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NC0025496_Wastewater Survey & Permit Application_20180312
-1 • L.incolnton NC Near the City ear the Mountains.Near Perfect. March 12,2018 Vivien Thong PERCS Unit Division of Water Resources Department of Environmental Quality 1617 Mail Service Center RECEIVE®/DENR/DWR Raleigh,NC 27699-1617 MAR 21 2018 Re: Celadon Recycling Solutions Original Issuance Water Resources Permitting Section Dear Vivien Zhong, Enclosed is the Original Issuance Permit for Celadon Recycling Solutions,permit number 0028, submitted for your approval. This original issuance permit has an effective date of March 13,2018 with an expiration date of February 28,2023. This permit is being issued to Celadon Recycling for the purpose of washing and recycling their IBC's. Celadon has been assigned limits for Oil & Grease and TTO. Celadon Recycling Solutions permit limits will be reevaluated after receiving a series of laboratory results. Their laboratory data from February 28, and March 8, 2018 have been included in this packet. Their Effluent Limits and Monitoring Requirements are on page five,Part I,Section F of their permit. Celadon Recycling is a new source, which has moved into an older building and using the same equalization basin.Their process is different and they have brought in different equipment. The following information is enclosed with this permit: • Permit Application • Allocation Table • SIU Permit • Permit Synopsis • Laboratory Data • Letter to SIU • SIU Submittal Letter A • Inspection Report Please review these pages and advise me of your finding. Should you have any questions or need any additional information, please contact me at 704-736-8960 or by email. Thank you for reviewing this original issuance permit for FMS Enterprises Inc. Sincerely, Debra V.Tunstall Pretreatment Compliance Technician r i RECEIVE®/DENR/OWR MAR 21 2018 Water Resources Permitting Section City of Lincolnton Significant Industrial User Wastewater Survey & Permit Application (Long Form) The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Please fill out this survey completely. If a section does not apply to your facility,please designate it as N/A, not applicable. Please attach all requested documents. This will expedite the permit evaluation process. Thank you. Please return this completed application to: Debra V. Tunstall City of Lincolnton Post Office Box 617 Lincolnton, N.C. 28093 Questions? Please call (704) 736-8960 1 Industrial User Wastewater Permit Application Section A Company Name:CARRE INC' Name of responsible person to represent firm in official Perry R dealings with the City of Lincolnton: Keister Title:CTO Phone Number: 828.638.5032 Fax Number: NA Physical Street address of facility: e-mail address: 288 Whitehouse Drive prkeister@gmail.com City:Lincolnton State:NC Zip: 28092 Name of Alternative site person familiar with the day to day Lorin operations,environmental permitting requirements,monitoring, record keeping and data management. Weaver Title:President Phone Number:1.828.244.2493 Fax Number: NA Official Mailing Address: 288 Whitehouse Drive e-mail address: lweaver( celadonr esources.com City:Lincolnton State:NC tip 28092 Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the City of Lincolnton Sewer Use and Industrial Pretreatment Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an Authorized official of your firm,as defined in the City of Lincolnton Sewer Use Ordinance after completion of this form. l certifi,under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. Perry R Ke ter 2.22.2018 Signature of Authorized Representative Date Listed above(seal if applicable) 2 Industrial User Wastewater Permit Application Part I General Information description of thetype of business,manufacturing Provide a brief narrativep processes,or service activities your firm conducts at this site. Celadon Solutions will be a service provider to recycle and wash IBC shipping containers. The wash water will be treated on site and the majority be recycled back to the wash process. Excess wash and rinse waters will be discharge to local POTW. 2. List the primary products produced at this facility: Cleaning and rebottling or IBC shipping containers 3. List raw materials and process additives used: Hot water,pressure washers, WWT chemicals,A1C13 solution,NaOH,and Anionic Polymer Ozone for final rinse disinfection 4. Are biocides added to any water discharged to the POTW? If Yes,describe: Yes No X 5. Describe the weekly production schedule, including shifts worked per day, employees per shift,each shift start and end time,and primary operation(s)during shift. Monday through Friday 6:00 Am through 500PM, starting one shift per day. May move to 6:00am through 12:00 midnight after three to six months First 6-2, second 2 to 12 Unload and load totes,wash totes,wastewater treatment 6. Production process is: Check,if all continuous Check,if all batch If both please enter, %continuous 70% %Batch= 30 3 Industrial User Wastewater Permit Application Part I General Information (Continued) 7. Does the production vary significantly(+-20%)by season? Describe. Yes No X 8. Are any significant(+1-20%)changes in production that will affect wastewater discharge expected in the next 5 years? If yes,please describe. Yes X No The production will continue to increase and will grow by over 100% in three-year period 9. List all current waste haulers.Give name,address,phone numbers,volume and materials hauled off for each hauler.(attach sheet if necessary) Waste Management 15 cu yd per month 30%solids belt press sludge,PVA solids 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s)from your facilities. Summarize data on attached Data Summary Form. 11. Attach Site Plans,floor plans,mechanical and plumbing plans and details to show all sewers,floor drains, sewer connections,direction of flow and appurtenances by size, location and elevation. 12. Complete the Wastewater Pollutants Checklist attached to this Application. 4 Industrial User Wastewater Permit Application Part I General Information (continued) 13. Do you have,or have you ever applied for,been issued,or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits,permit numbers,dates and names used to apply for them or reason denied. If yes:Permit,#,date,applicant Yes name: Ifes:Permit,#,date,applicant NoX YPP name: 14. Do you have,or have you ever applied for or been issued an Industrial User Pretreatment Permit(IUP)to discharge wastewater to the sewer collection system? If yes,list all IUP permits,permit numbers,dates and names that apply to them. If yes:Permit,#,date,applicant Yes name: If yes:Permit,#,date,applicant No X name: 15. Do you have,or have you ever applied for or been issued any other Environmental Permits(for example: air,RCRA,groundwater, stormwater, general,Non-discharge,septic tank,etc.)? If yes, list all other permits,permit numbers,dates,and names used to apply for them. If yes:Permit,#,date,applicant Yes name: If yes:Permit,#,date,applicant No X name: 16. Is a Spill Prevention Control and Countermeasure(SPCC)Plan prepared for this facility? Yes X No 4 17. Is a Spill/Slug Control Plan required by the POTW and prepared for this facility? Yes No X 5 Industrial User Wastewater Permit Application Part I General Information (continued) 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes: No: X UST Certificate Number: Contents: Volume: UST Certificate Number: Contents: Volume: UST Certificate Number: Contents: Volume: UST Certificate Number: Contents: Volume: UST Certificate Number: Contents: Volume: 19. Do you have any above ground storage tanks at your facility? If yes,for each tank, list the contents,volume,whether the tank has any spill prevention or containment devices,such as dikes,and procedures for draining any containment devices. Yes X No Number of Tanks Contents: Empty at present time 1 Volume: 300000 Contents:Wash water,contained in 4 Volume: 4500- building,Drain ports on bottome 10000 Contents: Volume: Contents: Volume: Contents: Volume: Contents: Volume: Contents: Volume: 6 Industrial User Wastewater Permit Application Part II