NC0006548_Renewal (Application)_20180314

ROY COOPER
Governor
N
;
MICHAEL S.BEGAN
Secrdary
Water Resources LINDA CULPEPPER
ENVMONME4TAL OWALBTY interim Director
March 14, 2018
Jeremy Kilburn
Wayne Farms LLC
410 Continental Dr
Oakwood, GA 30566
Subject: Permit Renewal
Application No. NC0006548
Dobson Plant
Surly County
Dear Applicant:
The Water Quality Permitting Section acknowledges the March 13, 2018 receipt of your permit renewal application and
supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW
permitting branch. Per G.S. 1506-3 your current permit does not expire until permit decision on the application is made.
Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit.
The permit writer will contact you if additional information is required to complete your permit renewal. Please respond
in a timely manner to requests for additional information necessary to allow a complete review of the application and
renewal of the permit.
Information regarding the status of your renewal application can be found online using the Department of Environmental
Quality's Environmental Application Tracker at:
https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker
If you have any additional questions about the permit, please contact the primary reviewer of the application using the
links available within the Application Tracker.
Sincerely, (�,, p
.A �c\-�L
Wren Thedford
Administrative Assistant
Water Quality Permitting Section
ec: WQPS Laserfiche File w/application(WSRO)
State of North Carolina I Environmental Quality I Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number NC0006548 REcENED)DENRI®\NR
MAR 1 S 2.018
Please print or type
Water Res0Ures
1. Contact Information: permitter►9 Sec on
Owner Name WAYNE FARMS, LLC
Facility Name WAYNE FARMS, LLC DOBSON FRESH PLANT
Mailing Address C/O JEREMY KILBURN, 4110 Continental Drive
City OAKWOOD
State / Zip Code GEORGIA 30566
Telephone Number [phone]
Fax Number [phone]
e-mail Address JEREMY KILBURN@WAYNEFARMS COM
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road 802 East Atkins Street
City Dobson
State / Zip Code NC 27017
County Surry
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not refemng to the
Operator zn Responsible Charge or ORC)
Name NA
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
4. Ownership Status:
Federal ❑ State ❑ Pnvate X Public ❑
Page 1 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 2015
6. Number of employees: 800
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description
Wastewaters are generated from the processing of chicken
The 0 7 MGD wastewater treatment facility consists of
Primary and secondary rotary screens
Dissolved air flotation unit with chemical addition
Equalization basin
Aeration basin
Biological nitrification
Final clarifiers
Chlorination
Dechlorination
Sludge storage lagoon
Continuous flow meter
Effluent pump station
Effluent force main
8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes X
If yes, specify the category? Meat and Poultry Products
9. Principal product(s) produced: Processed Poultry
Principal raw material(s) consumed: Poultry (chicken)
Briefly describe the manufacturing process(es):
Live chickens are received for processing into products for shipments to customers Major
processes include slaughter, scalding, defeathering, evisceration, partitioning, sizing, flash-
freezing, packaging, storage, and shipping
Page 2 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
(List specific amounts consumed and/or units of production over the last three years)
Product Produced or Raw Material Product Produced or Raw Material
Consumed Consumed
(AVERAGE) (PEAK)
per Day 125,000 birds/day 135,000 birds/day
per Month 2,500,000 birds/month 3,000,000 birds/month
per Year 30,000,000 birds/year 36,000,000 birds/year
11. Frequency of discharge: Continuous X Intermittent ❑
If intermittent:
Days per week discharge occurs: Duration:
12. Types of wastewater discharged to surface waters only
Discharge Flow
(GALLONS PER DAY)
Sanitary - monthly average
Utility water, etc - monthly average
Process water - monthly average 450,000 GPD (based on historical records)
Stormwater-monthly average
Other-monthly average
Explain
Monthly Average
total discharge (all types)
13. Number of separate discharge points: 1 Outfall Identification number(s) 001
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
Fisher River (Yadkin- Pee Dee River Basin)
Page 3 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed Temperature and pH shall be grab samples,for all other parameters 24-hour
composite sampling shall be used If more than one analysis is reported, report daily maximum and monthly average
If only one analysis is reported, report as daily maximum
NOTE:Permittees requesting renewal should complete the table ONLY for the parameters
currently monitored. Summarize the past 3 years of effluent data. *Data summarized below
is representative of the operations after the installation of Biological Nitrification system
(2017). The data does not include monitoring results in years prior to the upgrade.
Parameter Daily Monthly Units of
Maximum* Average* Measurement
Biochemical Oxygen Demand (BOD5) 13 4 9 2 Milligrams/liter
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids 20 3 10 69 Milligrams/liter
Ammonia as N 0 65 0 18 Milligrams/liter
Temperature (Summer) 29 5 27 °C
Temperature (Winter) 18 5 15 °C
pH 8 7 8 Standard units
Fecal Coliform (If sanitary waste is 30 9 C/ 100mL
present)
Total Residual Chlorine (if chlorine is 32 5 17 5 µg/liter
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NC060185 Dredge or fill (Section 404 or
PSD (CAA) Other Air Pei mit05134R10
Non-attainment program
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Residual sodium bisulfite to remove chlorine
Polyamines (Total suspended solids coagulation at clarifier)
Page 4 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No X
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Jeremy Kilburn Vice President and General Counsel
Printed name of Person Signing Title
zo
Signature •. • i „.441r- / Date
North Carolina General Statute 143-215 6 (b)(2) provides that Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both (18 U S C Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense)
Page 5 of 5 C-MI 10/08