)
NCO044253 111 121 18/04/03 1 17 18 ICI
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
On-site Representatives:
The following Camp Dogwood personnel were in attendance during the inspection: Ms. Hillary
Brodofsky, Ms. Tammy Thomas, and Mr. Jamie Chandler.
OPERATIONS & MAINTENANCE SECTION cont'd:
The following maintenance issues were noted during the inspection:
- The belts needed to be replaced in the blower/motor units;
- No preventive maintenance on the blower/motor units had been implemented including air filter
installation/replacement, oil changes, etc.;
- Excessive vegetation observed inside the fence of the wastewater facility.
Please be advised that the NPDES Permit requires the permitttee to properly operate and maintain the
facility at all times (Permit Condition Reference: Part 11, Section C: Operation and Maintenance). In
addition, the ORC must also ensure that that the Owner is notified (in writing) of any existing and
potential conditions which may interfere with its proper operation and which need corrective action by
the Owner [Regulation: 15A NCAC 2B .0506 (c)(1)]. This notice to the Owner must also be sent to the
Division as an attachment to the monthly monitoring report [Regulation: 15A NCAC 2B .0506 (c)(2)].
DISINFECTION — TABLET SECTION cont'd:
The tablet chlorinator was not being used for chlorination and the wastewater was being dechlorinated
prior to the chlorine contact chamber. Chlorine tablets were being placed in the clarifier effluent weir
trough to disinfect the waste stream. The wastewater must be chlorinated in one of the tablet units
prior to entering the chlorine contact chamber. Dechlorination must be provided after the chlorine
contact chamber. A cover shall be provided (at a minimum) for the tablet unit currently not in service,
even if this unit will remain out of operation, to prevent any leaves, sticks, animals, etc. from entering
and/or impacting the downstream treatment processes. Please be advised that the NPDES Permit
requires the permitttee to properly operate and maintain the facility at all times (Permit Condition
Reference: Part 11, Section C: Operation and Maintenance).
Page#
Permit: NCO044253 Owner - Facility: Camp Dogwood WWTP
Yes No NA NE
Are records kept and maintained as required by the permit?
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0
Inspection Date: 04/03/2018 Inspection Type: Compliance Evaluation
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Is all required information readily available, complete and current?
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0
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Are all records maintained for 3 years (lab. reg. required 5 years)?
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0
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
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0
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application?
0
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Is the facility as described in the permit?
0
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# Are there any special conditions for the permit?
0
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Is access to the plant site restricted to the general public?
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0
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Is the inspector granted access to all areas for inspection?
0
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❑
Comment: This Office recommends the permittee restrict access to all treatment units/processes
outside the fence to prevent unauthorized access and/or potential liabilities.
Transported COCs
The last compliance evaluation inspection was performed at the facility on 2/15/16 by DWR
Are DMRs complete: do they include all permit parameters?
staff.
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Has the facility submitted its annual compliance report to users and DWQ?
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Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
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0
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Is all required information readily available, complete and current?
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0
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Are all records maintained for 3 years (lab. reg. required 5 years)?
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0
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Are analytical results consistent with data reported on DMRs?
0
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Is the chain -of -custody complete?
0
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Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
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Has the facility submitted its annual compliance report to users and DWQ?
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(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
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on each shift?
Is the ORC visitation log available and current?
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Is the ORC certified at grade equal to or higher than the facility classification?
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Is the backup operator certified at one grade less or greater than the facility classification?
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Is a copy of the current NPDES permit available on site?
❑
0
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Facility has copy of previous year's Annual Report on file for review?
❑
❑
❑
Page# 3
Permit: NCO044253
Inspection Date: 04/03/2018
Record Keeping
Owner - Facility: Camp Dogwood WWTP
Inspection Type: Compliance Evaluation
Yes No NA NE
Comment: Discharae Monitorina ReDorts (DMRs) were reviewed for the Deriod February 2017 throuah
January 2018. No effluent limit violations were reported and all monitoring frequencies were
correct.
The permittee did not maintain three Vears of permit -required reports and monitoring data
(DMRs, lab analyses, chain of custody forms, etc.) as required bV the Permit and 15A North
Carolina Administrative Code (NCAC) 2B .0506 (a)(1)(C) & (D). In addition, a copy of the
Permit was not available; however, a copy was made (from DWR staff copy) during the
inspection.
Laboratory
Yes No NA NE
Are field parameters performed by certified personnel or laboratory?
0
❑
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Are all other parameters(excluding field parameters) performed by a certified lab?
0
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# Is the facility using a contract lab?
0
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# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
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❑
❑
Celsius)?
Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees?
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0
❑
Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees?
❑
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0
❑
Comment: On-site field analvses (DH. temperature. total residual chlorine) are Derformed under
Metwater, Inc.'s field laboratory certification #5615. Water Tech Labs (BOD, TSS,
ammonia, fecal coliform) has also been contracted to provide analytical support.