Water Supply, Use and Disposal Worksheet Water Used For: Water Source Avg. Max. Measured Disposal Avg. Max. Measured or or Estimated Method Estimated (see Source list below) (gals/day) (see disposal list below) (gals/day) 1. Process Water: 1 28800 100000 Estimated 1 2. Washdown water: 2 1 3. Water into product: 1 NA 4. Air Quality Permitted units: NA NA 5. Domestic-toilets drinking,café: 1 1 6. Cooling water, Process noncontact: 1 7. Boiler/Cooling tower blowdown: 1 — ri ; w}+- 1 8. Cooling water, HVAC: NA 1 9. OTHER: TOTALS: TOTALS: TYPICAL WATER SOURCES: POSSIBLE WATER DISPOSAL METHODS: 1. City/Public Supply 1. Sanitary Sewer, with pretreatment 7. To groundwater 2. Private wells, drinking 2. Sanitary Sewer, without pretreatment 8. Septic Hauler 3 Groundwater remediation wells 3. Storm Sewer 9. Waste Haulers (identify) 4. Private ponds 4. Surface waters of NC 10. Water into product 5. Surface waters of NC, please identify 5. Evaporation 11. Include others 6. Include others, if applicable 6. Land Applied 7 Industrial User Wastewater Permit Application Part III Pretreatment Facilities Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present,and describe. No Pretreatment facilities 1. Flow equalization Aerated equalization Y Non-Aerated equalization Tot.Vol. of equalization 300K Yes No 2. Activated Carbon Describe any, if present. 3. Activated sludge 4. Air stripping 5. Centrifugation 6. Chemical Precipitation X 7. Chlorination 8. Cyanide Destruction 9. Cyclone 10.Dissolved Air Floatation X 11.Filtration X 12.Flocculation X 13.Grease Trap 14.Grit Removal X 15.Ion Exchange 16.Neutralize,pH adjust X 17. other Biological treatment 18. Ozonation X 19.Reverse Osmosis 20. Screening X 21. Sedimentation 22. Septic Tank 23. Silver Recovery 24. Solvent Separation 25. Spill protection X 26.List any others Belt Press for dewatering 8 Industrial User Wastewater Permit Application Part IV Categorical Information 1. When did operations start at this facility? Facility start up 10.15.17 date: Estimating: Mid to Late October 2. List all Standard Industrial Classification(SIC)codes for your facility.This four digit code may be found on State Unemployment forms,tax forms,accounting records,Employment Security Commission or from the Chamber of Commerce. We have not settle on a permanent SIC code yet but not a CFR Regulate 5093 classification 3. Has the facility ever been considered a Categorical Industrial User (CIU)as described by the Code of Federal Regulations(40 CFR)? If Yes,give complete 40 CFR Number => No X 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users(CIUs)as described by the Code of Federal Regulations(40 CFR)? If Yes,please give name(s), location and 40 CFR number=> Yes No X 9 Industrial User Wastewater Permit Application Part IV Categorical Information 5. Check any activities listed below that are performed at your facility: Check 40 CFR Industrial Activity Check 40 CFR Industrial Activity Below Number Below Number 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Mfg. 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics 411 Cement Manufacturing & Synthetic Fiber Manufacturing 434 Coal Mining 435 Oil and gas extracting 465 Coil Coating 440 Ore mining and dressing 468 Copper Forming 446 Paint formulating 405 Dairy products processing 443 Paving and roofing materials mfg. 469 Electrical,electronic components 455 Pesticide Manufacturing 413 Electroplating 419 Petroleum Refining 457 Explosives Manufacturing 439 Pharmaceutical Manufacturing 412 Feedlots 422 Phosphate Manufacturing 424 Ferro allay Manufacturing 459 Photographic supplies 418 Fertilizer Manufacturing 463 Plastics molding and forming 464 Foundries,Metal Mold and casting 466 Porcelain enameling 426 Glass Manufacturing 430 Pulp,paper and paperboard 406 Grain Mills 428 Rubber Manufacturing 454 Gum&Wood Chemicals Mfg. 417 Soap&Detergent Manufacturing 460 Hospitals 423 Steam Electric power Generation 447 Ink formulating 409 Sugar processing 415 Inorganic chemical Manufacturing 410 Textile Mills 420 Iron and Steel Manufacturing 429 Timber products processing 425 Leather Tanning&Finishing Others 10 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if ' Concentration Storet Present Absent at Present in Absent in in Discharge,if Code at Facility Discharge Discharge Known(mg/1) Facility Acid Extractable Organics ✓ 2-Chlorophenol 34586 ✓ 2,4-Dichlorophenol 34601 ✓ 2,4-Dimetylphenol 34606 V 2,4-Dinitrophenol 34616 ✓ 2-Methyl-4,6-dinitrophenol 34657 ✓ 4-Chloro-3-methylphenol 34452 V 2-Nitrophenol 34591 ✓ 4-Nitrophenol 34646 V Pentachlorophenol 39032 V Phenol 34694 ✓ 2,4,6-Trichlorophenol 34621 V Base Neutral Organics 1,2,4-Trichlorobenzene 34551 V 1,2-Dichlorobenzene 34536 V 1,2-Diphenylhydrazine 34346 V 1,3-Dichlorobenzene 34566 V 1,4-Dichlorobenzene 34571 V 2,4-Dinitrotoluene 34611 V 2,6-Dinitrotoluene 34626 V 2-Chloronaphthalene 34581 V 3,3-Dichlorobenzidine 34631 V 4-Bromophenyl phenyl ether 34636 V 4-Chlorophenyl phenyl ether 34641 V Acenapthene 03405 ✓ Acenaphthylene 34200 V Anthrancene _ 34220 ✓ Benzidine 39120 ✓ Benzo(a)anthracene 34526 V Benzo(a)pyrene 34247 V Benzo(b)fluorathene 34230 V Benzo(ghi)perylene _ 34521 ✓ Benzo(k)fluorathene 34242 V Bis(2-chloroethoxy)methane 34278 V Bis(2-chloroethyl)ether 34273 V Bis(2-chloroisopropyl)ether 34283 V Bis(2-ethylhexyl)phthalate 39100 V Butyl benzyl phthalate 342292 V Chrysene 34320 V Di-n-butyl phthalate 39110 V 11 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present Absent at Present in Absent in in Discharge, if Code at Facility Discharge Discharge Known(mg/1) Facility Base Neutral Organics (continued) Di-n-octyl phthalate 34596 ✓ Dibenzo(a,h)anthracene 34556 ✓ Diethyl phthalate 34336 ✓ Dimethyl phthalate 34341 ✓ Fluoranthene 34376 ✓ Fluorene 34381 Hexachlorobenzene 39700 ✓ Hexachlorobutadiene 34391 ✓ Hexachlorocyclopentadiene 34386 Hexachloroethane 34396 ✓ Indeno(1,2,3-cd)pyrene 34403 ✓ Isophorone 34408 ✓ N-nitroso-di-n-propylamine 34428 ✓ N-nitrosodimethylamine 34438 ✓ N-nitrosodiphenylamine 34433 Naphthalene 34696 ✓ Nitrobenzene 34447 ✓ Phenanthrene 34461 ✓ Pryene 34469 ✓ Metals Aluminum 01104 Antimony 01097 Arsenic 01002 Beryllium 01012 Cadmium 01027 Chromium 01034 Copper 01042 Lead 01051 Mercury 71900 Molybdenum 01062 Nickel 01067 Selenium 01147 Silver 01077 Thallium 00982 Zinc 01092 12 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present Absent at Present in Absent in in Discharge,if Code at Facility Discharge Discharge Known(mg/1) Facility Other Organics Barium 01007 Chloride 00940 Cyanide 00720 Fluoride 00951 Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 1,1,2,2,-Tetrachloroethane 34516 1,1,2-Trichloroethane 34511 1,1-Dichloroethane 34496 1,1-Dichloroethylene 34501 1,2-Dichloroethane 34531 1,2-Dichloropropane 34541 2-Chloroethyl vinyl ether 34576 Acrolein 34210 Acrylonitrile 34215 Benzene 34030 Bromodichloromethane 32101 Bromoform 32104 Bromomethane 34413 Carbon Tetrachloride 32102 Chlorobenzene 34301 Chloroethane 34311 Chloroform 32106 Chloromethane 34418 cis 1,3-Dichloropropene 34704 Dibromochloromethane 32105 Ethylbenzene 34371 Methylene chloride 34423 Tetrachloroethylene 34475 Toluene 34010 trans 1,3-Dichloropropene 34699 trans 1,2-dichloroethylene 34546 Trichloroethylene 39180 Trichlorofluoromethane 34488 Vinyl Chloride 39175 Others Xylene 13 Data Summary Form � ���, 5 ,�1, In O N. <=Receiving POTW hJ pa.?-5 �� <=Receiving NPDES # �� �`� v<� �� .a Q S n 0 - i,tP <=Specific Sample location sc,.--06 i.e., Give IU Name, IUP# and/or pipe BOD TSS Ammonia Laboratory performing Analysis=> Laboratory Method Detection Limits=> Notes=> Q = Flow Sample Date M=Metered Conc. results Conc.results Conc.results ID, or Sample Notes about Sample E=Estimated From lab from lab from lab Count Collected M or E MGD gal/day <? mg/I <? mg/1 <? mg/1 01S- 2 3 I I(Y s,eo.cc�. �. �.�`I��c�1 Ltio te\ss. 3 4 5 6 7 8 9 10 11 12 Total Number of samples=> r. Maximum data value(mg/l)=> It >\ S c Average data value, include BDL values as 1/2 detection limit=> 14 Data Summary Form L`34"-‘t j177p <=Receiving POTW N coa 19-19 <=Receiving NPDES # \ 4v o"l'`‘ <=Specific Sample location Su ,,, � kav e b`\ i.e., Give IU Name, IUP # and/or pipe 3 Arsenic Cadmium Chromium COD Copper Phenol Lab=> (S\v, ��� , �� C'�1� — e-,f? MDL=> Notes=> Sample Date Conc. Results Conc.results Conc.results Conc. results Conc.results Conc.results ID, or Sample from lab from lab from lab from lab from lab from lab Count Collected <? Mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1I).s‘ IN c _0 ©- Or02. o .003 — — C\-box — 2 I fc( 4- Q..005 G m oat A x.005 3 4 5 6 7 8 9 10 11 12 TNS=> Z 22 2 Max Value=> .. c— O.c3( C cCI 1S Avg. (use 1/2 BDL)=> 15 Data Summary Form tel a �,J� ' '' <=Receiving POTWb1 \\\ <=Receiving NPDES # kLttp 4k OCA <=Specific Sample location 4`02,1.1 i.e., Give IU Name, IUP # and/or pipe Cyanide Lead Mercury Nickel Silver Zinc D Lab=> �jl�e,�,ac1[ �r �� '� 6Z_ '1J�.- MDL=> Notes=> Sample Date Conc. Results Conc.results Conc.results Conc.results Conc.results Conc. Results ID,or Sample from lab from lab from lab from lab from lab from lab Count Collected <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2j2S<IIC( — .toy[ - o. O\ G- t OuO- '- a_oal :3 oc.l 2 3/K ��� — G 6.06e �– ` 0.G1J 3 4 5 6 7 8 9 10 11 12 TNS=> 1 a Max Value=> 0,co e.-a cod v 4444 L 0 11'1 Avg. (use 1/2 BDL)=> c0oo . 0.00v 16 Data Summary Form 3 t,,,,�* <=-Receiving POTW c2 ,(Nc LcA.J iV LQ)o 2 S 1-15) <=Receiving NPDES # ,o;'°o , <=Specific Sample location i.e., Give IU Name, IUP # and/or pipe Molybdenum Selenium Total Total Oil & MBAS Phosphorus Nitrogen Grease (surfactants) Lab=> it)1 u e e-ta1v___ K— �`� fS Q_ F�- MDL=> Notes=> Sample Date Conc. Results Conc. Results Conc.results Conc.Results Conc.results Conc.results ID,or Sample from lab from lab from lab from lab from lab from lab Count Collected <? mg/1 <? mg/I <? mg/I <? mg/I <? m&/1 <? mg/I 1 2 aiv G (").eol 6-01 _-Z' •Shf. — 2 'S NI 1 ' _ z- C. - 3 4 5 6 7 8 9 10 11 12 TNS=> 2 1 Max Value=> ; t.0c1 ZIC\ 1 21, 0.5\1 Lt Avg. (use 1/2 BDL)=> . pot's' 17 Industrial User Wastewater Survey & Permit Application Part V Waste Reduction Information State Pretreatment Rule 15A NCAC 214.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities being utilized. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description 11.15.17 W13 Improved maintenance scheduling,record keeping or procedures. NA W14 Changed production schedule to minimize equipment and feedstock changeovers 12.15.17 W19 Other changes in operating practices(explain briefly in comments) 10.1.17 W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf life. NA W22 Began to test outdated material-continue to use if still effective. 10.1.17 W23 Eliminated shelf-life requirements for stable materials 11.15.17 W24 Instituted better labeling procedures 10.1.17 W25 Instituted clearinghouse to exchange materials that would otherwise be discarded 12.15.17 W29 Other changes in Inventory control(explain briefly in comments) 12.15.17 W31 Improved storage or stacking procedures 11.15.17 W32 Improved procedures for loading,unloading and transfer operations 11.15.17 W33 Installed overflow alarms or automatic shutoff valves 11.15.17 W34 Installed secondary containment NA W35 Installed vapor recovery systems 11.15.17 W36 Implemented inspection or monitoring program of potential spill or leak sources 11.15.17 W39 Other spill and leak prevention(explain briefly in comments) NA W41 Increased purity of raw materials NA W42 Substituted raw materials NA W49 Other raw material modifications(explain briefly in comments) 12.15.17 W51 Instituted recirculation within a process 12.15.17 W52 Modified equipment, layout or piping NA W53 Use of different process catalyst NA W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers NA W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers NA W58 Other process modifications(explain briefly in comments) 18 Industrial User Wastewater Survey & Permit Application Part V Waste Reduction Information Current Projected Code Description 11.15.17 W59 Modified stripping/cleaning equipment On Start W60 Changed to mechanical stripping/cleaning devices(from solvents or other up materials) NA W61 Changed to aqueous cleaners(from solvents or other materials) NA W62 Reduced to the number of solvents used to make waste more amenable to recycling NA W63 Modified containment procedures for cleaning units 11.15.17 W64 Improved draining procedures NA W65 Redesigned parts racks to reduce dragout 11.15.17 W66 Modified or installed rinse systems 12.15.17 W67 Improved rinse equipment design 1.15.18 W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) 1.15.18 W72 Modified spray systems or equipment NA W73 Substituted coating materials used NA W74 Improved application techniques NA W75 Changed from spray to other system NA W78 Other surface preparation and finishing(explain briefly in comments) NA W81 Changed product specifications NA W82 Modified design or composition of product NA W83 Modified packaging NA W89 Other product modifications(explain briefly in comments) NA W99 Other(specify in comments) Comments: (Please list corresponding code) W52—Installing Tote wash equipment and wastewater treatment system W39—Installing holding tanks inside the building with draining to 300K tank,secondary to exsiting pits and lift staion 19 Part VI Additional Information 1. Will the wastewater discharge contain surfactants?If so, in what amount?(in mg/1) MBAS levels are very low 2. Will the wastewater discharge contain Oil&Grease?If so,what type,animal or petroleum based?If so, in what amount?(in mg/1) O&G levels less than 30 mg/1 Petroleum based 3. Will the wastewater discharge contain Suspended Solid material?If so, in what amount? (in mg/1) TSS—50 to 300 mg/1 4. Are the products that are to be manufactured at this facility,manufactured at any other facilities owned and/or operated by your company or parent company?If so,please provide any sampling information available for the wastewater discharge from the facility pertaining to these products. NA 5. If the products that are to be manufactured at this facility are manufactured at any other facilities owned and/or operated by your company or parent company, is this facility classified as a Significant Industrial User and have a wastewater discharge permit issued to the facility? If so, for what parameters?NA 20 Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 1 of 6 Allocation Table Spreadsheet Instructions: Headworks last approved: 05/01/17 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is ..2.. Allocation Table updated: 03/12/18 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 03/12/18 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. PoTw=> Lincolnton WWTP VB NPDESik> NCO25496 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please bstalphabetidy) number number Industry Date Date Expires MGD gal/day mg/1 lbs/day mg/1 lbs/day 1 Cataler North America 0021 0001 07/01/18 07/01/18 06/30/23 0.0600 60,000 2 G&W Laboratories 0012 0001 Pharm 07/25/14 12/12/16 06/30/19 0.0500 50,000 312.75 3 Kaco USA 0022 0001 Metal 07/01/18 07/01/18 06/30/23 0.0200 20,000 4 McMurray Fabrics 0013 0001 Textile 07/25/14 04/30/17 06/30/19 1.0000 1,000,000 475.00 3961.50 5 FMS Enterprises USA 0027 0001 Textile 05/18/18 04/30/23 0.0200 20,000 6 VT LeeBoy 0020 0001 Metal 07/01/18 07/01/18 06/30/23 0.0200 20,000 7 Celadon Recycling 0028 0001 03/13/18 02/28/23 0.1000 100,000 8 . 9 ^---,„ 10 Column Totals=> 1.27001 1,270,000 4274 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 6.0000_ 18765 18765 Uncontrollable Loading(lbs/day)_> 1.5103 4598 4547 Total Allowable for Industry(MAIL)(lbs/day)_> 4.4897 14167 14218 Total Permitted to Industry(lbs/day)_> 1.2700 4274 0 MAIL left(lbs/day)_> 3.2197 9893 14218 Percent Allow.Ind.(MAIL)still available(%)_> 71.7% 69.8% 100.0% Percent MAHL still available(%)=> 53.7% 52.7% 75.8% 5 Percent MAHL(lbs/day)=> 0.3000 938 938 RECEIVEDIDENNDwR MAR 21. 