The ORC must verify (every 12 -months) the dissolved oxygen meter's
temperature -measuring device against a NIST traceable temperature measuring device if
the meter's temperature readings are used for compliance measurements (Reference:
North Carolina Wastewater/Groundwater Laboratory Certification approved procedure for
the analysis of Temperature).
Effluent Sampling
Is composite sampling flow proportional?
Is sample collected below all treatment units?
Is proper volume collected?
Is the tubing clean?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type
representative)?
Comment: The subject permit requires effluent grab samples.
Operations & Maintenance
Is the plant generally clean with acceptable housekeeping?
1[TN►rem ►/_M►1M
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Yes No NA NE
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Page# 4
Permit: NCO044253 Owner - Facility: Camp Dogwood WWTP
Inspection Date: 04/03/2018 Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: Process control measurements are Derformed on an as -needed basis. This Office
recommends the ORC increase the frequency of process control measurements.
The facility was not being properly maintained at the time of the inspection. In addition, the
chlorination and dechlorination systems were not being properly operated. See "Summary"
Section for additional comments pertaining to the maintenance issues and the Chlorination
and Dechlorination Sections for additional comments pertaining to the operation concerns.
Bar Screens
Yes No NA NE
Type of bar screen
■
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a.Manual
b.Mechanical
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Are the bars adequately screening debris?
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0
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Is the screen free of excessive debris?
0
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Is disposal of screening in compliance?
0
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Is the unit in good condition?
0
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Comment: The facility is equipped with a coarse bar screen: therefore, the treatment unit would not be
efficient at the removal of smaller paper products, debris, etc. Note: No excessive paper
products were observed in the aeration basin and/or clarifier at the time of the inspection.
Aeration Basins
Mode of operation
Type of aeration system
Is the basin free of dead spots?
Are surface aerators and mixers operational?
Are the diffusers operational?
Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Comment: Lime is added on an as -needed basis to maintain appropriate alkalinity/pH levels.
Yes No NA NE
Ext. Air
Diffused
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Secondary Clarifier Yes No NA NE
Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑
Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ 0 ❑
Page# 5
Permit: NC0044253 Owner - Facility:
Inspection Date: 04/03/2018 Inspection Type:
Camp Dogwood WWTP
Compliance Evaluation
Are tablet chlorinators operational?
❑
0
Secondary Clarifier
Yes No NA NE
Are weirs level?
0
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❑
❑
Is the site free of weir blockage?
0
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Is the site free of evidence of short-circuiting?
0
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Is scum removal adequate?
0
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Is the site free of excessive floating sludge?
0
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Is the drive unit operational?
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0
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Is the return rate acceptable (low turbulence)?
0
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Is the overflow clear of excessive solids/pin floc?
0
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Is the sludge blanket level acceptable? (Approximately'/ of the sidewall depth)
0
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Comment:
Disinfection -Tablet
Yes No NA NE
Are tablet chlorinators operational?
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0
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Are the tablets the proper size and type?
0
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Number of tubes in use?
■
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Is the level of chlorine residual acceptable?
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0
Is the contact chamber free of growth, or sludge buildup?
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0
Is there chlorine residual prior to de -chlorination?
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0
Comment: The tablet chlorinator and chlorine contact chamber were not being used as
previously
approved by the Division and as described in the Permit.
See "Summary" Section for additional comments.
De -chlorination
Type of system ?
Is the feed ratio proportional to chlorine amount (1 to 1)?
Is storage appropriate for cylinders?
# Is de -chlorination substance stored away from chlorine containers?
Comment:
Are the tablets the proper size and type?
Are tablet de -chlorinators operational?
Number of tubes in use?
Comment: Dechlorination was not being performed at the correct location. See also
"Disinfection -Tablet" Section for additional details.
Yes No NA NE
Tablet
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■
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■
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I
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Page# 6
Permit: NC0044253 Owner - Facility:
Inspection Date: 04/03/2018 Inspection Type:
Camp Dogwood WWTP
Compliance Evaluation
Is right of way to the outfall properly maintained?
0
❑
Flow Measurement - Effluent
Yes No NA NE
# Is flow meter used for reporting?
❑
❑
0
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Is flow meter calibrated annually?
❑
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0
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Is the flow meter operational?
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0
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(If units are separated) Does the chart recorder match the flow meter?
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0
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Comment: Instantaneous flow measurements are performed by the bucket and stop watch method
Effluent Pipe
Yes No NA NE
Is right of way to the outfall properly maintained?
0
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❑
Are the receiving water free of foam other than trace amounts and other debris?
❑
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0
If effluent (diffuser pipes are required) are they operating properly?
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0
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Comment: The effluent appeared clear with trace suspended solids and no foam.
The effluent is discharged to the receiving stream through a submerged outfall line.
Page# 7