2018 Wsection permlttln9aterReS HWA.AT Revised:November 2005 I Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 2 of 6 Allocation Table Headworks last approved: 05/01/17 Allocation Table updated: 03/12/18 Permits last modified: 03/12/18 Porvv=> Lincolnton WWTP VB NPDES8 > NCO25496 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list elphebedcly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 Cataler North America 0021 0001 0.3000 0.1501 0.2000 0.1001 0.2000 0.1001 0.4000 0.2002 0.0350 0.0175 2 G&W Laboratories 0012 0001 20.00 8.34 1.0000 0.4170 0.0350 0.0146 3 Kaco USA 0022 ' 0001 0.0700 0.01174' 0.2000 0.0334 0.8000 0.1334 0.0350 0.0058 4 McMurray Fabrics 0013 0001 0.25004'_ 4 0.0500 0.4170 0.4500 5 ,FMS Enterprises USA 0027 0001 6 SVT LeeBoy 0020 0001 0.0350 0.0058 0.2000 0.0334 0.8000 0.1334, 0.1500 0.0250 7 Celadon Recycling 0028 - 0001 8 9 10 Column Totals=> 81 1 0.40011 0.11761 I 1.00081 0.46701 } 0.5130 Digester Sludge AS/Nit/TF Digester Digester Basis=> Design Inhibition Ceiling inhibition Inhibition Inhibition MARL from HWA(lbs/day)=> 1251.00 0.4447 0.4134 7.0878 7.2957 0.7533 Uncontrollable Loading(lbs/day)_> 230.51 0.0378 0.0025 0.6298 0.2078 0.1373 Total Allowable for Industry(MAIL)(lbs/day)_> 1020.49 0.4069 0.4109 6.4580 7.0879 0.6160 Total Permitted to Industry(lbs/day)=> 8.34 0.4001 0.1176 1.0008 0.4670 0.5130 MAIL left(lbs/day)=> 1012.15 0.0068 0.2933 5.4572 6.6208 0.1030 Percent Allow.Ind.(MAIL)still available(%)_> 99.2% 1.7% 71.4% 84.5% 93.4% 16.7% Percent MARL still available(%)_> 80.9% 1.5% 70.9% 77.0% 90.7% 13.7% 5 Percent MARL(lbs/day)=> 62.55 0.0222 0.0207 0.3544 0.3648 0.0377 HWA.AT Revised:November 2005 Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 3 of 6 Allocation Table Headworks last approved: 05/01/17 Allocation Table updated: 03/12/18 Permits last modified: 03/12/18 Pony=> Lincolnton WWTP VB NPDES# > NCO25496 Lead Mercury Molybdenum Nickel Selenium Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list.Iphabeucly) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day 1 Cataler North America 0021 0001 0.2000 0.1001 0.1001 2 G&W Laboratories 0012 0001 _ 3 Kaco USA 0022 0001 . 0.2500 0.0417 0.2000 0.0334r 4 McMurray Fabrics 0013 0001 1.. ,.....5 FMS Enterprises USA 0027 0001 r �.. . 6 VT LeeBoy 0020 0001 0.1000 0.0167 0.2500 0.0417 7 Celadon Recycling 0028 0001 8 9 10 Column Totals=> l 0.1585 0.000000 0.0000 0.1751 0.00001 Stream Sludge Digester Sludge Basis=> Std Stream Std Ceiling Inhibition Ceiling MAHL from HWA(lbs/day)_> 3.2184 0.012985 0.7406 2.9778 0.6517 Uncontrollable Loading(lbs/day)_> 0.0668 0.000630 0.0516 0.1285 Total Allowable for Industry(MAIL)(lbs/day)=> 3.1517 0.012355 ####### 2.9261 0.5233 Total Permitted to Industry(lbs/day)=> 0.1585 0.000000 0.0000 0.1751 0.0000 MAIL left(lbs/day)_> 2.9932 0.012355 ####### 2.7510 0.5233 Percent Allow.Ind.(MAIL)still available(%)_> 95.0% 1.00.0% ####### 94.0% 100.0% Percent MAIL still available(%)=> 93.0% 95.1 % ####### 92.4% 80.3% 5 Percent MAHL(lbs/day)=> 0.1609 0.000649 0.0370 0.1489 i 0.0326 HWA.AT Revised:November 2005 Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 4 of 6 Allocation Table Headworks last approved: 05/01/17 Allocation Table updated: 03/12/18 Permits last modified:, 03/12/18 Porn=> Lincolnton WWTP VB NPDESS=> NCO25496 Silver Industry Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Count (please list alphabelicly) number number mg/1 lbs/day 1 Cataler North America 0021 0001 0.2000 0.1001 2 G&W Laboratories 0012 0001 3 Kaco USA 0022 0001 0.1000 0.0167 4 McMurray Fabrics 0013 0001 5 FMS Enterprises USA 0027 0001 6 VT LeeBoy 0020 0001 0.1000 0.0167 7 Celadon Recycling 0028 0001 8 9 10 Column Totals=> 0.1334 Stream Basis=> Std MAHL from HWA(lbs/day)_> N/A Uncontrollable Loading(lbs/day)=> N/A Total Allowable for Industry(MAIL)(lbs/day)_> N/A Total Permitted to Industry(lbs/day)_> N/A MAIL left(lbs/day)_> N/A Percent Allow.Ind.(MAIL)still available(%)_> N/A Percent MARL still available(%)_> N/A 5 Percent MAHL(lbs/day)_> 0.00520 HWA.AT Revised:November 2005 h ' Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 5 of 6 Allocation Table Headworks last approved: 05/01/17 Allocation Table updated: 03/12/18 Permits last modified: 03/12/18 Pores=> Lincolnton WWTP 'VB NPDESt > NCO25496 Zinc Hardness Total Nitrogen Total Phos Phenols Antimony Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabctcly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Cataler North America 0021 0001 1.4800 0.7404 L� 2 G&W Laboratories 0012 0001 1.0000 3 Kaco USA 0022 0001 1.4800 0.2469 4 McMurray Fabrics 0013 0001 0.8757 5 FMS Enterprises USA 0027 0001 6 VT LeeBoy 0020 0001 1.4800 0.2469 r ~� 7 Celadon Recycling 0028 0001 8 9 10 r p t Column Totals=> 2.2343 0.00 0.00 0.00001 0.0000 0.87571 AS/Nit/TF Stream Stream Basis=> inhibition Std Std MAHL from HWA(lbs/day)=> 17.9894 332.7686 4.0491 Uncontrollable Loading(lbs/day)_> 1.2508 0.1600 Total Allowable for Industry(MAIL)(lbs/day)=> 16.7386 ####### 3.8891 Total Permitted to Industry(lbs/day)_> 2.2343 0.00 0.00 0.0000 0.0000 0.8757 MAIL left(lbs/day)_> 14.5043 ####### 3.0134 Percent Allow.Ind.(MAIL)still available(%)_> 86.7% ####### ####### ####### ####### 77.5% Percent MAHL still available(%)_> 80.6% ####### ####### ####### ####### 74.4% 5 Percent MAHL(lbs/day)_> 0.8995 16.6384 0.2025 HWA.AT Revised:November 2005 Workbook Name : 5-01-17, Worksheet Name: AT Printed: 3/12/2018, 12:50 PM Page 6 of 6 Allocation Table Headworks last approved: 05/01/17 Allocation Table updated: 03/12/18 Permits last modified: 03/12/18 POTw=> Lincolnton WWTP VB NPDES#=> NCO25496 f g h I Industry Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Count (please listelphabeticly) number number mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 Cataler North America 0021 0001 2 G&W Laboratories 0012 0001 3 Kaco USA 0022 0001 4 McMurray Fabrics 0013 0001 5 FMS Enterprises USA 0027 0001 ~� 6 VT LeeBoy 0020 0001 7 Celadon Recycling 0028 0001 8 __ 9 10 1 Column Totals=> 0.0000 0.0000 0.0000 1 0.0000 Basis=> MARL from HWA(lbs/day)_> Uncontrollable Loading(lbs/day)_> Total Allowable for Industry(MAIL)(lbs/day)_> Total Permitted to Industry(lbs/day)_> 0.0000 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> Percent Allow.Ind.(MAIL)still available(%)_> ####### ####### ####### ####### Percent MAHL still available(%)=> ####### ####### ####### ####### 5 Percent MAHL(lbs/day)=> HWA.AT Revised:November 2005 City of Lincolnton, North Carolina PERMIT RECSita.Oi OEN� Industrial User Pretreatment Permit(IUP) MAR 2 �wR To Discharge Wastewater Under the Wats 1 ?018 Industrial Pretreatment Program Perini . 9 Sect, an 0028 N/A IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Lincolnton Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: Celadon Recycling Solutions Facility Located at Street Address 244 Whitehouse Drive Mailing Address(if different) City,State,Zip Lincolnton,NC 28092 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Lincolnton listed below: IUP Control Authority and/or Municipality WWTP name: City of Lincolnton WWTP NPDES Number. NC0025496 W WTP Address: 550 Highway 150 West, Bypass City,State,Zip: Lincolnton,NC 28092 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date: March 13, 2018 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: February 28, 2023 37/a//e Date signed Water Resources Director 3/ilii _ Date signed City Man.,4 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits& Monitoring Requirements G.) Definitions and Limit Page(s) notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: City of Lincolnton WWTP NC0025496 IUP Name: IUP Number: Celadon Recycling Solutions 0028 IUP Effective date: March 13,2018 IUP Expiration date: IUP 40 CFR#(if applicable),or February 28, 2023 N/A: N/A B. IUP History. A Complete Permit History is required): Effective Date Renewal or Description of changes over previous IUP. Modification 03/13/2018 Original Issuance Facility's Original Permit Issuance. 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C. Authorization Statement: 1. The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2. The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Tote Washing Station Holding area for washing totes Batch/Reaction Tanks Holds Tote Wash Water from clean totes&pH adjusted Clearwell Process water to be discharged to the City Belt Press and dewatering box Sludge from the process Equalization/Holding Tank Holds filtrate from process DAF Removes suspended matter 3. The Permittee is hereby authorized to, if required by the City of Lincolnton and after receiving Authorization to Construct(A to C) from the City of Lincolnton, construct and operate additional pretreatment units as needed to meet final effluent limitations. D. Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 001 , Description of Discharge: Process Water, Domestic Wastewater Industrial User Pretreatment Permit (IUP) PART I Specific Conditions E. Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. A -- f: y TmE STC,' _ _ W 81`.14'42" RJ:<C.FD 1.0 _,*, - IN isso �= Google Earth 3 1993 _—_—.-- -3,4g-,-,:.�'.-.:._ 35=3,54 05';1 81=1:'33.06"ae:e: 790 R e,-,.. :-.5 4 Receiving POTW name=> Lincolnton IU name=> Celadon Recycling Receiving POTW NPDES#=> NC0025496 IUP 4=> 0028 IUP, Part I, Section F: Effective date for these Limits=> 03/13/18 Pipe#=> 001 Effluent Limits and Monitoring Requirements: Expiration date for these Limits=> 02/28/23 40 CFR 4=> N/A (if not applicable,put N/A) The permittee may discharge from this specific THE LIMITS ON THIS PAGE ARE,(Check one below): pipe number according to these specific dates, LIMITS for ENTIRE permit period => Yes effluent limits, and monitoring requirements. INTERIM Limits for period 1 => INTERIM Limits for period 4 2 => FINAL Limits Page => Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Required CONVENTIONAL Daily Monthly Units Daily Monthly Units Collection Laboratory Detection PARAMETERS Max. Avg. Max. Avg. by Industry by POTW Method Detection Limits (C or G) Limits Units 1. Flow 0.100 MGD MGD Continuous/Daily Every Sample Meter 2. Gallons Per Minute GPM lbs/day Meter 3. Oil&Grease 100 mg/1 lbs/day 3/6 1/6 Grab 5.0 mg/1 4. Temperature Deg.C Deg.C Grab 0-50 Deg.C 5. pH 6.0-9.0 Std.Units Std.Units 3/6 1/6 Grab 4.0-10.0 Std.Units OTHER PARAMETERS 6. BOD *** mg/1 lbs/day 3/6 1/6 Composite 2 mg/1 7. TSS *** mg/1 . _ lbs/day 3/6 1/6 Composite 2.5 mg/1 8. Cadmium *** mg/1 lbs/day 3/6 1/6 Composite 0.002 mg/1 9. Chromium *** mg/1 lbs/day 3/6 1/6 Composite 0.005 mg/I 10. Copper *** mg/1 lbs/day 3/6 1/6 Composite 0.002 mg/1 11. Lead *** mg/1 lbs/day 3/6 1/6 Composite 0.01 mg/1 12. Nickel *** mg/1 lbs/day 3/6 1/6 Composite 0.01 mg/1 13. Silver *** mg/1 lbs/day 3/6 1/6 Composite 0.005 mg/1 14. Zinc *** mg/1 lbs/day 3/6 1/6 Composite 0.010 mg/1 15. Arsenic *** mg/I lbs/day 3/6 1/6 Composite 0.01 mg/1 16. Ammonia *** mg/1 lbs/day 3/6 1/6 Composite 0.1 mg/1 17. Antimony *** mg/1 lbs/day 3/6 1/6 Composite 0.01 mg/1 18. Selenium *** mg/1 lbs/day 3/6 1/6 Composite 0.01 mg/1 19. Molybdenum *** mg/1 lbs/day 3/6 1/6 Composite 0.1 mg/1 20. Mercury *** mg/1 lbs/day 3/6 1/6 Composite 0.0002 mg/1 21. Cyanide *** mg/I lbs/day 3/6 1/6 Grab 0.01 mg/1 22. TTO 2.130 mg/1 lbs/day 1/6 Composite mg/1 *Monitoring Frequency 1/6: Requires one test every six months between the periods of January through June,and July through December. 3/6:Requires three monitoring test persix months.Test shall be performed in January,April,May and July,September,October. (See next section,IUP,PART II,Section G.) 1/2: Requires one test per year:N/A at this time for Definitions and Limit Page(s)notes: The Permittee may submit a Certification for Pollutants Not Present letter to the City of Lincolnton once every 6 months.The letter is due June 1st for periods January 1st through June 30th and December 1st for periods July 1st through December 31st in lieu of performing monitoring for these parameters noted on page 17,III,Section 5. ***Requires a sample to be analyzed,but there is not a limit for this parameter at this time. IUP,PART I, Page: 5 Industrial User Pretreatment Permit (IUP) PART II General Conditions G. Definitions and Limit Page(s) notes: In addition to the definitions in the City of Lincolnton Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: p P Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Continuous/Daily Monitoring Frequency For flow, "continuous" refers to the requirement to use a continuous recording discharge flow meter. For flow, "daily" shall mean the permittee shall read the flow meter totalizer every discharge day, convert this to a daily flow in gallons, and report these daily flows to the City of Lincolnton on a monthly flow log form. 4 Every Sample Monitoring Frequency A monitoring frequency of "Every Sample" as specified in this permit shall mean each time a composite or grab sample is collected. 5. Grab Sample Grab sample for the monitoring requirements of this NP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 6. Instantaneous Measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 6 Industrial User Pretreatment Permit (IUP) PART II General Conditions G. Definitions and Limit Page(s) notes: (continued) 7. Monitoring and Reporting All Monitoring shall be performed by a state certified laboratory by standard methods. All data shall be reported as specified in Part II, 2 of this permit, note that violations shall be reported within 24 hours, and that all sampling (even if done more frequently than required) shall be summarized on forms approved by the Division of Water Resources and sent to the Pretreatment Coordinator at the following address: Debra V Tunstall City of Lincolnton Post Office Box 617 Lincolnton,NC 28093 8. Flow Measurement a. Flow Measurement Method Total Process Flow — Pipe 001: The permittee shall install and maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Specifically, for Pipe 001, devices selected shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The flow measurement device must have a non-resettable totalizer. Modifications to the flow metering equipment shall be approved by the City of Lincolnton prior to installation. b. Calibration of Flow Measurement Device The permittee shall calibrate and maintain all flow measurement devices to ensure the accuracy of the measurements is consistent with the accepted capability of that type of device. Calibration shall be performed a minimum of once per semi-annual period, the semi-annual period consisting of January 1 through June 30 and July 1 through December 31, for devices installed at Pipe 001. The flow meter calibration must be performed by a certified technician capable of calibrating the installed flow measurement devices. A copy of the certificate of calibration must be submitted to the City of Lincolnton Pretreatment Coordinator upon completion of the calibration. 7 Industrial User Pretreatment Permit (IUP) PART II General Conditions G. Definitions and Limit Page(s) notes: (continued) c. Measurement Frequency and Reporting The flow measurement frequency for Pipe 001 is daily. The permittee shall provide a summary of the daily flow values to the City of Lincolnton on a monthly basis. Flow measurement results obtained by the permittee shall be reported on forms specified by the City of Lincolnton, postmarked no later than the twentieth day of the month following the month in which the flow measurements were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a flow measurement event was to have occurred, a form with the phrase "no discharge" shall be submitted. The flow measurement results must be reported in total gallons per day. It is the responsibility of the permittee to inform the City of Lincolnton Pretreatment Coordinator of any failure of the flow measurement devices within 48 hours. 9. Test Procedures a. Testing Procedure Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. b. Certified Laboratory Pollutant analysis shall be performed by a North Carolina Division of Water Quality Certified Laboratory that is certified to analyze the required pollutants in this permit. c. Required Detection Levels Pollutant analysis shall be performed at the required laboratory detection limit, or lower, for each pollutant listed in Part I, Section F of this permit. It is the responsibility of the permittee to ensure that the certified laboratory is using the proper detection limits. Failure for the certified laboratory to use proper detection levels on analysis will result in the permittee being in violation of their permit and the monitoring result being invalid. 10. Notice to Permittees Permittee is subject to the thirty(30) general conditions attached, found in Part II of this permit. 8 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by,the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Lincolnton, postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the City and shall be sent to the following address: Debra V. Tunstall Pretreatment Compliance Technician City of Lincolnton Post Office Box 617 Lincolnton,NC 28093 9 Industrial User Pretreatment Permit (IUP) PART II General Conditions If the sampling performed by the permittee indicates a violation, the permittee shall notify the City of Lincolnton within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City within 30 days after becoming aware of the violation. b.) If no self-monitoring is required by this IUP, and the sampling performed by the City of Lincolnton indicates a violation, the City shall notify the permittee within 24 hours of becoming aware of the violation, and the permittee shall sample for the applicable parameter and submit the results of this analysis within 30 days after the POTW became aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Lincolnton. The City may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply Thep ermittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Lincolnton Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Lincolnton. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 10 Industrial User Pretreatment Permit (IUP) PART II General Conditions 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the City of Lincolnton, and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. 11 • Industrial User Pretreatment Permit (IUP) PART II General Conditions Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Lincolnton. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Public Works or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish, upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the Director of Public Works prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 12 1 1 Industrial User Pretreatment Permit (IUP) PART II General Conditions 17. Penalties The Sewer Use Ordinance of the City of Lincolnton provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operation without approval of the City of Lincolnton. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the City of Lincolnton Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 13 Industrial User Pretreatment Permit (IUP) PART II General Conditions 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Lincolnton of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 180 days before the change. The permittee shall not begin the changes until receiving written approval from the City. Also see Part II, 30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the City; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals; or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Lincolnton and written approval and an Authorization to Construct(A to C) have been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any 14 Industrial User Pretreatment Permit (IUP) PART II General Conditions other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b) of the Federal pretreatment regulations. 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Lincolnton immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the City immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five (5)days, unless waived by the City. 15 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures In addition to the requirements in Part II, 30, the Permittee shall complete installation and/or commence implementation, operation, and/or maintenance of the following specific protection Measures, Activities, Plans. Etc. (Items without specific completion dates, or marked as "Continuous." must be performed for the entire duration of the permit): Required Completion/ Implementation Description of Measure, Activity, Plan, etc. Date The permittee shall provide updates to the City of Lincolnton as required by Part II, 30, of this IUP. Modifications to the measures shall be approved by the City prior to installation/implementation. If a measure fails, the City shall be notified within 24 hours. 2. Sludge Management Plan Ninetydays prior to theinitial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the City of Lincolnton. 3. Flow Measurement Requirements See Part II, G, 8(a&b) 4. Certified Laboratory Analysis See Part II, G, 9(b) 16 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 5. Total Toxic Organics (TTO) Definition "TTO", or Total Toxic Organics, is the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11 that are found in the permittee's process discharge at a concentration greater than 0.01 mg/l. Your TTO results should have lab data analyzed from EPA Methods 624 and 625. 6. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO, the permittee may, upon submitting to the City of Lincolnton one sample showing TTO compliance and a toxic organic management plan making the following certification every six months: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO), I certify that, to the best of my knowledge, no dumping of concentrated toxic organics into the wastewaters has occurred since filing of the last monitoring report. I further certify that this facility is implementing the toxic organic management plan submitted to the City of Lincolnton." At a minimum, the certification statements are due by June 1st of each year covering the January through June six month period, and December 1st of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within five(5)days of the respective due dates, the City of Lincolnton shall collect TTO samples before December 31 and the permittee will be billed for the cost of the TTO sampling and/or analysis. 7. Toxic Organic Management Plan Within ninety days of the issuance of this permit, the permittee shall develop and submit to the City of Lincolnton a toxic organic management plan. 17 , 1 , Industrial User Pretreatment Permit (IUP) PART III Special Conditions 8. Surcharges Pursuant to the City of Lincolnton Sewer Use Ordinance, Section 8-73, all industrial users of the POTW are subject to industrial waste surcharges on discharges which exceed the following levels: BOD 250 mg/1 TSS 250 mg/1 Oil & Grease 40 mg/1 The amount of surcharges will be based upon the mass emission rate (in pounds per day) discharge above the levels listed above. The amount charged per pound of excess will be set forth in a schedule of charges and fees approved by the City of Lincolnton Council. Celadon Recycling Solutions may be imposed a surcharge on discharges containing excess levels of BOD, TSS, and Oil & Grease. 18 1 * * *UPSET CONDITION** * Spill or Bypass If any of these occur at your facility: IMMEDIATELY TELEPHONE the II LINCOLNTON WWTP at: 704-736-8960 24 hrs. day / 7 days week Describe Upset Condition by Location of Discharge, Type of Waste, Concentration, and Volume. 19 RECEIVED/DENw��" MAR 21 2018 IUP Synopsis Water Resources tlon A. IUP Basic Information Permttt 'Y Receiving POTW name: POTW NPDES#: Seo City of Lincolnton WWTP NC0025496 IUP name: IUP Number: Celadon Recycling Solutions 0028 IUP Effective date: Pipe Numbers,list all regulated pipes: 03/13/2018 001 IUP expiration date: IUP 40 CFR#,if applicable: able: XpPP 02/28/2023 N/A B. IUP Survey&Application form The application form dated February 22,2018 is enclosed. I also have their initial application dated September 28,2017 that I can submit if needed. Their current application was updated after securing funding. C. IU Inspection form The inspection form dated February 28, 2018 is enclosed. D. RATIONALE FOR LIMITATIONS: Flow: Based on amount of discharge noted in application. Their average discharge amount noted is 28,800 gallons a day, and the maximum is 100,000 gallons a day. They also noted an expected growth over 100%in three years. They were given the maximum amount noted and will modify, if needed. pH: Limit based on SUO O&G: Limit established in order to protect plant processes and the POTW collection system. BOD,TSS,Ammonia,and Metals: There are not any assigned limits at this time. Laboratory results were plugged into Allocation Table and all values are under 5% MAHL. Limits will be modified as needed. TTO: TTO analysis will continue. I All Parameter Limits are calculated to protect the POTW from Pass through and inhibition and to allow the beneficial use of biosolids generated by the WWTP. These limits do not result in over allocation of the PO'W's treatment capacity. Blue Ridge Labs PO Box 2940 Lenoir, NC 28645 828-728-0149 blueridgelabslenoir@gmaiicom Client : City of Lincolnton W WTP PO Box 617 Lincolnton.NC 28093 Attention: Mr. Donald Burkey Date Received: 28-Feb-18 Report Date: 09-Mar-18 Sample Date: 28-Feb-18 BRL#: BRL-2018-0098 Lab Sample ID: LSID-2018-00507 Client Sample ID: Celadon Recycling Solutions Analysis Analysis Parameter Result MQL Unit Method Time Date Analyst TSS 15.5 1 mg/I 2540D 1997 10:13 3/7/2018 KCJ BOD-5 day 431 2 mg/1 SM 521OB 3/2/2018 WaterTe Reported By: 411 S..1 nson,D.R.Wessinger * Concentrations are below Minimum Quantification Limit except where noted. NC Laboratory Certificate No.275 Page 1 of 8 O► I... Blue Ridge Labs PO Box 2940 Lenoir, NC 28645 828-728-0149 blueridgelabslenoir@gmail.com Client : City of Lincolnton WWTP PO Box 617 Lincolnton. NC 28093 Attention: Mr. Donald Burkey Date Received: 28-Feb-18 Report Date: 09-Mar-18 Sample Date: 28-Feb=18 BRL#: BRL-2018-0098 Lab Sample ID: LSID-2018-00508 Client Sample ID: Celadon Recycling Solutions Analysis Analysis Parameter Result MQL Unit Method Time Date Analyst Fats,Oil&Grease 7.4 1 mg/1 5520B 2001 12:02 3/9/2018 KCK • Reported By: S..1. Zson,D.R.Wessinger *Concentrations are below Minimum Quantification Limit except where noted. NC Laboratory Certificate No.275 Page 2 of 8 Blue Ridge Labs PO Box 2940 Lenoir, NC 28645 • 828-728-0149 blueridgelabslenoir@gmail.com Client: City of Lincolnton WWTP PO Box 617 Lincolnton,NC 28093 Attention: Mr. Donald Burkey Date Received: 28-Feb-18 Report Date: 09-Mar-18 Sample Date: 28-Feb-18 BRL#: BRL-2018-0098 Lab Sample ID: LSID-2018-00509 Client Sample ID: Celadon Recycling Solutions Analysis Analysis Parameter Result MQL Unit Method Time Date Analyst Cyanide 0.008 0.005 mg/1 4500-CN-E 1 17:30 2/28/2018 KCJ Reported By: 1-44•tt . -- S.,1 nson,D.R. Wessinger *Concentrations are below Minimum Quantification Limit except where noted. NC Laboratory Certificate No.275 Page 3 of 8 Blue MIIgre Labs PO Box 2940 Lenoir, VC 28645 828-728-0149 blueridgelabslenoir@gmail.com Client.: City of Lincolnton WW1? PO Box 617 Lincolnton.NC 28093 Attention: Mr. Donald Burkey Date Received: 28-Feb-18 • Report Date: 09-Mar-18 Sample Date: 28-Feb-18 BRL#: BRL-2018-0098 Lab Sample ID: LSID-2018-00511 Client Sample ID: Celadon Recycling Solutions Analysis Analysis Parameter Result MQL Unit Method Time Date Analyst N2—\.3 0.08 SM I9 4500-N TKN 0.5 mg/I SM 19 4500-N Ammonia Nitrogen • 0.5 mg/1 SM4500 199 14:59 3/8/2018 KCJ fit Reported By: _ '.J.Johnson,D.R.Wessinger * Concentrations are below Minimum Quantification Limit except where noted. NC Laboratory Certificate No.27.5 Page 7 of 8 Blue Ridge Labs PO Box 2940 Lenoir, NC 28645 828-728-0149 blueridgelabslenoir@gmail.com Client : City of Lincolnton W WTP PO Box 617 Lincolnton, NC 28093 Attention: Mr. Donald Burkev Date Received: 28-Feb-18 Report Date: 09-Mar-18 Sample Date: 28-Feb-18 . BRL#: BRL-2018-0098 Lab Sample ID: LSID-2018-00512 Client Sample ID: Celadon Recycling Solutions Analysis Analysis • Parameter Result MQL Unit Method Time Date Analyst Ag * 0.001 mg;l 200.7 1994 12:40 3/9:2018 KCJ As * 0.01 mg/I 200.7 1994 12:40 3/9/2018 KCJ Cd * 0.0002 mg/I 200.7 1994 12:40 3/9/2018 KCJ Cr 0.003 0.001 mg/I 200.7 1994 12:40 3/9/2018 KCJ Cu 0.008 0.001 mg/1 200.7 1994 12:40 3/9/2018 KCJ Mo 0.001 mall 200.7 1994 12:40 3/9/2018 KCJ Ni * 0.001 mg./1 200.7 1994 12:40 3/9/2018 KCJ Pb * 0.01 and/1 200.7 1994 12:40 3/9/2018 KCJ Sb 0.014 0.01 mg/I 200.7 1994 12:40 3/9/2018 KCJ Se * 0.01 mg/I 200.7 1994 12:40 3/9/2018 KCJ Total Phosphorus 1.26 0.5 mg/I 200.7 1994 12:40 3/9/2018 KCJ Zn 0.714 0.001 mg/I 200.7 1994 12:40 3/1912018 KCJ Hg 0.0002 mg/I 245.1 1994 • Reported By: ff% �'""'i S.J.J n, D.R.Wessinger *Concentrations arc below Minimum Quantification Limit except where noted. NC Laboratory Certificate No.275 Page 8 of 8 t•J ;'\}j RESEARCH & ANAlyTICAL Report of Analysis LAbORATORiES, INC. 3/9/2018 toistttt,,,. w/oFor: CARRE `��,•%.�&. LYj-�1.. 288 Whitehouse Drive ��`� •�y cN��i ��� Lincolnton, NC 28092 .. c •- � ' � NL rt,rl z. NCrr;//01 Attn: Perry Keister Client Sample ID: Tank Lab Sample ID: 47628-01 Site: CARRE Collection Date: 3/8/2018 14:00 Parameter Method Result Units Rep Limit Analyst Analysis Date/Time Arsenic, Total EPA 200.7 <0.005 mg/L 0.005 KL 3/9/2018 Barium, Total EPA 200.7 0.186 mg/L 0.005 KL 3/9/2018 Cadmium,Total EPA 200.7 <0.002 mg/L 0.002 KL 3/9/2018 Chromium, Total EPA 200.7 <0.005 mg/L 0.005 KL 3/9/2018 Lead, Total EPA 200.7 <0.005 mg/L 0.005 KL 3/9/2018 Selenium, Total EPA 200.7 <0.005 mg/L 0.005 KL 3/9/2018 Silver, Total EPA 200.7 <0.005 mg/L 0.005 KL 3/9/2018 NA=not analyzed P.O.Box 473 106 Short Street Kernersville, North Carolina 27284 Tel:336-996-2841 Fax: 336-996-0326 www.randalabs.com Page 1 ral coa basic vld .. , • AI „,AZITDg RESEARCh & ANAEyTICA1 Avi.v.:""`r' ,.., • LAbORATORIES� INC. , NC#34 =1 Analytical/Process Consultations . '• 6ig �pP;y Chemical Analysis for Selected Parameters and Water Sample (A CARRE Project, collected 08 March 2018) II. Volatile Organics Quantitation Tank EPA Method 624 Limit Parameter (mg/L) (mg/L) Methylene Chloride 0.010 BQL Trichlorofluoromethane 0.010 BQL 1,1-Dichloroethene 0.010 BQL I,1-Dichloroethane 0.010 BQL Chloroform 0.010 BQL Carbon Tetrachloride 0.010 BQL 1,2-Dichloropropane 0.010 BQL Trichloroethene 0.010 BQL Dibromochloromethane 0.010 BQL 1,1,2-Trichloroethane 0.010 BQL Tetrachloroethene 0.010 0.203 Chlorobenzene 0.010 BQL Trans-l,2-Dichloroethene 0.010 BQL 1,2-Dichloroethane 0.010 BQL 1,1,1-Trichloroethane 0.010 BQL Bromodichloromethane 0.010 BQL I Cis-I,3-Dichloropropene 0.010 BQL. Benzene 0.010 BQL Trans-I,3-Dichloropropene 0.010 BQL Bromoform 0.010 BQL 1,1,2,2-Tetrachloroethane 0.010 BQL Toluene 0.010 0.168 Ethyl Benzene 0.010 BQL Chloromethane 0.010 BQL Bromomethane 0.010 BQL Vinyl Chloride 0.010 BQL Chloroethane 0.010 BQL Total Xylenes 0.010 BQL Sample Number 47628-01 Sample Date 03/08/18 Sample Time(hrs) 1400 Date Analyzed 03/08/18 Time Analyzed 2341 Surrogate Recovery Range DBFM (70-I30%) 100% Toluene-d8 (70-130%) 101% 4-BFB (70-130%) 105% BQL = Below Quantitation Limits mg/L =milligrams per Liter=pans per million(ppm) • 'A ,,.,,,,,,III/, RESEARCI-I & ANAL TICAL ',,,rb!wun/Gt. ,,,I LABORATORIES/ INC. :y NC#34 =i Analytical/Process Consultations .' °'0eC O..,e ". %o Ai!Pr`'" Chemical Analysis for Selected Parameters and Water Sample (A CARRE Proiee!.collected OR March 2018) 11,Semi-Volatile Organics Quantitation Tank EPA Method 625 BNA Limit Parameter (me/1.) Imci) 4-Chloro-3•mcthylphenol 0.100 BQL 2-Chlorophenol 0.100 BQL 2.4-Dichlorophcnol 0.100 BQL 2.4•Dimcthylphcnol 0.100 BQL I 2.4.Dinitrophcnul 0.500 BQL 2-Methy1-4.6-dinitrophcnol 0.500 BQL 2.Nitmphenol 0.100 SQL 4-Nitrophcnol 0.500 SQL Pentachlorophenol 0.500 BQL Phenol 0.100 SQL 2.4,6-Trichlorophenol 0.100 SQL Acenaphdtenc 0.100 13(11. Acenaphthylene 0.100 SQL Anthracene 0.100 SQL Benzidine 0.500 SQL Benzota)anthracene 0.100 SQL Benzo(a)pyrenc 0.100 SQL Benzo(b)Iluoranthcuc 0.100 SQL Benzo(ghi)peryienc 0.100 SQL Bento(k)Iluoranthenc 0.100 SQL Senzyl butyl phthalate 0.100 SQL 1 Sis(?-chloroethnxy)mcthanc 0.100 SQL Sis(2-chlorocthyl)cther 0.100 BQL Sis(2-chloroisopropyWhet. 0.1011 SQL Bis(2-ethyl-hesyl)phthalate 0.100 BQL 4-11romophcnyl phenyl ether 0.100 SQL 2-Chloronaphthalenc 0.100 SQL .1-Chlorophemi phenyl ether 0.100 SQL Chrysenc 0.100 BQL Dibento(a.h)anthraccne 0.100 SQL L2-Dichlorobenzene 0.100 BQL L3-Dichlurobcnzcnc 0.100 BQL 1.4-Dichlorobenzene 0.100 SQL 33-Dichlorobenzidinc 0.200 SQL Diethyl phthalate 0.100 SQL Dimethyl phthalate 0.100 SQL Di-N-Duty)phthalate 0.100 SQL 2.4-Dinitrotoluene 0.100 SQL 2.6-Dinitrotoluene 0.100 SQL Di-N-Octyl phthalate 0.100 SQI. 1,2-Diphenylhydrazine 0.500 BQL Fluoranthenc 0.100 BQL I/tan= 0.100 BQL D xachlorobcnzene 0.100 BQL Hcsachlorohuadienc 0.100 SQL Ilexachlomcyclopentadicne 0.100 SQL llesachlorocthanc 0.100 BQL Indeno(1.23-cd)pyrene 0.11)0 SQL Isophomnc 0.100 SQI. Naphthalene 0.100 BQI. Nitrobenzene 0.100 SQL N•Nitmsodimethylamine 0.100 SQL N-nitrosodi-n-pmpylaminc 0.1(10 SQL N-Nitrosodiphenylaminc ((.100 SQL Phenanthrene 0.100 SQL Pyretic 0.100 SQL L2.4•Trichlornbenzcnc 0.100 SQL 2-Methylnaphthalene 0.100 SQL I-Methylnapthalcne 0.(00 SQL Surrogate Recovery Range Sample Number 47628-01 2-Fluorophenol 50% (5-77%) Sample Date 03/08/18 Phenol-n6 18% (7-64%) Sample Time{hrs) 1400 Nitrobenzene-D5 80% (29-149%) ' Date Extracted 03/09/18 2,4,6-Tribromophenol 75% (12-123%) Date Analyzed 03/09/18 2-Fluorobiphenyl 67% (10-133%) Time Analyzed 1452 4-Terphenyl-D14 72% (20-133%) cI toar,rdn,per t tier pans Far million t ppm) BQI. = Below Quamiauan limas A RESEARCh 8t ANALyTICAl � ' r � • ,,;,, CHAIN OF CUSTODY RECORD LABORATORIES, INC. 1 Analytical / Process Consultations Phone (336) 996-2841 WATER I WASTEWATER MISC. COMPANY JOB NO STREET ADDRESIS 1 v PROJECT I/ mai Z^ O^ � CITY,STATE,ZIP /� / SAMPLER NAME(PLEASE PRINT) . \e •z• co JcQ (3. ?~i:§' 2' `e 1 i, G ! 1 Vl �G i.7 "Il� C (�'�j L w X. OT •r 43 e �_ .rte,)�00 CONTACT PHONE SAMPLER SIGNATURE = P\�`O}��Ov`pp�co'pp� �Q`�p� • • ! x C �Y '• q o c, f F�s Q cue a a Q — SAMPLE NUMBER TEMP RES W AIME SAMPLE E o R., t(,:, b,2,6- 0c �, v v v �� (LAB USE ONLY) DATE TIME COMP GRAB `C CI IrCNEOaNl` I an( SAMPLE LOCATION I I.D. Z R, ti ti '. .. G REQUESTED ANALYSIS �i�kpz - vl 7)-3-(6 NNI'.ou ,v,,,,)) la i'-‘k— (4 aCft R MOrr.is —__ C>/t u+ 1) b ( ( ((.7s 1 — --- — RELINQUI D BY I DATE/TIME RECEIVED BY REMARKS: n 1..4 ();)-1,kiL_Xg,:....---5))-\4 C)') KELAIQUISHED,LIY DATE/TIME RECEIVED BY PO,`\--)w TY 1_ztS CJcti.C,L•ik, L.. , 1_ SAMPLE TEMPERATURE AT RECEIPT °C 1 • Lincointon NC Near the City.Near the N` .:rains.Near Perfect. March 12.2018 Perry Keister Celadon Recycling Solutions 288 Whitehouse Drive Lincolnton,NC 28092 Dear Perry, Enclosed is Celadon Recycling Solutions,Original Permit Issuance,as an Industrial User,with the City of Lincolnton. Your permit number is 0028, and has an effective date of March 13, 2018 with an expiration date of February 28,2023.Please review this permit and conditions for any errors. Please note: page 5, of your IUP outlines your sampling requirements under Part I, Section F. Some parameters on this page have limits while others limits may be added after evaluating a sufficient amount of data,from your sample collections. Celadon Recycling Solutions,has a 30-day review period to request any changes to this permit. If there are not any changes requested in writing within the 30-day review period,the permit will then become binding. Should you have any questions or need any additional information, please contact me at 704-736-8960 or email me.Thank you for reviewing your original permit,with the City of Lincolnton. Sincerely, Debra V.Tunstall Pretreatment Compliance Technician CARE2E LLC Innovative Water Treatment Date: 3.11.18 To: Debra Tunstall From: Perry Keister RE CAR2E LLC Debra CAR2E LLC is requesting an industrial permit to discharge our pretreated wastewater for the industrial complex located at 288 White House Drive Lincolnton NC. We have installed batch tanks and a physical chemical system to pretreat the waste water and tote cleaning wash water from our latex and emulsion customers which is all non-hazardous materials CAR2ELLC Physical Address PO Box 806 288 Whitehouse Drive Hudson NC 28638 Lincolnton, NC 28092 828.638.5032 SIU INSPECTION FORM Name Of Industry: Celadon Recycling Solutions North America IUP# 0028 Address Of Industry: 288 Whitehouse Drive IUP Expiration Date: Lincolnton,NC 28092 February 28, 2023 Industry Representatives: Title Perry Keister CTO POTW Representatives: Title Debra V.Tunstall Pretreatment Compliance Technician Date Of Inspection: February 28,2018 Time Of Inspection: 10:15 am/pm Purpose of Inspection: Annual Other(Describe) initial for permitting POTW to which IU discharges City of Lincolnton WWTP NPDES# NC0025496 Is SIU currently in SNC? N/A If yes,for what? PART I-INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/NO No Raw materials used YES/NO No Manufacturing processes YES/NO No Categorical,if applicable YES/NO No Production rate YES/NO No Number of employees YES/NO No Number of shifts YES/NO No Comments: Facility is currently holding process discharge water in 300,000 gallon EQ Basin.No changes since application. PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? IYES/NO Where do they go? To the pump house. 2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: Drains throughout facility for draining. 3. Are there floor drains in the storage area? YES Where do they go? To pump house 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? IYES/NO Comments: 5. Are process and storage tanks and pipes labeled? YES/NO 6. How are off-spec raw materials,and products disposed of? Material must meet SOP Profile or tote is rejected. 7. When is the production area cleaned? Every day and major cleaning on Fridays. 8. Is the wastewater from cleaning the production area discharged to the POTW? ® NO 9. What non-process wastewaters are discharged to POTW? Domestic,washdown water,and air compressor condensate. Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM Comments: PART II-Plant Tour Section B- PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the system? MI NO Comments: 2. Are all units operational? -NO-need to connect flow meter and DAF 3. How often does operator/maintenance person check system? Daily 4. Is there an operator for each shift? YES 5. How and when is sludge disposed of? Whenever several 20 yard/dumpsters are full. 6. Is there a schedule for preventative maintenance? MIZI NO Comments: Currently washing totes and holding water in EQ basin until permitted by the POTW. PART II-Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. R&A or Prism Labs 2. If industry completes sampling,ask the industry representative to describe sampling procedures. Comments: N/A 3. Is flow measurement equipment operational? /NO Comments: Not connected yet 4. Is there a calibration log for the flow meter? NO Comments: Will be when calibrated Comments: PART III-EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? N/A Comments: Initial walk through 2. Are sample collection/chain-of-custody forms filled out properly? Comments: Not evaluated 3. Do results in files agree with reports sent to POTW? N/A Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? Chief Technology or Chief Operation Officers. 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? Spills can be contained in pump house. If slug/spill plan is already required by POTW,review procedures. 6. Is SIU implementing slug/spill plan? NO Comments: Spills can be contained at pump house. implemented and up to date. Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? NO Comments,Required Or Recommended Actions: Initial walk through for permitting purposes.Will recheck with industry after flow meter and DAF are operational. Title: SN Inspection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2 • SIU INSPECTION FORM I � 0 �%- Signature Of Inspector(s) , -"- 'w V�Irk Date: 3 c e Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 3 r. t _... ..----,„..••*. ._:,,.._, _ . '-`,,:,. 1 a w ,.-. f - Y h 47,9 • M. ,__ T — ' 4,...4114 -_., ...,...._ , , . , , • , ,, ,,,_ . , - ---i . _, its —.....,.A. ,,,, T„,, ,, _ .-.... _ , . .-.,, .... -401-11114! -. --- ''',.# 2.•'•••:.'.#:#-..!:'2..-,_ i' yf - mss? 2 .. •''-‘-.;',-.4.----11,-,:•-.4"...-..... N -cI ,F e^°' °r �$ • '?moi r ay. sr'v ,y�dk t 4. f-?F " TOTE WASHING STATIONS _ ./l .. , - ' 111.111"--"-r--------------, i re..„„oir ...,.....: • t i _L .,.__.,...a. R., - - f' go ''F L Y. , ...,„_ 8'; ,, ... fai,-4. .-,-,..,, Ail ,,ii .. ,. . rid, , ia inimila a 1 BATCH TANKS • CLEAR WELL �t ` y P 4' 4. 1 k a a. 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